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Operation & Maintenance Manual S570 Skid-Steer Loader: S/N ALM411001 & Above
Operation & Maintenance Manual S570 Skid-Steer Loader: S/N ALM411001 & Above
EQUIPPED WITH
BOBCAT INTERLOCK
CONTROL SYSTEM (BICS™)
Never exceed Rated Operating Never leave loader with engine Never modify equipment.
Capacity. running or with lift arms up.
To park, engage parking brake and Use only attachments approved by
put attachment flat on the ground. Bobcat Company for this model
loader.
SAFETY EQUIPMENT
The Bobcat Loader must be equipped with safety items necessary for each job. Ask your dealer for information on the safe
use of attachments and accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. SEAT BAR: When up, it must lock the loader controls.
3. OPERATOR CAB (ROPS and FOPS): It must be on the loader with all fasteners tight.
4. OPERATOR’S HANDBOOK: Must be in the cab.
5. SAFETY SIGNS (DECALS): Replace if damaged.
6. SAFETY TREADS: Replace if damaged.
7. GRAB HANDLES: Replace if damaged.
8. LIFT ARM SUPPORT DEVICE: Replace if damaged.
9. PARKING BRAKE
10. BOBCAT INTERLOCK CONTROL SYSTEM (BICS) OSW68-0516
2 of 216
CONTENTS
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210
Write the correct information for YOUR Bobcat loader in the spaces below. Always use these numbers when
referring to your Bobcat loader.
NOTES:
ADDRESS:
PHONE:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
LOADER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture, and distribute Bobcat products.
British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the company’s compliance
with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner, North Dakota (U.S.A.), Pontchâteau (France), and the
Bobcat corporate offices (Gwinner, Bismarck, and West Fargo) in North Dakota. TÜV Rheinland is the Certified Registrar
Bobcat Company chose to assess the company’s compliance with the ISO 9001 at Bobcat’s manufacturing facility in
Dobris (Czech Republic). Only certified assessors, like BSI and TÜV Rheinland, can grant registrations.
ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.
Diesel engine exhaust and some of its constituents are known to the
Figure 1
NA3106
1
Figure 2
P109660
2 20
1
11
3
19
4 12
18
5 13
10
14
6
9
7 8 15 17
16
NA5772
NA5773
[A] Bucket – Several different buckets and other attachments are available for the Bobcat loader.
[B] ROPS – Roll-Over Protective Structure per ISO 3471 and FOPS – Falling-Object Protective Structure per ISO 3449,
Level I. Level II is available.
[C] Tires – Standard tires are shown. Several different tire styles and sizes are available for the Bobcat loader.
This model S570 Bobcat Loader is equipped with the • Exhaust Guard Kit
following standard items: • Extended Pedals
• Fire Extinguisher
• 61 hp Bobcat Engine Turbo Tier 4 Diesel Engine • FOPS Kit (Level II)
• Access Covers • FOPS Window Kit
• Adjustable Vinyl Seat • Forestry Door and Window Kit
• Auxiliary Hydraulics: Variable Flow • Forestry Door Wiper
• Bobcat Interlock Control System (BICS™) • Four-Way Flashers (Also adds Turn Signal function)
• Bob-Tach® • Front and Rear Light Guards
• Cab (includes: rear window and polycarbonate top • High-Flow Auxiliary Hydraulics
window) ROPS and FOPS (Level I) Approved • Hose Guide
• Controls: Bobcat Standard • Hydraulic Bucket Positioning (With On / Off Selection)
• Engine / Hydraulic Systems Shutdown • Hydraulic Muffler
• Front Horn / Back-up Alarm • Keyless Start
• Glow Plugs (Automatically activated) • Larger Capacity Battery (For cold weather starting)
• Instrumentation: Hourmeter, Engine rpm, System • Lift Cylinder Cushion Kit
Voltage; Engine Temperature and Fuel Gauges; • Lift Kit (Four-Point, Single-Point)
Warning Lights • Locking Fuel Cap
• Lift Arm Support Device • Maintenance Platform
• Lights: Front and Rear • Power Bob-Tach™
These and other attachments are approved for use on Buckets Available
this model loader. Do not use unapproved attachments.
Attachments not manufactured by Bobcat may not be
approved.
Figure 4
Forestry Door And Window Kit Forestry Door And Window Kit Inspection And
Maintenance
Figure 5
• Inspect for cracks or damage. Replace if required.
• Order part number 7171104 if door frame is damaged
and needs to be replaced.
• Order kit part number 7193293 if door polycarbonate
is damaged and needs to be replaced.
• Prerinse with water to remove gritty materials.
• Wash with a mild household detergent and warm
water.
• Use a sponge or soft cloth. Rinse well with water and
dry with a clean soft cloth or rubber squeegee.
• Do not use abrasive or highly alkaline cleaners.
• Do not clean with metal blades or scrapers.
P100984
The Bobcat loader is highly maneuverable and compact. • The AEM Safety Manual delivered with the machine
It is rugged and useful under a wide variety of conditions. gives general safety information.
This presents an operator with hazards associated with
off highway, rough terrain applications, common with • The Skid-Steer Loader Operating Training Course is
Bobcat loader usage. available through your Bobcat dealer. This course is
intended to provide rules and practices of correct
The Bobcat loader has an internal combustion engine operation of the Bobcat loader. The course is
with resultant heat and exhaust. All exhaust gases can available in English and Spanish versions.
kill or cause illness so use the loader with adequate
ventilation. • Service Safety Training Courses are available from
your Bobcat dealer. They provide information for safe
The dealer explains the capabilities and restrictions of and correct service procedures.
the Bobcat loader and attachment for each application.
• See the PUBLICATIONS AND TRAINING
The dealer demonstrates the safe operation according to
RESOURCES Page in this manual or your Bobcat
Bobcat instructional materials, which are also available to
dealer for Service and Parts Manuals, printed
operators. The dealer can also identify unsafe
materials, videos, or training courses available. Also
modifications or use of unapproved attachments. The
check the Bobcat web sites
SI SSL-0913
Maintenance
Operation
Electrical
SI SSL-0913
Fire Extinguishers
Starting
Sl SSL-0913
The following publications are also available for your For the latest information on Bobcat products and the
Bobcat loader. You can order them from your Bobcat Bobcat Company, visit our Web site at
dealer. www.training.bobcat.com or www.bobcat.com.
OPERATION &
OPERATOR’S
MAINTENANCE
HANDBOOK
MANUAL
6990926enUS
6990680enUS
Complete instructions on the correct operation and the Gives basic operation instructions and safety warnings.
routine maintenance of your Bobcat loader.
OPERATOR SAFETY
SAFETY MANUAL
DVD
6556500 (English and
Gives basic safety procedures and warnings for your DVD gives basic safety instructions for many Bobcat
Bobcat loader. products including loaders.
SKID-STEER LOADER
SKID-STEER LOADER
OPERATOR TRAINING
SERVICE SAFETY
COURSE
TRAINING COURSE
7249275 (English)
6900641
7249278 (Spanish)
Introduces operator to step-by-step basics of skid-steer Introduces service technicians to step-by-step basics of
loader operation. proper and safe skid-steer loader maintenance and
servicing procedures.
LOADER SAFETY
VIDEO
SERVICE MANUAL
(Mobile device with
6990681enUS
quick response code
application required)
Complete maintenance instructions for your Bobcat Scan the code above to watch the loader safety video or
loader. view at www.training.bobcat.com.
Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and
be sure they are in the correct locations. Machine signs are available from your Bobcat loader dealer.
7206487
SJC
7167994 Standard and ACS 7168142
7168140 Standard
and ACS
7168138
6990926enUS
Door
7218779 (Earlier) 7168025
SJC SJC 7279963 (Later)
Standard and ACS SJC SJC
7168024 7168114 (Inside Fuse Access
7168136 7168144 7168023
Panel) (Left Foot Area)
6561383 (Behind
Bob-Tach) Single-Point Lift Single-Point Lift
7168021 (2) 7142141 (2)
7167990
7167996 7168031
7167989
NA5772
Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and
be sure they are in the correct locations. Machine signs are available from your Bobcat loader dealer.
7169291
3
7169699
2
6565990
7167988 (2)
Under Cab
7169710
7197993
6727595 (5)
7242070
NA5773
Safety signs are used to alert the equipment operator or NOTE: See the numbered MACHINE SIGNS
maintenance person to hazards that may be encountered (DECALS) on Page 16 and MACHINE SIGNS
in the use and maintenance of the equipment. The (DECALS) (CONT’D) on Page 17 for the
location and description of the safety signs are detailed in machine location of each correspondingly
this section. Please become familiarized with all safety numbered pictorial only decal.
signs installed on the machine / attachment.
1. High Range Speeds (7184346)
Vertical Configuration
This safety sign is located in the operator cab on loaders
equipped with a seat belt with 3-point restraint.
HAZARD
PANEL
AVOIDANCE
HAZARD AVOIDANCE
PANEL PANEL
This safety sign is located on the engine coolant tank cap. This safety sign is located on certain hoses or tubelines
inside the loader frame underneath the operator cab.
DANGER
WARNING
AVOID DEATH
• Disconnecting hydraulic lines can cause the lift
WARNING
HIGH PRESSURE GAS CAN RELEASE ROD AND
CAUSE SERIOUS INJURY OR DEATH
• Do not open cylinder.
• See Service Manual for more information.
W-2756-0908
EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Rear Window Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Rear Window Removal (Latches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Rear Window Removal (Rubber Cord) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
External Access (Rear Window With Latches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
External Access (Rear Window With Rubber Cord) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Front Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
TWO-SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Operation (Standard And ACS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Operation (SJC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
SPEED MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Changing The Factory Default Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
DRIVE RESPONSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Choosing The Correct Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Pallet Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Installing And Removing The Attachment (Hand Lever Bob-Tach) . . . . . . . . . . . . . . . . . . . 93
Installing And Removing The Attachment (Power Bob-Tach) . . . . . . . . . . . . . . . . . . . . . . . 96
OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Inspect The Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Basic Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Driving On Public Roads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Operating With A Full Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Operating With An Empty Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Digging Backfilling
WARNING
Never dump over an obstruction, such as a post, that
can enter the operator cab. The machine could tip
forward and cause injury or death.
W-2057-0694
IMPORTANT
Never drive forward when the hydraulic control for lift
arms is in float position.
I-2005-1285
NA1688A NA9977
NA1697 NA9978
Overview
Figure 7 Figure 9
P-90668E
Figure 10
P-85267D
The left and right side lower panels [Figure 10] are
described in more detail. (See Left Side Lower Panel on
Page 34.) and (See Right Side Lower Panel on Page 34.)
Left Panel
Figure 11
2 3 12
13
1 7
4 14 18
6 8 9 10 11 16
5 15 17
19 22
20 21
25
P-90726K
The left panel [Figure 11] is the same for all machines regardless of options and accessories.
* This manual contains a table with Service Code descriptions. (See DIAGNOSTIC SERVICE CODES on Page 170.)
Display Screen
• Operating hours
• Engine rpm
• Battery voltage
• Drive response setting
• Steering drift compensation setting
• Maintenance clock countdown
• Service codes
• Engine preheat countdown
• Speed management setting
• Lift and tilt compensation setting
Figure 12
3 4 5 6 7
NA3071
1. Data Display
2. Hourmeter
3. Speed Management
4. Engine Preheat
5. Engine RPM
6. Battery / Charging Voltage
7. Service
FUNCTION /
ITEM DESCRIPTION
OPERATION
2
FOUR-WAY Press the top to turn
FLASHER LIGHTS lights ON; bottom to
(Option) turn OFF.
P-85285
FUNCTION /
ITEM DESCRIPTION
OPERATION
1
The first screen you will see on your new loader is shown If the correct password is not entered, [INVALID
in [Figure 16]. PASSWORD TRY AGAIN] will appear on the display
Figure 17 Figure 18
1
1
NA3092 NA3233
This machine may be equipped with a left switch panel This machine may be equipped with a right switch panel
[Figure 17]. [Figure 18].
Figure 19 Figure 20
1
2
3 3
1 2
4
4
P-85282 P-85267D
This machine may be equipped with a left side lower This machine may be equipped with a right side lower
panel [Figure 19]. panel [Figure 20].
Radio
Figure 21
1 2 3 4 5 6 7
9 10
11 12
14 15
17
16
NA3090
The table on the next page shows the DESCRIPTION and FUNCTION / OPERATION for each of the controls of the radio
[Figure 21].
Radio (Cont’d)
Description
This loader has three control configurations available to operate lift / tilt functions and driving / steering the loader:
• Standard Controls – Uses foot pedals for lift and tilt functions.
Uses steering levers for driving and steering the loader.
• Advanced Control System (ACS) (Option) – Uses a choice of foot pedals or handles for lift and tilt functions.
Uses steering levers for driving and steering the loader.
• Selectable Joystick Controls (SJC) (Option) – Uses joysticks for lift / tilt functions and driving / steering the loader.
Standard Controls
Figure 22
1 2 3 10 11 12
5
6
Figure 23
1 2 3 11 12 13
6
8 9
4
14
5 10
NA3100 / NA5718 / NA3101
Figure 24
1 2 3 4 5 13 14 15 16 17
8
9
10
7 19
11
18
6
12
NA3108 / NA5719 / NA3109
* Also used as Attachment Function Control: See your attachment Operation & Maintenance Manual.
The Bobcat loader has an operator cab (ROPS and This machine may be equipped with a front door.
FOPS) as standard equipment to protect the operator
from rollover and falling objects. The seat belt must be Figure 26
worn for rollover protection.
WARNING 1
1 1
P-85314A
P107185A
This machine may be equipped with a front wiper. This machine may be equipped with a cab light.
Figure 30
P-90601A
NA3103
P-90350
Description Operation
Figure 32
WARNING
AVOID INJURY OR DEATH
The Bobcat Interlock Control System (BICS™) must
deactivate the lift, tilt and traction drive functions. If it 3
1 2
does not, contact your dealer for service. DO NOT
modify the system.
W-2151-1111
Figure 31 NA3267
P-90674D
Description Operation
Figure 33 When the seat bar is down, the engine is running, the
PRESS TO OPERATE LOADER button is activated, and
the brake is released; the lift, tilt, and traction drive
functions can be operated.
When the seat bar is raised; the lift, tilt, and traction drive
functions are deactivated and both foot pedals (if
equipped) are locked when returned to NEUTRAL
position.
WARNING
AVOID INJURY OR DEATH
P-90674D
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on
The seat bar restraint system has a pivoting seat bar with the ground.
armrests (Item 1) [Figure 33]. • Stop the engine.
• Engage the parking brake.
Operation Description
Figure 34 Figure 35
1
2 1
P-90681A P-90726M
Press the top of the switch (Item 1) [Figure 34] to (Functions Only When The Seat Bar Is Raised And The
engage the parking brake. The red light in the switch will Engine Is Running) There is a TRACTION LOCK
OVERRIDE button (Item 1) [Figure 35] on the left
Figure 36 Description
Operation
1
Figure 38
1
P107096 2
Description Operation
4. Pull up and hold the knob until the lift arms lower.
NA3091 P100996
The front opening on the operator cab and rear window provide exits.
Figure 40 There are two different procedures for removing the rear
window from your machine:
Latches Rubber Cord
1. This window is equipped with latches [Figure 40].
—————————————————————————————————————————————————————
Figure 41 Figure 43
P-85309A P-64994C
Turn both latches (Item 1) [Figure 41] in until they Pull on the tag on the top of the rear window to remove
disengage from the window frame. the rubber cord [Figure 43].
Push the rear window out of the rear of the operator cab. Push the rear window out of the rear of the operator cab.
Figure 42 Figure 44
P-90676 P-90676
Exit through the rear of the operator cab [Figure 42]. Exit through the rear of the operator cab [Figure 44].
External Access (Rear Window With Latches) External Access (Rear Window With Rubber Cord)
P-90669A
Figure 48
P-90669C
Figure 49
2
1
2 P-90685
Figure 50
2
2
3
P-90686A
1
Install cast washers (Item 2) on door hinges taking care
to match rectangular surfaces. Hold cast washer firmly
against door and rotate latch (Item 1) [Figure 52] up to
lock cast washer into position. (Bottom hinge shown.)
P-85588A P-85589A
(Plastic cap shown removed for visual clarity.)
Rotate and pull the clip (Item 1) out of the gas spring Install door on loader. Install the gas spring socket on the
socket. Pull the gas spring socket (Item 3) straight off the ball stud fitting. Install the clip into the hole in the gas
ball stud fitting (Item 2) [Figure 50]. spring socket. Rotate the clip to lock into position
[Figure 50].
Remove the door hinges from the loader.
Connect electrical connector and washer fluid hose (if
equipped) [Figure 49].
Description Operation
Figure 53
WARNING
AVOID INJURY OR DEATH
• Always keep bystanders away from the work area
and travel path.
• The operator must always look in the direction of
travel.
1 • The back-up alarm must sound when operating
the machine in the reverse direction.
W-2783-0409
(‘ISO’ Pattern) – Left joystick controls the drive and LEFT TURN RIGHT TURN
steering functions.
3 4
(‘H’ Pattern) – Left and right joysticks control left and
right side drive and steering functions.
Figure 54
Steering Lever Functions (Drive And Steering)
[Figure 55]:
5. Left Fast Turn – Move the left lever backward and the
right lever forward.
P-85456B
Figure 56 Figure 58
SJC in ‘ISO’
Control Pattern
Left Joystick
1
FORWARD BACKWARD
1 2
N N
P-85307A
NA3049
FORWARD LEFT TURN FORWARD RIGHT TURN
N N
WARNING
7 8
1
N N
NA3110
Figure 59 Figure 61
Left Right SJC in ‘H’
Joystick Joystick Control Pattern
1 N N FORWARD
1
2 N N BACKWARD
P-85307A
NA3049
WARNING
NA3111
Both joysticks control drive and steering and are located 5. Left Fast Turn – Move the left joystick backward and
on the left and right side in front of the seat (Item 1) the right joystick forward.
[Figure 60].
6. Right Fast Turn – Move the left joystick forward and
Move the joysticks smoothly. Avoid sudden starting and the right joystick backward.
stopping.
When the steering levers or joysticks are moved to the This machine may be equipped with two speed ranges,
NEUTRAL position, the hydrostatic transmission will act high and low. High range allows you to reduce cycle
as a service brake to stop the loader. times when there is a long travel distance between the
dig site and the dump site. You can also use the high
range when traveling from one jobsite to another at faster
speeds.
WARNING
HITTING OBSTRUCTIONS AT HIGH RANGE SPEEDS
CAN CAUSE SERIOUS INJURY OR DEATH
Fasten shoulder belt for additional restraint when
operating at high range speeds.
W-2754-0908
Figure 62
P-85812A
P-85815A
Connect the shoulder belt to the lap belt (Item 1). Pull the
lap belt across to the right side of the seat and fasten
(Item 2) [Figure 62].
WARNING WARNING
HITTING OBSTRUCTIONS AT HIGH RANGE SPEEDS HITTING OBSTRUCTIONS AT HIGH RANGE SPEEDS
CAN CAUSE SERIOUS INJURY OR DEATH CAN CAUSE SERIOUS INJURY OR DEATH
Fasten shoulder belt for additional restraint when Fasten shoulder belt for additional restraint when
operating at high range speeds. operating at high range speeds.
W-2754-0908 W-2754-0908
Figure 63 Figure 64
1 1
2
2
Press the top of the switch (Item 2) on the right handle for NOTE: You must disengage Speed Management
high range. The two-speed and shoulder belt icons before you can select high range.
located on the left instrument panel (Item 1) [Figure 63]
will come on. Press the top of the switch (Item 2) on the left joystick for
high range. The two-speed and shoulder belt icons
NOTE: This toggle switch retains the selected range. located on the left instrument panel (Item 1) [Figure 64]
The loader is in high range speed at startup if will come on.
the switch is in the high range position.
Press the bottom of the switch for low range.
Press the bottom of the switch for low range.
Description
Speed Management allows the loader to be maneuvered at a slower travel speed, even during maximum movement of the
joystick(s).
This feature can be useful when installing attachments, loading or unloading, and certain applications. (EXAMPLES:
Landscaping, tilling, trenching)
Operation
NOTE: Two-Speed Loaders Only – You must be in low When Speed Management is engaged, the machine will
range speed to engage Speed Management. travel at the factory default setting of 57% of Standard
Travel Speed and the percentage [SPD 57] will appear in
Figure 65 the display (Item 2) [Figure 66].
Left Joystick Right Joystick NOTE: The factory default setting can be changed by
the operator. (See Changing The Factory
2 Default Setting on Page 57.)
3
While Speed Management is engaged, press the top of
Adjust the speed percentage higher (Item 2) or lower The default setting can be changed any time the operator
(Item 3) [Figure 67] by pressing the Speed Control chooses.
switch until the desired default setting is displayed.
Press and hold the button (Item 1) [Figure 67] on the left
joystick to save the default setting.
Description Operation
Drive Response changes how responsive (more or less) Perform PRE-STARTING PROCEDURE and STARTING
the loaders drive and steering systems are when the THE ENGINE procedures:
operator moves the joystick(s).
1. Fasten seat belt.
Drive Response can be changed by the operator for
different drive response preferences, various job 2. Lower seat bar.
conditions, and attachment use.
3. Put joysticks in NEUTRAL position.
NOTE: Changes to drive response do not affect
braking or stopping the loader. 4. Start the engine.
There are three drive response settings: 5. Press the PRESS TO OPERATE LOADER button.
• [DR-1] provides a smooth responsive reaction to 6. Current drive response setting is displayed briefly in
joystick movement. (Drive only) the data display.
Operation (Cont’d)
OR
2
If no buttons are pressed for 10 seconds, the drive
response setting will be saved and the display screen will
3 change to the hourmeter.
P107005D P107006D
OR
Press the left scroll button on the left panel or the left
button on the left joystick to scroll down through the three
drive response settings (Items 4, 5, and 6). Press the
right scroll button on the left panel or the right button of
the left joystick to scroll up through the three drive
response settings (Items 4, 5, and 6) [Figure 69].
Description Operation
Steering Drift Compensation can be used to reduce Perform PRE-STARTING PROCEDURE and STARTING
steering drift to maintain a desired travel path in forward THE ENGINE procedures:
and reverse directions.
1. Fasten seat belt.
Examples of applications where this feature can be used:
2. Lower seat bar.
• To compensate for normal variations such as tire
inflation pressure, track tension, tire wear, and track 3. Put joysticks in NEUTRAL position.
wear.
4. Start the engine.
• Using side shift attachments such as trenchers,
planers, and silt fence installers. 5. Press the PRESS TO OPERATE LOADER button.
• Driving on uneven terrain such as crowned road 6. Current drive response setting is displayed briefly in
surfaces. the data display.
Figure 70
NA3232
Operation (Cont’d)
Figure 71 Press the left scroll button on the left panel or the left
button on the left control to adjust the machine left.
[SFL01] (Item 4) through a maximum of [SFL10] will
appear in the data display (Item 1) [Figure 71]. The
number will increase by one each time you press the
button. The higher the number, the greater the amount of
steering drift compensation to the left.
2
Press the right scroll button on the left panel or the right
button on the left control to adjust the machine back
3 toward center. The display will decrease down to
NEUTRAL displayed as [SF---] (Item 5). Another press of
1 the upper right button will cause [SFR01] (Item 6) to
NA3267
appear in the data display (Item 1) [Figure 71]. The
number will increase by one each time you press the
4 5 6 button up to a maximum of [SFR10]. The higher the
number, the greater the amount of steering drift
NA3227 / NA3229 / NA3231 compensation to the right.
Left Right Forward steering drift compensation setting can be
Press the Information button (Item 3) to cycle the data Press the Information button (Item 3) [Figure 71] to exit
display until the steering drift compensation menu is from the steering drift compensation adjustment menu.
displayed. The current steering drift compensation setting
will appear in the data display (Item 1) [Figure 71]. OR
Press the left or right scroll button (Item 2) [Figure 71] on If no buttons are pressed for 10 seconds, the display
the left panel to adjust the setting. Adjustments to screen will change to the hourmeter.
steering drift compensation are effective immediately and
saved automatically.
OR
Lift and Tilt Compensation is available on ACS and SJC equipped machines.
Description Operation
Lift and Tilt Compensation can be used to adjust the lift NOTE: Lift and Tilt Compensation should be
and tilt control sensitivity. This enables the operator to performed when the machine has been
increase or decrease the amount of control movement warmed to operating temperature and any
before lift up, lift down, tilt back, and tilt out begins. The attachment has been removed.
operator can change each setting to their preference.
Perform PRE-STARTING PROCEDURE and STARTING
EXAMPLE: Your machine is being used with a THE ENGINE procedures:
mower attachment. The mower slowly lowers
because you move the controls slightly when 1. Fasten seat belt.
passing over extremely rough ground. Adjusting
the lift down control to a low setting will provide 2. Lower seat bar and engage the parking brake.
an increased NEUTRAL band and allow for more
control movement before the lift arms move. 3. Put handles or joysticks in NEUTRAL position.
The procedure that follows provides a starting point for 4. Start the engine.
the lift and tilt control compensation. Operators can
adjust the settings to account for attachment weight, 5. (ACS) – Select hand control operation.
engine rpm and application.
Operation (ACS)
This procedure is described using hand controls. The 2. Move the left handle outward and hold. [LU ##] (Item
procedure can be performed using foot pedals on ACS 4) will appear in the data display. (## will indicate the
equipped loaders. current setting.) Move the switch (Item 9) [Figure 72]
to the right repeatedly until a slight upward movement
Figure 72 of the lift arms is noticed. The setting will increase by
one each time the switch is moved. The available
range of adjustment is -25 to 35.
Left Handle Right Handle 5. Move the right handle outward and hold. [TO ##]
(Item 7) will appear in the data display. Move the
switch (Item 9) [Figure 72] to the right repeatedly until
9 a slight forward tilt movement of the Bob-Tach frame
is noticed.
OR
LTC – Lift and Tilt Compensation
LU – Lift Up Raise and lower the seat bar to exit from the lift and tilt
LD – Lift Down compensation menu without saving. This will cancel all
TB – Tilt Back changes made. Press the PRESS TO OPERATE
TO – Tilt Out LOADER button (Item 1) [Figure 72] to continue
machine operation.
1. Press and hold the float button (Item 8). Press the
PRESS TO OPERATE LOADER button (Item 1). Perform several lift and tilt functions to determine if the
Release both buttons. This will open the lift and tilt settings match your preferences. Repeat procedure if
compensation menu. [LTC] (Item 3) will appear in the desired.
data display (Item 2) [Figure 72].
Operation (SJC)
This procedure is described using the ‘H’ control pattern. 2. Move the left joystick outward and hold. [LU ##] (Item
The procedure can be performed using the ‘ISO’ control 4) will appear in the data display. (## will indicate the
pattern on SJC equipped loaders. current setting.) Move the switch (Item 9) [Figure 73]
to the right repeatedly until a slight upward movement
Figure 73 of the lift arms is noticed. The setting will increase by
one each time the switch is moved. The available
range of adjustment is -25 to 35.
Left Joystick Right Joystick 5. Move the right joystick outward and hold. [TO ##]
(Item 7) will appear in the data display. Move the
switch (Item 9) [Figure 73] to the right repeatedly until
9 a slight forward tilt movement of the Bob-Tach frame
is noticed.
OR
LTC – Lift and Tilt Compensation
LU – Lift Up Raise and lower the seat bar to exit from the lift and tilt
LD – Lift Down compensation menu without saving. This will cancel all
TB – Tilt Back changes made. Press the PRESS TO OPERATE
TO – Tilt Out LOADER button (Item 1) [Figure 73] to continue
machine operation.
1. Press and hold the float button (Item 8). Press the
PRESS TO OPERATE LOADER button (Item 1). Perform several lift and tilt functions to determine if the
Release both buttons. This will open the lift and tilt settings match your preferences. Repeat procedure if
compensation menu. [LTC] (Item 3) will appear in the desired.
data display (Item 2) [Figure 73].
Description
Two foot pedals (or optional hand controls or optional joysticks) control the hydraulic cylinders for the lift and tilt functions.
Put your feet on the pedals (or footrests) and KEEP THEM THERE any time you operate the loader.
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode
Figure 74 Lift Arm Float Position (With ACS) – (Left Pedal And Left
Handle)
Press and hold the Float button (Item 3) while the left
pedal is in NEUTRAL. Push the toe of the pedal
forward to lift arm down position (Item 2) [Figure 74],
3
then release the button.
NA3099 Press Float button (Item 3) again or raise the lift arms
(Item 1) [Figure 74] to disengage.
2
Use the float position of the lift arms to level loose
material while driving backward.
Push the toe of the pedal (Item 2) [Figure 74] all the Tilt Operation – (Right Pedal)
way forward until the pedal locks into the float
position. Push the heel of the pedal (Item 1) [Figure 75] to tilt
the bucket backward.
Raise the lift arms (Item 1) [Figure 74] to disengage.
Push the toe of the pedal (Item 2) [Figure 75] to tilt
Use the float position of the lift arms to level loose the bucket forward.
material while driving backward.
Advanced Control System (ACS) In HAND Control Selectable Joystick Controls (SJC) In ‘ISO’ Control
Mode Pattern
Figure 76 Figure 78
2
1 2
3
3
NA1681 NA3099 1
NA1681 NA3052
Lift Arm Operation – (Left Handle)
Lift Arm Operation – (Right Hand Joystick)
Move the handle outward (Item 1) [Figure 76] to raise
the lift arms. Move the joystick backward (Item 1) [Figure 78] to
raise the lift arms.
Move the handle inward (Item 2) [Figure 76] to lower
the lift arms. Move the joystick forward (Item 2) [Figure 78] to
NA1681 NA3099
NA1681 NA3052
Figure 82
3
NA1681 NA3052
Figure 81
1 2 NA3092
Tilt Operation – (Right Hand Joystick) Bucket positioning functions only during upward lift cycle.
Figure 85
1
1
2
NA3267
Press the Auxiliary Hydraulics button (Item 2) [Figure 83] P107005C P107006C
once to activate the auxiliary hydraulics.
The light (Item 1) [Figure 83] is ON. Move the Front Auxiliary Hydraulic switch (Item 1)
[Figure 84] or [Figure 85] to the right or left to change
direction of the auxiliary hydraulic fluid flow to the front
All Loaders
Standard And ACS (If Equipped) To allow constant auxiliary hydraulic fluid flow to the front
male coupler (male coupler is pressurized):
Figure 86
1. Activate the auxiliary hydraulics.
Left Handle Right Handle
2. Move the Front Auxiliary Hydraulic switch (Item 1)
1 [Figure 86] or [Figure 87] to the left and hold.
P107005C P107006C
Figure 88 Figure 91
1
2
NA3267
All Loaders
SJC (If Equipped)
The light (Item 1) [Figure 88] is OFF.
Figure 90
Left Joystick Right Joystick NOTE: When the operator is seated and raises the
seat bar, the Auxiliary Hydraulic System
(Front and Rear) will deactivate.
1
P107005D P107006D
The High-Flow function provides additional hydraulic fluid Attachments That Automatically Enable High-Flow
flow to the system to operate an attachment that requires Hydraulics:
more hydraulic flow. (EXAMPLE: High-Flow Planer)
Press button once to activate auxiliary hydraulics and
Figure 92 high-flow, both lights are ON; second button press will
deactivate high-flow hydraulics, right light is OFF;
4 third button press will deactivate auxiliary hydraulics,
both lights are OFF.
Quick Couplers
Figure 93
WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can 1
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury. P-85281A P107978A
W-2072-0807
To Connect:
To Disconnect:
WARNING Put the attachment flat on the ground. Stop the engine
and turn the key switch to RUN.
WARNING 1
P100998D P100997D
Figure 96
Description
Figure 99
1 2 3
1
P100998C P100997C
P-85281
1 2
1 3
P107005C P107006C
You will need the 14-Pin Attachment Control Device kit NOTE: ACD takes over the function of the Rear
(Item 1) [Figure 98] to operate early model attachments. Auxiliary Hydraulic switch (Item 1) [Figure 99]
See your Bobcat loader dealer. or [Figure 100] from rear auxiliary hydraulics
when an attachment electrical harness is
attached to the ACD.
WARNING
Operator must have instructions before operating the
machine. Untrained operators can cause injury or
death.
W-2001-0502
2
1
P-90562B
P-90526A
Safety treads are installed on the Bobcat loader to The Operation & Maintenance Manual and other
provide a slip resistant surface for getting on and off the manuals can be kept in a container (Item 2) [Figure 103]
loader. provided behind the operator seat.
Seat Adjustment
1 2
P-90025 P100992
Pull the lever (Item 1) [Figure 104] out to adjust the seat Pull the lever (Item 1) [Figure 105] up to adjust the angle
Figure 106
P100999
Pivot the lever out fully to adjust the setting. Pump lever
between middle and upper positions to move the needle
to the right. Pump lever between middle and lower
positions to move the needle to the left. Return lever to
the middle position and pivot lever back fully to lock in
setting.
P-85814A
P100994 P-85813A
Pull the lever (Item 2) [Figure 107] up to adjust the seat Fasten the seat belt.
position for comfortable operation of the loader controls.
Pull the ends of the belt through the belt adjusters so that
Figure 108 the seat belt is snug and the buckle is centered between
your hips [Figure 109].
1
P100993
Retractable Seat Belt 3-Point Restraint (Option And Loaders Equipped With
Two-Speed)
Figure 110
Figure 111
P-85812A
P109037
P-85815A
Figure 113
P-85452B
NA3105
WARNING
AVOID INJURY OR DEATH
When operating the machine:
• Keep the seat belt fastened snugly.
• The seat bar must be lowered.
• Keep your feet on the pedal controls or footrests
and hands on the controls.
W-2261-0909
Figure 115
WARNING
1
AVOID SERIOUS INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away. 2
• Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212
Figure 116
P107184
2
Set the engine speed control to the low idle position 1
[Figure 114].
NA3072
When the engine preheat icon goes OFF, turn the key
switch to START (Item 2). Release the switch when the
engine starts and allow the switch to return to the RUN
position (Item 1) [Figure 115].
WARNING
AVOID INJURY OR DEATH
• Fasten seat belt, start and operate only from the
operator’s seat. 1
• Never wear loose clothing when working near
P-90726M
machine.
W-2135-1108
Press the PRESS TO OPERATE LOADER button (Item
Figure 117 1) [Figure 118] to activate the BICS™ and to perform
WARNING
P-85307
NA3049
(ACS) Select hand control or foot pedal operation (Item AVOID INJURY OR DEATH
1) [Figure 117] if equipped with ACS. When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
OR fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
(SJC) Select ‘ISO’ or ‘H’ Control Pattern (Item 2) gases which can kill without warning.
[Figure 117] if equipped with SJC. W-2050-0807
Figure 120
WARNING
AVOID SERIOUS INJURY OR DEATH 1
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
• Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212
P-90819J
Figure 121
P107184
NOTE: The Password Lockout feature can be used to NOTE: It is recommended in cold weather to cycle
allow starting of the loader without a the glow plugs twice before attempting to
password. (See Password Lockout Feature on start the engine. This will allow for additional
Page 183.) heating time for cold weather starting.
When the engine preheat icon goes OFF, turn the key
switch to START (Item 3). Release the switch when the
engine starts and allow the switch to return to the RUN
position (Item 2) [Figure 120].
WARNING
AVOID INJURY OR DEATH
• Fasten seat belt, start and operate only from the
operator’s seat. 1
• Never wear loose clothing when working near
P-90726M
machine.
W-2135-1108
Press the PRESS TO OPERATE LOADER button (Item
Figure 122 1) [Figure 123] to activate the BICS™ and to perform
WARNING
P-85307T
NA3049
(ACS) Select hand control or foot pedal operation (Item AVOID INJURY OR DEATH
1) [Figure 122] if equipped with ACS. When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
OR fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
(SJC) Select ‘ISO’ or ‘H’ Control Pattern (Item 2) gases which can kill without warning.
[Figure 122] if equipped with SJC. W-2050-0807
Figure 125
WARNING
AVOID SERIOUS INJURY OR DEATH 1
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
• Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212
Figure 124
P-90212K
Turn the key switch to RUN (Item 2). The indicator lights
on the left instrument panel will come ON briefly and the
Figure 126
P107184
2
Set the engine speed control to the low idle position
[Figure 124]. 1
NA3072
WARNING
AVOID INJURY OR DEATH
• Fasten seat belt, start and operate only from the
operator’s seat. 1
• Never wear loose clothing when working near
P-90726M
machine.
W-2135-1108
Press the PRESS TO OPERATE LOADER button (Item
Figure 127 1) [Figure 128] to activate the BICS™ and to perform
WARNING
P-85307R
NA3049
(ACS) Select hand control or foot pedal operation (Item AVOID INJURY OR DEATH
1) [Figure 127] if equipped with ACS. When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
OR fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
(SJC) Select ‘ISO’ or ‘H’ Control Pattern (Item 2) gases which can kill without warning.
[Figure 127] if equipped with SJC. W-2050-0807
Warming The Hydraulic / Hydrostatic System Cold Temperature Engine Speed Control
IMPORTANT
When the temperature is below -30°C (-20°F),
hydrostatic oil must be warmed before starting. The
hydrostatic system will not get enough oil at low
temperatures and will be damaged. Park the machine
NA3277
in an area where the temperature will be above -18°C
(0°F) if possible.
I-2007-0910 The engine controller will not allow full engine speed and
torque when the engine temperature is too low. The
following indications and actions are performed
automatically by the engine controller:
Cold Temperature Starting
1. Service code [COLD] will appear in the data display
• Install an engine heater, available from your Bobcat Full engine speed and torque may not be
loader dealer. available until the engine controller
determines the engine is adequately warmed.
NOTE: The display screen of the Deluxe
Instrumentation Panel may not be at full
intensity when the temperature is below -26°C
(-15°F). The display screen may take 30
seconds to several minutes to warm up. All
systems remain monitored even when the
display screen is off.
General Warning
Frequently monitor the temperature and fuel gauges and Engine Malfunction
BICS™ lights (all BICS™ lights must be OFF to operate Engine Coolant Temperature
loader) [Figure 130]. Hydraulic System Malfunction
Procedure
Stop the loader on level ground. (Standard Key Panel) Remove the key from the switch
to prevent operation of the loader by unauthorized
Fully lower the lift arms and put the attachment flat on the personnel.
ground.
NOTE: Activating the Password Lockout Feature on
Figure 131 machines with the Keyless Start Panel or the
Deluxe Instrumentation Panel allows
operation of the loader without using a
password. (See Password Lockout Feature on
Page 183.) or (See Password Lockout Feature
on Page 185.)
Figure 133
1 1
WARNING
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on
the ground.
• Stop the engine.
• Engage the parking brake.
P-90688A P-90214C
• Raise the seat bar.
• Move all controls to the NEUTRAL / LOCKED
Turn the key switch to the STOP position (Item 1) position to make sure the lift, tilt and traction
[Figure 132]. drive functions are deactivated.
NOTE: If the loader lights are ON, they will remain ON The seat bar system must deactivate these functions
for approximately 90 seconds after turning when the seat bar is up. See your Bobcat dealer for
the loader OFF. service if controls do not deactivate.
W-2463-1110
Raise the seat bar and make sure the lift and tilt functions
are deactivated.
Counterweights can be installed on the loader. See your If your loader is already equipped with accessories like
Bobcat dealer for information about approved loader Over Tire Steel Tracks, Water Tanks, or Rear Stabilizers;
counterweights and configurations for your job installing counterweights may not be necessary.
application and attachment.
See your Bobcat dealer for more information about the
Effect On The Loader And Loader Operation proper use of counterweights with approved attachments
and accessories for your loader.
Proper operation of the loader and attachment does not
change if counterweights are installed on this loader.
Always follow the instructions provided in this manual
when operating your loader with counterweights installed.
Use the correct bucket size for the type and density of
material being handled. For safe handling of materials
WARNING and avoiding machine damage, the attachment (or
bucket) should handle a full load without going over the
ROC for the loader. Partial loads make steering more
AVOID INJURY OR DEATH difficult.
Never use attachments or buckets which are not
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are
approved for each model. Unapproved attachments Pallet Fork
can cause injury or death.
W-2052-0907
Figure 135
WRONG See your Bobcat dealer for more information about pallet
fork inspection, maintenance, and replacement. See your
Bobcat dealer for ROC when using a pallet fork and for
other available attachments.
WARNING
AVOID INJURY OR DEATH
Do not exceed Rated Operating Capacity (ROC).
Excessive load can cause tipping or loss of control.
NA1676 W-2053-0903
The Bob-Tach is used for fast changing of buckets and attachments. See the appropriate attachment Operation &
Maintenance Manual to install other attachments.
Installing
Pull the Bob-Tach levers up until they are fully raised Tilt the Bob-Tach backward until the cutting edge of the
(wedges fully raised) (Item 1) [Figure 136]. bucket (or other attachment) is slightly off the ground
[Figure 137]. This procedure will cause the bucket
Enter the loader and perform the PRE-STARTING mounting frame to fit up against the front of the
PROCEDURE. (See PRE-STARTING PROCEDURE on Bob-Tach.
Page 77.)
Stop the engine and exit the loader. (See STOPPING
Start the engine, press the PRESS TO OPERATE THE ENGINE AND LEAVING THE LOADER on Page
LOADER button, and release the parking brake. 90.)
Drive the loader slowly forward until the top edge of the
Bob-Tach is completely under the top flange of the bucket
WARNING
mounting frame [Figure 136] (or other attachment).
AVOID INJURY OR DEATH
NOTE Be sure the Bob-Tach levers do not hit the Before you leave the operator’s seat:
attachment. • Lower the lift arms and put the attachment flat on
the ground.
• Stop the engine.
• Engage the parking brake.
• Raise the seat bar.
• Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
drive functions are deactivated.
Installing (Cont’d)
1
1
P-85513
2
P-85513B P-31233A P-31237A
Removing
Lower the lift arms and put the attachment flat on the
ground. Lower or close any hydraulic equipment, if
applicable. WARNING
Stop the engine and exit the loader. (See STOPPING
THE ENGINE AND LEAVING THE LOADER on Page Bob-Tach levers have spring tension. Hold lever
90.) tightly and release slowly. Failure to obey warning
can cause injury.
W-2054-1285
Figure 140 Tilt the Bob-Tach forward and drive the loader backward,
away from the bucket or attachment [Figure 141].
P-85512
The Power Bob-Tach is used for fast changing of buckets and attachments. See the appropriate attachment Operation &
Maintenance Manual to install other attachments.
Installing
Figure 142
Drive the loader slowly forward until the top edge of the
Bob-Tach is completely under the top flange of the bucket
mounting frame [Figure 144] (or other attachment).
Figure 143
P-85361A
P-31232
Push and hold BOB-TACH WEDGES “UP” switch (Right
Switch Panel) [Figure 142] until levers (Item 1)
Tilt the Bob-Tach backward until the cutting edge of the
[Figure 143] are fully raised (wedges fully raised).
bucket (or other attachment) is slightly off the ground
[Figure 145]. This procedure will cause the bucket
mounting frame to fit up against the front of the
Bob-Tach.
Installing (Cont’d)
P-85360B
NA3234
P-31233B
WARNING
AVOID INJURY OR DEATH
The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can
allow attachment to come off.
W-2715-0208
NA3234
Removing
Lower the lift arms and put the attachment flat on the Figure 149
ground. Lower or close any hydraulic equipment, if
applicable.
WARNING
NA3234
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on
Before beginning operation, inspect the work area for Keep the loader as far back from the edge as possible
unsafe conditions. and the loader wheels perpendicular to the edge so that if
part of the edge collapses, the loader can be moved
Look for sharp drop-offs or rough terrain. Have back.
underground utility lines (gas, electrical, water, sewer,
irrigation, etc.) located and marked. Always move the loader back at any indication the edge
may be unstable.
Remove objects or other construction material that could
damage the loader or cause personal injury.
NA1678 NA1687
NA1679 NA1686
With a full bucket, go up or down the slope with the heavy With an empty bucket, go up or down the slope with the
end toward the top of the slope [Figure 151] and heavy end toward the top of the slope [Figure 153] and
[Figure 152]. [Figure 154].
Raise the bucket only high enough to avoid obstructions Raise the bucket only high enough to avoid obstructions
on rough ground. on rough ground.
Figure 155
NA5781
Four-Point Lift
Figure 157
Figure 156
NA5138
1 NA5139
NOTE: The loader should be lifted as close to NOTE: Be sure the lifting equipment is of adequate
horizontal as possible, but at no time should size and capacity for the weight of the loader.
the angle of the suspended loader exceed the (See Performance on Page 205.)
departure angle (Item 1) [Figure 156] provided
in the specifications section. (See Machine
Dimensions on Page 204.)
Figure 159
P-90561C
1
P107246A P-85599C
P-90560C
Use the following procedure to fasten the Bobcat loader
to the transport vehicle to prevent the loader from moving
A loader with an empty bucket or no attachment must be
during sudden stops, or when going up or down slopes
loaded backward onto the transport vehicle [Figure 158].
[Figure 159].
The rear of the trailer must be blocked or supported (Item
1. Lower the bucket or attachment to the floor.
1) [Figure 158] when loading or unloading the loader to
prevent the front end of the trailer from raising up.
2. Stop the engine.
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
Maintenance Intervals
• Engine Oil – Check level and add as needed. (See Page 133.)
Every 50 Hours
• Hydraulic Hoses and Tubelines – Check for damage and leaks. Repair or replace as needed.
• Final Drive Transmission (Chaincase) – Check fluid level and add as needed. (See Page 156.)
• Parking Brake, Foot Pedals, Hand Controls and Steering Levers, or Joysticks – Check for correct operation.
Repair or adjust as needed.
• Wheel Nuts – Check for loose wheel nuts and tighten to correct torque. (See Page 155.)
• Engine / Hydrostatic Drive Belt – Perform at first 50 hours, then as scheduled. Check for wear or damage. Adjust
or replace as needed. (See Page 159.)
• Engine Oil and Filter – Perform at first 50 hours, then as scheduled. Replace oil and filter. (See Page 134.)
• Battery – Check cables, connections, and electrolyte level; add distilled water as needed. (See Page 145.)
• Engine Oil and Filter – Perform every 100 hours when operating under severe conditions. Replace oil and filter. (See
Page 134.)
• Engine / Hydrostatic Drive Belt – Check for wear or damage. Adjust or replace as needed. (See Page 159.)
• Hydraulic / Hydrostatic Filter – Replace the hydraulic / hydrostatic filter. (See Page 151.)
• Hydraulic Reservoir – Replace the fluid. (See Page 149.)
• Final Drive Transmission (Chaincase) – Replace the fluid. (See Page 156.)
• Engine Valves – Adjust the engine valve clearance.
See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SCHEDULE on Page 108.)
Inspecting The BICS™ (Engine STOPPED – Key ON) Inspecting The Traction Lock And Parking Brake
(Engine RUNNING)
Figure 160
6. Fasten seat belt, disengage parking brake, press the
PRESS TO OPERATE LOADER button, and raise
1 2 3 seat bar fully. Move steering levers or joystick(s)
slowly forward and backward. The TRACTION lock
must be engaged. Lower the seat bar. Press the
PRESS TO OPERATE LOADER button.
7. Engage parking brake and move steering levers or
joystick(s) slowly forward and backward. The
4
TRACTION lock must be engaged. See your Bobcat
dealer for service if loader fails to stop.
Description
When the seat bar is up, the handles and pedals are
locked when returned to the NEUTRAL position.
The seat bar restraint system has a pivoting seat bar with When the seat bar is down, the engine is running, the
armrests (Item 1) [Figure 161]. PRESS TO OPERATE LOADER button is activated, and
When the seat bar is up, the lift and tilt control pedals are
locked when returned to the NEUTRAL position.
See the SERVICE SCHEDULE for the correct service Figure 162
interval. (See SERVICE SCHEDULE on Page 108.)
2
Sit in the seat and fasten the seat belt. Engage the
parking brake. Pull the seat bar all the way down. Start
the engine. Press the PRESS TO OPERATE LOADER
button.
Operate the hydraulic controls to check that the lift and tilt
functions operate correctly. Raise the lift arms until the 1
attachment is approximately 600 mm (2 ft) off the ground.
Lower the seat bar, press the PRESS TO OPERATE If the seat bar system does not function correctly, replace
LOADER button, lower the lift arms, and put the parts that are worn or damaged. Use only genuine
attachment flat on the ground. Stop the engine. Raise the Bobcat replacement parts.
seat bar. Operate the foot pedals and handles (if
equipped) to be sure they are firmly locked in the
NEUTRAL position (except joysticks).
WARNING
The seat bar system must deactivate the lift and tilt
control functions when the seat bar is up. See your
Bobcat dealer for service if hydraulic controls do not
deactivate.
W-2465-0111
Figure 163
WARNING 1
Description
WARNING
Never work on a machine with the lift arms up unless
the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
to fall and cause injury or death.
Figure 164
P107248A
Installing
Start the engine and raise the lift arms all the way up.
P-90328
AVOID DEATH
• Disconnecting or loosening any hydraulic
tubeline, hose, fitting, component or a part failure
can cause lift arms to drop.
• Keep out of this area when lift arms are raised P-90567D
Remove attachment from the loader. (See Installing And The lift arm support device must be tight against the
Removing The Attachment (Hand Lever Bob-Tach) on cylinder rod.
Page 93.) OR (See Installing And Removing The
Attachment (Power Bob-Tach) on Page 96.) Figure 167
Figure 165
1
P107250A
P107307
P107247A P107248
Lower the lift arms slowly until the lift arm support device
is held between the lift arms and the lift cylinder. The tabs
Put jackstands under the rear corners of the loader frame of the lift arm support device must go past the end of the
(Inset) [Figure 165]. cylinder (Inset) [Figure 167].
The operator must stay in the operator seat with the seat
belt fastened and the seat bar lowered until the lift arm
support device is installed.
Removing
Figure 169
DANGER
P-90328
AVOID DEATH
• Disconnecting or loosening any hydraulic
tubeline, hose, fitting, component or a part failure P107248
The operator must stay in the operator seat with the seat
belt fastened and the seat bar lowered until the lift arm
support device is removed and the lift arms are lowered
all the way.
Start the engine and raise the lift arms all the way up.
Figure 168
P-90567D
Lower the lift arms all the way and stop the engine.
Description
The back-up alarm will sound when the operator moves both steering levers or joystick(s) into the reverse position. Slight
movement of the controls into the reverse position is required with hydrostatic transmissions, before the back-up alarm will
sound.
Inspection
See the SERVICE SCHEDULE for the correct service Figure 171
interval. (See SERVICE SCHEDULE on Page 108.)
Figure 170
1
Inspect the back-up alarm electrical connections (Item 1)
P-90644B
[Figure 171], wire harness (Item 2) [Figure 171], and
back-up alarm switches (if equipped) (Item 1)
Inspect for damaged or missing back-up alarm decal [Figure 172] for tightness and damage. Repair or
(Item 1) [Figure 170]. Replace if required. replace any damaged components.
Sit in the seat and fasten the seat belt. Engage the If the back-up alarm switches require adjustment, (See
parking brake. Pull the seat bar all the way down. Start Adjusting Switch Position on Page 118.)
the engine. Press the PRESS TO OPERATE LOADER
button. Disengage the parking brake.
Stop the engine and raise the operator cab. (See Raising 2
on Page 120.) 3
Figure 172
P-85723A
The back-up alarm switches (Item 1) [Figure 172] are Lower the operator cab. (See Lowering on Page 121.)
located alongside the steering bellcranks. Both switches
must be adjusted properly for the back-up alarm to Inspect back-up alarm system for proper function. (See
operate correctly. Inspection on Page 117.)
The Bobcat loader has an operator cab (ROPS and This machine may be equipped with a Cab Door Sensor.
FOPS) as standard equipment to protect the operator
from rollover and falling objects. The seat belt must be Figure 174
worn for rollover protection.
Level I 1
Protection from falling bricks, small concrete blocks,
and hand tools encountered in operations, such as:
highway maintenance, landscaping, and other P-68116B
construction sites.
WARNING 2
Raising
Figure 178
Figure 177
P-90564C
P100235A P100236A
Lowering
Always stop the engine before raising or lowering the Support the operator cab and release the latching
operator cab. mechanism (Inset) [Figure 179]. Remove your hand
from the latch mechanism when the operator cab is past
NOTE: Always use the grab handles to lower the the latch stop. Use both hands to lower the operator cab
operator cab. all the way down.
Figure 179
WARNING
PINCH POINT CAN CAUSE INJURY
Remove your hand from the latching mechanism
when the cab is past the latch stop.
W-2469-0803
Figure 180
WARNING Install the washers and nuts (both sides) [Figure 180].
P109172A P-85698B
Reach into the slot on the right side of the rear door and The door latch striker (Item 1) [Figure 183] can be
pull the latch handle (Item 1) [Figure 181]. Pull the rear adjusted up or down for alignment with the door latch.
Figure 182
1 2
P-85446 P-85447
WARNING
Keep the rear door closed when operating the
machine. Failure to do so could seriously injure a
bystander.
W-2020-1285
Removing Installing
Stop the engine and open the rear door. Figure 185
Figure 184
1
P107953A P107279
P109623
Align the edge of the rear grille under the shield (Item 1),
insert the tabs into the slots (Right Side Shown) (Inset)
[Figure 185], and lower.
Filters
See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SCHEDULE on Page 108.)
2
3
1
The fresh air filters are located behind the side windows The recirculation filter is located behind the operator’s
outside the operator cab. (Right side shown) Remove the seat inside the operator cab. The filter cover is held in
retaining screw (Item 3) and the filter cover (Item 2) position with three clips. Pull the cover at each end (Item
[Figure 186]. (Lift arms shown raised for visual clarity.) 1) [Figure 187] to remove.
NOTE: Loosen the upper filter cover bolt (Item 1) Rinse the filter with water or use a vacuum cleaner to
[Figure 186] to allow removal and installation clean. Do not use solvents.
of the cover if equipped with the
High-Efficiency Particulate Air (HEPA) filter Line up the clips on the filter cover with the slots provided
kit. and push the cover into position.
See the SERVICE SCHEDULE for the correct service Figure 190
interval. (See SERVICE SCHEDULE on Page 108.)
Stop the engine and raise the operator cab. (See Raising
on Page 120.)
1
Figure 188
2 2
P109544
Figure 189
2
1
2 1
P109411
P100757
NOTE: The bosses (Item 1) fit inside the core
supports (Item 2) [Figure 191] when the cover
Use low pressure air or water to remove debris from the is installed. Deformity of the cover indicates
heater coil (Item 1) and evaporator (Item 2) [Figure 189]. they are out of position.
Figure 192
1
1
P100756
Figure 193 Lower the operator cab. (See Lowering on Page 121.)
Replacing Filters
NA3271 1
Outer Filter Install new outer filter. Push in until the filter contacts the
base of the housing.
Stop the engine, open the rear door, and remove the rear
grille. (See REAR GRILLE on Page 123.) Install the cover and secure four latches [Figure 196].
Figure 196 Install the rear grille and close the rear door.
P109624
Inner Filter
Replace the inner filter only under the following Figure 199
conditions:
Stop the engine, open the rear door, and remove the rear
1
grille. (See REAR GRILLE on Page 123.)
Figure 198
P109626
Install new inner filter. Push in until the filter contacts the
base of the housing.
NOTE: Contact your local fuel supplier to receive Biodiesel blend fuel has unique qualities that should be
recommendations for your region. considered before using in this machine:
Ultra low sulfur diesel fuel must be used in this machine. • Cold weather conditions can lead to plugged fuel
Ultra low sulfur is defined as 15 mg/kg (15 ppm) sulfur system components and hard starting.
maximum.
• Biodiesel blend fuel is an excellent medium for
U.S. Standard (ASTM D975) microbial growth and contamination that can cause
corrosion and plugging of fuel system components.
Use only clean, high quality diesel fuel, Grade Number
2-D or Grade Number 1-D. • Use of biodiesel blend fuel may result in premature
failure of fuel system components, such as: plugged
The following is one suggested blending guideline that fuel filters and deteriorated fuel lines.
should prevent fuel gelling during cold temperatures:
• Shorter maintenance intervals may be required, such
TEMPERATURE GRADE 2-D GRADE 1-D as: cleaning the fuel system and replacing fuel filters
and fuel lines.
Above -9°C (+15°F) 100% 0%
Down to -21°C (-5°F) 50% 50% • Using biodiesel blended fuels containing more than
five percent biodiesel can affect engine life and cause
Below -21°C (-5°F) 0% 100%
E.U. Standard (EN590) • Biodiesel blend fuel can damage painted surfaces,
remove all spilled fuel from painted surfaces
Use only clean, high quality diesel fuel that meets the immediately.
EN590 specifications listed below:
• Drain all water from the fuel filter daily before
• Ultra low sulfur diesel fuel defined as 10 mg/kg (10 operating the machine.
ppm) sulfur maximum
• Do not exceed engine oil change interval. Extended
• Diesel fuel with cetane number of 51.0 and above. oil change intervals can cause engine damage.
NOTE: Biodiesel blend fuel may also be used in this • Before machine storage; drain the fuel tank, refill with
machine. Biodiesel blend fuel must contain 100% petroleum diesel fuel, add fuel stabilizer, and
no more than seven percent biodiesel mixed operate the engine for at least 30 minutes.
with ultra low sulfur petroleum based diesel.
This biodiesel blend fuel is commonly NOTE: Biodiesel blend fuel does not have long term
marketed as B7 blended diesel fuel. B7 stability and should not be stored for more
blended diesel fuel must meet EN590 than 3 months.
specifications.
Figure 201
WARNING WRONG
Figure 200
NA1684
Install and tighten the fuel fill cap (Item 1) [Figure 200].
Fuel Filter
See the SERVICE SCHEDULE for the correct service See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 108.) interval. (See SERVICE SCHEDULE on Page 108.)
Stop the engine and open the rear door. Stop the engine and open the rear door.
P121906 P121907
Loosen the drain (Item 1) [Figure 202] at the bottom of Disconnect the electrical connector (Item 2)
the filter to remove trapped water from the filter. [Figure 203].
Securely tighten the drain. Loosen the fuel filter head (Item 3) from the fuel filter
element (Item 1) [Figure 203]. Do NOT remove the
hoses from the fuel filter head.
Remove the fuel filter element (Item 1) from the fuel filter
AVOID INJURY OR DEATH head (Item 3) [Figure 203].
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil. NOTE: Do NOT fill the new fuel filter element with fuel
Failure to use care around combustibles can cause at this time.
explosion or fire.
W-2103-0508
Put clean oil on the two new fuel filter element O-rings,
install the element, and tighten to 13,5 N•m (10 ft-lb)
Close the rear door. torque.
Install the fuel filter assembly into the clamps and tighten.
Connect the electrical connector [Figure 203].
Replacing Element (Cont’d) After replacing the filter element or if the fuel tank has run
out of fuel, the air must be removed from the fuel system
before starting the engine.
WARNING
AVOID INJURY OR DEATH
WARNING
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil. AVOID INJURY OR DEATH
Failure to use care around combustibles can cause Diesel fuel or hydraulic fluid under pressure can
explosion or fire. penetrate skin or eyes, causing serious injury or
W-2103-0508 death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
Close the rear door. not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
Start the engine and allow to operate for one minute. from a physician familiar with this injury.
W-2072-0807
Figure 204
WARNING
P121908
Stop the engine and check for leaks at the filter.
Open the air vent plug (Item 1) [Figure 204] on the fuel
filter assembly three full turns.
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
Check the engine oil level every day before starting the Figure 206
engine for the work shift. ENGINE OIL
RECOMMENDED SAE VISCOSITY NUMBER
Figure 205 (LUBRICATION OILS FOR DIESEL ENGINE
CRANKCASE)
2
TEMPERATURE RANGE ANTICIPATED BEFORE
NEXT OIL CHANGE (DIESEL ENGINES MUST USE
API CLASSIFICATION CJ-4 OR BETTER, OR ACEA
E9 OR BETTER)
P109631
[1] Bobcat Synthetic Oil – 5W-40
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
See the SERVICE SCHEDULE for the correct service Figure 208
interval. (See SERVICE SCHEDULE on Page 108.)
Figure 207
1
1
2 P109631
P107265
Remove the oil drain cap (Item 1) [Figure 209] from the
oil drain hose and drain the oil into a container. Recycle
or dispose of used oil in an environmentally safe manner.
Figure 210 Remove the dipstick (Item 1) [Figure 210] and check the
oil level.
3 Add oil as needed if oil level is not at the top mark on the
dipstick. Install the dipstick and close the rear door.
1
WARNING
2 AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
P109631 W-2103-0508
Remove the oil filter (Item 3) [Figure 210] and clean the
filter base.
Put oil into the engine and replace the oil fill cap. (See
Capacities on Page 208.) Do not overfill.
WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0807
Check the cooling system every day to prevent overheating, loss of performance, or engine damage.
Figure 211 See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 108.)
Stop the engine, open the rear door, and remove the rear
grille. (See REAR GRILLE on Page 123.)
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
P107266
• Engine is running.
• Tools are being used.
A maintenance platform [Figure 211] is available from W-2019-0907
P109632
Cleaning (Cont’d)
Figure 213 Return the support bar to storage position and lower the
air conditioning condenser.
Figure 215
1
1 2
P109573A
Unhook the two rubber straps (Item 2) [Figure 213]. Ensure the air conditioning condenser is installed into the
two slotted brackets [Figure 215]. (Right side shown.)
NOTE: The air conditioning condenser fits into two
slotted brackets mounted on the hydraulic Ensure the clips (Item 1) are properly installed over the
fluid cooler and radiator assembly. Ensure the two slotted brackets (Item 2) [Figure 215]. (Right side
air conditioning condenser remains shown.)
connected to the brackets when raising and
lowering. Fasten the two rubber straps [Figure 213].
P109572A
Cleaning (Cont’d)
1
2
P109641 P109633
Install the fuel cooler into the bracket. Install and tighten
the bolt [Figure 217].
Stop the engine, open the rear door, and remove the rear
IMPORTANT
grille. (See REAR GRILLE on Page 123.)
AVOID ENGINE DAMAGE
Figure 218 Always use the correct ratio of water to antifreeze.
NOTE: The loader is factory filled with propylene NOTE: The coolant fill cap must be tightened until the
glycol coolant (purple color). DO NOT mix cap clicks.
propylene glycol with ethylene glycol.
Install the rear grille and close the rear door.
Use a refractometer to check the condition of propylene
glycol in your cooling system.
WARNING
AVOID INJURY
Stop the engine and allow to cool before adding
coolant or you can be burned.
W-2106-0907
See the SERVICE SCHEDULE for the correct service Figure 220
interval. (See SERVICE SCHEDULE on Page 108.)
Stop the engine, open the rear door, and remove the rear
grille. (See REAR GRILLE on Page 123.) 1
WARNING
AVOID INJURY
Do not remove engine coolant cap when the engine
is hot. You can be seriously burned.
W-2607-0804
P109814
NOTE: This procedure requires the use of a spare
0.75 in. coolant hose approximately 600 mm
(24 in) long. Pinch off the coolant hose attached to the engine oil
cooler using a locking hose pinching plier (Item 1)
[Figure 220] or similar tool.
Figure 221
1 3
P109634 2
Quickly install the spare 0.75 in. coolant hose onto the
engine oil cooler fitting.
IMPORTANT
2 AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze.
Description
P100958A
1
P109636 P107513A
The loader has a 12 volt, negative ground, alternator The electrical system is protected from overload by fuses
charging system. located under the fuse panel cover (Item 1) [Figure 226].
Figure 225
1
P109659
Line up the clips on the back of the fuse panel cover with
the slots (Item 1) [Figure 227] in the fuse panel and push
the cover into position when finished.
Figure 228
NA3311
NA3311
The table below is for earlier models with decal part number 7218779. Fuse location and amperage ratings are shown
in the table below and on the decal [Figure 228]. Relays are identified by the letter “R” in the AMP column.
ITEM ICON DESCRIPTION AMP ITEM ICON DESCRIPTION AMP ITEM ICON DESCRIPTION AMP
Cab Switched
F1 Rear Lights 15 F14 5 A Switched Power R
Power
Drive Controller
F4 Heater / HVAC 25 F17 25 D Traction R
Back-up Alarm
Switched Power
F5 25 F18 Attachments 25 E Rear Lights R
Back-up Alarm
Cab Switched
F8 25 F21 Engine Controller 15 H Not Used --
Power
Accessories and
F9 Glow Plugs 50 F22 25 J Front Lights R
Front Horn
Cab Accessories
F11 Bobcat Controller 25 F24 25 L Not Used --
Power Port
Auxiliary
F13 25 F26 Not Used --
Controller
Figure 229
NA3312
NA3312
The table below is for later models with decal part number 7279963. Fuse location and amperage ratings are shown
in the table below and on the decal [Figure 229]. Relays are identified by the letter “R” in the AMP column.
ITEM ICON DESCRIPTION AMP ITEM ICON DESCRIPTION AMP ITEM ICON DESCRIPTION AMP
Cab Switched
F1 Rear Lights 15 F14 5 A Switched Power R
Power
Drive Controller
F4 Heater / HVAC 25 F17 25 D Traction R
Back-up Alarm
Switched Power
F5 25 F18 Attachments 25 E Rear Lights R
Back-up Alarm
Cab Switched
F8 25 F21 Engine Controller 15 H Not Used --
Power
Accessories and
F9 Glow Plugs 50 F22 25 J Not Used --
Front Horn
Cab Accessories
F11 Bobcat Controller 25 F24 25 L Not Used --
Power Port
Auxiliary
F13 25 F26 Not Used --
Controller
Figure 230 See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 108.)
Figure 231
P121665A
WARNING
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
If the engine will not start without using a booster battery, Connect the end of the second cable (Item 3) to the
BE CAREFUL! There must be one person in the negative (-) terminal of the booster battery. Connect the
operator’s seat and one person to connect and other end of the same cable (Item 4) [Figure 232] to the
disconnect the battery cables. engine.
The key switch must be in the STOP position. The Keep cables away from moving parts. Start the engine.
booster battery must be 12 volt. (See STARTING THE ENGINE on Page 82.)
3 1
P109637
Figure 234
WARNING
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
P107268 WARNING
Disconnect the negative (-) cable (Item 1) [Figure 233]. BATTERY GAS CAN EXPLODE AND CAUSE
SERIOUS INJURY OR DEATH
Remove the battery hold-down clamp (Item 2) Keep arcs, sparks, flames and lighted tobacco away
[Figure 233]. from batteries. When jumping from booster battery
make final connection (negative) at machine frame.
Disconnect the positive (+) cable (Item 3) [Figure 233]
from the battery. Do not jump start or charge a frozen or damaged
battery. Warm battery to 16°C (60°F) before
Remove the battery from the loader. connecting to a charger. Unplug charger before
connecting or disconnecting cables to battery. Never
lean over battery while boosting, testing or charging.
W-2066-0910
Check the hydraulic / hydrostatic fluid level every day Figure 237
before starting the work shift. HYDRAULIC / HYDROSTATIC FLUID
RECOMMENDED ISO VISCOSITY GRADE (VG) AND
Park the loader on a level surface, lower the lift arms, and VISCOSITY INDEX (VI)
put the attachment flat on the ground or tilt the Bob-Tach
fully back if no attachment is installed.
Figure 235
Figure 236
WARNING
1 AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
P109638
Install the fill cap [Figure 236], install the rear grille, and
close the rear door.
See the SERVICE SCHEDULE for the correct service Figure 239
interval. (See SERVICE SCHEDULE on Page 108.)
Stop the engine, open the rear door, and remove the rear
grille. (See REAR GRILLE on Page 123.)
Figure 238
P107955A
Figure 240
2
2
P109760A P115527A
Remove the clamp (Item 1). Pinch off the hose (Item 2)
[Figure 240] near the fitting and disconnect hose from
the fitting. Route the hose out the side of the loader and
drain the fluid into a container.
Recycle or dispose of used fluid in an environmentally Install hydraulic fill screen and add the correct fluid to the
safe manner. reservoir until the fluid level is within the operating range
of the sight gauge. (See Capacities on Page 208.) and
(See Checking And Adding Fluid on Page 148.)
P109639
See the SERVICE SCHEDULE for the correct service Install new filter ensuring that filter is fully seated in the
interval. (See SERVICE SCHEDULE on Page 108.) housing.
Stop the engine, open the rear door, and remove the rear Remove the filter cap O-rings (Item 3) [Figure 243] and
grille. (See REAR GRILLE on Page 123.) discard.
Clean the top of the filter housing. Install new filter cap O-rings and lubricate with clean oil.
Figure 242 NOTE: The filter cap O-rings are not the same size.
Take care to install each O-ring in the correct
location.
1
Install the filter cap and rotate clockwise to engage the
bolts [Figure 242]. Alternate tightening the bolts to draw
the cap down evenly. Tighten the bolts to 27 – 41 N•m (20
– 30 ft-lb) torque.
WARNING
1
WARNING
2
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
3
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0807
P109072A P109073B
See the SERVICE SCHEDULE for the correct service Earlier Models
interval. (See SERVICE SCHEDULE on Page 108.)
Figure 246
Stop the engine.
Figure 244
P109622
Remove the left side access cover bolts (Item 1) Figure 247
[Figure 244] and remove the access cover. (Lift arms
shown raised for visual clarity.)
Figure 245
P109622A
Clean the surface of the filter housing and the filter base
P109622B P115441A where they contact the filter seal.
Put clean oil on the seal of the new filter. Install the filter
Earlier models use a separate filter housing and filter on the filter base [Figure 247].
element. Later models use a spin-on filter [Figure 245].
Install and tighten the filter housing to 65 – 70 N•m (48 –
52 ft-lb) torque [Figure 246].
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
1
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
P115526
Install the side access cover and bolts [Figure 244].
Put clean oil on the new filter gasket, install the new filter,
and tighten the filter to 37 – 45 N•m (27 – 33 ft-lb) torque. WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0807
Stop the engine, open the rear door, and remove the rear
grille. (See REAR GRILLE on Page 123.)
Figure 249
Wheel Nuts Rear tires usually wear faster than front tires. To keep tire
wear even, move the front tires to the rear and rear tires
See the SERVICE SCHEDULE for the correct service to the front [Figure 251].
interval. (See SERVICE SCHEDULE on Page 108.)
The same size tires must be used on each side of the
Figure 250 loader. If different sizes are used, each tire will turn at a
different rate and cause excessive wear. The tread bars
of all the tires must face the same direction.
Mounting
Rotating
Check the tires regularly for wear, damage, and pressure. WARNING
Figure 251
AVOID INJURY OR DEATH
Do not inflate tires above specified pressure. Failure
to use correct tire mounting procedure can cause an
explosion which can result in injury or death.
W-2078-1007
IMPORTANT
Inflate tires to the MAXIMUM pressure shown on the
sidewall of the tire. DO NOT mix brands of tires used
on the same machine.
I-2057-1010
NA1023A
See the SERVICE SCHEDULE for the correct service See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 108.) interval. (See SERVICE SCHEDULE on Page 108.)
The chaincase contains the final drive sprockets and Park the loader on a level surface and stop the engine.
chains, and uses the same type fluid as the hydraulic /
hydrostatic system. (See Hydraulic / Hydrostatic Fluid Remove the check plug (Item 1) [Figure 252] from the
Chart on Page 148.) front of the chaincase housing.
Park the loader on a level surface and stop the engine. Figure 253
Figure 252
P107956
Pump the fluid out of the chaincase [Figure 253]. (Lift
arms shown raised for visual clarity.)
Remove the check plug (Item 1) [Figure 252] from the
front of the chaincase housing. (Lift arms shown raised Recycle or dispose of used fluid in an environmentally
for visual clarity.) safe manner.
If fluid can be reached with the tip of your finger through Add fluid through the check plug hole until fluid flows from
the hole, the fluid level is correct. the hole. (See Capacities on Page 208.)
If the level is low, add fluid through the check plug hole Install and tighten the plug [Figure 252].
until fluid flows from the hole.
Belt Adjustment
The alternator belt is a special maintenance free type that is pretensioned over the pulleys. This belt eliminates the need
for a tensioning device and does not require periodic adjustment. Contact your Bobcat dealer for replacement parts.
Belt Replacement
Stop the engine and open the rear door. Move the alternator toward the engine fully and remove
the belt from the pulleys.
Remove the air conditioning belt. (See AIR
CONDITIONING BELT on Page 158.) Inspect the pulleys for wear.
Figure 256
1 2
P109663
P109661
Remove the alternator belt shield mounting nuts and
bolts (Item 1). Remove the mounting bolt (Item 3)
[Figure 254]. Use a prybar (Item 2) in the location shown to move the
alternator until the top alternator mounting bolt (Item 1)
Remove the alternator belt shield (Item 2) [Figure 254]. [Figure 256] can be installed.
Figure 255 Tighten the top alternator mounting bolt and the bottom
alternator mounting nut [Figure 255].
P109662
Belt Adjustment
The air conditioning belt is a special maintenance free type that is pretensioned over the pulleys. This belt eliminates the
need for a tensioning device and does not require periodic adjustment.
Belt Replacement
P121618
Figure 260
A belt tool [Figure 257] is required to install the new air
conditioning belt. See your Bobcat dealer.
Figure 258
1 2
3
1
2 4
P121617
Belt Adjustment
The drive belt does not need adjustment. The belt has a spring loaded idler that constantly maintains the correct belt
tension. The spring loaded idler stop adjustment, detailed below, is critical for long belt life.
Stop Adjustment
See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SCHEDULE on Page 108.)
P121579
Belt Replacement
Stop the engine and open the rear door. Figure 266
Figure 264
2
1
P109783
Remove the drive belt shield bolt (Item 1) [Figure 264]. Tighten the adjustment bolt (Item 1) [Figure 266] to hold
the spring loaded idler off the drive belt.
Figure 265
Remove the drive belt from the hydrostatic pump pulley
and flywheel pulley. Inspect the pulleys for wear.
P109782
Figure 267 Position the drive belt shield over the drive belt shield
mounting bolts. Slide the drive belt shield toward the front
of the loader to fully seat the shield onto the top and
bottom mounting bolts (Items 1 and 2) [Figure 268].
Figure 269
1
P115669
Adjust a torque wrench for 54,2 N•m (40 ft-lb). Insert the
torque wrench (Item 2) [Figure 267] into the slot
provided in the stop arm as shown and move the torque
wrench up until the correct torque is indicated.
NOTE: This procedure is required to preload a new Install the battery. (See Removing And Installing Battery
drive belt in order to achieve the correct stop on Page 147.)
adjustment after the initial belt break-in
period. Close the rear door.
Figure 268 NOTE: The stop arm MUST be adjusted after 50 hours
operation with the new drive belt. (See Stop
Top Mounting Bolt Adjustment on Page 159.)
P107207A
P107206
Lubrication Locations
See the SERVICE SCHEDULE for the correct service Lubricate the following:
interval. (See SERVICE SCHEDULE on Page 108.)
Figure 271
Record the operating hours each time you lubricate the
Bobcat loader.
1
2 1. Lift Arm Pivot Pin (Both Sides) (2) [Figure 271].
9 10
11 2
5
3
6
7
P107957
P107285 P107291
3. Base End Lift Cylinder (Both Sides) (2) [Figure 273]. 5. Rear Control Link (Both Sides) (2) [Figure 275].
P107284 P107292
4. Rod End Lift Cylinder (Both Sides) (2) [Figure 274]. 6. Front Control Link (Both Sides) (2) [Figure 276].
P-31308A P107960
7. Bob-Tach Wedge (Both Sides) (2) [Figure 277]. 9. Rod End Tilt Cylinder (Both Sides) (2) [Figure 279].
10
P107288 P107961
8. Base End Tilt Cylinder (Both Sides) (2) [Figure 278]. 10. Bob-Tach Pivot Pin (Both Sides) (2) [Figure 280].
11
P107959 P107293
11. Power Bob-Tach Hydraulic Cylinder (if equipped) (2) All lift arm and cylinder pivots have a large pin held in
[Figure 281]. position with a retainer bolt and locknut (Item 1)
[Figure 282].
Figure 283 The spring loaded wedges (Item 1) must contact the
lower edge of the holes in the attachment mounting
frame (Item 2) [Figure 284].
Figure 285
P-85513A
NA3114
P-31233A NA3098
Figure 286 The wedges (Item 1) [Figure 287] must extend through
the holes in the attachment mounting frame.
2 Figure 288
NA3234
WARNING NA3114
P-31233A NA3098
You may decide to store your Bobcat loader for an After the Bobcat loader has been in storage, perform the
extended period of time. Perform the procedures below procedures below to return the loader to service:
for storage:
• Check the engine oil and hydraulic fluid levels; check
• Thoroughly clean the loader including the engine coolant level.
compartment.
• Install a fully charged battery.
• Lubricate the loader.
• Remove grease from exposed cylinder rods.
• Replace worn or damaged parts.
• Check all belt tensions.
• Park the loader in a dry protected shelter.
• Be sure all shields and guards are in position.
• Lower the lift arms all the way and put the bucket flat
on the ground. • Lubricate the loader.
• Put blocks under the frame to remove weight from the • Check tire inflation and remove blocks from under
tires. frame.
• Put grease on any exposed cylinder rods. • Remove cover from exhaust pipe opening.
If biodiesel blend fuel has been used, perform the • Operate machine, check for correct function.
following:
• Stop the engine and check for leaks. Repair as
Drain the fuel tank, refill with 100% petroleum diesel needed.
fuel, add fuel stabilizer, and operate the engine for at
least 30 minutes.
The Service Codes will aid your dealer in diagnosing conditions that can damage your machine.
Figure 291
NA3189
You can monitor real-time displays of:
ENTER button
Select AM / PM / 24hr.
Press a scroll button (Item
Press [ENTER] to 1) repeatedly until the
continue. Security screen icon
(Inset) is highlighted.
1 1
Press left scroll button or NOTE: High-Flow and Two-Speed lockouts for the
[0] to exit without saving. owner are active even if the Password
Lockout feature is unlocked.
Password Description
A permanent, randomly selected password set at the Allows for full use of the loader. Must be used to
factory that cannot be changed. This password is change the owner password.
used for service by the Bobcat dealer if the owner
password is not known or to change the owner
password.
_______________________________________________________________________________________________
Turn the key switch to the RUN position to turn on the This feature allows the owner to unlock the password
loaders electrical system. feature so that a password does not need to be used
every time the engine is started.
Enter the five digit owner password using the number
keys (1 through 0) if locked. Turn the key switch to the RUN position to turn on the
loaders electrical system.
Figure 292
Enter the five digit owner password using the number
Press and hold the lock (Item 1) and unlock (Item 2) Turn the key switch to the RUN position to turn on the
[Figure 292] keys for 2 seconds. loaders electrical system.
The lock key red light will flash and the left panel display Press the lock key (Item 1) [Figure 292].
screen will show [ENTER].
The lock key red light will flash and the left panel display
Enter a new five digit owner password using the number screen will show [CODE].
keys (1 through 0). An asterisk will show in the left panel
display screen for each key press. Enter the five digit owner password using the number
keys (1 through 0). The unlock key green light will flash,
The left panel display screen will show [AGAIN]. then the lock key red light will become solid.
Enter the new five digit owner password again. You must now enter the password every time to start the
loader.
The lock key red light will become solid.
Master Password:
Owner Password:
Enter owner password
Allows for full use of the loader and to set up the
and press [ENTER].
Select user.
Description
The Maintenance Clock alerts the operator when the next Figure 294
service interval is due. EXAMPLE: The maintenance
clock can be set to a 500 hour interval as a reminder for
the next 500 hour planned maintenance.
Figure 293
2 1
1
NA3086 NA3195
During machine operation, a 2 beep alarm will sound The Deluxe Instrumentation Panel (if equipped) will
when there are less than 10 hours until the next planned display a message (Item 1) [Figure 294] alerting the
The remaining hours before maintenance is required This message will appear for 10 seconds every time the
(Item 1) will appear in the data display for 5 seconds machine is started until the maintenance clock is reset.
while the service icon (Item 3) and the hourmeter icon
(Item 2) [Figure 293] flash. Figure 295
NA3198
Setup Reset
See your Bobcat dealer about installation of this feature. Figure 296
NA3273
Danger (7167988)
Warning (7167994)
Warning (7168138)
Warning (7184346)
Danger (7170355)
Warning (7168024)
Warning (7142141)
Warning (7168019)
Machine Dimensions
• Dimensions are given for loader equipped with standard tires and 68 in. Construction and Industrial bucket and may
vary with other bucket types.
• Where applicable, specifications conform to SAE or ISO standards and are subject to change without notice.
1659 mm 2024 mm
(65.3 in) (79.7 in)
1643 mm
(64.7 in)
1374 mm 1727 mm
(54.1 in) (68 in)
42°
3901 mm
(153.6 in)
828 mm
(32.6 in)
3023 mm
(119 in)
2319 mm
1972 mm (91.3 in)
(77.8 in)
24.2°
30°
1082 mm
185 mm (42.6 in)
(7.3 in)
2657 mm
(104.6 in)
3378 mm
(133 in) NA5997
Changes of structure or weight distribution of the loader can cause changes in control and steering response,
and can cause failure of the loader parts.
Performance
Engine
Drive System
Controls
Direction and speed controlled by two hand operated steering levers or optional
Machine Steering
joystick(s)
Loader Hydraulics:
Controlled by separate foot pedals or optional Advanced Control System (ACS)
– Lift and Tilt
or optional Selectable Joystick Controls (SJC)
– Front Auxiliary Controlled by electrical switch on Right Hand steering lever or joystick
– Rear Auxiliary (Option) Controlled by electrical switch on Left Hand steering lever or joystick
Hydraulic System
Electrical System
Capacities
Tires
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
WARRANTY
Bobcat Loaders
Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd., who
in turn warrant to the owner, that each new Bobcat loader will be free from proven defects in material and
workmanship with respect to (i) all components of the product except as otherwise specified herein for
twelve (12) months, (ii) the drive belt from the hydrostatic pump to the engine, for thirty six (36) months,
provided that after the initial twelve month warranty period, such warranty shall be limited to parts only and
does not include labor, (iii) tracks and Bobcat brand tires, for twelve (12) months on a prorated basis based
on the remaining depth of the track or tire at the time any defect is discovered, and (iv) Bobcat brand
batteries, for an additional twelve (12) months after the initial twelve month warranty period, provided that
Bobcat Company shall only reimburse a fixed portion of the cost of replacing the battery during such
additional twelve months. The foregoing time periods shall all commence after delivery by the authorized
Bobcat dealer to the original buyer.
This warranty does not cover replacement of scheduled service items such as oil, filters, tune-up parts, and
other high-wear items. This warranty does not cover damages resulting from abuse, accidents, alterations,
use of the Bobcat product with any accessory or attachment not approved by Bobcat Company, air flow
obstructions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS, EXCEPT
THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS,
EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE
AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR
CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION
OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT,
WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT
COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHORIZED BOBCAT DEALERS WITH
RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUNDER SHALL NOT EXCEED THE
PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.
Bobcat Company
FEDERAL & CALIFORNIA EMISSION CONTROL SYSTEMS
LIMITED WARRANTY for NON-ROAD ENGINES (CI)
OWNER’S WARRANTY RIGHTS AND OBLIGATIONS
The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (ARB), and Bobcat Company are pleased
to explain the Federal and California Emission Control System Warranty on your 2014MY to 2016MY non-road engine. DOOSAN
INFRACORE has designed, built and equipped the engine so as to conform at the time of sale with all applicable regulations of the
EPA and of the California ARB. In California, new heavy-duty off-road engines must be designed, built and equipped to meet the
State’s stringent anti-smog standards.
Bobcat Company must warrant to the initial owner, and each subsequent owner, the emission control system on your engine for
the periods of time listed below provided there has been no abuse, neglect, improper maintenance or unapproved modifications of
your engine. Your emission control system may include those parts listed below:
Where a warrantable condition exists, Bobcat Company will repair your heavy-duty off-road engine at no cost to you including
diagnosis, parts, and labor.
MANUFACTURER’S WARRANTY COVERAGE
The 2014MY to 2016MY heavy-duty off-road engines are warranted for five years or 3,000 hours of operation, whichever occurs
first. If any emission-related part on your engine is defective, the part will be repaired or replaced by Bobcat Company.
The warranty period shall begin on the date the machine is delivered to the first retail customer.