1.

BS EN 7018 as AE 3 3 4 where ‘A’ is denoted as

a) Hardness only
b) Impact only
c) Yield Strength & Impact only
d) Tensile Strength & Impact only

2. Load 100KN, 39cm length, 80mm thickness. Calculate UTS & Elongation?
a) 250 N/mm2 & Efficiency 20%
b) 256 N/mm2 & Efficiency cannot be found
c) 256 N/mm2 & Efficiency can be found
d) 256 N/mm2 & Efficiency 10%

3. Tungsten coated with slightly thorium is used as

a) DC(+ve) electrode used for Aluminium only
b) Electrode used with balled end
c) Thorium coated can be used for all metals
d) AC electrode can be used for alloyed elements

4. In plasma, 8-18” Austenitic Stainless Steel can be used at?

a) Alloyed Steel
b) Carbon Steel
c) Stainless Steel
d)All of the above

5. Cross country pipeline is going to be laid. To find the root defects, which NDT will you
go for?
a) MPI
b) UT
c) RT
d) both (b) & (c)

6. You found high hydrogen content after the deposition of weld, it is caused by
a) Hydrogen electrode not treated properly
b) 7011 electrode have low hydrogen
c) Cellulose electrode
d) Rutile covered with TiO2

7. E 46 0 1Ni where 0 represents

a) 47o J at +20o C
b) 47o J at 0o C
c) 47o J at -20o C
d) 47o J at -10o C
8. Below which is the correct terminology? (Contact Tip Work piece Distance)
a) CTWD increases, Voltage decreases
b) CTWD decreases, Current decreases
c) CTWD decreases, Voltage increases
d) CTWD decreases, Current increases

9. In MAG inductance provides control over

a) Spatter
b) Voltage
c) Current
d) Droplets

10. Spatter is caused by

a) Damp electrodes
b) Excessive current
c) Change in electrical settings
d) All of the above

11. Solidification crack occurs in Carbon Manganese Steel. To avoid this?

a) PWHT
b) Reduce the carbon content in the weld metal
c) Copper inclusion in the weld metal
d) None of the above

12. In Magnetic Particle Inspection we can found?

a) Internal flaws
b) Inter-run fusion
c) External flaws
d) All of the above

13.PRODS related to
a) PRODS with UT
b) PRODS with MT
c) PRODS with Eddy current
d) PRODS with RT

14. Lamellar Tearing occurs more in

a) Tee – joint with one sided weld
b) Tee – joint with both sided weld
c) Single V – Butt weld
d) Tee – joint with compound weld
15. Pick out the ODD one out?
a) HOT cracks
b) HICC
c) COLD cracks
d) REHEAT cracks

16. Hydrogen content level should be for not inducing a crack?

a) < 5ml
b) > 15ml
c) < 25ml
d) > 25ml

17. According to BS EN ISO 17637 Visual Inspection?

a) Require minimum 350 lux
b) Recommends minimum 500 lux
c) As same as for DPI & MPI Visual Inspection
d) All of the above

18. Welding procedure approval?

a) BS EN 2560
b) BS EN 287
c) BS EN 22553
d) BS EN 288

19) Sensitation in Austenitic Stainless Steel means?

a) Formation of Iron carbides
b) Formation of Chromium carbides at boundary region
c) Formation of Chromium carbides
d) None of the above

20. Symmetric fillet Weld?

a) The weld is flat
b) No need of leg length dimension
c) We can omit the other line
d) Length is specified on the left side

21. Which one is possible?

a) Butt with edge
b) Slot with lap
c) Plug with edge
d) Tee with corner
22. In MIG, the included angle for Aluminium?
a) 35 degree
b) 60 degree
c) 120 degree
d) 90 degree

23. A welding procedure qualified for PA can be used for PF position?

a) PWHT is not mentioned
b) Weld metal tensile strength is above 70,000psi
c)
d)

24. Constance Current?

a) Current remains constant
b) Ampere slightly varies
c) Arc length automatically adjusted
d) Current drastically raised when there is change in voltage.

25. If Weaving is reduced?

a) Higher heat input
b) Higher hardness
c) Higher toughness
d) All of the above

26. If carbon equivalent value is increased?

a) Hardenability
b) Weld ability
c) Higher preheat
d) Lower preheat

27. E7018 electrode should be

a) Dried up and use for welding
b) Be baked at 3500 for 1 hr.
c) Be baked at 1500 for 1 hr.
d) Directly used for welding

28. For Carbon Manganese Steel?

a) Ceq should be 0.36%
b) Ceq should be 0.48%
c) Ceq should be >0.48%
d) Ceq should be <0.23%
29. Ductile metal is
a) Black marks
b) Rough & tough
c) Smooth
d) Reduction in area

30. In carbon steel, the most effect will be on?

a) Chromium
b) Molybdenum
c) Nickel
d) Carbon

31. After charpy test, slightly undercut is found (ie : <0.25mm) for small thickness plate?
a) Welder says that he will do a small weaving without preheat
b) Welder says that he will do a small weaving greater than original preheat
c) Welder says that he will do a small weaving with the original preheat
d) Inspector says to grind to blend it.

32. Excess Weld Metal?

a) Crown
b) Cap
c) Reinforcement
d) Weld profile

33. Bend testing is done for?

a) Welding procedure qualification
b) Welder qualification
c) If there is no flaw found in NDT, no need to go for bend test
d)

34. In RT which cannot be found?

a) Length
b) Shape
c) Type of defect
d) Depth

35. In RT for 100mm diameter pipe. Which technique is used?

a) Single side – single image
b) Single side – double image
c) Double side – single image
d) Double side – double image
36. In RT – 80mm diameter pipe, thickness 30mm?
a) Iridium 191
b) Cobalt 59
c) Cobalt 60
d) Iridium 192

37. AWS – BS weld symbols difference?

a) Both standards other side operations are same
b) Both standards use the same welding sequence
c) Both standards mention the same at the tail
d) Both standards mention the same peripheral weld

38. FCAW welding process?

a) 131
b) 141
c) 135
d) 136

39. The MAG welding process code is?

a) 141 represents SAW process
b) 131 & 135 represents MAG welding process
c) 121 represents MIG welding process
d) None of the above

40. High heat input?

a) MMA
b) TIG
c) MAG
d) SAW

41. Arc Voltage where to measure?

a) Far away from the welder
b) Near to the return connection
c) Close to the welder
d) Away from the return connection

42. NECKING?
a) At the starting point of elasticity
b) Between the point of elasticity and plasticity
c) At the end point of plasticity
d) At the starting point of plasticity
43. STRA test?
a) Reduction in area
b) Compression in area
c) Change in material elongation
d) Ductility

44. Tempering Temp?

a) 440 – 500 degree
b) 500 – 550 degree
c) 550 – 650 degree
d) 700 – 920 degree

45. Residual Stress and Distortion?

a) One side welding with restraints low distortion & high Residual stress
b) Double side balanced weld ----- low distortion & high Residual stress
c) One side welding without restraints low distortion & low Residual stress
d) One side welding without restraints high distortion & high Residual stress

46. Essential variable?

a) Change in mechanical properties
b) Require re-approval of WPS
c)
d) All of the above

47. In UTS graph, Re represents what?

a) Elastic
b) Plastic
c) Elongation
d) Yield stress

48. Lack of side wall fusion can be found in?

a) PT
b) MT
c) UT
d) both (b) & (c)

49. Heat input excessively high?

a) Higher toughness
b) Higher hardness
c) Lower toughness
d) Lower hardness
50. Weld decay
Ans. (d) 304L & low carbon

51. OCV
Ans. (c) Arc Initiation

52. AWS 5.1

Ans. (b) E7018

53. Fracture Test

Ans. (b) Done in entire weld

54. Lamellar Tearing – in metal ‘z’ is mentioned?

55. Flat Characteristic?
56. Hot Cracking?