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➢ Local jurisdictions may diligently review a code to ensure it is acceptable and applicable
to the area, and it may take years for a jurisdiction to adopt a code.
➢ A regulatory organization imposes mandatory compliance to a code , fromالتصميم تفرض منظمة تنظيمية االمتثال
بد ًءا من،اإللزامي للكود
the basic design through to mechanical completion and even-tual hand-over األساسي وحتى اإلكمال
الميكانيكي وحتى التسليم الكامل
of a plant to the operator. .للمحطة إلى المشغل
➢ While a code provides requirements for the products (e.g. material performance level)
and processes (i.e. methodology of the design) involved in installation, standards benefit
both the contractors and engineers who employ them, and also the end user.
وكذلك المستخدم النهائي، فإن المعايير تفيد كالً من المقاولين والمهندسين الذين يستخدمونها،الكود يوفر متطلبات المنتجات ( مثل مستوى أداء المواد) والعمليات ( أي منهجية التصميم) المشاركة في التثبيت
• Here, we delve into the key international standards that form the backbone of
. نتعمق في المعايير الدولية الرئيسية التي تشكل العمود الفقري لممارسات هندسة األنابيب،هنا
piping engineering practices.
2.1. ASME B31 Series
➢ The group of ASME B31 codes, previously known as ANSI B31,
➢ covers pressure piping, was created by the American Society of Mechanical Engineers,
and includes power piping, fuel gas piping, process piping, pipeline transportation
systems for liquid hydrocarbons and other liquids, refrigeration piping and heat transfer
components, and building services piping, a cornerstone in piping design.
➢ Covering diverse applications such as power, process, and fuel gas piping, it provides
comprehensive guidelines for design, fabrication, testing, and inspection
2.2 Presently, the sections of ASME B31 Code for Pressure Piping, are published:
1. ASME B31.1 Power Piping.
2. ASME B31.2 Fuel Gas Piping.
3. ASME B3 1.3 Process Piping. its an example with some explanation below
4. ASME B31.4 Liquid Transportation Systems for Hydrocarbons, Liquid Petroleum Gas,
Anhydrous Ammonia , and Alcohol.
5. ASME B31.5 Refrigeration Piping.
6. ASME B31.8 Gas Transmission and Distribution PipingSystems.
7. ASME B3 1.8S Managing System Integrity of Gas Pipelines.
8. ASME B31.9 Building Services Piping.
9. ASME B31.11 Slurry Transportation Piping Systems.
10. B31G Manual for Determining Remaining Strength of Corroded Pipelines.
To maintain high-quality workmanship that will result in a safe environment and the use of
standard materials, components, and methods of construction and testing, this code sets
out a number of rules that cover
• The ASME B3 1.3 code sets out a number of rules that cover:
1. Design.
2. Material (strength).
3. Flexibility (stress).
4. Fabrication (welded joints).
5. Erection (mechanical joints).
6. Examination.
7. Testing
1. Design Pressure
2. Design Temperature
• The ASME B31.3 Code provides four basic methods for the design of components
for internal pressure, as described:
a. Components in accordance with listed standards for which pressure ratings are
provided in the standard, such as ASME B16.5 for flanges, are considered suitable
by ASME B31.3 for the pressure rating specified in the standard. Note that the
other methods of pressure design provided in ASME B31.3 can be used to rerate
a. such listed components and/or extend their temperature range.
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b. Some listed standards, such as ASME B16.9 for pipe fittings, state that the fitting
has the same pressure rating as matching seamless pipe. ASME B31.3 modifies this
slightly by stating that the fittings are accepted to have the same rating as the
matching seamless pipe, considering the manufacturer’s under tolerance for the
fittings. This takes into consideration the typical mill tolerance for pipe. Note that
design calculations are not usually performed for these components; design
calculations are performed for the straight pipe, and matching fittings are simply
selected.
a.
من304 . في الفقرة، مثل األنابيب المستقيمة والوصالت الفرعية، يتم توفير معادالت التصميم لبعض المكوناتASME B31.3. ويمكن استخدامها لتحديد سمك
b. . من المفترض أن تكون بعض التصميمات المحددة لوصالت الفروع مقبولة، عالوة على ذلك.الجدار المطلوب فيما يتعلق بالضغط الداخلي للمكونات
c. Design equations for some components, such as straight pipe and branch
connections, are provided in para. 304 of ASME B31.3. These can be used to
determine the required wall thickness with respect to internal pressure of
components. Furthermore, some specific branch connection designs are assumed
to be acceptable.
d. Components that are not in accordance with a listed standard and for which design
equations are not provided in the Code are treated in para. 304.7.2. This paragraph
provides accepted methods, such as burst testing, for determining the pressure
1. تتم معالجة المكونات التي ال تتوافق مع أحد المعايير المدرجة والتي لم يتم توفير معادالت تصميم لها في القواعد في
capacity of unlisted components المدرجة لتحديد قدرة الضغط للمكونات غير، مثل اختبار االنفجار، توفر هذه الفقرة طرقًا مقبولة. 304.7.2 .الفقرة
2.
3. Fluid Service Requirements for Piping Components
• ASME B31.3 includes limitations on components and joints in the design chapter, Chapter II.
• These are contained in Part 3, Fluid Service Requirements for Piping Components, and Part 4,
Fluid Service Requirements for Piping Joints. Many of these are restrictions for severe cyclic
conditions. The present chapter combines the limitations with pressure design and other
considerations on a component-by-component basis .الضغطعلى حدة يجمع هذا الفصل بين القيود وتصميم
واالعتبارات األخرى على أساس كل مكون
3. Fluid Service Requirements for Piping Components
4. Fluid Service Requirements for Piping Joints.
• ASME B31.3 includes limitations on components and joints in the design chapter, Chapter II.
• These are contained in Part 3, Fluid Service Requirements for Piping Components, and Part
1. 4, Fluid Service Requirements for Piping Joints.
•2. Many of these are restrictions for severe cyclic conditions. The present chapter combines
3. the limitations with pressure design and other considerations on a component-by-
4. component basis. . يجمع هذا الفصل بين القيود وتصميم الضغط واالعتبارات األخرى على أساس كل مكون على حدة.العديد من هذه القيود هي قيود على الظروف الدورية الشديدة
5. ASME B31.3 Flexibility and Support.
B31.3 Code is provide for the following topics: design conditions and criteria; design for
1.
pressure; flexibility analysis; supports and restraints, limitations on components and joints;
2.
requirements for materials; fabrication, assembly, and erection; examinations; pressure
3.
testing; nonmetallic piping systems; Category M piping; high-pressure piping; and the
4.
organization of the B31.3 Code.
5.
6. ASME B31.3 Design Systems
ASME B31.3, process components, welding, fabrication, weld examination, bioprocessing,
piping systems, BPE certification, and process instrumentation. المعالجة ، فحص اللحام، التصنيع، اللحام،مكونات العملية
شهادة، أنظمة األنابيب،الحيويةBPE. وأدوات العمليات،
➢ Materials
➢ PIPING MATERIAL SPECIFICATION (PMS)
➢ MATERIAL SPECIFICATIONS
• Individual piping class has been generally designed to cover a set of service
operating within pressure-temperature consideration as per ASME B16.5/ B16.34
or part of it. تم تصميم فئة األنابيب الفردية بشكل عام لتغطية مجموعة من الخدمات التي تعمل ضمن
مراعاة درجة حرارة الضغط وفقًا لمعيارASME B16.5/ B16.34 .أو جزء منه
• Deviations of material from class specifications may occur due to specific design
conditions and/ or availability. .أو التوفر/قد تحدث انحرافات في المواد عن مواصفات الفئة بسبب ظروف التصميم المحددة و
يُسمح بهذه االنحرافات إذا كانت
• These deviations are permissible if they equal or better the individual أوclass مساوية لمتطلبات الفئة الفردية
ويجب أن تخضع للموافقة،أفضل منها
requirements and shall be subjected to approval on case-to-case basis..على أساس كل حالة على حدة
• All materials shall conform to detailed specifications / data sheets for items as
applicable. . أوراق البيانات الخاصة بالعناصر حسب االقتضاء/ جب أن تتوافق جميع المواد مع المواصفات التفصيلية
• Pipe dimensions shall be in accordance with ASME B 36.10 for carbon steel ASTM
standard pipes; & API 5L for carbon steel API 5L grade pipes
• ASME B16.5 cover: Pressure and temperature ratings, Materials, dimensions,
tolerances, and marking ,Testing and methods of designating openings.
➢ ASME B31.3 Standards for Piping Components
• The ASME B31.3 Code provides four basic methods for the design of components for
internal pressure, as described in :
a. Components in accordance with listed standards for which pressure ratings are
provided in the standard, such as ASME B16.5 for flanges, are considered suitable
by ASME B31.3 for the pressure rating specified in the standard.
b. Some listed standards, such as ASME B16.9 for pipe fittings, state that the fitting
has the same pressure rating as matching seamless pipe.
c. Design equations for some components, such as straight pipe and branch
connections, are provided in para. 304 of ASME B31.3. These can be used to
determine the required wall thickness with respect to internal pressure of
components. Furthermore, some specific branch connection designs are assumed
to be acceptable.
d. Components that are not in accordance with a listed standard and for which design
equations are not provided in the Code are treated in para. 304.7.2.
This paragraph provides accepted methods, such as burst testing, for determining the pressure capacity of unlisted components
➢ ASME B31.3 Fabrication, Assembly, and Erection
• Chapter 17 covers essentially the entire B31.3 Code, including design, materials,
fabrication, assembly, erection, examination, and testing, and includes special
topics, such as nonmetallic piping and piping for Category M and high-pressure fluid
بما في ذلك التصميم والمواد والتصنيع والتجميع والتركيب والفحص،يغطي الفصل بشكل أساسي كود بأكمله
services. مثل األنابيب غير المعدنية واألنابيب للفئة وخدمات السوائل عالية الضغط، ويتضمن موضوعات خاصة،واالختبار
• The exclusions for the applications with the B31.3 Code are discussed, and with the
aid of examples, figures, tables, appendices, and references for each topic, a
detailed commentary is provided for the following topics: design conditions and
criteria; design for pressure; flexibility analysis; supports and restraints, limitations
on components and joints; requirements for materials; fabrication, assembly, and
erection; examinations; pressure testing; nonmetallic piping systems; Category M
piping; high-pressure piping; and the organization of the B31.3 Code.
➢ ASME B31.3 Inspection, Examination, and Testing • Inspection
The inspector: Verifies that all required examinations and testing have been complet
owner’sed Has access to any place where work is being performed Must be independent of
organizations performing fabrication, examination, installation or testing
• Examination
Examination applies to quality control functions performed by the manufacturer (for
components only), fabricator, or erector. Reference in this Code to an examiner is to
ينطبق الفحص على وظائف مراقبة الجودة التي يؤديها المصنع ( للمكونات
a person who performs quality control examinations اإلشارة في هذه القواعد إلى. أو القائم بالتركيب، أو المصنع،)فقط
.الفاحص هي الشخص الذي يقوم بإجراء فحوصات مراقبة الجودة
• The examiner:
1. Examines piping in accordance with Code requirements
2. Examines piping is accordance with additional requirements described in
the engineering design
3. Prepares suitable examination records for use by the inspector
4. Shall have training and experience commensurate with the needs of the
specified examinations
Examination is performed in order to assure that: Components conform to the specifications for
• Material of construction
• Design
• Freedom from defects
• TESTING
• HYDROTESTING VENTS AND DRAINS
• In terminal piping, high point vents and low point drains required for the purpose of
hydro testing shall be of size 0.75”. These vents & drains shall consist of gate valves
with blind flange assembly.
• PIPING MATERIAL SPECIFICATION
• SERVICE
➢ For example: (CLASS 150#)
NON CORROSIVE PROCESS -
PIPING CLASS 150 # FLAMMABLE / NON FLAMMABLE,
BASE MATERIAL CARBON STEEL NON LETHALHYDROCARBONS,
CORROSION ALLOWANCE 1.5 MM AMMONIA, STEAM & GAS
CONDENSATE (NON- IBR), UTILITIES
SPECIAL REQUIREMENT NON IBR
(WATER, INST, AIR, NITROGEN,
TEMP. (0C) -29 TO 65 CARBON DIOXIDE) AND LUBE OIL
PRESS. (kg/cm2) BEFORE THE FILTER
• PIPING MATERIAL SPECIFICATION
▪ NOTES
1. ALL VENTS AND DRAINS SHALL BE PROVIDED WITH GATE VALVE WITH BLIND FLANGE
ASSEMBLY UNLESS OTHERWISE INDICATED IN P&ID.
2. NDT OF WELDS SHALL BE AS FOLLOWS: RADIOGRAPHY : ALL BUTT WELDS - 100% MPI :
SOCKET WELDS - 100%
3. PIPING DESIGN AS PER ASME B 31.3 & OISD 141.
4. FLANGES OF SIZE 22” SHALL BE AS PER MSS-SP-44.
5. CHARPY V-NOTCH TEST & HARDNESS TEST SHALL BE CONDUCTED FOR PIPE, FITTINGS
AND FLANGES.
6. ALL BRANCH CONNECTIONS INCLUDING VENT, DRAIN, PRESSURE AND TEMPERATURE
CONNECTION SHALL BE AS PER BRANCH CONNECTION TABLE GIVEN ON NEXT PAGE.
7. THE BRANCH DETAILS INDICATED IN APPLICABLE STANDARD SHALL BE IGNORED
15 Tee Red., 4" x 3" , Sch. 80 4" x 3" 80 CARBON STEEL 6 PCS
Flanges
1 flange , blind , 4", ANSI 600 #, CS 4" 600 CARBON STEEL 4 PCS
4 FLANGE, WN, RF , 4", ANSI 600 #, sch. 80, CS 4" 600 CARBON STEEL 54 PCS
5 FLANGE, WN, RF , 3", ANSI 600 #, sch. 80, CS 3" 600 CARBON STEEL 24 PCS
➢ Nonmetallic Piping and Piping Lined With Nonmetals
➢ Chapter VII pertains to nonmetallic piping and to piping lined with nonmetals.
• This standard plays a pivotal role in maintaining the دورا محوريًا في الحفاظ على
ً يلعب هذا المعيار
integrity of piping systems in the oil and gas industry. سالمة أنظمة األنابيب في صناعة النفط والغاز
• The ISO 9001:2015 standard, although not specific to إن معيارISO 9001:2015 على،
إال،الرغم من أنه ال يقتصر على األنابيب
piping, sets the stage for quality management systems..أنه يمهد الطريق ألنظمة إدارة الجودة
• Piping engineers often integrate these principles to غالبًا ما يقوم مهندسو األنابيب
enhance the overall quality of their projects, ensuring الجودة بدمج هذه المبادئ لتعزيز
مما يضمن،الشاملة لمشاريعهم
efficiency and client satisfaction. .الكفاءة ورضا العمالء