Catalogo de Partes BYK PDF

PLATE NO.
1 : CYLINDER HEAD ByK

21
18 20
16 13 19
22
10 6 8
15
16 19
17 4
2/3
11
23
6 24
7
16 8
1
12
5
14
Fig. Part No. Description Qty/ Remark

No. Veh.
1 FD 1010 15 Head Cylinder complete 1 Includes Sr.No. 2 to 4

2 FA 1012 45 Guide Exhaust valve 1
3 FA 1012 44 Guide Intake valve 1
4 39 1661 21 'O' ring 2
5 FA 1012 52 Cover Camshaft side 1
6 FA 1012 76 Cover Tappet hole 2

7 FD 1010 21 Gasket Cylinder head 1
8 FA 1012 79 'O' ring Tappet cover 2
9 39 1543 21 'O' ring 1
10 39 2275 15 Domed cap nut 4
11 39 1622 11 Plain washer 1

12 39 0999 06 Hollow dowel pin 2
13 39 1673 04 Flanged Bolt 2
14 39 1672 04 Flange bolt 2
15 39 1633 04 Hex bolt SPL 1
1 FRONT WHEEL DIRECTION

PLATE NO. 1 : CYLINDER HEAD ByK
21
18 20
16 13 19
22
10 6 8
15
16 19
17 4
2/3
11
23
6 24
7
16 8
1
12
5
14

No. Veh.
16 39 1696 15 Hex nut with flange 4

17 39 1750 05 Bolt stud 4
18 FD 1210 37 Pipe intake 1 For Phillipines Market
19 39 1754 21 ' O ' ring 2
20 CB 1210 13 Gasket carburettor 1
21 39 1674 04 Flange bolt 2

22 CB 1210 29 B.S.Valve 1 Not For Phillipines Market
23 FD 1210 30 Tube - BSV - in to Air Filter 1 Not For Phillipines Market
24 FD 1210 29 Tube - For B.S.Valve-out to carb. 1 Not For Phillipines Market

PLATE NO. 2 : VALVE ByK
11
10
6
11 9
13 12
4
1/2
8

No. Veh.
1 CB 1010 16 Valve intake 1

2 CB 1010 17 Valve exhaust 1
3 CB 1010 09 Seal valve stem 2
4 CB 1010 18 Spring valve outer 2
5 CB 1010 19 Spring valve inner 2
5A FD 1010 74 Spring Valve - Single 2 New P. No. for Single Spring
6 CB 1010 20 Retainer valve spring 2
7 CB 1010 22 Cotter valve(Collet) 4
8 CB 1010 21 Seat valve spring outer 2
9 FA 1012 86 Rocker arm Assly. 2
10 39 1024 01 Screw 2 Alt. to DD 1013 06
11 CB 1010 15 Shaft rocker arm 2
12 CB 1012 54 Plate comp. rocker arm shaft set 1
13 FA 1012 59 Screw pan 1

PLATE NO. 3 : CAMSHAFT AND CHAIN TENSIONER ByK
12
1
6
10
2
3
11
5
8
7
4

No. Veh.
1 FD 1010 59 Cam shaft comp. 1

2 CB 1010 25 Sprocket camshaft 1
3 CB 1012 33 Gasket cam chain adjuster 1
4 CB 1010 32 Guide cam chain 1
5 FA 1012 58 Flange bolt 1
6 CB 1010 26 Chain camshaft drive 1 FA 1012 75 - Alternate no.

7 FA 1013 26 Tensioner comp cam chain 1
8 39 0748 01 Screw pan cross 1
9 39 1673 04 Flange bolt 2
10 FA 1013 11 Adjuster Assly. Cam Chain 1 Ratchet type

12 39 2350 04 Flange bolt 1 Not Separately Serviceable
13 FD 1011 34 Guide Cam chain with rubber 1 New part added below
pad Crankshaft area

PLATE NO. 4 : CYLINDER / PISTON / CRANKSHAFT COMPLETE ByK
2
3
10
17
8
18
5 8
4
7 6
5
12
13
9 16
15 14
11

No. Veh.
1 FD 1010 64 Cylinder / block piston kit 1

2 FD 1010 39 Gasket cylinder block 1
3 CF 1010 23 Piston ring set 1
3A CF 1010 10 Piston ring - Top 1 Individual part nos. for rings
3B CF 1010 11 Piston ring - Second 1
3C CF 1010 12 Piston ring - Oil 1
4 CF 1010 09 Pin piston 1
5 39 1694 17 Wire circlip 2
6 FA 1013 23 Crankshaft comp 1
7 01 1006 10 Woodruff key for magneto 1
8 31 1011 73 Key woodruff for c'shaft clutch side 2
9 39 1055 15 Hex.nut / flange 1
10 31 1010 76 Gear primary helical 1
11 FA 1013 08 Filter 1
12 FA 1010 24 Nut Special 1
13 FA 1010 23 Washer Spring 1
14 31 1210 07 Cover 1
15 39 1046 19 Seal oil 1
16 39 1672 04 Flange bolt 3
17 FA 1013 34 Gear Oil pump drive 1
18 39 2487 11 Plain washer 1

PLATE NO. 5 : TRANSMISSION ByK
1
6
7
11
5
2
4
3 10
12
4
13
15
14 16

No. Veh.
1 FA 1010 25 Shaft transmission input 1

2 31 1011 93 Gear transmission spur (2nd) 1 Alt. to DD 1010 90
3 FA 1010 27 Collar input shaft 1
4 39 2078 11 Plain washer 2
5 31 1010 79 Gear transmission spur (3rd) 1
6 31 1010 82 Gear transmission spur (Top) 1

7 39 0987 17 Ring snap 1
8 FA 1011 53 Shaft transmission output 1
9 31 1010 83 Gear transmission spur (3rd) 1
10 31 1010 84 Gear transmission spur (Top) 1
11 31 1012 21 Gear transmission spur comp (Low) 1

12 39 0987 17 Ring snap 1
13 39 1018 21 ' O 'ring 1
14 39 0989 17 External circlip 1
15 31 1011 17 Collar 1
16 DD 1011 36 Sprocket output 1

PLATE NO. 6 : CHANGE DRUM / SHIFT FORK ByK
4
5
1 7

No. Veh.
1 31 1011 91 Fork shift 1

2 31 1011 92 Fork shift 1
3 31 1010 51 Rod shift 2
4 FA 1010 28 Drum assly change 1
5 31 1010 48 Holder for Drum 1
6 DD 1012 64 Screw pan cross 1 39 0702 01 - Alternate No.

7 39 0992 06 Dowel 5

PLATE NO. 7 : GEAR SHIFTER MECHANISM ByK
6
4
2
8
7
3
5
1
10 13
11 14
12

No. Veh.
1 FA 1012 60 Bolt 1
2 FD 1010 23 Lever comp change shaft 1
3 31 1010 55 Spring 1
4 FA 1010 46 Plate stopper 1
5 FA 1010 47 Spacer plate stopper 1
6 FA 1010 48 Spring plate stopper 1

7 FA 1012 65 Bolt hex head 1
8 30 1010 83 Collar 1
9 31 1010 54 Spring 1
10 FD 1010 02 Lever Gear change 1
11 31 1011 08 Damper 1
12 39 1069 01 Hex. head screw 1
13 39 0198 11 Plain washer 1
14 39 0732 12 Washer spring 1

PLATE NO. 8 : ENGINE ASSLY / CRANKCASE RH ByK
15
16
11
12
16
15
2
5
6 10 14
3
7
9
15
16
8
13

No. Veh.
1 FD 1010 01 Engine assly comp. 1 N.I.

2 39 0135 06 Dowel 1
4 FA 1012 93 Crankcase comp. RH 1
5 39 1864 20 Ball bearing (Crankshaft) 1 Alt to 39 2611 20
6 01 1701 11 Ball bearing(Shaft transmission input) 1

7 01 1010 09 Ball bearing(Shaft transmission output) 1
8 FA 1013 29 Gasket crankcase 1
9 28 1011 41 Oil Plug 1
10 39 2594 11 Plain washer 1
11 39 1280 05 Bolt stud cylinder 2

12 39 2113 04 Hex.head bolt 1
13 39 2114 04 Hex.head bolt 1
14 39 2115 04 Hex.head bolt 1
15 39 0248 11 Plain washer 3 For Engine Mounting
16 39 1225 15 Hex. nut / Flange 3

PLATE NO. 9 : CRANKCASE LH ByK
11
5
15
4 6
7
10
13
14
1
2 8
12

No. Veh.
1 FD 1011 00 Crankcase LH assly. 1 'L' type Breather tube

FA 1012 92 Crankcase LH 1
2 FA 1210 53 Oil Strainer 1
3 39 1280 05 Bolt stud cylinder 2
4 31 2010 81 Neutral switch 1
6 01 1701 10 Ball bearing(Shaft transmission input) 1

7 01 1701 11 Ball bearing(Shaft transmission output) 1
8 39 1080 19 Seal oil 1
9 39 1855 19 Oil seal 1
10 FD 1010 95 Fitting 1
11 FD 1010 96 Breather tube 1

12 39 1065 04 Flanged Bolt 8
14 39 1963 04 Bolt flanged small 1
15 DG 1210 02 Clamp 1

PLATE NO. 10 : COVER CLUTCH AND COVER GENERATOR ByK
9
12 5 3
15 13 7
17
10
16
2
8
6
18
1
2
11
4
14
13

No. Veh.
1 FD 1010 62 Generator cover with decal 1

4 FD 1010 04 Cover Generator Rear 1
5 FD 10 1128 Cover clutch decal 1
6 52 FD00 15 Cover clutch with decal 1

7 39 1041 19 Seal oil 1 Alt. to DG101518
8 30 1011 42 Seal oil 1
9 FA 1010 38 Gauge oil level 1
10 CB 1012 45 ' O ' ring 1
11 FA 1013 28 Gasket cover clutch 1

12 FD 1910 28 Bracket clutch cable 1
13 39 1672 04 Flange bolt 4
14 39 1675 04 Flange bolt 3
15 05 1910 33 Cable holder 1
16 39 1075 04 Bolt Flanged small 2

17 39 2079 04 Flanged bolt 1
18 FD 1011 29 Decal Generator Cover 1

PLATE NO. 11 : CLUTCH ByK
9
7 8
7
6
5
4
3 13
12
16 14
15 10 1 2 11

No. Veh.
1 DD 1010 70 Clutch assly comp 1

2 39 1053 15 Hex nut / Flange 1
3 31 1011 35 Wheel clutch 1
4 DD 1010 99 Plate friction 4
5 30 1010 96 Plate clutch 3
6 31 1011 36 Hub clutch 1

7 30 1010 98 Spring 6 DD 1011 78 - Alternate no.
8 31 1011 37 Holder 1
9 39 0980 04 Hex head bolt 6
10 DD 1010 69 Housing comp clutch 1
11 DD 1010 79 Holder 1
12 31 1011 48 Rod push 1
13 FA 1010 34 Lever comp 1
14 39 2403 20 Deep Groove Bearing ball 1
15 39 1058 11 Plain washer 1
16 31 1011 46 Collar 1

PLATE NO. 12 : KICK STARTER MECHANISM ByK
20
13
16
3
14
19
8
17 9
15
18 6
4
9
8
5
7
8
11
10
12 1 2

No. Veh.
1 FA 1010 04 Guide kick 1

2 FA 1012 61 Screw pan cross 2
3 39 2474 04 Hex. Bolt / Flange 1
4 FA 1012 31 Shaft kick 1
5 31 1010 38 Ratchet 1
6 31 1012 18 Gear spur 1

7 31 1010 39 Coil spring 1
8 39 0738 17 External Circlip 3
10 31 1010 41 Spring 1
11 31 1010 40 Guide 1
12 39 0993 11 Plain washer 1
13 FD 1010 68 Lever assly kick 1
14 FD 1010 65 Lever kick 1
15 FA 1013 38 Boss kick 1

PLATE NO. 12 : KICK STARTER MECHANISM ByK
20
13
16
3
14
19
8
17 9
15
18 6
4
9
8
5
7
8
11
10
12 1 2

No. Veh.
16 31 1010 44 Pin 1
17 39 0855 17 E - type Circlip 1
18 30 1012 36 Ball steel 2
19 30 1012 34 Spring 2
20 FD 1010 66 Rubber Sleeve 1 15 1010 87 - Alternate no.

PLATE NO. 13 : SILENCER ByK
5
6
3
11
9
8
13 12
10

No. Veh.
1 FD 1010 25 Silencer assly comp 1

2 39 2275 15 Domed Cup nut 2
3 CB 1011 14 Gasket exhaust pipe 1
4 FD 1010 28 Shield silencer 1
5 39 1830 12 Spring washer 3
6 30 1510 42 Washer 'A' 3

7 39 0007 01 Screw hex. head 3 39 2345 01 - Alternate no.
9 39 1770 04 Flange bolt 1
10 FD 1010 71 Damper 1 For Stand
11 39 0422 15 Nyloc Nut 1

12 FD 1610 94 Damper Silencer 1
13 FD 1610 95 Tube Silencer Mounting 1

PLATE NO. 14 : CARBURETTOR ByK
12
13
14
16 15
17 15
14
8
6
5
7
9
1
3 10
11

No. Veh.
1 FD 1210 40 Carburettor assly 1 For Phillipines Market

2 CB 1210 41 Spring 1
3 FA 1210 48 Jet needle 1
4 CB 1210 54 'O' Ring (Flange) 1
5 CB 1210 52 Needle assly. 1
6 FD 1210 26 Needle Jet 1 Not Separately Serviceable

7 FD 1210 25 Main jet 1 Not Separately Serviceable
8 FA 1210 50 Pilot jet 1
9 FD 1210 16 Float assly. 1
10 CB 1210 32 Seal 1
11 CB 1210 46 F.C.B. Fixing Screw 4

12 CB 1210 50 Adjuster (Air Screw) 1
13 24 1210 64 Spring (Air Screw) 1
14 24 1210 63 Washer (Idle) 2
15 CB 1210 45 'O'Ring (Idle) 2
16 CB 1210 43 Adjuster (Idle screw) 1

17 CB 1210 44 Spring (Idle Screw) 1

PLATE NO. 15 : AIR CLEANER ByK
1
5
9
4
10
8
6
7
2
11
8
10

No. Veh.
1 FD 1210 01 Filter assly air 1

2 FD 1210 04 Element air filter 1
3 FD 1210 05 Duct inlet 1
4 FD 1210 06 Duct outlet 1
5 FD 1210 10 Seal air filter 1

8 39 1672 04 Flanged bolt 2
9 CB 1210 14 Band A/C connecting tube 1
10 FD 1610 78 Collar brace 2
11 FD 1210 13 Cover Duct Outlet 1

PLATE NO. 16 : OIL PUMP ASSLY ByK
2
3

No. Veh.
1 DF 1210 03 Oil pump assly 1

2 FD 1010 77 Screw Pan Cross 2
3 FD 1010 78 Screw Pan Cross 1
4 39 0999 06 Hollow Dowel pin 1
5 39 1013 21 'O' Ring 2

PLATE NO. 17 : MAGNETO ASSLY ByK
6 7
5 3

No. Veh.
1 FD 1110 06 Magneto assly/'O' Ring & Oil Seal 1

2 FD 1110 10 Stator assly 1
3 FA 1110 46 Pulser coil 1
5 39 0263 12 Spring washer 2 Stator assly. Mounting
6 39 1626 19 Oil Seal 1

7 39 1858 21 'O' Ring 1

PLATE NO. 18 : SPARK PLUG AND H. T. COIL ByK

No. Veh.
1 DD 1110 18 Spark plug 1

2 FA 1110 28 Cap spark plug (Non resistive) 1
3 FA 1110 29 Grommet spark plug cap 1
4 TE 0066 01 H. T. coil 1
5 39 1673 04 Flanged Bolt 2
6 DD 1110 12 Grommet for H. T. cable 1

PLATE NO. 19 : PETROL TANK ASSLY. / FUEL COCK COMP. ByK
15
16
14
1 2
12
13 12
6
11
9
10
12 12 11
7
8

No. Veh.
1 FD 1410 28 Damper Tank 2

2 DF 1411 29 Damper (Fuel tank mounting) 1
3 39 1211 11 Plain Washer 1 Rear Mtg.
4 39 1577 04 Hex head screw 1 Rear Mtg.
5 FD 1410 05 Cap assly Tank Comp. 1 FD 1410 06 - Alternate no.
6 FD 1410 15 Tap Assly. 1

7 FD 1410 16 Petrol cock knob 1
8 39 1472 01 Screw WSP 1
9 39 0740 11 Washer (Non Metallic) 2
10 DD 1410 22 Flanged Bolt 2
11 DD 1210 14 Tube Fuel 2

12 33 1410 08 Clamp (Cock outlet) 4
13 DD 1210 13 Filter fuel 1
14 DF 1810 24 Lock Set (4 in 1) 1
15 DF 1410 71 Rotor with Key 1
16 DD 1412 28 Label For Unleaded Fuel 1

PLATE NO. 20 : FRONT WHEEL ByK
5
3
4
8
3 7
9
8

No. Veh.
1 16 1510 63 Wheel rim 1

2 FD 1510 18 Front wheel brake drum 1
3 15 1510 66 Ball bearing 2
4 15 1510 10 Spacer assly 1
5 15 1510 13 Oil seal 1

7 FD 1510 08 Front hub pin 1
9 39 2249 15 Nylock nut 1

PLATE NO. 21 : FRONT BRAKE ASSLY ByK
16
15 13
14
1
17
18
19
12
6 2
10
8 11
9
6 5
7 3 4

No. Veh.
1 FD 1510 07 Front brake drum cover 1

2 16 1510 33 Front actuating shaft 1
3 FD 1510 14 Indiactor Front 1
4 16 1510 38 Front brake lever 1
5 16 1510 55 Brake shoe assly 2
6 16 1510 54 Spring 2
7 16 1510 29 Speedometer gear 1
8 39 1146 19 Oil seal 1
9 39 1434 01 Hex. screw 1 For brake lever tightening
10 39 0198 11 Plain washer 1 For brake lever tightening
11 39 1826 12 Spring washer 1 For brake lever tightening

12 39 0292 15 Hex. nut 1 For brake lever tightening
13 39 2245 01 Screw cheese head 1
15 39 0375 11 Plain washer 1
16 16 1510 28 Support 1
17 15 1510 78 Nylon gear assly 1
18 39 0199 11 Plain washer 2
19 30 1510 38 'O' ring 1

PLATE NO. 22 : REAR BRAKE ASSLY ByK
9 7
13
10
23
7
14
8
14
19
2
22
11 15
21
12 3 1
17
5
4
14 6 16
14
19
18
20

No. Veh.
1 FD 1510 20 Rear brake drum cover 1

2 39 0529 04 Special bolt 1
3 39 0690 15 Nylock nut 1
5 39 0147 08 Split pin 1
6 FA 1510 18 Tie plate 1

7 16 1510 54 Spring 2
8 16 1510 55 Brake shoe assly 2
9 16 1510 15 Actuating shaft 1
10 FD 1510 15 Indicator Rear 1
11 16 1510 17 Rear brake lever 1

12 39 0505 04 Hex. bolt 1
13 39 0798 15 Hex. nut with flange 1
14 39 0292 15 Hex.Nut 4
15 FA 1510 19 Spacer hub side 1

PLATE NO. 22 : REAR BRAKE ASSLY ByK
9 7
13
10
23
7
14
8
14
19
2
22
11 15
21
12 3 1
17
4 5
14 6 16
14
19
18
20

No. Veh.
16 FA 1510 20 Spacer cover side 1

17 FD 1510 26 Chain adjuster LH 1
18 FD 1510 25 Chain adjuster RH 1
19 39 0711 11 Plain washer 2
20 FD 1510 16 Rear hub pin 1
21 39 0714 11 Plain washer 1

22 39 0939 15 Hex Nylock nut 1
23 30 1510 38 'O' ring 1

PLATE NO. 23 : REAR WHEEL / CHAIN ByK
2
4
8 7 9
11
12
1 3
14
13
5
6
10 11
15

No. Veh.
1 16 1510 63 Wheel rim 1

2 FD 1510 17 Rear wheel brake drum 1
3 39 2362 20 Ball bearing 2
5 15 1510 47 Rubber pad 4
6 15 1510 53 Rear wheel hub 1

7 30 1011 92 Bearing ball 1
8 FA 1510 15 Bearing carrier 1
9 15 1510 56 Oil seal 1
10 FA 1510 16 Sprocket wheel 1
11 15 1510 58 Lock plate 2

12 39 0527 04 Hex bolt 4
13 39 0694 15 Hex. lock nut 4
14 15 1510 46 'O' ring 1
15 FD 1510 05 Chain 1

PLATE NO. 24 : TYRES AND TUBES ByK
4
4
3
2
6 8/9 5 1
7

No. Veh.
1 16 1510 63 Wheel rim 2

2 16 1510 64 Spoke inner 3.5 dia 36
3 16 1510 65 Spoke outer 3.5 dia 36
4 16 1510 66 Nipple 3.5 dia 72
5 15 1510 31 Rubber tape 2
6 FD 1510 04 Tyre (Front) 1 Alt.FD151027

7 FD 1510 13 Tyre (Rear) 1 Alt. FD151028 Proprietory items
8 15 1510 33 Tube (Front) 1 not serviced
9 15 1510 84 Tube (Rear) 1

PLATE NO. 25 : CHASSIS ByK
6
5
4 23 24
3 14
3 13 22
2 21
2
12 20
8
16
25
1
17 7
18
15
11
28
19 16
26 9
17 10
18
27

No. Veh.
1 FD 1610 01 Frame assly comp 1

2 FD 1810 06 Bearing Race 2
3 FD 1810 07 Bearing Cage Steering 1
4 FD 1810 09 Upper Bearing Cone 1
5 FD 1810 10 Lock Nut Special 1
6 FD 1810 11 Dust Cover Upper 1

7 FD 1610 48 Grab Handle 1
8 FD 2210 19 Special Bolt 4 For Grab mounting
9 FD 2210 15 Sari Guard Comp. 1 Not For Phillipines Market
FD 2210 05 Sari Guard Comp. 1 Not For Phillipines Market
10 39 2495 04 Hex. Soc.Hd.Cap Bolt 1 Not For Phillipines Market
11 39 1940 04 Bolt Flanged 2 Not For Phillipines Market

12 FD 2210 13 Utility Box Assly. 1
13 FD 1610 78 Collar Brace 2
14 39 1913 04 Bolt Flanged 2
15 FD 1610 83 Tube Frame Assly. 1

PLATE NO. 25 : CHASSIS ByK
6
5
4 23 24
3 14
3 13 22
2 21
2
12 20
8
16
25
1
17 7
18
15
11
28
19 16
26 9
17 10
18
27

No. Veh.
16 39 0200 11 Plain washer 4

17 39 1828 12 Spring Washer 4 Qty. 2 for Leg guard lower mtg.
18 39 0390 04 Screw Hex.Head 4
19 FD 1611 61 Damper step 2
20 FD 1610 45 Bracket Assly. Rear 1
21 39 0198 11 Plain Washer 2

22 39 0732 12 Spring Washer 2 Not For Phillipines Market
23 39 1079 01 Hex Screw 2
24 39 1689 04 Flange Bolt 2
25 FD 1611 39 Spacer Grab Front Mounting 4
26 FD 2210 14 Leg Guard 1 Not For Phillipines Market

27 FD 2210 22 Clamp - Leg Guard 2 Not For Phillipines Market
28 39 2222 04 Flanged Bolt 2
29 FD 1612 01 Label VECI 1 Not Illustrated

PLATE NO. 26 : SWING ARM / REAR SHOCK ABSORBER ByK
8
3 5
1 9
2 10
11
12
2
7
6
23
24 22 13
15/21 14
27
28
29 26
4 17 19
27
18
27
16 20 25
28 30

No. Veh.
1 FD 1710 16 Swing Arm assly. Complete 1

2 30 1710 18 Bushing Rubber 2
3 FA 1710 39 Damper Chain 1
4 FD 1710 11 Pivot Pin Swing Arm 1 Alt. FD 1710 20
6 39 0248 11 Plain Washer 1

7 39 1829 12 Spring Washer 2 Rear shock absorber bottom mtg.
8 39 1225 15 Hex nut / Flange 1
9 FD 1710 10 Rear Shock absorber/Spring 2
10 39 0714 11 Plain washer 4

12 39 0712 15 Domed cap Nut 2
13 39 2425 11 Plain washer 2
14 39 2366 15 Domed Cap Nut 2
15 FD 1610 32 Stay Left 1

PLATE NO. 26 : SWING ARM / REAR SHOCK ABSORBER ByK
8
3 5
1 9
2 10
11
12
2
7
6
23
24 22 13
15/21 14
27
28 31
29 26
4 17 19
27
18
27
16 20 25
28 30

No. Veh.
16 DF 1611 62 Step 2
17 DF 1611 63 Pin 2
18 15 1611 03 Rubber sleeve 2
19 39 0535 11 Plain Washer 2
20 39 0146 08 Split Pin 2
21 FD 1610 33 Stay Right 1

22 39 0200 11 Plain Washer 2
23 39 1828 12 Spring Washer 2
24 39 0390 04 Hex.Screw 2
25 FD 1610 99 Chain cover assly.lower 1
26 FD 1611 00 Chain cover assly.upper 1

27 39 0239 11 Plain washer 4
28 39 0667 04 Hex.Bolt 3
29 39 0876 04 Hex.Bolt 1
30 15 1610 69 Rubber Cap 1
31 FD 1612 02 Label Tyre Pressure 1

32 39 1054 11 Washer Plain for Shock Absorber 2 At Lower Mounting (Not Illustrated)

PLATE NO. 27 : MUDGUARD - FRONT / REAR AND REAR NUMBER PLATE ByK
2
This "Kit Mudflap Front" Includes
3 1) Mudflap Front Fender - Qty.1
10 2) Plain Washer - Qty.6
4 3) Screw Pan Cross - Qty.3
4) Nyloc Nut - Qty.3
1
8
5
11
13
19 12
9 15
18
6
16
7
17
14

No. Veh.
1 39 2124 15 Hex. / Flange Nut 2

2 FD 1610 78 Collar Brace 4
3 39 1944 04 Flanged Bolt 4
4 DD 1610 38 Clamp (Front Fender) 1
5 FD 1610 52 Fender Rear Front 1
6 FD 1610 51 Fender Rear Comp. 1

7 FD 1610 81 Clamp Assly.Blinker Rear 1
8 FD 1612 11 Bracket Number Plate (Rear) 1 New Number
10 FD 2210 24 KIT Mudflap Front 1 With mounting hardwares
10A FD 2210 23 Mud Flap 1
11 39 0817 15 Hex / Flange nut 2
12 22 1611 93 Foam strip 1 Not For Phillipines Market
13 DP 1611 45 Rear Number plate 1 Not For Phillipines Market
14 30 2010 69 Reflex Reflector 1
15 39 0258 11 Plain washer 1

17 39 2207 04 Hex. Head bolt 2 Not For Phillipines Market
18 39 1506 11 Plain washer 2 Not For Phillipines Market
19 39 0291 15 Hex nut 1 For Reflex Reflector

PLATE NO. 28 : STAND ASSLY. ByK
2 6
9 10
8
4
7
1
3

No. Veh.
1 FD 1610 60 Stand assly comp. 1

2 39 0422 15 Nyloc nut 1
3 FD 1611 02 Pivot pin assly stand 1 New Number
4 FD 1610 62 Bracket stand spring 1
5 FD 1610 87 Spring for stand 1
6 39 0797 08 Pin Cotter 1

7 DL 1610 48 Stand side 1
8 30 1611 58 Spring 1
9 DF 1611 02 Hex.bolt 1
10 39 0526 11 Plain washer 1

PLATE NO. 29 : FRONT SUSPENSION ByK
31 18
30
26
28
27 10 29 17
7
29
24
1 11
23
25
22
20 13
9 21
6
19
16
15
12
14
4 2/3
5 8

No. Veh.
1 FA 1710 08 Seal oil - Front Fork 2

2 FD 1710 04 Pipe left fork outer 1
3 FD 1710 05 Pipe right fork outer 1
4 31 1811 05 Gasket 2
5 31 1811 06 Bolt 2
6 FD 1710 07 Cyl. comp. fork 2

7 FD 1710 06 Pipe fork inner 2
8 FD 1710 01 Front fork 2
9 FA 1710 06 Main spring fork 2
10 FD 1710 09 Bolt fork 2
11 FA 1710 52 'O' ring fork 2

12 FD 1810 01 Holder fork under comp. 1
13 FD 1810 05 Lower bearing cone 1
14 FD 1710 17 Bkt. assly for Number plate 1 Not For Phillipines Market

PLATE NO. 29 : FRONT SUSPENSION ByK
31 18
30
26
28
27 10 29 17
7
29
24
1 11
23
25
22
20 13
9 21
6
19
16
15
12
14
4 2/3
5 8

No. Veh.
16 39 1813 04 Hex.Bolt 2
17 FD 1810 04 Plate Upper Front Fork 1
18 FD 1810 12 Cap nut special 1
19 FD 1810 16 Bkt. Number plate front 1 Not For Phillipines Market
20 39 0219 11 Plain washer 2

22 39 0062 04 Hex. head screw 2
23 DP 1611 44 Number plate front 1 Not For Phillipines Market
24 39 0757 01 Screw pan cross 2 Not For Phillipines Market
25 39 0197 11 Plain washer 2 Not For Phillipines Market
26 FD 1810 23 Head lamp Mtg. Bracket Assly. 1

27 FA 1710 49 Circlip for Oil Seal 2
28 FA 1710 50 Dust Cover - Front Fork 2
29 FD 1810 26 Damper 2 For FD 1810 23
30 FD 1810 39 Boot for Front Fork 2
31 FD 1810 40 Band Assly. for Front Fork 2

32 36 3118 07 Refill fork oil 1/2 Ltr. 1 N.I.

PLATE NO. 30 : SIDE COVER LH & RH / COVER SEAT ByK
4
2
1
1
1
3
2

No. Veh.
1 31 1610 78 Washer 6
2 FD 1611 01 Screw for side cover 4
3 DD 1610 22 Damper 2
4 30 1611 69 Grommet 4
5 DG 1611 21 Screw 2

PLATE NO. 31 : HANDLE BAR ByK
1/21
4 20
20 2
3
13 18
17 19
22 15
13
14
16 15 22 9
12
5
14 6
7
11
8
10

No. Veh.
1 FD 2210 03 Mirror assly RH 1

2 31 1810 54 Handle 1
3 FD 1810 30 Holder handle upper 2
5 FD 1810 14 Damper handle upper 2
6 FD 1810 19 Washer plain 2

7 FD 1810 15 Damper handle lower 2
8 FD 1810 20 Washer plain 2
9 FD 1810 31 Holder handle assly lower 2
10 39 0422 15 Nyloc nut 2
11 DF 1910 11 Lever / switch assly LH 1

12 DF 1910 12 Lever LH 1
14 39 1184 15 Nyloc nut 2
15 30 1910 17 Nut 2

PLATE NO. 31 : HANDLE BAR ByK
1/21
4 20
20 2
3
13 18
17 19
22 15
13
14
16 15 22 9
12
5
14 6
7
11
8
10

No. Veh.
16 DF 1910 26 Grip LH 1
17 DF 1910 13 Lever switch assly RH 1
18 DF 1910 14 Lever RH 1
19 DF 1910 27 Grip assly RH 1
20 DF 1910 25 Boot adjuster 2
21 FD 2210 07 Mirror Assly.LH 1

22 30 1910 24 Screw 2

PLATE NO. 32 : CONTROL CABLES / BRAKE PEDAL ByK
3 6
7 10
2
18 4 5
19
1 8
9 13 11
17
12
14 15 16

No. Veh.
1 FD 1910 01 Cable throttle 1

2 FD 1910 02 Clutch control cable comp 1
3 FD 1910 03 Front brake cable comp 1
4 30 1910 70 Spring 1
5 CF 1910 07 Rod end 1
6 39 0242 11 Washer plain 1

7 30 1910 72 Adjusting nut 1
8 FD 1910 09 Speedometer cable 1
9 FD 1910 30 Brake pedal assly 1 FD 1910 05 - Alternate no.
10 FD 1910 27 Boot clutch cable 1
11 FD 1910 08 Brake pedal spring 1

12 FD 1910 19 Tie rod 1 FD 1910 17 - Alternate no.
13 39 0146 08 Split pin 1
14 39 0198 11 Plain washer 1
15 15 1910 25 Spring 1
16 FA 1910 63 Pin 1
17 15 1910 27 Brake adjuster 1
18 30 1910 69 Dust seal 1
19 31 1910 32 Boot for Acc. Cable 1 AA 1210 68 - Alternate no.

PLATE NO. 33 : SPEEDOMETER COMPLETE ByK
9
2 6

No. Veh.
1 FD 1910 24 Speedometer with lamp 1

2 FD 1910 15 Speedometer 1
3 FD 1910 13 Cover meter top 1
4 FD 1910 14 Cover meter bottom 1
5 DL 1910 20 Lamp 12 V - 3 W without cap 5
6 FD 1910 16 Bkt. meter 1

7 39 2140 04 Bolt Flanged 2 Speedo Mtg.
8 FD 1810 32 Special Bolt 2 Speedo Mtg.(N.I.)
9 22 1611 93 Foam Strip 1

PLATE NO. 34 : HEAD LAMP ASSLY. / FAIRING / WIRING HARNESS ByK
1
4
9
10
8
2
5 3

No. Veh.
1 FD 2010 02 Head light assly comp./lamp 1

2 FD 2010 25 Holder assly head light 1
3 FD 2010 27 Frame Head light 1
4 DF 2011 64 Lamp 12 V - 35 / 35 W 1

7 FD 2010 58 Wiring harness 1 N .I.
8 FD 1810 34 Screw SS 2
9 29 1611 57 Clip Nut 2
10 39 2141 24 Washer (Non metallic) 2

PLATE NO. 35 : TAIL LIGHT ASSLY ByK
4
6
9
5
7
8

No. Veh.
1 FD 2010 04 Tail light assly / lamp 1

2 FD 2010 21 Lens tail light 1
3 31 2010 28 Lamp 12 V - 10 / 5 W 1
4 39 0817 15 Hex nut / Flange 3 Tail light mtg.
5 31 2010 01 Collar 3
6 39 0211 11 Plain washer 3 Tail light mtg.

7 FA 2010 44 Screw pan cross 2
8 FA 2010 45 Washer 2 Not Separately serviceable
9 FD 2010 44 Damper 3

PLATE NO. 36 : DIRECTION INDICATORS ByK
7
6
5
1/4
2
10
8/9

No. Veh.
1 FD 2010 51 Light assly signal Front LH with lamp 1

2 FD 2010 33 Lens (side indicator) 4
3 06 2010 83 Lamp 12 V - 10 W 4
4 FD 2010 53 Light assly signal Front RH with lamp 1
5 39 1305 11 Plain washer 2 For front indicator mtg.
6 39 1829 12 Spring washer 2 For front indicator mtg.

7 39 0794 15 Nut Hex. fine 2 For front indicator mtg.
8 FD 2010 08 Assly DIR. IND. rear LH / lamp 1
9 FD 2010 09 Assly DIR. IND. rear RH / lamp 1
10 39 1225 15 Hex. nut / Flange 2 For rear indicator mtg.

PLATE NO. 37 : ELECTRICAL EQUIPMENTS ByK
23 20
24
12 18
21 19
16
17
14
13
25
6
26
4
15
7
5
3
11
2
1
9
8
10

No. Veh.
1 31 2010 03 Relay assly 1

2 29 2010 32 Holder Relay 1
3 CF 2010 15 R / R unit 1
4 39 1672 04 Hex. bolt / Flange 1
5 06 1112 44 Damper 1
6 39 1551 04 Flange bolt 1

7 FD 1110 08 C.D.I. unit with damper 1
8 FD 2010 17 Rear brake switch 1
9 FD 1610 43 Spring brake switch 1
10 FD 2010 43 Horn (12 V D. C.) 1
FD 2010 50 Horn (12 V D. C.) 1 Single point mounting
11 39 2222 04 Flanged bolt 2

12 FD 2010 42 Ignition Switch / Key 1
13 DF 1810 24 Lock Set (4 in 1) 1
14 31 2010 27 Battery 1
15 31 2010 82 Capacitor electrolytic 1

PLATE NO. 37 : ELECTRICAL EQUIPMENTS ByK
23 20
24
12 18
21 19
16
17
14
13
25
6
26
4
15
7
5
3
11
2
1
9
8
10

No. Veh.
16 FD 1611 03 Case Battery 1

17 FD 1611 04 Bkt.Battery Retainer 1
18 22 1611 93 Foam strip 1
19 39 2568 08 Split Pin 1
20 FD 1611 06 Cover tool kit 1
21 FD 1611 09 Damper Lock 1

22 39 1174 23 Cut grommet 1 N.I.
23 39 0239 11 Plain Washer 3
25 FD 1611 10 Band Tool kit 1
26 FD 1611 17 Grommet 1

PLATE NO. 38 : SEAT ASSEMBLY ByK
1
6
5
2
3

No. Veh.
1 FD 2110 01 Seat assly comp. 1

2 FD 2110 08 Damper seat 2
3 31 2110 04 Damper 6
4 FD 2110 07 Spacer seat 2 N.I.
5 391290 04 Hex bolt 2

PLATE NO. 39 : PAINTED PARTS ByK
2A
1
4
7/8
9/10 6

No. Veh.
1 FD 7102 W4 Tank Fuel with Decal 1 Black

FD 7102 X4 Tank Fuel with Decal 1 Red
FD 7102 Y5 Tank Fuel with Decal 1 Blue
FD 7102 X5 Tank Fuel with Decal 1 Green
2 FD 1810 35 Fairing 1 Black

FD 1810 36 Fairing 1 Red
FD 1810 37 Fairing 1 Blue
FD 1810 38 Fairing 1 Green
2A FD 1810 56 Decal For Fairing 1 For Phillipines Market
3 FD 1611 32 Cover Side LH 1 Black

FD 7301 X4 Cover Side LH 1 Red
FD 7301 X6 Cover Side LH 1 Blue
FD 7301 X5 Cover Side LH 1 Green
4 FD 1611 33 Cover Side RH 1 Black

FD 7302 X4 Cover Side RH 1 Red
FD 7302 X6 Cover Side RH 1 Blue
FD 7302 X5 Cover Side RH 1 Green

PLATE NO. 39 : PAINTED PARTS ByK
1
4
7/8
9/10 6

No. Veh.
5 FD 1611 36 Fender Front 1 Black

FD 7304 X4 Fender Front 1 Red
FD 7304 X6 Fender Front 1 Blue
FD 7304 X5 Fender Front 1 Green
6 FD 1611 20 Cover Seat/Decal 1 Black

FD 7303 X4 Cover Seat/Decal 1 Red
FD 7303 X6 Cover Seat/Decal 1 Blue
FD 7303 X5 Cover Seat/Decal 1 Green
7 FD 1410 39 Tank decal LH 1 Common for all colours

8 FD 1410 40 Tank Decal RH 1 Common for all colours
9 FD 1611 43 Cover Seat Decal LH 1 Black

FD 1611 45 Cover Seat Decal LH 1 Red
FD 1611 47 Cover Seat Decal LH 1 Blue
FD 1611 49 Cover Seat Decal LH 1 Green
10 FD 1611 44 Cover Seat Decal RH 1 Black

FD 1611 46 Cover Seat Decal RH 1 Red
FD 1611 48 Cover Seat Decal RH 1 Blue
FD 1611 50 Cover Seat Decal RH 1 Green

PLATE NO. 40 : TOOL KIT ByK

No. Veh.
11 FD 1810 55 Label B Bajaj For BYK 1 Not Illustrated
1 FD 2210 01 Tool kit 1 FD 2210 29 - New No.
* CB 2210 03 Tool wrench 1
* FA 2210 07 Tool wrench - 17 x 19 1
* 30 2210 33 Tool wrench - 10 x 13 1
* 30 2210 04 Tool driver 1 Not to service only for reference
* FD 2210 02 Tool bag 1
* 31 2210 04 Tool wrench 1
* 30 2210 09 Tool bar 1

ByK
Amendment Sheet (Parts Added)
Sr.No. Part No. Description Qty. Page No. Fig.No.
50
ByK
Amendment Sheet (Parts Deleted)
Sr.No. Part No. Description Qty. Page No. Fig.No.
51

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Catalogo de Partes BYK PDF

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PLATE NO.

1 : CYLINDER HEAD ByK

Fig. Part No. Description Qty/ Remark

1 FD 1010 15 Head Cylinder complete 1 Includes Sr.No. 2 to 4

6 FA 1012 76 Cover Tappet hole 2

11 39 1622 11 Plain washer 1

1 FRONT WHEEL DIRECTION

Fig. Part No. Description Qty/ Remark

16 39 1696 15 Hex nut with flange 4

21 39 1674 04 Flange bolt 2

2 FRONT WHEEL DIRECTION

Fig. Part No. Description Qty/ Remark

1 CB 1010 16 Valve intake 1

3 FRONT WHEEL DIRECTION

Fig. Part No. Description Qty/ Remark

1 FD 1010 59 Cam shaft comp. 1

6 CB 1010 26 Chain camshaft drive 1 FA 1012 75 - Alternate no.

11 39 0999 06 Hollow dowel pin 1

4 FRONT WHEEL DIRECTION

Fig. Part No. Description Qty/ Remark

1 FD 1010 64 Cylinder / block piston kit 1

5 FRONT WHEEL DIRECTION

Fig. Part No. Description Qty/ Remark

1 FA 1010 25 Shaft transmission input 1

6 31 1010 82 Gear transmission spur (Top) 1

11 31 1012 21 Gear transmission spur comp (Low) 1

16 DD 1011 36 Sprocket output 1

6 FRONT WHEEL DIRECTION

Fig. Part No. Description Qty/ Remark

1 31 1011 91 Fork shift 1

6 DD 1012 64 Screw pan cross 1 39 0702 01 - Alternate No.

7 FRONT WHEEL DIRECTION

Fig. Part No. Description Qty/ Remark

6 FA 1010 48 Spring plate stopper 1

8 FRONT WHEEL DIRECTION

Fig. Part No. Description Qty/ Remark

1 FD 1010 01 Engine assly comp. 1 N.I.

6 01 1701 11 Ball bearing(Shaft transmission input) 1

11 39 1280 05 Bolt stud cylinder 2

16 39 1225 15 Hex. nut / Flange 3

9 FRONT WHEEL DIRECTION

Fig. Part No. Description Qty/ Remark

1 FD 1011 00 Crankcase LH assly. 1 'L' type Breather tube

6 01 1701 10 Ball bearing(Shaft transmission input) 1

11 FD 1010 96 Breather tube 1

10 FRONT WHEEL DIRECTION

Fig. Part No. Description Qty/ Remark

1 FD 1010 62 Generator cover with decal 1

6 52 FD00 15 Cover clutch with decal 1

11 FA 1013 28 Gasket cover clutch 1

16 39 1075 04 Bolt Flanged small 2

11 FRONT WHEEL DIRECTION

Fig. Part No. Description Qty/ Remark

1 DD 1010 70 Clutch assly comp 1

6 31 1011 36 Hub clutch 1

12 FRONT WHEEL DIRECTION

Fig. Part No. Description Qty/ Remark

1 FA 1010 04 Guide kick 1

6 31 1012 18 Gear spur 1

13 FRONT WHEEL DIRECTION

Fig. Part No. Description Qty/ Remark

14 FRONT WHEEL DIRECTION

Fig. Part No. Description Qty/ Remark