OPERATION AND INSTRUCTION MANUAL MODEL DC PUMP STANADYNE aGeneral ‘A. PURPOSE OF THE MANUAL. 1B, MODEL NUMBER SYSTEM . C. GENERAL INFORMATION Construction and Operation . COMPONENTS AND FUNCTIONS. 3. FUEL FLOW. CHARGING AND DISCHARGING DELIVERY VALVE FUNCTION RETURN OIL CIRCUIT END PLATE OPERATION CENTRIFUGAL GOVERNOR AUTOMATIC ADVANCE ZOommop> Removal from Engine Disassembly Parts Inspection ‘A. GENERAL INSPECTION B. DETAILED INSPECTION C. SUPPLEMENTARY INSPECTION Page Contents 2 2 3 Seasscun mn 12:16 "7 ” 18.19 Reassembly. Accessories A. ELECTRICAL SHUT-OFF... B. VARIABLE SPEED DROOP DEVICE ©. DRIVE SHAFT Torque Control Bench Test Procedure Installation Fuel Piping and Filtration . ‘Hand Primer Pump. General Data ‘Torque Values Exploded View . ‘Trouble Shooting. 20.27 28.29 29.31 31 2 sas 36 37238 38 40 an 48General PURPOSE OF THE MANUAL. This manual is expressly intended to provide sufficient information for qualified technicians experienced in diesel engines and diesel injection equipment to dis- assemble and assemble the Rocsa Master Fuel Injection Pump and to make such adjustments and parts replace- ‘ments as may be needed. It is recommended that an {inexperienced person refrain from making adjustments and repairs, as such action may result in very extensive damage to the pump and possibly to the engine. BS. MODEL NUMBER SYSTEM {It is necessary to understand the model number system for reference to the proper sections of this manual covering the operation and maintenance of the pump. No service should be performed on the pump before making a careful study of this manual and becoming familiar with the principles and instructions which follow. This manual completely describes the operating prin- ciples of the pump and its accessories. Only through a thorough knowledge of these principles can the service ‘man locate and correct possible operational faults, EXAMPLE MODEL NUMBER DCGFC431-8A) — MC" execution of “D” pump Tngorporatos ‘twin cylinder 820" diameter distributor ‘rotor, with spline drive © —Rotation G—Type of Governor ‘Mechanical 4—Number of F —Mathod of Mounting F—Flange V-Wertical ders 31 — Plunger Diameter (viewed from drive end) (lst digtt in series of 3) nd & 3rd digits in C—Clockwise 22eylinders — 6-6cylinders series of 3) (CC—Counter-Clockwise B-3cylinders 8-Beylinders 25-250" 31-310" -4eylinders 27-270" 38320" 8 — Specification Number AJ — Accessory Code Be sure to include thi: ‘The code pertains to special accessories such as electrical shut- reference to the pump. of, nutomatic advance, variable speed droop adjestmant, and/or Combination of these. See the proper service Bulletin fo {ion and construction of these accessories. Also include this in any reference to the pump.