NO: 134AR1

SERVICE BULLETIN
DATE: March 15, 2001 Supersedes S.B. 134A dated 4/22/94

SUBJECT: GOVERNOR COVER SCREWS AND TAMPER RESISTANCE

PUMP MODELS AFFECTED: D, DB, DM, DB2, DB4

Since the release of the D series fuel injection pump, Stanadyne has used several
different methods of detecting and deterring internal tampering. Many of these
tamper resistant methods incorporate the use of the governor cover screws. Three
different designs of governor cover screws and tamper resistant arrangements have
been employed to accomplish this task. NOTE: For additional information on
Tamper Resistant methods reference Service Bulletins 365 and 511.

Originally lead plumb sealing wires were fed through a hole in the head of the rear
governor cover screw and fixed to the pump to resist tampering. This arrangement
was eliminated due to the environmental and health concerns related to lead. The
hex head, slotted, governor cover screw is shown in Figure 1.

Original Hex Torx Recess IPR Torx Recess

Head Type P/N 33261 P/N 22351

Figure 1
A tamper resistant cup and cap arrangement was then incorporated (see Figure 2) in
conjunction with a new style of governor screw. Removal of the tamper resistant cap
damages both the cap and the cup, providing evidence of tampering. The governor
cover screw was changed to a Torx recess (size T-25) screw P/N 33261. The screw
incorporates an integral washer face beneath the head, permitting elimination of the
11582 lockwashers and 13521 plain washers on certain applications.
Diesel Systems Division, Stanadyne Automotive Corp.
92 Deerfield Road, Windsor, CT 06095, U.S.A. Tel: (860) 525-0821; Fax: (860) 683-4581
 -2- S.B. 134AR1

To prevent unauthorized adjustments which could affect exhaust emissions,

Stanadyne released a tamper resistant governor cover screw with a five lobe Torx
recess and a center post (T-25 IPR) allowing engine manufacturers to comply
with SAE recommended practice J2317 (Reference Service Bulletin 511). The IPR
tamper resistant screw, as shown in Figure 1, retains the same part number as
the previous governor cover screws (P/N 22351) and also supersedes the original
12202 hex head screw with the sealing wire hole. The Torx recess cover screw has
been retained for use on non-certified applications, and is available as P/N 33261.

In order to detect tampering the tamper resistant cup and cap arrangement is
used on the rear cover screw. The IPR tamper resistant screw also incorporates
the integral washer beneath the screw head, as in the previous screw type,
eliminating the need for additional washers on certain applications.

Cover Screw Cap

P/N 30931
Governor Cover Screw
P/N 22351 (T-25 IPR)
P/N 33261 (T-25 Torx)

Cover Screw Cup

P/N 30788
Washers
(Use as Specified)

Figure 2

Agricultural and Industrial Pump Usage

After pump calibration install two governor cover screws into the front cover
screw holes, with a 18493 terminal ground strap lockwasher, 11582 lockwasher,
and 13521 plain washer as required on the individual pump specification.

Insert the rear cover screw into the 30788 cover screw cup, and into any washers
required on the specification, then install into the rear cover screw as shown in
Figure 2. Tighten all cover screws to 35-45 lbf-in (4.0-5.1 N·m).

Insert a cover screw cap, P/N 30931, with the hollow side down into the cover cup
using thumb pressure.
 -3- S.B. 134AR1

Removal
To remove the tamper resistant cap, distort the steel cup using a pair of pliers, to
create a gap between the plastic cap and the interior of the cup. Insert a 16504 or
similar small bladed screwdriver into the gap between the cup and the cap and
pry the cap out of the cup.

The caps are available in three different colors for identification:

Red - for field service use (P/N 30931)
Blue - for O.E.M. customer use only
Plain (Grayish-White) - Factory use only

Pumps received for service having previous 12202 and 22351 hex head cover
screws do not require replacement of these screws unless they are damaged.
When replacement is necessary, Stanadyne recommends replacement of the hex
head type screws with complete sets of the Torx recess design (P/N 33261).

Pump specifications which utilize a sealing wire between the rear cover screw
and the torque screw cap may be accommodated with the use of sealing laquer at
the screw locknut/housing interface area.

Automotive DB2 Application Usage

Automotive DB2 applications use the 22351 IPR tamper resistant cover screws
but not the tamper resistant cup and cap arrangement. Tamper detection of
these models will continue to be accomplished at the factory by the application of
sealing laquer to the interface between the right front cover screw and the
governor cover (Reference Service Bulletin 365). Service agencies may opt to use
either sealing laquer or the tamper resistant cap and cup method of sealing the
governor cover on DB2 automotive pumps.

Technical Support Group

Product Support Department

Revision Date Changes

1 3/01 Introduced Tamper Resistant IPR governor cover screw