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15-Hydraulic Turbines-New031211 (Compatibility Mode) PDF
15-Hydraulic Turbines-New031211 (Compatibility Mode) PDF
RMD510
Design of Hydraulic
Turbines
P f Q.
Prof. Q H.
H Nagpurwala
N l
Dept. of Automotive and Aeronautical Engineering
Session Objectives
• To understand the importance of various parameters involved in
the design
g of Pelton,, Francis and Kaplan
p turbines
• To discuss the design guidelines and various empirical design
relations
• To carry out design of a typical low power Pelton turbine, a
Francis turbine and a Kaplan turbine
(Value of is 165-170°
to avoid interference)
M = 1.1 to 1.5d
1. Brake power
p of turbine: 2. Absolute velocityy of jet:
j
Number of buckets
Choice of Materials
1. Manifold
RMD510
2. Nozzle
RMD510
3. Deflector
RMD510
4. Runner
RMD510
5. Turbine Shaft
RMD510
6. Housing
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Francis Turbine
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Guide vanes
Runner blades
Rotation
If the flow at runner exit is without swirl then the equation reduces to
Hydraulic
y Efficiencyy
If c3 = 0, then
Choice of Material
RMD510
2. Covers
4. Draft Tube
5. Guide Vanes
6. Runner
7. Labyrinth Seals
8. Turbine Shaft
Design Specifications
= 97.806
97 806 W = 98 kW
Specific Speed
H = Gross head
Hn = Net head
H
Hence, Correlation by
y F. Schweiger
g
and J. Gregory
Rotational Speed
E = Specific
p hydraulic
y
energy
Runaway Speed
The runaway speed is the max. speed which the turbine can theoretically
attain. It is achieved during load rejection.
Runner Diameter
Hub Diameter
Suction Head
RMD510
The suction
Th i head,
h d Hs, isi the
h head
h d where
h the h turbine
bi isi installed;
i ll d if the
h
suction head is positive, the turbine is located above the trail water; if it is
negative, the turbine is located under the trail water. To avoid cavitation,
the range of the suction head is limited. The maximum allowed suction
head can be calculated using the following equation:
Where:
patm atmospheric pressure [Pa]
pv water vapor pressure [Pa]
ρ water density [kg/m3]
g acceleration of gravity
c4 outlet average velocity [m/s]
σ cavitation
it ti coefficient
ffi i t [-]
[]
Hn net head [m]
Session-15 @ M.S. Ramaiah School of Advanced Studies, Bengaluru 55
PEMP
Cavitation
RMD510
Given:
Suction head,
Therefore,
Outlet Velocity
RMD510
The outlet velocity c4 can be established via the discharge and the
diameter at the outlet of the water ppassage.g Since the dimensions of
the water passage are not known, the outlet velocity has to be
assumed. An outlet velocity of 2m/s is chosen. Using this velocity, a
ddiameter
a ete ofo 1.38m
.38 would
wou d aarise
se at tthee outlet
out et oof tthee wate
water passage - a
quite realistic value.
As long as the chosen suction head is below the established suction
head, no cavitation occurs.
A suction head of 0.45m is chosen.
Blade Shape
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Velocity Triangles
RMD510
To define the twist of the blade, the velocity triangles at six different radii
of the blade are determined. The angle β∞ of each radius gives information
on the twist of the blade.
Therefore,
Where
w2 relative velocity at blade exit [m/s] ηs efficiency of the energy change [-]
[]
w∞ medial relative velocity [m/s] c3 velocity after the runner [m/s]
patm atmospheric pressure [m] c4 outlet velocity [m/s]
Hs suction head [m] K profile characteristic number
pmin minimal water pressure [m]
The values of the following parameters are assumed as per the guidelines:
Where:
g acceleration of gravity [m/s2] The angle of slip λ has to be assumed;
ηh hydraulic efficiency [-] the range for the assumption is as
H gross head [m] follows:
cm meridian velocity [m/s2]
λ = 2.5
2 5° - 3
3°
λ angle of slip [°]
u tangential velocity [m/s2] Using this assumption, an approximate
(180-β∞) inflow angle [°] value of the ratio l/t can be established.
Check whether the assumed angle of slip and the calculated angle of slip are
similar or not.
If the difference is too great, repeat the procedure using the angle of slip
calculated from the above equation.
Steps
p 2 to 5 must be repeated
p until the angles
g of slipp do not change
g anymore;
y
however, it is necessary to always choose the same profile in Step 4.
When the angle λ is fixed, it can be assumed that the last calculated values of
Steps 2 to 5 are accurate enough.
Thus, the ratio l/t and the profile are determined.
and
Therefore
Therefore, and = 0.08
0 08
Reciprocal
ec p oca of
o l/t
Lift Coefficient
From the graph
Therefore,
h f the
h lif
lifting
i coefficient,
ffi i A
Drag Coefficient
Angle of Slip,
RMD510
A l off slip
Angle li
It can be seen that the calculated value (= 2.7o) of angle of slip is fairly close to
the assumed value (= 3o).
Angle of attack
A l off ttwist
Angle it
To get the accurate angle of distortion, the angle δ has to be subtracted from the
angle (180-β∞).
Choice of Materials
RMD510
1. Spiral Casing
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3. Guide Vanes
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4. Runner
RMD510
6. Turbine Shaft
RMD510
Th k you
Thank