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Parts Catalog

600 RUSH/ES/RETRO ES/LX/LX RETRO S11BF6NS/BD6NS ALL


OPTIONS

9922831
Parts Manual

Read the Operator's manual entirely. When


you see this symbol, the subsequent
instructions and warnings are serious - follow
without exception. Your life and the lives of
others depend on it!

© Copyright 2010 Printed 07/23/10


Cover photo may show optional equipment not
supplied with standard unit.
Table of Contents

Selected Models SUSPENSION, CRANK ASM., REAR.............................98


SUSPENSION, RAIL ASM.............................................100
Illustrated Parts Lists....................................................4 SUSPENSION, REAR and TRACK................................102
BODY, BUMPER, FRONT..................................................4 SUSPENSION, SHOCK, FRONT...................................104
BODY, BUMPER, REAR and CLOSEOFF.........................6 SUSPENSION, SHOCK, IFS.........................................106
BODY, CONSOLE..............................................................8 SUSPENSION, SHOCK, REAR.....................................108
BODY, DECAL..................................................................10 SUSPENSION, SWAY BAR...........................................110
BODY, DECAL..................................................................12 SUSPENSION, TORQUE ARM, FRONT.......................112
BODY, FENDERS and SIDE PANELS..............................14 TOOLS, TOOL KIT and OWNERS MANUAL.................114
BODY, HOOD ASM..........................................................16
BODY, HOOD FOAM/FIBER............................................18
BODY, NOSEPAN ASM....................................................20
Part Number Index.....................................................116
BODY, SEAT MOUNTING................................................22
BODY, WINDSHIELD........................................................24 Part Description Index..............................................119
BRAKES, BRAKE SYSTEM.............................................26
CHASSIS, BULKHEAD ASM...........................................28
CHASSIS, CHASSIS ASM. and OVER STRUCTURE.....30
CHASSIS, CLUTCH GUARD and FOOTRESTS.............32
CHASSIS, TUNNEL and REAR ASM...............................34
DRIVE TRAIN, CHAINCASE............................................36
DRIVE TRAIN, CLUTCH, PRIMARY................................38
DRIVE TRAIN, CLUTCH, SECONDARY..........................40
DRIVE TRAIN, JACKSHAFT and DRIVESHAFT.............42
ELECTRICAL, BATTERY and CABLES...........................44
ELECTRICAL, HEADLIGHT and TAILLIGHT...................46
ELECTRICAL, IGNITION SYSTEM.................................48
ELECTRICAL, MULTI FUNCTION GAUGE.....................50
ELECTRICAL, SWITCHES, SENSORS and
COMPONENTS................................................................52
ELECTRICAL, WIRE HARNESS......................................54
ENGINE, AIR INTAKE SYSTEM......................................56
ENGINE, COOLING SYSTEM.........................................58
ENGINE, CRANKCASE...................................................60
ENGINE, CYLINDER.......................................................62
ENGINE, EXHAUST.........................................................64
ENGINE, EXHAUST VALVES and SOLENOID................66
ENGINE, MOUNTING......................................................68
ENGINE, OIL BOTTLE ASM............................................70
ENGINE, OIL PUMP and LINES......................................72
ENGINE, PISTON and CRANKSHAFT............................74
ENGINE, RECOIL STARTER...........................................76
ENGINE, REED VALVE and THROTTLE BODY
ADAPTOR........................................................................78
ENGINE, STARTER MOTOR...........................................80
ENGINE, THROTTLE CONTROL ASM............................82
ENGINE, WATER PUMP..................................................84
FUEL SYSTEM, FUEL TANK ASM..................................86
FUEL SYSTEM, RAIL, LINES and THROTTLE BODY.....88
STEERING, LOWER........................................................90
STEERING, SKI ASM......................................................92
STEERING, UPPER and HANDLEBAR ASM..................94
SUSPENSION, CONTROL ARMS and SPINDLE...........96

© Copyright 2010. All rights reserved.


Polaris Industries provides this publication as is without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this
manual, Polaris assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein.
Polaris reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect
the product in the future. The illustrations in this manual are not intended for safe and proper assembly or disassembly of equipment. The illustrations are intended for
ordering parts only.
Polaris is registered trademark.
All other brands and product names are trademarks or registered trademarks of their respective holders.
Printed in the United States of America.

2 Parts Catalog 9922831 07/23/10


Alphabetized Table of Contents

B SUSPENSION, CONTROL ARMS and SPINDLE.............96


BODY, BUMPER, FRONT....................................................4 SUSPENSION, CRANK ASM., REAR...............................98
BODY, BUMPER, REAR and CLOSEOFF...........................6 SUSPENSION, RAIL ASM...............................................100
BODY, CONSOLE................................................................8 SUSPENSION, REAR and TRACK.................................102
BODY, DECAL....................................................................10 SUSPENSION, SHOCK, FRONT....................................104
BODY, DECAL....................................................................12 SUSPENSION, SHOCK, IFS...........................................106
BODY, FENDERS and SIDE PANELS...............................14 SUSPENSION, SHOCK, REAR.......................................108
BODY, HOOD ASM............................................................16 SUSPENSION, SWAY BAR.............................................110
BODY, HOOD FOAM/FIBER..............................................18 SUSPENSION, TORQUE ARM, FRONT.........................112
BODY, NOSEPAN ASM......................................................20
BODY, SEAT MOUNTING..................................................22 T
BODY, WINDSHIELD.........................................................24 TOOLS, TOOL KIT and OWNERS MANUAL...................114
BRAKES, BRAKE SYSTEM..............................................26

C
CHASSIS, BULKHEAD ASM.............................................28
CHASSIS, CHASSIS ASM. and OVER STRUCTURE.......30
CHASSIS, CLUTCH GUARD and FOOTRESTS...............32
CHASSIS, TUNNEL and REAR ASM................................34

D
DRIVE TRAIN, CHAINCASE.............................................36
DRIVE TRAIN, CLUTCH, PRIMARY..................................38
DRIVE TRAIN, CLUTCH, SECONDARY...........................40
DRIVE TRAIN, JACKSHAFT and DRIVESHAFT...............42

E
ELECTRICAL, BATTERY and CABLES.............................44
ELECTRICAL, HEADLIGHT and TAILLIGHT.....................46
ELECTRICAL, IGNITION SYSTEM...................................48
ELECTRICAL, MULTI FUNCTION GAUGE.......................50
ELECTRICAL, SWITCHES, SENSORS and
COMPONENTS................................................................52
ELECTRICAL, WIRE HARNESS.......................................54
ENGINE, AIR INTAKE SYSTEM........................................56
ENGINE, COOLING SYSTEM...........................................58
ENGINE, CRANKCASE.....................................................60
ENGINE, CYLINDER.........................................................62
ENGINE, EXHAUST..........................................................64
ENGINE, EXHAUST VALVES and SOLENOID..................66
ENGINE, MOUNTING........................................................68
ENGINE, OIL BOTTLE ASM..............................................70
ENGINE, OIL PUMP and LINES........................................72
ENGINE, PISTON and CRANKSHAFT..............................74
ENGINE, RECOIL STARTER.............................................76
ENGINE, REED VALVE and THROTTLE BODY
ADAPTOR........................................................................78
ENGINE, STARTER MOTOR.............................................80
ENGINE, THROTTLE CONTROL ASM.............................82
ENGINE, WATER PUMP....................................................84

F
FUEL SYSTEM, FUEL TANK ASM....................................86
FUEL SYSTEM, RAIL, LINES and THROTTLE BODY......88

S
STEERING, LOWER.........................................................90
STEERING, SKI ASM........................................................92
STEERING, UPPER and HANDLEBAR ASM...................94

07/23/10 Parts Catalog 9922831 3


Polaris Illustrated Parts Lists
Selected Models
BODY, BUMPER, FRONT
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWBUMPER10PR]

4 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
BODY, BUMPER, FRONT
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWBUMPER10PR]

Ref. Part No. Qty Part Description Notes


1. 2633885 1 Asm., Bumper, Front
2. 7518533 2 Bolt, Flange
3. 7547339 2 Nut, Nylok
4. 1017079 1 Asm., Bracket, Radiator w/Clinch Nut
5. 7518613 1 Bolt
6. 7661637 4 Rivet

07/23/10 Parts Catalog 9922831 5


Polaris Illustrated Parts Lists
Selected Models
BODY, BUMPER, REAR and CLOSEOFF
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWBUMPERRR11RUSH]

6 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
BODY, BUMPER, REAR and CLOSEOFF
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWBUMPERRR11RUSH]

Ref. Part No. Qty Part Description Notes


1. 7547339 4 Nut, Flange, Nylok
2. 7519220 4 Screw
3. 1017987-458 1 Asm., Bumper, Rear, Matte Black
4. 7556034 6 Washer
5. 7621467 16 Rivet
6. 5437626-1038 1 Flap, Snow, Lower, Black/White
7. 5438526 1 Cover, Mid Flap Cooler
8. 7519092 1 Screw
9. 5438489-070 1 Flap, Snow, Upper, Black
10. 5438759 1 Plate, Flap, Upper
11. 7661084 8 Rivet
12. 5813580 1 Closeoff, Snow Flap
13. 1542896 1 Strap, Snow Flap

07/23/10 Parts Catalog 9922831 7


Polaris Illustrated Parts Lists
Selected Models
BODY, CONSOLE
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCONSOLE11RUSH]

8 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
BODY, CONSOLE
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCONSOLE11RUSH]

Ref. Part No. Qty Part Description Notes


1. 5435156 1 Nut, Filler Neck
2. 2633741-070 1 Asm., Console, Black [Incl. Warning Decal]
3. 7710630 2 Clip
4. 7661855 2 Rivet
5. 5812047 2 Pad, Shaft, Rear

07/23/10 Parts Catalog 9922831 9


Polaris Illustrated Parts Lists
Selected Models
BODY, DECAL
Applies to S11BF6NSA/NSL/NSB/BD6NSL [49SNOWDECAL11RUSH]

10 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
BODY, DECAL
Applies to S11BF6NSA/NSL/NSB/BD6NSL [49SNOWDECAL11RUSH]

Ref. Part No. Qty Part Description Notes


1. 7078465 1 Logo, Polaris Star
2. 7176452 1 Decal, Side Panel, "POLARIS", LH [Rush]
2. 7176453 1 Decal, Side Panel, "POLARIS", RH [Rush]
2. 7176417 1 Decal, Side Panel, "POLARIS", LH [LX]
2. 7176418 1 Decal, Side Panel, "POLARIS", RH [LX]
3. 7176419 1 Decal, Side Panel, Top, LH [Rush]
3. 7176420 1 Decal, Side Panel, Top, RH [Rush]
3. 7176444 1 Decal, Side Panel, Top, LH [LX]
3. 7176445 1 Decal, Side Panel, Top, RH [LX]
4. 7176425 1 Decal, "PRO/RIDE"
5. 7175974 1 Decal, Track Warning
6. 2634008 3 Asm., Reflector, Red
7. 7176421 1 Decal, Side Panel, "RUSH 600", LH [Rush]
7. 7176422 1 Decal, Side Panel, "RUSH 600", RH [Rush]
7. 7176446 1 Decal, Side Panel, "RUSH 600", LH [LX]
7. 7176447 1 Decal, Side Panel, "RUSH 600", RH [LX]
8. 7176423 1 Decal, Side Panel, Bottom, LH [Rush]
8. 7176424 1 Decal, Side Panel, Bottom, RH [Rush]
8. 7176450 1 Decal, Side Panel, Bottom, LH [LX]
8. 7176451 1 Decal, Side Panel, Bottom, RH [LX]
9. 7175979 1 Reflector, Amber, LH
9. 7175980 1 Reflector, Amber, RH
10. 7176325 1 Decal, Warning, STD, English, LH
11. 7177088 1 Decal, "No Passenger", Warning, Fuel
Recommendation
12. 7176326 1 Decal, Warning, STD/Rev., French, RH
13. 7175999 1 Decal, Ignition

07/23/10 Parts Catalog 9922831 11


Polaris Illustrated Parts Lists
Selected Models
BODY, DECAL
Applies to S11BF6NSM/BD6NSM [49SNOWDECAL11RETRO]

12 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
BODY, DECAL
Applies to S11BF6NSM/BD6NSM [49SNOWDECAL11RETRO]

Ref. Part No. Qty Part Description Notes


1. 7078465 1 Logo, Polaris Star
2. 7176428 1 Decal, Hood Front, LH
2. 7176431 1 Decal, Hood Front, RH
3. 7176427 1 Decal, Hood Middle, LH
3. 7176430 1 Decal, Hood Middle, RH
4. 7176428 1 Decal, Hood Top, LH
4. 7176429 1 Decal, Hood Top, RH
5. 7176432 1 Decal, Side Panel, "600", LH
5. 7176433 1 Decal, Side Panel, "600", RH
6. 7176436 1 Decal, Side Panel, Top, LH
6. 7176437 1 Decal, Side Panel, Top, RH
7. 7175999 1 Decal, Ignition
8. 7176115 1 Decal, "PRO/RIDE"
9. 7175974 1 Decal, Track Warning
10. 2634008 3 Asm., Reflector, Red
11. 7176438 1 Decal, Side Panel, "POLARIS", LH
11. 7176439 1 Decal, Side Panel, "POLARIS", RH
12. 7176440 1 Decal, Side Panel, Bottom, LH
12. 7176441 1 Decal, Side Panel, Bottom, RH
13. 7175979 1 Reflector, Amber, LH
13. 7175980 1 Reflector, Amber, RH
14. 7176325 1 Decal, Warning, STD, English, LH
15. 7177088 1 Decal, "No Passenger", Warning, Fuel
Recommendation
16. 7176326 1 Decal, Warning, STD/Rev., French, RH

07/23/10 Parts Catalog 9922831 13


Polaris Illustrated Parts Lists
Selected Models
BODY, FENDERS and SIDE PANELS
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWFENDERS10PR]

14 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
BODY, FENDERS and SIDE PANELS
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWFENDERS10PR]

Ref. Part No. Qty Part Description Notes


1. 7661969 4 Stud, 1/4 Turn
1. 7710634 4 Retainer, 1/4 Turn
2. 5438348-070 1 Screen, Side Panel, RH, Black
2. 7670044 5 Clip, U-Type Speed
3. 5437493-177 1 Panel, Side, RH, Black Metallic
3. 5437493-402 1 Panel, Side, RH, Turbo Silver
3. 5437493-469 1 Panel, Side, RH, Midnight Blue Metallic
3. 2634129 1 Kit, Side Panel, RH, Foam/Fabric
3. 5813499 1 Foam/Fiber, Side Panel, Hi-Temp, RH
3. 5813500 1 Foam/Fiber, Side Panel, Hi-Temp, RH, Large
4. 5437491-070 1 Fender, RH, Black
5. 5438262 2 Strap, Rubber
6. 7519113 2 Screw
7. 7621467 AR Rivet
8. 5438347-070 1 Screen, Side Panel, LH, Black
8. 7670044 5 Clip, U-Type Speed
9. 5437492-177 1 Panel, Side, LH, Black Metallic
9. 5437492-402 1 Panel, Side, LH, Turbo Silver
9. 5437492-469 1 Panel, Side, LH, Midnight Blue Metallic
9. 2634128 1 Kit, Side Panel, LH, Foam/Fabric
9. 5813497 1 Foam, Side Panel, LH
9. 5813498 1 Foam, Side Panel, LH, Large
10. 5437490-070 1 Fender, LH, Black
11. 5410582 2 Plug, Clutch Hole
12. 7556044 6 Washer
13. 5438315 1 Boot, Exhaust Outlet
14. 5253271 1 Deflector, Snow, Exhaust
15. 7661855 2 Rivet

07/23/10 Parts Catalog 9922831 15


Polaris Illustrated Parts Lists
Selected Models
BODY, HOOD ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWHOOD11RUSH]

16 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
BODY, HOOD ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWHOOD11RUSH]

Ref. Part No. Qty Part Description Notes


1. 5437519 1 Duct, Brake
2. 7670135 3 Nut, Speed
3. 5437509-070 1 Hood, Molded, Black [Also order 2633940]
3. 5438680-241 1 Hood, w/12 Volt Hole, Bright White
3. 2634081 1 Kit, Hood Foam/Fabric [See Body, Hood Foam/Fabric page for Details]
4. 7519112 2 Screw
5. 5437835 1 Vent, Intake, LH
5. 5437836 1 Vent, Intake, RH
6. 5813630 2 Foam, Filter Inlet
7. 5813467 2 Backer, Intake Vent
8. 2633701 1 Asm., Plenum, Intake [Incl. 15]
9. 7517441 3 Screw
10. 5252666-067 1 Screen, Hood Center, Rear, Black
11. 5252665-067 1 Screen, Hood Center, Middle, Black
12. 5252664-067 1 Screen, Hood Center, Front, Black
13. 7621467 2 Rivet
14. 5222769 1 Clip, Belt Retainer
15. 5813605 1 Foam w/PSA
16. 7670040 11 Fastener, U-Type Clip
17. 5813349 1 Fabric, Patch
18. 5411174 1 O-Ring

07/23/10 Parts Catalog 9922831 17


Polaris Illustrated Parts Lists
Selected Models
BODY, HOOD FOAM/FIBER
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWHOODSCFL11RUSH]

18 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
BODY, HOOD FOAM/FIBER
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWHOODSCFL11RUSH]

Ref. Part No. Qty Part Description Notes


. 2634081 1 Kit, Hood Foam/Fabric [Incl. 1-5, Instructions]
1. 5813489 1 Foam/Fiber, Hood Front, Hi-Temp
2. 5813490 1 Foam/Fiber, Hood Center, Hi-Temp, LH
3. 5813491 1 Foam/Fiber, Hood Center, Hi-Temp, RH
4. 5813492 1 Foam/Fiber, Hood Rear, Hi-Temp, LH
5. 5813493 1 Foam/Fiber, Hood Rear, Hi-Temp, RH
6. 5521697-350 AR Seal, Bulb [Svc]
7. 5813558 1 Fiber, Hood

07/23/10 Parts Catalog 9922831 19


Polaris Illustrated Parts Lists
Selected Models
BODY, NOSEPAN ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWNOSEPAN10PR]

20 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
BODY, NOSEPAN ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWNOSEPAN10PR]

Ref. Part No. Qty Part Description Notes


1. 2633941 1 Asm., Nosepan w/Foam and Foil [Incl. 6]
2. 7621467 AR Rivet
3. 5252981 1 Plate, Air Dam
4. 5813494 1 Foam/Fiber, Nosepan, Hi-Temp, LH
4. 5813495 1 Foam/Fiber, Nosepan, Hi-Temp, RH

07/23/10 Parts Catalog 9922831 21


Polaris Illustrated Parts Lists
Selected Models
BODY, SEAT MOUNTING
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSEAT11RUSH]

22 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
BODY, SEAT MOUNTING
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSEAT11RUSH]

Ref. Part No. Qty Part Description Notes


1. 2684508 1 Asm., Seat
1. 2684509 1 Asm., Seat Cover w/White Polaris
1. 2684523 1 Asm., Seat, Black/Blue/White [Retro]
1. 2684527 1 Asm., Seat Cover, Black/Blue/White [Retro]
1. 2684524 1 Asm., Seat, Black/Silver [LX]
1. 2684528 1 Asm., Seat Cover, Black/Silver [LX]
2. 1017355-293 1 Support, Seat, Red [Retro]
2. 1017355-458 1 Support, Seat, Matte Black [Retro]
2. 1017774-458 1 Support, Seat/Rack, Matte Black [LX]
3. 7518656 4 Bolt
4. 7519181 4 Screw
5. 7519171 2 Screw
6. 7547339 2 Nut
7. 2877798 1 Bag, Seat Top, Rear [LX]

07/23/10 Parts Catalog 9922831 23


Polaris Illustrated Parts Lists
Selected Models
BODY, WINDSHIELD
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWWINDSHLD11RUSH]

24 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
BODY, WINDSHIELD
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWWINDSHLD11RUSH]

Ref. Part No. Qty Part Description Notes


1. 5437511 1 Windshield, Low, Glossy Black
1. 5438298 1 Windshield, Mid, Clear
1. 5438278 1 Windshield, Tall, Clear
2. 5437778 1 Retainer, Windshield
3. 7661855 5 Rivet-Tuflok
4. 2633932 1 Asm., Mirror, LH
4. 2633933 1 Asm., Mirror, RH
4. 7542153 6 Nut, Flange, Nylok
4. 7517230 6 Screw

07/23/10 Parts Catalog 9922831 25


Polaris Illustrated Parts Lists
Selected Models
BRAKES, BRAKE SYSTEM
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWBRAKE11RUSH]

26 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
BRAKES, BRAKE SYSTEM
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWBRAKE11RUSH]

Ref. Part No. Qty Part Description Notes


1. 2203489 1 Kit, Full Asm. [Incl. 2-4,7,9-11]
2. 2201254 1 Kit, Cover Screw
3. 2202837 1 Kit, Cover Assembly [Incl. 2, Gasket]
4. 2201250 1 Kit, Park Lever Spring
5. 2201251 1 Kit, Park Lever and Spring
6. 2201946 1 Kit, Pivot Pin w/Snap Ring [Incl. 10]
7. 2202784 1 Kit, Reservoir [Incl. 6,10]
8. 2203182 1 Kit, Switch, Stoplight
9. 2203486 1 Kit, Cartridge
10. 2201945 1 Kit, Snap Ring
11. 2201943 1 Kit, Lever [Incl. 6,10]
12. 2204038 1 Kit, Brake Line
13. 2203392 1 Kit, Banjo
14. 2203393 1 Kit, Washer [2 per]
15. 2202206 1 Kit, Pin Retaining
16. 2204036 1 Kit, Brake Pad/Pin [Incl. 15]
17. 2204035 1 Kit, Caliper/Piston
17. 2202204 1 Kit, Seal
18. 2204234 1 Kit, Service Disc, Solid
19. 7518957 2 Screw
20. 2204037 1 Kit, Phantom Caliper
21. 2202205 1 Kit, Bleeder Fitting

07/23/10 Parts Catalog 9922831 27


Polaris Illustrated Parts Lists
Selected Models
CHASSIS, BULKHEAD ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCHASSISFRT10PR]

28 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
CHASSIS, BULKHEAD ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCHASSISFRT10PR]

Ref. Part No. Qty Part Description Notes


. 2204171 1 Kit, Lord, 406 Repair Kit, 50 ml [Adhesive]
. 2204400 1 Kit, Lord, 406 50 ml Cartridge [Adhesive]
. 2204172 1 Kit, Lord, Mix Nozzles, 12 piece
1. 7516732 2 Screw
2. 5252680 1 Bracket, Pipe/Chassis
3. 1017766 1 Asm., Clip w/Stud, RH [Incl. 15][Requires Adhesive]
4. 7519070 10 Screw
5. 7518906 2 Screw
6. 1017229 1 Asm., Resonator Support, Lower
7. 5136332 1 Brace, Lower, RH [Requires Adhesive]
8. 7547332 11 Nut
9. 7518934 2 Screw
10. 5251891 1 Floor, Bulkhead
11. 1016370 1 Cross Tube, Upper Control Arm
12. 7661637 10 Rivet
13. 5136331 1 Brace, Lower, LH [Requires Adhesive]
14. 1017765 1 Asm., Clip w/Stud, LH [Incl. 15][Requires Adhesive]
15. 7519204 14 Stud

07/23/10 Parts Catalog 9922831 29


Polaris Illustrated Parts Lists
Selected Models
CHASSIS, CHASSIS ASM. and OVER STRUCTURE
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCHASSISFRT210PR]

30 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
CHASSIS, CHASSIS ASM. and OVER STRUCTURE
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCHASSISFRT210PR]

Ref. Part No. Qty Part Description Notes


1. 1017422 1 Asm., Frame, Tubular, Front
2. 5632200 2 Spacer, Tube Cast
3. 7519245 4 Screw
4. 7547339 1 Nut, Flange, Nylok
5. 5335877 1 Spring, Rope Guide
6. 7518613 1 Bolt
7. 1017423 1 Asm., Frame, Tubular, Rear
8. 1017977-293 1 X-Brace, Indy Red
8. 1017977-458 1 X-Brace, Matte Black
9. 7547423 2 Nut
10. 7518906 2 Screw
11. 7519109 2 Screw
12. 7518941 2 Screw
13. 7519102 2 Screw
14. 2204466-1145 1 Kit, Chassis, Indy Red
14. 2204466-1241 1 Kit, Chassis, Matte Black
15. 5253558 2 Brace, Pad, Front
16. 7661637 6 Rivet
17. 7519243 4 Screw
18. 5813593 3 Pad, 5x5 cm
19. 5813592 1 Pad, 10x40 cm

07/23/10 Parts Catalog 9922831 31


Polaris Illustrated Parts Lists
Selected Models
CHASSIS, CLUTCH GUARD and FOOTRESTS
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCLUTCHGUARD10PR]

32 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
CHASSIS, CLUTCH GUARD and FOOTRESTS
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCLUTCHGUARD10PR]

Ref. Part No. Qty Part Description Notes


1. 7661637 AR Rivet
2. 1016355 1 Asm., Footrest, LH
2. 1016356 1 Asm., Footrest, RH
3. 1017085 1 Asm., Footrest Tube, LH
3. 1017086 1 Asm., Footrest Tube, RH
4. 7661973 AR Rivet
5. 5251919 1 Footrest, Lower, LH
5. 5251920 1 Footrest, Lower, RH
6. 5252120 1 Guard, TPS
7. 1017419 1 Asm., Backer, Clutch Guard w/Stud
8. 7621467 3 Rivet
9. 7547339 4 Nut, Flange, Nylok
10. 7080756 2 Clip, Snap In
11. 4020149 1 Clip, Rosebud
12. 1017418 1 Asm., Belt Guard
13. 1017357 1 Asm., Oil Bottle Bracket

07/23/10 Parts Catalog 9922831 33


Polaris Illustrated Parts Lists
Selected Models
CHASSIS, TUNNEL and REAR ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCHASSISRR10PR]

34 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
CHASSIS, TUNNEL and REAR ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCHASSISRR10PR]

Ref. Part No. Qty Part Description Notes


1. 5136460 2 Gripper, Tunnel
2. 1017230 2 Asm., Support, Running Board
3. 5252231 1 Closeoff, Running Board, LH
3. 5252232 1 Closeoff, Running Board, RH
4. 5136496 1 Brace, Support, Rear, LH
4. 5136497 1 Brace, Support, Rear, RH
5. 7518143 2 Screw
6. 7518906 4 Screw
7. 7661973 AR Rivet
8. 7661637 12 Rivet
9. 1017640-1241 1 Asm., Tunnel, 121 Inch, Matte Black
9. 1017640-1145 1 Asm., Tunnel, 121 Inch, Indy Red

07/23/10 Parts Catalog 9922831 35


Polaris Illustrated Parts Lists
Selected Models
DRIVE TRAIN, CHAINCASE
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCHAINCASE11RUSH]

36 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
DRIVE TRAIN, CHAINCASE
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCHAINCASE11RUSH]

Ref. Part No. Qty Part Description Notes


1. 3610030 3 Seal, Oil
2. 5136624 1 Chaincase
3. 5334764 1 Tube, Vent
4. 1332427 1 Asm., Tightener, Chain
5. 7547017 1 Nut, Hex
6. 7519166 1 Screw
7. 3514309 2 Bearing, Ball
8. 7718406 2 Ring, Retaining
9. 3221099 1 Sprocket, 23T, 3/4W
10. 5813295 1 Gasket, Chaincase Cover
11. 5136630 1 Sleeve, Chaincase
12. 1332659 1 Asm., Chaincase Cover
13. 7518993 5 Screw
14. 3514643 1 Bearing, Ball
15. 5136533 1 Sleeve, Seal
16. 7556130 1 Washer, Belle
17. 7519004 2 Screw
18. 3222108 1 Sprocket, 39T
19. 3221110 1 Chain, 72P, 3/4W
20. 7663007 2 Dowel, Hollow
21. 7052458 2 Plug, Magnetic
22. 7556340 1 Washer, Thread Seal
23. 7519049 1 Screw
24. 7518953 1 Screw
25. 7547332 1 Nut, Flange, Nylok
26. 7547339 4 Nut, Flange, Nylok
27. 7518994 4 Bolt, Carriage
28. 8450061-600 AR Line, Oil, 600 cm, Service
29. 7518760 1 Bolt
30. 7556556 1 Washer, Flat
31. 5413563 1 O-Ring
32. 7556063 1 Washer, Wave
33. 7556563 1 Washer

07/23/10 Parts Catalog 9922831 37


Polaris Illustrated Parts Lists
Selected Models
DRIVE TRAIN, CLUTCH, PRIMARY
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWDRIVECLUTCH09600TRG]

38 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
DRIVE TRAIN, CLUTCH, PRIMARY
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWDRIVECLUTCH09600TRG]

Ref. Part No. Qty Part Description Notes


1. 1322659 1 Asm., Drive Clutch, Basic BT [Incl. 2-4,6-10,14-17]
1. 1322660 1 Asm., Drive Clutch, Basic BT, E.S. [Incl. 2-4,6-10,14-17]
2. 7518349 6 Bolt, Flange
3. 3576516 1 Bearing, Cover
4. 7710417 1 Ring, Retaining, Cover
5. 7043681 1 Spring, Drive Clutch, 120/310, Black [Manual Start]
5. 7042083 1 Spring, Clutch, Black/Green [E.S.]
6. 5430445 6 Button, Guide
7. 5430945 6 Washer
8. 1321622 3 Asm., Roller and Bushing
9. 5133079 3 Pin, Roller
10. 2200387 1 Kit, Shim, Drive Clutch
11. 1321585 3 Asm., Weight/Bushing, 10-64
12. 7541906 3 Nut, FLEXLOC
13. 7515105 3 Pin, Hardened Weight
14. 3576502 1 Bearing, Sleeve
15. 5010188 1 Insert, Moveable
16. 5134018 1 Spacer, .130
17. 5210754 AR Spacer, .050
17. 5210753 AR Spacer, .032
17. 5242981 AR Spacer, .025
17. 5210752 AR Spacer, .020
18. 5020425 1 Nut, Jam
19. 7518412 1 Screw
20. 7556336 1 Washer
21. 5132441 1 Washer, Clutch Retainer
22. 2870002 1 Kit, Gear, Starter, Ring [E.S.][Incl. 23]
23. 7515351 6 Screw [E.S.]

07/23/10 Parts Catalog 9922831 39


Polaris Illustrated Parts Lists
Selected Models
DRIVE TRAIN, CLUTCH, SECONDARY
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWDRIVENCLUTCH11RUSH]

40 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
DRIVE TRAIN, CLUTCH, SECONDARY
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWDRIVENCLUTCH11RUSH]

Ref. Part No. Qty Part Description Notes


1. 1322827 1 Asm., Driven Clutch, Basic
2. 7518309 6 Screw
3. ------- 1 Bushing, Driven, Cover
4. 7714804 1 Ring, Retaining
5. 7555898 1 Washer
6. 5137176 1 Ramp, Driven, 58/42, .45
7. 5437851 1 Spacer, Clutch, P2
8. 7043515 1 Spring, Clutch, 130-180 Tab, P2
9. 5252908 1 Cup, Spring, Moveable
10. 7556145 3 Shim
11. 5631828 3 Roller, Driven
12. 5134268 3 Pin, Moveable, Roller
13. ------- 1 Bushing, Driven
14. 7556307 1 Washer, Flat
15. 7519085 1 Screw
16. 7542122 1 Nut, Nylok
17. 7519137 1 Screw
18. 7555846 1 Washer, Flat
19. 7555832 1 Washer
20. 7555806 1 Washer, Flat
21. 5136969 1 Spacer, Clutch, P2, Metric
22. 7555864 2 Washer
22. 7555917 1 Washer
22. 7556509 1 Bushing
23. 3211122 1 Belt, Drive

07/23/10 Parts Catalog 9922831 41


Polaris Illustrated Parts Lists
Selected Models
DRIVE TRAIN, JACKSHAFT and DRIVESHAFT
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWDRIVETRAIN11600PRO]

42 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
DRIVE TRAIN, JACKSHAFT and DRIVESHAFT
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWDRIVETRAIN11600PRO]

Ref. Part No. Qty Part Description Notes


1. 7519260 3 Screw
2. 5252738 1 Flangette, 3 Bolt, Offset, Out
3. 1332854 1 Asm., Jackshaft w/Bearing [Incl. 4]
4. 3514617 2 Bearing
5. 5252739 1 Flangette, 3 Bolt, Offset, In
6. 1017848 1 Plate, Nut
7. 1590485 1 Asm., Driveshaft [Incl. 8,14]
8. 1016551 1 Asm., Flangette w/Screws
9. 5811095 1 Gasket, Jackshaft, Black
10. 7518564 3 Bolt, Carriage
11. 7547030 3 Nut, Pal
12. 5246960 1 Housing, Drive Pick Up
13. 5413563 1 O-Ring
14. 7547332 6 Nut, Flange, Nylok

07/23/10 Parts Catalog 9922831 43


Polaris Illustrated Parts Lists
Selected Models
ELECTRICAL, BATTERY and CABLES
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWBATTERY10PR]

44 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ELECTRICAL, BATTERY and CABLES
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWBATTERY10PR]

Ref. Part No. Qty Part Description Notes


1. 4012711 1 Cable, 6 Ga., Red [Incl. 2]
2. 5410346 2 Insulator, Cable
3. 7080999 AR Cable Tie
3. 7080761 1 Cable Tie, 14 Inch
4. 4012712 1 Cable, 6 Ga., Black
5. 2460393 1 Asm., Cable, Battery/Solenoid
6. 2201357 1 Kit, Battery Bolt
7. 4013045 1 Battery [SVC]
8. 7547339 2 Nut, Flange, Nylok
9. 5224468 2 D-Hook
10. 5410608 1 Strap, Rubber [Does Not Incl. 9]
11. 1017182 1 Box, Battery
12. 7518548 2 Screw
13. 5253414 1 Shield, Heat, Battery
14. 7542105 1 Nut
15. 7552801 1 Washer, Spring Lock
16. 1017181 1 Asm., Stud Plate
17. 4010051-100 AR Conduit, Convoluted, 100cm

07/23/10 Parts Catalog 9922831 45


Polaris Illustrated Parts Lists
Selected Models
ELECTRICAL, HEADLIGHT and TAILLIGHT
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWHEADLGHT11RUSH]

46 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ELECTRICAL, HEADLIGHT and TAILLIGHT
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWHEADLGHT11RUSH]

Ref. Part No. Qty Part Description Notes


1. 7517441 3 Screw
2. 2411017 1 Asm., Headlight [Incl. 3]
3. 4012279 2 Bulb, H13, 12V
4. 2411092-432 1 Asm., Taillight, Red
5. 7547339 2 Nut, Flange, Nylok
6. 7670057 2 Nut, U-Type Speed
7. 7517916 2 Screw

07/23/10 Parts Catalog 9922831 47


Polaris Illustrated Parts Lists
Selected Models
ELECTRICAL, IGNITION SYSTEM
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWMAGNETO10PR]

48 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ELECTRICAL, IGNITION SYSTEM
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWMAGNETO10PR]

Ref. Part No. Qty Part Description Notes


1. 7518299 1 Nut, Flange
2. 4012121 1 Flywheel
3. 7517847 4 Screw
4. 7517848 3 Screw
5. 4012548 1 Stator
6. 7547339 4 Nut, Flange, Nylok
7. 4012168 1 Coil, Ignition, CDI, DC-SDI, Mag
7. 4012169 1 Coil, Ignition, CDI, DC-SDI, PTO
7. 4012140 2 Cap, Ignition w/Seal
8. 3022082 2 Plug, Spark, BPR 9ES
9. 1017082 1 Asm., Plate, Electric Center w/Studs
10. 7661637 4 Rivet

07/23/10 Parts Catalog 9922831 49


Polaris Illustrated Parts Lists
Selected Models
ELECTRICAL, MULTI FUNCTION GAUGE
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWGAUGE10PR]

50 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ELECTRICAL, MULTI FUNCTION GAUGE
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWGAUGE10PR]

Ref. Part No. Qty Part Description Notes


1. 2411616 1 Asm., Gauge, Multi Function
2. 5413348 1 Mount, Rubber, Digital Cluster

07/23/10 Parts Catalog 9922831 51


Polaris Illustrated Parts Lists
Selected Models
ELECTRICAL, SWITCHES, SENSORS and COMPONENTS
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWELECT11RUSH]

52 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ELECTRICAL, SWITCHES, SENSORS and COMPONENTS
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWELECT11RUSH]

Ref. Part No. Qty Part Description Notes


1. 2410777 2 Grip, Heater, Lo/Med/Hi, Short
2. 2010290 1 Asm., LH Control
3. 5433291 1 Button, Switch, Hi/Lo, LH Control
4. 7517441 2 Screw, .75
5. 7512078 1 Screw, 1.12
6. 7517566 1 Screw. 1.5
7. 7547339 4 Nut, Flange, Nylok
8. 4011114 1 Capacitor
9. 1017112 1 Asm., Mount, Capacitor w/Clinch Nut
10. 4012263 1 Regulator, 20 Amp, 3 Phase, DC
11. 7512232 1 Screw
12. 4012358 1 Switch, Magnetic
13. 1017255 1 Asm., Stud Plate
14. 2411592 1 Breaker, Circuit, 12 Amp
15. 4010794 1 Regulator, AC/DC, 14.3V
16. 4012115 1 Sensor, Water Temp
17. 7556357 1 Washer, Copper
18. 2410369 1 Sensor, Detonation
19. 7517262 1 Screw
20. 4012268 1 Switch, Auxillary Shut-Off
21. 4012371 1 ECU
22. 5438088 1 Mount, ECU
23. 3131591 1 Sensor, Throttle Position
24. 2410983 1 Asm., EGT Sensor w/Washer
24. 5335351 1 Washer, EGT Sensor
25. 5410611 1 Cap w/Key
26. 7547035 1 Nut, Ignition
27. 2200358 1 Kit, Ignition Switch
28. 2410422 1 Sensor, T-Map
29. 7512095 1 Screw
30. 2411353 1 Sensor, Speed Pick-Up
31. 7518280 1 Screw
32. 7080367 1 Clamp, Cable
33. 2411595 1 Asm., RCA Power Plug w/Cover
33. 5414020 1 Grommet, RCA Plug w/Cover
34. 4010638 1 Receptacle, Pod Mount, 12V

07/23/10 Parts Catalog 9922831 53


Polaris Illustrated Parts Lists
Selected Models
ELECTRICAL, WIRE HARNESS
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWHARNESS11600PRO]

54 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ELECTRICAL, WIRE HARNESS
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWHARNESS11600PRO]

Ref. Part No. Qty Part Description Notes


1. 2411586 1 Harness, Main
2. 4012260 1 Cover, Fuseholder
2. 4010752 1 Fuse, 2 Amp.
3. 4011998 1 Relay, Micro SPDT
4. 4012654 1 Cover, Diagnostic
5. 2411280 1 Resistor, 10% Ethanol
5. 2411282 1 Resistor, Premium, Non Ethanol 160 Ohm
6. 4011441 Capacitor, Filter
7. 2411587 1 Harness, Hood
8. 7080138 AR Cable Tie
9. 2411537 1 Harness, Jumper, Taillight, Short
9. 2411601 1 Harness, Jumper, Taillight, LH [LX]
10. 4012676 1 Harness, Engine, DC-SDI
11. 2411513 1 Harness, Electric Start, DC-SDI
12. 7670109 3 Clip, Routing
13. 4020139 2 Clip, Rosebud

07/23/10 Parts Catalog 9922831 55


Polaris Illustrated Parts Lists
Selected Models
ENGINE, AIR INTAKE SYSTEM
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWAIR11RUSH]

56 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ENGINE, AIR INTAKE SYSTEM
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWAIR11RUSH]

Ref. Part No. Qty Part Description Notes


1. 1204266 1 Asm., Tube, Intake
2. 5813504 1 Foam, Airbox Seal
3. 5813546 1 Barrier, Airbox, Rear, Top
4. 5438731 1 Airbox, Upper
5. 5438303 2 Tube, Intake
6. 5813641 1 Plate, Intake
7. 5813544 1 Barrier, Airbox, Back
8. 5242044 4 Clip, Airbox
9. 5813547 1 Barrier, Airbox, LH
10. 5812612 1 Seal, Tunnel Wearstrip
11. 7080909 2 Clamp, Narrow Band
12. 5413741 2 Boot, Throttle Body
13. 1204333 1 Asm., Air Silencer [Incl. 8,12]
14. 5813548 1 Barrier, Airbox, RH
15. 7518577 8 Screw
16. 5813545 1 Barrier, Airbox, Front, Top
17. 4020149 1 Clip, Rosebud
18. 5813601 1 Foam, Intake
19. 5438497 1 Tube, Intake
20. 5438521 1 Cover, Intake Tube

07/23/10 Parts Catalog 9922831 57


Polaris Illustrated Parts Lists
Selected Models
ENGINE, COOLING SYSTEM
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCOOLING11600PRO]

58 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ENGINE, COOLING SYSTEM
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCOOLING11600PRO]

Ref. Part No. Qty Part Description Notes


1. 2521004 1 Bottle, Coolant
2. 1240169 1 Cap, Pressure
3. 7621472 1 Rivet
4. 7080844 4 Clamp, Springband, Black
5. 5413553 1 Hose, Bottle/Tunnel Cooler Return
6. 7080842 7 Clamp, Springband
7. 5413707 1 Hose, Center Cooler/Tunnel Cooler Supply
8. 1240574 1 Cooler, Tunnel
9. 7661973 1 Rivet
10. 1240579 1 Cooler, Bulkhead
11. 5413862 1 Hose, Engine/Center Cooler Supply
12. 7080653 2 Clamp, Hose
13. 7518045 1 Screw
14. 7661637 1 Rivet
15. 7052222 1 Fitting, Hose
16. 5413706 1 Hose, Bulkhead/Engine Return
17. 5413710 2 Grommet
18. 5335679 2 Tube, Engine/Radiator
19. 5413508 1 Hose, Tube/Radiator Out
20. 1240403 1 Asm., Radiator
21. 5413507 1 Hose, Tube, Radiator In
22. 5413857 1 Hose, Engine/Bulkhead Supply
23. 7547332 1 Nut, Flange, Nylok
24. 7518954 1 Screw
25. 7080560 1 Clamp, Hose
26. 5413462 1 Hose, Bottle/Engine In
26. 5521287-08 AR Conduit, Flex
27. 7052093 1 Connector, Tee
28. 7052376 1 Thermostat, 50C
28. 5411521 1 O-Ring, Lip Seal
29. 5413858 1 Hose, Engine Out/T In
30. 5413859 1 Hose, Bypass
31. 7081692 8 Clamp, Springband
32. 7080534 2 Clamp, Hose
33. 8450123-153 AR Hose, Fuel
34. 8450117-150 AR Hose, Fuel
35. 5413966 2 Hose, Tunnel Cooler/MFC
36. 7081693 4 Clamp, Springband
37. 1240579 1 Cooler, Mid Flap

07/23/10 Parts Catalog 9922831 59


Polaris Illustrated Parts Lists
Selected Models
ENGINE, CRANKCASE
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCRANKCASE10PR]

60 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ENGINE, CRANKCASE
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCRANKCASE10PR]

Ref. Part No. Qty Part Description Notes


1. 5135956 4 Stud, Cylinder
2. 5135955 4 Stud, Cylinder
3. 7663008 4 Dowel, Hollow
4. 7051020 5 Valve, Check
5. 2204114 1 Kit, Crankcase [Incl. 1,2,4,7-12 ]
6. 5411394 1 Seal, Flange
7. 7052337 2 Plug
8. 7517785 2 Bolt
9. 7517784 10 Bolt
10. 7517786 4 Bolt
11. 5412798 1 Seal, Flanged

07/23/10 Parts Catalog 9922831 61


Polaris Illustrated Parts Lists
Selected Models
ENGINE, CYLINDER
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCYLINDER09600TRG]

62 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ENGINE, CYLINDER
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCYLINDER09600TRG]

Ref. Part No. Qty Part Description Notes


1. 7517533 12 Screw
2. 7517679 1 Screw
3. 7555998 1 Washer, Flat
4. 7516827 2 Screw
5. 5136512 1 Cover, Thermostat
6. 5631822-329 1 Cover, Head
7. 5411411 2 O-Ring
8. 5413036 1 Seal
9. 7052157 1 Fitting 90 Degree
10. 3022221 1 Head, Cylinder
11. 5410932 2 O-Ring
12. 5411359 2 O-Ring
13. 7547013 8 Nut
14. 3022206 2 Cylinder
15. 5813312 2 Gasket, Cylinder Base, Metal
16. 7081432 2 Clamp, Hose
17. 5413080 1 Hose, Coolant, Throttle Body

07/23/10 Parts Catalog 9922831 63


Polaris Illustrated Parts Lists
Selected Models
ENGINE, EXHAUST
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWEXHAUST11600PRO]

64 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ENGINE, EXHAUST
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWEXHAUST11600PRO]

Ref. Part No. Qty Part Description Notes


1. 1261922 1 Asm., Tuned Pipe
2. 7547332 1 Nut, Flange, Nylok
3. 7556216 1 Washer, Flat
4. 5413377 1 Grommet, Silencer Mount
5. 7041687 4 Spring, Exhaust
6. 7519097 1 Screw
7. 7621431 8 Rivet
8. 5253856 1 Shield, Heat
9. 1261923-029 1 Resonator, Black
10. 5413640 2 Mount, Pipe, Rubber
11. 5253905 1 Shield, Heat
12. 5438315 1 Boot, Exhaust Outlet
13. 5413597 1 Grommet, Resonator/Chassis
14. 5211688 1 Gasket, Exhaust
15. 1017229 1 Support, Resonator, Lower
16. 7043726 3 Spring, Exhaust, SS
17. 5813025 2 Gasket, Exhaust, 4 Bolt
18. 7517322 8 Screw, Sems
19. 1261927-489 1 Manifold, Black
20. 3610046 1 Seal, Exhaust, Socket
21. 5253540 1 Support, Resonator/Caliper
22. 7043727 1 Spring, Exhaust, SS

07/23/10 Parts Catalog 9922831 65


Polaris Illustrated Parts Lists
Selected Models
ENGINE, EXHAUST VALVES and SOLENOID
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWEXHAUSTVALVES09600TRG]

66 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ENGINE, EXHAUST VALVES and SOLENOID
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWEXHAUSTVALVES09600TRG]

Ref. Part No. Qty Part Description Notes


1. 4011244 1 Solenoid, EV
2. 7050000 2 Fitting
3. 8450040-600 AR Line, Fuel
4. 7080003 2 Clamp, Hose
5. 7080138 3 Cable Tie
6. 7518321 2 Bolt
7. 7052075 1 Fitting, Tee
8. 5135430 2 Valve, Guillotine
9. 1203166 2 Base, Exhaust Valve w/Fitting
9. 7052145 2 Fitting
10. 5412733 2 Bellows
11. 7041704-04 2 Spring, Purple
12. 7516820 4 Screw
13. 7517932 4 Screw
14. 1202640 2 Asm., Housing w/Bushing
15. 5631687 2 Cap/Nut, Bellows
16. 5135163 2 Washer, Bellows, Exhaust Valve, Dome
17. 5812925 2 Gasket, Base Exhaust Valve

07/23/10 Parts Catalog 9922831 67


Polaris Illustrated Parts Lists
Selected Models
ENGINE, MOUNTING
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWENGINEMOUNT11RUSH]

68 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ENGINE, MOUNTING
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWENGINEMOUNT11RUSH]

Ref. Part No. Qty Part Description Notes


1. 2204115 1 Kit, Short Block, 600, 4 Inj.
2. 7547144 1 Nut, Nylok
3. 1017131 1 Limiter, Torque, Inner
4. 1017717 1 Asm., Link, Torque, Fixed
5. 1017118 1 Asm., Bracket Link w/Stud
6. 7519070 8 Screw
7. 7519229 2 Screw
8. 7519119 1 Screw
9. 3022281 1 Limiter, Torque, Engine
10. 5137182 1 Strap, Engine, LH
10. 5137183 1 Strap, Engine, RH
11. 1017384 2 Mount, Engine w/Clinch Nut
12. 7519282 4 Screw
13. 7518644 4 Screw
14. 7516823 4 Screw
15. 3022236 2 Mount, Engine
16. 1017778 1 Asm., Engine Mount, Front w/Clinch Nut
17. 7519010 2 Screw
18. 5137116 1 Mount, Engine, Rear
19. 3022237 2 Mount, Engine Insert Rad

07/23/10 Parts Catalog 9922831 69


Polaris Illustrated Parts Lists
Selected Models
ENGINE, OIL BOTTLE ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWOILBOTTLE11600PRO]

70 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ENGINE, OIL BOTTLE ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWOILBOTTLE11600PRO]

Ref. Part No. Qty Part Description Notes


1. 5413657 1 Strap, Oil Bottle, Short
2. 7556064 1 Washer, Flat
3. 2520931 1 Asm., Oil Bottle [Incl. 5-7]
3. 5437754 1 Tank, Oil
4. 1240094 1 Cap, Oil, Vented
5. 4012624 1 Switch, Oil Level
6. 7052362 1 Grommet, Flanged
7. 7052321 1 Fitting, Straight
8. 7080307 6 Clamp, Hose
9. 8450003-1525 AR Hose
10. 2530009 1 Filter
11. 4010051-49 AR Conduit, Convoluted
12. 7519236 1 Screw
13. 7176327 1 Decal, Clutch Warning/Belt Removal
14. 7173616 1 Decal, Oil VES Gold

07/23/10 Parts Catalog 9922831 71


Polaris Illustrated Parts Lists
Selected Models
ENGINE, OIL PUMP and LINES
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWOILPUMP10PR]

72 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ENGINE, OIL PUMP and LINES
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWOILPUMP10PR]

Ref. Part No. Qty Part Description Notes


1. 7518637 2 Screw
2. 2521000 1 Asm., Pump, Oil
3. 5136084 1 Bearing, Pump Shaft, Flanged
4. 5412942 1 O-Ring
5. 7555977 2 Washer, Thrust
6. 5135221 1 Shaft, Gear
7. 7052048 1 Fitting, T
8. 7080603 12 Clamp
9. 8450061-600 AR Line, Fuel
10. 2521002 1 Linkage, Oil Pump

07/23/10 Parts Catalog 9922831 73


Polaris Illustrated Parts Lists
Selected Models
ENGINE, PISTON and CRANKSHAFT
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWPISTONCRANKSHAFT09600TRG]

74 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ENGINE, PISTON and CRANKSHAFT
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWPISTONCRANKSHAFT09600TRG]

Ref. Part No. Qty Part Description Notes


. 2204098 1 Kit, Crankshaft [Incl. 4-8,10]
1. 2204142 2 Kit, Piston Ring
2. 3021867 4 Circlip
3. 2204152 2 Kit, Piston [Incl. 1,2,11]
4. 3514365 2 Bearing
5. 2203593 1 Kit, Connecting Rod
6. 3514310 2 Bearing, Ball
7. 3514363 2 Bearing, Ball
7. 7710528 1 Ring, Snap
8. 5133689 1 Gear, Pump Drive
9. 7721117 1 Key, Woodruff
10. 3514499 1 Bearing, Ball, Double Row
11. ------- 2 PIN, PISTON

07/23/10 Parts Catalog 9922831 75


Polaris Illustrated Parts Lists
Selected Models
ENGINE, RECOIL STARTER
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWRECOIL08800RMK]

76 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ENGINE, RECOIL STARTER
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWRECOIL08800RMK]

Ref. Part No. Qty Part Description Notes


. 1204331 1 Asm., Recoil [Incl. 1-9,11]
1. 7517984 1 Screw
2. 3021650 1 Plate, Friction
3. 3022313 1 Spring, Friction
4. 5247844 1 Ratchet
5. 3022314 1 Spring, Return
6. 3040169 1 Rope, Starter
7. 3022317 1 Reel, Recoil
8. 3021648 1 Spring, Spiral
9. 5631420 1 Housing, Recoil Starter
10. 5437974-070 1 Handle, Recoil, Black
11. 3040171 1 Bushing, Rope Slide
12. 7510005 8 Screw
13. 3022316 1 Bushing, Center
14. 5435488 1 Guide, Ratchet
15. 7556319 1 Washer
16. 7517278 6 Screw
17. 3021618 1 Pulley, Starter, Recoil

07/23/10 Parts Catalog 9922831 77


Polaris Illustrated Parts Lists
Selected Models
ENGINE, REED VALVE and THROTTLE BODY ADAPTOR
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCARBURETOR09600TRG]

78 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ENGINE, REED VALVE and THROTTLE BODY ADAPTOR
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWCARBURETOR09600TRG]

Ref. Part No. Qty Part Description Notes


1. 7080909 2 Clamp, Narrow Band
2. 7518385 12 Screw
3. 1203916 1 Adaptor, Throttle Body
4. 5436746 4 Stuffer, Reed Valve w/Reed
5. 1202698 2 Asm., Reed Valve

07/23/10 Parts Catalog 9922831 79


Polaris Illustrated Parts Lists
Selected Models
ENGINE, STARTER MOTOR
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSTARTER11RUSH]

80 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ENGINE, STARTER MOTOR
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSTARTER11RUSH]

Ref. Part No. Qty Part Description Notes


1. 7518993 2 Screw
2. 7547339 2 Nut, Flange, Nylok
3. 7542153 2 Nut, Flange, Nylok
4. 4012729 1 Motor, Starter
5. 6230404 1 Shaft, Flex, Starter
6. 1204051 1 Asm., Pinion/Bracket
7. 7518699 3 Screw
8. 7661637 3 Rivet
9. 5252968 1 Bracket, Electric Start/UCA Tube, Lower
10. 5252967 1 Bracket, Electric Start/UCA Tube, Upper
11. 5252966 1 Bracket, Electric Start/Clip
12. 7552801 1 Washer, Spring Lock
13. 7542105 1 Nut
14. 7081279 1 Clamp, Narrow Band

07/23/10 Parts Catalog 9922831 81


Polaris Illustrated Parts Lists
Selected Models
ENGINE, THROTTLE CONTROL ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWTHROTTLE10PR]

82 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ENGINE, THROTTLE CONTROL ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWTHROTTLE10PR]

Ref. Part No. Qty Part Description Notes


1. 7661624 1 Pin, Retaining
2. 7710503 1 Ring, Retaining
3. 5432970 1 Lever, Throttle
3. 2010271 1 Asm., Lever w/Heater, HI/LO
4. 5430604 1 Block, Adaptor
5. 7511848 8 Screw
6. 5432261 1 Holder, Wire
7. 7555727 1 Washer
8. 7512465 1 Screw, Set
9. 5431592 1 Block, Throttle/Brake
10. 7710401 1 Ring, Retaining
11. 7555730 2 Washer
12. 8360056-25 AR Tubing, Convoluted
13. 7081570 1 Cable, Throttle
14. 7080138 1 Cable Tie

07/23/10 Parts Catalog 9922831 83


Polaris Illustrated Parts Lists
Selected Models
ENGINE, WATER PUMP
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWWATERPUMP10PR]

84 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
ENGINE, WATER PUMP
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWWATERPUMP10PR]

Ref. Part No. Qty Part Description Notes


1. 5411197 1 Seal
2. 3610067 1 Seal
3. 7556006 1 Washer, Flat
4. 5436648 1 Impeller
5. 7547332 1 Nut, Nylok, Flange
6. 5811601 1 Gasket, Water Pump Cover
7. 5136889 1 Cover, Water Pump
8. 7516822 9 Screw
9. 7052222 1 Fitting, Hose

07/23/10 Parts Catalog 9922831 85


Polaris Illustrated Parts Lists
Selected Models
FUEL SYSTEM, FUEL TANK ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWFUEL11600PRO]

86 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
FUEL SYSTEM, FUEL TANK ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWFUEL11600PRO]

Ref. Part No. Qty Part Description Notes


1. 2521017 1 Asm., Fuel Tank, Service w/Decals
2. 5435534 1 Cap, Fuel Tank, Premium
3. 7515136 2 Screw
4. 5252858 1 Bracket, Seat Mount
5. 7547339 1 Nut, Flange, Nylok
6. 5254346 1 Washer, Fuel Tank
7. 2520951 1 Asm., Fuel Pump
7. 2204376 1 Kit, Fuel Pump Intake [Pick-Up w/Filter]
8. 5413063 1 Gasket, PFA
9. 5436628 1 Nut, PFA
10. 8450126-104 AR Line, Vent, Service
11. 5252779 1 Bracket, Fuel Tank
12. 7547339 2 Nut, Flange, Nylok
13. 7556033 2 Washer
14. 7518613 4 Bolt
15. 2521161 1 Asm., Pick-Up w/Filter

07/23/10 Parts Catalog 9922831 87


Polaris Illustrated Parts Lists
Selected Models
FUEL SYSTEM, RAIL, LINES and THROTTLE BODY
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWFUELLINE10PR]

88 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
FUEL SYSTEM, RAIL, LINES and THROTTLE BODY
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWFUELLINE10PR]

Ref. Part No. Qty Part Description Notes


1. 2520918 1 Asm., Fuel Line w/Filter
2. 2521065 1 Asm., Fuel Line, Return
3. 1203256 1 Asm., Fuel Filter Retainer
3. 5812996 1 Pad, Fuel Filter
4. 7512098 2 Screw
5. 7080573 1 Clamp, Rubber Coated
6. 2521075 1 Asm., Fuel Rail
7. 2203894-053 1 Kit, Injector, Yellow
7. 2203894-015 1 Kit, Injector, Red
7. 2203894-027 1 Kit, Injector, Blue
8. 1203978 1 Asm., Throttle Body
9. 7517431 4 Screw
10. 1500198 1 O-Ring [Black]
11. 5412891 1 O-Ring [Brown]
12. 5436287 1 Bushing, Rubber [Green]
13. 7081635 1 Clip, Hose

07/23/10 Parts Catalog 9922831 89


Polaris Illustrated Parts Lists
Selected Models
STEERING, LOWER
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSTEERINGLWR11RUSH]

90 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
STEERING, LOWER
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSTEERINGLWR11RUSH]

Ref. Part No. Qty Part Description Notes


1. 7547423 10 Nut
2. 7555806 2 Washer, Flat
3. 7061166 2 Rod End
4. 7547430 2 Nut
5. 5335697 2 Tie Rod
6. 7547431 2 Nut, LH
7. 7061165 2 Rod End, LH
8. 7519016 1 Screw
9. 7519017 2 Screw
10. 7061176 1 Link, Fixed
11. 1823392 1 Asm., Drag Link, Fixed
12. 1823417 1 Asm., Pitman Arm
13. 1823686 1 Asm, Idler Arm [Incl. 14-16]
14. 5136662 2 Bushing, Reducer
15. 3514320 2 Bearing, Ball
16. 5135452 1 Spacer, Tube Pitman/Idler Arms
17. 5137320 2 Spacer, Bushing
18. 5438492 1 Bushing, Steering Post
19. 7519242 2 Screw
20. 2634077 1 Asm., Boot, Tie Rod, LH
20. 2634078 1 Asm., Boot, Tie Rod, RH
21. 7519092 4 Screw
22. 7621457 6 Rivet
23. 7081210 1 Plug, Tube
24. 7710901 1 Ring, Retaining
25. 3514320 1 Bearing, Ball
26. 7519163 1 Stud, Spacer
27. 7710642 1 Ring, Retaining
28. 5438847 2 Bushing, Torsion Bar
29. 7080138 2 Cable Tie

07/23/10 Parts Catalog 9922831 91


Polaris Illustrated Parts Lists
Selected Models
STEERING, SKI ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSKIASM11600PRO]

92 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
STEERING, SKI ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSKIASM11600PRO]

Ref. Part No. Qty Part Description Notes


1. 5435681-070 1 Toe, Plastic Ski, Black
2. 7542321 1 Nut, Flange
3. 7542122 1 Nut, Nylok
4. 7558301 2 Washer, Flat
5. 7556130 2 Washer, Belle
6. 7547423 1 Nut, Flange Nylok
7. 5413116 1 Stop, Ski Rubber
8. 5136908 2 Bushing, Plastic Ski
9. 1823625-070 2 Asm., Ski, Svc, Black
10. 7519098 1 Screw
11. 7542324 3 Nut, Nylok
12. 7555843 3 Washer, Flat
13. 2878524 2 Kit, Skag, 4 Inch, 60 Degree [Pair]
14. 7518047 1 Bolt
15. 7516317 1 Screw
16. 7080398 1 Plug, Hole

07/23/10 Parts Catalog 9922831 93


Polaris Illustrated Parts Lists
Selected Models
STEERING, UPPER and HANDLEBAR ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWHANDLEBAR11RUSH]

94 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
STEERING, UPPER and HANDLEBAR ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWHANDLEBAR11RUSH]

Ref. Part No. Qty Part Description Notes


1. 7517834 2 Screw, Socket Head
2. 1253274-070 2 Asm., Handlebar Hook, Black [Incl. 1]
3. 5335609-067 1 Handlebar, Black
4. 5435394-070 2 Grip, Handlebar, Black
5. 7519097 8 Screw
6. 7556524 8 Washer, Flat
7. 5631311 4 Clamp, Handlebar Retainer
8. 5438523 1 Cover, Handlebar
9. 5137356 1 Block, Handlebar Riser
10. 1823393-329 1 Post, Steering, Upper
11. 7518920 4 Bolt, Carriage
12. 5132967 2 Bracket, Steering Post
13. 5437619 4 Bushing, Steering Post
14. 7547332 4 Nut, Flange Nylok

07/23/10 Parts Catalog 9922831 95


Polaris Illustrated Parts Lists
Selected Models
SUSPENSION, CONTROL ARMS and SPINDLE
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSUSPFRT11RUSH]

96 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
SUSPENSION, CONTROL ARMS and SPINDLE
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSUSPFRT11RUSH]

Ref. Part No. Qty Part Description Notes


1. 7518899 14 Stud, Wheel
2. 5137301 6 Shaft, Pivot
3. 5437539 16 Bushing, Pivot
4. 7547423 6 Nut, Nylok
5. 2204431-458 1 Kit, Upper Control Arm, LH, Matte Black
5. 2204432-458 1 Kit, Upper Control Arm, RH, Matte Black
6. 7547428 2 Nut
6. 7547464 2 Nut, Nylok
7. 7519014 2 Screw
8. 7061167 2 Rod End
9. 1823730 1 Asm., Spindle, LH
9. 1823731 1 Asm., Spindle, RH
10. 5438460 4 Bushing, Ski Pivot
11. 7519015 2 Screw
12. 7556153 4 Washer
13. 2204229 2 Kit, Spherical Bearing, Lower
14. 7710539 2 Ring, Retaining
15. 2204428-458 1 Kit, Lower Control Arm, LH, Matte Black
15. 2204429-458 1 Kit, Lower Control Arm, RH, Matte Black
16. 7518917 1 Screw
17. 5137302 2 Shaft, Pivot, Lower Control Arm, Front
18. 5136910 2 Bushing
19. 7547332 14 Nut, Flange, Nylok

07/23/10 Parts Catalog 9922831 97


Polaris Illustrated Parts Lists
Selected Models
SUSPENSION, CRANK ASM., REAR
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSUSPCRANK11RUSH]

98 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
SUSPENSION, CRANK ASM., REAR
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSUSPCRANK11RUSH]

Ref. Part No. Qty Part Description Notes


1. 1542826-293 1 Asm., Crank, Red [Incl. Bushing, 2]
1. 1542826-458 1 Asm., Crank, Matte Black [Incl. Bushing, 2]
1. 5136454 8 Bushing, Crank
2. 5432831 4 Plug, End Cap
3. 5136453 2 Shaft, RPA, Upper
4. 5137371 4 Bushing, Pivot
5. 7519074 2 Bolt, Carriage
6. 7547441 4 Nut
7. 7518957 2 Screw
8. 7519073 2 Bolt, Carriage
9. 1542828-329 1 Asm., Pivot, Rear, Black [Incl. Bushing]
9. 5137514 2 Bushing, Pivot
10. 7547423 4 Nut
11. 5137367 2 Shaft, Pivot
12. 7556545 2 Washer
13. 7519015 2 Screw
14. 1590484 2 Asm., Wheel
14. 3514303 2 Bearing
14. 7718407 2 Ring, Retaining
15. 7556301 2 Bushing
16. 5137370 1 Shaft, Carrier

07/23/10 Parts Catalog 9922831 99


Polaris Illustrated Parts Lists
Selected Models
SUSPENSION, RAIL ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSUSPRAIL11RUSH]

100 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
SUSPENSION, RAIL ASM.
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSUSPRAIL11RUSH]

Ref. Part No. Qty Part Description Notes


1. 7518993 1 Screw
2. 5438374 1 Cap, Rail Tip
3. 7556064 1 Washer, Flat
4. 7547339 1 Nut, Flange, Nylok
5. 7518951 1 Screw
6. 7556470 2 Washer
7. 7547427 2 Nut
8. 5432946 1 Liner, Bumper
9. 5521498 1 Bumper, Jounce, Front
10. 7547332 4 Nut, Flange, Nylok
11. 1542880 1 Asm., Rail, LH [Incl. 12,13]
11. 1542881 1 Asm., Rail, RH [Incl. 12,13]
12. 7621501 2 Rivet, Flat
13. 5136570 1 Block, Idler
14. 5137152 1 Spacer
15. 7547017 1 Nut
16. 7519167 1 Screw
17. 7518955 2 Screw
18. 7556489 2 Washer
19. 1590457 2 Asm., Wheel, Plain
19. 3514384 1 Bearing, Needle
19. 7710444 1 Ring, Retaining
20. 7518952 2 Screw
21. 5631446 2 Block, Wheel Mount
22. 5521633 1 Slider [Hi-Fax]
23. 7518976 1 Screw
24. 5254824 1 Plate, Rail Support
24. 7661845 1 Rivet

07/23/10 Parts Catalog 9922831 101


Polaris Illustrated Parts Lists
Selected Models
SUSPENSION, REAR and TRACK
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSUSPRR11600PRO]

102 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
SUSPENSION, REAR and TRACK
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSUSPRR11600PRO]

Ref. Part No. Qty Part Description Notes


1. 7518957 8 Screw
2. 7519216 2 Screw
3. 7556042 2 Washer
4. 7547423 1 Nut, Nylok
5. 7556545 1 Washer
6. 5413198 1 Track, 1 Inch, Hacksaw
6. 5251273 AR Clip, Flat
6. 5251274 AR Clip, Guide
7. 7556490 2 Washer, Spring
8. 1590459 3 Asm., Wheel, Spoke
8. 3514384 3 Bearing
8. 7710444 3 Ring, Retaining
9. 5432535 4 Spacer, Idler
10. 7555918 1 Bushing
11. 5136745 1 Shaft, Idler
12. 5333285 1 Spacer, Idler, Long
13. 5136572 2 Shaft
14. 7519198 1 Screw
15. 7556210 2 Washer
16. 7555832 2 Washer
17. 5336325 2 Spacer, Shock
18. 5137312 1 Shaft
19. 5137557 1 Shaft, Annodized

07/23/10 Parts Catalog 9922831 103


Polaris Illustrated Parts Lists
Selected Models
SUSPENSION, SHOCK, FRONT
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSHOCKFRONT7043632]

104 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
SUSPENSION, SHOCK, FRONT
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSHOCKFRONT7043632]

Ref. Part No. Qty Part Description Notes


. 7043632 1 Shock, Front Track, IFP
. 7173566 1 Decal, M-10, Fox
1. 7518971 1 Screw
2. 5137360 1 Bushing
3. 1500103 4 Bushing
4. 7547423 1 Nut, Nylok
5. 1500852 2 Sleeve
6. 1500854 1 Shaft
7. 1500856 1 Asm., Bearing
8. 5632166 1 Retainer, Spring Cone, Cast
9. 5437525 1 Shield, Spring
10. 7043413-067 1 Spring, FT, Black
11. 1500585 1 Guide, Spring
12. 1500853 1 Body w/THRD
13. 1500707 1 Ring, Spring Preload
14. 1500708 1 Ring, Spring Preload
15. 1500602 1 Asm., Body Cap
16. 1500164 1 Eyelet
17. 1500710 1 Kit, Rebuild
18. 1500070 1 Screw
18. 1500071 1 Ball
19. 1500017 1 Plate, Top-Out
20. 1500015 1 Plate, Back-Up
21. 1500016 1 Nut, Lock
22. 1500002 1 Bearing, EXT, Piston
23. 1500607 2 Ring, Wire
24. 1500855 1 Asm., Piston, Float
25. 1500006 1 Bearing, EXT, IFP
26. 1500014 1 Asm., Air Valve
26. 1500019 1 Screw, BTHD

07/23/10 Parts Catalog 9922831 105


Polaris Illustrated Parts Lists
Selected Models
SUSPENSION, SHOCK, IFS
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSHOCKIFS7043631]

106 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
SUSPENSION, SHOCK, IFS
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSHOCKIFS7043631]

Ref. Part No. Qty Part Description Notes


. 7043631 2 Shock, IFS [Fox}
. 7173566 2 Decal, M-10, Fox
1. 7518941 1 Screw
2. 5137360 1 Bushing
3. 1500103 2 Bushing
4. 7547423 2 Nut, Nylok
5. 1500852 1 Sleeve
6. 1500602 1 Asm., Body Cap
7. 1500799 1 Body
8. 1500708 1 Ring, Spring Preload
9. 1500707 1 Ring, Spring Preload
10. 7043460-133 1 Spring, Compression, IFS, 10.25, 100#, White
11. 7518971 1 Screw
12. 5137275 2 Bushing, Reducer
13. 1500524 1 Bearing, Spherical
13. 1500828 2 Ring, Retaining
14. 5630580 1 Retainer, Spring, Slotted, Cast
15. 1500014 1 Asm., Air Valve
16. 1500019 1 Screw
17. 1500710 1 Kit, Rebuild
18. 1500601 1 Asm., IFP
19. 1500016 1 Nut, Lock
20. 1500734 1 Piston, .093 Bleed
21. 1500585 1 Guide, Spring
22. 1500607 2 Ring, Wire
23. 1500545 1 Asm., Bearing
24. 1500715 1 Shaft
25. 1500567 1 Bumper
26. 1500851 1 Asm., Eyelet

07/23/10 Parts Catalog 9922831 107


Polaris Illustrated Parts Lists
Selected Models
SUSPENSION, SHOCK, REAR
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSHOCKREAR7043633]

108 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
SUSPENSION, SHOCK, REAR
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSHOCKREAR7043633]

Ref. Part No. Qty Part Description Notes


. 7043633 2 Shock, Rear Track, IFP
. 7173566 2 Decal, M-10, Fox
1. 7519132 1 Screw
2. 5335718 1 Sleeve
3. 1500103 4 Bushing
4. 7547423 2 Nut, Nylok
5. 5137540 1 Retainer, Spring, Slotted
6. 3514706 1 Bearing, Thrust
7. 5137541 1 Retainer, Thrust Bearing
8. 7043572-133 1 Spring, Compression, 190#, White [Std]
8. 7041575-133 1 Spring, Compression, 120#, White [Opt]
8. 7043585-133 1 Spring, Compression, 260#, White [Opt]
9. 1500585 1 Guide, Spring
10. 1500858 1 Ring, Spring, Preload
11. 1500766 1 Body
12. 7518971 1 Screw
13. 5137360 1 Bushing
14. 1500497 1 Sleeve
15. 1500164 1 Eyelet
16. 1500857 1 Shaft
17. 1500545 1 Asm., Bearing
18. 1500710 1 Kit, Rebuild
19. 1500607 2 Ring, Wire
20. 1500017 1 Plate, Top-Out
21. 1500734 1 Piston, .093 Bleed
22. 1500016 1 Nut, Lock
23. 1500015 1 Plate, Back-Up
24. 1500601 1 Asm., IFP
25. 1500161 1 Screw w/O-Ring
26. 1500014 1 Asm., Air Valve
26. 1500019 1 Screw, Buttonhead
27. 1500602 1 Asm., Body Cap
28. 1500852 1 Sleeve

07/23/10 Parts Catalog 9922831 109


Polaris Illustrated Parts Lists
Selected Models
SUSPENSION, SWAY BAR
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSWAYBAR10PR]

110 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
SUSPENSION, SWAY BAR
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWSWAYBAR10PR]

Ref. Part No. Qty Part Description Notes


1. 5251975-329 1 Bar, Sway, .531, Black
2. 5437540 4 Bushing, Sway Bar, .531
3. 5134458 2 Clamp, Sway Bar Mounting
4. 7547339 4 Nut, Flange, Nylok
5. 7547332 4 Nut, Flange, Nylok
6. 7519052 2 Screw, Hex, Flange
7. 7061162 2 Link, Sway Bar, 3 Inch

07/23/10 Parts Catalog 9922831 111


Polaris Illustrated Parts Lists
Selected Models
SUSPENSION, TORQUE ARM, FRONT
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWFTA11RUSH]

112 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
SUSPENSION, TORQUE ARM, FRONT
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWFTA11RUSH]

Ref. Part No. Qty Part Description Notes


1. 7547423 1 Nut
2. 5137360 1 Bushing
3. 7518971 1 Screw
4. 7080424 1 Fitting, Lubrication
5. 5137515 1 Shaft, Torque Arm, Front
6. 5137521 1 Spacer, Limiter Strap
7. 1542824-329 1 Asm., Front Torque Arm [Incl. Bushing, 4]
7. 5137514 2 Bushing, Pivot
8. 7519264 2 Screw
9. 7556474 4 Washer
10. 5137372 4 Shaft, Pivot
11. 7518953 4 Screw
12. 7556491 8 Washer, Domed
13. 5414012 2 Strap, Limiter
14. 7547332 4 Nut, Flange, Nylok

07/23/10 Parts Catalog 9922831 113


Polaris Illustrated Parts Lists
Selected Models
TOOLS, TOOL KIT and OWNERS MANUAL
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWTOOL10PR]

114 Parts Catalog 9922831 07/23/10


Illustrated Parts Lists Polaris
Selected Models
TOOLS, TOOL KIT and OWNERS MANUAL
Applies to S11BF6NS/BD6NS ALL OPTIONS [49SNOWTOOL10PR]

Ref. Part No. Qty Part Description Notes


1. 2684434 1 Bag, Storage/Tool Kit
2. 5813532 1 Foam, Tool Pouch
3. 2875911 1 Tool, Belt Removal
4. 2877678 1 Tool, Spark Plug Removal
5. 5254748 1 Gauge, RTS Pro Ride, Std
5. 5254749 1 Gauge, RTS Pro Ride, Light
5. 5254750 1 Gauge, RTS Pro Ride, Heavy
6. 9922829 1 Manual, Owners, 2011 600/800 Rush/Pro-Ride
6. 9922839 1 Supplement, Owners Manual, 2011 600 Rush Retro
6. 9922833 1 Supplement, Owners Manual, 2011 600 Rush Retro
LX
6. 9922830 1 Supplement, Owners Manual, 2011 600 Rush LX
7. 2684554 1 Bag, Tool Kit

07/23/10 Parts Catalog 9922831 115


Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

------- ..........................41, 75 1500161 ....................109 2204038 ....................27 3021648 ....................77


1016355 ....................33 1500164 ....................105, 109 2204098 ....................75 3021650 ....................77
1016356 ....................33 1500198 ....................89 2204114 ....................61 3021867 ....................75
1016370 ....................29 1500497 ....................109 2204115 ....................69 3022082 ....................49
1016551 ....................43 1500524 ....................107 2204142 ....................75 3022206 ....................63
1017079 ....................5 1500545 ....................107, 109 2204152 ....................75 3022221 ....................63
1017082 ....................49 1500567 ....................107 2204171 ....................29 3022236 ....................69
1017085 ....................33 1500585 ....................105, 107, 109 2204172 ....................29 3022237 ....................69
1017086 ....................33 1500601 ....................107, 109 2204229 ....................97 3022281 ....................69
1017112 ....................53 1500602 ....................105, 107, 109 2204234 ....................27 3022313 ....................77
1017118 ....................69 1500607 ....................105, 107, 109 2204376 ....................87 3022314 ....................77
1017131 ....................69 1500707 ....................105, 107 2204400 ....................29 3022316 ....................77
1017181 ....................45 1500708 ....................105, 107 2204428-458 .............97 3022317 ....................77
1017182 ....................45 1500710 ....................105, 107, 109 2204429-458 .............97 3040169 ....................77
1017229 ....................29, 65 1500715 ....................107 2204431-458 .............97 3040171 ....................77
1017230 ....................35 1500734 ....................107, 109 2204432-458 .............97 3131591 ....................53
1017255 ....................53 1500766 ....................109 2204466-1145 ...........31 3211122 ....................41
1017355-293 .............23 1500799 ....................107 2204466-1241 ...........31 3221099 ....................37
1017355-458 .............23 1500828 ....................107 2410369 ....................53 3221110 ....................37
1017357 ....................33 1500851 ....................107 2410422 ....................53 3222108 ....................37
1017384 ....................69 1500852 ....................105, 107, 109 2410777 ....................53 3514303 ....................99
1017418 ....................33 1500853 ....................105 2410983 ....................53 3514309 ....................37
1017419 ....................33 1500854 ....................105 2411017 ....................47 3514310 ....................75
1017422 ....................31 1500855 ....................105 2411092-432 .............47 3514320 ....................91
1017423 ....................31 1500856 ....................105 2411280 ....................55 3514363 ....................75
1017640-1145 ...........35 1500857 ....................109 2411282 ....................55 3514365 ....................75
1017640-1241 ...........35 1500858 ....................109 2411353 ....................53 3514384 ....................101, 103
1017717 ....................69 1542824-329 .............113 2411513 ....................55 3514499 ....................75
1017765 ....................29 1542826-293 .............99 2411537 ....................55 3514617 ....................43
1017766 ....................29 1542826-458 .............99 2411586 ....................55 3514643 ....................37
1017774-458 .............23 1542828-329 .............99 2411587 ....................55 3514706 ....................109
1017778 ....................69 1542880 ....................101 2411592 ....................53 3576502 ....................39
1017848 ....................43 1542881 ....................101 2411595 ....................53 3576516 ....................39
1017977-293 .............31 1542896 ....................7 2411601 ....................55 3610030 ....................37
1017977-458 .............31 1590457 ....................101 2411616 ....................51 3610046 ....................65
1017987-458 .............7 1590459 ....................103 2460393 ....................45 3610067 ....................85
1202640 ....................67 1590484 ....................99 2520918 ....................89 4010051-100 .............45
1202698 ....................79 1590485 ....................43 2520931 ....................71 4010051-49 ...............71
1203166 ....................67 1823392 ....................91 2520951 ....................87 4010638 ....................53
1203256 ....................89 1823393-329 .............95 2521000 ....................73 4010752 ....................55
1203916 ....................79 1823417 ....................91 2521002 ....................73 4010794 ....................53
1203978 ....................89 1823625-070 .............93 2521004 ....................59 4011114 ....................53
1204051 ....................81 1823686 ....................91 2521017 ....................87 4011244 ....................67
1204266 ....................57 1823730 ....................97 2521065 ....................89 4011441 ....................55
1204331 ....................77 1823731 ....................97 2521075 ....................89 4011998 ....................55
1204333 ....................57 2010271 ....................83 2521161 ....................87 4012115 ....................53
1240094 ....................71 2010290 ....................53 2530009 ....................71 4012121 ....................49
1240169 ....................59 2200358 ....................53 2633701 ....................17 4012140 ....................49
1240403 ....................59 2200387 ....................39 2633741-070 .............9 4012168 ....................49
1240574 ....................59 2201250 ....................27 2633885 ....................5 4012169 ....................49
1240579 ....................59 2201251 ....................27 2633932 ....................25 4012260 ....................55
1253274-070 .............95 2201254 ....................27 2633933 ....................25 4012263 ....................53
1261922 ....................65 2201357 ....................45 2633941 ....................21 4012268 ....................53
1261923-029 .............65 2201943 ....................27 2634008 ....................11, 13 4012279 ....................47
1261927-489 .............65 2201945 ....................27 2634077 ....................91 4012358 ....................53
1321585 ....................39 2201946 ....................27 2634078 ....................91 4012371 ....................53
1321622 ....................39 2202204 ....................27 2634081 ....................17, 19 4012548 ....................49
1322659 ....................39 2202205 ....................27 2634128 ....................15 4012624 ....................71
1322660 ....................39 2202206 ....................27 2634129 ....................15 4012654 ....................55
1322827 ....................41 2202784 ....................27 2684434 ....................115 4012676 ....................55
1332427 ....................37 2202837 ....................27 2684508 ....................23 4012711 ....................45
1332659 ....................37 2203182 ....................27 2684509 ....................23 4012712 ....................45
1332854 ....................43 2203392 ....................27 2684523 ....................23 4012729 ....................81
1500002 ....................105 2203393 ....................27 2684524 ....................23 4013045 ....................45
1500006 ....................105 2203486 ....................27 2684527 ....................23 4020139 ....................55
1500014 ....................105, 107, 109 2203489 ....................27 2684528 ....................23 4020149 ....................33, 57
1500015 ....................105, 109 2203593 ....................75 2684554 ....................115 5010188 ....................39
1500016 ....................105, 107, 109 2203894-015 .............89 2870002 ....................39 5020425 ....................39
1500017 ....................105, 109 2203894-027 .............89 2875911 ....................115 5132441 ....................39
1500019 ....................105, 107, 109 2203894-053 .............89 2877678 ....................115 5132967 ....................95
1500070 ....................105 2204035 ....................27 2877798 ....................23 5133079 ....................39
1500071 ....................105 2204036 ....................27 2878524 ....................93 5133689 ....................75
1500103 ....................105, 107, 109 2204037 ....................27 3021618 ....................77 5134018 ....................39

116 Parts Catalog 9922831 07/23/10


Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

5134268 ....................41 5252738 ....................43 5432261 ....................83 5812925 ....................67


5134458 ....................111 5252739 ....................43 5432535 ....................103 5812996 ....................89
5135163 ....................67 5252779 ....................87 5432831 ....................99 5813025 ....................65
5135221 ....................73 5252858 ....................87 5432946 ....................101 5813295 ....................37
5135430 ....................67 5252908 ....................41 5432970 ....................83 5813312 ....................63
5135452 ....................91 5252966 ....................81 5433291 ....................53 5813349 ....................17
5135955 ....................61 5252967 ....................81 5435156 ....................9 5813467 ....................17
5135956 ....................61 5252968 ....................81 5435394-070 .............95 5813489 ....................19
5136084 ....................73 5252981 ....................21 5435488 ....................77 5813490 ....................19
5136331 ....................29 5253271 ....................15 5435534 ....................87 5813491 ....................19
5136332 ....................29 5253414 ....................45 5435681-070 .............93 5813492 ....................19
5136453 ....................99 5253540 ....................65 5436287 ....................89 5813493 ....................19
5136454 ....................99 5253558 ....................31 5436628 ....................87 5813494 ....................21
5136460 ....................35 5253856 ....................65 5436648 ....................85 5813495 ....................21
5136496 ....................35 5253905 ....................65 5436746 ....................79 5813497 ....................15
5136497 ....................35 5254346 ....................87 5437490-070 .............15 5813498 ....................15
5136512 ....................63 5254748 ....................115 5437491-070 .............15 5813499 ....................15
5136533 ....................37 5254749 ....................115 5437492-177 .............15 5813500 ....................15
5136570 ....................101 5254750 ....................115 5437492-402 .............15 5813504 ....................57
5136572 ....................103 5254824 ....................101 5437492-469 .............15 5813532 ....................115
5136624 ....................37 5333285 ....................103 5437493-177 .............15 5813544 ....................57
5136630 ....................37 5334764 ....................37 5437493-402 .............15 5813545 ....................57
5136662 ....................91 5335351 ....................53 5437493-469 .............15 5813546 ....................57
5136745 ....................103 5335609-067 .............95 5437509-070 .............17 5813547 ....................57
5136889 ....................85 5335679 ....................59 5437511 ....................25 5813548 ....................57
5136908 ....................93 5335697 ....................91 5437519 ....................17 5813558 ....................19
5136910 ....................97 5335718 ....................109 5437525 ....................105 5813580 ....................7
5136969 ....................41 5335877 ....................31 5437539 ....................97 5813592 ....................31
5137116 ....................69 5336325 ....................103 5437540 ....................111 5813593 ....................31
5137152 ....................101 5410346 ....................45 5437619 ....................95 5813601 ....................57
5137176 ....................41 5410582 ....................15 5437626-1038 ...........7 5813605 ....................17
5137182 ....................69 5410608 ....................45 5437754 ....................71 5813630 ....................17
5137183 ....................69 5410611 ....................53 5437778 ....................25 5813641 ....................57
5137275 ....................107 5410932 ....................63 5437835 ....................17 6230404 ....................81
5137301 ....................97 5411174 ....................17 5437836 ....................17 7041575-133 .............109
5137302 ....................97 5411197 ....................85 5437851 ....................41 7041687 ....................65
5137312 ....................103 5411359 ....................63 5437974-070 .............77 7041704-04 ...............67
5137320 ....................91 5411394 ....................61 5438088 ....................53 7042083 ....................39
5137356 ....................95 5411411 ....................63 5438262 ....................15 7043413-067 .............105
5137360 ....................105, 107, 109, 5411521 ....................59 5438278 ....................25 7043460-133 .............107
113 5412733 ....................67 5438298 ....................25 7043515 ....................41
5137367 ....................99 5412798 ....................61 5438303 ....................57 7043572-133 .............109
5137370 ....................99 5412891 ....................89 5438315 ....................15, 65 7043585-133 .............109
5137371 ....................99 5412942 ....................73 5438347-070 .............15 7043631 ....................107
5137372 ....................113 5413036 ....................63 5438348-070 .............15 7043632 ....................105
5137514 ....................99, 113 5413063 ....................87 5438374 ....................101 7043633 ....................109
5137515 ....................113 5413080 ....................63 5438460 ....................97 7043681 ....................39
5137521 ....................113 5413116 ....................93 5438489-070 .............7 7043726 ....................65
5137540 ....................109 5413198 ....................103 5438492 ....................91 7043727 ....................65
5137541 ....................109 5413348 ....................51 5438497 ....................57 7050000 ....................67
5137557 ....................103 5413377 ....................65 5438521 ....................57 7051020 ....................61
5210752 ....................39 5413462 ....................59 5438523 ....................95 7052048 ....................73
5210753 ....................39 5413507 ....................59 5438526 ....................7 7052075 ....................67
5210754 ....................39 5413508 ....................59 5438680-241 .............17 7052093 ....................59
5211688 ....................65 5413553 ....................59 5438731 ....................57 7052145 ....................67
5222769 ....................17 5413563 ....................37, 43 5438759 ....................7 7052157 ....................63
5224468 ....................45 5413597 ....................65 5438847 ....................91 7052222 ....................59, 85
5242044 ....................57 5413640 ....................65 5521287-08 ...............59 7052321 ....................71
5242981 ....................39 5413657 ....................71 5521498 ....................101 7052337 ....................61
5246960 ....................43 5413706 ....................59 5521633 ....................101 7052362 ....................71
5247844 ....................77 5413707 ....................59 5521697-350 .............19 7052376 ....................59
5251273 ....................103 5413710 ....................59 5630580 ....................107 7052458 ....................37
5251274 ....................103 5413741 ....................57 5631311 ....................95 7061162 ....................111
5251891 ....................29 5413857 ....................59 5631420 ....................77 7061165 ....................91
5251919 ....................33 5413858 ....................59 5631446 ....................101 7061166 ....................91
5251920 ....................33 5413859 ....................59 5631687 ....................67 7061167 ....................97
5251975-329 .............111 5413862 ....................59 5631822-329 .............63 7061176 ....................91
5252120 ....................33 5413966 ....................59 5631828 ....................41 7078465 ....................11, 13
5252231 ....................35 5414012 ....................113 5632166 ....................105 7080003 ....................67
5252232 ....................35 5414020 ....................53 5632200 ....................31 7080138 ....................55, 67, 83, 91
5252664-067 .............17 5430445 ....................39 5811095 ....................43 7080307 ....................71
5252665-067 .............17 5430604 ....................83 5811601 ....................85 7080367 ....................53
5252666-067 .............17 5430945 ....................39 5812047 ....................9 7080398 ....................93
5252680 ....................29 5431592 ....................83 5812612 ....................57 7080424 ....................113

07/23/10 Parts Catalog 9922831 117


Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

7080534 ....................59 7516827 ....................63 7519113 ....................15 7556307 ....................41


7080560 ....................59 7517230 ....................25 7519119 ....................69 7556319 ....................77
7080573 ....................89 7517262 ....................53 7519132 ....................109 7556336 ....................39
7080603 ....................73 7517278 ....................77 7519137 ....................41 7556340 ....................37
7080653 ....................59 7517322 ....................65 7519163 ....................91 7556357 ....................53
7080756 ....................33 7517431 ....................89 7519166 ....................37 7556470 ....................101
7080761 ....................45 7517441 ....................17, 47, 53 7519167 ....................101 7556474 ....................113
7080842 ....................59 7517533 ....................63 7519171 ....................23 7556489 ....................101
7080844 ....................59 7517566 ....................53 7519181 ....................23 7556490 ....................103
7080909 ....................57, 79 7517679 ....................63 7519198 ....................103 7556491 ....................113
7080999 ....................45 7517784 ....................61 7519204 ....................29 7556509 ....................41
7081210 ....................91 7517785 ....................61 7519216 ....................103 7556524 ....................95
7081279 ....................81 7517786 ....................61 7519220 ....................7 7556545 ....................99, 103
7081432 ....................63 7517834 ....................95 7519229 ....................69 7556556 ....................37
7081570 ....................83 7517847 ....................49 7519236 ....................71 7556563 ....................37
7081635 ....................89 7517848 ....................49 7519242 ....................91 7558301 ....................93
7081692 ....................59 7517916 ....................47 7519243 ....................31 7621431 ....................65
7081693 ....................59 7517932 ....................67 7519245 ....................31 7621457 ....................91
7173566 ....................105, 107, 109 7517984 ....................77 7519260 ....................43 7621467 ....................7, 15, 17, 21, 33
7173616 ....................71 7518045 ....................59 7519264 ....................113 7621472 ....................59
7175974 ....................11, 13 7518047 ....................93 7519282 ....................69 7621501 ....................101
7175979 ....................11, 13 7518143 ....................35 7541906 ....................39 7661084 ....................7
7175980 ....................11, 13 7518280 ....................53 7542105 ....................45, 81 7661624 ....................83
7175999 ....................11, 13 7518299 ....................49 7542122 ....................41, 93 7661637 ....................5, 29, 31, 33, 35,
7176115 ....................13 7518309 ....................41 7542153 ....................25, 81 49, 59, 81
7176325 ....................11, 13 7518321 ....................67 7542321 ....................93 7661845 ....................101
7176326 ....................11, 13 7518349 ....................39 7542324 ....................93 7661855 ....................9, 15, 25
7176327 ....................71 7518385 ....................79 7547013 ....................63 7661969 ....................15
7176417 ....................11 7518412 ....................39 7547017 ....................37, 101 7661973 ....................33, 35, 59
7176418 ....................11 7518533 ....................5 7547030 ....................43 7663007 ....................37
7176419 ....................11 7518548 ....................45 7547035 ....................53 7663008 ....................61
7176420 ....................11 7518564 ....................43 7547144 ....................69 7670040 ....................17
7176421 ....................11 7518577 ....................57 7547332 ....................29, 37, 43, 59, 7670044 ....................15
7176422 ....................11 7518613 ....................5, 31, 87 65, 85, 95, 97, 7670057 ....................47
7176423 ....................11 7518637 ....................73 101, 111, 113 7670109 ....................55
7176424 ....................11 7518644 ....................69 7547339 ....................5, 7, 23, 31, 33, 7670135 ....................17
7176425 ....................11 7518656 ....................23 37, 45, 47, 49, 7710401 ....................83
7176427 ....................13 7518699 ....................81 53, 81, 87, 101, 7710417 ....................39
7176428 ....................13 7518760 ....................37 111 7710444 ....................101, 103
7176429 ....................13 7518899 ....................97 7547423 ....................31, 91, 93, 97, 7710503 ....................83
7176430 ....................13 7518906 ....................29, 31, 35 99, 103, 105, 7710528 ....................75
7176431 ....................13 7518917 ....................97 107, 109, 113 7710539 ....................97
7176432 ....................13 7518920 ....................95 7547427 ....................101 7710630 ....................9
7176433 ....................13 7518934 ....................29 7547428 ....................97 7710634 ....................15
7176436 ....................13 7518941 ....................31, 107 7547430 ....................91 7710642 ....................91
7176437 ....................13 7518951 ....................101 7547431 ....................91 7710901 ....................91
7176438 ....................13 7518952 ....................101 7547441 ....................99 7714804 ....................41
7176439 ....................13 7518953 ....................37, 113 7547464 ....................97 7718406 ....................37
7176440 ....................13 7518954 ....................59 7552801 ....................45, 81 7718407 ....................99
7176441 ....................13 7518955 ....................101 7555727 ....................83 7721117 ....................75
7176444 ....................11 7518957 ....................27, 99, 103 7555730 ....................83 8360056-25 ...............83
7176445 ....................11 7518971 ....................105, 107, 109, 7555806 ....................41, 91 8450003-1525 ...........71
7176446 ....................11 113 7555832 ....................41, 103 8450040-600 .............67
7176447 ....................11 7518976 ....................101 7555843 ....................93 8450061-600 .............37, 73
7176450 ....................11 7518993 ....................37, 81, 101 7555846 ....................41 8450117-150 .............59
7176451 ....................11 7518994 ....................37 7555864 ....................41 8450123-153 .............59
7176452 ....................11 7519004 ....................37 7555898 ....................41 8450126-104 .............87
7176453 ....................11 7519010 ....................69 7555917 ....................41 9922829 ....................115
7177088 ....................11, 13 7519014 ....................97 7555918 ....................103 9922830 ....................115
7510005 ....................77 7519015 ....................97, 99 7555977 ....................73 9922833 ....................115
7511848 ....................83 7519016 ....................91 7555998 ....................63 9922839 ....................115
7512078 ....................53 7519017 ....................91 7556006 ....................85
7512095 ....................53 7519049 ....................37 7556033 ....................87
7512098 ....................89 7519052 ....................111 7556034 ....................7
7512232 ....................53 7519070 ....................29, 69 7556042 ....................103
7512465 ....................83 7519073 ....................99 7556044 ....................15
7515105 ....................39 7519074 ....................99 7556063 ....................37
7515136 ....................87 7519085 ....................41 7556064 ....................71, 101
7515351 ....................39 7519092 ....................7, 91 7556130 ....................37, 93
7516317 ....................93 7519097 ....................65, 95 7556145 ....................41
7516732 ....................29 7519098 ....................93 7556153 ....................97
7516820 ....................67 7519102 ....................31 7556210 ....................103
7516822 ....................85 7519109 ....................31 7556216 ....................65
7516823 ....................69 7519112 ....................17 7556301 ....................99

118 Parts Catalog 9922831 07/23/10


Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is used on.
Asm., Pivot, Rear, Black.....99 Block, Idler.....101
A Asm., Plate, Electric Center w/Studs.....49 Block, Throttle/Brake.....83
Asm., Plenum, Intake.....17 Block, Wheel Mount.....101
Adaptor, Throttle Body.....79
Asm., Pump, Oil.....73 Body.....107, 109
Airbox, Upper.....57
Asm., Radiator.....59 Body w/THRD.....105
Asm, Idler Arm.....91
Asm., Rail, LH.....101 Bolt.....5, 23, 31, 37, 61, 67, 87, 93
Asm., Air Silencer.....57
Asm., Rail, RH.....101 Bolt, Carriage.....37, 43, 95, 99
Asm., Air Valve.....105, 107, 109
Asm., RCA Power Plug w/Cover.....53 Bolt, Flange.....5, 39
Asm., Backer, Clutch Guard w/Stud.....33
Asm., Recoil.....77 Boot, Exhaust Outlet.....15, 65
Asm., Bearing.....105, 107, 109
Asm., Reed Valve.....79 Boot, Throttle Body.....57
Asm., Belt Guard.....33
Asm., Reflector, Red.....11, 13 Bottle, Coolant.....59
Asm., Body Cap.....105, 107, 109
Asm., Resonator Support, Lower.....29 Box, Battery.....45
Asm., Boot, Tie Rod, LH.....91
Asm., Roller and Bushing.....39 Brace, Lower, LH.....29
Asm., Boot, Tie Rod, RH.....91
Asm., Seat.....23 Brace, Lower, RH.....29
Asm., Bracket Link w/Stud.....69
Asm., Seat Cover w/White Polaris.....23 Brace, Pad, Front.....31
Asm., Bracket, Radiator w/Clinch Nut.....5
Asm., Seat Cover, Black/Blue/White.....23 Brace, Support, Rear, LH.....35
Asm., Bumper, Front.....5
Asm., Seat Cover, Black/Silver.....23 Brace, Support, Rear, RH.....35
Asm., Bumper, Rear, Matte Black.....7
Asm., Seat, Black/Blue/White.....23 Bracket, Electric Start/Clip.....81
Asm., Cable, Battery/Solenoid.....45
Asm., Seat, Black/Silver.....23 Bracket, Electric Start/UCA Tube, Lower.....81
Asm., Chaincase Cover.....37
Asm., Ski, Svc, Black.....93 Bracket, Electric Start/UCA Tube, Upper.....81
Asm., Clip w/Stud, LH.....29
Asm., Spindle, LH.....97 Bracket, Fuel Tank.....87
Asm., Clip w/Stud, RH.....29
Asm., Spindle, RH.....97 Bracket, Pipe/Chassis.....29
Asm., Console, Black.....9
Asm., Stud Plate.....45, 53 Bracket, Seat Mount.....87
Asm., Crank, Matte Black.....99
Asm., Support, Running Board.....35 Bracket, Steering Post.....95
Asm., Crank, Red.....99
Asm., Taillight, Red.....47 Breaker, Circuit, 12 Amp.....53
Asm., Drag Link, Fixed.....91
Asm., Throttle Body.....89 Bulb, H13, 12V.....47
Asm., Drive Clutch, Basic BT.....39
Asm., Tightener, Chain.....37 Bumper.....107
Asm., Drive Clutch, Basic BT, E.S......39
Asm., Tube, Intake.....57 Bumper, Jounce, Front.....101
Asm., Driven Clutch, Basic.....41
Asm., Tuned Pipe.....65 Bushing.....41, 97, 99, 103, 105, 107, 109, 113
Asm., Driveshaft.....43
Asm., Tunnel, 121 Inch, Indy Red.....35 Bushing, Center.....77
Asm., EGT Sensor w/Washer.....53
Asm., Tunnel, 121 Inch, Matte Black.....35 Bushing, Crank.....99
Asm., Engine Mount, Front w/Clinch Nut.....69
Asm., Weight/Bushing, 10-64.....39 Bushing, Driven.....41
Asm., Eyelet.....107
Asm., Wheel.....99 Bushing, Driven, Cover.....41
Asm., Flangette w/Screws.....43
Asm., Wheel, Plain.....101 Bushing, Pivot.....97, 99, 113
Asm., Footrest Tube, LH.....33
Asm., Wheel, Spoke.....103 Bushing, Plastic Ski.....93
Asm., Footrest Tube, RH.....33
Bushing, Reducer.....91, 107
Asm., Footrest, LH.....33
B Bushing, Rope Slide.....77
Asm., Footrest, RH.....33
Bushing, Rubber.....89
Asm., Frame, Tubular, Front.....31 Backer, Intake Vent.....17
Bushing, Ski Pivot.....97
Asm., Frame, Tubular, Rear.....31 Bag, Seat Top, Rear.....23
Bushing, Steering Post.....91, 95
Asm., Front Torque Arm.....113 Bag, Storage/Tool Kit.....115
Bushing, Sway Bar, .531.....111
Asm., Fuel Filter Retainer.....89 Bag, Tool Kit.....115
Bushing, Torsion Bar.....91
Asm., Fuel Line w/Filter.....89 Ball.....105
Button, Guide.....39
Asm., Fuel Line, Return.....89 Bar, Sway, .531, Black.....111
Button, Switch, Hi/Lo, LH Control.....53
Asm., Fuel Pump.....87 Barrier, Airbox, Back.....57
Asm., Fuel Rail.....89 Barrier, Airbox, Front, Top.....57
Asm., Fuel Tank, Service w/Decals.....87 Barrier, Airbox, LH.....57 C
Asm., Gauge, Multi Function.....51 Barrier, Airbox, Rear, Top.....57 Cable Tie.....45, 55, 67, 83, 91
Asm., Handlebar Hook, Black.....95 Barrier, Airbox, RH.....57 Cable Tie, 14 Inch.....45
Asm., Headlight.....47 Base, Exhaust Valve w/Fitting.....67 Cable, 6 Ga., Black.....45
Asm., Housing w/Bushing.....67 Battery [SVC].....45 Cable, 6 Ga., Red.....45
Asm., IFP.....107, 109 Bearing.....43, 75, 99, 103 Cable, Throttle.....83
Asm., Jackshaft w/Bearing.....43 Bearing, Ball.....37, 75, 91 Cap w/Key.....53
Asm., Lever w/Heater, HI/LO.....83 Bearing, Ball, Double Row.....75 Cap, Fuel Tank, Premium.....87
Asm., LH Control.....53 Bearing, Cover.....39 Cap, Ignition w/Seal.....49
Asm., Link, Torque, Fixed.....69 Bearing, EXT, IFP.....105 Cap, Oil, Vented.....71
Asm., Mirror, LH.....25 Bearing, EXT, Piston.....105 Cap, Pressure.....59
Asm., Mirror, RH.....25 Bearing, Needle.....101 Cap, Rail Tip.....101
Asm., Mount, Capacitor w/Clinch Nut.....53 Bearing, Pump Shaft, Flanged.....73 Cap/Nut, Bellows.....67
Asm., Nosepan w/Foam and Foil.....21 Bearing, Sleeve.....39 Capacitor.....53
Asm., Oil Bottle.....71 Bearing, Spherical.....107 Capacitor, Filter.....55
Asm., Oil Bottle Bracket.....33 Bearing, Thrust.....109 Chain, 72P, 3/4W.....37
Asm., Pick-Up w/Filter.....87 Bellows.....67 Chaincase.....37
Asm., Pinion/Bracket.....81 Belt, Drive.....41 Circlip.....75
Asm., Piston, Float.....105 Block, Adaptor.....83 Clamp.....73
Asm., Pitman Arm.....91 Block, Handlebar Riser.....95 Clamp, Cable.....53

07/23/10 Parts Catalog 9922831 119


Part Description Index (continued)

Clamp, Handlebar Retainer.....95 Decal, Warning, STD/Rev., French, RH.....11, 13 Gripper, Tunnel.....35
Clamp, Hose.....59, 63, 67, 71 Deflector, Snow, Exhaust.....15 Grommet.....59
Clamp, Narrow Band.....57, 79, 81 D-Hook.....45 Grommet, Flanged.....71
Clamp, Rubber Coated.....89 Dowel, Hollow.....37, 61 Grommet, RCA Plug w/Cover.....53
Clamp, Springband.....59 Duct, Brake.....17 Grommet, Resonator/Chassis.....65
Clamp, Springband, Black.....59 Grommet, Silencer Mount.....65
Clamp, Sway Bar Mounting.....111 E Guard, TPS.....33
Clip.....9 Guide, Ratchet.....77
ECU.....53
Clip, Airbox.....57 Guide, Spring.....105, 107, 109
Eyelet.....105, 109
Clip, Belt Retainer.....17
Clip, Flat.....103 H
Clip, Guide.....103 F Handle, Recoil, Black.....77
Clip, Hose.....89 Fabric, Patch.....17
Handlebar, Black.....95
Clip, Rosebud.....33, 55, 57 Fastener, U-Type Clip.....17
Harness, Electric Start, DC-SDI.....55
Clip, Routing.....55 Fender, LH, Black.....15
Harness, Engine, DC-SDI.....55
Clip, Snap In.....33 Fender, RH, Black.....15
Harness, Hood.....55
Clip, U-Type Speed.....15 Fiber, Hood.....19
Harness, Jumper, Taillight, LH.....55
Closeoff, Running Board, LH.....35 Filter.....71
Harness, Jumper, Taillight, Short.....55
Closeoff, Running Board, RH.....35 Fitting.....67
Harness, Main.....55
Closeoff, Snow Flap.....7 Fitting 90 Degree.....63
Head, Cylinder.....63
Coil, Ignition, CDI, DC-SDI, Mag.....49 Fitting, Hose.....59, 85
Holder, Wire.....83
Coil, Ignition, CDI, DC-SDI, PTO.....49 Fitting, Lubrication.....113
Hood, Molded, Black.....17
Conduit, Convoluted.....71 Fitting, Straight.....71
Hood, w/12 Volt Hole, Bright White.....17
Conduit, Convoluted, 100cm.....45 Fitting, T.....73
Hose.....71
Conduit, Flex.....59 Fitting, Tee.....67
Hose, Bottle/Engine In.....59
Connector, Tee.....59 Flangette, 3 Bolt, Offset, In.....43
Hose, Bottle/Tunnel Cooler Return.....59
Cooler, Bulkhead.....59 Flangette, 3 Bolt, Offset, Out.....43
Hose, Bulkhead/Engine Return.....59
Cooler, Mid Flap.....59 Flap, Snow, Lower, Black/White.....7
Hose, Bypass.....59
Cooler, Tunnel.....59 Flap, Snow, Upper, Black.....7
Hose, Center Cooler/Tunnel Cooler Supply.....59
Cover, Diagnostic.....55 Floor, Bulkhead.....29
Hose, Coolant, Throttle Body.....63
Cover, Fuseholder.....55 Flywheel.....49
Hose, Engine Out/T In.....59
Cover, Handlebar.....95 Foam w/PSA.....17
Hose, Engine/Bulkhead Supply.....59
Cover, Head.....63 Foam, Airbox Seal.....57
Hose, Engine/Center Cooler Supply.....59
Cover, Intake Tube.....57 Foam, Filter Inlet.....17
Hose, Fuel.....59
Cover, Mid Flap Cooler.....7 Foam, Intake.....57
Hose, Tube, Radiator In.....59
Cover, Thermostat.....63 Foam, Side Panel, LH.....15
Hose, Tube/Radiator Out.....59
Cover, Water Pump.....85 Foam, Side Panel, LH, Large.....15
Hose, Tunnel Cooler/MFC.....59
Cross Tube, Upper Control Arm.....29 Foam, Tool Pouch.....115
Housing, Drive Pick Up.....43
Cup, Spring, Moveable.....41 Foam/Fiber, Hood Center, Hi-Temp, LH.....19
Housing, Recoil Starter.....77
Cylinder.....63 Foam/Fiber, Hood Center, Hi-Temp, RH.....19
Foam/Fiber, Hood Front, Hi-Temp.....19
D Foam/Fiber, Hood Rear, Hi-Temp, LH.....19 I
Foam/Fiber, Hood Rear, Hi-Temp, RH.....19 Impeller.....85
Decal, "No Passenger", Warning, Fuel
Foam/Fiber, Nosepan, Hi-Temp, LH.....21 Insert, Moveable.....39
Recommendation.....11, 13
Foam/Fiber, Nosepan, Hi-Temp, RH.....21 Insulator, Cable.....45
Decal, "PRO/RIDE".....11, 13
Foam/Fiber, Side Panel, Hi-Temp, RH.....15
Decal, Clutch Warning/Belt Removal.....71
Foam/Fiber, Side Panel, Hi-Temp, RH, Large...... K
Decal, Hood Front, LH.....13
15
Decal, Hood Front, RH.....13 Key, Woodruff.....75
Footrest, Lower, LH.....33
Decal, Hood Middle, LH.....13 Kit, Banjo.....27
Footrest, Lower, RH.....33
Decal, Hood Middle, RH.....13 Kit, Battery Bolt.....45
Fuse, 2 Amp......55
Decal, Hood Top, LH.....13 Kit, Bleeder Fitting.....27
Decal, Hood Top, RH.....13 Kit, Brake Line.....27
Decal, Ignition.....11, 13 G Kit, Brake Pad/Pin.....27
Decal, M-10, Fox.....105, 107, 109 Gasket, Base Exhaust Valve.....67 Kit, Caliper/Piston.....27
Decal, Oil VES Gold.....71 Gasket, Chaincase Cover.....37 Kit, Cartridge.....27
Decal, Side Panel, "600", LH.....13 Gasket, Cylinder Base, Metal.....63 Kit, Chassis, Indy Red.....31
Decal, Side Panel, "600", RH.....13 Gasket, Exhaust.....65 Kit, Chassis, Matte Black.....31
Decal, Side Panel, "POLARIS", LH.....11, 13 Gasket, Exhaust, 4 Bolt.....65 Kit, Connecting Rod.....75
Decal, Side Panel, "POLARIS", RH.....11, 13 Gasket, Jackshaft, Black.....43 Kit, Cover Assembly.....27
Decal, Side Panel, "RUSH 600", LH.....11 Gasket, PFA.....87 Kit, Cover Screw.....27
Decal, Side Panel, "RUSH 600", RH.....11 Gasket, Water Pump Cover.....85 Kit, Crankcase.....61
Decal, Side Panel, Bottom, LH.....11, 13 Gauge, RTS Pro Ride, Heavy.....115 Kit, Crankshaft.....75
Decal, Side Panel, Bottom, RH.....11, 13 Gauge, RTS Pro Ride, Light.....115 Kit, Fuel Pump Intake.....87
Decal, Side Panel, Top, LH.....11, 13 Gauge, RTS Pro Ride, Std.....115 Kit, Full Asm......27
Decal, Side Panel, Top, RH.....11, 13 Gear, Pump Drive.....75 Kit, Gear, Starter, Ring.....39
Decal, Track Warning.....11, 13 Grip, Handlebar, Black.....95 Kit, Hood Foam/Fabric.....17, 19
Decal, Warning, STD, English, LH.....11, 13 Grip, Heater, Lo/Med/Hi, Short.....53 Kit, Ignition Switch.....53

120 Parts Catalog 9922831 07/23/10


Part Description Index (continued)

Kit, Injector, Blue.....89 Nut, FLEXLOC.....39 Retainer, 1/4 Turn.....15


Kit, Injector, Red.....89 Nut, Hex.....37 Retainer, Spring Cone, Cast.....105
Kit, Injector, Yellow.....89 Nut, Ignition.....53 Retainer, Spring, Slotted.....109
Kit, Lever.....27 Nut, Jam.....39 Retainer, Spring, Slotted, Cast.....107
Kit, Lord, 406 50 ml Cartridge.....29 Nut, LH.....91 Retainer, Thrust Bearing.....109
Kit, Lord, 406 Repair Kit, 50 ml.....29 Nut, Lock.....105, 107, 109 Retainer, Windshield.....25
Kit, Lord, Mix Nozzles, 12 piece.....29 Nut, Nylok...5, 41, 69, 93, 97, 103, 105, 107, 109 Ring, Retaining........37, 41, 83, 91, 97, 99, 101,
Kit, Lower Control Arm, LH, Matte Black.....97 Nut, Nylok, Flange.....85 103, 107
Kit, Lower Control Arm, RH, Matte Black.....97 Nut, Pal.....43 Ring, Retaining, Cover.....39
Kit, Park Lever and Spring.....27 Nut, PFA.....87 Ring, Snap.....75
Kit, Park Lever Spring.....27 Nut, Speed.....17 Ring, Spring Preload.....105, 107
Kit, Phantom Caliper.....27 Nut, U-Type Speed.....47 Ring, Spring, Preload.....109
Kit, Pin Retaining.....27 Ring, Wire.....105, 107, 109
Kit, Piston.....75 O Rivet....5, 7, 9, 15, 17, 21, 29, 31, 33, 35, 49, 59,
Kit, Piston Ring.....75 65, 81, 91, 101
O-Ring.....17, 37, 43, 63, 73, 89
Kit, Pivot Pin w/Snap Ring.....27 Rivet, Flat.....101
O-Ring, Lip Seal.....59
Kit, Rebuild.....105, 107, 109 Rivet-Tuflok.....25
Kit, Reservoir.....27 Rod End.....91, 97
Kit, Seal.....27 P Rod End, LH.....91
Kit, Service Disc, Solid.....27 Pad, 10x40 cm.....31 Roller, Driven.....41
Kit, Shim, Drive Clutch.....39 Pad, 5x5 cm.....31 Rope, Starter.....77
Kit, Short Block, 600, 4 Inj......69 Pad, Fuel Filter.....89
Kit, Side Panel, LH, Foam/Fabric.....15 Pad, Shaft, Rear.....9 S
Kit, Side Panel, RH, Foam/Fabric.....15 Panel, Side, LH, Black Metallic.....15
Screen, Hood Center, Front, Black.....17
Kit, Skag, 4 Inch, 60 Degree.....93 Panel, Side, LH, Midnight Blue Metallic.....15
Screen, Hood Center, Middle, Black.....17
Kit, Snap Ring.....27 Panel, Side, LH, Turbo Silver.....15
Screen, Hood Center, Rear, Black.....17
Kit, Spherical Bearing, Lower.....97 Panel, Side, RH, Black Metallic.....15
Screen, Side Panel, LH, Black.....15
Kit, Switch, Stoplight.....27 Panel, Side, RH, Midnight Blue Metallic.....15
Screen, Side Panel, RH, Black.....15
Kit, Upper Control Arm, LH, Matte Black.....97 Panel, Side, RH, Turbo Silver.....15
Screw....7, 15, 17, 23, 25, 27, 29, 31, 35, 37, 39,
Kit, Upper Control Arm, RH, Matte Black.....97 Pin, Hardened Weight.....39
41, 43, 45, 47, 49, 53, 57, 59, 63, 65, 67, 69, 71,
Kit, Washer.....27 Pin, Moveable, Roller.....41
73, 77, 79, 81, 83, 85, 87, 89, 91, 93, 95, 97, 99,
PIN, PISTON.....75
101, 103, 105, 107, 109, 113
L Pin, Retaining.....83
Screw w/O-Ring.....109
Pin, Roller.....39
Lever, Throttle.....83 Screw, .75.....53
Piston, .093 Bleed.....107, 109
Limiter, Torque, Engine.....69 Screw, 1.12.....53
Plate, Air Dam.....21
Limiter, Torque, Inner.....69 Screw, BTHD.....105
Plate, Back-Up.....105, 109
Line, Fuel.....67, 73 Screw, Buttonhead.....109
Plate, Flap, Upper.....7
Line, Oil, 600 cm, Service.....37 Screw, Hex, Flange.....111
Plate, Friction.....77
Line, Vent, Service.....87 Screw, Sems.....65
Plate, Intake.....57
Liner, Bumper.....101 Screw, Set.....83
Plate, Nut.....43
Link, Fixed.....91 Screw, Socket Head.....95
Plate, Rail Support.....101
Link, Sway Bar, 3 Inch.....111 Screw. 1.5.....53
Plate, Top-Out.....105, 109
Linkage, Oil Pump.....73 Seal.....63, 85
Plug.....61
Logo, Polaris Star.....11, 13 Seal, Bulb.....19
Plug, Clutch Hole.....15
Seal, Exhaust, Socket.....65
Plug, End Cap.....99
M Seal, Flange.....61
Plug, Hole.....93
Seal, Flanged.....61
Manifold, Black.....65 Plug, Magnetic.....37
Seal, Oil.....37
Manual, Owners, 2011 600/800 Rush/Pro-Ride... Plug, Spark, BPR 9ES.....49
Seal, Tunnel Wearstrip.....57
115 Plug, Tube.....91
Sensor, Detonation.....53
Motor, Starter.....81 Post, Steering, Upper.....95
Sensor, Speed Pick-Up.....53
Mount, ECU.....53 Pulley, Starter, Recoil.....77
Sensor, Throttle Position.....53
Mount, Engine.....69
Sensor, T-Map.....53
Mount, Engine Insert Rad.....69 R Sensor, Water Temp.....53
Mount, Engine w/Clinch Nut.....69
Ramp, Driven, 58/42, .45.....41 Shaft.....103, 105, 107, 109
Mount, Engine, Rear.....69
Ratchet.....77 Shaft, Annodized.....103
Mount, Pipe, Rubber.....65
Receptacle, Pod Mount, 12V.....53 Shaft, Carrier.....99
Mount, Rubber, Digital Cluster.....51
Reel, Recoil.....77 Shaft, Flex, Starter.....81
Reflector, Amber, LH.....11, 13 Shaft, Gear.....73
N Reflector, Amber, RH.....11, 13 Shaft, Idler.....103
Nut....23, 29, 31, 45, 63, 81, 91, 97, 99, 101, 113 Regulator, 20 Amp, 3 Phase, DC.....53 Shaft, Pivot.....97, 99, 113
Nut, Filler Neck.....9 Regulator, AC/DC, 14.3V.....53 Shaft, Pivot, Lower Control Arm, Front.....97
Nut, Flange.....49, 93 Relay, Micro SPDT.....55 Shaft, RPA, Upper.....99
Nut, Flange Nylok.....93, 95 Resistor, 10% Ethanol.....55 Shaft, Torque Arm, Front.....113
Nut, Flange, Nylok........7, 25, 31, 33, 37, 43, 45, Resistor, Premium, Non Ethanol 160 Ohm.....55 Shield, Heat.....65
47, 49, 53, 59, 65, 81, 87, 97, 101, 111, 113 Resonator, Black.....65 Shield, Heat, Battery.....45

07/23/10 Parts Catalog 9922831 121


Part Description Index (continued)

Shield, Spring.....105 Support, Seat/Rack, Matte Black.....23


Shim.....41 Switch, Auxillary Shut-Off.....53
Shock, Front Track, IFP.....105 Switch, Magnetic.....53
Shock, IFS.....107 Switch, Oil Level.....71
Shock, Rear Track, IFP.....109
Sleeve.....105, 107, 109 T
Sleeve, Chaincase.....37
Tank, Oil.....71
Sleeve, Seal.....37
Thermostat, 50C.....59
Slider.....101
Tie Rod.....91
Solenoid, EV.....67
Toe, Plastic Ski, Black.....93
Spacer.....101
Tool, Belt Removal.....115
Spacer, .020.....39
Tool, Spark Plug Removal.....115
Spacer, .025.....39
Track, 1 Inch, Hacksaw.....103
Spacer, .032.....39
Tube, Engine/Radiator.....59
Spacer, .050.....39
Tube, Intake.....57
Spacer, .130.....39
Tube, Vent.....37
Spacer, Bushing.....91
Tubing, Convoluted.....83
Spacer, Clutch, P2.....41
Spacer, Clutch, P2, Metric.....41
Spacer, Idler.....103 V
Spacer, Idler, Long.....103 Valve, Check.....61
Spacer, Limiter Strap.....113 Valve, Guillotine.....67
Spacer, Shock.....103 Vent, Intake, LH.....17
Spacer, Tube Cast.....31 Vent, Intake, RH.....17
Spacer, Tube Pitman/Idler Arms.....91
Spring, Clutch, 130-180 Tab, P2.....41
Spring, Clutch, Black/Green.....39
W
Spring, Compression, 120#, White.....109 Washer.......7, 15, 37, 39, 41, 77, 83, 87, 97, 99,
Spring, Compression, 190#, White.....109 101, 103, 113
Spring, Compression, 260#, White.....109 Washer, Belle.....37, 93
Spring, Compression, IFS, 10.25, 100#, White..... Washer, Bellows, Exhaust Valve, Dome.....67
107 Washer, Clutch Retainer.....39
Spring, Drive Clutch, 120/310, Black.....39 Washer, Copper.....53
Spring, Exhaust.....65 Washer, Domed.....113
Spring, Exhaust, SS.....65 Washer, EGT Sensor.....53
Spring, Friction.....77 Washer, Flat....37, 41, 63, 65, 71, 85, 91, 93, 95,
Spring, FT, Black.....105 101
Spring, Purple.....67 Washer, Fuel Tank.....87
Spring, Return.....77 Washer, Spring.....103
Spring, Rope Guide.....31 Washer, Spring Lock.....45, 81
Spring, Spiral.....77 Washer, Thread Seal.....37
Sprocket, 23T, 3/4W.....37 Washer, Thrust.....73
Sprocket, 39T.....37 Washer, Wave.....37
Stator.....49 Windshield, Low, Glossy Black.....25
Stop, Ski Rubber.....93 Windshield, Mid, Clear.....25
Strap, Engine, LH.....69 Windshield, Tall, Clear.....25
Strap, Engine, RH.....69
Strap, Limiter.....113 X
Strap, Oil Bottle, Short.....71 X-Brace, Indy Red.....31
Strap, Rubber.....15, 45 X-Brace, Matte Black.....31
Strap, Snow Flap.....7
Stud.....29
Stud, 1/4 Turn.....15
Stud, Cylinder.....61
Stud, Spacer.....91
Stud, Wheel.....97
Stuffer, Reed Valve w/Reed.....79
Supplement, Owners Manual, 2011 600 Rush
LX.....115
Supplement, Owners Manual, 2011 600 Rush
Retro.....115
Supplement, Owners Manual, 2011 600 Rush
Retro LX.....115
Support, Resonator, Lower.....65
Support, Resonator/Caliper.....65
Support, Seat, Matte Black.....23
Support, Seat, Red.....23

122 Parts Catalog 9922831 07/23/10


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07/23/10 Parts Catalog 9922831 123


Polaris Industries, Inc.
2100 Highway 55
Medina, MN 55340
(763) 417-8650

www.polarisindustries.com

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