Technical Manual Fulcrum ENG Op004 Rev03!09!2016

TECHNICAL MANUAL - ROAD & CYCLOCROSS
MAINTENANCE CARD
GROUPSET TYPE OPERATION REVISION DESCRIPTION
ROADGROUPSETS
GROUPSETS INDUSTRIAL BEARINGS/CONES-BOTTOM
CONE / CUP MOVEMENT 004 004 REMOVAL
2/201503/ 09 /2016 REMOVAL AND
AND INSTALLATION
INSTALLATION OF FREEHUB
OF FREEHUB
ROAD
BRACKET CUPS BODY
BODY
PRODUCTS
PRODUCTS ONON WHICH
WHICH TO APPLYSHOULD
THE PROCEDURE THE PROCEDURE
BE APPLIED
RED WIND RACING RACING RACING RACING
RACING 1 RACING 3 RACING 5 (starting from 2014 range)
XLR CHRONO SPEED LIGHT ZERO
Red Wind Racing Racing Racing
RACING Racing
RACING0™ QUATTRO
Racing 1™ Racing 3
XLR™ 7 (starting
RACING Chrono™ Speed™
from 2014 range) Light™
QUATTRO CARBON
1 2 3
Insert the 17mm open-ended wrench onto the lock nut on Insert the 5mm hex wrench inside the right side hexagon Unscrew the lock nut completely.
the right side of the axle. of the axle and firmly unscrew the lock nut clockwise.
4 5 6
Remove the spacer with a small screwdriver. Remove the Free hub body from the axle. ► To remove the axle see OPERATION 005.
7 8 9
Clean,and inspect the ratchet ring inside the hub shell. Lightly grease
Grease the teeth
the inside of theofrack
the ratchet ring with
insert with lithium gre- The amount of grease applied should cover about 75%
ase.
Campagnolo's grease code LB-100. of the space of the ratchet ring.
10 11 12
If necessary, also grease the inside of the pawls of the Re-install the free hub body onto the rear axle Use a small screwdriver to insert the pawls inside the
freewheel body. OPERATION 010. ratchet ring in the hub shell.
1
MAINTENANCE CARD
13 14 15
Fully insert the freewheel body. Insert the spacer. Screw the lock nut on the axle.
16
Insert the 5mm hex wrench inside the axle, hold the axle
stationary and torque the lock nut with the a 17mm crows
foot and a torque wrench.
ROAD - CYCLOCROSS
2
MAINTENANCE CARD
ROAD WHEELS INDUSTRIAL BEARINGS/CONES-BOTTOM DISASSEMBLY AND REFITTING OF THE FREE
004 03/ 09 /2016
DISC BRAKE BRACKET CUPS WHEEL BODY
PRODUCTS ON WHICH TO APPLY THE PROCEDURE
RACING 5 RACING QUATTRO
DB 2016 CARBON DB 2016
1 2 3
Ensure that the clearance recovery ring nut Remove the right hand adaptor applying Place a fixed 20 mm wrench on the
is tightened (screw tightened to 2.5 Nm) so pressure outward with a flat screwdriver. adjustment ring nut on the left, protecting it
that the ring nut does not turn. with workshop paper in order not to scrape
it.
4 5 6
Unscrew the bushing on the right using an Remove the right hand bushing. Remove the FW body from the hub axle
18 mm socket wrench.
Attention: left hand thread!
7 8 9
Grease the inside of the rack insert with If necessary also grease the inside of the Insert the FW body on the axle
lithium grease. The quantity of grease in- FW body pawls.
serted should cover about 75% of the free
space of the rack insert.
4
MAINTENANCE CARD
10 11 12
Using a screwdriver, move the pawls into Insert the FW body entirely Insert the bushing on the right and screw it
the closed position and slowly rotate the on. Attention: left hand thread!
FW body. Insert them in the rack.
13 14 15
ROAD - CYCLOCROSS
Place a fixed 20 mm wrench on the Screw in the bushing on the right using an Reassemble the right hand adaptor.
adjustment ring nut on the left, protecting it 18 mm socket wrench and tightening to a
with workshop paper in order not to scrape torque of 12 Nm.
it. Attention: left hand thread!
In the case of industrial bearings, eliminate

the clearance of the adjustment ring nut or
in the event of cone-bottom bracket cup
bearings, adjust the ring nut adjustment
clearance: see OPERATION 001.
5
MAINTENANCE CARD
ROAD WHEELS INDUSTRIAL BEARINGS/CONES-BOTTOM DISASSEMBLY AND REFITTING OF THE FREE
004 03/ 09 /2016
DISC BRAKE BRACKET CUPS WHEEL BODY
RACING 5 RACING QUATTRO
DB 2017 CARBON DB 2017
1 2 3
Ensure that the clearance recovery ring nut Place a fixed 20 mm wrench on the Unscrew the bushing on the right using a 17
is tightened (screw tightened to 2.5 Nm) so adjustment ring nut on the left, protecting it mm wrench.
that the ring nut does not turn. with workshop paper in order not to scrape Attention: left hand thread!
it.
4 5 6
Remove the right hand bushing. Remove the spacer. Remove the FW body from the hub axle.
7 8 9
Grease the inside of the rack insert with If necessary also grease the inside of the Insert the FW body on the axle
lithium grease. The quantity of grease in- FW body pawls.
serted should cover about 75% of the free
space of the rack insert.
6
MAINTENANCE CARD
10 11 12
Using a screwdriver, move the pawls into Insert the FW body entirely Insert the spacer.
the closed position and slowly rotate the
FW body. Insert them in the rack.
13 14
ROAD - CYCLOCROSS
Place a fixed 20 mm wrench on the Screw in the bushing on the right using a In the case of industrial bearings, eliminate
adjustment ring nut on the left, protecting it 17 mm wrench and tightening to a torque the clearance of the adjustment ring nut or
with workshop paper in order not to scrape of 15 Nm. in the event of cone-bottom bracket cup
it. Attention: left hand thread! bearings, adjust the ring nut adjustment
clearance: see OPERATION 001.
7
MAINTENANCE CARD
UNIT TYPE OPERATION REVISION DESCRIPTION
ROAD WHEELS DISASSEMBLY AND REFITTING OF THE FREE
INDUSTRIAL BEARINGS 004 03/ 09 /2016
DISC BRAKE WHEEL BODY
RACING RACING SPORT DB QUICK
SPORT RELEASE (STEEL AXLE)
1 2 3
On the left side, unscrew the locknut with Remove the locknut. Unscrew the threaded bush.
a 17 mm wrench, blocking the lower bush
with a 15 mm wrench.
4 5 6
Remove the protective shield. Remove the axle, sliding it out from the With a bearing puller, remove the bearing
right side. from the left side (for example, use the
Cyclus puller P/N 720110)
7 8 9
Position a 12 mm Allen wrench in a vice. Position the wheel so that the left side is fa- Remove the screw and the body.
cing downward and insert the Allen wrench
in the free wheel locking screw.
Turn the wheel anticlockwise.
8
MAINTENANCE CARD
10 11 12
REASSEMBLY Rotate the body and then the wheel Press the bearing to the travel limit using a
clockwise until the screw is completely press with the bushes of the same diame-
Position the screw on the Allen wrench.
tightened. ter as the external diameter of the bearing
(for example, use a Cyclus puller tool P/N
720113)
ROAD - CYCLOCROSS
13 14 15
Insert the axle from the right side. Position the protective shield. Tighten the threaded bush with a 13 mm
wrench to eliminate the axle play.
16
Tighten the locknut with a 17 mm wrench to

lock the threaded bush into place.

Technical Manual Fulcrum ENG Op004 Rev03!09!2016

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Technical Manual Fulcrum ENG Op004 Rev03!09!2016

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TECHNICAL MANUAL - ROAD & CYCLOCROSS

In the case of industrial bearings, eliminate

Tighten the locknut with a 17 mm wrench to

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