Tips - Metalurgia Mini Torno de Metal Japones PDF

Mini Lathe Workshop
Since March
2003
Mini-Lathe Workshop
Amateur's workshop tools
I introduce useful tools for Mini/Small-Lathe and Small-Milling Machines.
I'm absolutely-fascinated with brilliant cutting surface of the metal works.

This site has been established for all metal-work hobbyist all over the world.
JAPANESE SITE
UPDATING
21 Feb 2005 The boring head is added to the Tool Box
21 Feb 2005 The Protection cover is added to the Tool Box
18 Dec. 2004 REFERENCE BOOK is open
10 Nov. 2004 UPDATED THE TOOL BOX
22 April 2004 UPDATED THE TOOL BOX
1 JULY 2003 OPEN THE ENGLISH SITE
<< BOOKS >> NEW ! •

<< WORKSHOP>> • LINKS
<< TOOLS BOX >>
45. Digital Height Gauge 46.Protection Board 47. Boring Head 48.
42.
41. Key way cutting tool 43.Carrier 44. Metal Saw Holder
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Mini Lathe Workshop
Missing Number
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38. BORING BAR 39. BAND SAW

37. FIXED STEADY 40. CHIP HOLDER
HOLDER ADAPTOR
33. ROUND CUTTING

34. ROUND CUTTER 35. HEIGHT GAUGE 36. FLY CUTTER
TOOL
30. TILTING ANGLE

29. VICE 31. V-BLOCK 32. RULER STAND
PLATE
• •
25. JAW CHUCK 26. FOUR JAW

27. DRILLING GAGE
HANDLE CHUCK FLANGE 28. ANGLE PLATE

Mini Lathe Workshop
21. FLY CUTTER 22. CHIP GUARD 23. INDEX TABLE 24. SCREW JACK
17. METAL SAW

18. CLAMPING DOGS 19. DEPTH GAGE 20. STOPPER
ARBOR
14. PUNCH MARK 15. SIMPLE INDEX

13. MANDREL HANDLE 16. T-SLOT CUTTERS
HOLDER STAND
10. SUDS 12. TAPPING

9. TOOL HOLDER 11. DRESSER HANDLE
SYSTEM STAND

Mini Lathe Workshop
5. GRINDING REST 6. SCRIBING BLOCK 7. PARALLEL CLAMP 8. FILING REST
1. CUTTING TOOL 4. KNURLING

2. DIE HOLDER 3. BRASS HAMMER
HEIGHT GAGE HOLDER
AUTHOR : ISHIMURA•
e-mail : CBF00012@nifty.com

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Since March
2003
Amateur's workshop tools
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2004/12/6 “¹‹ï” ‚É•@ƒLƒŠƒR”òŽU–hŽ~ƒJƒo•[’Ç‰Á
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2004/10/11 Ž„‚Ì•H•ì‹@ŠB‚Éƒxƒ‹ƒgƒTƒ“ƒ_•[’Ç‰Á
2004/8/15 •š•šƒXƒNƒ‰ƒbƒvƒuƒbƒN•š•š‚É‹LŽ–•iNo.5•j’Ç‰Á
2004/8/14 •š•š‰Á•HƒeƒNƒjƒbƒN•š•š•@‚É•••õ‚ß‚»‚Ì‚Q‚ð’Ç‰Á
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2004/7/17 •VŠé‰æ•@•š•šƒXƒNƒ‰ƒbƒvƒuƒbƒN•š•š•@’Ç‰Á
2004/7/11 ‰Á•HƒeƒNƒjƒbƒN‚ÉƒXƒ^•[ƒeƒBƒ“ƒOƒhƒŠƒ‹Œ“—pƒLƒŠ’Ç‰Á
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http://homepage3.nifty.com/amigos/digital_height_gauge/digital_height_gauge.htm (1 de 10)18/03/2005 1:53:42


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book_reference
Reference books
Publisher
Book Comment
and auther
Machine Shop Trade Secrets Know-how and the

Proshop Publishing technology that the author
James A. Harvey cultivated through a
longtime machining are
open by this book to the
public concretely.
The explanation is
adequately assisted in the
book by 234 big
photographs.
Therefore, it can be
understood adequately that
it is explained.
When I read this book, I feel

that a machining specialist
is next to me and I have
receiving the coach giving
every possible help.
The difficulty in the

machining by hobbyist is
accuracysuch as cutting in
parallel and drilling in
straight, and obtaining the
beautiful finish of the
surface like a commercial
product.
It is convinced that this

book becomes a wonderful
guide that gives the hint to
these problems that a lot of
people have.
Moreover, English is very

comprehensible, and it is
very welcome for me of non-
native.
18 December 2004 Makoto

Ishimura
http://homepage3.nifty.com/amigos/books/book-e.htm (1 de 5)18/03/2005 2:00:32

book_reference
THE HOME TAB BOOKS
MACHINIST'S DOUG BRINEY
THE AMATEUR'S WORKSHOP•@ IANB RADLEY
•@SPECIAL INTEREST
MODEL BOOKS
THE AMATEUR'S LATHE
L.H.SPAREY•@
SPECIAL INTEREST
MODEL BOOKS
MAKING SMALL WORKSHOP
•@
TOOLS
STAN BRAY•@•@
SPECIAL INTEREST
MODEL BOOKS
GEARS AND GEAR CUTTING
IVAN LAW•@

book_reference
NEXUS SPECIAL
INTERESTS LTD.
USEFUL WORKSHOP TOOLS
STAN BRAY
WINCO CO. LTD.
TABLETOP MACHINING
JOE MARTIN
TEE PUBLISHING
WORKSHOP TECHNIQUES G.H. THOMAS•@
•@
TEE PUBLISHING
THE MODEL ENGINEERS
WORKSH0P MANUAL•@ G.H. THOMAS•@
THE QUORN TEE PUBLISHING

Universal Tool and Cutter Grinder Prof.DH Chaddock

book_reference
MODEL ENGINEERS'
WORKSHOP
•@ HIGHBURY HOUSE•@
•@
•@
•@ •@HIGHBURY HOUSE•@
•@MODEL ENGINEER
SPECIAL
INTEREST
MODEL
•@ MODEL
ENGINEER'S
BOOKS
HANDBOOK•@
Tubal Cain
STAIN BRAY
METALWORKING
TOOLS AND TECHNIQUES
‚`‚l‚`‚y‚n‚mŒo—R
MASCHINEN VTH GmbH

book_reference
MACHINIST'S
MACHINIST'S
WORKSHOP WORKSHOP
•@

LINK
•@
LINKS
MACHINE SHOP TRADE SECRETS
Wahoo!! It's a one of the best book for the metal work hobbyist. You can get huge number
of mysteries from a professional. Thank you Mr.Harvey
The Hobbyist's Machine Shop by Dan Kautz
His project and his workshop tools are informative guide to all metal hobbyists.
•@
Machining operation in the project is also interested in.
mini-lathe.com
I've got much inspiration from this site regarding my tool project. Fine photograph and
detailed technical description is much informative for me.
Ty's HF 7x10 Mini Lathe Page
There are lot of project I have interested in . I've got much inspiration from this site.
Les's Workshop
We can find many work technique from this site. We mustn't miss the precision project.
Dave's Home Machine Shop
Shop and projects are very informative.
Steve Bedair's 9x20 Lathe site
Lathe improvement and tools. We could get much encouragement from this site.
MODEL STEAM ENGINE PLANS
Distribution of STEAM ENGINE PLANS by Bill. Also There is a lot of useful information.
THE MODEL ENGINEER SUPPORT PAGE
A lot of great information for metalworking.
•@
http://homepage3.nifty.com/amigos/link-e.htm18/03/2005 2:00:33
DIGITAL HEIGHT GAUGE
•@
It is a height gauge using parts of digital calipers.

An analog height-gauge I made by myself is used especially without trouble.
However, the thickness of the scale part of calipers and the thickness of the scale of
the height gauge on the market greatly have the difference. The scale part of the
height gauge that modified calipers warps.
Therefore, it made it to the design that installed the axis to reinforce strength of the
scale part this time.
Length and the width of the base have been made a size exactly fit in my hand.
Because the base part grew compared with analog height gauge before, scribing that
is steadier than it can be done.
The range of the maximum measurement of this remodeling goods is 145mm though
the time base range of the main body of digital calipers is 150mm.
http://homepage3.nifty.com/amigos/digital_height_gauge/digital_height_gauge-e.htm (1 de 10)18/03/2005 2:00:34


1.An
unnecessary part
of digital
calipers of
150mm was cut.
Cutting of jaw in
the scale part
cuts the main
body of the scale
so as not to
become hot as
much as possible
noting it.
It is thought that
the part where
some sensors
work electrically
is buried under
the scale though
the principle is
not understood
well.
‚Q•DDrilling the
fixation hole on
the scale.•@•@
The scale part is

stainless
hardening steel,
and the blade
doesn't stand in a
usual drill.
A carbide drill is
necessary for
drilling. The
diameter is 2mm.
.
The drilling with
a carbide bit was
easily though it
is the first time.
It is about
16mm, and the

thickness is 3mm
though three
damaged by this
processing. the
width of the
scale •E•E•E
processed•B
3. Cutting of
base part from
block of
material. The
material is cast
iron.
4. Machining the
edge of the base.
Chip of the fly
cutter is triangle
carbide chip.

5. Machining
and sink drilling
of the base.
6. Grooving the
side part of the
base for finger
grip.
Then all the

corners are
rounded with the
reverse round
end-mill.
Fixing of the
work(base) is as
photograph. The
work is
supported with
the mini-jack.
7. After finishing
all machining,
filing all surface
of the base in
order to take off
the cutter mark.

8.This is end part

of the support
shaft. It is made
of the hard steel
so called silver
steel. Diameter is
12mm.
9. Knurling for
the fine adjust
nut. It is made of
the brass.
Diameter is
16mm. Knurling
is always
difficult job. It
has to be check
the Knurling
form with a
10xloupe
carefully,
particular for the
edge top of the
form.
Enough oil must
be supplied for
each Knurling
pass and clean
the Knurling
surface with air-
spray.

10. Drilling the

slide hole in the
slide base•D The
right one is dud.
11. Machining of
the slide base.
Material is cast
iron.
12. Fine
adjusting block
part•D

13. Corner
rounding
procedure for the
fix support of the
scale. A
dedicated tool
for corner
rounding is
attached on the
work.
The belt sander
is used for filing.
14. Angle bar for

the scriber. It is
made of mild
steel. Rough
cutting has
finished.
15. Drilling two

hole. It is sank
for screw•D

16. Changing
design of the
slide base.
17. Fixing of the

scale on the top
part. The screw
size is 2mm.
18. Fine tuning

part.

19. Scriber and

fixing part on the
low end.
•@

chip cover
Chip Sheld Cover
Milling procedure make a lot of reedy chip and it fly in all directions.
Also it is hot and stick in fingers ofen.
So this is an anti-scattering cover against the chip .
The construction is quite simple so it's made easily.

The size of the cover is 320mmx200mm and 3mm thickness of the acrylic resin board.
1. This cover is made of acrylic resin board and alminimu

plate.
•@
2. The angle of the cover is flexible as shown in the

photograph.
3.The cover is mounted on the milling machine without

drilling on the machine.
http://homepage3.nifty.com/amigos/anti-scattering/anti-scattering-e.html (1 de 2)18/03/2005 2:00:35

chip cover
4. It could be mounted on the magnet base for the lathe.
http://homepage3.nifty.com/amigos/anti-scattering/anti-scattering-e.html (2 de 2)18/03/2005 2:00:35

SLOTTER
•@
KEYWAY CUTTING TOOL
This tool is used for making square hole and keyway.
Keyway can be made with a cutter on the tool post, however, I have made a dedicated tool this time .
Making a fixed pin of the body suitable for the t-slot on

the cross-slide.
Turning the rod diameter as same size of the t-slot width.
http://homepage3.nifty.com/amigos/slotter/slotting_tool-e.htm (1 de 8)18/03/2005 2:00:36

SLOTTER
Machining of the pump shaft.

Slotting 6mm width.
The point of this procedure is to secure fixing of the
work as shown in the photograph.
This is a stopper for the pump shaft.

Turning the inner diameter to 16mm.
Cutting out the base of the unit. It's 40mmx60mm square.

Material is mild steel.

SLOTTER
Drilling two hole for fixicing the body on the cross-slide.
Hole depth is around 75mm, so it must not be declinin

the tunnel.
Fix the body on the cross-slide and drilling the center of

the body.
Then boring the center hole to 20mm.

SLOTTER
Making of the shaft bush.
Outer size must be fit to the hole of the base.

Inner size of the sould be decided as shown the morita
philosophy.
Almost of parts are completed.

Rest of procedure is make a handle.
Two black screws on the top has small hole on the

center of it, and its function is supplying oil for the
pump shaft.
•@
Filing the handle arm end. Putting a dedicated rounding

tool on it, and filing the corner on it.
•@•@

SLOTTER
Machining for the hancle.
This is a handle made of laminated wood. Center hole is

14mm.
After this procedure, taper has made and it had been

painted
Painting and its color is natural wood.
A cutter made of HSS has been installed on the shaft.
Assembled and it has been completed.
A cutter made of HSS has been installed on the shaft.

SLOTTER
Making a keyway on a gear.
Cutting is 0.25‚•‚• in a stroke.

The gear is made of the hard steel (SC45 in JIS)
Successfully completed.

SLOTTER
I made keyway with this tool for some gear made of

hard steel (45C). It wasa successed.
2nd cutter tool

Making the 2nd one.
Procedure is the same as the first one.
However the height of the pump shaft is lower than the
first one.
This one is for another lathe.
The differences with the first one is the material of the

shaft bush and the grease nipple on the top.

SLOTTER
Two units of the keyway cutting tools.

carrier
CARRIER
This one is used for the double center machining for the lathe.
The procedure of making is quite easy.
1. The material is mild steel of 12mm square.

Maximum hold range is around 50mm.
2. Machining the end of the bar.
3. Machining the center V-cut.
http://homepage3.nifty.com/amigos/carrier/carrier-e.htm (1 de 2)18/03/2005 2:00:37

carrier
4. Completed.
This is an application of this tool.
http://homepage3.nifty.com/amigos/carrier/carrier-e.htm (2 de 2)18/03/2005 2:00:37

METAL SAW
METAL-SAW HOLDER
A metal-saw I was used for long time has got damaged on the teeth. So I have purchased a new one. Diameter of
the new one is 70mm and its inner hole size is 24.5mm. Number of the teeth is 72. Design is same as the No.17 in
the tool box I have made before.
1. This is a part of the cap of the holder. Material is free

cutting steel and its diameter is 30mm.
http://homepage3.nifty.com/amigos/matalsaw_holder2/metalsaw_holder-e.html (1 de 5)18/03/2005 2:00:38

METAL SAW
2. Cutting the outer diameter to be suitable for the inner

hole size of the metal-saw.
2.After it cut, it's inspected the outer size with the metal-
saw itself.
3. Afterwards, drilling 6.2mm hole on the center of the

cap
4. Cut out an unnecessary part of the cap.
To prevent the surface being damaged, the copperplate

is used for protection.

METAL SAW
5. Machining a sink hole for the fix screw.
6. This is a part of the base. Making a center screwed

hole.
The material is free cuttin steel and its diameter is

30mm.
7. This is the shaft of the matal-saw arbor.

The size is 24mm, and its material is free cutting steel.
The original size of it is 14mm. And machining it to
12mm diameter.

METAL SAW
8. The holder is assembled to the shaft with the

anaerobics adhesive.
Hold the metal-saw holder with the fix steady.

Then machining the inner part of the holder.
9. After finish machining of the holder, machinig the

end of the shaft•D
10. Completed.

METAL SAW
11. Back view of the holder.
12. The left one is the one newly made. And the right
one is the old.
•@

CHUCK HANDLE
CHUCK HANDLE
When I've bought a four-jaw chuck, a chuck handle was not attached. So,I've
made a chuck handle. The material is free-cutting steel.
I made a black oxide finish on the handle, however the color is not so black.
A right one is a chuck handle for three-jaw chuck of my lathe, originally
attached.
http://homepage3.nifty.com/amigos/chuck_handle/chuck_handle-e.htm18/03/2005 2:00:39
FOUR JAW CHUCK FLANGE
It's made of silver steel. Actually, the material is unknown, however it was presumed
that it was a carbon steel in the cut feeling
The point of the design is an angle of the holes between the four jaw chuck and the lathe
flange.
A Chuck and the flange
http://homepage3.nifty.com/amigos/four_jaw__chuck_flange/four_jaw_chuck_flange-e.htm (1 de 3)18/03/2005 2:00:39

The flange installing on the chuck.


DRILLING GAGE
DRILLING GAGE
The plate is made of the mild steel. The drill hole guide is made of the hardened drill rod.
The hole positional accuracy became 10/100 though it aimed at 5/100, so I made it again
and again.
The plate on the back side is a processed work piece.
http://homepage3.nifty.com/amigos/driring_gauge/driring_gauge-e.htm (1 de 3)18/03/2005 2:00:40

DRILLING GAGE
Drilling a hole using the gage.

DRILLING GAGE
>

ANGLE PLATE
ANGLE PLATE
This tool uses for milling work principally.
Its size is 120mm wide, 120mm depth, and thickness is 22mm. Its made of mild steel.
All corners are squared. So, it is able to use as a square.
<< Making prodedure of the Angle Plate is here>>
http://homepage3.nifty.com/amigos/angle_plate/angle_plate-e.htm (1 de 2)18/03/2005 2:00:41

ANGLE PLATE
The following picture is a one of the application of this tool. It's a versatile tool.
http://homepage3.nifty.com/amigos/angle_plate/angle_plate-e.htm (2 de 2)18/03/2005 2:00:41

MAKING OF ANGLE PLATA
ANGLE PLATE
The size of the parts are 60X22X120 mm
and 40X20X120 mm.
At first, I made a plan to make the angle

plate from cast iron. However, surface of
the cast iron isn't flat, it must be machined
flat, so I have decided that I make it from
mild steel.
Marking out of the material with the

scribing block I have made before.
The work piece mount on the milling table.
Set right angle accurately with the dial

indicator.
http://homepage3.nifty.com/amigos/angle_plate/making_of_angle_plate-e.htm (1 de 3)18/03/2005 2:00:42

Drilling four holes. Before drilling, a small

hole had been put with a guide drill to
keep accuracy of the hole position.
The place where a drill shoot out must be

set to the position of T slot center of the
table.
After this processing, a counter-bore

process had made.
This is slotting process with an end-mill.
A lot of cutting water is necessary, and

cutting chips must be away frequently.
This is the lower side surface milling..

Keeping right angle of the work is the
point of this process.

Cutting the side end.

FLY CUTTER
FLY CUTTER
Shaft size is 12mm diameter. It's made of the free-cutting steel. Tool size is 6mm. The
difference between the left one and the right one is the cutter angle.
•@
The cutter shown below is attached a high-speed steel tool. This kind of construction is
easy and useful for amateur. Shaft size is 12mm and it's made of the free-cutting steel.
http://homepage3.nifty.com/amigos/flycutter/flycutter-e.htm (1 de 4)18/03/2005 2:00:43

FLY CUTTER
•@
Three tools can be installed in this cutter. It seems to be useful but the making of the
same three size cutter and the adjustment of the appropriate•@cutter height is difficult,
so application range isn't so wide.

FLY CUTTER

FLY CUTTER

CHIP GUARD
CHIP GUARD
This chip gurd can be revoved from the lathe. The guard is made of the transparent
acrylic board. The universal stay was diverted from a lighting equipment.
This protection tool effectively protects my hand and my face from the hot chips.
However, because the chips dashes out from the lower side of the acrylic board, it might
be better to make the guard a little larger.
This is useful for the prevention of scattershot of oil from the chuck.
http://homepage3.nifty.com/amigos/chip_guard/chip_guard-e.htm (1 de 2)18/03/2005 2:00:44

CHIP GUARD
http://homepage3.nifty.com/amigos/chip_guard/chip_guard-e.htm (2 de 2)18/03/2005 2:00:44

INDEX TABLE
INDEX TABLE
•
The cabinet is made of mild steel and the size is 125mmx125mm . The table is made of
cast iron and the diameter is 100mm. The dial knob is made of aluminum.
I design this table just fit on my milling machine's T-slot size.
The dial knob can be changed to the index hole plate.•... its has not made yet.
•••<<MAKING PROCEDURE IS HERE>>
http://homepage3.nifty.com/amigos/index_table/indextable-e.htm (1 de 4)18/03/2005 2:00:45

INDEX TABLE
The mechanism is a simple. The functional parts consist of a worm wheel, a worm gear,
two bearings and a dial shaft.

INDEX TABLE
The T-slotted table is removable. There is a boss on the lower part of the table, and this
is the same shape as my lathe's mandrel and the size. Therefore, 3-jaw and 4 jaw
chuck is easily installed without a centering procedure.

INDEX TABLE

MAKING OF INDEX TABLE
This is a view of the cutting, 110mm

diameter, cast iron. It would be taken for The boss part of the table was cut. The size
one month if cutting was done by a hand- is the same as my lathe boss.
saw.
Making 4mm slot on the main axis. This is a lower side view of the upper table.
• •
This is a pre-cutting before cutting the T- Three T-slots had been cut. The angle line is
slot. The depth is 10mm. indexed by itself.
http://homepage3.nifty.com/amigos/index_table/making_of_the_idex_table-e.htm (1 de 5)18/03/2005 2:00:46

• •
Thickness of the T-slot cutter is around •

2mm, so cut must be done ,divided into 2
or 3 portions. Drilling the side part of the cabinet.
• •
This is corner edge cutting of the cabinet This is the center hole of the top panel .
part.

• •
Indexing is done by easy indexing stand.

Making of the gear hob.
• •
It is a gear hob while hardening it. Two gas

It is a gear hob before it hardens it. torches are used.

This is a worm gear. Cutting depth is •

measured with dial indicator.
This is a worm wheel cutting. Material of the
wheel is brass.
• •
Pre-cutting of the worm wheel. Point of this

procedure is adjusting angle of the gear Cutting of the worm wheel with the gear
way. hob.
• •
Dial knob cutting. Punching dial letters.

• •
The material is cut out to the thickness of

It is a finished photograph of the dial knob. 3mm. It become an index plate. ...it hasn't
done yet.

SCREW JACK
SCREW JACK
•
This is a jack using with milling machine. The screw is square thread. This diameter is
25mm, height is 30mm, and it made of free-cutting steel.
The square thread isn't essential qualification, it is enough in a usual screw.
http://homepage3.nifty.com/amigos/screw_jack/screw_jack-e.htm (1 de 4)18/03/2005 2:00:47

SCREW JACK

SCREW JACK
This is application of the jack.

SCREW JACK

METAL SAW ARBOR
•@
METAL SAW ARBOR

•@
Diameter of the metal saw is 63mm, thickness is 1mm. 100 tooth. This is a one of my
important tool. Feature of this arbor is screw sank.
•@
To tighten the screw, the edge of the axis is processed to flatten.
http://homepage3.nifty.com/amigos/metal_saw_holder/metal_saw_arbor-e.htm (1 de 2)18/03/2005 2:00:48

METAL SAW ARBOR
http://homepage3.nifty.com/amigos/metal_saw_holder/metal_saw_arbor-e.htm (2 de 2)18/03/2005 2:00:48

CLAMPING DOGS
CLAMPING DOGS
•@
These clamping dogs have been made in each case when it was necessary.
A T-nuts as show below are for my milling machine. It was made from 16mm square mild
steeel bar. I've got all sizes from a copy of the commercial clamping dogs catalogue.
The T-nut is possible to correspond to the work piece with a different size by making the
screws with different length if necessary.
A black oxide finish was given. There are no make rationality because the price of T-nut
is cheap, however purchasing misses an opportunity of technology improving.
http://homepage3.nifty.com/amigos/clamping_dog/clamping_dogs-e.htm (1 de 3)18/03/2005 2:00:48

CLAMPING DOGS

CLAMPING DOGS

DEPTH GAUGE
DEPTH GAUGE
•@
Only three minutes for making it. I've got by with slipshod work.
http://homepage3.nifty.com/amigos/depth_gauge/depth_gauge-e.htm18/03/2005 2:00:49
STOPPER
•@
STOPPER
•@
This is apron stopper. It can attach any place on the lathe ways.
•@
A dial indicator can be attached instead of the stopper bar.
http://homepage3.nifty.com/amigos/stopper/stopper-e.htm (1 de 2)18/03/2005 2:00:50

STOPPER
http://homepage3.nifty.com/amigos/stopper/stopper-e.htm (2 de 2)18/03/2005 2:00:50

MANDREL HANDLE
MANDREL HANDLE
•@
It is designed according to mandrel hole diameter (20mm) of my lathe. When the

thickness in the taper part is taken too much, a lot of tightening power of a fixed screw is
necessary. Painting had come off very much though it colored with the black dye spray.
The usage is the screw cutting together with the die-holder, thread cutting and the
parting off, etc.
There is no problem because it has the balance weight even if the motor turn on and
work 1,000rpm.•@
•@
http://homepage3.nifty.com/amigos/handle/mandrel_handle-e.htm18/03/2005 2:00:51
PUNCH MARK HOLDER
PUNCH MARK HOLDER

•@
This is a over view of the punch holder. Indexing is done with a gear and a scale. Tip of
marking is hitting the top of the punch marker strong.
•@
http://homepage3.nifty.com/amigos/stamp/punch_mark_holder-e.htm (1 de 4)18/03/2005 2:00:52

PUNCH MARK HOLDER
Marking tools.
Letter size is 2.5mm high, 60mm long and 6mm square.
The guide hole size of the holder is 6mm. And the size of the punch marker is little bit
larger than the guide size, so a over sized part has been grinded.
And the size of the punch marker is a little bit larger than the guide size, so the part
which had thickened has been cut down.

PUNCH MARK HOLDER

PUNCH MARK HOLDER

SIMPLE INDEX STAND
SIMPLE INDEX STAND

•@
The construction is simple. The use of the gear expands the convenience of this tool. The
axis in the photograph is for indexing a rod.
It's made of mild steel. There are a lot of cutting marks.
•@
This is opposite side view. When the hole and the axis size are made in precision, it is
possible to tighten firmly by little power.
http://homepage3.nifty.com/amigos/dividing_stand/simple_index_stand-e.htm (1 de 4)18/03/2005 2:00:52

SIMPLE INDEX STAND
•@
This is the bottom view of the index stand.

SIMPLE INDEX STAND
•@
This is application view. The following setting didn't use the gear. The angle is given with
the eye.

SIMPLE INDEX STAND

T-slot cutter
T SLOT CUTTER
•@
The number of the edge is eight and the form of the edge is as follows.
Cutting had taken time because the material, SKS•|‚R JIS(Japanese Industrial Standards)
code of a tool steel, is hard. The depth of cut is 0.5mm, cutting speed is 1,000RPM. The
chips are blue and very hard, and it dangerous.
This is for making T-slot on cast iron. After cutting and forming, these have been
hardened and the edge has been sharpened.
The feeling of this cutter is very nice, cast iron can be cut crispy. This one seems to
endure the use of the repetition.
http://homepage3.nifty.com/amigos/t_slot_cutter/t_slot_cutter-e.htm (1 de 3)18/03/2005 2:00:53

T-slot cutter
•@
The cutting of the edge had been done with an easy indexing-tool which installed a gear
wheel.

T-slot cutter

TOOL HOLDER
TOOL HOLDER
•@
I made the left one for holding a parting off tool. The right one is for a thin metal saw
blade cutter. However, the metal saw blade cutter wasn't working as I had expected.
•@
The cover plate has been bent by tightening too much.
http://homepage3.nifty.com/amigos/tool_holder/tool_holder-e.htm (1 de 2)18/03/2005 2:00:54

TOOL HOLDER
http://homepage3.nifty.com/amigos/tool_holder/tool_holder-e.htm (2 de 2)18/03/2005 2:00:54

SUDS SYSTEM
SUDS SYSTEM AND CUTTING OIL

This system supplies cutting oil by gravitation.•@ The stream flow can be controlled with
a vale located at bottom of the plastic bottle. The stream flow can be controlled with a
valve which is located on the bottom of the plastic bottle. The tube is made of the silicon.
The part of the oil hole can be moved to anywhere, ex. the point to the cutting tool and
work piece. And the lubricating angles also can be adjusted easily.
http://homepage3.nifty.com/amigos/sud/suds_system-e.htm (1 de 4)18/03/2005 2:00:55

SUDS SYSTEM
•@
The point of the lubrication must be adjusted to the cross point of the cutting tool and
the work piece. The flow volume has to be changed according to the situation. ...drip-
drop or ...•@

SUDS SYSTEM
•@
What is the effect of the oiling? I haven't feel good enough.
In many books for amateur, it has been described that putting small amount of oil onto
the work piece with small brush is effective for cutting piece easier.
However, in my experience, it is felt that there is no change in the effect even if it oils or
it does not oil it.
The oil I have tried and feeling of the results are as follows.
‚P•DMotor oil
The motor oil isn't convenient at home workshop since it emit smoke and bad smell. This
isn't adequate for cutting oil.
2. Emulsion type oil

It's better than the other oil. No smell. Cheap. Safety. Clean. Lubricating property good. I
feel very good impression when I use it for the drilling. Point of usage is pour the
lubrication oil in large enough quantities.
3•DSoluble type oil

SUDS SYSTEM
It is almost the same characters as the emulsion type oil. A different point is that
lubricity lower than the emulsion types, and colors are transparent.
•DSalad oil
When it's used on finishing cut, surface finish is good. Smell isn't so bad, it's spicy
savor. However, machine become thick and dirty after use it.
5•DDiesel oil/Coal oil

I've never used it as cutting oil. I saw in the book that they are effective for the
aluminum cutting. However, I can't scatter around this kind of oil over the workshop.
•@

DRESSER HANDLE
DRESSER HANDLE
•@
This tool is used to straighten the surface of the grinding stone flatly. It has 20 dressing
piece, which is shape of star. Handle is made of hard-wood and it is painted.
The protection plate to prevent the burn is installed in the commercial item.
http://homepage3.nifty.com/amigos/dresser/dresser_handle-e.htm18/03/2005 2:00:56
TAPPING STAND
TAPPING STAND•@
•@
The motor, pulley, the mandrel spring, and the electric wiring etc. of the small drilling
machine which had become unnecessary were disassembled, and a tommy bar has been
installed newly in the original place of the mandrel pulley.
The mandrel has fallen below because the drilling handle and the spring had been
deflected from the mandrel.
Move the table up and down when the work piece is set to a convenient position.
The stopper screws, which was worked normally as the drilling depth gage, is now
worked as a tapping depth gage. The tapping tools have not been broken with this tool
up to now.
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TAPPING STAND
•@
The button in the photograph does working which pushes the spline of the main axis. At
first, push the button on the top by hand to digging the tap into the work piece.
•@
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GRINDING REST
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GRINDING REST
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This is for grinding the lathe and milling tools together with bench grinder.
The upper part of the rest slides on. This tool is indispensable for grinding the lathe tool
accurately. The lathe tools for the screw cutting, 60 degree's edge, can be made easily
and correctly. The lathe tool must be held by hand when you grind with this one.
It has not any angle scale on it. A bevel-square is required to adjust vertical and
horizontal angles of this tool.
The angle fixing handle seems to be worked properly, however its angles after tighten is
little bit fixing holding angle is useful holding.
The handle of the rest seems to function properly, however the management of a fixed
angle of the handles are difficult and intersects with other handles. It might be better to
use normal screws instead of the handle.
•@
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GRINDING REST

GRINDING REST

scribing block
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SCRIBING BLOCK
•@
This is a useful scribing block with an adjustment mechanism of the needle point height.
This design came from a famous Japanese mini-lathe technical guide book, The how to
make use of the mini-lathe.
The size is around 12 cm height. This is a adequate size for my work.
•@
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scribing block
•@
Put needle cap, made of silicon rubber pipe, when it is out of use.

scribing block
•@

PARAREL CLAMP
PARALLEL CLAMP
This type of vise has simple structure for amateur metal-worker.
This clamp is made of 12mm square mild steel bar. The screw is made of the stainless
steel.
Well, tihgtning feeling is very good, and it has enough power. The clamp bends when
tightening it strongly.
•@
http://homepage3.nifty.com/amigos/clamping_tool/parallel_clamp-e.htm18/03/2005 2:00:59
FILING REST
FILING REST
•@
The filing rest seems useful for easy filing after cutting work piece gripped with chuck.
However, the result of work, surface quality, isn't so pretty and it difficult to control
cutting depth. This tool is suited to rough work or its works on file for brass or
aluminum.
•@
http://homepage3.nifty.com/amigos/filing_stand/filing_rest-e.htm (1 de 3)18/03/2005 2:01:00

FILING REST

FILING REST
•@

height gage for cutting tools
Height Gage for cutting tools
•@
This is my first tool I made. A construction and production is very easy.
This one was made in 1998, and accuracy is secured though this one has been handled
rough.
Point of construction is a parallelism of lower face that touch with cutting tool.
•@
•@
I introduce an another type of the height gage below.
This type is robust and it strong in the secular distortion. When accurately adjusting to
the center height of the mandrel once, the use of long term is endured.
•@
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height gage for cutting tools
•@
•@
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DIE HOLDER
•@
DIE HOLDER
I made two die holders. One is for 20mm diameter and the other is for 25mm diameter.
The point of design is size of axis. It should be same size of maxim screw threads
diameter. I recommend the size to be made from 10mm.
I recommend that tightening the die holder screw with a tool is troublesome, it makes
with the knurling screw. And a die holder wrench might be fit on a handgrip( i.e. wood),
because it is difficult to be distinguished with another raw material.
This is a one of the basic tolls for amateur metal hobbyist because making threads is a
basic work of the metalwork and is a one of the good practice of lathe handling if you a
beginner.
When the Die Holder is used together with the mandrel handle, the work efficiency
improves. The lathe motor must not turn it on.
The screw making maximum diameter with the die holder is about 10mm in case of the
processing of the mild steel. If material is brass or aluminum, it could be 12mm to 14mm.
This tool is one of initial works by which I started the lathe work, so a vibration marking
can be seen on the body of the tool which is made of the brass located at the right side.
It has not been fixed.
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DIE HOLDER

DIE HOLDER

DIE HOLDER
•@
•@
•@
•@
•@
•@
•@
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BRASS HAMMER
•@
BRASS HAMMER
•@
This is a one of the my earlier metalwork. When I had assembled it, the hammer head
and the grip didn't square to the axis. I've felt difficulties of metalwork.
The span of the hammer is around 150mm long.
This is very useful tool in many case. And it dosen't give damage to the work.
•@
http://homepage3.nifty.com/amigos/brass_hammer/brass_hammer-e.htm18/03/2005 2:01:03
KNURL HOLDER
KNURL HOLDER
•@
It' a very popular tool. And it's structure is adequate to the mini-lathe as it is explained in
the many books, THE AMATEUR'S WORKSHOP etc.. The material is of mild steel.
You could see some scars which an end-mill ate into the body of the tool. I made this
one with a mini-lathe, and I made many chipped end-mills too. (^^;)
As a result with this knurl tool, I have learned that the use of this tool needs some
special know-how on the processing.
When processing with brass or aluminums, I can see almost perfect result, however
processing with mild steel is difficult to make pretty print.
Knurl tool needs a pair of straight type and a pair of the slant, appropriate pitch is
around 0.9mm.
•@
http://homepage3.nifty.com/amigos/knurl_holder/knurl_holder-e.htm (1 de 4)18/03/2005 2:01:03

KNURL HOLDER

KNURL HOLDER
•@
Attached it on the lathe.

KNURL HOLDER

Tips - Metalurgia Mini Torno de Metal Japones PDF

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Mini Lathe Workshop

I'm absolutely-fascinated with brilliant cutting surface of the metal works.

<< BOOKS >> NEW ! •

<< TOOLS BOX >>

http://homepage3.nifty.com/amigos/index-e.html (1 de 4)18/03/2005 1:51:46

38. BORING BAR 39. BAND SAW

33. ROUND CUTTING

30. TILTING ANGLE

25. JAW CHUCK 26. FOUR JAW

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17. METAL SAW

14. PUNCH MARK 15. SIMPLE INDEX

10. SUDS 12. TAPPING

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5. GRINDING REST 6. SCRIBING BLOCK 7. PARALLEL CLAMP 8. FILING REST

1. CUTTING TOOL 4. KNURLING

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English page is here

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•@2003. 4.27 •@Ž„‚Ì•H•ì‹@ŠB‚Éƒoƒ“ƒhƒ\•[‚ð’Ç‰Á

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Micro Machine Factory ’´•¬Œ^‹@ŠB•»•ì•Š

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