Professional Documents
Culture Documents
Safety guidelines
and good practices
for tailings management facilities
Two United Nations Economic Commission for Europe (ECE)
Safety guidelines
and good practices
for tailings management facilities
Foreword
Since the early 1990s the United Nations Economic Commission for Europe
(ECE) has committed itself to the prevention of, preparedness for and response
to industrial accidents, especially those with transboundary effects in its region.
The 1992 ECE Convention on the Transboundary Effects of Industrial Accidents
helps protect human beings and the environment against such accidents by
preventing them as far as possible, by reducing their frequency and severity and
by mitigating their effects. Issues related to the prevention of accidental water
pollution are addressed in close cooperation with the 1992 Convention on the
Protection and Use of Transboundary Watercourses and International Lakes.
The effective and safe disposal of mining wastes presents technical and
environmental challenges. Each facility is unique, so a tailor-made and sound
approach is needed to ensure that the TMF is safe, environmentally sound
and economical. Although TMFs are operated with increasing care in many
ECE countries, the safety of their operations and their afterlife needs further
improvement. This should also be seen in the light of the challenges posed
by climate change, which may increase the probability of industrial accidents
caused by natural disasters, such as earthquakes and flooding that pose a major
risk to TMFs.
I hope that these guidelines will be useful in supporting policymakers and the
business sector in enhancing awareness and the sharing of experience and
good practices among the competent authorities, operators and the public, and
for the better harmonization of the regulations and requirements concerning
the safety of TMFs in the ECE region.
iv UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE
Sven Alkalaj
Executive Secretary
United Nations Economic Commission for Europe
Safety guidelines and good practices for tailings management facilities v
Contents
Foreword............................................................................................................... iii
Terminology......................................................................................................... 3
Licensing................................................................................................. 16
Dam safety............................................................................................. 20
vi UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE
Management......................................................................................... 21
PART C – REFERENCES......................................................................... 31
The guidelines were developed by the Joint Expert Group on Water and Industrial
Accidents, with the support of the United Nations Economic Commission for
Europe (ECE) secretariat. The Joint Expert Group was co-chaired by Mr. Gerhard
Winkelmann-Oei (Germany) and Mr. Peter Kovacs (Hungary). To support the
work of the Joint Expert Group, an international steering group was established,
consisting of the following members: Ms. Anahit Aleksandryan (Armenia); Mr.
Pavel Danihelka (Czech Republic); Mr. Wilhelm Coldewey (Germany); Mr. Klaus
Freytag (Germany); Mr. Gerhard Winkelmann-Oei (Chair, Germany); Mr. Peter
Kovacs (Hungary); Mr. Lars-Ake Lindahl (Sweden); Mr. Philip Peck (Sweden);
Mr. Yurij Shestak (Ukraine); Mr. Fritz Balkau (United Nations Development
Programme); Ms. Christina Stuhlberger (United Nations Environment
Programme); and Mr. Wolfhart Pohl (World Bank). The members of the steering
group actively contributed to the drafting of these guidelines.
Authorities, tailings management facility operators and the public are invited
to apply these guidelines and good practices, which are intended to contribute
to limiting the number of accidents at tailings management facilities and the
severity of their consequences for human health and the environment.
2 UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE
All rights reserved. None of the materials provided in this publication may be
used, reproduced or transmitted, in whole or in part, in any form or by any
means, electronic or mechanical, including photocopying, recording or the use
of any information storage and retrieval system, without acknowledgement of
the publication and the copyright holders. The authors have drawn on a number
of sources in compiling this publication, which is made available to interested
individuals who are free to use and quote from the publication with appropriate
attribution.
Terminology
A tailings storage facility is a facility used to contain tailings. This can include
a tailings dam (impoundment and pond), decant structures and spillways. A
tailings storage facility can also be open pits, dry stacking, lakes or underground
storages.
2. Such failures of TMFs have contributed to transboundary pollution via mass
movement of wastes (generally tailings containing heavy metals and hazardous
and/or toxic compounds) in the form of suspended solids and dissolved
materials.
3. Pollution of such waterways and the related damage or risk to human
health, infrastructure and environmental resources has the potential to have a
negative effect on relations between neighbouring countries.
4. Such risks are posed by all TMFs, whether active, idle/inactive, neglected,
temporarily or permanently closed, abandoned or orphaned. There is particular
concern regarding the large number of neglected, abandoned or orphaned
TMFs where active monitoring or maintenance is not undertaken.
5. A TMF represents a large capital investment and an integral part of mining
and mineral processing activities. Its proper operation is a key factor in the
overall successful operation of a mining project and its industrial processes.
6. The overall importance of TMFs to both the economic viability and social and
environmental acceptability of any mining enterprise are often underestimated.
Due to the fact that there is no direct financial return from the cost of design,
construction, operation and rehabilitation of the tailings storage facility, it may
be tempting to assign insufficient managerial and financial resources to the
design, operation, management and/or closure of tailings dams.
7. Assigning low priority to the safety of TMFs has been shown to be a seriously
flawed approach, as neglect of tailings dams has often been shown to be a major
or significant contributing factor to the poor international record of tailings dam
failures and incidents.
8. As accidents such as the tailings spill accident at Baia Mare, Romania, in
January 2000 have shown, failures and incidents at TMFs can have far-reaching
consequences for the environment and environmental services, to human
health and to the social acceptance of mining activities.
Safety guidelines and good practices for tailings management facilities 7
9. Such failures and incidents can lead to significant costs for a company for
items such as emergency response, clean-up and repairs, disruption of operation,
claims for damages, lawsuits and legal costs, unscheduled closure activities and
the loss of the company’s share value. As such, accident costs almost universally
exceed the costs a company would incur to ensure proper and adequate levels
of safety and control to prevent such incidents.
10. The failure of a tailings dam in any part of the world has the potential to
rapidly impact the social acceptance and regulatory frameworks for all other
operations of the company concerned and also for the mining industry in
general. Industry reputation is an important prerequisite for the promotion of
mining within national development strategies. Moreover, the negative impacts
of such industrial accidents can be severely exacerbated when transboundary
effects are involved.
12. Such organizations and forums also recognize the economic importance
of the extractive industries to both national and local economies, including
economies at all stages of development. Moreover, it is recognized that mining
may constitute a first significant channel of foreign direct investment in some
host countries and that in such instances the industry can serve a central role as
a foundation for economic and social development.
13. The operation phase for a TMF can last many decades. Both mining and
minerals processing are under constant evolution. Practices vis-à-vis design,
operation and maintenance — as well as regulation — of TMFs may evolve
significantly during the life of a TMF.
14. Experience regarding the long-term behaviour and stability of TMFs after
closure is still limited. In the context of tailings dams, the long term is defined as
1,000 years, or more. While knowledge is constantly increasing, the majority of
1
Directive 2006/21/EC of the European Parliament and of the Council of 15 March
2006 on the management of waste from extractive industries.
8 UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE
tailings dams closed and remediated to date (2013) were closed less than one
or two decades ago. As such, practice can be expected to continually evolve.
15. The potential for both chronic pollution and the acute risk associated with
mine tailings deposits can be very long term. There are a significant number of
cases where the remains of tailings and waste from mining operations conducted
several centuries — or even millennia — ago still produce pollution in amounts
that are harmful to the environment. This emphasizes the importance of proper
operation and closure of today’s tailings dams and waste dumps if unacceptable
risks or negative impacts are to be avoided in the future.
17. In recognition of the above, a substantial body of work has been performed
by the global mining industry, the geotechnical and geotechnical-related
science community, international dam safety organizations, intergovernmental
agencies and others to generate guidelines for the building and operation of
safe TMFs and their subcomponents, in particular, tailings dams.
18. In recognition of all of the above, in the context of the risk of accidents
contributing to transboundary pollution affecting watercourses and international
lakes, the Parties to the ECE Convention on the Transboundary Effects of Industrial
Accidents (Industrial Accidents Convention) and the ECE Convention on the
Protection and Use of Transboundary Watercourses and International Lakes
(Water Convention) decided to draw up safety guidelines and good practices for
tailings dams. These take the form of a set of recommendations that will assist
national authorities and operators in ensuring an adequate safety level at TMFs
and an acceptable level of risk posed by such facilities.
19. The Joint Expert Group on Water and Industrial Accidents under the
Industrial Accidents and the Water Conventions established a steering group
with recognized expertise on tailings dams and transboundary accidents
to draw up the present guidelines. In drafting the guidelines, the steering
group took into account input from authorities, operators of TMFs, financing
institutions and non-governmental organizations (NGOs) during a workshop on
safety of tailings dams held from 12 to 14 November 2007 in Yerevan.
20. The steering group based the guidelines directly on the body of work
produced by the global community of dam safety scientists, professional
bodies and intergovernmental agencies, and notably the work of the European
Commission, the International Commission on Large Dams (ICOLD), UNEP,
ICMM and others. Regulating bodies such as the European Commission have
Safety guidelines and good practices for tailings management facilities 9
also produced guidelines, directives and regulations that influence TMF design
and operation, and major financing bodies have developed safety assurance
and design guidelines for their investments. Finally, a number of international
instruments and guidelines on industrial accidents, chemicals management,
environment impact assessment and public information on environmental risk
are pertinent to the design and operation of TMFs.
21. The following are the recommendations and the key elements of the
ECE guidelines and good practices for TMFs designed to prevent incidents at
TMFs, with a key focus on tailings dams, and to limit the potential for negative
impacts on the environment, human health and infrastructure. They are based
extensively on accepted and published good practice procedures to ensure
conformity with international standards. Security concerns (e.g., sabotage,
destructive acts) and workers’ safety are not within the scope of these
guidelines; nevertheless, these concerns should also be taken into account at
all stages of the life cycle of TMFs.
23. The operators of TMFs have the primary responsibility for ensuring the
safety of TMFs and for formulating and applying safety management procedures,
as well as for utilizing technology and management systems to improve safety
and reduce risks.
24. Within the general scope of the relevant guidelines and good practice
principles, TMFs should be planned, constructed, operated and closed
applying a case-by-case or site-by-site approach, taking into account varying
climate and hydrology, topography, geology, tailings properties and other
conditions.
25. Only competent — properly certified (in accordance with the national
legislative, regulatory and safety management norms) — personnel should
be engaged in the planning, design, construction, operation/management
and closure of TMFs, and the relevant competences should be described in the
operation and management plan (see chapter A.3, recommendations to tailings
management facility operators).
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28. The safety of TMFs depends especially on the individuals responsible for
TMF planning and design (and approval), construction companies, operators,
government and commercial inspectors, rescue services and professionals
in closure and rehabilitation. Therefore, such persons should be adequately
trained and qualified as well as certified, when required.
30. TMFs should be classified based on a risk assessment, taking into account
parameters as specified in Part B of these guidelines.
32. For TMFs that pose a potential risk to neighbouring communities and
land uses due to their size or the presence of hazardous materials, the provision
of information to and involvement of these communities and individuals,
in accordance also with internationally recognized procedures, should be
ensured for the purpose of drawing up an emergency plan that the community
understands, aimed at mitigating the effects of possible accidents.
33. Projects for TMF construction that have the potential to cause adverse
environmental impacts across borders should be notified and consulted
between Governments of neighbouring countries, and the ECE Convention
on Environmental Impact Assessment in a Transboundary Context (Espoo
Convention) and its provisions regarding the performance an environmental
impact assessment should be applied.
34. TMFs should be operated in accordance with the provisions of the ECE
Convention on Access to Information, Public Participation in Decision-making
and Access to Justice in Environmental Matters (Aarhus Convention). Where
Safety guidelines and good practices for tailings management facilities 11
36. These guidelines should also be applied in the context of relevant national
requirements and existing international guidelines, recommendations and
standards concerning TMFs, and using internationally accessible information
sources.
37. Below are policy, administrative and legal recommendations to the ECE
member countries, competent authorities and TMF operators. Guidelines and best
practices on the technical and organizational aspects of TMFs are set out in Part B.
39. ECE member countries should adopt and enforce adequate legislation
for ensuring the safe construction, operation, maintenance and closure of
TMFs, including legislation for handling abandoned and orphaned sites from
past activities. They should also make appropriate institutional arrangements
through, inter alia, the establishment of a coordinating mechanism comprising
the key actors concerned.
40. ECE member countries should ensure, if they have not already done so, the
elaboration and maintenance of national inventories of operational as well as
closed, abandoned or orphaned TMFs that may constitute a risk to human health
or the environment. National inventories of closed, abandoned or orphaned
TMFs should consider both current impacts and risks of future negative effects
(accidents, spills and leaks).
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45. The competent authorities should evaluate and approve the design,
operations and management plans (operation manual) drawn up by
operators.
46. The competent authorities should verify and endorse the TMF monitoring
performed by the operator (or his agent) so that it fulfils established quality
standards.
47. The competent authorities should ensure that TMF operators develop
internal emergency plans for TMFs with significant risks, and that they provide
necessary information to the public and to the relevant authorities, and
cooperate with the relevant authorities on preparing external plans.
48. For TMFs with significant risks to outside communities, the relevant
authorities should develop external emergency plans in association with
operators, community groups, local authorities and rescue services, and apply
these plans off-site in the event of accidents (see, for example the APELL process
discussed below in chapter B.5, external emergency planning).
49. The competent authorities should ensure that the internal and external
emergency plans are reviewed and tested periodically and, where necessary,
revised and updated.
51. Based on the risks identified, the competent authorities should make
plans for risk reduction measures and/or monitoring (early warning) for closed,
abandoned or orphaned TMFs.
53. The competent authorities should encourage and engage in a “train the
trainers” programme at existing educational institutions, so that trainers attain
the necessary capacity for training company and government staff. Where
possible, use can be made of international training programmes offered by
various national and United Nations institutions.
56. TMF operators should monitor the TMF in accordance with the operation
and management plan, as approved by the competent authorities.
58. The TMF operator should notify the competent authorities in the event of
emergencies that have occurred on the site.
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59. TMF operators should cooperate with the competent authorities and local
communities in preparing external emergency plans.
60. TMF operators should train their personnel and reinforce and update
their safety knowledge, in particular with regard to how to identify potentially
harmful events and/or circumstances.
61. TMF operators should implement safety audits for their facilities and
promote the use of environmental management systems based on international
standards.
PART B
TECHNICAL and ORGANIZATIONAL
ASPECTS
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2
Of 12 December 1991 on hazardous waste.
3
Of 27 June 1967 on the approximation of laws, regulations and administrative
provisions relating to the classification, packaging and labelling of dangerous
substances.
4
Of the European Parliament and of the Council of 31 May 1999 concerning
the approximation of the laws, regulations and administrative provisions of
the Member States relating to the classification, packaging and labelling of
dangerous preparations
Safety guidelines and good practices for tailings management facilities 17
76. In this step, the applicant should also make a judgement if the risks related
to the different scenarios are to be considered acceptable. Such acceptability
assessments will distinguish risks potentially ranging from low probability and
low impact to high probability and high impact. It is useful to make a division
into three classes of risk: green — acceptable; yellow — conditionally acceptable;
and red — unacceptable.
77. If all the risks associated with the planned TMF are deemed acceptable
(i.e., they fall into the green class of risk) the applicant can go ahead with his
application, including the safety measures proposed in step 4 or otherwise. In
other cases, stricter design and operational criteria, more frequent monitoring
and/or other risk reduction measures should be evaluated and proposed, as
relevant. If there are no economically feasible or technically available measures
to reduce the risk to an acceptable level, an objection should be raised to the
construction of the TMF. Under such circumstances, an alternative location for
the TMF may be a feasible solution.
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78. The final decision about the acceptability of risks will be part of the
licensing procedure, and should involve the competent authorities and other
stakeholders (e.g., involved community representatives, the public, etc.)
Dam safety
79. While planning and designing a safe TMF, particular attention should be
directed to:
(a) The tailings pond, for which the following parameters need to be
assessed accurately:
(i) The stability of the tailings (or other deposited material such as
water treatment sludge);
(ii) The geological situation;
(iii) The hydrogeological situation;
(iv) The hydrological situation;
(v) The geophysical situation.
(b) The tailings dam, for which the following parameters need to be
assessed accurately:
(i) The slope stability of the dam;
(ii) The strength and stability of the foundation for the dam;
(iii) The stability of the tailing material (induced liquefaction);
(iv) Erosion to the dam (suffusion and outside erosion);
(v) Water recovery systems;
(vi) Emergency spillways;
(vii) Slope sliding;
(viii) The tailings delivery system to and on/around the TMF with regard
to:
a. Safety;
b. Environmental protection.
80. The dam-raising method should be chosen with regard to the local
conditions (e.g., seismicity, tailings composition, severe climate). Special
attention has to be given to quality control and site supervision during the
starter works construction phase of the TMF.
86. The performance of the TMF should be assessed and described during
significant seasonal events and the data gathered should be used for
rehabilitation planning.
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87. In the event of TMF drainage potential, in particular acid rock drainage,
the management plans should primarily be developed to prevent or reduce
the production of acidic drainage, and secondarily to collect and treat the
contaminated water to meet permit conditions or relevant emission standards.
91. The following are among the subjects where adequate skills need to be
built through training programmes and on-site experience:
93. Inspectors should have knowledge of the relevant design principles and the
current regulations. However, they also need to develop a good understanding
of operational and risk management practices for TMFs. As such facilities do not
generate a revenue stream for the operating company, there is a considerable
risk that they may therefore be neglected. More details on training of inspectors
can be found in the next section.
95. Numerous avenues are already available for building the necessary
broad-based competencies, especially through existing national education
institutions and mining schools; nevertheless, it is often very useful to first
launch a “train the trainers” programme to bring all relevant staff up to a
common level of understanding. Looking beyond existing national institutions,
a number of online or correspondence courses are becoming available,
and various United Nations agencies have published self-learning manuals
and train-the-trainers packages in subjects relevant to TMF management.
Increasingly, international institutions and professional conferences also play
a valuable role in promoting information exchange and learning. Wherever
possible, training should focus on active, hands-on methodologies as the
most effective means of training adults.
98. The training should be based on lessons learned and include simulations,
practice, drills, role play, field exercises and discussion of case studies. It should
be an ongoing process and not an ad hoc activity. Extensive material is available
from national institutions, industry associations and United Nations agencies
to support such events and programmes. Study tours of practices in other
countries are also extremely valuable.
99. The training should be spread over time and be subject to reinforcement,
revision and follow-up, with refresher courses provided at regular intervals.
104. Public access to sites which present significant risks to persons and
animals should be restricted.
106. Depending on the result of the screening, the sites should be labelled
from green to red classes of risk (“low risk”, “intermediate risk” and “high
risk”).
113. Emergency plans should be established, tested and revised by the TMF
operator (internal plans) and by authorities (external plans), in particular:
114. Among other things, the plans should evaluate downstream inundation
hazards resulting from floods or dam failure, and upstream conditions that might
result from major land displacements or increased flood flows. If applicable, the
emergency plans should include inundation maps for the flows resulting from
design floods, possible dam failures or emergency releases.
115. Where there is a series of dams on the stream, analyses should be made
considering the potential for progressive “domino” failure of the dams. To
evaluate the effects of dam failure, maps should be prepared delineating the
area which would be inundated in the event of failure. Analyses should be made
to determine conditions which could be expected to result in slow, rapid or
practically instantaneous dam failure.
116. The emergency plans, both internal and external, should include:
119. Internal emergency plans should contain estimations of the amounts and
types of equipment needed to deal with polluting or dangerous releases, as well
as the construction materials and equipment needed for emergency repairs
of the TMF based on the structure, foundation and other characteristics of
Safety guidelines and good practices for tailings management facilities 29
the dams. The plan should also foresee measures for clean-up of any material
that might be released from a TMF.
121. Plans for notification of key personnel, local authorities and emergency
services and the public must be an integral part of the emergency plan and
should be prepared for all types of dam failure conditions.
122. The internal emergency plans should be part of the company’s operating
and management plan (operating manual), and should be regularly reviewed
by senior management. Corporate personnel responsible for emergency
management must be clearly identified to all staff on the site, and on-site
personnel must receive adequate training in emergency procedures and
incident reporting.
130. Some of the sources below provide links to the primary references, but
not to the full documents themselves.
Note: Even the sources below that are not fully up to date can still provide
valuable insights, information and further links. All Internet references cited
below were last accessed on 21 January 2013.
5
Available from www.eippcb.jrc.ec.europa.eu/.
6
See www.eur-lex.europa.eu/LexUriServ/LexUriServ.do?uri=CELEX:32006L0021:E
N:NOT.
Safety guidelines and good practices for tailings management facilities 33
136. ICMM has produced a range of publications, which are available on its
website.7
138. For safe handling of cyanide and other chemicals during minerals
processing, the Organization for Economic Cooperation and Development
Guiding Principles for Chemical Accident Prevention, Preparedness and Response
are especially useful.8
7
See www.icmm.com/publications/.
8
Paris, 2003. Available from available from www.oecd.org/chemicalsafety/
riskmanagement/2789820.pdf.
9
See www.unep.org/resourceefficiency/Business/CleanerSaferProduction/Safer
Production/APELL/tabid/78881/Default.aspx.
10
Available from www.unep.fr/shared/publications/pdf/WEBx0055xPA-APELL
miningEN.pdf.
11
APELL/UNEP, 2nd ed., Paris, 1996. and See www.unep.fr/shared/publications/
pdf/WEBx0062xPA-HazardId.pdf.
12
Paris, ADEME Editions, 2005.
13
Available from the Organization’s website, www.iso.org.
34 UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE
ECE/CP.TEIA/26
See www.unep.org/resourceefficiency/.
14
See www.cyanidecode.org/about-icmi.
15
UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE
Safety guidelines
and good practices
for tailings management facilities
Two United Nations Economic Commission for Europe (ECE)
Safety guidelines
and good practices
for tailings management facilities