REFER TO “STORAGE OF WELDING

CONSUMBLES, BACKING, DRYING OF WELDING

CONSUMBLES” OF MODULARIZATION.
4.1 MATERIAL RECEIVING INSPECTION AND
STORAGE CONTROLES
Refer general dossier: GD-018
4.2 CUTTING / TRANSFER OF HEAT NO’S
Refer General Dossier: GD-018
4.4 ISSUE OF WELDING CONSUMABLE TO
WELDER
Refer General Dossier: GD-018
 4.5 BEFORE WELDING INSPECTION
(Fit-up, Dimension and Tack Weld Inspection,
weld identification, etc.)
Refer General Dossier: GD-018
4.7 DURING WELDING INSPECTIONS
(Welding Parameters, Coverage & Correct
use of Consumable etc.)
Refer General Dossier: GD-018
4.8 AFTER WELDING INSPECTIONS
(Visual Welding Inspection)
Refer General Dossier: GD-018
 7.3 SURFACE PREPARATION CHECK
Refer to Painting Inspection Dossier for
Modularization.
 7.4 AMBIANT CONDITION CHECK BEFORE
PAINTING (HUMIDITY, STEEL AND AMBIENT
TEMPERATURE, DEW POINT, ETC)
Refer to painting inspection Dossier for
modularization.
7.5 VISUAL INSPECTION OF PAINTED SURFACE
Refer to Painting Inspection release note for
modularization.
7.6 DRY FILM THICKNESS (DFT) CHECK
Refer to Painting Inspection Dossier for
modularization.
 7.7 OTHER PAINTING INSPECTION
(SUCH AS CROSS-CUT, PULL-OFF TEST, ETC)
Refer to Painting Inspection Dossier for
modularization.
 VIII FINAL INSPECTION
Refer to release from Dossier.
9.1 FINAL INSPECTION OF SPOOLS
Refer to release from Dossier.
9.2 PIPE INTERNAL CLEANLINESS
Refer to release from Dossier
 9.3 MARKING INSPECTION
Refer to release from Dossier.
ALBA-00-YYY-QA-QP-RMS-7100 Rev.2
Block I, Block II, Block III

VII Painting Inspection.

ALBA-00-YYY-QA-QP-RMS-7100 Rev.2
Block I, Block II, Block III

I – Storage of welding consumable,

Backing & Drying of welding
consumable.
ALBA-00-YYY-QA-QP-RMS-7100 Rev.2
Block I, Block II, Block III

IV- 4.1 Sheet Metal Cutting

ALBA-00-YYY-QA-QP-RMS-7100 Rev.2
Block I, Block II, Block III

1.6 Material Certificate

ALBA-00-YYY-QA-QP-RMS-7100 Rev.2
Block I, Block II, Block III

1.3 Project Drawing.

6.1 RADIOGRAPHIC FILM EXAMINATION
Refer General Dossier: GD-017
1.1 REVIEW OF QUALITY & TEST CERTIFICATE
2.1 VISUAL & DIMENSIONAL INSPECTION
3.1 TENSILE TEST OF BOLT
3.2 HARDNESS TEST FOR NUTS AND BOLTS
3.3 IMPACT TEST FOR BOLT
4.1 CHEMICAL TEST FOR BOLTS
5.1 GALVANIZING VISUAL AND THICKNESS
INSPECTION OF BOLTS & NUTS
6.1 QUANTY
NA
ALBA-00-YYY-QA-QP-RMS-7100 Rev.2

II BOLTS & NUTS

I REVIEW OF DOCUMENTS
1.1 PROJECT FABRICATION PROCEDURE
1.2 WELDING PLAN & WELD LOG
Refer General Dossier: GD-011
GD-012
GD-013
1.3 PROJECT DRAWING
 1.5 ISO 9001 QUALITY PROCEDURE
(HANDLING OF NON-CONFORMING
PRODUCT, MATERIAL RECEIVING, ETC)
1.6 MATERIAL CERTIFICATE
Refer General Dossier: GD-003
1.7 WELDING CONSUMABLE CERTIFICATE
Refer General Dossier: GD-007
II CHECK-IN AND INSPECTION
2.1 NDT & WELDING EQUIPMENT
CALIBRATION REPORTS
Refer General Dossier: GD-010
2.2 STORAGE OF WELDING CONSUMABLES
& BACKING & DRYING OF WELDING CONS.

(Refer ALBA-00-YY-QA-QP-RMS-7100 REV.2

I- STORAGE OF WELDING CONSUMABLES &
BACKING & DRYING OF WELDING CONS.)
 2.3 RECEIVING INSPECTION
Refer General Dossier: GD-003
2.4 CALIBRATION OF HARDNESS BLOCK
III QUALIFICATION
3.1 QUALIFICATION OF WELDER & WELDER
OPERATORS
Refer General Dossier: GD-013
3.2 QUALIFICATION OF NDT PERSONAL
Refer General Dossier: GD-014
3.3 WELDING PROCEDURE SPECIFICATION
AND QUAL. RECORD (WPS AND PQR)
Refer General Dossier: GD-011
GD-012
IV FABRICATION AND WELDING
4.1 MATERIAL RECEIVING INSPECTION AND
STORAGE CONTROLS
Refer General Dossier: GD-018
4.2 CUTTING/ TRANSFER OF HEAT NO’S
Refer General Dossier: GD-018
4.3 WELDER IDENTIFICATION AND
PERFOMENCE VERIFICATION
Refer General Dossier: GD-013
4.4 ISSUE OF WELDING CONSUMABLE TO
WELDER
Refer General Dossier: GD-018
 4.5 BEFORE WELD INSPECTION (FIT-UP,
DIMENSION AND TACK WELD INSPECTION,
WELD INDENTIFICATION, ETC)
Refer General Dossier: GD-018
4.6 SLOPE CHECK OF SPOOLS (BEFORE
WELDING)
 4.7 DURING WELDING INSPECTION
(WELDING PARAMETERS, COVERAGE,
CORRECT USE OF CONSUMABLES, ETC)
Refer General Dossier: GD-018
4.8 AFTER WELDING INSPECTION
(VISUAL WELDING INSPECTION)
Refer General Dossier: GD-018
4.9 SLOP CHECK OF SPOOL (AFTER
WELDING AND PWHT)
V PWHT AND PMI
 5.1 PWHT PROCESS INSPECTION
(CONFORMATION OF JOINTS, LOCATION OF
T&CS, PWHT PARAMETERS, EQUIPMENT
AND T&C CALIBRATION)
Refer General Dossier: GD-023
5.2 PWHT REPORT REVIEW
Refer General Dossier: GD-023
5.3 HARDNESS TEST AFTER PWHT
Refer General Dossier: GD-021
 5.4 PMI INSPECTION
Refer General Dossier: GD-022
VI NON DESTRUCTIVE TESTING
6.1 RADIOGRAFIC FILM EXAMINATION
Refer General Dossier: GD-017
6.2 ULTRASONIC EXAMINATION (MANUL
AND ADVANCED METHOD)
Refer General Dossier: GD-020
6.3 LIQUID PENETRANT EXAMINATION
Refer General Dossier: GD-015
6.4 MAGNETIC PARTICLE EXAMINATION
Refer General Dossier: GD-016
VII PAINTING INSPECION
7.1 APPROVEL OF PAINT MANUFACTURER
7.2 PAINT CERTIFICATES
7.3 SURFACE PREPARATION CHECK
Refer to Painting General Dossier.
 7.4 AMBIENT CONDITION CHECK BEFORE
PAINTING (HUMIDITY, STEEL AND AMBIENT
TEMPERATURE, DEW POINT, ETC)
Refer to Painting General Dossier.
7.5 VISUAL INSPECTION OFM PAINTED
SURFACES
Refer to Painting General Dossier.
7.6 DRY FILM THICKNESS (DFT) CHECK
Refer to Painting General Dossier.
7.7 OTHER PAINTING INSPECTION (SUCH
AS CROSS-CUT, PULL-OFF TEST, ETC)
Refer to Painting General Dossier.
VIII FINAL INSPECTION
8.1 FINAL INSPECTION OF SPOOL
8.2 PIPE INTERNAL CLEANLINESS
8.3 MARKING INSPECTION
IX FINAL DOCUMENTATION
ALBA-00-YYY-QA-QP-RE021-7100 REV.3
 A. DOCUMENTATION
(FABRICATION AND ERECTION)
A1. CHECK FC DRAWING, ISOMETRICS &
PID LATEST REVISION.
 A2. APPROVED PQR’s
Refer General Dossier: GD-011
 A3. APPROVED WPS’s
Refer General Dossier: GD-012
 A4. WELDER PERFOMANCE
QUALIFICATIONS
Refer General Dossier: GD-013
 A5. WELDER LIST
Refer General Dossier: GD-013
A6. NDE PROCEDURES
MT,PT,RT,UT,VT
A7. NDE PERSONNEL QUALIFICATION
CERTIFICATES
Refer General Dossier: GD-014
A8. MATERIAL TEST CERTIFICATE
(MILL TEST CERTIFICATES)
Refer General Dossier: GD-003
B. CONTROL OF MEASURING & TEST
EQUIPMENT
B1. REVIEW & VERIFY OF INSPECTION,
MEASURING AND TEST EQUIPMENT
CALIBRATION CERTIFICATE.
Refer General Dossier: GD-010
C. MATERIALS (FABRICATION AND
ERECTION)
C1. MATERIAL RECEIVING INSPECTION
AND STORAGE CONTROLS
Refer General Dossier: GD-010
C2. WELDING CONSUMABLE &
STORAGE
Refer General Dossier: GD-007
C3. CUTTING AND TRANSFER OF HEAT
No’s
D. ERECTION AND WELDING
D1. WELDER IDENTIFICATION AND
PERFOMANCE VERIFICATION
Refer General Dossier: GD-013
D2. ISSUE OF WELDING CONSUMABLE
TO WELDER
Refer General Dossier ALBA-00-YY-QA-
QP-RMS-7100 REV.2 (storage of welding
cons, Backing & Draying & Welding
consumable.)
D3. FIT-UP, DIMENSION AND TACK
WELD INSPECTION
Refer General Dossier: GD-017
D4. WELD INDENTIFICATION AND
MARKING
Refer General Dossier: GD-017
D5. VISUAL INSPECTION OF WELD
Refer General Dossier: GD-017
 D6. REPAIR WELDING
Refer General Dossier: GD-018
E. NON DESTRUCTIVE EXAMINATION
(FABRICATION AND ERCTION)
E1. RADIOGRAPHIC FILM EXAMINATION
Refer General Dossier: GD-018
E2. ULTRASONIC EXAMINATION
Refer General Dossier: GD-019
GD-020
E3. LIQUID PENETRANT EXAMINATION
Refer General Dossier: GD-015
E4. MAGNETIC PATICULAR EXAMINATIN.
Refer General Dossier: GD-016
E5. POST WELD HEAT TREATMENT
Refer General Dossier: GD-023
E6. HARDNESS TEST AFTER PWHT
Refer General Dossier: GD-021
 E7. PMI EXAMINATION
Refer General Dossier: GD-022
F. FINAL INTERNAL CLEANLINESS
F1. PIPE INTERNAL CLEANLINESS
 F2. MARKING OF SPOOL,
IDENTIFICATION AND MATERIAL
TRACEABILITY
G. PAINTING AND LABELING
G1. INTERNAL BLASTING(IF NECESSARY)
G2. CHECK LABELING (PIPING SPOOLS)
G3. FINAL PAINT INSPECTION.
G4. FINAL INSPECTION OF SPOOL
RELEASE
H. FINAL DOCUMENTATION.
H1. AS-BUILT CHECK PER ISOMETRIC
H2. REINSTATEMENT PUNCH OUT
 H3. DOCUMENT REVIEW AND
SUBMISSION OF DOCUMENTATION.
I. SUPPORT PREFABRICATION
I1. MATERIAL IDENTIFICATION,
RECEIVING INSPECTION
 I2. CHECK SUPPORT DRAWING,
ISOMETRICS & PID WITH LATEST
REVISION.
I3. APPROVED PQR’s
I4- APPROVED WPS’s
I5. WELDER LIST
I6. WELDER LIST
I7. FINAL INSPECTION.