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Manufacturing Process Audit Excel Form

This document appears to be an audit form used to assess manufacturing processes. It contains 17 criteria used to evaluate operators and processes on factors such as following control plans, using measurement tools correctly, statistical process control, employee competence, and customer satisfaction. Operators are rated on each criteria as Green (meeting requirements), Yellow (isolated issues), or Red (nonconformance identified). Audit findings are recorded, including any required corrective actions.

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Tri Hdyvtdt
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734 views2 pages

Manufacturing Process Audit Excel Form

This document appears to be an audit form used to assess manufacturing processes. It contains 17 criteria used to evaluate operators and processes on factors such as following control plans, using measurement tools correctly, statistical process control, employee competence, and customer satisfaction. Operators are rated on each criteria as Green (meeting requirements), Yellow (isolated issues), or Red (nonconformance identified). Audit findings are recorded, including any required corrective actions.

Uploaded by

Tri Hdyvtdt
Copyright
© Public Domain
We take content rights seriously. If you suspect this is your content, claim it here.
  • Statistical Process Control
  • Observation and Measurement
  • Employee Competence and Awareness
  • Audit Introduction
  • Audit Scoring

CÔNG TY TNHH NĂNG LƯỢNG TÁI TẠO MIỀN NAM

VPC: P.604, c/c Nguyễn Tri Phương, 7A Thành Thái, P.14, Q.10, Tp.HCM, Việt Nam
CN: 34/37 Đường lữ Gia, Phường 15, Quận 11, Tp.HCM
Tel: 0283 8685 663 - Fax: 0283 8685 664
Website: www.sre-energy.com
Email: sre-energy@vnn.vn

Phiếu Kiểm Kê Quá Trình Chế Tạo/Manufacturing Process Audit


Audit Date Performed by: Plant audited: Plant 1 Plant 2 Plant 3
ngày lập thực hiện bởi
Job# M Operator #:
1st 2nd
Mach # Customer Name: Indicate shift audited:

Score
Rating: G = Green - No nonconformances identified.
Y = Yellow - Overall being followed - isolated instance/minor oversight observed and corrected immediately
R = Red - Nonconformance Identified.
N/A = Not applicable to process being audited. Rating:
G Y R n/a
ITEM# OBSERVE OPERATOR MEASURE PARTS REQUIRED ACTION/NOTES

Is the control plan being followed by the operator?


1
Audit the operator performing control plan checks (product audit).

Is the control plan adequate to assure a quality product?


2
(If no, what changes are required?)

Does operator understand how to use the gages and perform all
3
required checks correctly?

4 Are all gages available as specified on control plan?

5 Are gages adequate for features being measured?

Is the operator properly identifying product and segregating good


6 material from bad material?

STATISTICAL PROCESS CONTROL


Is SPC required at this process?
Yes No
If "no" mark mark questions 7 - 10 as "n/a".
Is DataMyte available and functioning properly?
7 (If "no" mark this question "Red" and mark questions 8, 9, & 10 as
"n/a")
Does operator know how to use DataMyte?
8
(Can Operator enter data and display charts?)

Is operator entering data into the DataMyte at the required frequency?


9
(See control plan)

Is operator recording significant process events (ex. Tool change,


10 machine repair)? Assignable cause codes should be entered into
DataMyte when appropriate.
EMPLOYEE COMPETENCE & AWARENESS
Is the operator familiar with the Reaction to Abnormal Conditions?
11 Do they know it's o.k. to shut the machine down?
(Reference work instruction xxxx)
Is operator trained & competent to operate equipment being audited?
12
(Verify through HR or Employee Versatility Matrix)
Does operator know and understand Quality Policy?
13
Quality Policy " "

Does operator know the customer and application that uses the parts?
14
(If no, advise the operator.)
Does the operator know what is critical to the customer and what the
15
effects are to the customer if the critical items are not met?
Does the operator know whether or not customer is satisfied and why?
16 (ex. CCN's, PPM, On-time delivery) If customer is not satisfied, is
operator aware of and involved with actions being taken?
Does the operator know the company quality objectives and goals?
Knows if objectives are being achieved? Knows how they impact the
17
objectives? Note: Operators may refer to handout cards and posted graphs to
answer this question.

Notes: To Compute Score: 0 0 0 0


Number of G + Y Items X 100 = Score
F0376 Rev. G 4/14/05 Number of Applicable Items
Number of G + Y Items X 100 = Score
Auditor: Place an "X" in the corresponding box for each item. Number of Applicable Items
For each item marked "Red", record the actual nonconformance 0.0%
either under "Required Action/Notes" or on a separate sheet.
# items OK (G + Y): 0
# Applicable Items: 0
Action Required: 0

F0376 Rev. G 4/14/05

F0376 Rev. G 4/14/05 Phiếu Kiểm Kê Quá Trình Chế Tạo/Manufacturing Process Audit Audit Date Performed by: ngày lập t
F0376 Rev. G 4/14/05 0.0% # items OK (G + Y): 0 # Applicable Items: 0 Action Required: 0 Auditor: Place an "X" in the co

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