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  • Manufacturing Process Audit Scorecard

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    Sachin Kumbhar
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    This document is an audit form used to assess manufacturing processes. It contains 17 criteria grouped into categories like operator performance, process controls, and employee competence. Auditors rate each item as green, yellow, or red to indicate conformance. A score is calculated based on the number of conforming items. Any nonconformances are noted, along with required corrective actions. The audit was performed at an unspecified plant and assesses adherence to control plans, use of measurement tools, process monitoring, employee training, and awareness of quality policies and customer requirements.

    Original Description:

    Process Audit

    Original Title

    Manufacturing Process Audit

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    This document is an audit form used to assess manufacturing processes. It contains 17 criteria grouped into categories like operator performance, process controls, and employee competence. Auditors rate each item as green, yellow, or red to indicate conformance. A score is calculated based on the number of conforming items. Any nonconformances are noted, along with required corrective actions. The audit was performed at an unspecified plant and assesses adherence to control plans, use of measurement tools, process monitoring, employee training, and awareness of quality policies and customer requirements.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    236 views1 page

    Manufacturing Process Audit Scorecard

    Uploaded by

    Sachin Kumbhar
    This document is an audit form used to assess manufacturing processes. It contains 17 criteria grouped into categories like operator performance, process controls, and employee competence. Auditors rate each item as green, yellow, or red to indicate conformance. A score is calculated based on the number of conforming items. Any nonconformances are noted, along with required corrective actions. The audit was performed at an unspecified plant and assesses adherence to control plans, use of measurement tools, process monitoring, employee training, and awareness of quality policies and customer requirements.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    of 1

    Elsmar.

    com

    COMPANY LOGO

    Manufacturing Process Audit


    Audit Date

    Performed by:

    Job# M
    Mach #

    Operator #:
    Customer Name:

    Plant audited:

    Plant 1

    Plant 2
    1st

    Indicate shift audited:

    Plant 3
    2nd
    Score

    Rating: G = Green - No nonconformances identified.


    Y = Yellow - Overall being followed - isolated instance/minor oversight observed and corrected immediately
    R = Red - Nonconformance Identified.
    N/A = Not applicable to process being audited.

    ITEM#

    OBSERVE OPERATOR MEASURE PARTS

    Is the control plan being followed by the operator?


    Audit the operator performing control plan checks (product audit).

    Is the control plan adequate to assure a quality product?


    (If no, what changes are required?)

    Does operator understand how to use the gages and perform all
    required checks correctly?

    Are all gages available as specified on control plan?

    Are gages adequate for features being measured?

    Is the operator properly identifying product and segregating good


    material from bad material?

    Rating:

    REQUIRED ACTION/NOTES

    R n/a

    STATISTICAL PROCESS CONTROL


    Is SPC required at this process?

    Yes
    No
    If "no" mark mark questions 7 - 10 as "n/a".
    Is DataMyte available and functioning properly?
    (If "no" mark this question "Red" and mark questions 8, 9, & 10 as
    "n/a")

    Does operator know how to use DataMyte?


    (Can Operator enter data and display charts?)

    Is operator entering data into the DataMyte at the required frequency?


    (See control plan)

    10

    Is operator recording significant process events (ex. Tool change,


    machine repair)? Assignable cause codes should be entered into
    DataMyte when appropriate.
    EMPLOYEE COMPETENCE & AWARENESS

    11
    12
    13

    Is the operator familiar with the Reaction to Abnormal Conditions?


    Do they know it's o.k. to shut the machine down?
    (Reference work instruction xxxx)
    Is operator trained & competent to operate equipment being audited?
    (Verify through HR or Employee Versatility Matrix)
    Does operator know and understand Quality Policy?
    Quality Policy "

    "

    14

    Does operator know the customer and application that uses the parts?
    (If no, advise the operator.)

    15

    Does the operator know what is critical to the customer and what the
    effects are to the customer if the critical items are not met?

    16

    Does the operator know whether or not customer is satisfied and why?
    (ex. CCN's, PPM, On-time delivery) If customer is not satisfied, is
    operator aware of and involved with actions being taken?

    17

    Does the operator know the company quality objectives and goals?
    Knows if objectives are being achieved? Knows how they impact the
    objectives? Note: Operators may refer to handout cards and posted graphs to
    answer this question.

    Notes:

    Auditor: Place an "X" in the corresponding box for each item.


    For each item marked "Red", record the actual nonconformance
    either under "Required Action/Notes" or on a separate sheet.

    F0376 Rev. G 4/14/05

    To Compute Score:

    Number of G + Y Items

    X 100 = Score

    Number of Applicable Items

    0.0%
    # items OK (G + Y):

    # Applicable Items:

    Action Required:

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