Control Plan

CONTROL PLAN
__Prototype __Pre-Launch __Production Key Contact / Phone Date (Org) Date(Rev)
Document No : Core Team :
Revision No :
Part Number/(Latest Change Level) : Supplier/Plant Approval Date : Customer Engineering Approval Date (If Reqd.)
Part / Family Name: Customer Quality Approval Date (If Reqd.)
Supplier/Plant : Supplier Code : Other Approval Date (If Reqd) Other Approval Date (If Reqd)
Characteristics Methods
Part / Process Name / Machine , No. Product Process Special Product / Measurement Sample Frequency Control Resp.. Reaction Plan
Process Operation Devices , Jig , Char Class Process Technique Size Method
Number Description Tools for Mfg. Specification
 Control Plan

CONTROL PLAN
__Prototype __Pre-Launch __Production Key Contact / Phone Date (Org) Date(Rev)
Document No : Core Team :
Revision No :
Part Number/(Latest Change Level) : Supplier/Plant Approval Date : Customer Engineering Approval Date (If Reqd.)
Part / Family Name: Customer Quality Approval Date (If Reqd.)
Supplier/Plant : Supplier Code : Other Approval Date (If Reqd) Other Approval Date (If Reqd)
Characteristics Methods
Part / Process Name / Machine , No. Product Process Special Product / Measurement Sample Frequency Control Resp.. Reaction Plan
Process Operation Devices , Jig , Char Class Process Technique Size Method
Number Description Tools for Mfg. Specification
 Control Plan

CONTROL PLAN
__Prototype __Pre-Launch __Production Key Contact / Phone Date (Org) Date(Rev)
Document No : Core Team :
Revision No :
Part Number/(Latest Change Level) : Supplier/Plant Approval Date : Customer Engineering Approval Date (If Reqd.)
Part / Family Name: Customer Quality Approval Date (If Reqd.)
Supplier/Plant : Supplier Code : Other Approval Date (If Reqd) Other Approval Date (If Reqd)
Characteristics Methods
Part / Process Name / Machine , No. Product Process Special Product / Measurement Sample Frequency Control Resp.. Reaction Plan
Process Operation Devices , Jig , Char Class Process Technique Size Method
Number Description Tools for Mfg. Specification

1 dia
2 ovality
3 surface
finish
4 Speed
5 Feed
6 Tool condn
7 clamp pr.
8
 Control Plan

CONTROL PLAN
__Prototype __Pre-Launch __Production Key Contact / Phone Date (Org) Date(Rev)
Document No : Core Team :
Revision No :
Part Number/(Latest Change Level) : Supplier/Plant Approval Date : Customer Engineering Approval Date (If Reqd.)
Part / Family Name: Customer Quality Approval Date (If Reqd.)
Supplier/Plant : Supplier Code : Other Approval Date (If Reqd) Other Approval Date (If Reqd)
Characteristics Methods
Part / Process Name / Machine , No. Product Process Special Product / Measurement Sample Frequency Control Resp.. Reaction Plan
Process Operation Devices , Jig , Char Class Process Technique Size Method
Number Description Tools for Mfg. Specification
 Control Plan

CONTROL PLAN
__Prototype __Pre-Launch __Production Key Contact / Phone Date (Org) Date(Rev)
Document No : Core Team :
Revision No :
Part Number/(Latest Change Level) : Supplier/Plant Approval Date : Customer Engineering Approval Date (If Reqd.)
Part / Family Name: Customer Quality Approval Date (If Reqd.)
Supplier/Plant : Supplier Code : Other Approval Date (If Reqd) Other Approval Date (If Reqd)
Characteristics Methods
Part / Process Name / Machine , No. Product Process Special Product / Measurement Sample Frequency Control Resp.. Reaction Plan
Process Operation Devices , Jig , Char Class Process Technique Size Method
Number Description Tools for Mfg. Specification
 Control Plan

CONTROL PLAN
__Prototype __Pre-Launch __Production Key Contact / Phone Date (Org) Date(Rev)
Document No : Core Team :
Revision No :
Part Number/(Latest Change Level) : Supplier/Plant Approval Date : Customer Engineering Approval Date (If Reqd.)
Part / Family Name: Customer Quality Approval Date (If Reqd.)
Supplier/Plant : Supplier Code : Other Approval Date (If Reqd) Other Approval Date (If Reqd)
Characteristics Methods
Part / Process Name / Machine , No. Product Process Special Product / Measurement Sample Frequency Control Resp.. Reaction Plan
Process Operation Devices , Jig , Char Class Process Technique Size Method
Number Description Tools for Mfg. Specification
 Control Plan

CONTROL PLAN
__Prototype __Pre-Launch __Production Key Contact / Phone Date (Org) Date(Rev)
Document No : Core Team :
Revision No :
Part Number/(Latest Change Level) : Supplier/Plant Approval Date : Customer Engineering Approval Date (If Reqd.)
Part / Family Name: Customer Quality Approval Date (If Reqd.)
Supplier/Plant : Supplier Code : Other Approval Date (If Reqd) Other Approval Date (If Reqd)
Characteristics Methods
Part / Process Name / Machine , No. Product Process Special Product / Measurement Sample Frequency Control Resp.. Reaction Plan
Process Operation Devices , Jig , Char Class Process Technique Size Method
Number Description Tools for Mfg. Specification
 PPAP Requirements
1 Design Records

2 Auth. Engg. Change Documents

3 Engineering Approval

4 DFMEA

5 PFD

6 PFMEA

7 Dimensional Results

8 Records of Material/performance test results

9 Initial process studies

10 MSA studies

11 Qualified Laboratory Documentation

12 Control Plan

13 Part Submission Warrant

14 Appearanc Approval Report(AAR)

15 Bulk Material Requirement Check list

16 Sample Production Parts

17 Master Sample

18 Checking Aids

19 Customer Specific Requirements

1.Design Records:

The supplier shall have all design records for the saleable product, including design records for
components.
Where the design record, e.g. CAD/CAM math data, part drawings, specifications, is in
electronics format, the supplier shall produce a hard copy to identify measurements taken.

• For bulk material, the design records may include identification of raw materials,
formulations, processing steps and parameters, and final product specification or acceptance
criteria.

2.Authorised Engineering Change Documents:

 Retention/Submission Requirements Table
S.No. Requirement Submission Level (L)
L-1 L-2 L-3 L-4 L-5
1 Design Records of Saleable Product R S S * R
S - The supplier shall submit to designated
- for proprietary components details R R R * R
customer product approval activity and retain a
- for all other components details R S S * R
copy of records or documentation items at
2 Engineering Change Documents, if any R S S * R
appropriate locations, including manufacturing.
3 Customer Engineering Approval, if R R S * R
required
4 Design FMEA R R S * R R - The supplier shall retain at appropriate
5 Process Flow Diagrams R R S * R locations, including manufacturing and make
6 Process FMEA R R S * R readily available. to the customer representative
7 Dimensional Results R S S * R upon request.
8 Material, Performance Test Results R S S * R
9 Initial Process Study R R S * R * - The supplier shall retain at appropriate
10 Measurement System Anslysis Studies R R S * R locations, and submit to customer upon request.
11 Qualified Laboratory Documentation R S S * R
12 Control Plan R S S * R
13 Part Submission Warrant (PSW) S S S S R
14 Appearance Approval Report, (AAR) if S S S * R
applicable
15 Bulk Material Requirements Checklist R R R * R
(for bulk material PPAP only)
16 Sample Product R S S * R
17 Master Sample R R R * R
18 Checking Aids R R R * R
19 Records of compliance with Customer R R S * R
Specific Requirements
THANKS