ADVANCED PRODUCT QUALITY PLANNING TIMING CHART

RFQ Volume/Annum: 205000 Cy Time

58400-53T00/T10

63230/630-53T00

68260/430-53T00

68660/830-53T00
61530-6200/S10
58300-53T00 &

62700-62S00
62100/300-
53T00/T10
Revised Annual Volume (If) : 54 Sec

NPD ECN PCN

MODEL -Y0M
No of
New Major Minor
Assly's
Month Jan'20 Feb'20 Mar'20 April'20 May'20 Jun'20 July'20 Aug'20 Sept'20 Oct'20 Nov'20 Dec'20 Jan'21
S.NO. ACTIVITIES
Weeks 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

Inhouse Preparness for PP Trial

Inhouse Preparness for PP Trial

Inhouse Preparness for PP Trial

Inhouse Preparness for PP Trial
Plan and Define Programme ---- PP Trial
Phase-1
Stage
Preparation of Project Development Team PLAN
1
F/Engg./PDT/01 ACT.

Learning from Previous model PLAN

2* Defect history sheet,Inhouse, Customer, Welding Fixture,
ACT.
Tool/Die during development,TGR/TGW

Spec Meeting with Customer PLAN

3*
Spec Meeting record ACT.

Preparation of Timing Chart PLAN

4
APQP Timing Chart ACT.

PLAN
5 Define the Process Flow
ACT.

Component Drawing PLAN

6
Drawing Record File ACT.

Initial Bill of Material (IBOM) PLAN

7
Initial BOM release F/Engg./BOM/04 ACT.

List of Supplier New Parts PLAN

8
F/ENGG/LOS/21 ACT.

Listing of Critical/Maru Aparts PLAN

9*
Spec meeting record ACT.

Productivity Goal-- Cycle time study PLAN

10
Cycle time study and review of capacity planning ACT.

Identification Quality Goal PLAN

11
f/engg/IQG/40 ACT.

Spec Meeting With Supplier PLAN

12*
Supplier Development Plan ACT.

Supplier Timing Plan PLAN

13
ACT.
PLAN
14 Approval of Trial Stage
ACT.
PLAN
15 Problem History sheet during developmenet
ACT.

Inhouse Preparness for PP Trial

Inhouse Preparness for PP Trial

PLAN
16* Opertaor Training
ACT.

Phase-2 Product design and Development

Procurement of Equipment,Machine,SPM ,Robot, PLAN

17*
JIG,DIE,P/C.Gun,etc ACT.

Design Review of Welding Fixture, assly gauge, Panel PLAN

18*
Checker ACT.
PLAN
19* Robotic Simulation with Robotic Gun and Welding Fixture
ACT.
PLAN
20 List of Die , Welding Jig ,Panel Checker,Checking Fixtures
ACT.
PLAN
21 Finalization of Inspection Check sheet
ACT.
 ADVANCED PRODUCT QUALITY PLANNING TIMING CHART
RFQ Volume/Annum: 205000 Cy Time

58400-53T00/T10

63230/630-53T00

68260/430-53T00

68660/830-53T00
61530-6200/S10
58300-53T00 &

62700-62S00
62100/300-
53T00/T10
Revised Annual Volume (If) : 54 Sec

NPD ECN PCN

MODEL -Y0M
No of
New Major Minor
Assly's
Month Jan'20 Feb'20 Mar'20 April'20 May'20 Jun'20 July'20 Aug'20 Sept'20 Oct'20 Nov'20 Dec'20 Jan'21
S.NO. ACTIVITIES
Weeks 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

Phase-3 Process Design and Development

PLAN
22 Floor Layout Plan
ACT.
PLAN

Inhouse Preparness for PP Trial

Customer PP Trial

Inhouse Preparness for MPT Trial

Customer MPT Trial

23* Pre-launch Process flow diagram,PCS. PFMEA/OPS
ACT.
PLAN
24 Preparation Operator Work Instruction
ACT.
PLAN
Inspection of Welding Jig and assly Gauge, and press parts
25*
for Initial Check and received at respected plant ACT.

PLAN
26 Inspection of panel checker for Initial Approval
ACT.
PLAN
27 Master Sample Rediness
ACT.
PLAN
28 Review and make Latest drawing and cad data revision
ACT.
PLAN
29* Review and implement of ECN if any
ACT.

Assly Inspection with customer and submission of report PLAN

30
hard copy or by mail ACT.
PLAN
31 Identification of Jig and Press related point for correction
ACT.
PLAN
32 Sample Submission for Trial with inspection Report
ACT.
PLAN
33 Material Deliver to Cutomer as Extranet Schedule
ACT.
Process and Product Design and
Phase-4 Validation MPT and Pilot stage

Robot Installaion ,Integration,Teaching and welding fixture PLAN

34*
fixation as per layout ACT.
PLAN
35* Off Tool /Off Process should be in MPT
ACT.
PLAN
36* Review and implement of ECN if any
ACT.
Finalization of Packing Standard,Logistics and approval from PLAN
37
customer ACT.
PLAN
38 Assly inspection with Customer and submission of report
ACT.
PLAN
39 Material Deliver to Customer as Extranet Schedule
ACT.
PLAN
Manual and Robotic line readiness as per requirements like,
40
sensor,fencing, area sensor, teaching,PY ACT.

PLAN
41 Finalization of Master Sample as per Latest data
ACT.
PLAN
42 Review and make Latest drawing and cad data revision
ACT.
PLAN
43* Review and implement of ECN if any
ACT.
PLAN
44 Assly inspection with Customer and submission of report
ACT.
PLAN
45 Material Deliver to Customer as Extranet Schedule
ACT.
 ADVANCED PRODUCT QUALITY PLANNING TIMING CHART
RFQ Volume/Annum: 205000 Cy Time

58400-53T00/T10

63230/630-53T00

68260/430-53T00

68660/830-53T00
61530-6200/S10
58300-53T00 &

62700-62S00
62100/300-
53T00/T10
Revised Annual Volume (If) : 54 Sec

NPD ECN PCN

MODEL -Y0M
No of
New Major Minor
Assly's
Month Jan'20 Feb'20 Mar'20 April'20 May'20 Jun'20 July'20 Aug'20 Sept'20 Oct'20 Nov'20 Dec'20 Jan'21
S.NO. ACTIVITIES
Weeks 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

PLAN
46 Finalization of Production Control Plan,PFD,FMEA/MISP
ACT.
PLAN

Inhouse Preparness for PP Trial

Customer PP Trial

Inhouse Preparness for MPT Trial

Customer MPT Trial

47 Submission of PPAP to Customer
ACT.
PLAN
48 Display of work instruction & cyclic check sheet on line
ACT.
PLAN
49 List of work instruction
ACT.
PLAN
50 Readiness of WIP Bins, Stand, Supplier packaging
ACT.
PLAN
51 PY Logic and Mistake Proofing sheet
ACT.
PLAN
52 Condition of Mass Production sheet
ACT.

SOP Readiness Joint trial with production, Quality and PLAN

53
Maintenance (PPVT) ACT.
PLAN
54 Process Audit with Production Quality Maintenance
ACT.
PLAN
55 Prepare the master list of Drawing MIS-P, PCS etc
ACT.
Handover Initial PPAP Document to Production and Quality PLAN
56 and all project related like PLC Diagram,PY Logic
sheet,software,3D,2D ACT.

PLAN
57 SOP Readiness Joint trial with Customer
ACT.
PLAN
58* Prepare the IFM for Initial Supply
ACT.

Communicate to all department for the Initial Supply control PLAN

59
period ACT.
PLAN
60 Make the Special check sheet for the Stricter Inspection
ACT.
PLAN
Decide and Circulate the defect target during initial supply
61
for the termination of IFC (Inhouse and Supplier both) ACT.

Phase-5 Feed Back Assesment and Corrective action SOP Stage

Declare the Initial Supply as per Procedure for the Inhouse PLAN
62
and Supplier ACT.
PLAN
63 Feed Back and Review
ACT.
During Initial Supply Observation closing PLAN
64
(Inhouse and Customer) ACT.

Initial Supply control period termination (Sign off) for PLAN

65
Inhouse ACT.
Initial Supply control period termination (Sign off) for PLAN
66
Supplier ACT.

APQP Applicable for Welding and Press part

LEGEND:

Main Activity
Rev. No. Date Discripions Prepared By Approved By
PLAN ACT. NPD New Development (Maru A, Functional,General Parts).

Major If any new tooling/Jig ,new part development required(Maru A, Functional,General Parts).
ECN
If any new material change, nut, bolt,Stud delition and addition ,Sealer change
Minor
and Die moddification (Maru A, Functional,General Parts).

(Like Process Layout or Process parameter change, Die/Jig machinery Change, Sub Vendor Change,Plant Location
PCN Change,After a gap of 6 month, if production started,assly Location change,New Line Establishment) (Maru A,
Functional,General Parts).

Review By Approved By
 1
2
feb'21

3
4
1
2
Mar'21

3
4
1
2
3
April'21

4
1
2

Inhouse Preparness for PP Trial Inhouse Preparness for PP Trial

3
May'21

Inhouse Preparness for PP Trial Inhouse Preparness for PP Trial

1
2
Jun'21

3
4
1
2
3
July'21

4
1
2
3
Aug'21

4
1
2
3
Sept'21

4
1
2

Inhouse Preparness for PP Trial Inhouse Preparness for PP Trial

Oct'21

3
4

Inhouse Preparness for PP Trial Inhouse Preparness for PP Trial

1
2
3
Nov'21

4
1
2
Dec'21

3
4
1
2
Jan'22

3
4
1
2
feb'22

3
4
1
2
Mar'22

3
4
1
2
Mar'22

3
4
Remarks
 feb'21 Mar'21 April'21 May'21 Jun'21 July'21 Aug'21 Sept'21 Oct'21 Nov'21 Dec'21 Jan'22 feb'22 Mar'22 Mar'22
Remarks
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

Inhouse Preparness for SOP

Customer SOP
Inhouse Preparness for PILOT Trial

Customer PILOTTrial
 feb'21 Mar'21 April'21 May'21 Jun'21 July'21 Aug'21 Sept'21 Oct'21 Nov'21 Dec'21 Jan'22 feb'22 Mar'22 Mar'22
Remarks
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

Inhouse Preparness for SOP

Customer SOP
Inhouse Preparness for PILOT Trial

Customer PILOT Trial