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Product audit report No.

:
Device number + year, month + serial number, eg: 01234_201101_001
Distribution List C.c.
Hr.
Hr. Hr.
Hr. Hr.
Hr. Hr.
Hr. Hr.

Main data
Language
Product audit performed Acc. to plan Out of plan Englisch Date

Auditor Departement Head

Hella KGaA Hueck & Co


Part Number Designation Prod. Dept.

Change index / rev. Date of production

Supplier/Customer
Part Number Designation Test specimen: 0

Change index / rev. Date of production

Part taken at: Early Shift Late Shift Night Shift from:
Name

5 100

4
90
QKZ

80

70
1

0 60

Calender Week 2013 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52


Audit Target in% 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95
Result Achieved in%

Data copied from result list

Result product audit: Quality score = --- 0.0 % (Details see catalog of questions.)

No Yes

Product contains systematic deviation x NEIN 0


If the product contains systematic deviation, the result will be down graded

Product contains slight complaints x NEIN Quantity 0

Product contains ancillary complaints x NEIN Quantity 0

Product contains major complaints x NEIN Quantity 0

Product contains critical complaints x NEIN Quantity 0

Re-audit necessary

Decision Blocked: Conditional Release: Released: Responsible: Date:

No product checked

Datum/Unterschrift Abteilungsmeister/Teambetreuer bzw. Abteilungsleiter Datum/Unterschrift Auditor


12/30/1899 12/30/1899

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Name

100
QKZ in %

90

80

70

60

1 2 3 4
95 95 95 95

Units

Units

Units

Units

12/30/1899

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Drop
Part-No. Hella
Down
Part-No. Customer

Number of
test samples Number of deviati
Documentation

Failure Characterisitics Document Status


(If

Drawing Are the drawings up to date?

Are the drawings of the labels


Lable Drawing up to date?

Control Plan Is the Control Plan up to date?

Are all type approval


Type approval certificates certificates available?

Valid revision status of product life of Is the valid revision status of


the product life
Hella / customer (Hella/Customer) up to date?

Are the work sheets for


work sheet for decorative assessement decorative assessement up to
date?

Are the test instructions up to


Test Instructions date?

Are the Informations about the


Informations about Functions of functions of devices described
devices and are they up to date?

Are the packaging regulations


Packaging regulations up to date and were they
followed?

Is an up to date customer
History of (Customer)-Complaints complaint history available?

Results

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Drop
Part-No. Hella
Down
Part-No. Customer

Number of
test samples Number of deviati

Decorative characteristics

test sample test sample


Charakteristics / Description Product-/Process-Specifikation / Tolerances 0 1 2

Results

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Drop
Part-No. Hella
Down
Part-No. Customer

Number of
test samples Number of deviati
Mechanical characteristics

test sample test sample


Charakteristics / Description Product-/Process-Specifikation / Tolerances 0 1 2

Results

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Drop
Part-No. Hella
Down
Part-No. Customer

Number of
test samples Number of deviati

Electrical Characteristics

test sample test sample


Charakteristics / Description Product-/Process-Specifikation / Tolerances 0 1 2

Results

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Drop
Part-No. Hella
Down
Part-No. Customer

Number of
test samples Number of deviati
Dimensional characteristics

test sample test sample


Charakteristics / Description Product-/Process-Specifikation / Tolerances 0 1 2

Results

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Drop
Part-No. Hella
Down
Part-No. Customer

Number of
test samples Number of deviati
Photometric characteristics

test sample test sample


Charakteristics / Description Product-/Process-Specifikation / Tolerances 0 1 2

Results

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Drop
Part-No. Hella
Down
Part-No. Customer

Number of
test samples Number of deviati
Lettering Characteristics

test sample test sample


Charakteristics / Description Product-/Process-Specifikation / Tolerances 0 1 2

Results

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Drop
Part-No. Hella
Down
Part-No. Customer

Number of
test samples Number of deviati
Assembly Characteristics

test sample test sample


Charakteristics / Description Product-/Process-Specifikation / Tolerances 0 1 2

Results

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Drop
Part-No. Hella
Down
Part-No. Customer

Number of
test samples Number of deviati
Leak Characteristics

test sample test sample


Charakteristics / Description Product-/Process-Specifikation / Tolerances 0 1 2

Results

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Drop
Part-No. Hella
Down
Part-No. Customer

Number of
test samples Number of deviati
Packaging

test sample test sample


Charakteristics / Description Product-/Process-Specifikation / Tolerances 0 1 2

Results

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Drop
Part-No. Hella
Down
Part-No. Customer

Number of
test samples Number of deviati
Value Characteristics

test sample test sample


Charakteristics / Description Product-/Process-Specifikation / Tolerances 0 1 2

Results

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Drop
Part-No. Hella
Down
Part-No. Customer

Number of
test samples Number of deviati
Various Characteristics
test sample test sample
Charakteristics / Description Product-/Process-Specifikation / Tolerances 0 1 2

Results

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Special
Number of deviations Characteristics Score

Remark
(If No, Why?)

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Special
Number of deviations Characteristics Score

SC/S = 1 systematic
test sample test test
SC/L= 2 deviation Max. deviation 75 autom. Score
3 sample 4 sample 5 SC/F= 3 Yes/No?

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Special
Number of deviations Characteristics Score

SC/S = 1 systematic
test sample test test Max. deviation
SC/L= 2 deviation autom. Score
3 sample 4 sample 5 100
SC/F= 3 Yes/No?

0
0

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Special
Number of deviations Characteristics Score

SC/S = 1 systematic
test sample test test Max. deviation
SC/L= 2 deviation autom. Score
3 sample 4 sample 5 100
SC/F= 3 Yes/No?

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Special
Number of deviations Characteristics Score

SC/S = 1 systematic
test sample test test Max. deviation
SC/L= 2 deviation autom. Score
3 sample 4 sample 5 100
SC/F= 3 Yes/No?

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Special
Number of deviations Characteristics Score

SC/S = 1 systematic
test sample test test Max. deviation
SC/L= 2 deviation autom. Score
3 sample 4 sample 5 100
SC/F= 3 Yes/No?

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Special
Number of deviations Characteristics Score

SC/S = 1 systematic
test sample test test Max. deviation
SC/L= 2 deviation autom. Score
3 sample 4 sample 5 100
SC/F= 3 Yes/No?

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Special
Number of deviations Characteristics Score

SC/S = 1 systematic
test sample test test Max. deviation
SC/L= 2 deviation autom. Score
3 sample 4 sample 5 100
SC/F= 3 Yes/No?

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Special
Number of deviations Characteristics Score

SC/S = 1 systematic
test sample test test Max. deviation
SC/L= 2 deviation autom. Score
3 sample 4 sample 5 100
SC/F= 3 Yes/No?

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Special
Number of deviations Characteristics Score

SC/S = 1 systematic
test sample test test Max. deviation
SC/L= 2 deviation autom. Score
3 sample 4 sample 5 100
SC/F= 3 Yes/No?

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Special
Number of deviations Characteristics Score

SC/S = 1
test sample test test Max. deviation
SC/L= 2 autom. Score
3 sample 4 sample 5 100
SC/F= 3

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Special
Number of deviations Characteristics Score

SC/S = 1 systematic
test sample test test Max. deviation
SC/L= 2 deviation autom. Score
3 sample 4 sample 5 100
SC/F= 3 Yes/No?

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Special
Number of deviations Characteristics Score

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Special
Number of deviations Characteristics Score

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Special
Number of deviations Characteristics Score

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Suppliere Product Audit

0
Manufacture Location
HELLA Plant
Part #
Hella KGaA 0 Date 12/30/1899

Suppliere 0 Data of Part # is copied from Report sheet

4
QKZ

Calender Week 2013 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48


Audit Target in% 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95
Result Achieved in %

Fields with yellow background needs to be filled

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Hstorie

Calender Week 2013 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48


Audit Target in% 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95
Result Achieved in %

Calender Week 2013 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48


Audit Target in% 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95
Result Achieved in %

Hstorie

Calender Week 2013 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48


Audit Target in% 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95
Result Achieved in %

Calender Week 2013 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48


Audit Target in% 95 95 95 95 95 95 95 95 95 95 95 95 95 95
Result Achieved in %

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Hstorie

Calender Week 2013 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48


Audit Target in% 95 95 95 95 95 95 95 95 95 95 95 95 95
Result Achieved in %

Calender Week 2013 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48


Audit Target in% 95 95 95 95 95 95 95 95 95 95 95 95
Result Achieved in %

Hstorie

Calender Week 2013 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48


Audit Target in% 95 95 95 95 95 95 95 95 95 95 95
Result Achieved in %

Calender Week 2013 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48


Audit Target in% 95 95 95 95 95 95 95 95 95 95
Result Achieved in %

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
Hstorie

Calender Week 2013 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48


Audit Target in% 95 95 95 95 95 95 95 95 95
Result Achieved in %

Calender Week 2013 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48


Audit Target in% 95 95 95 95 95 95 95 95
Result Achieved in %

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
0.0 QKZ in %

--- QKZ Wert

100
QKZ in %

90

80

70

60

49 50 51 52 1 2 3 4
95 95 95 95 95 95 95 95

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
49 50
95

49 50

49 50

49 50

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
49 50

49 50

49 50

49 50

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
49 50

49 50

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
VDA 6.5 Product audit
Action plan
Audited area: 0 Audit from Editor
Auditor 0 Start date
Participants: fortl. Date of modification
Material number
Hella KGaA 0 Audit report
Kunde / Lieferant 0
Daten zu Teilnummern und Bericht Nummer werden aus Bericht Reiter übernommen

responsible Action done!


lfd.- Nr.: Deviation Cause Measure Date / Signature
deadline (audited area)

1 Grat und Einschlüsse an der KAS

2 Reflektoren Schliere

3 ADR Wing Zusatz

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann
PLD: HCC-CQM-A Kay Severing
iter übernommen

Efficacy has been shown!


Date / Signature
(Auditor)

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing
HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann
PLD: HCC-CQM-A Kay Severing
Version Sep /2011
Product audit Lighting assessment Date 30-Dec-99
data will automaticly take over from Fehlersammelliste
Material Number
Hella KGaA 0 data of material numbers will automaticly take over from Bericht
Supplier 0

Light technical assessment

1.) Decorative Characteristics 2.) Mechanical Characteristics


maximum assign 75 points maximum assign 75 points
Summary of Points number of deviation Summary of Points number of deviation
0 0 0 0

3.) Electrical Characteristics 4.) Dimensional Characteristics


maximum assign 75 points maximum assign 75 points
Summary of Points number of deviation Summary of Points number of deviation
0 0 0 0

5.) Photometric Characteristics 6.) Lettering Characteristics


maximum assign 100 points maximum assign 100 points
Summary of Points number of deviation Summary of Points number of deviation
0 0 0 0

7.) Assembly Characteristics 8.) Leak Characteristics


maximum assign 75 points maximum assign 75 points
Summary of Points number of deviation Summary of Points number of deviation
0 0 0 0

9.) Packaging 10.) Various Characteristics


maximum assign 75 points maximum assign 75 points
Summary of Points number of deviation Summary of Points number of deviation
0 0 0 0

11.) Number of assign points in total 0

12.) Number of deviation in total 0

13.) Systematische Abweichung 0

I. - Minor complaints = 25 points of failure = 0 C-Failure

II. - In addition to complaints = 50 points of failure = 0 B-Failure

III. - Main complaints = 75 points of failure = 0 A-Failure

IV. - critical complaints *** = 100 points of failure = 0 A1-Failure


Total Score 0

QKZ --- 0.0 %

Hella 0467DE_GL (2013-06)


Sep /2011
30-Dec-99

Hella 0467DE_GL (2013-06)


Hella KGaA Hueck & Co

Produktaudit Geschäftsbereich
nach Vorgabe Control plan oder besondere Anordnung

Hinweis: Die Hella KGaA und Lieferanten / Kunden Teilenummer werden aus dem
Reiter Bericht übernommen

Qualität

Messbare

Produzierende

Hella Teilenummer Kunde / Lieferant

Teilnummer: 0 0

Benennung: 0 0

Revisionsstand: 0 0

Datum Audit: 30/Dec/1899

Berichtsnummer (vom Tag des Audits) :

Lead - Auditor Co - Auditor

Änderungsstand : 17/Nov./2011

HF-0467_C (2015-02-03) PDE: L-QP Jens Hamann


PLD: HCC-CQM-A Kay Severing

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