FM/7.

1/01/10

CONTROL PLAN
Control Plan No:- CP/MMPL/UFSLP1/ N127036
Control Plan Type : Key Contact Person / Phone Numbers : Key contact / phone no Original Date : 22.05.13 Rev No & Date : 02/08.09.21
Proto type Pre Launch Production TOOL NO: TL1015 G.Sathiyamoorthy / 9841578560
Core Team : Customer engineering approval / date (if req)
Part Description : SEAL Product Drawing Number : N127036
S.Govindarajan,G.Sathiyamoorthy,V.Ravi.

Customer Part Number: N127036 Issue No. :- Organization/ plant approval Customer Quality approval / date (if req)

Rev. No. :
Customer Name :Ucal Fuel System Ltd Other approval / date PAGE NO

Characteristics Methods Sample

Special
Process Control Method & Error Reaction Plan Corrective
Process Description Process Machine, Jig, Tool for Mfg. Char. Product / Process Evaluation / Measurement
Number. Product Process Responsibility Size Frequency Proofing Action
Class Specification / Tolerance Technique

Batch No And Compound Quarandined in hold area

Identification -
Reference(710/3) raise Flash Report
10 Blanking Visual 100% Remarks on DC
Receipt Of Compound Manual Every Batch
Supervisor
Weight Weight Mentioned in DC / ID
- Inform Supplier
Tag

- Nip Setting 2.3-4.5 Reading Scale

- Uniform Sizing 180 REF Vernier 100% Every Sheet Resheet

- Stroke Setting 18.5 - 19.8 mm Vernier

20 1.Sheeting Mill 2.Scissor / Blade cutting 3.Blank
Blanking
cutting Machine
Sheet Thickness - 3.5 - 6.5 mm DTG / Vernier

Sheet Breadth - 18.5 - 21.5 mm Vernier Daily once Daily Once First off Inspection Stop And Inform Supervisor

Blank Weight - 18.0 - 19.8 GM Weighing Balance

Operator /
Mat Thickness - 0.2 mm max Inspector DTG

_ Temperature 180 - 200°C DTI

ACMM Once in 4 Hrs Once in 4 Hrs
_ Time 105 Sec DT

_ Pressure 2000 - 4000 PSI PG Stop Production Inform to

Moulding
Supervisor
30 Product Profile - limit sample

Mould Visual Every Lift Every Lift Inprocess Inspection

Free from Visual Defects Flow,Shortfill,curing
_
rejection,Air bubbles,Tearing

OD 12.80 / 13.20 mm vis

Dia 3.60 / 3.80 mm vis / vernier

Ref Layout inspection report Inspector Stop Production and Rectify
First Off Inspection Inspector dimension 1 31.70 / 32.30 mm vis / vernier 5 Nos Random Once in a shift First off Inspection
FM/8.2/06-A in the Die

dimension 2 7.30 / 7.70 mm vis / vernier

dimension 3 8.80 / 9.20 mm vis / vernier

50 Manual Removal Of Flash Operator / Visual Stop Deflashing Inform To

Deflashing - Limit Sample 5 Nos Lot Inprocess Inspection
Inspector Supervisor

Normal Eyes (Rod inspection) - Limit Sample/ 48 Hours with Visual 100% Visual Inspection 100% Visual Quarantined in hold area
Inspection 100% Visual Inspection _
Rod condition Inspection and raise Flash Report
60

As per Quality Plan Dimension As per Quality Plan As per Quality Plan Quarantined in hold area
PreDelivery Inspection - As per Quality Plan Inspector PDIR
and raise Flash Report

Weighing Balance
70 Packing and Approval Counting Mchine Counting - As per AOI-Part - C Despatch Head Counting Mchine Each Lot Verification Recount / Repacking
Record(Calibration)

OPR-Operator , DTG - Dial Thickness Gauge , DTI - Digital Temperature Indicatior , DT - Digital Timer -( On display) , PG - Pressure Gauge , AOI - Agreement Of Inspection , VIS - Vision Inspection System( Profile) , PDIR - Per Delivery inspection report

Amendment Record

SI NO AMENDMENT DETAIL DETAIL OF CHANGE REASON FOR CHANGE CURRENT REV NO / DATE REVISED REV NO / DATE RESPONSIBILITY APPROVED BY ISSUED BY

1 New Release _ _ 0/22.05.13 _ M.Murugammal G.Sathiyamoorthi S.Govindarajan

2 PFD Revised In line with ERP PFD Format Changed 0/22.05.13 1/15.04.15 M.Murugammal G.Sathiyamoorthi S.Govindarajan

3 CP Revised CSR Implemented layout inspection added 1/15.04.15 02/08.09.21 N Joseph G.Sathiyamoorthi S.Govindarajan

Prepared by:M.Murugammal Approved by: G.Sathiyamoorthi