aspenONE Engineering Suite

Product Awareness & Workshop e-book

COMMON TOPICS

OFFSHORE INDUSTRY

REFINERY INDUSTRY

CHEMICAL INDUSTRY

 Awareness is the type of technical seminar Consultants and demo by AspenTech.

 Workshop includes hands-on exercises of attendees with presentation.
 Any topics NOT listed in the table below can be discussed with AspenTech Consultants.

Last updated: 2-Sep-19/Fauzi Djauhari

Page | 1
Common Topics for Industries

Topics Description Awareness Workshop Selected Priority

(Y / N) (H/M/L)

General Overview

aspenONE Introduce what aspenONE suite is and what 1 - 1.5

Engineering kinds of products are included.
Overview
Aspen HYSYS

What’s New Aspen HYSYS V11 includes new features and 2

V11.0 enhancements in the following areas:

Released on: • General HYSYS Improvements

2nd Apr 2019 • HYSYS Properties Improvements
• HYSYS Dynamics Improvements
• Safety Improvements
• Equation-Oriented Modeling
Improvements
• HYSYS Midstream Improvements
• HYSYS Upstream Improvements
• HYSYS Petroleum Refining
Improvements
• Aspen Assay Management
Improvements
What’s New New features of V10.0
V10.0 • New User Interface of V10.0
• Property Improvements in Aspen
Released on: Properties of HYSYS
13th June 2017 • Calibrate models with plant data in
Aspen HYSYS
• HYSYS Equation Oriented
Modeling
• Enhanced BLOWDOWN – rigorous
depressuring utility
• Enhanced SulSim – Robust Sulfur
Recovery Simulation
• Enhanced Column Analysis –
interactive visual upgrade
• Enhanced pipeline Hydraulics—
Tulsa 3 phase correlation

Page | 2
Common Topics for Industries
• Enhanced Acid Gas Cleaning –
Liquid-Liquid Treatment
• CPA fluid package (Methanol &
Mercury Partitioning)
• OLGA 2014 Link
• Screw Compressor Model
• PSV Sizing – updated features
• Refinery reactor models
• Activation Functions - Activated
EDR, Activated Energy Analyzer,
Activated Economic Analyzer,
Activated Dynamics
• Additional Useful Information (E-
learning, Exchange, Turbo Start
etc.)
Aspen HYSYS Introduce and practice how to start HYSYS Full Day
Getting Started modeling for new engineers
• What is Process Simulation and
HYSYS
• Properties Environment: -
Component, fluid packages, etc.
• Simulation Environment: - unit
operations, stream
• Workshop Exercise 1 – Getting
Started
• Stream Analysis: - Envelope Curve,
Boiling Point Curve, etc.
• HYSYS Columns
• Workshop Exercise 2 – DC1 and
DC2 Column
• Workshop Exercise 3 – Customize
user’s own simulation report
Advanced Introduce and practice how to do HYSYS 2-3 4
Column Column Modeling
Modeling • 4 standard HYSYS Columns
• Workshop Exercise 1 – DC1 & DC2
Column
• Column Sizing and Rating
Crude Introduce and practice how to do CDU, 3 4-5
Distillation Unit Distillation Column sizing/rating including
Modeling related other functions

Page | 3
Common Topics for Industries
• Oil Characterization – Oil Manager
• Workshop Exercise 1 – Define
Crude Assay
• CDU - Side Stripper & Pump-
around
• Workshop Exercise 2 – CDU
Modeling
Column Introduce integrated column sizing and its 2
hydraulics analysis
analysis • Automated sizing, captures design
expertise
• Updated database of internal
types, and automated transfer of
data to third-party tools
• Enhanced correlations for
sizing/rating of trays and packing
• Visual presentation of inputs and
results; clear messages to explain
problems and possible solutions.
Methanol & Introduce updated methanol & mercury 2
Mercury partitioning function
Partitioning • What is CPA (Cubic Plus
(CPA fluid Association)
package) • Methanol & Mercury Partitioning
Issue
• Cubic EOS background
• Hydrate Formation Utility
Acid Gas Introduce and practice how to start Acid 2 3
Cleaning Gas Cleaning in HYSYS V8.3 and above
which was previously supported by Amine
Package
• Amines treated in Acid Gas
Cleaning model
• Rate-based Calculation
• Makeup Block
• New hybrid amines (Sulfolane +
MDEA + PZ, MDEA + DEA + MEA,
any two mixed amines)
• Liquid-Liquid Extractor Column
PSV Sizing Introduction to Relief Valve Sizing in HYSYS 2-3 3-4
(Safety Analysis V8.3 and above

Page | 4
Common Topics for Industries
Env.) • Safety Environment
• Various 25 scenarios - Fire,
Rupture Disk, etc.
• Workshop Exercise 1 – Fire Case
• Workshop Exercise 2 – Multiple
Valve case
• Report Generation
• Workshop Exercise 3 –
Documentation
• How to import PSV data to Flare
System Analyzer
Flowsheet Introduction to Flowsheet Convergence 2-3
Convergence in • How to solve convergence
HYSYS problem in HYSYS
• Recycle, Logical Operation
SulSim Sulfur Introduction to Sulfur Recovery Unit using 2-3 3-4
Recovery SulSim
• What is Sulfur Recovery
• SulSim Capabilities
• SRU process simulation over 30
unit operations
• Predict Furnace and Reactor
behavior based on actual plant
data
• Sulfur recovery efficiency
optimization
• Performance Monitoring
• SulSim fluid package & new sulfur
components (All S1 through S8
reported including liquid sulfur)
• SRU sub-flowsheet – 5 new
empirical reaction furnace model
• Converter to migrate existing
SulSim to HYSYS file
Aspen Introduction to MS Excel and HYSYS model 1-1.5
Simulation integration
Workbook • Role of ASW
• How to set up Excel Add-in for
ASW
• Link between HYSYS and ASW
• Case Study set up

Page | 5
Common Topics for Industries
Aspen HYSYS Dynamics

Depressuring Introduce and practice how to set up 2-3 3-4

Utility Depressuring Utility
• Overview of Depressuring Utility
• Heat Flux Model
• Valve Model
• Operating Mode – Fire, Adiabatic
• Workshop Exercise – Fire &
Blowdown Case
BLOWDOWN Introduce and practice how to do 2-3 3-4
Depressuring study using BLOWDOWN
• Overview of BLOWDOWN &
Technology Background
• How to do depressuring study
using BLOWDOWN
• Single/Staggered multi-vessel,
pipeline pressurizing, orifice
• Component Mapping
• Technical Reference & Validation
Report
• Workshop Exercise
Aspen HYSYS Introduce and practice how to start 3-4 5
Dynamics Dynamics modeling
Getting Started • Overview of HYSYS Dynamics
• P-F Theory
• Transition to Dynamics mode
• Workshop Exercise – Dynamic
Model
Aspen HYSYS Introduce and practice how to do Column 2-3 3-4
Column Dynamics
Dynamics • (Target Attendees : HYSYS
Dynamics Users)
• Column Sizing
• Column Pressure Profile
Compressor Introduce and practice how to start 3-4 Full day
Dynamics Compressor Dynamics
(Target Attendees : HYSYS Dynamics Users)
• How to start Compressor Modeling
• Surge Analysis
• How to input Compressor Curve

Page | 6
Common Topics for Industries
Activated Introduction to Activated Compressor 2-3
Compressor Surge Analysis
Surge Analysis (Target attendees : for who understand
Compressor Dynamics)
Multi-stage Introduce and practice how to start 3 4-5
Compressor Compressor Dynamics
Dynamics (Target Attendees : HYSYS Dynamics Users)
• How to start Compressor Modeling
• Surge Analysis
• How to input Compressor Curve
Activated Exchanger Design and Rating

EDR Introduction of Activated heat exchanger 3-4

• Overview of rigorous sizing heat
exchanger
• Activated Exchanger design and
rating
Activated Aspen Energy Analyzer (AEA)

AEA Introduction of Activated Energy Analyzer 2-3 3-4

• Overview of Aspen Energy
Analyzer
• Activated Energy Analyzer
Activated Aspen Process Economic Analyzer (APEA)

APEA Introduction to Activated Process Economic 3-4

Analyzer
• Activated Economic Analyzer
Aspen Capital Cost Estimator (ACCE)

ACCE Introduction to ACCE (Target Attendees : 3

Project Estimation team)
• Overview of ACCE
• Mainly used by cost estimators
• How ACCE can generate both
conceptual and detailed
estimation
• Difference between APEA and
ACCE
Aspen Fidelis Reliability (AFR)

AFR Overview of Aspen Fidelis Reliability 2-3

• What is AFR
• Asset Mechanical Reliability for

Page | 7
Common Topics for Industries
machine analysis
• Asset analytics ensemble modeling
proscriptive guidance
• Planning and scheduling for
utilized capacity daily
management and advanced
process control yield accounting
Aspen Exchanger Design and Rating (EDR)

Shell &Tube Introduction to Shell&Tube Heat Exchanger 3 4

Heat Exchanger modeling and HYSYS-EDR integration.
• Overview of EDR
• Shell &Tube Fundamental for
Design
• Shell &Tube Geometry
• Workshop Exercise – EDR Getting
Started
• EDR-HYSYS Integration
Shell & Tube Introduction of EDR Mechanics of Heater 3
Heat Exchanger program and integration.
mechanics
Fired Heater Introduction of EDR Fired Heater program 2
and integration.
Plate Fin Introduce how Plate Fin Exchanger can 3
Exchanger design, simulate and rate multi-stream
plate-fin heat exchangers.
Air Cooled Introduce how Air Cooled Exchanger 3
Exchanger perform the calculations for air-cooled and
other cross-flow heat exchangers including
single phase, condensation and
evaporation.
Aspen Flare System Analyzer

Aspen Flare Introduction to Flare System Analyzer 2-3 3-4

System • Overview of Flare System Analyzer
Analyzer • Flare Network Design and Rating
• Workshop Exercise 1 – Design
Flare System
• PSV Sizing option and inlet pipe
pressure drop
• Workshop Exercise 2 – Setup inlet
piping P drop and sizing calculation

Page | 8
Common Topics for Industries
for PSV
• Add new plant to existing relief
system
• Troubleshooting
• Workshop Exercise 3- Take
corrective action
• HYSYS PSV-Flare System Analyzer
Integration
Aspen Basic Engineering

ABE • Introduction to Basic Engineering 2-3

• Overview of Basic Engineering
• Integrated workflow for multi-
disciplinary
• Integration with Detailed
engineering

Page | 9
Offshore Industry

Topics Description Awareness Workshop Selected Priority

(Y / N) (H/M/L)

General Overview

Upstream Introduce HYSYS Pipeline Hydraulics 1 - 1.5

Overview modeling overview
Aspen HYSYS Upstream Hydraulics Steady State

What’s New • New Multiphase Pump 1 - 1.5

V11.0 • New Wet Gas Compressor
• Ability to Model Salt Calculations
Released on: in Hydrate Formation Analysis
2nd Apr 2019

V10 new • New workflow for steady state 1-2

features network
• Simple Pumps and Compressors
• Additional nonlinear solvers &
Tulsa 3-phase correlation
• Improved Warning messages,
error messages & troubleshooting
guidance
Upstream Introduce and practice how to do Aspen 3-4 Min. 4 - 5
hydraulics Upstream Hydraulics Or
steady state (Target Attendees: HYSYS users of certain Full day
level)
• Heavy Black Oil Characterization
• Pipeline Hydraulics
• Flow Assurance (Hydrate
Formation), Oil water emulsions
handling, CO2 freezing, TULSA and
OLGA Correlations
• Conceptual Design Builder
• Gas pipe/Pipe segment/Hydraulics
difference
Aspen HYSYS Upstream Hydraulics Dynamics

Page | 10
Offshore Industry
Dynamics Introduce and practice how to start use 4–5
Hydraulics Dynamics Hydraulics pipeline
(Target Attendees: HYSYS users of certain
level)
• Pigging response study
• Slug volume calculation
• Integrated ASW performance
analysis

Page | 11
Refinery Industry
Topics Description Awareness Workshop Selected Priority

(Y / N) (H/M/L)

General Overview

Refinery Introduce Refinery industry modeling and specific 1 - 1.5

Overview reactor modeling overview
Aspen HYSYS Refining (RefSYS)

What’s New • Streamlined Excel-Based Planning Model 2-3

V11.0 Update Workflow
• Molecule-Based Reactor
Released on: • Ability to Perform Prediction Runs for
2nd Apr 2019 the Catalytic Reformer and Hydrocracker
• Ability to Manage Multiple Calibration
Sets and Perform Prediction Runs for the
NHT, CGHT SHU, CGHT HDS, Isom Unit,
Visbreaker, Delayed Coker, and HBED
• HYPlan Utility Improvements
• PIMS Support Analysis Updates
• New FCC Configuration Available
• Torch Oil Configuration for FCC
• General Refining Enhancements
• Aspen Assay Management
Improvements
o Spiral XML Format Assays
o Improved Characterization
Results for Single Stream Assays
o Improved Handling of Fluid
Packages for Assays
o Assay Library Update
o Exporting Assays as PIMS CSV
Files
o New Index Property
(BureauMinesCorrelationIndex)

V10 new New features of V10.0 2-3

features • Assay management improvements
• User property mixing rules
• Short cut distillation
• Refinery reactors accuracy
• Planning model update

Page | 12
Refinery Industry
Aspen Assay Introduce how to start new Petroleum Assay 2-3 3
Manager Management in HYSYS V8.4 and above
(Petroleum • Define Assays using AAM
Assay) • Import from library
• Import from files
• Manually Enter
• Characterize Assays
RefSYS Overview of Aspen HYSYS Petroleum Refining 2-3 4
Getting • What is HYSYS Petroleum Refining
Started • Oil Characterization - Assay Manager
• Refinery Properties
• Petroleum Blender, Feeder, Manipulator
Reactor Introduce how to start reactor modeling Each Each
Model • FCC Reactor Reactor
• Hydrocracker 3-5 one-day
• Reformer
• Naphtha Hydrotreater
• Delayed Coker, etc
LP Update Introduction to LP update of RefSYS-PIMS 3-4
integration
Aspen Utility Introduce how to start AU modeling 2-3 Min. 4-5
Planner • Optimal plant operation Or Full day
• Performance monitoring
• Demand forecasting
• Cost accounting
Energy Introduction to Energy analyzer to save energy 2-3 4-5
Analyzer and improve yield
• Pinch technology
• AEA objective and workflow
• Case study

Page | 13
Chemical Industry
Topics Description Awareness Workshop Selected Priority

(Y / N) (H/M/L)

General Overview

aspenONE Introduction to Aspen Plus family products 1 - 1.5

overview
Aspen Plus

What’s New Aspen Plus V11 includes new features in the 2-3
V11.0 following areas:
• Batch flowsheet enhancements
Released on: 2 nd
• BatchOp enhancements
Apr 2019 • BatchSep enhancements
• Column Analysis enhancements
• Reactor modeling enhancements
• Other engineering enhancements
• Physical property enhancements
• Workflow and usability enhancements
V10 new New features of V10.0 2-3
features • GPSWAT/IAPWS IF97 property
method
• New convergence monitor
• Activated dashboard default settings
• New Batch process modeling Inside
Aspen plus
• Calibrate models with plant data in
Aspen plus
• New User Interface of V10.0
• Property Excel Add-in Tool
• Property DB updates and Column
Analysis
Aspen Plus Introduce and practice how to start Aspen Plus 5
Getting Started modeling for new engineers
• What is Process Simulation and Aspen
Plus
• Properties/Simulation Environment
• Flowsheeting
• Columns Modeling using RadFrac
• Result View Option
Advanced Introduce and practice how to do Column 2 4-5
Distillation Modeling (Aspen Plus user)

Page | 14
Chemical Industry
Column • Distillation Overview
Modeling • Complex Column Configuration
• Column Hydraulic Analysis
Rate-based Introduce and practice how to do Rate-based 2 4-5
Distillation distillation modeling
(Aspen Plus user)
• Benefit of Rate-based distillation
• Flow type & options
• Tuning with operating data
• How to use Amine Package
Practical Intensive Property & Property Method 2 5-6
Thermodynamics Workshop
in Simulation • Key Properties model review (K value,
Enthalpy and Density)
• Property Analysis & Modification
• Validity of Parameters
Property Data Introduce and Practice how to develop 2 5
Regression property package
• Parameter Estimation & Regression
• Introduction to UNIFAC Method
Coupled Column Overview of Aspen Distillation Synthesis 2 6
System • Extractive & Azeotrpic Column
Modeling
• Closed Loop in Coupled System
Azeotropic and Introduction to Azeotropic and Extractive 2 5-6
Extractive column modeling
Column • Overview of Aspen Distillation
modeling Synthesis
• Key configuration of Extractive
Column model
• Key configuration of Azeotropic
Column model
Flowsheet Introduction to Flowsheet Convergence 2 5
Convergence in • Convergence block for Tear, Design
ASPEN PLUS Spec
• Calculation Sequence and Nesting
options
• Convergence methods and options
• What causes convergence problem
Equation Introduction to Equation Oriented (EO) 2 4-6
Oriented Modeling

Page | 15
Chemical Industry
Modeling & • Sequential Modular (SM) Simulation
Optimization vs. Equation Oriented (EO) Modeling
• Compare EO and SM solution
strategies
• Equation Oriented Modeling Getting
Start
o Basic EO Functionality
o Variable Specifications
o Calculator Blocks
o Heat Integration
• Optimization in EO mode
Electrolyte Introduction to Electrolyte Modeling in Aspen 1.5 3
modeling Plus
• ElectNRTL vs ENRTL
Solid Modeling Solid Modeling in Aspen Plus 2 5
• Solid Components Definition
• Solid Modeling Overview
• Flash Dryer Process
Polymer Introduction to Polymer Modeling 2 5
Modeling in • Overview of Polymer Process
Aspen Plus Modeling
• Polymer Characterization
• Overview of Polymer Property
Method
• Phase Equilibrium
• Polymer Product Properties
Aspen Custom Introduction to custom modeler Modeling 2 5
modeler • Overview of ACM Modeling
• Identify engineering equation and
write equipment models
• Export executable user model and
place in Aspen plus
Aspen PLUS Introduce and practice how to start Dynamics 2 5
Dynamics modeling
Getting Started • Overview of ASPEN PLUS Dynamics
• Transition to Dynamics mode
• Workshop Exercise – Dynamic Model
Aspen PLUS Introduce and practice how to do Column 2 4-5
Column Dynamics
Dynamics • Extended Overhead System
• Column Startup

Page | 16
Chemical Industry
• Column Detail Options

Pressure Relief Vessel, Column Depressuring & Safety Valve 2 4

Modeling in Sizing
Aspen Plus

Page | 17
Page | 18
Page | 19
Support Center Hours & Phone Numbers:
Asia and Pacific Region
9:00 - 17:00 Local time
Monday – Friday
Australia (61) 03 8652 1086
China (86) 10 5387 5867
India (91) 20 6678 2574
Japan (81) 3-4579-0258
Korea (toll-free) (82) 080-822-1493
Korea (82) 2-6105-2463
Malaysia (60) 3-3099 2676
Philippines (63) 2 271 1405
Singapore (65) 3158 1682
Taiwan (886) 00801 856 983
Thailand (66) 1800 012 377

Direct questions to:

Nattapol Akkarachaneeyakorn
Solution Consulting Manager
+66 80 992 9530 (mobile)
nattapol.akkarachaneeyakorn@aspentech.com

Useful Links:

AspenTech company link: http://www.aspentech.com

AspenONE product intro: http://www.aspentech.com/products/aspenONE/

AspenTech Training link: https://esupport.aspentech.com/t_homepage

AspenTech Support Link: https://esupport.aspentech.com/s_login

Page | 20