Gage R&R Tool - Average and Range Method (Control Chart Method, Xbar and R Method)

Part Number Gage Name

Part Name Gage Number

Characteristic Gage Type

Nominal Date

Total Tolerance Performed By

3-Oct-13 Revision H
Select Number of Decimals
This GRR Template is
X.X X.XX X.XXX X.XXXX X.XXXXX X.XXXXXX based on 5.15 Sigma

Part
Trial # 1 2 3 4 5 6 7 8 9 10
1 3.2260 3.2260 3.2260 3.2260 3.2260 3.2260 3.2260 3.2260 3.2260 3.2260
2
Appraiser 3
A
Average
Range
1
2
Appraiser 3
B
Average
Range
1
2
Appraiser 3
C
Average
Range
Range cells shown in Pink (after all data are entered) exceed the Range Upper Control Limit. Identify the cause and correct. More Info
% of Specification

Total Gage R&R

<20% Acceptable
20-30% Marginal
>30% Unacceptable 1200%
# # #
% Total 1000% Trials Appraisers Parts
Variation % Spec 0 # Trials K1 K2 K3
Repeatability (EV) 800% 0 # Appraisers 2 4.56 3.65 3.65
Reproduceability (AV) #N/A #DIV/0! # Parts 3 3.05 2.7 2.7
Total Gage R&R 600% 4 2.3
Part Variation 5 2.08
Total Variation 400% 6 1.93
7 1.82
Number of Distinct Categories #VALUE! 200% 8 1.74
9 1.67
0%
Recommendations: 10 1.62
Average Reading

Upper Control Limit for Ranges

Average Reading vs Part Number #DIV/0!
Range vs#DIV/0!
Part Number
#DIV/0! 1 #DIV/0! UCLXbar Appraiser 2
Appraiser
Appraiser 1 Appraiser 2 #DIV/0! Ref: P104 AIAGLCLXbar
#DIV/0! MSA Third Edition
12.0000
12.0000
10.0000
Range

10.0000

8.0000
8.0000

6.0000
6.0000

4.0000 4.0000

2.0000 2.0000

0.0000 0.0000
1 2 3 4 5 Number
Part 6 7 8 9 10 1 2 3 4 5 Number
Part 6 7 8 9 10
Rev Date Change
A Initial Release
B 5-May-04 Corrected Error on Calculation of Appraiser Variation
Added AIAG & other support Documentation, Changed Formulas so that special
cause points may be removed from the first row, Added ability to do 2&10, 3&5
Studies, Updated format of graphs. Changed Number of Distinct Categories
C 18-Jan-05 recommendation.
D 28-Sep-07 Fixed charting Bug that kept the Average reading vs part number chart.
E 10-May-10 Added new support documentation for Macro security issues in Office 2007
Added Data validation to total tolerance field to prevent error caused by the total
F 21-May-10 tolerance including text. No changes to calculations/results
G 3-Jun-10 Resized Range vs part number chart fix formatting error
H 10-Oct-13 Rebranded per Danfoss standards.
 Who
J. Baldus
J. Baldus

J. Baldus
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J. Baldus
J. Baldus
D. Heintz
 TIF Image
Calculations

Range Chart Number of Distinct

Average Chart Categories

Have Macro Security Problems? Read this ==>

Macro
Security.pptx

Previous Versions of Excel

When Using the Templates, I receive the message: "Macros in this workbook are
disabled because the security level is high, and the macros have not been
digitally signed or verified as safe. To run the macros, you can either have them
signed or change your security level."
How do I fix that?

You will need to change the security settings in Excel (under Tools, Macros, Security) to
be Medium instead of High. Then when opening excel spreadsheets with macros you
will get the option of either disabling or enabling the macros when opening the template.
 kbook are
been
ave them

Security) to
acros you
he template.