Dent & Scratches Confirmation Check Sheet

1- Related Persons should sign on their number.

2- If some problem is identified on any station then the last station will be responsible for any problem.

19 25 28 33
6
Cabinet Pre Assembly Cabinet After Foaming
Foaming
13

Door Foaming
Door Line

47 34 41
Genral Assembly Line

52 64
Gas Charging Safety Testing Room Packing Line
Test
73 90 78

Problem Detail

Sr# Problem Pointed By Responsible Mark Repaired By Mark Of Release Signatures

Marks OK √ Not OK χ Repaired χ Exceptional Release χ

Note:- Only Quality Manager and Factory Manager are othorized for Exceptional Release.
In Process Quality Check Points Ref-Production Haier

LEGEND : OK PROBLEM

STANDARD CHECK Associate STANDARD CHECK Associate

NO CHECK ITEM CONTROL ITEM Station Mark NO CHECK ITEM CONTROL ITEM Staion Mark
VALUE METHOD Name VALUE METHOD Name

Free of dust and

moisture/Smooth/All
1 Evaporator Pasting Pasting Quality Visual 49 Compressor Type As per model Visual
igned/No Pipe
Punch

2 Evaporator Pressing Pressing Time 16 sec/Flat Timer 50 Compressor Fitting Right at defined holes Visual

Proper sponge/No
3 Mid Beam Fitting Quality Gap/No dent/No Visual 51 Condenser Placing Alligned Visual
scratch

Cabinet Pre Assembly

Back Line
No Punch/Proper
sweding/not complet
Proper Tight/Not
4 Booster Line Fitting Quality panted/proper flow Visual 52 Condenser Fitting Visual
damaged/Paint OK
of Nitrogen/proper
end rubber fitting

No Gap/No dent/No Should be as per

5 Down Quider Fitting Quality Visual 53 Wiring Connections Visual
scratch wiring dia gram.

Proper Sponge,No Proper Swiged not

6 Inner Fitting Fitting Quality Visual 54 Welding Swagging Visual
dent or scratch less than 12mm

Joints smooth/No
7 Glue Filling Properly filled Visual 55 Welding Joining Visual
Blockage or leakage

No Gaps / Proper Visual on pressure

8 Arror Plate Fitting Quality Visual 56 Welding O2 and LPG pressure As per standard
Seated. gauges

No dent,no rust and

9 Back Panel Fitting Quality Visual 57 Compressor Placing On Spot/Allignment Visual
dust

Gap in pnl and mid Not touch with arror

Visual+filler
10 Front Body Gap beam less than 58 Compressor Fitting Plate/Bolts Properly Visual
guage+ruler
Quality Checks
0.5mm Tight
No dent or
Dent/Scratch/
11 Front Body scratch/no Visual 59 Condenser Placing Alligned Visual
Liner Fold

Quality Checks
liner fold.

dent,scratch, No scratch/dent on Steel ruler+ Proper Tight/Not

12 Side Body 60 Condenser Fitting Visual
dimension, anyside measuring tape damaged/Paint OK

Arror Plate & Back Steel

Should be as per
13 Back Body Gaps Panel less than 1 ruler+measuring 61 Wiring Connections Visual
wiring dia gram.
mm. tape
Gap in panel and
Proper Swiged not
14 Front Body Gap mid beam less Visual 62 Welding Swedging Visual
less than 12mm
than .5mm/
Gap of liner and
Joints smooth/No
Cabinet Foaming

15 Front Body Gap panel not more than Filler Guage 63 Welding Jointing Visual
Blockage or leakag
1mm.
no scratch or dent
dent,scratch,no Pipes Straight/Not
16 Side Body on any side,no Visual 64 Welding Piping standards Visual
pressing Touch
pressing.

Gap Arror Plate & Safety Test

17 Back Body Gap Filler Guage 65 Earth Resistance Earth Resistance 25 Amp/≤0.1Ώ
Back Panel 1mm. Equipment

Wires
Insulation Safety Test
18 Back Body Pipes & Wires Damaged/Pipes Visual 66 Insulation Resistance 100 MΏ/500 VDC
Resistance Equipment
punched

Safety
Safety Test
19 Back Body dent,scratch D/S/No Pressing. Visual 67 Electric Streangth Electric Streangth 1650 V/Sec
Equipment

gap in panel and

Safety Test
20 Front Body Gap mid beam less Visual 68 Start Up Start Up 187 Volts/1 Amp
Equipment
than .5mm/
Gap of liner and
Safety Test
21 Front Body Gap panel not more than Filler Guage 69 Leakage Current Leakage Current 233 Volts/0.75mA
Quality Checks

Equipment
1mm.

Testing Room Leakage Check

no scratch or dent
dent,scratch,no Electronic Leak
22 Side Body on any side,no Visual 70 Refrigerant Leakage Leak Checking
pressing Detector
pressing.

Gap Arror Plate &

23 Back Body Gap Filler Guage 71
Back Panel 1mm.

Wires
24 Back Body Pipes & Wires Damaged/Pipes no Visual 72
punched

Should be as per Testing Compter

25 Back Body dent,scratch D/S/No Pressing. Visual 73 Cooling Test Cooling Test
documented standard system

Base Items(Base Must be cutt on 4

26 fitting,allignment, no lose/alligned Visual/By hand 74 Thermostate Automatic Manual
Plate,feets,hinge) Position
After Foaming

Properly
27 Foaming Cleaning Foam Cleaning Cleaned,Pipes Visual/By hand 75
punched.
No
28 Stock entry Outer Body D/S/Pipes/Wires/Fo Visual/By Hand 76 Warranty Card Printing & Writing As per Model Visual
am cleaned
Final Packing

Liner
29 Stock entry Inner Body Fold/Yellow/Wires Visual/By Hand 77 Caution Sticker Allignment Straight/Alligned Visual
no Damaged

Base Items(Base
30 fitting,allignment, no lose/alligned Visual/By hand 78 Carton Fitting Standard Straight/Alligned Visual
Plate,feets,hinge)
Quality Checks

Properly/Cleaned,Pi
31 Foaming Cleaning Foam Cleaning Visual/By hand 79 Carton Fitting Standard Straight/Alligned Visual
pes punched.

Condenser &
32 Stock entry Outer Body NoD/S/Pipes/Wires/ Visual/By hand 80 Back Side Tight/Alligned Visual
Compres. Fitting
Foam cleaned
No Liner
33 Stock entry Inner Body Fold/Yellow/Wire Visual/By hand 81 Back Side Piping standards Straight/Alligned Visual
Damaged

cleaned/No dust/No
34 Cleaning Over all cleaning Visual/By hand 82 Back Side Safety Test Cleared Visual
black
Final Product Quality Inspection

35 Thermostat Fitting Not lose/Alligned Visual/By hand 83 Front Body Doors No dent/No Scratch Visual

Connections as per
36 Thermostat Connections Wiring Dia Gram 84 Front Body Doors Alligned Visual
wiring dia gram.

Straight/Tight/No
37 Hinges Fitting Visual/By hand 85 Inner Body Liners No Air/No Punch Visual
Front Line

Paint Problems

38 Doors Fitting No missallignment Visual/By hand 86 Inner Body Cleaning Cleared Visual

No Dent/No Should be same on

Ratings
39 Doors Condition Scratch/No Short Visual 87 Sr # Varification Body,carton & WC & Visual
Confirmation
Foamed Check List

Right Punch Holes,

Inner Overall No Corner Gap, Visual
No Foam Leakage

Paint/miss Ratings Must be pasted on OK

40 Parts Fitting Visual/By hand 88 QA Pass Visual
printing/No Damage Confirmation Unit

Properly cleaned/No Ratings Should be as per

41 Cleaning Over all cleaning Visual/By hand 89 Packing Visual
dust/No black Confirmation Model

As per Packing
42 Thermostat Fitting Not lose/Alligned Visual/By hand 90 Final Confirmation Whole Unit Visual
Standard

Connections must
43 Thermostat Connections be as per wiring dia Wiring Dia Gram 91
Quality Checks

gram.

Straight/Tight/No
44 Hinges Fitting
Paint Problems
Visual/By hand 92 Model:-
Alligned by
45 Doors Fitting Side/Alligned from Visual/By hand 93 Color:-
Front
No Dent/No
46 Doors Condition Scratch/No Short Visual 94 Serial #:-
Foamed

Less Paint/No miss

47 Parts Fitting
printing/No Damage
Visual/By hand 95 Date:-

48 96

Note : After Inspection ( ) in `MARK`column of each inspection item and remove the defect,if it is not posible to remove on the process mention it on the Body And
write in problem item table.
 HNR (Pvt) Ltd.
Doc No:
Effective Date:
GA Daily Process Audit

NO CHECK ITEM CONTROL ITEM STANDARD VALUE CHECK METHOD Station Mark Associate Name

Cleaning Over all cleaning cleaned/No dust/No black Visual/By hand

Thermostat Fitting Not lose/Alligned Visual/By hand

Thermostat Connections Connections as per wiring dia gram. Wiring Dia Gram

Hinges Fitting Straight/Tight/No Paint Problems Visual/By hand

Front Line
Doors Fitting No missallignment Visual/By hand

Doors Condition No Dent/No Scratch/No Short Foamed Visual

Accurate Punch Holes,

Inner Overall No Corner Gap, Visual
No Foam Leakage

Parts Fitting Paint/miss printing/No Damage Visual/By hand

Compressor Type As per model Visual

Compressor Fitting Right at defined holes Visual

Back Line
Condenser Placing Alligned Visual

Condenser Fitting Proper Tight/Not damaged/Paint OK Visual

Wiring Connections Should be as per wiring dia gram. Visual

Welding Swagging Proper Swiged not less than 12mm Visual

Outer condenser, inner condenser and

Welding Nitrogen Flushing Visual
evaporator must be flushed

Welding Capillary insertion length 15mm Vernier Caliper

Welding Capillary Bending Round Visual

Welding Joining Joints smooth/No Blockage or leakage Visual

Welding Joint Clearance less than or equal to 0.2mm Vernier Caliper

Welding Line

Designated operators for their respective

Welding operators Visual
joints

Welding O2 and LPG pressure 1MPa, Visual on pressure gauges

Welding Torch diameter 1±0.1mm Vernier Caliper

Tightness, Maintenance Should not seem to be loose on checking

Hansen Valve By hand, Visual
Condition with hand

Vcuum Loop Vacuum Pressure should be less than 6 Pa Visual

Charging Machine Refrigerant Quantity As per standard for each model Visual

Charging Machine Calibration As per standard Weighing balance

Earth Resistance Earth Resistance 25 Amp/≤0.1Ώ Safety Test Equipment

Insulation Resistance Insulation Resistance 100 MΏ/500 VDC Safety Test Equipment
Safety

Electric Streangth Electric Streangth 1650 V/Sec Safety Test Equipment

Start Up Start Up 187 Volts/1 Amp Safety Test Equipment

Leakage Current Leakage Current 233 Volts/0.75mA Safety Test Equipment

Leakage
Check

Refrigerant Leakage Leak Checking less than or equal to 0.1 g/anum Electronic Leak Detector

Paint Joint paint Fully covered joint Visual

Wiring Diagram Wiring Diagram As per model Visual

Packing Carton As per Barcode As per Barcode Visual

PL

Warranty Card Printing & Writing As per Model Visual

Caution Sticker Allignment Straight/Alligned Visual

Carton Fitting Standard Straight/Alligned Visual

Checked By
 HNR (Pvt) Ltd.
Doc No:
Effective Date:
GA Daily Process Audit

NO CHECK ITEM CONTROL ITEM STANDARD VALUE CHECK METHOD Station Mark Associate Name

Cleaning Over all cleaning cleaned/No dust/No black Visual/By hand

Thermostat Fitting Not lose/Alligned Visual/By hand

Connections as per wiring dia

Thermostat Connections Wiring Dia Gram
gram.

Front Line
Hinges Fitting Straight/Tight/No Paint Problems Visual/By hand

Doors Fitting No missallignment Visual/By hand

No Dent/No Scratch/No Short

Doors Condition Visual
Foamed
Accurate Punch Holes,
Inner Overall No Corner Gap, Visual
No Foam Leakage
Parts Fitting Paint/miss printing/No Damage Visual/By hand

Compressor Type As per model Visual

Compressor Fitting Right at defined holes Visual

Back Line
Condenser Placing Alligned Visual

Proper Tight/Not damaged/Paint

Condenser Fitting Visual
OK

Wiring Connections Should be as per wiring dia gram. Visual

Welding Swagging Proper Swiged not less than 12mm Visual

Outer condenser, inner condenser

Welding Nitrogen Flushing Visual
and evaporator must be flushed

Welding Capillary insertion length 15mm Vernier Caliper

Welding Capillary Bending Round Visual

Joints smooth/No Blockage or

Welding Joining Visual
leakage

Welding Joint Clearance less than or equal to 0.2mm Vernier Caliper

Welding Line

Designated operators for their

Welding operators Visual
respective joints

Welding O2 and LPG pressure 1MPa, Visual on pressure gauges

Welding Torch diameter 1±0.1mm Vernier Caliper

Tightness, Maintenance Should not seem to be loose on

Hansen Valve By hand, Visual
Condition checking with hand

Vcuum Loop Vacuum Pressure should be less than 6 Pa Visual

Charging Machine Refrigerant Quantity As per standard for each model Visual

Charging Machine Calibration As per standard Weighing balance

Earth Resistance Earth Resistance 25 Amp/≤0.1Ώ Safety Test Equipment

Insulation Resistance Insulation Resistance 100 MΏ/500 VDC Safety Test Equipment
Safety

Electric Streangth Electric Streangth 1650 V/Sec Safety Test Equipment

Start Up Start Up 187 Volts/1 Amp Safety Test Equipment

Leakage Current Leakage Current 233 Volts/0.75mA Safety Test Equipment

Refrigerant Leakage Leak Checking less than or equal to 0.1 g/anum Electronic Leak Detector Leakage Check

Paint Joint paint Fully covered joint Visual

Wiring Diagram Wiring Diagram As per model Visual

Packing Carton As per Barcode As per Barcode Visual

PL

Warranty Card Printing & Writing As per Model Visual

Caution Sticker Allignment Straight/Alligned Visual

Carton Fitting Standard Straight/Alligned Visual

Prepared By: Checked By: