INTERNAL AUDIT
(PROCESS &
PRODUCT AUDIT)
PROCESS & PRODUCT AUDIT
PRODUCT PARAMETERS @yaa hO ?
iksaI BaI D/a[-Mga maoM idyao hueo
paT- ko saa[-ja yaa Da[-maOMSana
jaOsao DayaamaITr, lambaa[-,
caOmfr, haola DayaamaITr, eMgala,
qa`OiDMga saa[-ja, ra^ maOiTiryala
ga`oD, PlaoiTMga, haD-naOsa Aaid
Product Parameters khlaato hO.
PROCESS & PRODUCT AUDIT
PROCESS PARAMETERS @yaa hO ?
iksaI BaI paT- kao banaanao ko ilaeo
maSaIna maoM paT- saa[-ja ko
Anausaar jaao pOramaITr saOT ikeo
jaato hO jaOsao fID yaa saa[-kla Ta[-
ma, TUilaMga, TUilaMga laa[-f, Pa`Osar
(hvaa AaOr ha[-D/a^ilak), kiTMga
Aa^yala ga`oD Aaid pOramaITrsa kao
p`aosaOsa pOramaITr kha jaata hO.
PROCESS & PRODUCT AUDIT
PROCESS & PRODUCT AUDIT @yaa hO ?
paT- DOvalapmaOMT ko samaya jaao
p`aosaosa AaOr p`aoD@T pOramaITr saOT
hueo qao ]na pOramaITrsa kao @vaailaiT
kMT/aola Plaana ko Anausaar Aa^iDT krko
caOk ikyaa jaata hI ik pOramaITrsa sahI
cala rho hO yaa nahI. p`aosaosa AaOr
p`aoD@T pOramaITr caOk krnao ko ilaeo
jaao Aa^iDT krto hO ]saI Aa^iDT kao
p`aosaosa AaOr p`aoD@T Aa^iDT khto hO.
PROCESS & PRODUCT AUDIT
PROCESS & PRODUCT PARAMETRS @yaao ja$rI hO ?
paT- kI gauNava<aa p`aosaosa AaOr
p`aoD@T pOramaITr pr inaBa-r krtI
hO. yaid p`aosaosa pOramaITr sahI
saOT nahIM hO tao paT- ko saa[-ja
sahI nahI banaoMgao.Aqaa-t paT- sahI
banaanao ko ilaeo p`aosaosa
pOramaITr sahI saOT haonaa ja$rI
hO.
PROCESS & PRODUCT AUDIT
Who Can Conduct the Process & Product Audit
1. Hod Quality
2. Quality Assurance Engg.
3. Top Management Certified Person
4. ISO / IATF Internal Auditor
Competency of Auditor : Auditor shall have
knowledge of Process & Product
PROCESS & PRODUCT AUDIT
PROCESS & PRODUCT AUDIT kba krnaI hO ?
p`aosaosa AaOr p`aoD@T Aa^iDT krnao ko
ilaeo p`%yaok vaYa- ka Aa^iDT Plaana
tOyaar ikyaa jaata hO. Aa^iDT Plaana
maoM saBaI paT- ilaeo jaato hO.Agar paT-
jyaada hO tao paT-sa kao kOiTgarI maoM
ivaBaaijat krko Aa^iDT Plaana banaayaa jaa
sakta hO. p`aosaosa AaOr p`aoD@T Aa^iDT
ksTumar kI jar$t ko Anausaar BaI banaayaa
jaata hO.
PROCESS & PRODUCT AUDIT
PROCESS & PRODUCT AUDIT kOsao krnaI hO ?
p`aosaosa AaOr p`aoD@T Aa^iDT krnao ko ilaeo
paT- ko kMT/aola Plaana ka haonaa Ainavaaya-
hO.kMT/aola Plaana maoM saBaI p`aosaosa ([-
nakimaMga sao iDspOca) haonao caaiheo jaao ]sa
paT- pr hao rho hO. kMT/aola Plaana ko Anausaar
saBaI pOramaITrsa kao p`aosaosa ko Anausaar
caOk krnaa hO tqaa pOramaITrsa kao caOk
krnao ko baad jaao Aa}TpuT imalaI hO ]sakao
naaoT krnaa hO.jaao pOramaITrsa sahI nahI hO ]
na pOramaITrsa kao Alaga sao naaoT krnaa hO.
PROCESS & PRODUCT AUDIT
Documents Verify During Audit.
1. Part Traceability & Identification
2. First in First Out
3. All Incoming Reports,
4. Part Testing Reports,
5. Pre Dispatch Inspection Report,
6. Setting Approval & In-process Inspection Report,
7. Material Test Certificates,
8. Instrument Condition & Calibration Status
9. Operator Skill / awareness,
10. OK / NG Part Handling,
11. 4M Change Record,
12. Tool History Card,
13. Countermeasure Verification (Internal / Customer/ Supplier)
14. Last Audit Non Conformance Points
15. Drawing & Control Plan Verification for Process Sequence & Product and Process Parameters
PROCESS & PRODUCT AUDIT
N.C. Closures
Aa^iDT ko samaya Agar pOramaITr
sahI nahI imalato hO tao Process
Owner kao N.C. Report Barkr donaI hO
tqaa inaQaa-irt samaya pr (15 Days)
N.C. Report, Evidence ko
saaqa Barkr
Aa^iDTr kao donaI hO.
PROCESS & PRODUCT AUDIT
N.C. Closures Verification
N.C. Report, Evidence ko saaqa imalanao ko
baad Aa^iDTr ]na N.C. Report & Evidence
kao caOk krogaa ik N.C. Report ko
Anausaar Evidence sahI hO yaa nahI.Agar
Evidence sahI hO tao Aa^iDTr ]na Pvaa[-
Mtsa kao lagaatar tIna mahInao tk ]sa
sqaana pr jaakr caOk krogaa ik jaao Action
ilayaa hO vaao Implemented hO yaa nahI.
PROCESS & PRODUCT AUDIT
Process & Product Audit Plan
PROCESS & PRODUCT AUDIT
Process & Product Audit Sheet
PROCESS & PRODUCT AUDIT
Example of Process & Product Audit
PROCESS & PRODUCT AUDIT
N.C. Closures Format
PROCESS & PRODUCT AUDIT
Example of N.C. Closures
Q & A Session