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100% Visual Operator MSA-Format

This document summarizes the inspection results of an operator assembly unit. It lists 34 parts that were inspected by 19 different inspectors. The inspectors gave ratings of 1 for acceptable or 0 for defective on various aspects of each part. Most parts were found to have the defect of "short mould". A few parts also had defects listed as "insert break", "flash", or "other visual defects".

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suresh kumar
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4K views1 page

100% Visual Operator MSA-Format

This document summarizes the inspection results of an operator assembly unit. It lists 34 parts that were inspected by 19 different inspectors. The inspectors gave ratings of 1 for acceptable or 0 for defective on various aspects of each part. Most parts were found to have the defect of "short mould". A few parts also had defects listed as "insert break", "flash", or "other visual defects".

Uploaded by

suresh kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

100% VISUAL OPERATOR ASSY UNIT - I

Date: January-24

APPRAISER NAME
S.NO & NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

GNANAAMMAL
MARIYAMMAL
DEFECTS -

DATCHIYANI
SANGEETHA

KANIMOZHI
JEEVITHA-P

ELLAMMAL
REVATHI S

KOMATHY
1 1 1 1 1 1 1 1 1 1 SHORT MOULD
2 1 0 1 1 1 1 0 1 1 SHORT MOULD
3 1 1 1 1 1 1 1 1 1 SHORT MOULD

Short mould
4 1 1 1 1 1 1 1 1 1 SHORT MOULD
5 0 1 1 0 1 1 0 1 0 SHORT MOULD
6 1 1 0 1 1 1 1 0 1 SHORT MOULD
7 1 1 1 1 1 1 1 1 1 SHORT MOULD
8 1 0 1 0 1 1 1 1 1 SHORT MOULD
9 1 1 1 1 1 1 1 1 1 SHORT MOULD
10 1 1 1 1 1 1 1 1 1 SHORT MOULD
11 1 1 1 1 1 1 1 1 1 INSERT BREAK
12 1 1 1 1 1 1 1 1 1 INSERT BREAK
13 1 1 1 1 1 1 0 1 1 INSERT BREAK

OTHER DEFECTS
INSERT BREAK &
14 0 1 1 1 1 1 1 0 1 FLASH
15 1 1 1 0 1 0 1 1 1 FLASH
16 1 1 1 1 1 1 1 1 1 FLASH
17 1 1 1 1 1 1 1 1 1 FLASH
18 0 1 1 0 1 1 1 1 1 FLASH
19 1 1 1 1 1 1 1 1 1 DROLLING
20 1 1 1 1 1 1 1 0 1 DOUBLE INJECTION
21 0 0 1 1 1 0 0 0 0 BLACK DOT

Other visual defects


22 1 1 1 1 1 1 1 1 1 WELD LINE
23 1 1 1 1 1 1 1 1 1 WELD LINE
24 1 1 1 1 1 1 1 1 1 WELD LINE
25 0 1 1 1 1 1 1 0 1 BRAKAGE
26 1 1 1 1 1 1 1 1 1 LINE MARK
27 1 1 1 1 1 1 1 1 1 SHINE MARK
28 1 1 1 1 1 1 1 1 1 WATER MARK
29 1 1 1 1 1 1 1 0 1 DURK COLOUR
30 1 1 1 1 1 1 1 1 1 HOLES
31 1 0 1 1 1 1 1 1 1 SILVER STREAKS

Other visual defects


32 1 1 1 1 1 1 1 1 1 SILVER STREAKS
33 1 1 1 1 1 1 0 1 1 SILVER STREAKS
34 1 0 1 1 1 1 1 1 1 HOOK DAMAGE
35 1 1 1 1 1 1 1 1 1 THREAD DAMAGE
36 1 1 1 1 1 1 0 1 1 TOUNG BACK OUT
37 1 1 1 1 1 1 1 1 1 AIR BUBBLES
38 1 1 1 1 1 0 1 0 0 DOT MARK
39 1 1 1 1 1 1 1 1 1 DAMAGE RET
40 1 1 1 1 1 1 1 1 1 WELD LINE
41 1 1 1 1 1 1 1 1 1 FLASH

Other visual defects


42 1 1 1 1 1 1 1 1 1 DOUBLE INJECTION
43 1 1 1 1 0 1 1 1 1 INSERT BREAK
44 1 1 1 1 1 1 1 1 1 WELD LINE
45 1 1 1 1 1 1 1 1 1 WELD LINE
46 1 1 1 1 1 1 1 1 1 WELD LINE
47 1 1 1 1 1 1 1 1 1 WELD LINE
48 1 1 1 1 1 1 1 1 1 PART NAME
49 1 1 1 1 1 1 1 1 1 AIR BUBBLES
50 0 1 1 1 0 1 1 0 1 DAMAGE

% of Marks 88 90 98 92 96 94 88 84 94 < 80 % is Not Eligible

Reference:
Correct answer = 1 Wrong answer = 0

Marginally acceptable for Prepared By : Arulprakash.A


Un acceptable for the appraiser -
DEFECT TEST the appraiser - May need
Needs Improvement
improvement

Effectiveness % > 80% < 80% Approved By : Manikandan V

APPRAISER STATUS FOR MAJOR DEFECTS


GNANAAMMAL
MARIYAMMAL

DATCHIYANI
SANGEETHA

KANIMOZHI
JEEVITHA-P

ELLAMMAL
REVATHI S

KOMATHY

# Major defect %

SHORT MOULD 90 80 90 80 100 100 80 90 90 SHORT MOULD


INSERT BREAK &
INSERT BREAK 80 100 100 80 100 90 90 80 100 OTHER DEFECTS

OTHER VISUAL DEFECTS 80 90 100 100 100 90 90 70 90 OTHER VISUAL DEFECTS

OTHER VISUAL DEFECTS 100 80 100 100 100 90 80 90 90 OTHER VISUAL DEFECTS

OTHER VISUAL DEFECTS 90 100 100 100 80 100 100 90 100 OTHER VISUAL DEFECTS

OK Accepted MA Marginally Accepted NA Not Accepted

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