IATF 16949:2016 INTERNAL AUDITOR

TRAINING EVALUATION

Name :

Organization :

Course Title : IATF 16949:2016 Internal Auditor Training

Course venue : Sujay Industries (Conference Hall)

Date :

Faculty : Rajarajan S, Lead Consultant (SigmaEQI)

For Office Use Only

Section Maximum Minimum Score Marks Obtained
Remarks Assessor Notes
Score (Required) (Actual)
A 10 5

B 10 5

C 10 5

D 10 5

E 10 5

F 20 10

G 20 10

H 10 5

Total 100 50
Overall Assessment Result

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 IATF 16949:2016 INTERNAL AUDITOR
TRAINING EVALUATION
Section-A : Choose the BEST answer (10x1 = 10 Marks)

1) The current version of IATF 16949 is

(A) First Edition (B) Second Edition (C) Third Edition (D) Fourth Edition

2) The IATF16949 is developed and published by

(A) AIAG (B) ANFIA (C) ISO (D) IATF

3) The acceptance criteria for initial process capability is

(A) Cpk > 1.33 (B) Ppk > 1.67 (D) Cp > 1.67 (D) Cpk > 1.67

4) The methodology used for continual improvement is

(A) COPIS (B) SIPOC (C) PDCA (D) DMAIC

5) A Packing Instruction is a
(A) Level-1 Doc (B) Level-2 Doc (C) Level-3 Doc (E) Level-4 Doc

6) Customer and supplier audit is also called as

(A) First-Party Audit (B) Second Party Audit (C) Third Party Audit (D) Buyer Audit

7) In case of any NC raised, a follow-up audit is to be carried out by

(A) The MR (B) the Auditee (C) the Auditor (D) the PQR

8) A shipment of non-conforming product is called as

(A) Minor NC (B) Major NC (C) OFI (D) Deviation

9) Human Resource Process is a

(A) PR Process (B) Support Process (C) Mgmt. Process (E) Customer Oriented Process

10) The latest version of AIAG’s FMEA is

(A) Second Edition (B) Fourth Edition (C) Third Edition (E) Fifth Edition

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 IATF 16949:2016 INTERNAL AUDITOR
TRAINING EVALUATION
Section-B: True or False (10x1=10 Marks)

Sr. No. Statement True or False

2.1 Customer Specific requirements shall be included in the QMS scope

2.2 Department in charges have to identify process owners

2.3 Results of Risk analysis need not be kept as documented information

2.4 Contingency plan shall include internal and External risks related to manufacturing

Customer approved alternative method may be used for Measurement System

2.5
evaluation

2.6 Persons involved in Appearance items inspection shall be competent and qualified

2.7 Product recalls need not be taken as an input for evaluating customer satisfaction

2.8 Continual improvement need not be a documented Process

2.9 Reaction plans are required for effort proofing device failure

2.10 Work instructions are required for only rework not for repair

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 IATF 16949:2016 INTERNAL AUDITOR
TRAINING EVALUATION
Section-C Match the following (10x1=10 Marks)

Personnel responsible for product quality First-in, First-out (FIFO)

Audit Nonconformity Audit Scope
Predictive Maintenance Mistake-Proofing
On Job Training Extra Cost Incurred for Delivery
Process Mapping Follow-up Audit
Audit Plan Stop Production to Correct Quality
Problems
Corrective Action Key Machines/Equipments
Customer Representative Contract/Agency Personnel
Stock Rotation Turtle Diagram & SIPOC
Premium Freight Addressing Customer Requirements

Section – D: Define the following as per ISO 19011 Guideline (10x1 = 10 Marks)

Audit

Auditor

Auditee

Audit Criteria

Audit Evidence

Audit Finding

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 IATF 16949:2016 INTERNAL AUDITOR
TRAINING EVALUATION

Audit Scope

Non-conformity

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 IATF 16949:2016 INTERNAL AUDITOR
TRAINING EVALUATION
Section – E: Identify Clause No. & Prepare NC report any FOUR cases given below NCs (4x5 = 20 Marks)

NC1 While u are auditing production shop, you find shafts (part nos. K1234 & L 6789) of same dia
meter – 15.0 mm and length –200mm, but of different material specifications are kept in
two separate containers in work-in-progress area. There is no identification of the components
with respect to Part No. either on the component or on the container.

ISO 9001/IATF 16949 Clause _________________________

NC2 During the internal audit of forge shop, the internal auditor find that the work instruction (WI
108) for Hub forging (Part No X 1286) specifies that the furnace temperature is to be
maintained at 800  10C. The auditor observed that smallest value that the temperature
indicator reads is 20C.

ISO 9001/IATF 16949 Clause _________________________

NC3 During the internal audit of plating shop, you observed that acid fumes are emanating from
plating tanks creating lot of discomfort for the operators. The exhaust fans provided in the
plating shop are also not working.

ISO 9001/IATF 16949 Clause _________________________

NC4 During internal audit of purchase department the auditor finds that purchase order
P02131/311/03 dated 5.02.03 for item gear (Part No. G 1824) was released to M/s. ABC Ltd,
Ambattur. The purchase officer could not show any evidence for evaluation of M/s. ABC Ltd.,

ISO 9001/IATF 16949 Clause _________________________

NC5 During internal audit of QA, it was found that fuel tank assemblies (Part No . FT 2122) are being
accepted with a deviation is 25  0.5 mm while the accepted dimension is 23.0/23.5 mm.
When the auditor asked the quality engineer, whether customer (TELCO) approval was
obtained for the deviation, the engineer replied that fuel tanks with deviation in mounting
dimension were tried out for fitment on Telco Sumo Vehicle and found to be OK and hence
there was no need for approval of the deviation from the customer.

ISO 9001/IATF 16949 Clause _________________________

Section-F: Prepare a process map for any TWO activities given below using SIPOC & PDCA (2x5 = 10 marks)

1) Production Planning & Control

2) Final Inspection
3) Preventive Maintenance
4) SPC or FMEA or MSA
5) Supplier Audit

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 IATF 16949:2016 INTERNAL AUDITOR
TRAINING EVALUATION
Section-G Prepare the following internal audit documents for your company (4x5 = 20 Marks)

1) Internal audit plan & schedule

2) Internal audit checklist for your department
3) Internal audit report of any other department (Mock-audit)
4) Internal audit NC Report (any one of your audit findings)

Section-H Internal Auditor Rating by the Trainer (5x2=10 Marks)

Sr. No. Attribute Rating Comments

1 Interaction during the training

2 Knowledge on business process

3 Product & process knowledge

4 Knowledge on core tools application

5 Knowledge on customer specific requirements

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TRAINING EVALUATION

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TRAINING EVALUATION

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TRAINING EVALUATION

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TRAINING EVALUATION

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