4M CHANGE CHECKLIST

Process: Type of change: Date:

4M Description Observation Remarks

Is he responsible?
Man (Workforce)

Is he accountable?
Is he qualified?
Is he experienced?
Is he assigned to the right job?
Does he maintain good human relations?
Does he follow standards?
Is his work efficiency acceptable?
Is he willing to improve?
Does it meet process capabilities?
Is the oiling / greasing adequate?
Does it meet production requirement?
Machine

Does it meet precision requirement?

Does it make any unusal noise?
Is the layout adequate?
Are there enough resources available?
Is everything is in good working order?
Is PM done as per plan?
Are there any mistakes in material grade?
Are there any mistake in quality?
Material

Is the inventory level adequate?

Is there any issue in material flow?
Is there any wastage in materials?
Is the material quality standard adequate?
Are the SOP adequate?
Is the SOP available in shop floor?
Is it a safe method?
Is it a method that ensures a good product?
Method

Is it a safe method?
Is it an efficient method?
Is the sequence of work adequate?
Is the set up adequate?
Are the process characteristics set as per standard?
Are the product characteristics meet the standard requirements?