Process Quality Control Table - (II)

Quality Characteristic Control (Product) / Manufacturing Condition Control (Process)

Machine, Device, Quality (Product) Manufacturing (Process)

Item No.
Critical
Failure
Resp. Conf. Report Freq.
No. Process Fixture, Tools for Characteristic Control Specification Characteristic Control Control Standard Conf. Method Data Form Reaction Plan
Person Freq. to Honda
Mfg. Item Item
1 Per QC Check
10 Receiving Inspection 1 Steel guage Correct Gauge QA Caliper N/A Refer to QP 14
Lot Sheet
1 Per QC Check
10 Receiving Inspection 2 No rust Steel condition QA Visual N/A Refer to QP 14
Lot Sheet
1 Per QC Check
10 Receiving Inspection 3 Steel apperance No visible defects QA Various N/A Refer to QP 14
Lot Sheet
Receiving Inspection Sub-supplier Per Quality QC Check
20 G 4 Per BOM See Process Sheet QA Monthly N/A Refer to QP 14
Purchased Parts PPAP package Standard Sheet
1st
QC Check Retain on Refer to WP
30 Stamp Parts G 5 Material Thickness 5 mm ± 1 mm Assoc Micrometer piece /
Sheet file 4.13
3X shift
1st
QC Check Retain on Refer to WP
30 Stamp Parts G 6 Profile Height 50 mm ± 5 mm Assoc Caliper piece /
Sheet file 4.13
3X shift
1st
QC Check Retain on Refer to WP
30 Stamp Parts G 7 Parallelism 1 mm Assoc Test piece piece /
Sheet file 4.13
3X shift
1st
QC Check Retain on Refer to WP
30 Stamp Parts G 8 Inner Height 15 mm ± 2 mm Assoc Caliper piece /
Sheet file 4.13
3X shift
1st
Dial QC Check Retain on
30 Stamp Parts G 9 Inside Diameter 80 mm ± 5 mm Assoc piece / Refer to QP 14
indicator Sheet file
3X shift
1st
QC Check Retain on
30 Stamp Parts G 10 Inside Diameter 30 - 32 mm Assoc Caliper piece / Refer to IP 5.23
Sheet file
3X shift
1st
QC Check Retain on Stop and call
30 Stamp Parts G 11 Perpendicularity 5 mm Assoc Test piece piece /
Sheet file quality
3X shift
1st
QC Check Retain on
30 Stamp Parts G 12 Rail Centering 5 mm Assoc Test piece piece / Refer to QP 14
Sheet file
3X shift
1 Per QC Check Retain on Stop and call
40 Final Inspection G 8 Inner Height 15 mm ± 2 mm Assoc Caliper
Lot Sheet file quality
1 Per QC Check Retain on Stop and call
40 Final Inspection G 9 Inside Diameter 80 mm ± 5 mm Assoc Caliper
Lot Sheet file quality
1 Per QC Check Retain on Stop and call
40 Final Inspection G 10 Inside Diameter 30 - 32 mm Assoc Caliper
Lot Sheet file quality
All bolts must be QC Check Retain on Stop and call
40 Final Inspection G 13 No missing bolts Assoc. Visual 100%
present Sheet file quality

HSQM-0022 Page 1 of 1 Revision 03/12/09