FMQAD-06

CORE AUTO COMPONENTS PVT. LTD. Rev. No. 00

FINAL INSPECTION REPORT
Part Name: Rotor Tata Ace SR. NO.: Date: 20.03.2014
Customer Name: Foundation Brake Manufacturing Ltd. Part No.:
Lot Size: 04 Lot No.: Sample Size: 04
STATUS : □ SAMPLE þ PILOT LOT □ PRODUCTION LOT
OBSERVATION (mm) CUSTOMER
SR. PARAMETER SPEC. (mm) INSP. TOOL OBSERVATIO REMARKS
1 2 3 4 5 N
Vernier Caliper / Snap
1 Outer Diameter 118.0 ± 0.3 117.95 117.72 117.75 118.16
Gauge

2 Chamfer 1.0 x 45◦ Visual OK OK OK OK

3 Radius R1.0 Visual OK OK OK OK

Snap Gauge /
4 Thickness 17.0 ±0.1 17.13 16.98 17.03 17.06
Micrometer

5 Chamfer 0.5 x 45◦ Visual OK OK OK OK

Vernier Caliper / Snap

6 Thickness 6.0 -0.5 5.80 5.70 5.60 5.75
Gauge
Vernier Caliper / Snap
7 Thickness 6.0 -0.5 5.40 5.30 5.58 5.65
Gauge
Vernier Caliper / Plug
8 Diameter 118.0 ± 0.3 117.90 118.14 117.75 117.82
Gauge
Vernier Caliper / Snap
9 Diameter 202.0 ± 0.3 202.00 201.70 201.80 202.16
Gauge

10 Chamfer 0.5 x 45◦ Visual OK OK OK OK

11 Dimension 22.0 ± 0.1 Height Gauge 22.05 22.00 21.95 21.95

78.0
12 Diameter PPG /Air Gauge 78.02 78.04 78.03 78.05
+ 0.046
1.0 ± 0.10 x
13 Chamfer Visual OK OK OK OK
45◦
Brake Face 0.05 D Dia
14 TIR Gauge 0.03 0.02 0.05 0.03
Runout 152.0
Brake Face 0.05 D Dia
15 TIR Gauge 0.03 0.03 0.05 0.04
Runout 164.0

16 Parallisim 0.03 A Height Gauge 0.03 0.02 0.02 0.03

17 Diameter 122.0 ± 0.3 Vernier Caliper 122.25 122.00 122.20 122.95

18 Depth 1.0 Max Height Gauge 0.58 0.65 0.70 0.95

19 Flatness 0.1 Height Gauge 0.02 0.05 0.04 0.03

20 Perpendicularity 0.1 C Height Gauge 0.08 0.03 0.02 0.07

21 No Burr in ID Visual OK OK OK OK

22 PCD 97.0 ± 0.20 Receiving Gauge OK OK OK OK

4 x 8.50 ±
23 Diameter PPG/VC OK OK OK OK
0.10
4 X M10 x 1.50
24 Thread Thread Plug Gauge OK OK OK OK
6H

25 Positioning 0.2 Receiving Gauge OK OK OK OK

DISPOSITION ACCEPTED REJECTED COND. ACCEPTED

CUSTOMER REMARKS

INSPECTED BY: APPROVED BY:

 Workers Contect No.

Sr. No. Name Contect No. Remarks