Ref. No.

: XX/X/XX
Company Name GAUGE R & R MSA Study Rev. No.: XX
Rev. Date: XX.XX.XXXX
Part Number XXXXXXXXX Gauge Name DIAL VERNIER CALIPERS Appraiser A Mr.A

Part Name XYZ Gauge Number XXX/M/DV/01 Appraiser B Mr.B

Characteristic Diametrer Gauge Type Analog Appraiser C Mr.C

Upper Lower Trials Parts Appraisers Date Performed

Specification Performed By Ms.D
33.15 32.85 3 10 3 16.01.2018

APPRAISER/ PART
AVERAGE
Measurement Unit Analysis % Tolerance (Tol)
TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 32.92 33.08 33.08 32.92 33.08 32.92 32.92 32.92 33.08 32.92 32.984 EV = R
x K1 Trials K1 % EV = 100 (EV/Tol)
2. 2 32.92 33.08 33.08 32.92 33.08 32.92 32.92 32.92 33.08 32.92 32.984 = 0.006 x 0.5908 2 0.8862 = 100(0.003/0.300)
3. 3 32.92 33.08 33.08 32.92 33.08 32.92 32.92 32.92 33.08 32.92 32.984 = 0.003 3 0.5908 = 1.12%
4. Average 32.92 33.08 33.08 32.92 33.08 32.92 32.92 32.92 33.08 32.92 Xa= 32.984 Reproducibility - Appraiser Variation (AV)
5. Range 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Ra= 0.000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/Tol)
6. B 1 33.08 32.92 32.92 32.92 32.92 32.92 33.08 32.92 33.08 33.08 32.984 = {(0.010 x 0.5231)² - (0.003 ²/(10 x 3))}½ = 100(0.005/0.300)
7. 2 33.08 32.92 32.92 32.92 32.92 32.92 33.08 32.92 33.08 33.08 32.984 = 0.005 Appraisers 2 3 = 1.79%
8. 3 33.08 32.92 32.92 32.92 32.92 32.92 33.08 32.92 33.08 33.08 32.984 K2 0.7071 0.5231 n = number of parts
9. Average 33.08 32.92 32.92 32.92 32.92 32.92 33.08 32.92 33.08 33.08 Xb= 32.984 Repeatability & Reproducibility (R & R) r = number of trials
10. Range 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Rb= 0.000 R&R = {(EV2 + AV2)}1/2 Parts K3

11. C 1 33.08 32.92 33.08 32.92 32.92 32.92 33.08 32.92 32.92 32.92 32.968 = {(0.003² + 0.005²)}½ 2 0.7071 % R&R = 100 (R&R/Tol)
12. 2 33.08 33.09 33.08 32.92 32.92 32.92 33.08 32.92 32.92 32.92 32.985 = 0.006 3 0.5231 = 100(0.006/0.300)
13. 3 33.08 32.92 33.08 32.92 32.92 32.92 33.08 32.92 32.92 32.92 32.968 Part Variation (PV) 4 0.4467 = 2.11%
14. Average 33.08 32.98 33.08 32.92 32.92 32.92 33.08 32.92 32.92 32.92 Xc= 32.974 PV = RP x K3 5 0.4030
15. Range 0.00 0.17 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Rc= 0.017 = 0.107 x 0.3146 6 0.3742
16. Part X
= 32.981 = 0.034 7 0.3534 % PV = 100 (PV/Tol)
Average (XP) 33.03 32.99 33.03 32.92 32.97 32.92 33.03 32.92 33.03 32.97 Rp= 0.107 Tolerance 8 0.3375 = 100(0.034/0.000)
17. (Ra+ Rb+ Rc) / (# OF APPRAISERS) = R
= 0.006 Tol = Upper - Lower 9 0.3275 = 11.19%

18. (Max X - Min X) =XDIFF XDIFF= 0.010 = 33.15 - 32.85 10 0.3146 ndc = 1.41(PV/R&R)
19. R
x D4 = UCLR UCLR= 0.015 = 0.300 = 7
20. R
x D3 = LCLR LCLR= 0.000

* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those
that are beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as
originally used or discard values and re-average and recompute R and the limiting value from the remaining observations.
All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).
K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number of parts times the number of operators (g)
which is assumed to be greater than 15.
AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.
K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.
d2 is obtained from Table D3, "Quality Control and Industrial Statistics", A.J. Duncan.

Results: Comments: The measurement system is acceptable.

Under 10% Error

10% to 30% Error

Over 30% Error

Approved Mr.E Date 16.01.2018