Customer Plant :

Control Plan Doc. No. :

Part Name/Description : Cleated Stator Stack Rev. No.: Doc. Date :
Part DRG. No. : Model/Frame Size : Rev. Date :
Core Team : * Prototype R Production Page : 01 of 01
Machine Charactenstics Methods
Proc
ess/ Process Name /
Operation jig / Fixture
Spl.
Char. Sample
Part Description Sr. Product Process Product / Evaluation / Testing Control Reaction
Class
No. No. Process Spec. / Tolerance Method Method Plan
Tool etc. Size Freq.

1 Coil Width 463 mm (-0.20,+3.00)

Slitting (By Cutter
10 Slitting Machine 2 Burr Level 0.05 mm
Subcontracting) Setting
3 Material Grade 50C600

4 Material Grade 50C600 Material TC

5 Size 463 mm (-0.20,+3.00) Dig. Vernier Caliper At the time of Incoming
20 Incoming Crane RM Receipt Raw insp. Inform to
6 Thickness Inspection 0.50 mm (±0.02) Micrometer Supplier
Material Report
7 watt Loss <6.00 W/KG Watt Loss Tester

8 Stator Outer Diameter © 459.50 (-0.00,+0.15) Dig. Vernier Caliper 2 Nos. 4 Hours
9 Rotor Inner Diameter © 100.00 (+0.08) Dig. Vernier Caliper 2 Nos. 4 Hours
10 Concentricity 0.15 Dig. Vernier Caliper 2 Nos. 4 Hours Incoming Inform To
30 Stator Blanking 100 TON Power 11 Cleating Slot Tool Setting / 18 By Count 2 Nos. 4 Hours insp. Prod.
Press Blanking Tool
12 Identity Key Stator R 2.50 Visual 2 Nos. 4 Hours Report Incharge
13 Identity Key Rotor R 3 X 2 Nos. Visual 2 Nos. 4 Hours
14 Burr Level 0.05 Micrometer 2 Nos. 4 Hours

15 Stator Inner Diameter 330.00 (+0.03,+0.10) Dig. Vernier Caliper 2 Nos. 4 Hours
16 No. Of Slots 72 By Count 2 Nos. 4 Hours
17 Slot Width Tool Setting / 9.20 mm (±0.01) Dig. Vernier Caliper 2 Nos.
During Setting Of Inprocess
Inform To
40 Stator Punching Notching Machine 18 Slot Length Punching 32.00 mm (±0.01) Dig. Vernier Caliper 2 Nos. Check Prod.
Tool Tool Sheet Incharge
19 Slot Opening 3.80 mm (±0.01) Slip Gauge 2 Nos.
20 Concentricity 0.15 Dig. Vernier Caliper 2 Nos. 4 Hours
21 Burr Level 0.05 Micrometer 2 Nos. 4 Hours

22 Stator Outer Diameter 459.50 (-0.00,+0.15) OD Micrometer 2 Nos. 2 Hours Inprocess Inform To
50 Stator Cleating 75 TON Hydraulic 23 Stator Inner Diameter Hydraulic 330.00 (+03+0.10) Dig. Vernier Caliper 2 Nos. 2 Hours Check Prod.
M/c Machine
24 Core Length As per Drg. Std. (±1.00) Dig. Vernier Caliper 2 Nos. 2 Hours Sheet Incharge

Lot
All Required Measuring Final Hold/Segreg
60 Final Inspection 25 Dimensions PDIR As. Per Drg. Std. Instrument 5 Sample Each Lot Inspection ated/Rewor
Report k/Reject

26 Pallet Packing Inform to

Packing & Manual Strapping
70 Dispatch Tool Visual Check Per Lot Dispatch
27 Plastic Strapping Team
Prepared By : Approved By :