Procedure Name

APQP

Document No.
(QMSP/39)

Amendment Record
Sr.No Date Details of Change Page No. Rev.No
1 02.04.2018 Initial Release ---- 0

Prepared By : Priya Gupta Reviewed By : Girdhari Kumar Approved By : Girdhari Kumar

Date : 22.04.2017 Date : 22.04.2017 Date : 22..04.2017

 QUALITY MANAGEMENT SYSTEM Rev.No : 00
Document
No : Procedure Rev. Date : --
(QMSP/39)
ADP Origin Date : 22.04.2017

1. PURPOSE :-

2. SCOPE :-

3. DOCUMENT REFERENCE :-

DOCUMENT NAME REFERENCE NAME

Global Manual

4. ABBEREVATIONS :-

5. RECORDS :-

R STORAGE
RECORD NAME M FREQUENCY LOCATION MAINTAINED BY RETENTION PERIOD DISPOSITION METHOD
AT
Till part live +
As per plan Sales Sales Tear off
Quotation Master 1year
Till part live +
As per plan Sales Sales Tear off
Project Checklist 1year
Till part live +
As per plan Sales Sales Tear off
Quotation 1year
Development Timing Till part live +
As per plan Sales Sales Tear off
Plan 1year
Till part live +
As per plan Production Production Tear off
PFD 1year
Till part live +
As per plan Production Production Tear off
PFMEA 1year
Till part live +
As per plan Production Production Tear off
Set up parameter card 1year

Till part live +

As per plan Production Production Tear off
Tool Tryout And Process 1year
Validation Report
Till part live +
As per plan Quality Quality Tear off
Layout inspection report 1year

PAGE : 1 of 7
 QUALITY MANAGEMENT SYSTEM Rev.No : 00
Document Procedure Rev. Date :
No : --
ADP Origin Date : 22.04.2017
STORAGE
RECORD NAME FORMAT NOFREQUENCY LOCATION MAINTAINED BY RETENTION PERIOD DISPOSITION METHOD

Control Plan As per plan Production Production Till part live + 1year Tear off
PSW As per plan Quality Quality Till part live + 1year Tear off
Team feasibility commitment As per plan Sales Sales Till part live + 1year Tear off
Project Risk Assessment As per plan Sales Sales Till part live + 1year Tear off

6. KPI :-

SOURCE OF DATA COMPILATION

MEASURABLE TARGET LEVEL COLLECTION FREQUENCY REVIEW FREQUENCY RESPONSIBILITY

No of prodcut Launch 100% projects as on when as on when required ATPD

projects as on when as on when required

No. Of Invention discloser 100% ATPD

7. INTER-RELATED PROCESS :-

PROCESS NAME DOC.NO

Production Control process

IMSP / 19
Quality Management process
IMSP / 28
HR/ Training IMSP / 34
ADP IMSP / 14
NC Handling IMSP / 21
Warranty IMSP / 41
Supplier Management IMSP / 40

PAGE : 2 of 7
 QUALITY MANAGEMENT SYSTEM Rev.No : 00
Document No
:QMSP/39 Procedure Rev. Date :
APQP Origin Date : 02.04.2018
Input/ Document/Reco Reference/
Trigger Responsibility Activity rd Generated Instructions
1.New Product
Voice of Customer
Enquiry,
Requirement
*New Requir em ents
Specifi cations Feasibility
*Market *Wants/needs/Desires
Study, Quality
Survey Regulation Input Planning
*Custo- Preliminary List of
mer Special
Develop Conc ept
Enquiry Quality Designs
Char acteristics

*CSR Hist or y(Past 2.Gantt Chart,

Trouble data) Requirement
sheet

3.Process Flow Prelim

Chart- Proce
preliminary,Phas
e review MOMs

Product design Proces

4.Math
Special data,Drawing,DF
DFMEA Initiated Char acteristics
MEA,Design
AIAG
reviews
Design & reference
development Special Manuals(APQ
DFMEA character ist ics
team DVP & R
Complet ed Error Proofing 5.Design P,PPAP,FMEA PFM
Improved Verification & ,SPC,MSA)
statistical validation
Capability
reports,PFD,PFM
Engineering
EA,Control Plan
Drawing,Design Pre-launch Contr ol
Tooling Dr awing Plans

6.Capability
Study,MSA,
Work Instructions
Production Trial
Run

7.Trial
reports,PPAP Preliminary
Process/Capability
forms,Initial Flow
Studies
Control
PPAP Approval &
8.Project Sign-off
Signoff ,Initial Flow

9.Past Trouble
data base
PAGE : 3 of 4
 QUALITY SYSTEM PROCEDURE Doc No. (QMSP/39)

(Turtle Diagram) Original Date 22.04.2017

IATF 16949 : 2016 Ref Rev. No : 00

8.3, 8.3.1, 8.3.2, Process : Design & Development

Rev. Date : --
8.3.3,8.3.4,8.3.5,8.3.6
With What ? With Who ?
( Material / Equipment ) ( Competency / Skilled / Training )

*Computer System *Design having knowledge of design

*Design Softwares software

Inputs
Process
Outputs
*Customer Enquiry
*CSR
*VOC
*Customer Math Data *Robust Part Design
*Engineering Specification
Design And *Part Drawing
*PTDB Development

How ? What Result ?

( Support processes & methods ) ( Performance indicators )

On-time Project Completion

No. of Customer Complaints during
Launch
*APQP Procedure
*WI for DFMEA

Inter Related Processes:

*Purchasing, Production control, Quality management, RFQ process, TCS, Sales

PAGE : 7 of 7