Project Gate Chart

Build Sequence -> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Project: Volvo HDEP 11L/13L/16L OP Assy
Model: Volvo HDEP Build Date 6-Sep-11
Last Revised: 17.08.2011 Order Number

Proto Assy- Proto Assy-Phase

Build Type M/c trials M/c trials PT-1 Lot PT-1 Lot PT-1 Lot PT-2 Lot Pre-SOP Lot PPAP
Phase 1 2
Product Design Level Alpha Alpha
Process Design Level
Failure Mode / Defect v Total Failures v
Internal Gear Intallation HT 0 A
External Gear Installation HT 0 B
Rotation Jam 1 1 C
Guide Sleeve Pressing Problem 2 2
Dowel Pressing Problem 1 1
Back Cover Position NG 0
Oil Galler Block 0
Ball Loose 1 1
0
0
0
0

Total Number of Defects 5 0 0 0 0 0 0

Total Number of Units Scrapped 1
Total Number of Units Reworked 3
Total Number of units built Defect free. 4
FTQ for Build 500,000 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a

FTQ (PPM) Per DP803 Stated in Appropriation Request

Running Average FTQ (last 3 builds) 500,000 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
UPDATED DOCUMENTS

DFMEA
Std. Cell
PFMEA
Supplier
OEM or

PRINT
PCP
PFD
A - Root Cause - 10-Sept-11
1) Guide Sleeve loose due to diameter oversize. Tool setting problem at supplier end.
Corrective Actions - next batch 0 0.5 1 1.5 2 2.5
1) Tool setting to be done from next lot & set up approval to be done & verified.

2) Ball loose due to ID oversize.Tool setting problem at supplier end.

Corrective Actions - next batch Internal Gear Intallation HT
2) Tool setting to be done from next lot & set up approval to be done & verified.

3) Rotation Jam due to back cover not being able to assemble & dowel not entering back cover ID. N/A N/A N/A N/A N/A N/A Document updated
Corrective Actions - next batch
3) Dowel ID in back cover-Tool to be rechecked. External Gear Installation HT

Number of Failures in XH2_5 Assy

Rotation Jam 1

Guide Sleeve Pressing Problem 2

Needs update (add
N/A N/A
target completion date)

Dowel Pressing Problem 1

NA N/A
NA Not Applicable Back Cover Position NG

NA N/A N/A N/A

Oil Galler Block

Ball Loose 1
NA N/A N/A N/A

NA N/A N/A N/A

0

NA N/A N/A N/A

NA NA NA NA NA NA

NA N/A

NA N/A
 0 0.5 1 1.5 2 2.5

Internal Gear Intallation HT

External Gear Installation HT

Number of Failures in Assy

Rotation Jam 1

Guide Sleeve Pressing Problem 2

Dowel Pressing Problem 1

Back Cover Position NG

Oil Galler Block

Ball Loose 1