TABLE 1 : TYPICAL DPFC-GRP INSPECTION AND TEST PLAN

Applicable Standard
Test Type Product Type SN Component Test Designation / Method Frequency
(Procedure)
1. RAW MATERIAL
1.1 Reactivity (QC-1) Each lot
Resin
1.2 Viscosity (QC-2) Each lot
1.3 Visual N/A Each lot
On Receipt Raw Material 1.4 Glass Reinforcement Textural (QC-10) Each lot
1.5 Moisture Content (QC-5) Each lot
1.6 Sieve Analysis (QC-3) Each lot
Silica Sand
1.7 Moisture Content (QC-4) Each lot
2. PIPES & COUPLINGS
2.1 Resin Gel Time (QC-1) Each Production
2.2 Wall Thickness Pipe Wall Thickness ASTM D3567 (QC-16) Each side of Pipe
In-Process
2.3 Pipe Laminate Laminate Thickness ASTM D3567 Each production
Pipe & Coupling Pipe 2.4 Spigot Dimensions Min. / Max O.D. ASTM D3567 (QC-16) Each Pipe
2.5 Pipe Visual Interior & Exterior Defects ASTM D2563 (QC-17) 100%
Non-
2.6 Pipe Dimensions Dimensions Control ASTM D3567 / BS 5480(QC-16) 100%
Destructive
2.7 Barcol Hardness Resin Curing ASTM D2583 (QC-12) 100%
Pipe 2.8 Impact Test Impact Resistance BS 5480 (QC-24) 1 in 30 Pipes or in a Shift
100% for pressure, For
gravity 1 in 30
2.9 Hydrostatic Pressure Pressure Test BS 5480 (QC-13)
Pipe & Coupling Pipes/coupling or in one
Shift (Other upon request)
Destructive
2. 10 Material Composition Loss on Ignition ASTM D2584 (QC-9) 1 in 30 Pipes or in a Shift
2.11 Hoop Flexural Stiffness ASTM D2412 / BS 5480 (QC-7) 1 in 30 Pipes or in a Shift
Pipe 2.12 Hoop Tensile Hoop Tensile Strength ASTM D2290 / BS 5480 (QC-6) 1 in 30 Pipes or in a Shift
2.13 Axial Strength Axial Tensile Strength ASTM D638 / BS 5480 (QC-8) 1 in 30 Pipes or in a Shift
Pipe & Coupling 2.14 Stenciling Marking QP-5 100%
Final Product
Pipe & Coupling 2.15 Visual Visual ASTM D2563 (QC-17) 100%
3. FITTINGS

Pre- 3.1 Visual Visual 100%

Pipe
Fabrication 3.2 Length Dimensional 100%
3.3 Internal Lay-up length Dimensional 100%
External lay-up Bond
3.4 Dimensional 100%
Length
Final Product Fitting 3.5 Barcol Hardness Resin Curing 100%
3.6 Stenciling Marking 100%

3.7 Final Dimensional Dimensional 100%

3. MANHOLE LINERS
4.1 Resin Gel Time (QC-1) Each production
4.2 Wall Thickness Pipe Wall Thickness ASTM D3567 (QC-16) Each side of Pipe
In-Process
4.3 Pipe Laminate Laminate Thickness ASTM D3567 Each production
4.4 Inside Diameter Dimensional ASTM D3567 (QC-16) Each Production
Manhole Liner Pipe
4.5 Pipe Visual Interior & Exterior Defects ASTM D2563 (QC-17) 100%
Non-
4.6 Length Dimensional ASTM D3567 / BS 5480(QC-16) 100%
Destructive
4.7 Barcol Hardness Resin Curing ASTM D2583 (QC-12) 100%
Destructive 4.8 Material Composition Loss on Ignition ASTM D2584 (QC-9) 1 in 30 Pipes or in a Shift
4.9 Visual Visual 100%
Cover Slab 4.10 Dimensions Dimensional 100%
4.11 Barcol Hardness Resin Curing ASTM D2583 (QC-12) 100%
In-Process 4.12 Internal & External Thickness 100%
4.13 Dimensions Bond Length 100%
Lamination
4.14 Visual Visual 100%
4.15 Barcol Hardness Resin Curing ASTM D2583 (QC-12) 100%
4.16 Length Dimensional 100%
Final Product Manhole Liner
4.17 Stenciling Marking 100%
Note: QC-1 to 17 and QP-5 are internal work instructions documented in the Quality System Manual

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