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Hand-Operated Oil Press Manual
Hand-Operated Oil Press Manual
“KAPMOND 30”
Hand-Operated Oil press “KAPMOND 30”
Designed by Roger GAMOND
Manufactured at Katutura Artisans’ Project (KAP)
Corner A. Mogalie & A. Potgieter St
Katutura, Windhoek
Tel: +264 61 216 308
Disclaimer: This manual deals with processing, including those activities which
can be dangerous. Special care needs to be taken when operating machinery.
The authors and publisher take no responsibility for any loss or injury sustained
as a result of these or any other activity.
MAIN PARTS
Hand Wheel
Screw
Upper Piston
Frame
Oil Cage
Gauge
Stainless
Steel Tray
Table
Hydraulic Jack
Lever
Plates
Stand
DESCRIPTION AND SPECIFICATIONS
The “Kapmond 30” hand-operated hydraulic 30-tonne press is suitable for the
cold pressing of local oilseeds and kernels, especially soft ones (low fiber
content and oil-rich materials) such as Marula and Manketti kernels.
Size: Weight:
length: 0,7 m with 1 cage and 6 plates: ±250 kg
width: 0,6 m
height: 1,6 m Jack force:
30 tons
Pressure:
In the hydraulic circuit at 30-tonne: ±720 bars (1 bar = ±1 kg/cm2)
Gauge:
Only use the gauge model supplied with the press, as other models might not
be able to withstand the force of the jack. The gauge is calibrated in both tons
(red scale) and in kg/cm2, or bars (blue scale). The maximum force (30 tons)
corresponds to 720 bars.
Hydraulic fluid:
Any high quality grade 32 hydraulic oil can be used. Never use engine oil or
break fluid.
Cage:
Its capacity varies from 7 kg to 9 kg of materials depending on the nature of the
oil bearing material.
HOW TO OPERATE THE PRESS (1)
FILLING THE CAGE
Do not contaminate the oil and oilcake with unclean hands. Operators
must wash their hands with soap and water as frequently as required.
Plate
Cage
1- Put the cage on a clean bag 2- Put a plate inside the cage.
on a flat and hard surface (wood
3- Pour ±2L of kernels in the
board for instance).
cage.
9- Place a bucket under the tray 10- Start pressing the kernels
outlet to collect the oil. Add a fine slowly.
stainless steel mesh on top.
12- Clean the cage (you can use 13- Open the release valve of the
a clean piece of leather). Push all jack. The table lowers.
the oil in the tray trough the
outlet to the bucket.
EVERY DAY:
A thorough cleaning must be done, especially the tray, cage, plates, mesh and
buckets.
EVERY WEEK:
A thorough cleaning of the entire press and the accessories must be done. Also
check for any crack in the welding beams (particularly the frame), loose nuts
and hydraulic fluid leak.
EVERY MONTH:
1- Check the oil level in the jack's tank and top it up if low.
2- Remove the piston from the lower end of the screw using a 19mm socket,
remove the old grease, clean with a soft brush and petrol, dry it and add some
new grease.
3- Remove the screw, clean the same way and add some new grease.
Remove the hand lever from the press head. Replace the bolts and the
locknuts. DO NOT remove the small plunger (see next page).
EVERY YEAR:
Remove the jack from the table and take it to KAP or a professional for
servicing. All the seals and the fluid must be replaced. Also replace any
damaged part (lever, rod and joint bolts).
HOW TO REMOVE THE LEVER FROM THE JACK
Plunger
1- Replace the lever in the front 2- Replace the bolts fitted with
guide. new locknuts.
HOW TO REMOVE THE JACK