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Overview of Reductants
Utilized in Nuclear Fuel
Reprocessing/Recycling
Global 2013
Patricia Paviet-Hartmann
Catherine Riddle
Keri Campbell
Edward Mausolf
October 2013
Most of the aqueous processes developed, or under powder was not stable in the experiments we ran in our
consideration worldwide for the recycling of used nuclear laboratory. In addition, AHA and FHA also decompose
fuel (UNF) utilize the oxido-reduction properties of to hydroxylamine which may undergo an autocatalytic
actinides to separate them from other radionuclides. reaction. Other reductants are available and could be
Generally, after acid dissolution of the UNF, (essentially extremely useful for actinides separation. The review
in nitric acid solution), actinides are separated from the presents the current plutonium reductants used in used
raffinate by liquid-liquid extraction using specific nuclear fuel reprocessing and will introduce innovative
solvents, associated along the process, with a particular and novel reductants that could become reducers for
reductant that will allow the separation to occur. For future research on UNF separation.
example, the industrial PUREX process utilizes
I. INTRODUCTION
hydroxylamine as a plutonium reductant. Hydroxylamine
has numerous advantages: not only does it have the
The wealth of chemistry in the first half of the
proper attributes to reduce Pu(IV) to Pu(III), but it is also actinide series especially from thorium to americium is
a non-metallic chemical that is readily decomposed to essentially due to the multiplicity of their oxidation states
innocuous products by heating. However, it has been as depicted in Fig. 1. The multiple oxidation states are
observed that the presence of high nitric acid guaranteed by a close proximity of the energy levels of
concentrations or impurities (such as metal ions) in the 7s, 6d and 5f electrons. The most stable oxidation
hydroxylamine solutions increase the likelihood of the state increases systematically from tetravalent thorium, to
initiation of an autocatalytic reaction. Recently there has pentavalent protactinium to hexavalent uranium.
been some interest in the application of simple Afterwards, the oxidation state decreases systematically
hydrophilic hydroxamic ligands such as acetohydroxamic to the pentavalent neptunium, tetravalent plutonium and
acid (AHA) for the stripping of tetravalent actinides in the trivalent americium.
UREX process flowsheet. This approach is based on the
Actinides 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103
Pu(IV) from the TBP solvent phase, while U(VI) ions are most stable
8?
not affected by AHA and remain solvated in the TBP unstable but exists under some conditions
claimed but not substantiated
phase. In the European GANEX process, AHA is also
used to form hydrophilic complexes with actinides and Fig. 1 Survey of actinide oxidation states, adapted from
strip them from the organic phase into nitric acid. (Ref. 1)
However, AHA does not decompose completely when
treated with nitric acid and hampers nitric acid recycling. Even though if the most stable oxidation state of the
In lieu of using AHA in the UREX + process, heavier actinides with the exception of Nobelium is +3,
formohydroxamic acid (FHA), although not commercially recent studies at the Dirac-Hartree-Fock level2 suggest
available, hold promises as a replacement for AHA. FHA that high oxidation state of higher actinides should exist
undergoes hydrolysis to formic acid which is volatile, thus although these findings have not been substantiated by
allowing the recycling of nitric acid. Unfortunately, FHA experimental results. The variety of the oxidation states
of lighter actinides coupled with hydrolytic behavior of to be stored, 3) accelerated the stainless steel process
the ions makes their chemical behavior among the most equipment corrosion, 4) enhanced the complexity of the
complex and interesting one. These oxido-reduction development of waste-forms for immobilizing these
properties are widely exploited and used in reprocessing effluents because the large amount of sulfate in the waste
and recycling flowsheets of the used nuclear fuel (UNF). can cause problems in the formulation of glass waste-
Over the years a number of plutonium reductants have forms.10,11
been proposed. The most widely used reductant to
partition plutonium from uranium in the Purex process II.B. Ferrous Nitrate as Pu(IV) Reductant
was ferrous sulfamate, other alternates were proposed
such as hydrazine-stabilized ferrous nitrate or uranous Alternative reductants were considered: ferrous
nitrate, platinum catalized hydrogen, and hydrazine, nitrate, stabilized by hydrazine or uranous nitrate also
hydroxylamine salts. 3 This paper will highlight some of stabilized by hydrazine. Mixture of ferrous nitrate and
the current reductants used in the industry and potential hydrazine (0.03M Fe(NO3)2 – 0.075M N2H4) were tested
new ones that could be employed in new and innovative in the late 60s at the Hanford plant. 7 Even though ferrous
UNF recycling technologies. nitrate added iron to the waste, it avoided the issue caused
by the presence of sulfate ions. On the other hand, using
II. REDUCTANTS USED IN THE PUREX PROCESS ferrous sulfamate did not require the use of a stabilizer
such as hydrazine because sulfamate served this purpose.
II.A. Ferrous Sulfamate as Pu(IV) Reductant Using ferrous nitrate required the use of an auxiliary
reductant such as hydrazine. The principal function of the
holding reductant hydrazine was to serve to supplement
Though several solvent extraction methods were
the sulfamate ions as a scavenger for nitrous acid. In the
actively studied in the 50s and 60s, such as the bismuth
PUREX process, nitric acid is the aqueous medium where
phosphate process or the REDOX or BUTEX processes4,
all the reprocessing operations are taking place. It is
the PUREX process forged ahead and has been the most
known that nitric acid is easily reduced to nitrous acid
employed of all large scale radiochemical separation
according to the following reaction (Eq .1):
techniques; it currently dominates the nuclear
reprocessing industry. The PUREX process utilizes 30%
HNO3 + 2H+ + 2e- o HNO2+H2O (1)
tri-n-butyl-phosphate (TBP) diluted in a paraffinic
hydrocarbon diluent such as kerosene, dodecane or
In the PUREX process, the oxidizing property of nitric
hydrogenated polypropylene tetramer (HPT), to
acid, and the formation of nitrous acid are not favorable to
decontaminate, separate and purify uranium and
maintain plutonium as a trivalent species. Sufficient
plutonium from dissolved UNF. TBP has the advantages
amount of hydrazine is added to the system to ensure the
of being more stable, less flammable and results in better
stability of Pu(III) with the destruction of nitrous acid
separation than hexone, as an example, used in the
according to Eq. (2). Despite the fact that hydrazine is
REDOX process.4,5 The separation is accomplished with
particularly advantageous since the reaction products, N2,
excellent separation factors because of the strong
N2O, and H2O, do not contribute to the volume of stored
extractability of hexavalent uranium and tetravalent
wastes11, the interaction of hydrazine and nitrous acid can
plutonium by TBP and the relative inextractability of
initiate, in a TBP-nitric acid system, and under specific
trivalent actinides such as americium and curium, fission
operating conditions, the formation of hydrazoic acid
products and trivalent plutonium nitrate. During key
(HN3) which is a hazardous and potentially explosive
steps, the PUREX process relies on the remarkably
compound (Eq. 2) (Ref. 12). Further oxidation leads to
different electrochemistry of U, Pu, and Np, which allows
the formation of nitrous oxide and nitrogen gases as
exploitation of chemical complexing agents that bind to
depicted in Eq. (3).
actinides only when they are in particular electrochemical
states. 6
N2H5+ + 2HNO2 o HN3 + 2H2O + H+ (2)
In the US, one of the first chemical to be used as a
plutonium reductant for the partitioning of plutonium and Followed by:
uranium in Purex solvent extraction systems was ferrous
sulfamate (Fe(SO3NH2)2) which was effective because HNO2 + HN3 o N2 + N2O + H2O (3)
Fe(II) rapidly reduced Pu(IV) to Pu(III) and because the
sulfamate ion stabilized Pu(III). 7 Unfortunately, several Hydrazoic acid is an unstable compound: the pure
disadvantages8,9 appeared with its use and the generation chemical form can explode when heated or shocked. Its
of sulfates by the sulfamate which 1) contributed to relatively low boiling point (T = 35.7°C under
plutonium losses (via aqueous plutonium sulfate atmospheric pressure) makes it volatile at room
complexes), 2) increased the volume of radioactive wastes temperature, which has considerable impact on safety.
Scientists at the Savannah River Site investigated the this observation and Barney’s investigations13,14, routine
hazards of hydrazoic acid in connection with the use of use of hydroxylamine nitrate-hydrazine in the second
hydrazine as a holding reductant and uranous nitrate as uranium cycle during uranium-plutonium processing was
the partitioning reagent. 8 In their study, they showed that recommended. In addition, this change reduced the
hydrazoic acid never reached the critical explosive process additions of both iron and sulfate by about 30
concentration (4.7 M in aqueous solution) in their process percent.
since dilute solutions (< 0.2 M) of hydrazine were used. 8
By analogy, there was no hazard associated with the use TABLE I. Comparison of Mixtures of Reductants for the
of ferrous nitrate - hydrazine solutions since the Conversion of Hydrazine to Hydrazoic Acid
maximum hydrazine concentration was 0.2 M. However, Mixture of HN3 production Reference
the extraction of hydrazoic acid into the organic phase Reductants
may result in the formation of sodium azide in the U(IV) - Hydrazine 60% of N2H4 Ref. 7
alkaline solvent wash solutions which use sodium converted to HN3
bicarbonate to recycle TBP. Thus, it was recommended to Ferrous Sulfamate 25% of N2H4 Ref. 12
destroy hydrazoic acid by treatment with sodium nitrite - Hydrazine converted to HN3
before being discharged into waste tanks. 8 Hydroxylamine - 5% of N2H4 Ref. 7
Hydrazine converted to NH3
II.C. Uranous Nitrate as Pu(IV) Reductant
Hydrazine is also used in conjunction with hydroxylamine
Uranous nitrate was proposed as an alternative nitrate to impede hydroxylamine oxidation by nitrous
reductant and had the advantage of adding no extraneous acid, always present in nitric acid media, which increases
ions to the system but was more difficult to apply than the hydroxylamine nitrate availability for the plutonium
ferrous nitrate. 11 Uranium nitrate can act as an effective reduction. Both hydrazine and hydroxylamine nitrate
reducing agent only if it is stabilized by a chemical, such interact with HNO2 but the hydrazine oxidation is much
as hydrazine, which as mentioned previously, will rapidly faster. On the other hand, the use of HAN in conjunction
and completely destroy the nitrous acid. In acidic with nitric acid introduces the possibility of an
solutions U(IV) is a strong enough reducing agent to autocatalytic reaction resulting in an over-pressurization
reduce Pu(IV) to Pu(III) (Eq. 4), and the reaction is very of the system or explosion in a reprocessing facility as
rapid.11 pointed out in Barney’s report. 15 The main function of
hydroxylamine nitrate is to reduce plutonium from the
U4+ + 2Pu4+ + 2H2O o UO22+ _+ 2Pu3+ + 2H+ (4) tetravalent state to the trivalent state and thus separate the
plutonium from the uranium, which is retained in the
hexavalent oxidation state and hence in the organic phase.
Furthermore uranous nitrate is being successfully used at
The reduction reaction by hydroxylamine nitrate is the
the Rokkasho Mura reprocessing plant in Japan to
result of two irreversible reactions (Eqs. 5 and 6):
separate uranium from plutonium. One of the advantage
of U(IV) is that it introduces no non-volatile or corrosive
constituents as compared with ferrous sulfamate or 2 NH 3OH 4 Pu 4 o 4 Pu 3 N 2O H 2O 6 H (5)
ferrous nitrate.
2 NH 3OH 2 Pu 4 o 2 Pu 3 N 2 2 H 2O 4 H (6)
II.D. Hydroxylamine Nitrate as Pu(IV) Reductant
Reaction (6) occurs predominantly in presence of an
excess of hydroxylamine nitrate, while reaction (5)
The use of hydroxylamine nitrate-hydrazine mixture dominate for an excess of plutonium. 16 Eq. (7) is used to
as reductants to obtain plutonium and neptunium calculate the reduction rate of Pu(IV) by hydroxylamine
decontamination in the second uranium cycle of a nitrate.
PUREX-based process was successfully demonstrated
by Walser7 in 1970. Walser showed that in contrast to the w[ Pu( IV )] [ NH 3OH ] 2 [ Pu( IV )] 2
k Barney
test of hydrazine stabilized U(IV) where about sixty wt 4
[ H ] ( K d [ NO 3 ]) [ Pu( III )] 2
2
(7)
percent of the added hydrazine was converted to
hydrazoic acid, only about five percent of the hydrazine
where: k Barney k 4 K12 K h2 K d2 K a2 is the rate constant as
was converted to hydrazoic acid in this particular test
(TABLE I). Moreover, hydroxylamine nitrate (HAN) has established by Barney.14
a number of advantages since it is nonmetallic, readily
decomposed to innocuous products by heating. Following
Fig. 2 shows that under the following experimental are pursued worldwide. They may improve the
conditions e.g. T=50°C and 0.1M<[HNO3]<0.05M, performance of the industrial PUREX process towards
Pu(IV) reduction by HAN is a very fast reaction. 16 different operations such as de-extraction of plutonium
and reduction of the amount of hydrazine which will limit
the formation of hydrazoic acid (Eq. 2).
0.20
III.A. Hydroxylamine Derivatives as Pu(IV)
Reductant in a Modified PUREX-based Process
NH 0.7
0.6
0.5
Dist.
Fig. 5 Hydroxyethylhydrazine (HEH) 0.4
0.3
Cesium and strontium account for most of the decay heat 0.2
generated in used nuclear fuel during the first few 100 0.1
years out-of reactor and their extractions were 0
investigated with two solvent extraction technologies. 0 1 2 3 4
6
implemented to new actinide reductants to be used in
4 advanced recycling technologies. Presence of nitrous acid
and its interaction with new actinide reductants should be
2
explored. Furthermore, reactions by-products due to
0 hydrolysis or radiolysis reaction should be determined to
0 1 2 3 4 5 6 avoid any impediment of a process. Finally, studies of
Extraction number stability of any hydroxylamine derivatives in concentrated
nitric acid should be explored to understand if any
Fig. 6. Sr ( ) and Cs ( ) distributions versus autocatalytic reaction may occur.
extraction with FPEX using neat raffinate simulant and
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