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INL/CON-12-28006

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Overview of Reductants
Utilized in Nuclear Fuel
Reprocessing/Recycling

Global 2013

Patricia Paviet-Hartmann
Catherine Riddle
Keri Campbell
Edward Mausolf

October 2013

This is a preprint of a paper intended for publication in a journal or


proceedings. Since changes may be made before publication, this
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OVERVIEW OF REDUCTANTS UTILIZED IN NUCLEAR FUEL REPROCESSING/RECYCLING

Patricia Paviet-Hartmann1, Catherine Riddle2, Keri Campbell3, Edward Mausolf4


1
Idaho National Laboratory, 995 University Blvd, Idaho Falls, ID 83402, patricia.paviet-hartmann@inl.gov
2
Idaho National Laboratory, Material and Fuel Complex, Idaho Falls, ID 83415-6150, catherine.riddle@inl.gov
3
University of Nevada Las Vegas, 4505 S. Maryland Pkwy, Las Vegas, NV 89144, campb262@unlv.nevada.edu
4
Pacific Northwest National Laboratory, 902 Batelle Blvd, Richland, WA 99352, edward.mausolf@pnnl.gov

Most of the aqueous processes developed, or under powder was not stable in the experiments we ran in our
consideration worldwide for the recycling of used nuclear laboratory. In addition, AHA and FHA also decompose
fuel (UNF) utilize the oxido-reduction properties of to hydroxylamine which may undergo an autocatalytic
actinides to separate them from other radionuclides. reaction. Other reductants are available and could be
Generally, after acid dissolution of the UNF, (essentially extremely useful for actinides separation. The review
in nitric acid solution), actinides are separated from the presents the current plutonium reductants used in used
raffinate by liquid-liquid extraction using specific nuclear fuel reprocessing and will introduce innovative
solvents, associated along the process, with a particular and novel reductants that could become reducers for
reductant that will allow the separation to occur. For future research on UNF separation.
example, the industrial PUREX process utilizes
I. INTRODUCTION
hydroxylamine as a plutonium reductant. Hydroxylamine
has numerous advantages: not only does it have the
The wealth of chemistry in the first half of the
proper attributes to reduce Pu(IV) to Pu(III), but it is also actinide series especially from thorium to americium is
a non-metallic chemical that is readily decomposed to essentially due to the multiplicity of their oxidation states
innocuous products by heating. However, it has been as depicted in Fig. 1. The multiple oxidation states are
observed that the presence of high nitric acid guaranteed by a close proximity of the energy levels of
concentrations or impurities (such as metal ions) in the 7s, 6d and 5f electrons. The most stable oxidation
hydroxylamine solutions increase the likelihood of the state increases systematically from tetravalent thorium, to
initiation of an autocatalytic reaction. Recently there has pentavalent protactinium to hexavalent uranium.
been some interest in the application of simple Afterwards, the oxidation state decreases systematically
hydrophilic hydroxamic ligands such as acetohydroxamic to the pentavalent neptunium, tetravalent plutonium and
acid (AHA) for the stripping of tetravalent actinides in the trivalent americium.
UREX process flowsheet. This approach is based on the
Actinides 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103

high coordinating ability of hydroxamic acids with Ac


Oxidation State
Th Pa U Np Pu Am Cm Bk Cf Es Fm
1?
Md No Lr

tetravalent actinides (Np and Pu) compared with 2* 2? 2* 2* 2 2


3 3* 3* 3 3 3 3 3 3 3 3 3 3 3 3
hexavalent uranium. Thus, the use of AHA offers a route 4 4 4 4 4 4 4 4 4 4?

for controlling neptunium and plutonium in the UREX 5 5


6
5
6
5
6
5
6
5?
6?
5?

process by complexant based stripping of Np(IV) and 7 7 7?

Pu(IV) from the TBP solvent phase, while U(VI) ions are most stable
8?

not affected by AHA and remain solvated in the TBP unstable but exists under some conditions
claimed but not substantiated
phase. In the European GANEX process, AHA is also
used to form hydrophilic complexes with actinides and Fig. 1 Survey of actinide oxidation states, adapted from
strip them from the organic phase into nitric acid. (Ref. 1)
However, AHA does not decompose completely when
treated with nitric acid and hampers nitric acid recycling. Even though if the most stable oxidation state of the
In lieu of using AHA in the UREX + process, heavier actinides with the exception of Nobelium is +3,
formohydroxamic acid (FHA), although not commercially recent studies at the Dirac-Hartree-Fock level2 suggest
available, hold promises as a replacement for AHA. FHA that high oxidation state of higher actinides should exist
undergoes hydrolysis to formic acid which is volatile, thus although these findings have not been substantiated by
allowing the recycling of nitric acid. Unfortunately, FHA experimental results. The variety of the oxidation states
of lighter actinides coupled with hydrolytic behavior of to be stored, 3) accelerated the stainless steel process
the ions makes their chemical behavior among the most equipment corrosion, 4) enhanced the complexity of the
complex and interesting one. These oxido-reduction development of waste-forms for immobilizing these
properties are widely exploited and used in reprocessing effluents because the large amount of sulfate in the waste
and recycling flowsheets of the used nuclear fuel (UNF). can cause problems in the formulation of glass waste-
Over the years a number of plutonium reductants have forms.10,11
been proposed. The most widely used reductant to
partition plutonium from uranium in the Purex process II.B. Ferrous Nitrate as Pu(IV) Reductant
was ferrous sulfamate, other alternates were proposed
such as hydrazine-stabilized ferrous nitrate or uranous Alternative reductants were considered: ferrous
nitrate, platinum catalized hydrogen, and hydrazine, nitrate, stabilized by hydrazine or uranous nitrate also
hydroxylamine salts. 3 This paper will highlight some of stabilized by hydrazine. Mixture of ferrous nitrate and
the current reductants used in the industry and potential hydrazine (0.03M Fe(NO3)2 – 0.075M N2H4) were tested
new ones that could be employed in new and innovative in the late 60s at the Hanford plant. 7 Even though ferrous
UNF recycling technologies. nitrate added iron to the waste, it avoided the issue caused
by the presence of sulfate ions. On the other hand, using
II. REDUCTANTS USED IN THE PUREX PROCESS ferrous sulfamate did not require the use of a stabilizer
such as hydrazine because sulfamate served this purpose.
II.A. Ferrous Sulfamate as Pu(IV) Reductant Using ferrous nitrate required the use of an auxiliary
reductant such as hydrazine. The principal function of the
holding reductant hydrazine was to serve to supplement
Though several solvent extraction methods were
the sulfamate ions as a scavenger for nitrous acid. In the
actively studied in the 50s and 60s, such as the bismuth
PUREX process, nitric acid is the aqueous medium where
phosphate process or the REDOX or BUTEX processes4,
all the reprocessing operations are taking place. It is
the PUREX process forged ahead and has been the most
known that nitric acid is easily reduced to nitrous acid
employed of all large scale radiochemical separation
according to the following reaction (Eq .1):
techniques; it currently dominates the nuclear
reprocessing industry. The PUREX process utilizes 30%
HNO3 + 2H+ + 2e- o HNO2+H2O (1)
tri-n-butyl-phosphate (TBP) diluted in a paraffinic
hydrocarbon diluent such as kerosene, dodecane or
In the PUREX process, the oxidizing property of nitric
hydrogenated polypropylene tetramer (HPT), to
acid, and the formation of nitrous acid are not favorable to
decontaminate, separate and purify uranium and
maintain plutonium as a trivalent species. Sufficient
plutonium from dissolved UNF. TBP has the advantages
amount of hydrazine is added to the system to ensure the
of being more stable, less flammable and results in better
stability of Pu(III) with the destruction of nitrous acid
separation than hexone, as an example, used in the
according to Eq. (2). Despite the fact that hydrazine is
REDOX process.4,5 The separation is accomplished with
particularly advantageous since the reaction products, N2,
excellent separation factors because of the strong
N2O, and H2O, do not contribute to the volume of stored
extractability of hexavalent uranium and tetravalent
wastes11, the interaction of hydrazine and nitrous acid can
plutonium by TBP and the relative inextractability of
initiate, in a TBP-nitric acid system, and under specific
trivalent actinides such as americium and curium, fission
operating conditions, the formation of hydrazoic acid
products and trivalent plutonium nitrate. During key
(HN3) which is a hazardous and potentially explosive
steps, the PUREX process relies on the remarkably
compound (Eq. 2) (Ref. 12). Further oxidation leads to
different electrochemistry of U, Pu, and Np, which allows
the formation of nitrous oxide and nitrogen gases as
exploitation of chemical complexing agents that bind to
depicted in Eq. (3).
actinides only when they are in particular electrochemical
states. 6
N2H5+ + 2HNO2 o HN3 + 2H2O + H+ (2)
In the US, one of the first chemical to be used as a
plutonium reductant for the partitioning of plutonium and Followed by:
uranium in Purex solvent extraction systems was ferrous
sulfamate (Fe(SO3NH2)2) which was effective because HNO2 + HN3 o N2 + N2O + H2O (3)
Fe(II) rapidly reduced Pu(IV) to Pu(III) and because the
sulfamate ion stabilized Pu(III). 7 Unfortunately, several Hydrazoic acid is an unstable compound: the pure
disadvantages8,9 appeared with its use and the generation chemical form can explode when heated or shocked. Its
of sulfates by the sulfamate which 1) contributed to relatively low boiling point (T = 35.7°C under
plutonium losses (via aqueous plutonium sulfate atmospheric pressure) makes it volatile at room
complexes), 2) increased the volume of radioactive wastes temperature, which has considerable impact on safety.
Scientists at the Savannah River Site investigated the this observation and Barney’s investigations13,14, routine
hazards of hydrazoic acid in connection with the use of use of hydroxylamine nitrate-hydrazine in the second
hydrazine as a holding reductant and uranous nitrate as uranium cycle during uranium-plutonium processing was
the partitioning reagent. 8 In their study, they showed that recommended. In addition, this change reduced the
hydrazoic acid never reached the critical explosive process additions of both iron and sulfate by about 30
concentration (4.7 M in aqueous solution) in their process percent.
since dilute solutions (< 0.2 M) of hydrazine were used. 8
By analogy, there was no hazard associated with the use TABLE I. Comparison of Mixtures of Reductants for the
of ferrous nitrate - hydrazine solutions since the Conversion of Hydrazine to Hydrazoic Acid
maximum hydrazine concentration was 0.2 M. However, Mixture of HN3 production Reference
the extraction of hydrazoic acid into the organic phase Reductants
may result in the formation of sodium azide in the U(IV) - Hydrazine 60% of N2H4 Ref. 7
alkaline solvent wash solutions which use sodium converted to HN3
bicarbonate to recycle TBP. Thus, it was recommended to Ferrous Sulfamate 25% of N2H4 Ref. 12
destroy hydrazoic acid by treatment with sodium nitrite - Hydrazine converted to HN3
before being discharged into waste tanks. 8 Hydroxylamine - 5% of N2H4 Ref. 7
Hydrazine converted to NH3
II.C. Uranous Nitrate as Pu(IV) Reductant
Hydrazine is also used in conjunction with hydroxylamine
Uranous nitrate was proposed as an alternative nitrate to impede hydroxylamine oxidation by nitrous
reductant and had the advantage of adding no extraneous acid, always present in nitric acid media, which increases
ions to the system but was more difficult to apply than the hydroxylamine nitrate availability for the plutonium
ferrous nitrate. 11 Uranium nitrate can act as an effective reduction. Both hydrazine and hydroxylamine nitrate
reducing agent only if it is stabilized by a chemical, such interact with HNO2 but the hydrazine oxidation is much
as hydrazine, which as mentioned previously, will rapidly faster. On the other hand, the use of HAN in conjunction
and completely destroy the nitrous acid. In acidic with nitric acid introduces the possibility of an
solutions U(IV) is a strong enough reducing agent to autocatalytic reaction resulting in an over-pressurization
reduce Pu(IV) to Pu(III) (Eq. 4), and the reaction is very of the system or explosion in a reprocessing facility as
rapid.11 pointed out in Barney’s report. 15 The main function of
hydroxylamine nitrate is to reduce plutonium from the
U4+ + 2Pu4+ + 2H2O o UO22+ _+ 2Pu3+ + 2H+ (4) tetravalent state to the trivalent state and thus separate the
plutonium from the uranium, which is retained in the
hexavalent oxidation state and hence in the organic phase.
Furthermore uranous nitrate is being successfully used at
The reduction reaction by hydroxylamine nitrate is the
the Rokkasho Mura reprocessing plant in Japan to
result of two irreversible reactions (Eqs. 5 and 6):
separate uranium from plutonium. One of the advantage
of U(IV) is that it introduces no non-volatile or corrosive
constituents as compared with ferrous sulfamate or 2 NH 3OH   4 Pu 4  o 4 Pu 3  N 2O  H 2O  6 H  (5)
ferrous nitrate.
2 NH 3OH   2 Pu 4  o 2 Pu 3  N 2  2 H 2O  4 H  (6)
II.D. Hydroxylamine Nitrate as Pu(IV) Reductant
Reaction (6) occurs predominantly in presence of an
excess of hydroxylamine nitrate, while reaction (5)
The use of hydroxylamine nitrate-hydrazine mixture dominate for an excess of plutonium. 16 Eq. (7) is used to
as reductants to obtain plutonium and neptunium calculate the reduction rate of Pu(IV) by hydroxylamine
decontamination in the second uranium cycle of a nitrate.
PUREX-based process was successfully demonstrated
by Walser7 in 1970. Walser showed that in contrast to the w[ Pu( IV )] [ NH 3OH  ] 2 [ Pu( IV )] 2
 k Barney
test of hydrazine stabilized U(IV) where about sixty wt  4 
[ H ] ( K d  [ NO 3 ]) [ Pu( III )] 2
2
(7)
percent of the added hydrazine was converted to
hydrazoic acid, only about five percent of the hydrazine
where: k Barney k 4 K12 K h2 K d2 K a2 is the rate constant as
was converted to hydrazoic acid in this particular test
(TABLE I). Moreover, hydroxylamine nitrate (HAN) has established by Barney.14
a number of advantages since it is nonmetallic, readily
decomposed to innocuous products by heating. Following
Fig. 2 shows that under the following experimental are pursued worldwide. They may improve the
conditions e.g. T=50°C and 0.1M<[HNO3]<0.05M, performance of the industrial PUREX process towards
Pu(IV) reduction by HAN is a very fast reaction. 16 different operations such as de-extraction of plutonium
and reduction of the amount of hydrazine which will limit
the formation of hydrazoic acid (Eq. 2).
0.20
III.A. Hydroxylamine Derivatives as Pu(IV)
Reductant in a Modified PUREX-based Process

0.15 Choosing a molecule that could possibly replace


hydrazine in a PUREX based process should answer to
the two following criteria 1) be soluble in a 30% TBP-
[Pu(IV)], M

alkane mixture and 2) be reactive towards nitrous acid.


0.10 These two criteria would improve the stability of trivalent
plutonium and will impede its reoxidation. In addition,
the absence of salts in the reaction products to keep the
management of nuclear waste as simple as possible has to
0.05
be considered. The oxido-reduction properties of the anti-
nitrous candidate have to be compatible with the
oxidation states of the cations present in the reprocessed
effluents; for example, the candidate can reduce
0.00
0 100 200 300 400 500 plutonium to its trivalent state but needs to stay very
selective towards plutonium and should not reduce
Time, s
hexavalent uranium to a lower oxidation state. Another
Fig. 2. Plutonium (IV) reduction by HAN, [HNO3] = important fact to consider is the formation of degradation
0.1N, T = 50°C, [NH3OH] = 0.55M by-products due to hydrolysis or radiolysis; they should
not interfere with any process operations. Five
Hydroxylamine nitrate was incorporated into many compounds were studied by Delafosse17 and are displayed
nuclear fuel reprocessing plants in the early 70’s replacing in Table II.
the ferrous sulfamate and hydroxylamine sulfate for
plutonium reduction because it possessed the proper TABLE II. Hydroxylamine Derivatives to Replace
Pu(IV) to Pu(III) reduction attributes and the gaseous Hydrazine in a PUREX-based Process
reaction products: N2, N2O and water contributed to the Name Abbreviation Formulae
N,N-dyethylhydroxylamine DEHAN (C2H5)2N-OH
minimization of the volume of solid wastes produced.
N-methylhydroxylamine MHAN CH3NH-OH
The French PUREX process at La Hague site uses safely
N,N-dimethylhydroxylamine DMHAN (CH 3)2N-OH
a mixture of hydroxylamine nitrate and nitric acid for the
N-isopropylhydroxylamine iPrHAN (CH ) CHNH-OH
reductive stripping phase of plutonium. The British used 3 2

N-tertiobutylhydroxylamine tBHAN (CH3)3CHNH-OH


hydroxylamine nitrate in the THORP plant facility for
N-cyclohexylhydroxylamine CHHAN (C6H11)CHN-OH
over 2 years. 15

In 0.1M nitric acid, N,N-dimethylhydroxylamine


III. NEW REDUCTANTS FOR THE (DMHAN) showed the most rapid kinetics for nitrous
DEVELOPMENT OF INNOVATIVE SEPARATION acid destruction with a first-order rate law and an
PROCESSES evaluation of 1 to 2 molecules of nitrous acid destroyed
by DMHAN molecule.17 In China, DMHAN and mono-
As previously stated the interaction of hydrazine and methylhydrazine (MMH) have been applied in a uranium-
nitrous acid can initiate, under specific operating plutonium separation cycle and plutonium concentration
conditions, the formation of hydrazoic acid HN3, which cycle.18 These two compounds have been used as
can be extracted by TBP and is potentially explosive in plutonium stripping reductants with these two following
case of accumulation in liquid or vapor phase. In addition, advantages: high efficiency, with a rapid reduction of
hydrazine which serves as a scavenger for nitrous acid plutonium, and no production of hydrazoic acid was
poses other issues. It is a corrosive and irritating observed. These are salt free reductants and respond to the
compound and extremely toxic for the nervous system, CHON concept (completely incinerable and no
the respiratory system, liver and kidneys. 17 New production of radioactive solid waste by combustion). The
candidates to replace hydrazine or hydroxylamine nitrate separation factor of U/Pu was calculated to be > 2.104 and
Pu/U > 6.104. The absence of hydrazoic acid production
in Hu and Gaoliang ’s investigation18 presents a real in nitric acid (<3 M) hydroxamic acids hydrolyse to give
advantage thus eliminating the potential risk of explosion hydroxylamine and the parent carboxylic acid. As seen
from hydrazine. previously, it would be worth looking at new Pu
reductants that would not decompose to hydroxylamine
III.B. Hydroxamic Ligands in UREX, GANEX or since hydroxylamine could undergo an autocatalytic
Advanced PUREX based processes reaction with nitric acid present that may produce
unacceptable temperature and pressure changes to the
Recently there has been some interest in the system and consequently either result in over-
application of simple hydrophilic hydroxamic ligands of pressurization and/or explosions within a
general formula R-CONHOH such as acetohydroxamic recycling/reprocessing facility15. Besides, AHA when
acid ((R=CH3)) or formohydroxamic acid (R=H) which treated with nitric acid leads to the formation of liquid
have chelating and redox properties that could be used for acetic acid which will hamper nitric acid recycling.
the stripping of tetravalent actinides in either advanced Finally, we performed investigations on technetium
PUREX process, UREX process or the European GANEX complexation with FHA and observed the pressurization
process flowsheet19, 20. The GANEX process (Grouped of FHA container (20 grams of FHA) which resulted in a
ActiNide Extraction) aims at the recovery of all broken cap (Fig.4)
transuranium elements from the UNF dissolution
solution.20 It consists of two steps: selective extraction of
uranium, and then partitioning of actinides, americium,
curium, and neptunium, plutonium from fission products
and lanthanides (Fig. 3) (Ref. 20).

Fig. 4: Pressurization of FHA container. A: Acid residue


was observed on the inside door of the cabinet. B:
Pressurization of FHA container resulted in a broken cap.
Fig. 3. GANEX flowsheet trial22 C: The secondary containment lid was found two shelved
down
Using AHA in the GANEX process is based on its
high coordinating ability as O,O donor ligands with III.C. Hydroxyethylenehydrazine (HEH) as a
“hard” metals such as tetravalent actinides, Np 4+ and Pu promising reluctant in advanced recycling
4+
(Ref. 21). technologies
Furthermore these hydrophilic ligands are not extracted
into TBP to any appreciable degree which offers a route Hydroxyethylhydrazine, HOC2H4N2H3, is a promising
for controlling neptunium and plutonium in a UREX- or non-salt-forming reductant of Np and Pu ions. This
advanced PUREX- based process by complexant based hydrazine derivative, shown in Fig. 5, is currently being
stripping of Np(IV) and Pu(IV) from TBP solvent phase. evaluated as an alternative to AHA for advanced
These salt free ligands forms strong complexes with processes for the extraction of cesium and strontium.
Pu(IV) and Np(IV), soluble in aqueous phase even in the Besides reductant properties of compound such as
presence of high concentrations of U(VI)23 and back hydroxylamine nitrate, hydrazine or HEH, it is crucial to
extracts these species into diluted nitric acid. It is investigate their behavior when mixed with new solvents
important to note that the extractability of hydroxamic used for advanced separation technologies
ligands does however increase in TBP as the carbon chain
length is increased21. Since hydroxamic acids are
composed of only C, H, N and O atoms they can be
decomposed to gases so that their incorporation in to
industrial processes will not lead to increases in waste
volumes 21. However, despites these excellent properties,
H2N OH 0.8

NH 0.7

0.6

0.5

Dist.
Fig. 5 Hydroxyethylhydrazine (HEH) 0.4

0.3

Cesium and strontium account for most of the decay heat 0.2

generated in used nuclear fuel during the first few 100 0.1
years out-of reactor and their extractions were 0
investigated with two solvent extraction technologies. 0 1 2 3 4

The chlorinated cobalt dicarbollide/polyethylene glycol Strip number

(CCD/PEG) process uses a solvent consisting of


chlorinated cobalt dicarbollide for the extraction of Fig. 7. Sr ( ) and Cs ( ) stripping distribution ratios
cesium and polyethylene glycol for the synergistic versus strip number for solvent that has been loaded
extraction of strontium in a phenyltrifluoromethyl sulfone using neat raffinate simulant. Sr ( ) and Cs ( ) striping
diluent24. The Fission Product Extraction (FPEX) process
distributions for solvent that has been loaded with
is based on two highly-specific extractants: 4,4’,(5’))-Di-
simulant containing HEH.
(t-butyldicyclo-hexano)-18-crown-6 (DtBuCH18C6) for
the extraction of Sr and Calix[4]arene-bis-(tert-
octylbenzo-crown-6) (BOBCalixC6) for the extraction of As seen in Figs 6 and 7, the presence of HEH in the
Cs25. Laboratory test results of the FPEX process, using stimulant does not interfere with advanced processes
simulated feed solution spiked with radiotracers, indicated such as FPEX or CCD/PEG.
good Cs and Sr extraction and stripping performance24.
HEH was used as Pu reductant in a Purex based process IV. CONCLUSIONS
and the PUREX raffinate containing HEH was contacted
with either FPEX or CCD PEG organic solutions. The Hydroxylamine nitrate or uranous nitrate mixed with
results of the flowsheet test for Sr and Cs extraction hydrazine are both used in the industrial Purex process at
la Hague site in France, or Rokkhasho Mura site in Japan.
(Fig. 6) show the margin between forward distributions
Both plutonium stripping reductants have shown
for the simulant containing HEH and neat simulant
advantages such as high efficiency, and a rapid reduction
were less than the detector error. The results for Sr and of tetravalent plutonium but possess disadvantages linked
Cs stripping behavior (Fig. 7) also show no difference to either hydroxylamine nitrate with a possible
in distributions. autocatalytic reaction or the formation of hydrazoic acid
from the interaction of hydrazine with nitrous acid, which
12 could lead to a potential risk of explosion. When looking
10
at future recycling technologies using hydroxamic
ligands, neither AHA nor FHA seem promising because
8 they hydrolyse to give hydroxylamine and the parent
carboxylic acid. Complementary studies should be
D is t.

6
implemented to new actinide reductants to be used in
4 advanced recycling technologies. Presence of nitrous acid
and its interaction with new actinide reductants should be
2
explored. Furthermore, reactions by-products due to
0 hydrolysis or radiolysis reaction should be determined to
0 1 2 3 4 5 6 avoid any impediment of a process. Finally, studies of
Extraction number stability of any hydroxylamine derivatives in concentrated
nitric acid should be explored to understand if any
Fig. 6. Sr ( ) and Cs ( ) distributions versus autocatalytic reaction may occur.
extraction with FPEX using neat raffinate simulant and
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