Fireproofing Ms PDF

PLANT LOCATION CUSTOMER UNIT UNIT
JAZAN – SAUDI ARABIA SAUDI ARAMCO A07 A07
DOC NO. A07-ZA-E-7007323_BAA
PROJECT / UNIT NSH DOC NO. A07-NSH-MS-CVL-0039

JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
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SUBCONTRACTOR SUBCONTRACTOR CONTRACT NO. SUBCONTRACTOR PROJECT NO

NSH CORP. 975964 240832
CONTENTS
1. PURPOSE
2. SCOPE OF WORK
3. REFERENCE
4. MATERIALS
5. MANPOWER
6. TOOLS AND EQUIPMENT
7. DELIVERY OF MATERIAL
8. WORK PROCEDURES
9. QUALITY CONTROL
10. REPAIR PROCEDURES
11. INSPECTION / TEST RECORD
12. SAFETY
13. ATTACHMENTS

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1. PURPOSE
This Method Statement shall provide Ms. ZAMIL PASSIVE FIRE PROTECTION
SERVICES of minimum guidelines to carry out fireproofing of steel structures and
equipment’s inside hydrocarbon area for Jazan Integrated Gasification Combine
Cycle Project (JIGCC) – SULFUR RECOVERY UNIT (SRU) - EPC Package 2,
Jazan Economic City Kingdom of Saudi Arabia.
2. SCOPE OF WORK
2.1 This Method Statement covers the surface preparation and fireproofing
application on Steel Structures and Equipment’s as per compliance with
Saudi Aramco Construction Safety Manuals (CSM), Saudi Aramco Materials
System Specification (SAMSS), Saudi Aramco Engineering Standards
(SAES), Saudi Aramco Engineering Procedures (SAEP), Saudi Aramco
Typical Inspection Plan (SATIP), Saudi Aramco Inspection Checklist (SAIC),
Project Approved Issued for Construction Drawings (IFC) and the documents
listed below.
2.2 Fire Proofing of Equipment Skirts (both external and internal) support legs,
saddles and steel structural members for Pipe rack columns, beams, bracings,
pipe supports, etc., which are located in fire prone zones and highlighted in
the equipment and structural drawings.
3. REFERENCE
The selection of project standard and specification covered by this method
statement shall comply with the latest edition of the reference listed below:
3.1 SAUDI ARAMCO REFERENCES
3.1.1 SAES-B-006 Fire Proofing for Plants


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3.1.2 SAES-H-101 Approved Protective Coating System
3.1.3 SAES-Q-001 Criteria for Design and Construction of

Concrete Structures
3.1.4 09-SAMSS-097 Ready-Mixed Portland Cement Concrete
3.1.5 AC-036915 Basic Criteria, Industrial Insulation
3.1.6 AD-036711 Concrete Fireproofing for Structural

Members
3.1.7 A07-ZA-E-7085000_BGG Project Safety Plan
3.2 INDUSTRY CODES AND STANDARDS
3.2.1 API PUBL 2218 Fireproofing Practices in Petroleum and

Petrochemical Processing Plants
3.2.2 UL 1709 Rapid Rise Fire Test of Performance

Material for Structural Steel
3.3 SAIPEM STANDARDS
3.3.1 A00-ZA-E-0085135 Fireproofing General Criteria
3.4 DRAWINGS IFC
3.4.1 Standard Proprietary Fireproofing Standard Drawings
3.4.1.1 A00-Q-VA-364287_001 to 004
3.5 MANUFACTURER’S DATA SHEET


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4. MATERIALS:
Shall be used approved materials:
4.1 ISOLATEK TYPE M II / or AVIKOTE 800

4.2 MASTERCAST 141
4.3 FIREBOND
4.4 Galvanized Welded Wire mesh:
4.4.1 FOR STRUCTURAL MEMBER
4.4.1.1 100mm x 100mm x 10 GA. (SAMS # 12-743-625)
4.4.1.2 50mm x 50mm x 14 GA. (SAMS # 12-743-620)
4.4.2 FOR EQUIPMENT SUPPORT
4.4.2.1 50mm x 50mm x 14 GA (SAMSS # 12-743-620)
4.5 HILTI Pins
4.6 MASTER SEAL NP 472 Sealant
4.7 SIGMACOVER 410
5. MANPOWER:
5.1 Construction Manager shall be responsible for the supervision and
implementation of this Method Statement. Manpower under him will consist
but not limited to the following:
5.1.1 Supervisor (from Ms. ZAMIL staff and operatives)
5.1.2 Mason
5.1.3 Sprayer
5.1.4 Welded Wire Mesh Installer
5.1.5 Helpers

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5.1.6 QA/QC personnel from S/C (NSH)
5.1.7 Safety Officer
6. TOOLS & EQUIPMENT:

6.1 Tools and equipment shall be made available to support continuous work.
Defective tools shall not be use and remove from project site to prevent from
inadvertent use. Tools and equipment shall include but not limited to as
follows:
6.1.1 Diesel SP11 machine or a S5 Electric machine – Fireproofing Machine
6.1.2 Masonry Hand tools
6.1.3 Plastic Water Drum
6.1.4 HILTI tools DX 460 F8 and accessories
6.1.5 Spray Gun
6.1.6 Air Hoses
6.1.7 Spray Paint Machine (Mark V) – for Top Coat
7. DELIVERY OF MATERIALS:
7.1 Delivery of approved materials to designated staging areas. Materials are to
be in unopened packages identifiable as to manufacturer and brand.
Materials shall be store off the ground, under covered and away from
sweating wall or damp surfaces. Storage temperatures are not critical as long
as dry conditions are maintained.

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8. WORK PROCEDURES
8.1 COMMENCEMENT OF FIREPROOFING WORKS:
8.1.1 Completed safe scaffolding platform shall be provided by S/C (NSH) for all
areas of fireproofing. Erection of commonly used scaffold shall be duly
responsibility of NSH scaffold division unless the scaffold is above 12.2m high
or special scaffold.
8.1.2 Fireproofing works shall be started after completion of all previous activities
on the Equipment and Structural members such as:
8.1.3 Welding of supports for piping, electrical and instrumentation cable trays,
lightings, etc.
8.1.4 Completion of grouting works for Equipment, Structural members and Pipe
supports.
8.1.5 Touch-up painting works.
8.1.6 Work Release from Civil, Mechanical, Electrical and Instrumentation

disciplines.
8.1.7 Before commencing fireproofing works, the areas to be fireproofed are to be

covered with green net or similar items to protect the adjacent non-fireproofed
members from fireproofing spillage. In-case of any over spray, the same to be
cleaned immediately after the fire proofing spray.
8.2 SURFACE PREPARATION:
8.2.1 Check condition of the surfaces prior to application of fireproofing materials.

Make surfaces free of oil, loose mill scale, grease and dirt such as rock, mud
or other foreign substances that might lose proper adhesion to the surface as
per Project Specification.
8.2.2 Primed Steel Structures surface shall be fully cured as per paint
manufacturer’s recommendations. Compatibility between the primer and

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fireproofing materials should be established prior to application of

MASTERCAST 141 bonding agent.
8.2.3 All openings between fireproofing and substrate shall be fully sealed using
Master seal NP 470.
8.2.4 The surface preparation and coating requirements shall be specified on the
applicable construction drawing and shall comply with SADS drawings AD-
036711, AC-036404 & AC-036915.
8.2.5 Steel surfaces that are to be insulated, fireproofed with cementitious materials
or covered with intumescent or other proprietary fireproofing such as
lightweight concrete shall be coated in accordance with APCS-1B of SAES-H-
101.
8.3 KEY COAT SPLATTER STRUCTURES:
8.3.1 Mix 1 bag ISOLATEX TYPE MII with 9 liters MASTERCAST 141 and mix for 3
minutes.
8.3.2 Apply by brush as splatter coat with 1mm to 6mm blobs covering
approximately 30% to 50% of the surface area – leave to cure for 6 hours.
8.3.3 Do not thin the product – stir thoroughly using with a mechanical whisk mixer.
8.4 HILTI CLIP INSTALLATION:
8.4.1 There are no surface preparation requirements prior to HILTI Clip / Pins
installation as this is no welding.
8.4.2 Load the cartridge in HILTI TOOL DX 460 F8. Install the HILTI CLIP X-CC
U16 P8 at the tip of the tool.
8.4.3 HILTI CLIPS to be installed on Steel Structure surface as per

recommendation by manufacturer or at least 400mm c/c spacing.

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8.4.4 Position the nail at the tip of the clip on the location desired to install and
compress and then pull the trigger to complete the fastening.
8.5 WIRE MESH INSTALLATION:
8.5.1 Galvanized Wire Mesh size 25mm x 25mm x 1.4mm shall be used for Steel
Structure and sized 50mm x 50mm x 2.0mm for Equipment’s Vessel Skirts as
per Manufacturer recommendation.
8.5.2 Install the Wire Mesh around the surface and tie it using galvanized tie wire
18/20 GA.
8.5.3 Installation of Wire Mesh for Steel Structure must be following the profile of
the steel surface.
8.5.4 Wire Mesh must be pulled away from the steel surface to ensure its proper
position as per Standard Drawing for Fireproofing A00-Q-VA-364287-
001_00AF2.
8.5.5 Wire Mesh shall be secured to the steel profiles using HILTI PINS. Number of
pins and spacing shall be as per Fireproofing Materials Manufacturer
recommendation. Wire Mesh shall be overlapped at least 25mm unless
otherwise indicated by the Fireproofing Materials Manufacturer.
8.5.6 20mm diameter x 125mm spacer (and connectors) tack welded at 600mm
spaced c/c (SAMSS 12-720-570) shall be provided. The bolts for support of
shell-and-tube heat exchanger and the area within 30mm of the bolts shall not
be fireproofed.
8.5.7 Horizontal cross member shall be fireproofed for their full length when one or
more of the attached vertical columns are fireproofed up to or beyond the
point of support of the horizontal member.
8.6 MIXING ISOLATEK TYPE MII
8.6.1 The product ISOLATEK TYPE MII cementitious materials is a factory

controlled premixes which only require addition of clean potable water on site

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to produce a mix of suitable consistency. ISOLATEK TYPE MII requires 15 to

19 liters of clean potable water per 22.6 kg bag.
8.6.2 The mixing will be carried out in the mixing drum of either the SP11 or S5
machine. Prior to mixing, make sure that the mixer is inspected and clean
8.6.3 Pour between 15 to 19 liters of clean potable water into mixing drum per bag
of ISOLATEK TYPE MII and mix for three (3) minutes. Once completed, then
the materials can be discharged into lower drum for dispatch to the work.
8.6.4 QA/QC density checks once the ISOLATEK TYPE MII has been mixed fill a
slump tube with materials and weigh. The target density should be in between
690 to 775 kg/cu.m and the slump should be between 40 to 55mm.
8.6.5 Application shall be made in strict compliance in accordance with the

approved method and manufacturer’s guidelines regarding ambient
temperature, storage temperature, materials, proportioning and mixing.
Fireproofing shall be performed only by personnel trained and certified by
material manufacturer ISOLATEK TYPE MII.
8.7 APPLICATION / SPRAYING ISOLATEK TYPE MII
8.7.1 All worker involved in this activity should have the appropriate training
certified from the Manufacturer of ISOLATEK TYPE MII.
8.7.2 A metal rotor/flexible stator pump type machine (SP11 /or S5) shall be used
with a spray head sized of 12mm. The gun shall have a movable air stem
perfectly centered in the gun head. The correct combination of air stem
position and air pressure are used to give the material a flow pattern for
accurate placement.
8.7.3 SP 11 LMR is set into specific pressure maximum of 25 pcf.
8.7.4 The materials shall be put into the pump through a hose to the gun head for
application to the substrate. Thickness may be built-up in a series of passes.

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8.7.5 ISOLATEK TYPE MII has been designed so that it pumps easily as a fluid
materials but which stiffens and becomes cohesive once it is placed on the
desired surface. This enables the specified thickness to be built-up in a series
of passes.
8.7.6 Spray to approximately 13 to 17mm and leave to stiffen (can be overnight) the
final coat may then applied up to 33mm.
8.7.7 Fireproofing thickness shall be done as per project requirement.
8.7.8 Subsequent coats if required shall be applied within 48 hours of initial set of
preceding coat.
8.7.9 Fireproofing thickness may be conveniently checked by the use of a needle

penetration gauge with ruled indicator.
8.7.10 On achieving the required thickness for two (2) hours fire rating as per UL
1709 the surface shall be evened out finish using conventional masonry tools.
8.7.11 Ensure that the ISOLATEK TYPE MII is not overworked and that the surface
receives a rough texture finish. Do not over trowel the material as this may
cause plastic cracking on the surface which may be detrimental to the
products fire performance.
8.7.12 All external angles are to be bull nosed or chamfer as per Saipem standard
IFC drawing and AD-036711.
8.7.13 Once the ISOLATEK TYPE MII has hardened where terminations and
protrusions occur a 10mm “U” shape groove requires cutting.
8.8 CURING
8.8.1 Ensure that the ISOLATEK TYPE MII is properly cured using spray water
twice a day (morning and afternoon) for at least 4 days.

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8.8.2 Concrete fireproofing shall be continuously water cured by means of covering

with wet hessian burlap and 150 micron plasticized sheet vapor barrier as per
compliance with SEC. 10.1 & 10.4 of SAES-Q-001.
8.8.3 Curing for proprietary fireproofing (such as lightweight concrete) shall be

made in strict compliance in accordance with the manufacturer’s approved
procedures as per SEC.8.2.3 of SAES-B-006.
8.9 WEATHER SEALANT
8.9.1 Once the ISOLATEK TYPE MII has dried and cured sufficiently, then the
sealant system can be applied to all termination and protrusions.
8.9.2 MasterSeal NP 472 Sealant (MOMENTIVE performance materials) to be

applied where the fireproofing ends to avoid the penetration of water.
8.10 TOP COAT SIGMACOVER 410
8.10.1 Fireproofing TOP COAT and Finishing shall be in accordance with SAES-B-
006 SECTION 8.5.
8.10.2 Apply 2 coats from TOP COAT SIGMACOVER 410 (75 micron 1st coat and
125 micron final coat).
8.10.3 Top coat shall be applied by spray if required by SAIPEM/SAUDI ARAMCO.
9. QUALITY CONTROL
9.1 In order to ensure the material is mixed properly, QA/QC Inspector shall carry
out the WET DENSITY TEST as follows:

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9.1.1 During normal spraying operation, take a daily sample of materials

from both the mixer and spray nozzle working in the normal mode.
9.1.2 The sample should be taken in a standard container of know

volume.
9.1.3 Using the edge of a trowel or a tensioned wire, level the top of the
sample by cutting back immediately after spraying or sampling
from the mixer. Caution: Do not compress the sample.
9.1.4 Weigh the samples within ten minutes and record the bag
numbers, the time the samples were taken and from the weight
and volume, calculate the wet density and record these values.
9.1.5 The DENSITY range shall be from 900 kg/cu.m to 1200 kg/cu.m.
10. REPAIR PROCEDURES
10.1 Damaged ISOLATEK TYPE MII may be repaired by either a further spray or
hand application of the same materials. The repair procedure should be
carried out as follows:
10.1.1 If the damage has resulted in Welded Wire Mesh failure, totally
remove the affected areas and reinstate with new Welded Wire
Mesh ensuring that a minimum 50mm overlap onto original
Welded Wire Mesh is achieved and that it is secured by the use of
tie wires or twisting cut ends together. Ensure correct Welded Wire
Mesh position.
10.1.2 Remove all loose dust, loose ISOLATEK TYPE MII and foreign
materials.
10.1.3 If the existing ISOLATEK TYPE MII material is very dry, dampen
the surface adjacent to the repair with potable water.
10.1.4 Mix ISOLATEK TYPE MII in accordance with the mixing procedure
as mentioned previously.

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10.1.5 Apply ISOLATEK TYPE MII and finish the surface level with
existing materials.
10.2 Fireproofing on area left for Support Welding
Any area/ space on the structural member left without fireproofing due to
supports for piping or E&I requirements are not welded and fireproofing on
such areas to carried out as follows:
10.2.1 The support missing locations are to be clearly marked prior to

commencing the fireproofing activities. Pin fixing, key coat
application and reinforcement mesh fixing to be completed along
with remaining structural surface.
10.2.2 After mesh fixing support missing locations are to be marked on

the mesh support location and 100mm all around the support
location.
10.2.3 Fireproof the remaining area leaving the marked location.
10.2.4 Prior to support welding, cut the Welded Wire Mesh using snips
and folds sides of the support to be welded.
10.2.5 After support welding, apply required coating as per approved

painting procedure. After coating, apply key coat on the surface
10.2.6 Straighten the folded mesh and tie it properly. Use overlap mesh if
required.
10.2.7 Spray or trowel apply fireproofing material on the area and allow
proper curing as necessary.
10.3 Fireproofing Continuation On Partially Fireproofed Structural Members
10.3.1 In-case the fireproofing on any structural member is stopped

partially (not fireproofed entire surface area) the fireproofing on
such members can be continued after removal of the loose

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materials, if any, and wetting the fireproofed edges fully and

proceed fireproofing installation.
10.3.2 If fireproofing to be stopped, at least 100mm reinforcement mesh

shall be provided for fixing mesh with 50mm overlap for
continuation of the fireproofing.
11. INSPECTION & QUALITY RECORDS
11.1 Documentation, Inspection & Testing records and reports shall be

as per documents listed in SATIP, SAIC and SATR.
11.2 Hold points for inspection of items such as surface preparation or

reinforcement shall be discussed with and agreed to by the unit
supervisor and Inspection Department prior to concrete placement.
11.3 Contractor shall comply all mandatory Saudi Aramco Engineering

requirements (MSAER’s), Project Specifications and Quality
Procedures. In case of complicit between above standards, the
most stringent requirements shall govern.

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12. SAFETY
12.1 Safety to men and materials shall be the highest priority. Safety
measures shall be strictly followed as detailed in Material Safety
Data Sheet (MSDS).
12.2 Proper housekeeping at the end of the day shall be assigned as

mandatory jobs to workers to avoid accidents due to littered tools
and materials.
12.3 Contractor shall comply with the requirements for controlling safety
hazards as indicated in Saudi Aramco Construction Safety Manual
and shall provide the safe guards for the hazards as indicated in
MSDS.
12.4 Inhalation: Use a proper face mask to avoid exposure to

excessive airborne dust that may cause irritation to the respiratory
system resulting coughing and sneezing, shortness of breath and
wheezing. Exposure may also aggravate chronic respiratory
conditions such as asthma or bronchitis.
12.5 Skin & Eye: Use proper safety glasses w/ side shield to avoid
cause of acute and/or chronic irritation of eyes and skin. Exposure
to skin may produce “Cement Dermatitis” which is usually due to
the alkaline and abrasive properties of cement dust and which can
involve whole surface areas of the body. Exposure to cement may
cause an allergic sensitivity. Prolonged contact with skin may
cause burns, especially if skin or product is wet. This may occur
without warning since little heat is sensed.
12.6 Ingestion: If swallowed, may cause irritation or burns to the lining

of the mouth, esophagus and stomach.
12.7 For more safety precautions, please refer to MSDS.


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13. ATTACHMENTS:
13.1 Job Safety Analysis (JSA)
13.2 Authorized Approved Applicator – Ms. ZAMIL
13.3 Manufacturer Material Data Sheet
13.4 Material Safety Data Sheet (MSDS)

CERTIFICATE OF COMPLIANCE
Certificate Number 20141030-R3749
Report Reference R3749
Issue Date 2014-October-30
Issued to: ISOLATEK INTERNATIONAL

41 FURNACE ST
STANHOPE, NJ 07874
This is to certify that SPRAY-APPLIED FIRE-RESISTANCE MATERIALS

representative samples of See next page for Models
Have been investigated by UL in accordance with the

Standard(s) indicated on this Certificate.
Standard(s) for Safety: Rapid Rise Fire Tests of Protection Materials for Structural
Steel, UL 1709
Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information
Only those products bearing the UL Classification Mark for the U.S. and Canada should be considered as being
covered by UL's Classification and Follow-Up Service and meeting the appropriate U.S. and Canadian
requirements.
The UL Classification Mark includes: the UL in a circle symbol: with the word “CLASSIFIED” (as
shown); a control number (may be alphanumeric) assigned by UL; a statement to indicate the extent
of UL’s evaluation of the product; and the product category name (product identity) as indicated in
the appropriate UL Directory. The UL Classification Mark for Canada includes: the UL Classification
Mark for Canada: with the word “CLASSIFIED” (as shown); a control number (may be
alphanumeric) assigned by UL; a statement to indicate the extent of UL’s evaluation of the product;
and the product category name (product identity) in English, French, or English/French as indicated
in the appropriate UL Directory.
Look for the UL Classification Mark on the product.
William R. Carney, Director, North American Certification Programs
UL LLC
Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at www.ul.com/contactus
Page 1 of 2
CERTIFICATE OF COMPLIANCE
Certificate Number 20141030-R3749
Report Reference R3749
Issue Date 2014-October-30
This is to certify that representative samples of the product as specified on this certificate
were tested according to the current UL requirements.
At this time ISOLATEK® Type M-II, TG, and MII/P is covered by UL Follow-Up and Inspection
Label Service and each bag supplied contains the appropriate UL Label.
Isolatek Trade Names in Corresponding UL Isolatek Trade Names

Outside
Western Hemisphere Type Designation The Western Hemisphere
CAFCO® FENDOLITE® M-II Type M-II ISOLATEK® Type M-II
CAFCO® FENDOLITE® TG Type TG ISOLATEK® Type TG
CAFCO® FENDOLITE® M-II/P Type M-II/P ISOLATEK® Type M-II/P
Type M-II (investigated for exterior use) for use in Design Nos. XR704, XR729, XR730.
Type M-II/P (investigated for exterior use) for use in Design No. XR725.
Type M-II and M-II/P may be trowel applied provided the Type M-II and M-II/P is first mixed
with and pumped through standard application equipment as outlined in the manufacturer’s
application instructions. The minimum thickness and minimum in-place density of the Type
M-II and M-II/P stated in the individual designs shall be maintained.
Type TG (investigated for exterior use) for use in Design No. XR704, XR729, XR730.
UL LLC does not keep record of the trade names under which the manufacturer markets a
given product. However, when a manufacturer produces more than one product under a
given product category, the products are differentiated by a type designation agreeable to the
product manufacturer and UL LLC. This type designation shall appear in the proximity of the
Classification Marking.
In addition, it should be understood that the Classification Marking of UL LLC on the product is
the only method provided by UL LLC to identify products produced under its Classification and
Follow-Up Service Program.
William R. Carney, Director, North American Certification Programs
UL LLC
Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at www.ul.com/contactus
Page 2 of 2
8/8/2017 BYBU.XR729 - Fire-resistance Ratings - ANSI/UL 1709
Design No. XR729

BYBU.XR729
Fire-resistance Ratings - ANSI/UL 1709
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Design/System/Construction/Assembly Usage Disclaimer

Authorities Having Jurisdiction should be consulted in all cases as to the particular requirements covering the installation and use of UL Certified products, equipment, system, devices, and
materials.
Authorities Having Jurisdiction should be consulted before construction.
Fire resistance assemblies and products are developed by the design submitter and have been investigated by UL for compliance with applicable requirements. The published information cannot
always address every construction nuance encountered in the field.
When field issues arise, it is recommended the first contact for assistance be the technical service staff provided by the product manufacturer noted for the design. Users of fire resistance
assemblies are advised to consult the general Guide Information for each product category and each group of assemblies. The Guide Information includes specifics concerning alternate materials
and alternate methods of construction.
Only products which bear UL's Mark are considered Certified.
BYBU - Fire-resistance Ratings - ANSI/UL 1709
See General Information for Fire-resistance Ratings - ANSI/UL 1709
Design No. XR729

May 20, 2016
Ratings — 3/4, 1, 1-1/2, 2, 2-1/2, 3 or 4 Hr
* Indicates such products shall bear the UL or cUL Certification Mark for jurisdictions employing the UL or cUL Certification (such as Canada), respectively.
http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/showpage.html?name=BYBU.XR729&ccnshorttitle=Fire-resistance+Ratings+-+ANSI/UL+1709&objid=1083825846&cfgid=1073741824&version=versionl… 1/3
1. Spray-Applied Fire-Resistive Materials* — See table below for appropriate thickness. Prepared by mixing with water according to instructions on each bag of mixture and
spraying in one or more coats, as necessary, directly to the column or onto the metal lath surfaces, which must be clean and free of dirt, loose scale and oil. Min avg density of 44
pcf, with min individual value of 40 pcf for Type M-II. Min avg density of 47 pcf, with min ind. value of 43 pcf for Type M-II/P. Min avg density of 44 pcf, with min individual value
of 42 pcf for Type TG. For method of density determination, see Design Information Section, Sprayed Material.
Min Thickness, in. Min Thickness, mm Min Thickness, in. Min Thickness, In. mm
Rating, Hr Contour Application Contour Application Boxed Protection Boxed Protection
3/4 11/16 17.5 11/16 17.5
1 13/16 20.7 13/16 20.7
1-1/2 1-1/16 27.0 15/16 23.9
2 1-1/4 31.8 15/16 23.9
2-1/2 1-7/16 36.6 1-3/16 30.2
3 1-9/16 39.7 1-7/16 36.6
4 1-7/8 47.6 1-7/8 47.6
BERLIN CO LTD — Type M-II or Type TG, investigated for exterior use, and additionally evaluated for acid and solvent spray exposure.
GREENTECH THERMAL INSULATION PRODUCTS MFG CO L L C — Type M-II, M-II/P or Type TG, investigated for exterior use, and additionally evaluated for acid and solvent
spray exposure.
ISOLATEK INTERNATIONAL — Type M-II, M-II/P or Type TG, investigated for exterior use, and additionally evaluated for acid and solvent spray exposure.
NEWKEM PRODUCTS CORP — Type M-II or Type TG, investigated for exterior use, and additionally evaluated for acid and solvent spray exposure.
2. Metal Lath — Galv. expanded steel lath, weighing 3.4 lb per sq yd may be used. Metal lath wrapped around the column profile and secured tight to column by gunned or stud
welding pins. Lath lapped 1-1/2 to 3 inches and attached with fasteners at max 24 inches on center at overlaps.
3. Metal Lath — For boxed type protection. Min 3.4 lb per sq yd expanded steel. Lath lapped 1-1/2 to 3 inches at vertical joint on column flange and tied together with No. 18
SWG galv steel wire, spaced vertically 14 in. OC.
4. Corner Bead — (Optional - Not Shown) — No. 25 MSG galv expanded steel corner bead with minimum 2-in legs. May be used in conjunction with column cage. When used,
placed over each corner of column cage and attached to metal lath with tie wire spaced 18 in. O.C.
5. Steel Column — Min size of column W10x49.
* Indicates such products shall bear the UL or cUL Certification Mark for jurisdictions employing the UL or cUL Certification (such as Canada), respectively.
Last Updated on 2016-05-20
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© 2017 UL LLC
The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured under UL's Follow-Up Service. Only those products bearing
the UL Mark should be considered to be Certified and covered under UL's Follow-Up Service. Always look for the Mark on the product.
UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide Information, Assemblies, Constructions, Designs, Systems,
and/or Certifications (files) must be presented in their entirety and in a non-misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online
Certifications Directory with permission from UL" must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the following format: "© 2017 UL
LLC".
3 16/
3/ 6 2015 BYBU.XR718 - Fire-resistance Ratings - ANSI/UL 1709
Design No. XR718

BYBU.XR718
Fire-resistance Ratings - ANSI/UL 1709
Page Bottom
Design/System/Construction/Assembly Usage Disclaimer

Authorities Having Jurisdiction should be consulted in all cases as to the particular requirements covering the installation and use of UL
Certified products, equipment, system, devices, and materials.
Authorities Having Jurisdiction should be consulted before construction.
Fire resistance assemblies and products are developed by the design submitter and have been investigated by UL for compliance with
applicable requirements. The published information cannot always address every construction nuance encountered in the field.
When field issues arise, it is recommended the first contact for assistance be the technical service staff provided by the product
manufacturer noted for the design. Users of fire resistance assemblies are advised to consult the general Guide Information for each
product category and each group of assemblies. The Guide Information includes specifics concerning alternate materials and alternate
methods of construction.
Only products which bear UL's Mark are considered Certified.
BYBU - Fire-resistance Ratings - ANSI/UL 1709
See General Information for Fire-resistance Ratings - ANSI/UL 1709
Design No. XR718

May 01, 2013
Ratings — 1-1/2, 2, 2-1/2 HR
* Indicates such products shall bear the UL or cUL Certification Mark for jurisdictions employing the UL or cUL Certification (such
as Canada), respectively.
1. Spray-Applied Fire Resistive Materials* — See Table below for appropriate thicknesses. Applied by mixing with
water according to instructions printed on each bag of mixture and spraying in one or more coats, as necessary, directly
to the column which must be clean and free of dirt, loose scale and oil. Min avg and min ind density of 40/36 pcf
respectively for Types Avikote AV 650, Z-146, Z-146PC and Z-146T cementitious mixture. Min avg and min ind density
of 50/45 pcf respectively for Type Avikote AV 800, Z-156, Z-156T and Z-156PC. For method of density determination,
see Design Information Section.
The min thickness of Spray-Applied Fire Resistive Materials required for various fire resistance ratings of contour
sprayed or boxed columns may be determined from the table below:
Column Hourly Rating

Size W/D
1-1/2 Hr 2 Hr 2-1/2 Hr
W10x49 0.83 1-1/8 1-3/8 1-5/8
ARABIAN VERMICULITE INDUSTRIES — Types Avikote AV 650, AV 800, Z-146, Z-146 NPP, Z-146PC, Z-146T, Z-
156, Z-156T and Z-156PC
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3/ 6 2015 BYBU.XR718 - Fire-resistance Ratings - ANSI/UL 1709
GRACE KOREA INC — Type Z-146, Z-146 NPP, Z-146PC, Z-146T, Z-156, Z-156T and Z-156PC cementitious mixture
W R GRACE & CO - CONN — Type Z-146, Z-146 NPP, Z-146PC, Z-146T, Z-156, Z-156T and Z-156PC cementitious
mixture
2. Metal Lath — (Optional for contour application) - 3.4 lbs per sq yd galvanized or painted expanded steel lath. Lath
shall be lapped 1 in. and tied together with No. 18 SWG galvanized steel wire; wire spaced vertically 6 in. O.C.
3. Steel Column — Min size W10X49.
* Indicates such products shall bear the UL or cUL Certification Mark for jurisdictions employing the UL or cUL Certification
(such as Canada), respectively.
Last Updated on 2013-05-01
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© 2015 UL LLC
When the UL Leaf Mark is on the product, or when the word "Environment" is included in the UL Mark, please search the UL Environment
database for additional information regarding this product's certification.
The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured
under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Certified and covered under UL's Follow-Up
Service. Always look for the Mark on the product.
UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide
Information, Assemblies, Constructions, Designs, Systems, and/or Certifications (files) must be presented in their entirety and in a non-
misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory
with permission from UL" must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in
the following format: "© 2015 UL LLC".
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2/
ISOLATEK® Type M-ll
(Worldwide)
CAFCO® FENDOLITE M-ll
(Americas)
IQdXVWriDl SprDy-Applied )ireproo¿QJ
PRODUCT DESCRIPTION FIRE TEST PERFORMANCE
ISOLATEK Type M-II is a single package, factory controlled Spray- ISOLATEK Type M-II has Eeen e[tensively tested for ¿re endurance in
Applied Fire Resistive Material (SFRM) recommended for use in accordance Zith industry speci¿c protocols
petrocKemical facilities, re¿neries, nuclearpoZer plants, and tunnels • A1SI8L Rapid Rise Fire Test of 3rotection Materials for Structural
ISOLATEK Type M-II can Ee a spray te[ture or smootK troZel ¿nisK and Steel ± 8L 'esigns ;R, ;R, ;R
reTuires only tKe addition of Zater as an activator Tested and developed • A1SI8L Rapid Rise Fire Test as aEove hoZever suEMecting
for ¿re protection of e[ternal structural steel components sucK as tanks, ISOLATEK T<3E M II to TZo Full Scale 8L Fire Tests Zithin a -
support legs and saddles, piperacks, vessel skirts, sphere legs or interior hour period (tested, alloZed to cool to amEient and re-tested)
situations Zhere higher levels of aErasion resistance are necessary • A1SI8L Rapid Rise Fire Test (folloZing *as E[plosion Test)
• A1SI8L Rapid Rise Fire Test (folloZing LiTuid 1itrogen Immersion
ISOLATEK Type T* is speci¿cally developed only for troZel application Test)
in areas Zhere spraying is impractical or not permitted
• %S, 3arts - Appendi[ '-+ydrocarEon +eating &onditions
• *as E[plosion Test ( %ar Overpressure)
PRODUCT ADVANTAGES
• ISO -(E) 'etermination of the Resistance to -et Fires of
• Proven material with over 30 years of in-place performance in 3assive Fire 3rotection Materials
hydrocarbon environments
• ISO -(E) 'etermination of the Resistance to -et Fires
• 7ested to the latest indXstry ¿re standards hydrocarbon and Met ¿re (folloZing *as E[plosion Test)
including exposure to gas explosion and liquid nitrogen
• 1F3A , Anne[ + 3rocedure for Torch Fire and +ose Stream Testing
• Vermiculite aggregate provides excellent thermal resistance of Thermal Insulating Systems for L3-*as &ontainers
• Formulated for durability offering long-term weather, abrasion, and • Factory Mutual (FM) Fire 3rotective &oating for L3-*as Steel Storage
erosion resistance, including high level impact protection 9essels and 3rocess Structures (&lass )
• Reduced thicknesses deliver required ratings with less material • *EIS *ASAFE 3rogram ± L3* Storage 9essels
• Lightweight relative to concrete, lowering construction costs with • RiMksZaterstaat (R:S) &urve
savings in transportation and installation
• Increased TimeTemperature &urve ± +&inc
ENVIRONMENTAL TEST PERFORMANCE

In addition to the reTuired A1SI8L environmental test conditions
(Aging, +igh +umidity, Industrial Atmosphere, Salt Spray and &omEined
:etFree]e'ry &ycling), ISOLATEK Type M-II has also Eeen tested
Physical Performance under the folloZing conditions
• Acid Spray - E[posure of the material (Zith and Zithout topcoat) to a
&haracteristic ASTM Method Tested 3erformance hydrochloric acid Zater fog spray
'ensity E - kgm (- pcf) • Solvent Spray - E[posure of the material (Zith and Zithout topcoat) to a
'urometer +ardness (Shore 'O) ' spray applied solvent for cycles Each cycle consists of the application
of the solvent, hour dry time, re-application of the solvent, and dry time
Flame Spread
Surface Burning E
Smoke 'eveloped
of hours
&omEustiEility E Noncombustible
SPECIFICATION AND STANDARDS COMPLIANCE
&ohesionAdhesion E k3a (, psf) American 3etroleum Institute (A3I) Section , A,
'eÀection E No &racks or 'elaminations
Bond Impact E No &racks or 'elaminations Technical Data
&ompressive Strength E , k3a ( psi) &olor Off-:hite
Air Erosion Resistance E gm ( gft ) Theoretical &overage (gross) mtonne # mm thick
'oes Not 3romote 'epends on desired rating and

&orrosion Resistance E Thickness
&orrosion of Steel assembly being protected
:m•K 9O& &ompliance gL (E3A Method )

Thermal &onductivity & ( BT8 inhr ft F # F Outgassing Analysis, AT' *&-MS
ppmZ (ugg)
R 9alue in (& # mins)
Maximum Strain ' mmmm ( inin) Storage 'ry, &overed, Off-*round
Fungal Resistance * 3assed Shelf Life months
9alues represent independent laboratory tests under controlled conditions Applied density of kgm
Test reports available upon reTuest
Technical Data Sheet

DesiJn No ;R
%<%U;R
Fire-resistance RatinJs - ANSIUL
1. Spray-Applied Fire-Resistive Materials* ² See table beloZ for appropriate

thickness 3repared by mixing Zith Zater according to instructions on each
bag of mixture and spraying in one or more coats, as necessary, to the column
surfaces, Zhich must be clean and free of dirt, loose scale and oil Application
to folloZ the column pro¿le Min avg density of kgm ( pcf), Zith min
ind value of kgm ( pcf) for Type M-II Min avg density of kgm
( pcf), Zith min ind value of kgm ( pcf) for Type M-II3 Min avg
density of kgm ( pcf), Zith min ind value of kgm ( pcf) for Type
T* For method of density determination, see 'esign Information Section,
Sprayed Material
2. Reinforced Mesh — No S:* galv steel Zire tZisted to form or
in hexagons Mesh attached Zith steel helical pins or straight pins Zith
Zashers in on center to the center of the column Àanges and Zebs prior
to application of Spray-Applied Fire Resistive Material Mesh Zrapped around
the column and embedded at approximate mid-depth in Spray-Applied Fire
Resistive Materials Zith a min inch overlap at vertical and hori]ontal Moints
:hen Type T* is used, mesh shall not be installed until approximate mid-
depth has been applied
3. Steel Column ² Min si]e of column :x
UL DesiJn ;R
Rating, Min Thickness,
+r mm

-

-

The performance data herein reÀects Isolatek International¶s expectations based on tests conducted in accordance Zith recogni]ed standard methods under controlled conditions The applicator, general contractor,
property oZner andor user M8ST read, understand and folloZ the directions, speci¿cations andor recommendations set forth in Isolatek International¶s publications concerning use and application of these
products, and should not rely merely on the information contained in this product data sheet Isolatek International is not responsible for property damage, bodily inMuries, conseTuential damages, or losses of any
kind that arise from or are related to the applicator¶s, general contractor¶s or property oZner¶s failure to folloZ the recommendations set forth in Isolatek International publications
Isolatek International provides passive ¿reproo¿ng materials under the &AF&O ® trademark throughout the Americas and other markets and
under the ISOLATEK® trademark throughout the Zorld
I-INT-G-MII-TDS-10/15
*REENTE&+ T+ERMAL INS8LATION 3RO'8&TS MAN8FA&T8RIN* &O 3O BO; , 8MM AL 48:AIN, 8NITE' ARAB EMIRATES
is an authorised manufacturer and distributor of ISOLATEK® Type M-II in designated regions
+ 971 4 3626210
www.greentechpfp.com | technical@greentech-isolatek.com
www.isolatek.com | technical@isolatek.com
MATERIAL SAFETY DATA SHEET
Section 1 – Chemical Product / Company Information
® ® ™
Product Name: CAFCO FENDOLITE M-II Effective Date: 3/27/12
® ™
ISOLATEK TYPE M-II
Product Use/Class: Spray-Applied Fire Resistive Materials (SFRM) Supersedes: 1/19/12
Manufacturer: United States Mineral Products Company Preparer: R&D Department

dba Isolatek International
41 Furnace Street
Stanhope, NJ 07874 USA
973-347-1200
CHEMTREC Transportation
Emergency Phone #: 800-424-9300 / 703-527-3887 (Intl.)
Section 2 – Composition / Information On Ingredients
Chemical Name CAS Number Wt. % (Max.)

Portland Cement 65997-15-1 40 - 70
Vermiculite 1318-00-9 15 - 40
MICA 12001-26-2 10 - 30
Calcium 1317-65-3 10 - 30
Carbonate
Quartz 014808-60-7 <1
Section 3 – Hazards Identification

NFPA Ratings: Health: 2 Fire: 0 Reactivity: 0
Hazard Scale: 0 = Minimal 1 = Slight 2 = Moderate 3 = Serious 4 = Severe
Emergency Overview: May cause irritation to the respiratory tract.
POTENTIAL EFFECTS OF OVEREXPOSURE

Inhalation: May cause irritation to upper respiratory system.
Skin Contact: May cause skin irritation. Prolonged exposure may cause alkali burns.
Eye Contact: May cause irritation.
Ingestion: May cause irritation or burns.
Chronic Hazards: Dust may cause inflammation of the cornea; dermatitis may occur in sensitive individuals; inhalation over long periods of high dust
concentration may overload lung clearance mechanisms & make lungs more vulnerable to disease.
Medical Conditions Prone to Aggravation by Exposure: Sensitive skin; respiratory conditions
Section 4 – First Aid Measures
First Aid – Skin Contact: Wash affected area with soap and water for at least 15 minutes. If irritation persists, seek medical attention.
First Aid – Eye Contact: Flush eyes with clean water for at least 15 minutes. If irritation persists, seek medical attention.
First Aid – Inhalation: If adverse effects occur, remove to fresh air. If irritation persists, seek medical attention.
First Aid – Ingestion: If swallowed do not induce vomiting. If irritation persists, seek medical attention.
® ® ™ ® ™
Page 1 of 4 CAFCO FENDOLITE M-II / ISOLATEK TYPE M-II 3/27/12
Section 5 – Fire Fighting Measures
Flash Point: Not Applicable

Lower Explosive Limit: Not Applicable
Upper Explosive Limit: Not Applicable
NFPA Rating
Health: 0
Flammability: 0
Reactivity: 0
Extinguishing Media: Not Applicable

Unusual Fire & Explosion Hazards: None
Special Firefighting Procedures: None
Section 6 – Accidental Release Measures
Steps To Be Taken If Material Is Released Or Spilled: Sweep up material and place in disposal containers. Avoid inhalation of dust. Wet material
should be treated with an inert absorbent material and placed in disposal containers. Dispose of material in accordance with all federal, state, and local
regulations. Use personal protective equipment as necessary.
Section 7 – Handling And Storage
Handling: Avoid inhalation of dust. Avoid skin & eye contact. Wear skin and eye protection during use. Use normal personal hygiene to remove
materials, contaminants; wash clothing separately before re-use.
Storage: Keep dry. Keep containers closed when not in use. Store in a cool, dry place with adequate ventilation.
Section 8 – Exposure Controls / Personal Protection
Chemical Name ACGIH TLV-TWA ACGIH TLV-STEL OSHA PEL TWA OSHA-CEIL
3 3
Portland Cement 10 mg/m --- 5 mg/m ---
Vermiculite --- --- --- ---
3 3
MICA 3 mg/m --- 3 mg/m ---
3 3
Calcium 3 mg/m --- 5 mg/m ---
Carbonate
3
Quartz 0.025 mg/m --- --- ---
respirable
Engineering Controls: Fans may be necessary to keep nuisance dust levels low.
Respiratory Protection: Wear a NIOSH approved disposable dust mask (N-95, or equivalent) to prevent exposure above the limits specified.
Skin Protection: Wear gloves and use hand creams to prevent dry skin. Wear long sleeve shirt and pants. Wash work clothes separately from other
garments.
Eye Protection: Wear proper eye protection; at minimum, safety glasses with side shields.
Work / Hygienic Practices: Use bag opening procedures which minimize dust release. Use anti-slip surfaces on working platforms – material is
slippery when wet.
Section 9 – Physical And Chemical Properties

Boiling Point (°F): N/A
Appearance & Odor: Grey powder with golden pellets
& flakes; no odor.
Vapor Pressure (mm Hg): N/A
Vapor Density (air=1) N/A
Solubility in Water: Negligible
Specific Gravity (H2O=1): 2.0
Melting Point (°F): >1800°F (981° C)
Evaporation Rate: N/A
Physical State: Solid
% Volatiles: 0
PH: 12-12.5
(See section 16 for abbreviation legend)

® ® ™ ® ™
Section 10 – Stability And Reactivity
Stability: (under normal conditions): Stable

Conditions to Avoid: Contact with strong acids
Incompatibility (Materials to Avoid): Strong Acids
Hazardous Decomposition Products: CO,CO2
Hazardous Polymerization: Will not occur
Conditions to Avoid: N/A
Section 11 – Toxicological Information
Ingredient CAS Number LD50 / LC50

No Data Available
IARC NTP OSHA

Carcinogenicity Group 1 Group 2A Group 2B Known Suspect
Portland Cement NO NO NO NO NO NO
Vermiculite NO NO NO NO NO NO
MICA NO NO NO NO NO NO
Calcium Carbonate NO NO NO NO NO NO
Quartz YES NO NO NO NO YES
Section 12 – Ecological Information
Ecological Information: No Data Available
Section 13 – Disposal Information
Disposal Information: Non hazardous product. Dispose of waste in accordance with applicable regulations.
Section 14 – Transportation Information
Proper Shipping Name: Not Applicable

Technical Name: Not Applicable
Hazard Class: Non-Hazardous
UN/NA Number: Not Applicable
Additional Notes: None
Section 15 – Regulatory Information
CERCLA
SARA Section 313
Contains no Section 313 substances.
STATE REGULATIONS:
New Jersey Hazardous Substance List

Contains no listed ingredients.
Pennsylvania Hazardous Substance List

Contains no listed ingredients.
California Proposition 65
Warning: This product contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.
Massachusetts Hazardous Substance List
Chemical Name: Quartz CAS #: 014808-60-7 Wt. %: 0.50
INTERNATIONAL REGULATIONS AS FOLLOWS:

® ® ™ ® ™
Chemical Inventory Status
All chemicals in this product are listed or exempt from listing in the following:
U.S Canada Europe Australia Korea

TSCA DSL | NDSL EINECS | ELINCS AICS ECL
Yes Yes | No Yes Yes Yes
CANADIAN WHMIS
This MSDS has been prepared in compliance with Controlled Product Regulations and contains all information required.
CANADIAN WHMIS CLASS: D2A
HMIS Ratings
Health: 1 Flammability: 0 Reactivity: 0 Personal Protection: e
VOLATILE ORGANIC COMPOUNDS, GR/LTR MIXED (UNTHINNED): 0
Section 16 – Other Information
Prepared By: Research Department, U.S.A.

Telephone: (973) 347-1200
The information contained herein is based on data considered accurate. However, no warranty is expressed or
implied regarding the accuracy of this data or the results to be obtained from the use thereof. VENDOR
SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. In no event shall the vendor be liable for special, indirect or consequential damages.
Vendor assumes no responsibility for injury to vendee or third persons proximately caused by the material if
reasonable safety procedures are not adhered to as stipulated in this data sheet. Additionally, vendor assumes
no responsibility for injury to vendee or third persons proximately caused by abnormal use of the material even if
reasonable safety procedures are followed. Furthermore, vendee assumes all risks in his use of the material.
® ® ™ ® ™
AVIKOTE AV 800
Petrochemical Grade Cementitious Fireproofing
Product Information
Equipment Versatility: Avikote AV 800 may be applied
Avikote AV 800 Petrochemical Grade Cementitious by a wide range of pumping equipment – Moyno, Rotor
Fireproofing has been developed by Arabian Vermiculite Stator, Piston or Hydraulic. Also, Avikote AV 800 may
Industries to meet petrochemical fireproofing be used with paddle mixers and some continuous
requirements. mixers.
The Avikote AV 800 is a Portland cement-based, spray Weatherability: Avikote AV 800 is formulated with
and/or trowel applied product. Only the addition of water at ingredients that enhance its ability to resist weather and
the jobsite is required for application. freeze thaw cycling. Uniquely, Avikote AV 800
combines this multiple of ingredients to help extend its
Type Avikote AV 800 may be used in petrochemical, usable life beyond that of other products.
chemical processing, gas processing, refinery facilities
and specialty utility applications. Economical: Avikote AV 800 can build to higher
thicknesses per pass and allows for greater applicator
efficiency. This reduces time on the job site and the labor
required in application compared to other products.
Conditions Not Recommended

Operating temperatures in excess of 93°C (200°F)
Use on aluminum or other non-steel surfaces
Use as a refractory cement
Coatings Requirement
Steel Coatings
Avikote AV 800 neither prevents nor promotes the

Features and Benefits
corrosion environments, a corrosion inhibitive, non-alkali
Fire Tested: Tested in accordance with Underwriters
sensitive coating should be applied to the steel prior to
Laboratories, Inc. UL 1709 and ASTM E 119 (UL 263);
application of fireproofing. Contact an Arabian
investigated by UL for exterior use.
Vermiculite Industries representative for a list of
recommended coatings.
Durability: Avikote AV 800 has been tested for
Coefficient of Thermal Expansion, Compressive Strength,
Fireproofing Topcoats
Hardness, and other properties in accordance with API
Avikote AV 800 can be top coated with AVI TuffKote,
Guidelines (Publication 2218) and ASTM procedures.
latex, epoxy or polyurethane topcoats.
Performance Characteristics
Physical Properties Recommended Test Methods/Notes Laboratory Tested*
Specifications Value
3 3
Dry Density 800 kg/m – 880 kg/m ASTM E 605 See note below***
(50 pcf – 55 pcf) nominal
2 2
Bond Strength 478 kN/m (10,000 psf) ASTM E 736 (Modified)** 835 kN/m (17,741 psf)
-4
Coefficient of Thermal - ASTM C 531 3x10 cm/cm/°C
-4
Expansion (1.71 x 10 in./in./ °F)
2 2
Compressive Strength 6675 kN/m (1000 psi) ASTM E 761 7460 kN/m (433.7 psi)
Hardness (Shore D) 44 ASTM D 2240 48
3 2
Flexural Strength 2750 kN/m (400 psi) ASTM D 790 2989 kN/m (433.7 psi)
2
Yield - Theoretical Maximum 1.20 m at 25mm thickness
(12.9 bd. ft./bag)
Bag Weight - Polyethylene Lined Kraft Bag 22.2 kg/bag (49 lbs/bag)
Color - Natural Concrete Gray
* Independent laboratory tested value
** Modified to allow for high density, high strength materials
*** All in place performance test should be conducted at or below the minimum recommended specification density. Test reported were conducted at 79 kg/m3 (49.3 pcf)
www.avi-sa.com | info@avi-sa.com
Arabian Vermiculite Industries P.O. Box 7137 Dammam 31462 Saudi Arabia Tel: +966 13 847 1450 Fax: +966 13 847 1575
Delivery and Storage Application
All material to be used for fireproofing shall be delivered in Avikote AV 800 fireproofing material shall not be used if
original unopened packages bearing the name of the it contains partially set, frozen or caked material.
manufacturer, the brand and proper Underwriters
Laboratories, Inc. labels for fire hazard and fire resistance Avikote AV 800 shall have a minimum average dry, in-
3
classifications. place density of 800 kg/m (50 pcf).
The material shall be kept dry until ready for use. Avikote AV 800 is formulated to be mixed with water at
Packages of material shall be kept of the ground, under the job site.
cover and away from sweating walls and other damp
surfaces. All material that has been exposed to water Spray Application
before use shall be discarded. Stock of material is to be Avikote AV800 is applied directly to the steel, at various
rotated and used before its expiration. rates of application which will be job dependent using
standard plastering type equipment or continuous
mixer/pump units. A spray gun with a properly sized
orifice with spray shield, and air pressure at the nozzle of
2
approximately 175 kN/m (25 psi) will provide the correct
hangability, density and appearance.
Steel Surfaces
Prior to the application Avikote AV 800 fireproofing, an
inspection shall be made to determine that all steel
surfaces are acceptable to receive fireproofing. Where Trowel Application
necessary, the cleaning of steel surfaces to receive As stated above, Avikote AV 800 may also be trowelled
fireproofing shall be the responsibility of the general directly from the mixer or after being sprayed. As with all
contractor. cement based products, material should not be
overworked.
Mixing
Avikote AV 800 fireproofing shall be mixed by machine in Temperature and Ventilation
a conventional, plaster type mixer, continuous mixer, or An air and substrate of 4°C (38°F) minimum shall be
hand held mixer, specifically modified for cementitious maintained for 24 hours prior to application, during
fireproofing. The mixer shall be kept clean and free of all application and for a minimum of 24 hours after
previously mixed material. The mixer speed shall be application of Avikote AV 800.
adjusted to the lowest speed which gives adequate
blending of the material and a mixer density of 1040 Provisions shall be made for ventilation to properly dry
3 3
kg/m -1120 kg/m (65-70 pcf). the fireproofing after application. In enclosed areas
lacking natural ventilation, air circulation and ventilation
Using a suitable metering device and mixer, approximately must be provided.
11.5 liters (3 US gals) per bag shall be first added to the
mixer as the blades turn. Mixing shall continue until the Safety
mix is lump-free with a creamy texture. All material is to be Avikote AV 800 is slippery when wet. The general
3 3
thoroughly wet. Target density of 1040 kg/m -1120 kg/m contractor and applicator shall be responsible for posting
(65-70 pcf) is most desirable. Over mixing Avikote AV appropriate cautionary SLIPPERY WHEN WET signs.
800 will reduce pumping rate and density. Signs should be posted in all areas in contact with wet
fireproofing material. Anti-slip surfaces should be used
Avikote AV 800 may also be troweled directly from the on all working areas.
mixer or after passing through the spray nozzle. For
trowelling from the mixture use 10.5L (2 ¾ US gal) and A Material Safety Data Sheet for Avikote AV 800 is
3
adjust mixing to obtain a wet mix density of 1100 kg/m available upon request.
(69-75 pcf).
www.avi-sa.com
Page 1 of 6
MSDS PREPARED BY:

Arabian Vermiculite Industries
P. O. Box 7137
Dammam 31462
Saudi Arabia
Telephone Number for Information and Emergency Response

Tel : (9663) 847-1450
Fax: (9663) 847-1575
SECTION 1 - PRODUCT IDENTIFICATION
Trade Names and Synonyms: AVIKOTE AV 800

(See Section 12 For Additional
Product Identification)
Chemical Names and Family: Cementitious Mixture

Product Use: Fireproofing Product
Formula: Blend of Portland Cement, Aluminum Ore, Agg.,
Cellulose & Chopped Glass Filament
CAS# (Chemical Abstract Service): MIXTURE – NA
Transportation Hazard Classification
PROPER SHIPPING: Not Applicable TDG CLASS: Non-hazardous

NAME
HAZARD CLASS: Non-hazardous
IDENTIFICATION: Not Applicable
LABEL (s) REQUIRED: Not Applicable
Surface Freight Classification: Wall Plaster
NPCA – HMIS Hazard Index: Health: 1
Flammability 0
Reactivity 0
Personal Protection B, E (See Section 8)
SECTION 2 – HAZARDOUS INGREDIENTS IDENTITY INFORMATION
INGREDIENT TOXICITY DATA: LD50 & LC50

%
(Chemical Name, CAS#, & Common Name) (See Section 9 for Exposure Limits)
By Wt.
Portland Cement
45% Max No data available
CAS# 65997-15-1
Aluminium Ore
50% Max No data available
CAS # 1318-16-7
Vinyl Acetate Polymer
4.5% Max LD50 (oral, rat) >5000 mg/kg.
CAS# 9003-20-7
Calcium Nitrite
2% Max LD50 (oral, rat) >2650 mg/kg
CAS# 13780-06-8
Page 2 of 6
SECTION 3 – PHYSICAL DATA/CHEMICAL CHARACTERISTICS
Boiling Point: Not Applicable Specific Gravity (H2O=1) Not applicable
Vapor Pressure (mm Hg.): Not Applicable % Volatiles: Not applicable
Vapor Density (AIR = 1): Not Applicable Evaporation Rate : Not applicable
(Butyl Acetate = 1)
Solubility in Water: Slight pH: 11-13 for Portland

Cement
Bulk Density (lbs/cu.ft): 25-35
Appearance and Odor: Coarse, free flowing grey powder, no
Odor Threshold: Not Applicable
SECTION 4 – FIRE AND EXPLOSION HAZARD DATA

SECTION 4 – FIRE AND EXPLOSION HAZARD DATA
Flash Point: Not Applicable Flammable Limits:

Method Used: Not Applicable LEL – N.A UEL – N.A.
N.F.P.A. Rating: Not Applicable
Extinguishing Media Not Applicable
Special Fire Fighting Procedures: None
Unusual Fire and Explosion Hazards: None known
SECTION 5 – REACTIVITY DATA
Stable under normal conditions (yes or no): YES

Conditions or Materials to avoid (which may react or cause instability:
Prior to welding or cutting Avikote AV 800 must be removed from steel surfaces in
this immediate areas where direct exposure to excessive heat applied directly or through
conduction from cutting or welding operations is possible.
Hazardous Decomposition or Byproducts:

As a result of incomplete combustion, Monomers (C8H8) and various Polymers (C8H8) may be
given off. Temperature in excess of 4000°F may generate sulfur dioxide (S02). Upon complete
combustion, Carbon Monoxide and Carbon Dioxide are released.
Manufactured in Saudi Arabia by:

Sales Offices: ARABIAN VERMICULITE INDUSTRIES
DAMMAM RIYADH JEDDAH
P.O. Box 7137, Dammam 31462, Saudi Arabia P.O. Box 61531 P.O. Box 408, Jeddah 21411, Saudi Arabia
Tel.: (03) 847-1450, Fax: (03) 847-1575 Riyadh 11575 Tel.: (02) 653-1333 / (02) 651-5615,
Telex: 803144 KASFIN SJ Saudi Arabia Fax: (02) 653-0588
Tel. & Fax: (01) 478-4440
E-Mail: avi@avi-sa.com
Page 3 of 6
Hazardous Polymerization: Will not occur
Conditions to Avoid: Not Applicable
SECTION 6 – HEALTH HAZARD DATA & TOXOLIGICAL PROPERTIES
Routes of Exposure:
Inhalation:
Exposure to excessive airborne dust may cause irritation to the respiratory system resulting in
coughing and sneezing, shortness of breath and wheezing. Exposure may also aggravate chronic
respiratory conditions such as asthma or bronchitis.
Skin and Eye:

May cause acute and/or chronic irritation of eyes and skin. Exposure to skin may produce
“Cement Dermatitis” which is usually due to the alkaline and abrasive properties of cement dust
and which can involve whole surface areas of the body. Exposure to cement may cause burns,
especially if skin or product is wet. This may occur without warning since little heat is sensed.
Eye contact may result in inflamation or burns.
Direct contact with the force of the sprayed product stream during application may cause
physical injury.
Ingestion:
If swallowed may cause irritation or burns to the linings of the mouth, esophagus and stomach.
Carcinogenicity According to NTP, IARC AND OSHA: Not Applicable
SECTION 7 – EMERGENCY AND FIRST AID PROCEDURES
EYE: In case of eye contact, immediately flush eyes with plenty of water for at least 15
minutes while holding eyelids apart. Contact a physician.
SKIN: In case of skin contact, flush immediately with plenty of water and dry thoroughly.
After each work shift, workers using products containing Portland cement should
shower with soap and water. Work clothing should be changed daily.
INHALATION: If inhaled, get fresh air immediately. If symptoms occur and persist, consult a
physician.
INGESTION: If swallowed, give large volumes of water or milk to drink and induce vomiting. Get
medical attention. Never give anything by mouth to an unconscious person.
Page 4 of 6
SECTION 8 – WARNING STATEMENT
Warning Statement:
WARNING! IRRITANT!
x Contains Portland cement CAS# 65997-15-1, Aluminum Ore CAS# 1318-16-7, Vinyl Acetate
Polymer CAS# 9003-20-7, Cellulose CAS# 65996-61-4, Styrene Polymer CAS# 9003-53-6, Chopped
Continuous Glass Filament CAS# 65997-17-3 and Calcium Nitrite.
x Inhalation of Portland cement dust may cause coughing and sneezing and may result in temporary
breathing difficulties. Exposure may aggravate chronic respiratory conditions such as asthma or
bronchitis. Repeated inhalation may cause long term and/or delayed lung injury.
x Cement is very irritating to eyes and skin, when wet or dry. Exposure may cause alkali burns
resulting in damage to skin and eyes. Direct contact with the force of the sprayed product stream
during application may cause physical injury.
x This product contains Aluminum Ore. Prolonged or repeated contact may cause irritation to the eyes,
skin and respiratory tract.
x Wet material falling on floors, stairs or other surfaces will cause these surfaces to become slippery
Precautionary Measures:
x Avoid creating and inhaling dust.
x Equip mixers with dust covers.
x Provide ventilation and respiratory protection.
x Avoid contact with skin and eyes.
x Wear skin and eye protection to avoid contact with dust or spray.
x Post “SLIPPERY WHEN WET” signs where appropriate.
x Use Antislip surfaces or working platforms.
Respiratory Protection:
Wear NIOSH-approved dust mask (Type TC-21C-XXX) to prevent exposure above the limits specified in
Section 9.
Ventilation:
Local Exhaust : Exhaust fans may be necessary when mixing in enclosed areas.
Mechanical : Exhaust fans may be necessary when mixing in enclosed areas.
Special : Not Applicable
Other : Not applicable
Skin Protection
Work gloves, barrier creams and boots are recommended to prevent irritation or drying of skin.
Eye Protection:
Proper eye protection is required. At a minimum, safety glasses with side shields should be worn where
exposures to excessive dust or spray is likely.

Tel. & Fax: (01) 478-4440
Page 5 of 6
Other Protective Clothing or Equipment:

Normal work clothes.
Work/Hygienic Practices:
Use bag opening and disposal procedures which minimize the release of dust. Equip mixers with dust
covers to minimize dust released during mixing cycle. After each work shift, workers using products
containing Portland Cement should shower with soap and water. Work clothing should be changed daily.
All trades should minimize the release of dust during the removal of fire protection materials by:
x Wetting fireproofing materials using water, prior to its removal.

x Removing small areas of fireproofing at one time.
x Maintaining a clean worksite.
SECTION 9 – HAZARDOUS INGREDIENTS EXPOSURE LIMITS
Exposure Limits
INGREDIENT: OSHA ACGIH OTHER
ALUMINUM ORE 10 mg/m3 Total Dust None Established None Established

CAS # 01318-16-7 5 mg/m3 Respirable
as Aluminum
PORTLAND CEMENT 10 mg/m3 – TWA 10 mg/m3 – TWA 10 mg/m3 - TWA

CAS # 65997-15-1 as Total Dust as Total Dust
5 mg/m3 – TWA 5 mg/m3 – TWA
as Respirable Dust AsRespirable Dust
RESPIRABLE DUST* 5 mg/m3 TWA - -

CAS # NA
TOTAL DUST* 15 mg/m3 TWA TLV/TWA: 10 mg/m3 None Established

CAS # NA
SECTION 10 – SPILL AND DISPOSAL INFORMATION – US ONLY
Observe precautions noted above. Sweep or shovel spilled material and place in suitable containers for
recycle or disposal.
Waste of this product is not defined as hazardous according to the US EPA (40 CFR 261.3). Dispose of
waste in accordance with all applicable regulations.
Page 6 of 6
SECTION 11 – GOVERNMENT REPORTING INFORMATION – US ONLY
SARA Title III Reporting Information DELAYED (CHRONIC) HEALTH

Tier I & II Hazard Categories: IMMEDIATE (ACUTE) HEALTH
Contains Extremely Hazardous – SARA III

NO
Section 302 Ingredient – Comments:
Contains Toxic Chemical Release – SARA III

NO
Section 313 Ingredient – Comments:
Cellulose Filler CAS# 65996-61-4;

Styrene Polymer CAS# 9003-53-6;
Non-Hazardous Ingredient Disclosure: Chopped Continuous Glass Filament CAS# 65997-17-3
Vinyl Acetate Polymer CAS# 9003-20-7
Aluminium Ore CAS#1318-16-7
SECTION 12 – PRODUCT IDENTIFICATION/TRADE NAME ADDENDUM
The information contained in this Material Safety Data Sheet is applicable to the following products:
Avikote AV 800
“THE DATA INCLUDED HEREIN ARE PRESENTED ACCORDING TO ARABIAN VERMICULITE
INDUSTRIES-KSA PRACTICES CURRENT AT THE TIME OF PREPARATION HEREOF, ARE
MADE AVAILABLE SOLELY FOR THE CONSIDERATION, INVESTIGATION AND
VERIFICATION OF THE ORIGINAL RECIPIENTS HEREOF AND DO NOT CONSTITUTE A
REPRESENTATION OR WARRANTY FOR WHICH GRACE AND AVI ASSUMES LEGAL
RESPONSIBILITY. IT IS THE RESPONSIBILITY OF A RECIPIENT OF THIS DATA TO REMAIN
CURRENTLY INFORMED ON CHEMICAL HAZARD INFORMATION, TO DESIGN AND
UPDATE ITS OWN PROGRAM AND TO COMPLY WITH ALL NATIONAL, FEDERAL, STATE
AND LOCAL LAWS AND REGULATIONS APPLICABLE TO SAFETY, OCCUPATIONAL
HEALTH, RIGHT-TO-KNOW AND ENVIRONMENTAL PROTECTION.”

Tel. & Fax: (01) 478-4440
MasterCast® 141
Multi-purpose admixture for cementitious systems. Waterproofs and improves mortars.
Bonding agent.
DESCRIPTION ADVANTAGES
MasterCast 141 is a (SBR) styrene-butadiene co- x Earlier hardening.
polymer latex specifically designed for use with x Improved flexibility.
cement compositions. It is used in mortar and x Greatly reduced shrinkage.
concretes as an admixture to increase resistance x Prevents bleeding.
to water penetration, improve abrasion resistance x Lower water-cement ratio.
and durability. It is used with cement as a reliable x Increased durability and toughness.
water-resistant bonding agent. x High resistance to water penetration.
x Good abrasion resistance.
PRIMARY USES x Good frost resistance and resistance to salt
x Concrete repair. permeation.
x Floor screeds and toppings. x Good resistance to many chemicals and to
x External rendering. mineral oil.
x Waterproofing and tanking. x Excellent adhesion to steel and concrete.
x Fixing slip bricks and tiles. Adheres well to brick, glass, asphalt, wood,
x Corrosion protection of steel. expanded polystyrene and most building
materials.
TYPICAL APPLICATIONS x Prolonged corrosion protection.
x Proven performance.
x Similar thermal expansion and modulus
CONCRETE REPAIR: properties to concrete (unlike resin mortars and
Spalled concrete, repairing floors, beams and pre- primers).
cast slabs. x Non-toxic. Can be used with potable water.
x More economical than epoxy or polyester resin
FLOOR SCREEDS AND TOPPINGS: mortar.
Abrasion resistant and non-dusting floors, underlay
for special finishes, mild chemical and effluent- ACTION
resistant floors. The use of MasterCast 141 synthetic latex in
cement-based slurries and mortars compensates
EXTERNAL RENDERING: for many deficiencies in the mixes without
Waterproof, weatherproof and frost resistant detracting from their inherent strength and
render. properties.
WATERPROOFING AND TANKING: MasterCast 141 has been developed specifically

Basements, lift pits, inspection pits, water towers, for use with Portland cements. As ordinary mortar
liquid tanks, effluent tanks and swimming pools. dries out, voids are left which make it permeable
and weaker. When MasterCast 141 is added, the
MasterCast 141 particles bind together to form
continuous films and strands - these stitch the
OTHER TYPICAL APPLICATIONS
opposite sides of the voids together and block up
Bedding tiles, fixing or re-fixing slip bricks, bonding the spaces, thus increasing strength and
new concrete to old. resistance to water penetration. MasterCast 141
combined with cement produces an excellent
adhesive; each component compliments the
properties of the other in this respect.
MasterCast® 141
COMPOSITION DIRECTIONS FOR USE
MasterCast 141 is a milky, white liquid, produced
from styrene and butadiene by high pressure SURFACE PREPARATION
emulsion polymerisation. The latex consists of Surfaces to which MasterCast 141 is to be applied
microscopic particles of synthetic rubber dispersed
should be clean, sound and free of deleterious
in an aqueous solution. MasterCast 141 modified substances.
mixes may be slightly darker than corresponding
unmodified mixes. Remove all laitance, oil, grease, mould oil or curing
compound from concrete surfaces using wire
PACKAGING brush, scabbler or other equipment as appropriate.
MasterCast 141 is supplied in 20 and 200 litre Ensure that reinforcing steel is clean and free from
containers. grease or oil; remove scale and rust. When
repairing spalled or damaged concrete, ensure that
PROPERTIES the concrete has been cut back to sound material.
Unless otherwise stated typical properties are
based on a 3:1 sand/cement mix in which 10 litres BONDING SLURRY
of MasterCast 141 per 50kg of Type I OPC Wet down absorbent surfaces, such as concrete,
cement has been incorporated. brick, stone, etc., ensuring that they are saturated
but free of surface water. Prepare a bonding slurry
+Compressive 40N/mm² dependent on of 1½ to 2 parts cement to 1 part MasterCast 141,
strength: cement used and mixed to a lump-free creamy, consistency. Using
workability. a stiff brush, work the bonding slurry well into the
Freeze thaw Excellent. damp surface, ensuring that no pinholes are
resistance: visible. Do not apply bonding slurry at a thickness
Water vapour Less than 4gm/m²/24hr, in excess of 2mm. If a second coat is necessary, it
permeability: through an 11mm thick must be applied after the first coat is touch dry.
test piece.* The second coat must be applied at right angles to
Adhesion: Excellent to concrete, the first to ensure complete coverage.
steel, brick, glass, etc. (Approximately 20ltr of MasterCast 141 mixed with
Co-efficient of -20°C to +20°C: 12.8 x 50kg of OPC Type I cement will give a creamy
thermal expansion: 10-6 slurry which will cover 20 square metres of
-20°C to +60°C: 12.9 x substrate dependent on surface texture and
10-6 thickness applied.)
Chemical Resists mild acids,
resistance: alkalis, sulphates, MATERIALS FOR MasterCast 141 MODIFIED
chlorides, urine, dung, MIXES
lactic acid, sugar, etc.
Resistance to Excellent - no water
water under through a 15mm thick SAND
pressure - 30m test piece.* Sand should be sharp washed, well graded and
head: free from excessive fines. For general use select
a BS 882 C&M (previously Zone 2) sand. For
+ Indicated strengths are typical. Variation rendering, select a sand complying with BS 1199
in cement used and workability can give Table 1.
increased strengths.
* MasterCast 141 added at 10ltr / 50kg CEMENT
cement. MasterCast 141 is compatible with all types of
OPC, sulphate resisting Types II and V. For use
with other cements, contact BASF Technical
Services Dept. for advice.
MasterCast® 141
WATER SCREEDS AND TOPPINGS, APPLIED TO
The strong plasticising action of MasterCast 141 HORIZONTAL SURFACES:
greatly reduces the water cement ratio for any Screeds, patches, etc., based on MasterCast 141
given workability. modified cements, can be laid to any thickness
from 60mm down to 6mm minimum. After mixing,
MIXING the MasterCast 141 modified mix should be
Mixing should be preferably be carried out in an placed over the still wet bonding slurry, well
efficient concrete mixer - where available a pan compacted and struck off to level. It may then be
type mixer, such as a Creteangle, is trowelled to the required finish using a wooden
recommended. Hand mixing is only permissible float or steel trowel.
when the total weight of the mix is less than 25kg.
Note: Whenever screeds are being laid over
Charge the mixer with the required quantity of sand existing concrete surfaces, it is important that
and cement and premix for approx. 1 minute. Add expansion joints in the sub-floor are carried
the MasterCast 141 and mix for 2 minutes only, to through the MasterCast 141 modified mix. This
avoid excessive air entrapment. can be done by fitting a temporary timber batten
Finally, without delay, add the water slowly until the wrapped in polythene sheet into the joint.
required consistency is achieved. Owing to the
strong plasticising properties of MasterCast 141, CURING
rapid thinning can occur - avoid adding excessive Correct curing of MasterCast 141 modified mixes
water! is important.
GUIDE TO APPLICATION Moisture cure for 24 hours and then allow to dry
out slowly. (Note that initial curing is necessary to
provide good curing conditions for the hydration of
RENDERING TO VERTICAL SURFACES:
the Portland cement, then the Iatex mortar must be
Apply the bonding slurry to the prepared surface allowed to dry out to permit the latex particles to
and then apply the MasterCast 141 render into the join together to form the continuous films and
wet bonding slurry. strands.)
Apply MasterCast 141 modified mortars in coats WATCHPOINTS

at a maximum thickness of 6mm per coat. Greater
thickness can lead to slumping. Several coats can 1. Never apply MasterCast 141 modified mixes or
be applied in fairly rapid succession, usually within concrete to a bonding slurry that has been
15 to 30 minutes of the previous coat. Close the allowed to dry out.
surface using a wooden float or steel trowel. 2. Always use fresh, cool cement and sharp,
clean, well graded aggregate, free of excessive
Another method is to let the first coat of render dry fines.
overnight and apply another slurry coat before 3. Keep mixing time to a minimum - see
applying the second coat of render. For further recommendations.
details refer to the "Guidelines and 4. Until the user becomes familiar with its
Recommendations using MasterCast 141 ". workability the appearance of a MasterCast
141 modified mix is deceptive; when of correct
consistency it may appear to be too dry.
However, it will be found that it can be
compacted and trowelled satisfactorily. Avoid
using excessive water.
5. Trowelling should proceed with the work. Do
not overtrowel and avoid retrowelling. Protect
from too rapid drying out prior to trowelling.
MasterCast® 141
EQUIPMENT CARE The material shall be used in bonding slurries at
All tools should be cleaned with water immediately the rate of approximately 1 volume of MasterCast
after use. If delayed, use of soap and coarse wire 141 to 1½ to 2 volumes of OPC cement and in
wool may help. Solvents such as white spirit can cementitious mixes at the rate of 5 or 10 litres per
be used to remove partially hardened mortar. 50kg cement, as recommended in the
manufacturer's literature.
DOSAGE RATE
STORAGE
For all normal use the standard dose of 5ltr of
MasterCast 141 per 50kg cement is adequate. Store under cover, out of direct sunlight and
For extreme conditions and/or when adhesion, protect from extremes of temperature.
waterproofing, water vapour resistance or chemical
resistance are critical, the dosage should be Failure to comply with the recommended storage
increased to 10ltr of MasterCast 141 per 50kg conditions may result in premature deterioration of
cement. For this higher dosage, the extra water the product or packaging. Shelf life is up to 1 year.
addition required is low and, therefore, use of wet For specific storage advice consult BASF's
aggregate may result in excessive workability. Technical Services Department.
COMPATABILITY SAFETY PRECAUTIONS

MasterCast 141 is specifically designed for use Avoid contact with eyes and prolonged contact with
skin. During application always wear gloves and
with Portland cements. It is also compatible with
appropriate clothing to minimise contact. In case
sulphate-resisting cement, Types II and V.
of contact with eyes, immediately flush with plenty
Lime (more than 10% cement weight), air
of water for at least 15 minutes. Should skin
entraining agents and masonry cement must not
contact occur, wash immediately with soap and
be used in conjunction with MasterCast 141.
water. Seek the advice of a physician should
symptoms persist.
EFFECTS OF OVER DOSAGE
The recommended levels should not be exceeded.
Gross overdosage at an acceptable workability is
not likely, but will result in an increase of the
polymer properties to the detriment of the
compressive strength.
SPECIFICATION CLAUSE
All cementitious mixes stated shall be modified
with MasterCast 141, styrene butadiene
copolymer Iatex, manufactured by BASF or similar
approved, to the following specification:-
Composition A milky, white styrene

butadiene copolymer latex,
specifically made for use with
Portland cement.
pH 10.5.
Specific 1.01.
gravity
Mean particle 0.17 micron.
size
Butadiene 40 +/- 1% by weight of
content MasterCast 141 polymer.
MasterCast® 141
NOTE
Field service, where provided, does not constitute
supervisory responsibility. For additional
information contact your local BASF
representative.
BASF reserves the right to have the true cause of

any difficulty determined by accepted test
methods.
QUALITY AND CARE

All BASF Products are manufactured under a
management system independently certified to
conform to the requirements of the quality,
environmental and occupational health and safety
standards of ISO 9001 and BASF ESHQ
recommendations.
® = Registered trademark of the BASF-Group in

many countries.
BASF_CC-UAE/Cast_141_04_94/v1/11_13rev_07-2014_rev-04-2017
The technical information and application advice given in this BASF publication are based on the present state of
STATEMENT OF our best scientific and practical knowledge. As the information herein is of a general nature, no assumption can be
RESPONSIBILITY made as to a product's suitability for a particular use or application and no warranty as to its accuracy, reliability or
completeness either expressed or implied is given other than those required by law. The user is responsible for
checking the suitability of products for their intended use.
Field service where provided does not constitute supervisory responsibility. Suggestions made by
NOTE BASF either orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since
they, and not BASF, are responsible for carrying out procedures appropriate to a specific application.
Saudi BASF for Building Materials Co. Ltd.

P.O. Box 1884, Al Khobar, KSA
Tel: +966 13 8538600, Fax: +966 13 8328671
www.master-builders-solutions.sa
Grace Fireproofing Products
FIREBOND CONCENTRATE
®
Bonding agent
Description Application
Firebond® is an Underwriters Laboratories Firebond can be applied with most major
Inc. (UL) classified bonding agent approved brands of airless latex paint spray equipment.
for use with any of the fire protection prod- Firebond may also be applied with a common
ucts manufactured by W. R. Grace & Co. garden sprayer, paint brush or roller.
Firebond is water based, nonflammable and
ready to use. Firebond is classified for use • Coverage:
with Grace fire protection products in accor- Firebond at full concentrated strength—
dance with ASTM E119 and E84 and listed in up to 1000 ft2/gal
the UL Fire Resistance Directory, category Firebond diluted 1:1 (with water)—
CBUI encapsulants. up to 500 ft2/gal
Clean Up
Use
Clean tools and drippings with warm soapy
Firebond may be used as a bonding agent or water before Firebond dries.
surface sealer for the following applications:
1.As a bonding agent over polystyrene or Technical Support

urethane foam insulation prior to applica- Refer to W. R. Grace & Co. product literature
tion of Monokote® Z-3306 Thermal Barrier. to determine acceptability of fire protection
2.As a bonding agent over primed/painted products for the intended use. Any inquiry
structural steel (columns and beams)1 prior related to products manufactured by
to application of Monokote MK-6®/HY®, W. R. Grace & Co. should be addressed to:
MK-6/HY ESTM, MK-6s, Z-106, Z-106/HY,
Z-106/G, Z-146 and Retro-Guard® RG.2 W.R. Grace & Co.
62 Whittemore Avenue
3.As a bonding agent over concrete floor Cambridge, MA 02140
and/or roof units (including slab, panjoist, or call toll free: 866-333-3SBM (3726)—
hollow-core or precast plank or TEE units) Customer Service Center
prior to application of the products listed in
item 2. Physical Properties
4.As a surface sealer (where specified) over Property Typical Value
any of the above products. Coverage rate Volatile Water
requirements will vary based on the project Actual VOC content 14.3 ± 10 g/L
requirements. Where specified, a surface Average particle size 0.2 microns
sealer shall be installed in one or more coats Flash point Noncombustible (water-based)
in such a manner that the sealer does not Odor Similar to latex house paint
saturate the fire protection product. The fire Shelf life at 78°F 36 months minimum,
(in originally factory sealed containers)
protection product shall be substantially dry
Weight per gallon at 78°F 8.8 lbs
prior to sealer application.
Dry time at 78°F To touch: 1–2 hours
Additional coats: (when dry)
Fire rating ASTM E84 Class “A”
Flame spread 5
Smoke developed 5
Firebond is manufactured by Fiberlock Warranty
Technologies Inc. for W. R. Grace & Co.
Any inquiry related to products manufactured All statements, technical information and
by Fiberlock Technologies, Inc., should be recommendations contained herein are based
addressed to: on tests we believe to be reliable. However,
since the conditions of use and application are
Fiberlock Technologies, Inc. beyond our control, Grace Construction Prod-
150 Dascomb Road ucts shall not be liable for any damage, direct
Andover, MA 01810 or consequential, resulting from the use of
or call toll free: 800-FIBERLK this material or design. Grace Construction
Products’ only warranty shall be to replace
Grace Construction Products provides
any of its products found to be defective.
technical support for all of its products.
The Fiberlock Technologies, Inc. Material
Safety
Safety Data Sheet for Firebond is available at
our web site, www.graceconstruction.com. KEEP OUT OF REACH OF CHILDREN.
Keep from freezing. Do not store at tempera-
tures above 100°F.
Availability
Grace Construction Products is the exclusive supplier of
Firebond Concentrate
Description Part No. Volume Std. Pk.
5 gal (19 L) pail 1378 1,155 in.3 1
(18,942 cm3)
55 gal (208.2 L) drum 1379 12,705 in.3 1
(208,197 cm3)
Footnotes
1. All paints and primers require prior testing and approval by W. R. Grace & Co. for verification of compliance with the “Coating Materials”
section of the Underwriters Laboratories, Inc. Fire Resistance Directory for requirements/restrictions to the use of primed/painted structural
steel in fire resistance designs.
2. The use of Retro-Guard RG is often associated with abatement projects. These products are not substitutes for UL classified post-removal
lockdowns. Refer to the Encapsulant Materials (CBUI) category of the UL Fire Resistance Directory for additional information.
www.graceconstruction.com
For technical assistance call toll free at 866-333-3SBM (3726)
Firebond is a registered trademark of Fiberlock Technologies, Inc.

Monokote, MK-6, HY and Retro-Guard are registered trademarks and ES is a trademark of W. R. Grace & Co.–Conn.
We hope the information here will be helpful. It is based on data and knowledge considered to be true and accurate and is offered for the users’
consideration, investigation and verification, but we do not warrant the results to be obtained. Please read all statements, recommendations or
suggestions in conjunction with our conditions of sale, which apply to all goods supplied by us. No statement, recommendation or suggestion is
intended for any use which would infringe any patent or copyright. W. R. Grace & Co.–Conn., 62 Whittemore Avenue, Cambridge, MA 02140.
In Canada, Grace Canada, Inc., 294 Clements Road, West, Ajax, Ontario, Canada L1S 3C6.
This product may be covered by patents or patents pending. Copyright 2007. W. R. Grace & Co.–Conn.
MK-005A Printed in U.S.A. 12/07 FA/LI/1M
MasterSeal® NP 472
One part polyurethane based elastomeric joint sealant
DESCRIPTION TECHNICAL DATA*

MasterSeal NP 472 is a high performance one
component, moisture curing, polyurethane Skin formation time (23°C, 50% HR) ~75’
construction sealant. In properly designed and Rate of cure in mm 24 hours (23°C,
constructed joints the product has been > 2.5mm
50% HR)
formulated to offer a non - slump elastomeric Resistance to flow 23°C ISO 7390 < 3mm
seal, which exhibits good skin formation time 50°C ISO 7390 < 3mm
and a fast cure. Shrinkage ISO 10563 < 10%
Temperature of application +5°C < T < +40°C

TYPICAL USES
Specific gravity 1.3g/cm³
MasterSeal NP 472 has been developed
specifically for sealing dynamically moving joints Shore A Hardness ISO 868 15-25
such as; expansion and control joints.
Modulus ISO 8339 0.15-0.25MPa
MasterSeal NP 472 demonstrates high elasticity
and recovery properties and therefore may be Elongation at break ISO 8339 >250%
used to bond and seal most common building Ultimate Elongation at break ASTM
900%
materials including concrete, glass, wood, stone, D412
metal and anodised aluminium. In addition Tensile strength ASTM D412 1.3MPa
MasterSeal NP 472 has excellent tear
Elastic recovery ISO 7389 >70%
resistance and good weathering characteristics.
Movement capability 25%
ADVANTAGES Service Temperature -20°C to + 80°C
x Durable resilient seal
x Non Staining
APPLICATION
x Primer Free (except M1 smooth mortar)
Preparation:
x Demonstrates good resistance to dilute acids
and alkalis To ensure excellent adhesion the joint profile
including the arises should be clean, sound, dry
x Different colours available
and free from any loosely adherent material
which could prevent adequate bond to the
PACKAGING substrate.
MasterSeal NP 472 is supplied in 600ml
sausage cartridge. UV exposure may cause MasterSeal NP 472
White to discolour. This does not affect the
STANDARDS MasterSeal NP 472 performance.
Conforms to ISO 11600 Class F25LM on
anodized aluminum and mortar. Application:
Conforms to ASTM C920 Type S, Grade NS, MasterSeal NP 472 shall be applied using a
Class 25, use NT and M. conventional sealant application gun, ensuring
Conforms to DIN 18540 enough sealant is applied to facilitate the correct
width to depth ratio for the joint. Following the
application the sealant must be tooled into place
to ensure adequate adhesion with the joint
profile is achieved. Finally tool to a neat finish
using a solution of soap and water onto a gloved
finger or tooling stick.
MasterSeal® NP 472
CHEMICAL RESISTANCE NOTE
MasterSeal NP 472 has resistance to: Field service, where provided, does not
constitute supervisory responsibility. For
Dilute acids and alkalis Medium additional information contact your local BASF
Ultra violet light Good representative.
Saline solutions Excellent
BASF reserves the right to have the true cause
CONSUMPTION of any difficulty determined by accepted test
Applicable joint length with a 600ml cartridge (in methods.
meters)
Joint depth Joint width (mm) approx. QUALITY AND CARE
(mm) 4 6 8 12 20 All BASF Products are manufactured under a
4 37.5 25 18.7 12.5 7.5 management system independently certified to
6 - 16.6 12.5 8.3 5.0 conform to the requirements of the quality,
8 - - 9.3 6.2 3.7
environmental and occupational health and
safety standards of ISO 9001 and BASF ESHQ
10 - - - 5.0 3.0
recommendations.
EQUIPMENT CLEANING * Properties listed are based on laboratory controlled tests.

It is recommended that MasterSeal NP 472 be ® = Registered trademark of the BASF-Group in many countries.
removed immediately from tools etc using a
solvent (toluene or xylene) before curing takes
place. Cured material can only be removed by
mechanical means.
APPLICATION TEMPERATURE RANGE

Minimum +5°C
Maximum +40°C
STORAGE AND SHELF LIFE

MasterSeal NP 472 has a shelf life of 12 months
from production date when stored in its original
packaging at temperatures between 5°C and
25°C.
HEALTH AND SAFETY

Contains isocyanates, contact with the skin or
eyes should be avoided, if ingested, DO NOT
induce vomiting. Seek medical attention
immediately. Refer to product MSDS.
BASF_CC-UAE/Sl_472_11_05/v2/02_15
The technical information and application advice given in this BASF publication are based on the present state of
STATEMENT OF our best scientific and practical knowledge. As the information herein is of a general nature, no assumption can be
RESPONSIBILITY made as to a product's suitability for a particular use or application and no warranty as to its accuracy, reliability or
completeness either expressed or implied is given other than those required by law. The user is responsible for
checking the suitability of products for their intended use.
Field service where provided does not constitute supervisory responsibility. Suggestions made by
NOTE BASF either orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since
they, and not BASF, are responsible for carrying out procedures appropriate to a specific application.
Saudi BASF for Building Materials Co. Ltd.

P.O. Box 1884, Al Khobar, KSA
Tel: +966 13 8538600, Fax: +966 13 8328671
www.master-builders-solutions.sa
SAFETY DATA SHEET
This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE

MSDS EU 01 / EN Version 2 Print Date 9/13/2008
Revision date 09-08-08
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING
Product information
Trade name : SIGMACOVER 410 (EP HS BUILDCOAT) BASE

Technical data sheet number : For further information see Technical Data Sheet.
Recommended use : coating
Company : PPG Coatings S.A./N.V.

Tweemontstraat 104
2100 Deurne-Antwerpen
Telephone : +32 3 3606311
Telefax : +32 3 3606437
Emergency telephone number : +31 20 4075210
E-mail address : PMC.Safety@PPG.com
2. HAZARDS IDENTIFICATION
Symbol(s) :
Irritant
Dangerous for the environment
Hazardous components :
reaction product: bisphenol-A-(epichlorhydrin) epoxy resin (number average molecularweight 700)
reaction product: bisphenol-A-(epichlorhydrin); epoxy resin (number average molecular weight 700 < MW < 1000)
R-phrase(s) :
FLAMMABLE.
IRRITATING TO EYES AND SKIN.
MAY CAUSE SENSITIZATION BY SKIN CONTACT.
TOXIC TO AQUATIC ORGANISMS, MAY CAUSE LONG-TERM ADVERSE EFFECTS IN THE AQUATIC
ENVIRONMENT.
P-phrase(s) :
Contains epoxy constituents. See information supplied by the manufacturer.
3. COMPOSITION/INFORMATION ON INGREDIENTS
Components EC No. CAS-No. DSD Note Classification Concentration

benzyl alcohol 202-859-9 100-51-6 19th Xn; R20/22 >=2.50 - <10.00%
xylene 215-535-7 1330-20-7 25th Nota C R10 >=2.50 - <10.00%

Xn; R20/21
Xi; R38
1/8
SAFETY DATA SHEET

iso-butanol 201-148-0 78-83-1 25th R67 >=1.00 - <2.50%

R10
Xi; R37/38, R41
ethylbenzene 202-849-4 100-41-4 19th F; R11 >=2.50 - <10.00%

Xn; R20
reaction product: bisphenol- 25068-38-6 29th Xi; R36/38 >=5.00 - <10.00%

A-(epichlorhydrin) epoxy R43
resin (number average N; R51, R53
molecularweight 700)
4-nonylphenol, branched 284-325-5 84852-15-3 29th Repr.Cat.3; R62 >=2.50 - <5.00%
Repr.Cat.3; R63
Xn; R22
C; R34
N; R50, R53
reaction product: bisphenol- 25068-38-6 Xi; R36/38 >=2.50 - <5.00%

A-(epichlorhydrin); epoxy R43
resin (number average
molecular weight 700 < MW
< 1000)
Producer declares that for R-phrases not mentioned in chapters 3, the entire amount of hazardous substances is below
limits. For components with an occupational threshold limit value see chapter 8.
If multiple components with identical identifiers appear, these have different hazardous properties, e.g. flashpoint.
4. FIRST AID MEASURES
General advice : When symptoms persist or in all cases of doubt seek medical advice. Never
give anything by mouth to an unconscious person.
Eye contact : Irrigate copiously with clean, fresh water for at least 10 minutes, holding the
eyelids apart. Remove contact lenses. Seek medical advice.
Skin contact : Take off all contaminated clothing immediately. Wash skin thoroughly with
soap and water or use recognized skin cleanser. Do NOT use solvents or
thinners.
Inhalation : Remove to fresh air. Keep patient warm and at rest. If breathing is irregular
or stopped, administer artificial respiration. If unconscious place in recovery
position and seek medical advice.
Ingestion : If accidently swallowed obtain immediate medical attention. Keep at rest. Do
NOT induce vomiting.
Burns : If spills on clothing catch fire, wash with plenty of water. Remove loose
clothing. Do not remove clothing that has melted to the skin.Obtain medical
attention.
5. FIRE-FIGHTING MEASURES
Specific hazards during fire : As the product contains combustible organic components, fire will produce
fighting dense black smoke containing hazardous products of combustion (see section
10). Exposure to decomposition products may be a hazard to health. Cool
closed containers exposed to fire with water spray. Do not allow run-off from
fire fighting to enter drains or water courses.
Special protective equipment : In the event of fire, wear self-contained breathing apparatus.
for fire-fighters
Suitable extinguishing media : Use water spray, alcohol-resistant foam, dry chemical or carbon dioxide.
Keep containers and surroundings cool with water spray.
Extinguishing media which : Do NOT use water jet.
shall not be used for safety
reasons
2/8
SAFETY DATA SHEET

6. ACCIDENTAL RELEASE MEASURES
Personal precautions : Use personal protective equipment. Ventilate the area. Refer to protective
measures listed in sections 7 and 8. Wear respiratory protection. Beware of
vapours accumulating to form explosive concentrations. Vapours can
accumulate in low areas. Remove all sources of ignition.
Environmental precautions : Try to prevent the material from entering drains or water ways. If the product
contaminates rivers and lakes or drains inform respective authorities.
Methods for cleaning up : Clean with detergents. Avoid solvents. Contain and collect spillage with non-
combustible absorbent material, (e.g. sand, earth, diatomaceous earth,
vermiculite) and place in container for disposal according to local / national
regulations (see section 13).
Additional advice : Refer to section 15 for specific national regulation.
7. HANDLING AND STORAGE
Handling
Safe handling advice : Avoid exceeding of the given occupational exposure limits (see section 8).
Use only in area provided with appropriate exhaust ventilation. Avoid contact
with skin, eyes and clothing. Smoking, eating and drinking should be
prohibited in the application area. Avoid inhalation of vapour or mist. For
personal protection see section 8.
Advice on protection against : Prevent the creation of flammable or explosive concentrations of vapour in
fire and explosion air and avoid vapour concentration higher than the occupational exposure
limits. When transferring from one container to another apply earthing
measures and use conductive hose material. No sparking tools should be
used. Operators should wear anti-static footwear and clothing and floors
should be of the conducting type. Isolate from sources of heat, sparks and
open flame. Take necessary action to avoid static electricity discharge (which
might cause ignition of organic vapours). The product should only be used in
areas from which all naked lights and other sources of ignition have been
excluded. No smoking. The accumulation of contaminated rags and dry
overspray, particularly in spray booth filters, may result in spontaneous
combustion. Good housekeeping standards, regular safe removal of waste
materials and regular maintenance of spray booth filters will minimise the
risks of spontaneous combustion and other fire hazards.
Storage
Requirements for storage areas : Observe label precautions. Prevent unauthorized access. Containers which
and containers are opened must be carefully resealed and kept upright to prevent leakage.
Store between 5 and 30°C (41 - 86 F) in a dry, well ventilated place away
from sources of heat, ignition and direct sunlight. Solvent vapours are heavier
than air and may spread along floors. Vapours may form explosive mixtures
with air. Electrical installations / working materials must comply with the
technological safety standards. Keep away from sources of ignition - No
smoking. Store in accordance with the particular national regulations (see
section 15).
Advice on common storage : Keep away from oxidising agents and strongly acid or alkaline materials.
8. EXPOSURE CONTROLS/PERSONAL PROTECTION
Minimum ventilated air quantity for 1 liter of product
TO REACH 10 % LEL : 59 m3/l
3/8
SAFETY DATA SHEET

Components on the national list and/or the European TLV list (98/24/EC):
Components CAS-No. Value Value Basis

[mg/m3] [ppm]
xylene 1330-20-7 221 50 EU ELV TWA
can be absorbed through skin 442 100 EU ELV STEL
ethylbenzene 100-41-4 442 100 EU ELV TWA

Personal protective equipment
General advice
Respiratory protection : When operators, whether spraying or not, have to work inside the spray
booth, ventilation is unlikly to be sufficient to control particulates and solvent
vapour in all cases. In such circumstances they should wear a compressed air-
fed respirator during the spraying process and until such time as the
particulates and solvent vapour concentration has fallen below the exposure
limits.
Hand protection : For prolonged or repeated contact use protective gloves.
Barrier creams may help to protect the exposed areas of skin, they should
however not be applied once exposure has occurred.
Skin should be washed after contact.
Use chemical resistant gloves classified under Standard EN 374: Protective
gloves against chemicals and micro-organisms.
Recommended gloves: butyl-rubber

Minimum breakthrough time: 480 min
The recommended gloves are based on most common solvent in this product.
When prolonged or frequently repeated contact may occur, a glove with a

protection class of 6 (breakthrough time greater than 480 minutes according
to EN 374) is recommended. When only brief contact is expected, a glove
with a protection class of 2 or higher (breakthrough time greater than 30
minutes according to EN 374) is recommended.
NOTICE: The selection of a specific glove for a particular application and
duration of use in a workplace should also take into account all relevant
workplace factors such as, but not limited to: Other chemicals which may be
handled,physicalrequirements (cut/puncture protection, dexterity, thermal
protection), potential body reactions to glovematerials, as wellas the
instructions/specifications provided by the glove supplier.
Eye protection : Chemical resistant goggles must be worn.

Skin and body protection : Personnel should wear protective clothing. Skin should be washed after
contact. Working clothes must not consist of textiles, which show a
dangerous melting behaviour in case of fire. Workers should wear antistatic
footwear.
Additional advice
Environmental protection : Refer to national regulations in chapter 15 for regulations on environmental

protection.
Personal protection
4/8
SAFETY DATA SHEET

Protective equipment : Eye protection, safety gloves and combi mask P1A1
Please contact your personal protection equipment supplier for further advice
9. PHYSICAL AND CHEMICAL PROPERTIES
Form : viscous
Colour : various
Odour : slight aromatic
Flash point : 28.0 °C
Note: Calculated
Autoignition temperature :
Upper explosion limit : 9.03 %(V)
Lower explosion limit : 1.13 %(V)
48.55 g/m3
Density : 1.65 g/cm3

at 20 °C
Water solubility : no data available
pH :
Viscosity, dynamic : 5,000 mPa.s at 23 °C
Flow time : >= 60 s

Transversal section: 6 mm
Method: ISO 2431 (EN 535) 6 mm CUP
10. STABILITY AND REACTIVITY
Conditions to avoid : Avoid temperatures above 60°C (140 F), direct sunlight and contact with
sources of heat.
Hazardous reactions : Keep away from oxidising agents, strongly alkaline and strongly acid
materials in order to avoid exothermic reactions.
Hazardous decomposition : In case of fire hazardous decomposition products may be produced such as:
products Carbon dioxide (CO2), carbon monoxide (CO), oxides of nitrogen (NOx),
dense black smoke.
11. TOXICOLOGICAL INFORMATION
Acute oral toxicity : May cause nausea, abdominal spasms and irritation of the mucous
membranes.
Acute inhalation toxicity : Exposure to component solvent vapours concentration in excess of the stated
occupational exposure limit may result in adverse health effects. Such as:
mucous membrane irritation, respiratory system irritation, adverse effects on
kidney, liver and central nervous system. Symptoms and signs: headache,
dizziness, fatigue, muscular weakness, drowsiness and in extreme cases loss
of consciousness.
5/8
SAFETY DATA SHEET

Skin irritation : Repeated or prolonged contact with the preparation may cause removal of
natural fat from the skin resulting in desiccation of the skin. The product may
be absorbed through the skin. Repeated skin contact may lead to irritation
and to senitization, possible with cross-sensitization to other epoxies.
Eye contact : Irritating to eyes.
Further information : There is no data available for this product.
Acute Toxicity Data for Components
benzyl alcohol(100-51-6)
Acute oral toxicity : LD50: 1,230 mg/kg (rat)
Acute dermal toxicity : LD50: 2,000 mg/kg (rabbit )
12. ECOLOGICAL INFORMATION
Further information : The preparation has been assessed following the conventional method of the
Dangerous Preparations Directive 1999/45/EC and is classified for
ecotoxicological properties accordingly. See sections 3 and 15 for details.
13. DISPOSAL CONSIDERATIONS
Product : The product should not be allowed to enter drains, water courses or the soil.
Disposal together with normal waste is not allowed. Special disposal required
according to local regulations.
Waste key for the unused : The European Waste Catalogue classification of this product, when disposed
product of as waste is:
08 01 11 Waste paint and varnish containing organic solvents or other

dangerous substances.
If this product is fully cured or mixed with other wastes, this code may no
longer apply. If mixed with other wastes, the appropriate code should be
assigned. For further information contact your local waste authority
14. TRANSPORT INFORMATION
Transport within user's premises: always transport in closed containers that are upright, labelled and secure. Ensure that
persons transporting the product know what to do in the event of an accident or spillage.
Transport to be in accordance with ADR for road, IMDG for sea and IATA for air transport:
UN-Number : 1263
Proper shipping name : PAINT
Class : 3
Packing group : III
Label : 3
Proper shipping name (ADR) : PAINT
Marine Pollutant (IMDG)(P,PP,-) : -

EmS (IMDG) : F-E, S-E
Limited quantity (ADR) : Max. per inner pack. : 5.00 L

Max. per outer pack. : 30.00 KG
6/8
SAFETY DATA SHEET

Limited quantity (IMDG) : Max. per inner pack. : 5.00 L

Note
ADR: If pack sizes less than 450L, under the terms of 2.2.3.1.5, this product is not subject to the provisions of ADR.
IMDG: If pack sizes up to and including 30L, under the terms of 2.3.2.5, this product is not subject to the packaging,
labelling and marking requirements of the IMDG code, but both full documentation and placarding of cargo transport
units is still required.
15. REGULATORY INFORMATION
The product is classified and labelled in accordance with Directive 1999/45/EC.
Irritant Dangerous for the

environment
Hazardous components which must be listed on the label:

• reaction product: bisphenol-A-(epichlorhydrin) epoxy resin (number average molecularweight 700)
• reaction product: bisphenol-A-(epichlorhydrin); epoxy resin (number average molecular weight 700 < MW <
1000)
R-phrase(s) : R10 Flammable.

R36/38 Irritating to eyes and skin.
R43 May cause sensitization by skin contact.
R51/53 Toxic to aquatic organisms, may cause long-term
adverse effects in the aquatic environment.
S-phrase(s) : S23 Do not breathe spray.

S36/37 Wear suitable protective clothing and gloves.
S38 In case of insufficient ventilation, wear suitable
respiratory equipment.
S61 Avoid release to the environment. Refer to special
instructions/ Safety data sheets.
P-phrase(s) : Contains epoxy constituents. See information supplied by the

manufacturer.
The information contained in this safety data sheet does not constitute the user's own assessment of workplace risks, as
required by other health and safety legislation. The provisions of the national health and safety at work regulations
apply to the use of this product at work.
National legislation
7/8
SAFETY DATA SHEET

16. OTHER INFORMATION
Explanation of R-phrases mentioned in section 3
benzyl alcohol R20/22 Harmful by inhalation and if swallowed.
xylene R10 Flammable.

R20/21 Harmful by inhalation and in contact with skin.
R38 Irritating to skin.
iso-butanol R10 Flammable.

R37/38 Irritating to respiratory system and skin.
R41 Risk of serious damage to eyes.
R67 Vapours may cause drowsiness and dizziness.
ethylbenzene R11 Highly flammable.

R20 Harmful by inhalation.
reaction product: bisphenol-A- R36/38 Irritating to eyes and skin.

(epichlorhydrin) epoxy resin (number R43 May cause sensitization by skin contact.
average molecularweight 700) R51/53 Toxic to aquatic organisms, may cause long-term adverse
effects in the aquatic environment.
4-nonylphenol, branched R22 Harmful if swallowed.

R34 Causes burns.
R62 Possible risk of impaired fertility.
R63 Possible risk of harm to the unborn child.
R50/53 Very toxic to aquatic organisms, may cause long-term
reaction product: bisphenol-A- R43 May cause sensitization by skin contact.

(epichlorhydrin); epoxy resin (number R36/38 Irritating to eyes and skin.
average molecular weight 700 < MW <
1000)
This Safety Data Sheet is based on the Safety Data Sheets obtained from the producer/manufacturer or/and internet
databases and valid regulations considering hazardous substances/preparations.
Training advice:
Persons taking part in a turnover of hazardous products ought to be trained in product handling, safety and hygiene.
Drivers ought to be trained and obtain a certificate in accordance with the requirements of transport regulations (ADR).
Version: 2 Revision date 09.08.2008
The information contained in this safety data sheet is based on the present state of knowledge and current European and
National legislation at the date of issue. The supplier reserves the right to modify data on the safety data sheet without
further notice. Any change in data will normally be followed by the issue of a new safety data sheet. The user should
check the date of issue and if more than 12 months have elapsed, then the data should only be used after checking with
the nearest sales office of the supplier to establish that the data is still valid. As the specific conditions of use of the
product are outside the suppliers control, the supplier is not reponsible for the (negative) consequences of these specific
conditions of use, which are outside of the suppliers control and which are not compliant with the handling, storage and
other instructions in this safety data sheet.
After all component(s) stated on the relevant Technical Data Sheet have been mixed the safety precautions mentioned
on each of the component(s) safety data sheets and labels should be used in assessing the safety precautions of the
mixed product.
Technical data sheet number 6823
8/8
SAFETY DATA SHEET
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER

1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING
Product information
Trade name : SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER

Technical data sheet number : For further information see Technical Data Sheet.
Recommended use : coating
Company : PPG Coatings S.A./N.V.

Tweemontstraat 104
2100 Deurne-Antwerpen
Telephone : +32 3 3606311
Telefax : +32 3 3606437
Emergency telephone number : +31 20 4075210
E-mail address : PMC.Safety@PPG.com
2. HAZARDS IDENTIFICATION
Symbol(s) :
Highly flammable
Corrosive
Dangerous for the environment
Hazardous components :
4-nonylphenol, branched
triethylenetetramine
R-phrase(s) :
HIGHLY FLAMMABLE.
HARMFUL BY INHALATION AND IF SWALLOWED.
CAUSES BURNS.
MAY CAUSE SENSITIZATION BY SKIN CONTACT.
TOXIC TO AQUATIC ORGANISMS, MAY CAUSE LONG-TERM ADVERSE EFFECTS IN THE AQUATIC
ENVIRONMENT.
POSSIBLE RISK OF IMPAIRED FERTILITY.
POSSIBLE RISK OF HARM TO THE UNBORN CHILD.
3. COMPOSITION/INFORMATION ON INGREDIENTS
Components EC No. CAS-No. DSD Note Classification Concentration

xylene 215-535-7 1330-20-7 25th Nota C R10 >=10.00 - <12.50%
Xn; R20/21
Xi; R38
iso-butanol 201-148-0 78-83-1 25th R67 >=10.00 - <15.00%

R10
Xi; R37/38, R41
1/9
SAFETY DATA SHEET

ethylbenzene 202-849-4 100-41-4 19th F; R11 >=10.00 - <25.00%

Xn; R20
2,4,6-tris- 202-013-9 90-72-2 19th Xn; R22 >=2.50 - <10.00%

(dimethylaminomethyl)- Xi; R36/38
phenol
triethylenetetramine 203-950-6 112-24-3 29th Xn; R21 >=2.50 - <5.00%
C; R34
R43
R52, R53
Dinonylphenol 215-356-4 1323-65-5 N; R51/53 >=0.10 - <1.00%

Xi; R41, R38
polyamide resin 68410-23-1 Xi; R41 >=25.00 - <50.00%
4-nonylphenol, branched 284-325-5 84852-15-3 29th Repr.Cat.3; R62 >=10.00 - <25.00%

Repr.Cat.3; R63
Xn; R22
C; R34
N; R50, R53
Producer declares that for R-phrases not mentioned in chapters 3, the entire amount of hazardous substances is below
limits. For components with an occupational threshold limit value see chapter 8.
If multiple components with identical identifiers appear, these have different hazardous properties, e.g. flashpoint.
4. FIRST AID MEASURES
General advice : When symptoms persist or in all cases of doubt seek medical advice. Never
give anything by mouth to an unconscious person.
Eye contact : Irrigate copiously with clean, fresh water for at least 10 minutes, holding the
eyelids apart. Remove contact lenses. Seek medical advice.
Skin contact : Take off all contaminated clothing immediately. Wash skin thoroughly with
soap and water or use recognized skin cleanser. Do NOT use solvents or
thinners.
Inhalation : Remove to fresh air. Keep patient warm and at rest. If breathing is irregular
or stopped, administer artificial respiration. If unconscious place in recovery
position and seek medical advice.
Ingestion : If accidently swallowed obtain immediate medical attention. Keep at rest. Do
NOT induce vomiting.
Burns : If spills on clothing catch fire, wash with plenty of water. Remove loose
clothing. Do not remove clothing that has melted to the skin.Obtain medical
attention.
5. FIRE-FIGHTING MEASURES
Specific hazards during fire : As the product contains combustible organic components, fire will produce
fighting dense black smoke containing hazardous products of combustion (see section
10). Exposure to decomposition products may be a hazard to health. Cool
closed containers exposed to fire with water spray. Do not allow run-off from
fire fighting to enter drains or water courses.
Special protective equipment : In the event of fire, wear self-contained breathing apparatus.
for fire-fighters
Suitable extinguishing media : Use water spray, alcohol-resistant foam, dry chemical or carbon dioxide.
Keep containers and surroundings cool with water spray.
Extinguishing media which : Do NOT use water jet.
shall not be used for safety
reasons
2/9
SAFETY DATA SHEET

6. ACCIDENTAL RELEASE MEASURES
Personal precautions : Use personal protective equipment. Ventilate the area. Refer to protective
measures listed in sections 7 and 8. Wear respiratory protection. Beware of
vapours accumulating to form explosive concentrations. Vapours can
accumulate in low areas. Remove all sources of ignition.
Environmental precautions : Try to prevent the material from entering drains or water ways. If the product
contaminates rivers and lakes or drains inform respective authorities.
Methods for cleaning up : Clean with detergents. Avoid solvents. Contain and collect spillage with non-
combustible absorbent material, (e.g. sand, earth, diatomaceous earth,
vermiculite) and place in container for disposal according to local / national
regulations (see section 13).
Additional advice : Refer to section 15 for specific national regulation.
7. HANDLING AND STORAGE
Handling
Safe handling advice : Avoid exceeding of the given occupational exposure limits (see section 8).
Use only in area provided with appropriate exhaust ventilation. Avoid contact
with skin, eyes and clothing. Smoking, eating and drinking should be
prohibited in the application area. Avoid inhalation of vapour or mist. For
personal protection see section 8.
Advice on protection against : Prevent the creation of flammable or explosive concentrations of vapour in
fire and explosion air and avoid vapour concentration higher than the occupational exposure
limits. When transferring from one container to another apply earthing
measures and use conductive hose material. No sparking tools should be
used. Operators should wear anti-static footwear and clothing and floors
should be of the conducting type. Isolate from sources of heat, sparks and
open flame. Take necessary action to avoid static electricity discharge (which
might cause ignition of organic vapours). The product should only be used in
areas from which all naked lights and other sources of ignition have been
excluded. No smoking. The accumulation of contaminated rags and dry
overspray, particularly in spray booth filters, may result in spontaneous
combustion. Good housekeeping standards, regular safe removal of waste
materials and regular maintenance of spray booth filters will minimise the
risks of spontaneous combustion and other fire hazards.
Storage
Requirements for storage areas : Observe label precautions. Prevent unauthorized access. Containers which
and containers are opened must be carefully resealed and kept upright to prevent leakage.
Store between 5 and 30°C (41 - 86 F) in a dry, well ventilated place away
from sources of heat, ignition and direct sunlight. Solvent vapours are heavier
than air and may spread along floors. Vapours may form explosive mixtures
with air. Electrical installations / working materials must comply with the
technological safety standards. Keep away from sources of ignition - No
smoking. Store in accordance with the particular national regulations (see
section 15).
Advice on common storage : Keep away from oxidising agents and strongly acid or alkaline materials.
8. EXPOSURE CONTROLS/PERSONAL PROTECTION
Minimum ventilated air quantity for 1 liter of product
TO REACH 10 % LEL : 79 m3/l
3/9
SAFETY DATA SHEET

Components on the national list and/or the European TLV list (98/24/EC):
Components CAS-No. Value Value Basis

[mg/m3] [ppm]
xylene 1330-20-7 221 50 EU ELV TWA
ethylbenzene 100-41-4 442 100 EU ELV TWA

Personal protective equipment
General advice
Respiratory protection : When operators, whether spraying or not, have to work inside the spray
booth, ventilation is unlikly to be sufficient to control particulates and solvent
vapour in all cases. In such circumstances they should wear a compressed air-
fed respirator during the spraying process and until such time as the
particulates and solvent vapour concentration has fallen below the exposure
limits.
Hand protection : For prolonged or repeated contact use protective gloves.
Barrier creams may help to protect the exposed areas of skin, they should
however not be applied once exposure has occurred.
Skin should be washed after contact.
Use chemical resistant gloves classified under Standard EN 374: Protective
gloves against chemicals and micro-organisms.
Recommended gloves: Product is corrosive. Please contact your hand

protection supplier for further advice.
When prolonged or frequently repeated contact may occur, a glove with a

protection class of 6 (breakthrough time greater than 480 minutes according
to EN 374) is recommended. When only brief contact is expected, a glove
with a protection class of 2 or higher (breakthrough time greater than 30
minutes according to EN 374) is recommended.
NOTICE: The selection of a specific glove for a particular application and
duration of use in a workplace should also take into account all relevant
workplace factors such as, but not limited to: Other chemicals which may be
handled, physicalrequirements (cut/puncture protection, dexterity, thermal
protection), potential body reactions toglovematerials, as wellas the
instructions/specifications provided by the glove supplier.
Eye protection : Chemical resistant goggles must be worn.

Skin and body protection : Personnel should wear protective clothing. Skin should be washed after
contact. Working clothes must not consist of textiles, which show a
dangerous melting behaviour in case of fire. Workers should wear antistatic
footwear.
Additional advice
Environmental protection : Refer to national regulations in chapter 15 for regulations on environmental

protection.
Personal protection
4/9
SAFETY DATA SHEET

Protective equipment : P3A3 full-face combi mask, safety gloves, safety suit and boots
Please contact your personal protection equipment supplier for further advice
9. PHYSICAL AND CHEMICAL PROPERTIES
Form : liquid
Colour : clear
Odour : slight amine-like
Flash point : 20.0 °C
Note: Calculated
Autoignition temperature :
Upper explosion limit : 8.44 %(V)
Lower explosion limit : 1.13 %(V)
45.69 g/m3
Density : 0.91 g/cm3

at 20 °C
Water solubility : no data available
pH :
Viscosity, dynamic :
Flow time : 32 s at 23 °C
Method: DIN 53211 DIN 4 CUP
Flow time : 20 s
Method: ISO 2431 (EN 535) 6 mm CUP
10. STABILITY AND REACTIVITY
Conditions to avoid : Avoid temperatures above 60°C (140 F), direct sunlight and contact with
sources of heat.
Hazardous reactions : Keep away from oxidising agents, strongly alkaline and strongly acid
materials in order to avoid exothermic reactions.
Hazardous decomposition : In case of fire hazardous decomposition products may be produced such as:
products Carbon dioxide (CO2), carbon monoxide (CO), oxides of nitrogen (NOx),
dense black smoke.
11. TOXICOLOGICAL INFORMATION
Acute oral toxicity : May cause nausea, abdominal spasms and irritation of the mucous
membranes.
5/9
SAFETY DATA SHEET

Acute inhalation toxicity : Exposure to component solvent vapours concentration in excess of the stated
occupational exposure limit may result in adverse health effects. Such as:
mucous membrane irritation, respiratory system irritation, adverse effects on
kidney, liver and central nervous system. Symptoms and signs: headache,
dizziness, fatigue, muscular weakness, drowsiness and in extreme cases loss
of consciousness.
Skin irritation : Repeated or prolonged contact with the preparation may cause removal of
natural fat from the skin resulting in desiccation of the skin. The product may
be absorbed through the skin.
Eye contact : May cause irreversible eye damage.
Further information : There is no data available for this product.
Acute Toxicity Data for Components
2,4,6-tris-(dimethylaminomethyl)-phenol(90-72-2)
Acute oral toxicity : LD50: 1,200 mg/kg (rat)
Acute dermal toxicity : LD50: 4,000 mg/kg (rabbit )
triethylenetetramine(112-24-3)
Acute dermal toxicity : LD50: 805 mg/kg (rabbit )
12. ECOLOGICAL INFORMATION
Further information : The preparation has been assessed following the conventional method of the
Dangerous Preparations Directive 1999/45/EC and is classified for
ecotoxicological properties accordingly. See sections 3 and 15 for details.
13. DISPOSAL CONSIDERATIONS
Product : The product should not be allowed to enter drains, water courses or the soil.
Disposal together with normal waste is not allowed. Special disposal required
according to local regulations.
Waste key for the unused : The European Waste Catalogue classification of this product, when disposed
product of as waste is:
08 01 11 Waste paint and varnish containing organic solvents or other

dangerous substances.
If this product is fully cured or mixed with other wastes, this code may no
longer apply. If mixed with other wastes, the appropriate code should be
assigned. For further information contact your local waste authority
14. TRANSPORT INFORMATION
Transport within user's premises: always transport in closed containers that are upright, labelled and secure. Ensure that
persons transporting the product know what to do in the event of an accident or spillage.
Transport to be in accordance with ADR for road, IMDG for sea and IATA for air transport:
UN-Number : 3469
Proper shipping name : PAINT RELATED MATERIAL, FLAMMABLE, CORROSIVE
Class : 3
6/9
SAFETY DATA SHEET

Sub Class : 8
Packing group : II
Label : 3+8
Proper shipping name (ADR) : PAINT RELATED MATERIAL, FLAMMABLE, CORROSIVE
Marine Pollutant (IMDG)(P,PP,-) : P

Marine Pollutant component (IMDG) : 4-nonylphenol, branched
EmS (IMDG) : F-E, S-C
Limited quantity (ADR) : Max. per inner pack. : 3.00 L

Limited quantity (IMDG) : Max. per inner pack. : 1.00 L
15. REGULATORY INFORMATION
The product is classified and labelled in accordance with Directive 1999/45/EC.
Highly flammable Corrosive Dangerous for the

environment
Hazardous components which must be listed on the label:

• 4-nonylphenol, branched
• triethylenetetramine
R-phrase(s) : R11 Highly flammable.

R20/22 Harmful by inhalation and if swallowed.
R34 Causes burns.
R51/53 Toxic to aquatic organisms, may cause long-term
S-phrase(s) : S53 Avoid exposure - obtain special instructions before

use.
S23 Do not breathe spray.
S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
S36/37/39 Wear suitable protective clothing, gloves and eye/face
protection.
S38 In case of insufficient ventilation, wear suitable
respiratory equipment.
S45 In case of accident or if you feel unwell, seek medical
advice immediately (show the label where possible).
S61 Avoid release to the environment. Refer to special
instructions/ Safety data sheets.
7/9
SAFETY DATA SHEET

The information contained in this safety data sheet does not constitute the user's own assessment of workplace risks, as
required by other health and safety legislation. The provisions of the national health and safety at work regulations
apply to the use of this product at work.
National legislation
16. OTHER INFORMATION
Explanation of R-phrases mentioned in section 3
xylene R10 Flammable.

R20/21 Harmful by inhalation and in contact with skin.
R38 Irritating to skin.
iso-butanol R10 Flammable.

R37/38 Irritating to respiratory system and skin.
R67 Vapours may cause drowsiness and dizziness.
ethylbenzene R11 Highly flammable.

R20 Harmful by inhalation.
2,4,6-tris-(dimethylaminomethyl)-phenol R22 Harmful if swallowed.

R36/38 Irritating to eyes and skin.
triethylenetetramine R21 Harmful in contact with skin.

R34 Causes burns.
R52/53 Harmful to aquatic organisms, may cause long-term adverse
Dinonylphenol R38 Irritating to skin.

R51/53 Toxic to aquatic organisms, may cause long-term adverse
polyamide resin R41 Risk of serious damage to eyes.
4-nonylphenol, branched R22 Harmful if swallowed.

R34 Causes burns.
R50/53 Very toxic to aquatic organisms, may cause long-term
This Safety Data Sheet is based on the Safety Data Sheets obtained from the producer/manufacturer or/and internet
databases and valid regulations considering hazardous substances/preparations.
Training advice:
Persons taking part in a turnover of hazardous products ought to be trained in product handling, safety and hygiene.
Drivers ought to be trained and obtain a certificate in accordance with the requirements of transport regulations (ADR).
8/9
SAFETY DATA SHEET

Version: 2 Revision date 12.08.2008
The information contained in this safety data sheet is based on the present state of knowledge and current European and
National legislation at the date of issue. The supplier reserves the right to modify data on the safety data sheet without
further notice. Any change in data will normally be followed by the issue of a new safety data sheet. The user should
check the date of issue and if more than 12 months have elapsed, then the data should only be used after checking with
the nearest sales office of the supplier to establish that the data is still valid. As the specific conditions of use of the
product are outside the suppliers control, the supplier is not reponsible for the (negative) consequences of these specific
conditions of use, which are outside of the suppliers control and which are not compliant with the handling, storage and
other instructions in this safety data sheet.
After all component(s) stated on the relevant Technical Data Sheet have been mixed the safety precautions mentioned
on each of the component(s) safety data sheets and labels should be used in assessing the safety precautions of the
mixed product.
Technical data sheet number 6821/6822/6823/6825
9/9
2013 - NEW PUTZMEISTER MACHINE - SP11 LMR"
Diesel Driven Worm Pump SP11 LMR (New version) SP11 BMT (Old version )
Made in... Made in Stuttgart/Germany

Engine Drive motor
Kubota 16,3 kW 3-Cylinder Kubota 15 kW 3-Cylinder
Material output 5 - 40 l/min.

Max. pumping pressure 25 bar
Compressor Standard on board
Approx. 50-70m*
Pumping distance for dry-mix plaster or fire
approx. 40-60m*
proofing
Delivery rate (theor.) 3
2,4 m /h
MIXER VOLUME 180L 150L (for BMB ) but 180L (for BMT)
Application dry-mix plaster, fire-proofing mortar, grouting

Mixing and pumping drive both Hydraulic
Chassis Made in Germany
Output regulation Infinitely adjustable from 0-40 l/h
Special features
Mixer emptying by hydraulic lifting by opening a flap
low filling height
Mixer filling height 880 mm 1,125mm
New mixing paddles for improved mixing result
Balanced suspension of mixer. The Rotation of the Mixer - Fixed Speed,
Features mixer Adjustable Mixer Speed
so NOT ADJUSTABLE anymore PERFECT for Fire-Proofing & Plaster
material
Better service accessibility & Simple Maintenance.. Thanks to good
Other Safety features etc. accessibility. Exhaust pipe is placed differently , far away from the diesel
tank.. New Attractive design..
High pressure cleaner STANDARD
Water metering SP11LMR comes with a mechanical water metering & high pressure cleaner as STANDARD.
Max. aggregate size
( * dep. on pipe diameter and rotor/stator) 6 mm * depending on material composition, consistency, grain size and shape, chemical additives, hose diameter
Weight of machine 750 kg
"2013 NEW IMPROVED MACHINE - Model SP11 LMR"
Left View with new soft hood Front View with Hydraulic
Hydra
aulic Liftingg System Thee n
new
ew improved SP11LMR comes with a mechanical water metering and
high
highh pressure cleaner spray gun. Please be informed that the rotation of the
mixer
xer is FIXED, so not anymore adjustable.. perfect for FIRE-PROOFING or any
PLASTERING
ASTERING material .. Added benefit for end customers.
MEDCO/PMM- RC/KJ 062013

Worm pumps Mortar and plaster
Worm pump SP 11 LMR Technical data SP 11 LMR SP 11 TMR SP 11 BHF
Convenient plastering machine for pre-mixed mortar and site-mixes Version Lifting mixer Lifting mixer Standard version
Pump type 2L6 2L6 2L75
The all new SP 11 LMR is a compact, lightweight worm pump
specially designed to achieve outstanding performance, simple Delivery pressure 25 bar 25 bar 20 bar
operation and easy servicing. The delivery rate can be infinitely Theor. delivery rate* 5-60 l/min 7-40 l/min 0-15 m³/h
adjusted to max. 60 l/min*.The machine can pump deliver up to Delivery distance* horizontal distances of 120 m or heights of 60 m
horizontal distances of 120 m** or heights of 60 m**.
Compressor 2-cylinder-compressor 400 l/min, 7 bar
SP 11 LMR models are suitable for use with site-mixes or pre- Trap mixer 180 l 150 l 150 l
mixed interior and external plasters supplied in bags, monocoat, Conveyor hopper 220 l 220 l 220 l
fire-proofing mortar, base coat plaster, lightweight masonry mor- Extremely lightweight,
tar, ornamental plaster, and filling/grouting work. Engine 3-cylinder Kubota, 16.3 kW 4-cylinder Kubota, 22.7 kW
hard-wearing plastic hood
bei 2,600 UpM bei 2,600 UpM
Part no. 111 622.010 Infinitely variable Fully hydraulic pump Chassis without brakes, approved for road use
pumping rate and mixer drive Weight 750 kg 900 kg 740 kg
Length x width x height 3,540 x 1,420 x 1,150 mm 3,924 x 1,420 x 1,160 mm 3,519 x 1,420 x 1,150 mm
Filling height 880 mm 880 mm 600 mm
New, extremely
effective trap mixer Maximum grain size 6 mm 6 mm 8 mm
Part-no. 111 622.010 111 626.200 111 505.420
* Data depends on speed rotation, pump type, material and equipment.
Very powerful
Large mixing 16.3 kW engine
volume of 180 l
Lifting mixer for Excellent soundproofing
convenient filling Stable and safe chassis due to encapsulated engine
Powerful worm pump 2L6 with pressure The maximum motor speed of just 2,600 rpm and All SP 11 functions can be controlled from the operating panel.
connection piece to attach hoses. good sound insulation make the SP 11 more quiet The machine conforms with CE standards.
than other machines.
Equipment SP 11 LMR SP 11 TMR SP 11 BHF
Standard colour paintwork z z z

Special colour paintwork (hood) | | |
Staubabsaugung | z |
High-pressure cleanerr z z z
Car coupling z z z
Truck coupling | | |
Mechanical water metering z z z
Support wheel | | |
Vibrating screen | | |
Working lights | | |
Keys: - not available | Option
z
Standard
34 35
Worm pumps Mortar and plaster
Suggested accessories for SP 11
Accessories for processing monocouche renders Accessories for processing site-made mixes
Entire set, part no.: 401 133 3 2 4

Entire set, part no.: 532 996
Ů 30 m long, consisting of: Ů 40 m long, consisting of: 8 4
5 7
3
5
6 1
2 4 1 6
Part Part no. Fig. Part Part no. Fig. Part Part no. Fig. Part Part no. Fig.
1x Mortar hose, ID 35, V50, M 35, 13.3 m 207 616.006 1 1x Rubber fine plaster nozzle 214 753.004 2x Mortar hose, ID 50, V 50, M 50, 13.3 m 501 914 1 5x Sponge ball ID 50 000 212.005 7
1x Mortar hose, ID 35, V35, M 35, 13.3 m 207 615.007 2 12 mm 1x Mortar hose, ID 35, V 50, M 35, 13.3 m 207 616.006 2 1x Base coat plaster spray 001 306.004 8
1x Rubber fine plaster nozzle 214 754.003 gun, short, V 35
1x Mortar hose, ID 25, V25, M 25, 5 m 207 808.005 3 1x Geka air hose, ½", 40 m 214 734.007 3
14 mm 3x Hose holder, leather 000 206.008
1x Geka air hose, ½", 40 m 214 734.007 4 1x Rubber fine plaster nozzle 214 755.002 5x Seal ID 35 213 725.004 4
2x Sponge ball ID 35 065 044.001 5 16 mm 5x Sponge ball ID 35 065 044.001 5
1x Spray gun, ID 25-40 short 408 237 6 1x Flexible mortar nozzle, 001 329.007 5x Seal ID 50 213 266.000 6
1x Rubber fine plaster nozzle 8 mm 214 751.006 D 18
1x Rubber fine plaster nozzle 10 mm 214 752.005 1x Hose holder, leather 000 206.008
Accessories for processing premixed dry mortar Accessories for injection and pressure grouting
Entire set, part no.: 532 995 4 3

Entire set, part no.: 532 998 5 2
4
Ů 40 m long, consisting of: Ů 40 m long, consisting of: 4
3
2
8 5 6
1 7 1 2
Part Part no. Fig. Part Part no. Fig. Part Part no. Fig. Part Part no. Fig.
2x Mortar hose, ID 50, V 50, M 50, 13.3 m 501 914 1 5x Sponge ball ID 35 065 044.001 5 3x Mortar hose, ID 50, V 50, M 50, 13.3 m 501 914 1 1x Injection nozzle with 001 128.004 5
1x Mortar hose, ID 35, V 50, M 35, 13.3 m 207 616.006 2 5x Seal ID 50 213 266.000 7 5x Seal ID 50 213 266.000 2 T-piece, pressure gauge,
remote control air cock,
1x Geka air hose, ½", 40 m 214 734.007 3 1x Spray gun, V 35 203 054.002 8 5x Sponge ball ID 50 000 212.005 3
coupling with spout
5x Seal ID 35 213 725.004 4 3x Hose holder, leather 000 206.008 1x Geka air hose, ½", 40 m 214 734.007 4 ID 50, expanding collar
5x Sponge ball ID 50 000 212.005 6 3x Hose holder, leather 000 206.008 &|CPFEQNNCT&
Accessories for processing fire-proofing mortar
Entire set, part no.: 533 638 4 4 3

Ů 40 m long, consisting of:
2
8 5 6
1 7
Part Part no. Fig. Part Part no. Fig.

1x Mortar hose, ID 35, V 50, M 35, 13.3 m 207 616.006 1 5x Sponge ball ID 35 065 044.001 5
2x Mortar hose, ID 35, V 35, M 35, 13.3 m 207 615.007 2 1x Spray gun, V 35 203 054.002 8
1x Geka air hose, ½", 40 m 214 734.007 3 3x Hose holder, leather 000 206.008
5x Seal ID 35 213 725.004 4
5x Seal ID 50 213 266.000 7
36 37
8PSNQVNQT441mBMMUIFEBUB 8PSNQVNQT441
1
.PEFMM 4&7 4&7$. 4&75. 41
Speciality basic version continuous mixer plate mixer basic version
Sometimes images show special equipment · All information subject to change · Technical alterations reserved · © 2004 by Putzmeister Mörtelmaschinen GmbH · All rights reserved · (40711 SD)
Worm pump type 2L6 2L6 2L6 1L6
Delivery rate (theor.) 7-40 l/ min 7-40 l/ min 7-40 l/ min 4-25 l/ min
Delivery pressure max.* 25 bar 25 bar 25 bar 20 bar
Delivery reach max.* 80 m 80 m 80 m 40 m
Delivery height max.* 60 m 60 m 60 m 15 m
Drive worm pump 5.5 kW, 400 V 5.5 kW, 400 V 5.5 kW, 400 V 4 kW, 230 V
variable drive variable drive variable drive frequency converter
Mixer drive – 5.5 kW, 400 V 1.9 kW, 400 V –
Weight 190 kg 360 kg 400 kg 190 kg

Length 229 cm 284 cm 229 cm 250 cm
Width 68 cm 68 cm 68 cm 75.5 cm
Heigth 65 cm 120 cm 115 cm 67.7 cm
1BSUOP

*Statements given about delivery reach and height are experimental values without obligation and depend on the type of material.
■ 4UBOEBSEFRVJQNFOU4&7 ■ 4UBOEBSEFRVJQNFOU41 Texturing spray gun NW 25-40 with

Worm pump 2L6, manometer at Worm pump 1L6, manometer at 4, 6 and 8 mm nozzle 208 751.009
delivery connections, electrical delivery connections, cable remote Standard spray guns NW 25-40
remote control with 21.5 m cable, control and pressure remote control, straight 402 592
wheel set with pneumatic tyres, pump on/ off, 20 m extension cable, long (770 mm) 404 479
standard tool and cleaning acces- 180 l/ min pneumatic compressor, Gun for applying adhesives
sory. 15 m air hose 1⁄2“, spray gun for with electrical remote control 402 726
base coat plaster V 35, standard
■4UBOEBSEFRVJQNFOU4&7$. tools and cleaning accessory Compressors 400 V
The same as for the S 5 EV but with Handy, 250 l/ min 000 235.008
mounted continuous mixer CM 928, V-MEKKO, 360 l/ min 205 767.009
control aggregate and level probe ■0QUJPOBMBDDFTTPSJFT
complete 42 V. Mortar hoses NW 25-40 Plate mixer TM 100 111 353.002
5 m, ø 25 mm 207 803.000 Continuous mixer CM 928 111 254.004
■4UBOEBSEFRVJQNFOU4&75. 10 m, ø 25 mm 207 804.009
The same as for the S 5 EV but with 20 m, ø 25 mm 207 806.007 Please refer to our catalogue for further
mounted plate mixer TM 100. accessories. Mail or telephone us for a
free copy.
14
■1VU[NFJTUFS ■ :PVS1VU[NFJTUFS1BSUOFS
.ÕSUFMNBTDIJOFO(NC)
The company is a 100% subsidiary

of Putzmeister AG, registered head-
quarters in Aichtal near Stuttgart,
Germany.
Since 1958, Putzmeister has been a

441
manufacturer and world-wide provi- Real universal plastering machines
der of mortar machines, fine plaster are rare. Our worm pumps, type
spray and paint pumps, concrete S 5 and SP 5 come pretty much
pumps, tunnel machines, industrial close to one.
pumps, large robotics for cleaning
complex systems and facilities and Their flexibility and reliability have
of professional high-pressure clea- conditions in terms of competence, been appreciated by plasterers
ning systems. This strong network investment security and optimum and stucco workers world-wide for
offers users and sales partners ideal service in all areas. a very long time.
MM 3319-6 GB
MM 3319-6 GB Max-Eyth-Str. 10 · D-72631 Aichtal · Germany · Tel +49 (0) 71 27 599-0 · Fax 599-743 · eMail mm@pmw.de · www.putzmeister.de/pmm
'PSBOZUIJOHUPEPXJUINPSUBSwXPSNQVNQT441
2 3
(FOFSBM This enables you to work just with

one machine which can be opti-
mally adapted to the respective
situation at the lowest cost.
No one order is like the other

and it is certainly difficult to keep
track of the huge variety of mate-
rials available. On top of that,
conditions on the building sites
vary from one to another, so all of 7BSJBOUT
these factors place a very heavy
demand on the machinery used. Worm pumps type S 5 and SP 5 can be used for all
pumpable mortars up to an aggregate graining of
6 mm, whether as normal base coat plaster (large
Each type of machine has its own picture), as a decorative texturing plaster …
individual strengths but not one 4
of them can cope properly with
all the requirements on site.
Neither could many machines be Our series of worm pumps comp-
called „all-rounders“ – however, rises various models.
Putzmeister worm pumps S 5
and SP 5 are a rare exception. ■ S 5 EV
These are truly all-rounders – allow- This modular system is based on a

ing universal application in both high-performance worm pump with
routine work as well as for special a 400 V drive. As the TM version
jobs. (S 5 EVTM) it includes a mounted plate
mixer for high-grade mixes. The
CM version (S 5 EVCM) includes a
continuous mixer which can be
used for ready-mix mortar.
… or for special applications, seen here being
■ SP 5 processed as fire-proofing mortar.
This worm pump has a 230 V alter-

0QFSBUJPO nating current drive. Compared with
5
the S 5 EV the SP 5 has a pre-install-

ed air compressor which is usually
adequate for most applications.
Several features give the worm

pumps an edge over all the others.
■ continuously variable regulation

of output
■ additional modules for a further

increase in the range of appli-
cations (only S 5) But even liquid cement filler can be worked
(here e.g. with an S 5 EVTM in a production hall).
3
5IFXPSNQVNQ4&7mBTWBSJFEBTJUTEBJMZBQQMJDBUJPOT
6 7
The worm pump S 5 EV has been in Worm pumps of the S 5 type are
use as a „bread-and-butter“ or stan- not equipped with their own
dard machine in many plants world- compressor. The reason is simple
wide for many years. and obvious – the amount of air
required depends on the applicat-
Thanks to the heavy-duty, robust ion, therefore the compressor is
400 V variable drive, the worm simply adapted to the respective
pump can cope with mortar which use.
is difficult to pump whereby the
operator can regulate the output ■ For refurbishing mortar over a
by means of the engine speed. distance of approximately 50 m,
you will need a compressor
■ UIFTUBOEBSENPEFM4&7 with a 1,200 to 1,500 l/ min
capacity.
The basis version is suitable for
applications where mainly pump- ■ To convey and then spray base
able wet mortar up to an aggre- coat plaster over a distance of The S 5 EV is used in this case as a delivery pump for
gate graining of 6 mm must be 40 m, approximately 200 l/ min bonding mortar and reinforcement mortar. The material
is pre-mixed and filled into the pump.
pumped or sprayed. air is adequate.
8
It forms the basis of the following
extendable versions. The good
thing about it is that the S 5 EV can
be retrofitted at a later date to
increase its efficiency even further.
5ZQFTPGPQFSBUJPO
■ UIF4&7$.XJUINPVOUFE
DPOUJOVPVTNJYFS
This is the ideal machine for ready-

mix mortar from the bag or silo.
The continuous mixer (CM 928)

with 40 l/ min mixing capacity is
equipped with a heavy-duty elec- This provides for an incredible vari-
tric drive with 5.5 kW performance ety of applications.
which ensures that the S 5 can mix
This S 5 EVCM (with continuous mixer) mixes, pumps and
almost all kinds of premixed mortar ■ 4UBOEBSEBQQMJDBUJPOT sprays premixed mortar.
with constant quality. ■ base coat plaster
■ scratch + decorative plaster
As a further extension, the S 5 EVCM ■ texture plaster 9
can be connected directly to a silo ■ trowel plaster and bonding

or container whereby a level probe layer
even takes over the fully-automatic
pump control. ■ 4QFDJBMBQQMJDBUJPOT
■ bricklaying mortar
■ UIF4&75.XJUINPVOUFE ■ refractory mortar
QMBUFNJYFS ■ insulation mortar
■ injection mortar
This variant is used for materials ■ filling mortar
which require a particularly inten- ■ self-levelling floor screed
sive mixing process.
■ dispersion mortar
The plate mixer (TM 100) has a ■ fibrous and glass fibre mortar
volume of 80 l and a 1.9 kW elec- ■ bonding mortar
tric drive. ■ paint
In this case, refurbishing mortar is delivered over

a distance of 50 m by means of an S 5 EVTM (with
mounted plate mixer) and sprayed.
5
5IFXPSNQVNQ41mUIFtCJHiQVNQGPSSFGVSCJTIJOHNPSUBS
10 11
The SP 5 is the little sister of the 0QFSBUJPO
previously described S 5 EV. From
the outside, they are scarcely dis-
tinguishable, but „under the hood“
they are very different.
The SP 5 can be used anywhere

where power is required, but only
230 V are available; as is, for exam-
Depending on the material and
ple, the case on many construction
particle size, the output must be
sites where refurbishing is to be
adapted to the desired spray
applied.
pattern simply by adjusting the
engine speed.
It is particularly critical when apply-
ing refurbishing mortar that large
On the SP 5, this is dealt with by a
areas are worked quickly and to a
frequency converter which continu- For the SP 5 – currently the strongest 230 V worm
high standard. pump available on the market – even larger-scale
ously regulates the output absolute-
refurbishing jobs present no problems.
ly wear-free from 4 to 25 l/ min.
The SP 5 meets all these require-
12
ments. This is the „big boy“ under
By the way, the SP 5 is the only
the worm pumps with a 230 V con-
machine in the universal-purpose
nection – a true substitute for 400 V
pump series to have as standard
machines.
an 180 l compressor – so you can
get down to work straight away.
5ZQFTPGPQFSBUJPO
When combined with a continuous mixer (CM 528),

the SP 5 performs even better.
13
Being a truly universal-purpose
worm pump, it can deal with a vari-
ety of materials up to a particle size
of 6 mm.
■ one-coat mortar
■ refurbishing mortar
■ dispersion mortar
■ injection mortar
■ bonding mortar
■ reinforcement mortar
■ liquid filler …
Completely equipped including compressor. You can

start work straight away with the SP 5 without the need
for an auxiliary compressor.
7
Q AD-036711 001 09 990 NOTES:
REV. NO. SHEET NO. DRAWING NUMBER INDEX PLANT NO.
1. ALL FIREPROOFING SHALL BE IN ACCORDANCE
WITH SAES-B-006. THIS DRAWING SHOWS THE
ACCEPTABLE DETAILS FOR CONCRETE
50 50
25mm FIREPROOFING ONLY. FOR OTHER MATERIALS,
25mm 50
CHAMFER ETC., REFER TO SAES-B-006, SECTION 7.
CHAMFER
(TYP.) 50mm
(TYP.) CHAMFER 2. ALL WIRE MESH SHALL BE
4"x4"-10 GA.x10 GA., (SAMS NO. 12-743-625)
OR 2"x2"-14 GA.x14 GA., (SAMS NO.
WIRE MESH WIRE MESH
(TYP.) 12-743-620).
WIRE MESH (TYP.)
SEE NOTE-2 SEE NOTE-2
(TYP.) 3. 20mm DIA.x125mm SPACERS (AND CONNECTORS)
SEE NOTE-2 TACK-WELDED AT 600mm CTRS. (SAMS NO.
50
50
12-720-570).
25mm 4. ALL DIMENSIONS ARE IN MILLIMETERS

CHAMFER UNLESS NOTED OTHERWISE.
50
(TYP.)
SPACERS (TYP.)
SEE NOTE-3 20mm DIA.
SPACERS (TYP.)
CONNECTORS
SEE NOTE-3
SEE NOTE-3
SPACERS (TYP.)
SEE NOTE-3
BEAMS COLUMNS PIPE SUPPORTS

(EXCEPT ANGLES, AND (EXCEPT PIPES)
PIPE SUPPORTS)
MANDATORY DRAWING
WIRE MESH
(TYP.) A=D+140 (TYP.) 09 MAY’95
ESSD
GENERAL REVISION.
RLO
SEE NOTE-2
D 08 08-13-90 KMS
REVISED & CHANGED INDEX
FROM "S" TO "Q".
50 C=0.30A, (TYP.)
SPACERS (TYP.) 50 07 06.09.85 LML
COMPLETELY REDRAWN, REVISED &
CHANGED DWG. SIZE FROM E TO D.
SEE NOTE-3
50
SPACERS (TYP.) REV.

DATE BY JO/EWO DESCRIPTION CHKD. CERT. APPD.
NO.
SEE NOTE-3
SAUDI ARABIAN OIL COMPANY
DRAWN BY CHECKED BY SCALE NONE
A
DATE STARTED DATE COMPLETED
04-28-56
OPRG. DEPT. ENG. DEPT. 06-07-56
APPD. FOR CONSTR.
25mm
5
50
THIS DRAWING IS NOT TO BE USED FOR

CERTIFIED
CHAMFER CONSTRUCTION OR FOR ORDERING
MATERIAL UNTIL CERTIFIED AND DATED BY DATE
50 (TYP.)
WIRE MESH, SEE NOTE-2
CONCRETE FIREPROOFING FOR
(MAINTAIN 20mm
SPACING FROM STEEL) STRUCTURAL MEMBERS
ANGLES PIPE COLUMNS

STD. DWG. METRIC
PLANT NO. INDEX DRAWING NUMBER SHEET NO. REV. NO.
990 Q AD-036711 001 09

Saudi Aramco 2636 ENG. (3/91)
Copyright©Saudi Aramco 2009. All rights reserved. CADD-02

AC-036915 001 07 N 990
NOTES:
REV. NO. SHT. NO. DRAWING NUMBER INDEX PLANT NO. 1. CONCRETE PER SECTION 7, SAES-B-006.
2. CONCRETE SHALL EITHER BE CAST IN PLACE OR APPLIED
BY GUNNITING TO A TOTAL FINISHED TH. OF 50mm(2").
3. CONCRETE SHALL BE DAMP CURED FOR AT LEAST 7 DAYS.
SEE DETAIL 2 4. STEEL MEMBERS TO BE FIREPROOFED, SHALL BE
PAINTED IN ACCORDANCE WITH SAES-H-101 AND SAES-B-006.
5. ALL DIMENSIONS IN MILLIMETERS UNLESS NOTED
14 GAGE STEEL FLASHING
OTHERWISE.
SEE DETAILS 1, 3 & 5 CONTINOUS SEAL WELD
TO COLUMN 93^C(200^F)PREHEAT 6. METRIC DIMENSIONS OF STOCK ITEMS ARE A DIRECT
12
CONVERSION OF CONVENTIONAL UNITS TO METRIC
12
UNITS.
BEVEL TOP EDGE
OF FIREPROOFING
12( 1/2 ")
A CLEARANCE OFF
30mm IS REQUIRED
PER SAES-B-006. DETAIL 2
FLOAT FINISH MATERIAL LEGEND
AMS 1SSUE QTY. PER
DESCRIPTION
NUMBER UNIT SQ. FT.-2" THK.
DETAIL 1 10-259-005 1/4 " EA
STEEL HEX. NUTS 1 PER SQ. FT.
50mm x 50mm x 14 GA
NO VESSEL INSULATION - - -
(2" x 2" x 14 GA)
GALV. STL. REINF.
MESH. 1.5m x 45.7m
RO
( 5 FT x 150 FT)/ROLL
CUT MESH AROUND 14 GA CARBON STEEL
SKIRT OPENINGS 12-157-679 SM
SHEET
50mm x 50mm x 14 GA (2" x 2" x 14 GA) WIRE

MESH FURRED OUT 12mm( 1/2 ")
FROM SKIRT. SEE DETAIL 4
FIREPROOF TO TOP OF LUGS

AND TO BASE RING BETWEEN
LUGS DRAWING RESPONSIBILITY:
DETAIL 3 LOSS PREVENTION STANDARDS COMMITTEE
NO FIREPROOFING COLD VESSEL (INSULATED)
INSIDE LUGS
EDSD
07 FEB99 REVISED DETAIL 1
WED
BEVEL TOP EDGE
TYPICAL FIREPROOFING OF ESSD DRAWING DIGITIZED INTO CADD ORIGINAL ORIGINAL ORIGINAL
OF FIREPROOFING 06 MAY92
EPE DATABASE WITHOUT CHANGES SIGNED SIGNED SIGNED
COLUMN OR VESSEL SKIRT REV.
DATE BY JO/EWO DESCRIPTION CHKD. CERT. APPD.
NO.
1/4 " IN. HEX. NUTS SAUDI ARABIAN OIL COMPANY

TACK WELD TO SKIRT 300mm JH NONE
DRAWN BY CHECKED BY SCALE
( 1/2 ")C. TO C. BOTHWAYS DATE COMPLETED 08-10-60
DATE STARTED
OPR’G. DEPT. ENG. DEPT. ORIGINAL SIGNED
APP’D FOR CONSTR.
16 GA GALV. THIS DRAWING IS NOT TO BE USED FOR CERTIFIED

TIRE WIRES CONSTRUCTION OR FOR ORDERING
MATERIAL UNTIL CERTIFIED AND DATED BY DATE
DETAILS
WIRE MESH FIREPROOFING FOR
DETAIL 4 DETAIL 5 COLUMN AND VESSEL SKIRTS
STD. DWG METRIC
HOT VESSEL (INSULATED)
PLANT NO. INDEX DRAWING NUMBER SHT. NO. REV. NO.
990 N AC-036915 001 07

Saudi Aramco 2635 ENG. (3/91)
Copyright©Saudi Aramco 2009. All rights reserved. CADD-02

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PLANT LOCATION CUSTOMER UNIT UNIT

JAZAN – SAUDI ARABIA SAUDI ARAMCO A07 A07

DOC NO. A07-ZA-E-7007323_BAA

PROJECT / UNIT NSH DOC NO. A07-NSH-MS-CVL-0039

SUBCONTRACTOR SUBCONTRACTOR CONTRACT NO. SUBCONTRACTOR PROJECT NO

6. TOOLS AND EQUIPMENT

10. REPAIR PROCEDURES

11. INSPECTION / TEST RECORD

DOC NO. A07-ZA-E-7007323_BAA

PROJECT / UNIT NSH DOC NO. A07-NSH-MS-CVL-0039

SUBCONTRACTOR SUBCONTRACTOR CONTRACT NO. SUBCONTRACTOR PROJECT NO

3.1 SAUDI ARAMCO REFERENCES

3.1.1 SAES-B-006 Fire Proofing for Plants

DOC NO. A07-ZA-E-7007323_BAA

PROJECT / UNIT NSH DOC NO. A07-NSH-MS-CVL-0039

SUBCONTRACTOR SUBCONTRACTOR CONTRACT NO. SUBCONTRACTOR PROJECT NO

3.1.2 SAES-H-101 Approved Protective Coating System

3.1.3 SAES-Q-001 Criteria for Design and Construction of

3.1.4 09-SAMSS-097 Ready-Mixed Portland Cement Concrete

3.1.5 AC-036915 Basic Criteria, Industrial Insulation

3.1.6 AD-036711 Concrete Fireproofing for Structural

3.1.7 A07-ZA-E-7085000_BGG Project Safety Plan

3.2 INDUSTRY CODES AND STANDARDS

3.2.1 API PUBL 2218 Fireproofing Practices in Petroleum and

3.2.2 UL 1709 Rapid Rise Fire Test of Performance

3.3 SAIPEM STANDARDS

3.3.1 A00-ZA-E-0085135 Fireproofing General Criteria

3.4 DRAWINGS IFC

3.4.1 Standard Proprietary Fireproofing Standard Drawings

3.4.1.1 A00-Q-VA-364287_001 to 004

3.5 MANUFACTURER’S DATA SHEET

DOC NO. A07-ZA-E-7007323_BAA

PROJECT / UNIT NSH DOC NO. A07-NSH-MS-CVL-0039

SUBCONTRACTOR SUBCONTRACTOR CONTRACT NO. SUBCONTRACTOR PROJECT NO

4.1 ISOLATEK TYPE M II / or AVIKOTE 800

5.1.1 Supervisor (from Ms. ZAMIL staff and operatives)

5.1.4 Welded Wire Mesh Installer

DOC NO. A07-ZA-E-7007323_BAA

PROJECT / UNIT NSH DOC NO. A07-NSH-MS-CVL-0039

SUBCONTRACTOR SUBCONTRACTOR CONTRACT NO. SUBCONTRACTOR PROJECT NO

5.1.6 QA/QC personnel from S/C (NSH)

5.1.7 Safety Officer

6. TOOLS & EQUIPMENT:

6.1.1 Diesel SP11 machine or a S5 Electric machine – Fireproofing Machine

6.1.2 Masonry Hand tools

6.1.3 Plastic Water Drum

6.1.4 HILTI tools DX 460 F8 and accessories

6.1.5 Spray Gun

6.1.6 Air Hoses

6.1.7 Spray Paint Machine (Mark V) – for Top Coat

DOC NO. A07-ZA-E-7007323_BAA

PROJECT / UNIT NSH DOC NO. A07-NSH-MS-CVL-0039

SUBCONTRACTOR SUBCONTRACTOR CONTRACT NO. SUBCONTRACTOR PROJECT NO

8.1.5 Touch-up painting works.

8.1.6 Work Release from Civil, Mechanical, Electrical and Instrumentation

8.1.7 Before commencing fireproofing works, the areas to be fireproofed are to be

8.2 SURFACE PREPARATION:

8.2.1 Check condition of the surfaces prior to application of fireproofing materials.

DOC NO. A07-ZA-E-7007323_BAA

PROJECT / UNIT NSH DOC NO. A07-NSH-MS-CVL-0039

SUBCONTRACTOR SUBCONTRACTOR CONTRACT NO. SUBCONTRACTOR PROJECT NO

fireproofing materials should be established prior to application of

8.3 KEY COAT SPLATTER STRUCTURES: