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Aker Mud Pups PDF
Aker Mud Pups PDF
Drilling Technologies
Mud pumps, drawworks and rotary tables
2 About us
Drilling equipment
About us
Drawworks and mud pumps are available in two different We comply with API requirements for oilfield equipment and
product lines. The exact specifications of the products is also certified in accordance with DIN EN ISO 9001 and ISO
will depend on the customer’s requirements. Proven, 14001.
standardized products characterize the “classic line”, mainly
used for onshore applications. The products of the “premium Aker Solutions cares about the environment and designed
line” guarantee the highest quality and provide tailor-made all products to comply to the latest HSE requirements and
solutions to accommodate all offshore requirements. beyond:
n Reduced noise and vibration pressures
Premium line n
Strict accordance to international codes and standards
n State-of-the-art equipment
product
n Best possible solution
High pressure
triplex mud pumps
5 High pressure triplex mud pumps
Drilling equipment
conditions, Aker Solutions n Pump drive units for permanent load operation,
increased life
The Wirth TPK series by Aker Solutions of tough, field proven
models for high operating pressure and large flow include:
Aker Solutions has manufactured pumps since 1905, the first
pump bigger than 1 000 hp in 1961, followed by the 2 000 hp
n Ratings from 800 to 2 200 input hp
milestone in 1974.
n Rear or top-mounted skid arrangement
n Belt, chain or gear-driven configurations
Technical data
Discharge flow max. l / min 2 761 2 838 3 127 3 127 3 127 3 348 3 348
US gall. p.m. 730 750 826 826 826 885 885
Operating pressure max. bar 345 345 345 517 517 517 690
psi 5 000 5 000 5 000 7 500 7 500 7 500 10 000
Input power requirement kW 597 / 746 969 1 193 1 193 1 491 1 640 1 640
hp 800 / 1 000 1 300 1 600 1 600 2 000 2 200 2 200
Input number of revolution min-1 626 594 484 484 475 436 436
Dry weight excluding drive kg 17 500 21 000 23 500 24 500 33 000 36 000 40 000
lbs 38 587 46 305 51 817 54 013 72 765 79 380 89 600
Hydraulic quick The hydraulic quick release system allows the maintenance
release system crew to carry out routine operational piston / liner changes
and fluid end maintenance with ease and a minimum of tools
in complete safety.
for fluid ends, for liner retention, This system ensures that an equal and correct, precalculated
torque, which cannot be exceeded, is applied to all bolting,
changing valves and easy opening thus substantially increasing equipment lifespan when
of valve covers. compared to traditional mechanical maintenance routines.
8 High pressure triplex mud pumps
Drilling equipment
Wirth gear-driven mud pumps – This unit is a significant development that improves
performance and reliability by reducing downtime and
state-of-the-art maintenance cost during operation. It is powered by a single
top-mounted, closed air – closed water cooled AC motor.
n Less vibration
n Weight reduction
9 High pressure triplex mud pumps
Drilling equipment
Wirth gear-driven mup pumps - The Wirth gear-driven high pressure mud pump (type TPK)
is the most compact design, powered by a state-of-the-art
water jacket motor solution AC water jacket motor solution for offshore and onshore
applications for tight mud module layouts. In addition, it is
also suitable for the upgrade market.
It is available as:
n Rear or top-mounted skid arrangement
A couple of years of successful operation have indicated Main features of the Wirth drawworks:
n Gear-driven design
the following advantages of the gear-driven design:
n AC or DC main drive configuration
n High performance
n Short or long version to suit every drill floor layout
n High availability
n All necessary control systems
n Less weight
n Less noise
n Integrated autodriller
n Compact construction
Drawworks for
offshore applications
Our drawworks for offshore applications guarantee the highest quality and a tailormade solution to suit all customer
requirements. These drawworks are available in a range from 2 000 to 13 000 hp for hoisting capacities from 350 up to
1 500 short tons in conjunction with optimal hook speed.
13 Drawworks for offshore applications
Drilling equipment
Standard features:
n Highest degree of performance and efficiency
Our standard Wirth multi gear- n Three independent braking systems for highest safety
the highest level of performance n Modular, compact design in long or short version
Optional:
n Integrated Auto-Driller as independent system
Technical data
Drawworks
with 4Q drive type GH 2000 EG AC GH 2500/3000 EG-AC GH 3000 EG-AC-01 GH 4500 EG-AC
Max. hook kN 4 536 5 189 5 248 6 004 6 638 7 663 8 892 10 173 11 410
load 1st layer Ibs x 1 000 1 019 1 166 1 179 1 349 1 505 1 722 1 998 2 286 2 564
12-lines 14-lines 12-lines 14-lines 12-lines 14-lines 12-lines 14-lines 16-lines
Max. hook ft/min 300 258 300 258 302 259 344 295 258
speed m/s 1.54 1.32 1.54 1.32 1.54 1.32 1.75 1.5 1.31
12-lines 14-lines 12-lines 14-lines 12 -lines 14-lines 16-lines
Auto-driller kN 2 742 3 138 2 742 3 138 2 742 3 138 3 839 4 392 4 927
hook load Ibs x 1 000 616 705 616 705 616 705 862 987 1 107
Long Short
version version
Technical data
Drawworks
with 4Q drive type GH 6000 EG-AC GH 6000 EG-AC-01
Auto-driller m / h 71 59 53 71 59 53
speed ft / h 233 194 174 233 194 174
n Compact design
execution
No corrosion because no air is blown over motor shaft and
n
windings
High IP 56 protection degree guarantees safe and long
n
operation
Reduced cost and realization time because no additional
n
dumper)
Optional:
n Auto-Driller via main motors
n ATEX certified
16 Drawworks for offshore applications
Drilling equipment
Drawworks
with 4Q drive type GH 2000 EG AC -1G GH 3000 EG AC -1G
Weight approx. t 31 32
Drawworks
with 4Q drive type GH 4500 EG AC-1G GH 6000 EG AC -1G GH 9000 EG AC -1G GH 11000 EG AC -1G
Max. hook kN 6 541 7 483 8 393 9 102 10 209 10 914 12 242 13 643 15 303
load 2nd layer Ibs x 1000 1 470 1 682 1 886 2 046 2 295 2 454 2 752 3 067 3 440
12-lines 14-lines 16-lines 14-lines 16-lines 14-lines 16-lines 14-lines 16-lines
Max. hook ft/min 225 193 169 238 208 265 231 265 232
speed m/s 1.15 0.98 0.86 1.21 1.06 1.35 1.18 1.35 1.18
12-lines 14-lines 16-lines 14-lines 16-lines 14-lines 16-lines 14-lines 16-lines
Wirth active heave compensated The Wirth heave compensated drawworks control system is
designed with an anti-collision system as an integral part of
drawworks the control system to prevent the main hoisting equipment
(travelling block or top drive) from being run into the crown
block or drill floor, as operating conditions may be as follows:
based on the conventional single not have an adequate overview of the operation from the
operating station
gear system and offer a design
unique to the industry, available in The Wirth heave compensated drawworks is equipped with
the required system condition monitoring system which is
a range from 4 500 hp to 13 000 hp. available on the drilling console to facilitate detection of
abnormal conditions which may lead to critical malfunctions.
Alarms are triggered in the event of abnormal conditions
arising.
The heave compensated drawworks embodies the same These alarms include:
basic principle as any other drawworks. A wire rope runs n Anti-collision
from a deadline anchor over a crown block and a travelling n Slack-wire detection
block to a rotating drum powered by several motors. The n Failure in the hoisting system
heave compensated drawworks is used in normal drawworks n Fluid systems: temperature, flow and level
operation to raise and lower drill string, liner and casing n UPS status and charge condition of batteries
assemblies. n Primary power supply status
casing assemblies
n Heave compensation function during fixed-to-bottom
operations
n Hoisting and lowering functions when facilitating
Technical data
Drawworks
with 4Q drive type HCGH 4500 EG-AC-1G HCGH 6000 EG-AC-1G HCGH 9000 EG-AC-1G HCGH 11000 EG-AC-1G HCGH 13000 EG-AC-1G
Max. hook kN 4 574 5 131 6 862 7 697 9 149 10 262 11 169 12 530 14 373 16 126
load 2nd layer Ibs x 1 000 1 028 1 153 1 542 1 730 2 056 2 307 2 501 2 816 3 230 3 624
14-lines 16-lines 14-lines 16-lines 14-lines 16-lines 14-lines 16-lines 14-lines 16-lines
Max. hook ft/min 269 236 269 236 269 236 269 236 269 236
speed m/s 1.37 1.20 1.37 1.20 1.37 1.20 1.37 1.20 1.37 1.2
14-lines 16-lines 14-lines 16-lines 14-lines 16-lines 14-lines 16-lines 14-lines 16-lines
Drawworks for
onshore applications
These drawworks are available in a range from 1 000 to 4 000 hp, for hoisting capacities from 250 up to 750 short tons
in conjunction with optimal hook speed.
20 Drawworks for onshore applications
Drilling equipment
Standard features:
Our standard Wirth multi gear- n Highest degree of performance and efficiency
driven drawworks is designed for n Three independent braking systems for highest safety
the highest level of performance n Modular, compact design in long or short version
Drive configurations are available in AC or DC Provides redundancy for the main drives
n
n ATEX certified
The Wirth gear-driven drawworks package consists
of the following items: main frame, hoisting drum with
Lebus system for any wireline size, com-pound gear-box,
21 Drawworks for onshore applications
Drilling equipment
Technical data
Hook load kN 2 776 2 953 4 536 5 189 5 248 6 004 6 940 7 940
Ibs x 1 000 624 608 1 019 1 166 1 179 1 349 1 560 1 787
8-lines 8-lines 12-lines 14-lines 12-lines 14-lines 12-lines 14-lines
Max. hook speed ft /min 354 354 300 258 300 258 342 294
m /s 1.81 1.81 1.54 1.32 1.54 1.32 1.75 1.50
Long Short
version version
n Light-weight concept
Optional:
n Integrated Auto-Driller as independent system
n ATEX certified
Technical data
Hook load kN 3 500 4 113 4 905 5 611 6 170 7 059 7 920 8 890
Ibs x 1 000 786 924 1 100 1 260 1 386 1 586 1 780 1 998
10-lines 12-lines 12-lines 14-lines 12-lines 14-lines 14-lines 16-lines
Max. hook speed ft /min 293 244 244 210 244 210 200 175
m /s 1.49 1.24 1.24 1.06 1.24 1.06 1.02 0.89
n Compact design
Optional:
n DNV or ABS certified
Technical data
Drawworks
with 4Q drive type GH 1000 EG-1G GH 1500 EG-AC-1G GH 2000 EG-AC-1G GH 3000 EG-AC-1G
Max. hook kN 1 666 1 967 2 562 3 016 3 942 4 641 3 476 4 092
load 1st layer Ibs x 1 000 374 442 575 678 886 1 043 781 920
8-lines 10-lines 10-lines 12-lines 10-lines 12-lines 10-lines 12-lines
Max. hook speed ft/min 297 238 198 165 246 205 155 128
m/s 1.51 1.208 1.01 0.84 1.25 1.04 0.79 0.65
8-lines 10-lines 10-lines 12-lines 10-lines 12-lines 10-lines 12-lines
Weight approx. t 27 27 31 32
24 Drawworks
Drilling equipment
Wirth multi/two-gear drawworks – two independent disc brake systems to achieve maximum
safety. In the event of a reduction or loss of braking force
braking systems of the master brake, the second brake system will engage
accordingly to compensate for the loss. Thus permitting full
and continual operation of the drawworks until remedial work
can be performed on the master brake.
The drawworks in our standard Control of the drawworks disc brake, gear selection and
configuration includes operation of the auxiliary drives are controlled by the
programmable logic controller (PLC) within the drawworks
independent braking systems. interface control system (DICS). Braking requirements are
determined by the ZPS programmable logic controller which
obtains information from the drawworks sensors, the “DCS”
and the “VFD”.
Wirth single gear drawworks – Under normal operation conditions the callipers are only
braking systems applied for parking, holding the load in a static condition and
thus preventing its uninten- tional lowering or raising.
control systems
drilling equipment
n Auto-correlation of the brake capacity and the hook load
ZPS – Zone positioning system n Easy retrofit; integration of existing protection systems
It will slow down and stop the drawworks when the travelling
assembly reaches dedicated positions in the derrick to
prevent collisions with the derrick crown or the drill floor.
The ECS is designed to improve the performance and Stand-by battery pack to energise the eddy current
reliability of the eddy current brake while at the same time brake at full power in the event of main power loss.
providing a degree of redundancy by providing independent
control of the coils. Your benefits:
n Constantly charged battery pack
n Brake current control n 100 % brake performance even in power loss situation
n Separate SCR for each pair of brake coils n Maintenance free battery type
n Alarm indication
The integrated auto-driller as an independent system This unique system smoothes emergency stops. It avoids
confirms redundancy to the main drive system. bird’s nest effects, thereby optimising protection for
personnel and equipment.
n AC frequency controlled independent drive arrangement
n Maximized drilling efficiency The system controls the speed and load of the drawworks
n Automatic drilling operation drum and the attached wireline. Depending on load and
n Minimized downtime speed, WPS will smooth sudden stops to prevent the bird’s
n Smooth block control nest effect due to the installation of a combined hydraulic-
electronic system controlled by the PLC.
The capability to build in an auto-driller is easily given by
adding an extra AC drive arrangement, independent from the Your benefits:
main drive system. This auto-driller system is able to control n Protects your drawworks against the bird´s nest effect
the ROP triggered by various interactively set parameters n Smoothes emergency stops during hoisting operations
and can also be used as an emergency back-up for the main n Fail-safe system
drive. In case of a major failure of the drawworks main drive, n Reduces downtime and equipment damage to save costs
the drill string can be secured from the bottom into cased n Extends the wireline lifetime
During drilling, automatic operation control is possible on any n Easy to retrofit on existing Wirth drawworks
Your benefits:
n Continuous, automatic weight-on-bit, DDM torque, rate of
n Minimized downtime
Your benefits:
n Double safety by double disc brake system
n
Adaptation of required brake torque in conjunction with the
respective hook load and speed
n Comply with latest offshore regulations as per ABS and DNV
n Configuration works
n Assembly in cubicle
Your benefits:
n Aker Solutions has direct access to the remote diagnostic
n Time saving
n Cost saving
30 Drawworks
Drilling equipment
Drawworks – The drawworks test can be carried out with the original
project equipment or optionally with our in-house equipment.
test rig Our test rig has a capacity of up to 500 metric tons.
Your benefits
n Minimising HSE risks during commissioning on site
Rotary tables – Hydraulic rotary tables type Wirth RTSS-H are available with
openings from 27 1/2” to 75 1/2” and static load ratings up to
hydraulic-driven 1 500 tons.
n
Designed for high load
Combined axial roller ball-bearing
conventional applications, and the n Less weight and reduced skid size
more common hydraulic rotary
n Lower maintenance cost
n Hydraulic locking device
tables for rigs fitted with top- n
n
External hydraulic control station for easy maintenance
Independent centralised lubrication system to optimise
drives. lifespan
n Suitable for installation of various power slips
n Insert tools
The optional installed two-speed transmission is suitable for Additional pipe handling equipment suitable for all rotary
use with either DC or AC drilling motors up to 1 000 hp at tables, e.g. master bushings, insert bowls, split casing
1 200 rpm class with an output rating of high torque capacity. bushings, reducing bushings, lifting slings, etc., can be
provided.
34 Rotary tables
Drilling equipment
Technical data
RTSS 27 1/2”-E (454) 350 34 (698.50) master bushing 27 1/2“ (1 600) (2 350) (705) (6 000)
500 27.50 63.00 92.50 27.75 13 230
RTSS 37 1/2“-E (590) 274 47 (952.50) master bushing 37 1/2“ (1 840) (2 228) (755) (7 700)
650 37.50 72.44 87.72 29.72 16 960
RTSS 49 1/2“-E (726) 300 38 (1 257.30) split adapter to 37 1/2“ (2 150) (2 740) (835) (11 900)
800 49.50 master bushing 84.64 107.87 32.87 26 210
RTSS 27 1/2“-H (454) 50 25 (698,50) master bushing 27 1/2“ (1 630) (2 050) (790) (6 000)
500 27.50 64.17 80.70 31.10 13 230
RTSS 37 1/2“-H (680) 40 38 (952.50) master bushing 37 1/2“ (1 900) (2 500) (790) (8 500)
750 37.50 74.80 98.40 31.10 18 740
RTSS 49 1/2“-H (907) 40 45 (1 257.30) split adapter to 37 1/2“ (2 185) (2 790) (790) (10 500)
1 000 49.50 master bushing 86.00 110.00 31.10 23 152
RTSS 60 1/2“-H (1 136) 40 46 (1 536.70) adapter 60 1/2“– 49 1/2“ (2 540) (3 230) (965) (16 000)
1 250 60.50 split adapter to 37 1/2“ 100.00 127.16 38.00 35 280
master bushing
RTSS 75 1/2“-H (1 360) 30 61 (1 905.00) adapter 75 1/2“– 49 1/2“ (3 040) (3 490) (1 100)
1 500 75.50 split adapter to 37 1/2“ 119.68 137.40 43.30
master bushing
Rotary swivels
36 Rotary swivels
Drilling equipment
Rotary swivels
Technical data
Rotary Swivel RSS 350/400 RSS 500 RSS 650 RSS 750
Dynamic capacity at 100 RPM short tons 350 500 500 500
Wash pipe I.D. 3“ for 5 000 psi 3“ for 5 000 psi 3“ for 5 000 psi or 4“ for 7 500 psi
4“ for 7 500 psi
Bail pin dia. 5 1/8“ 5 1/2“ 5 1/2“ Bolt Ø for links 6 1/2“
service
all critical replacement parts – delivery within 24 hours.
And of course all our delivered components come with a
comprehensive performance guarantee.
Project references
onshore
Aker Solutions’ state-of-the-art machines contribute significantly to
the efficient mining of fossil resources – onshore and offshore.
The two new SAIPEM 3000 hp land rigs 5946 and 5947 operate in
Kazakhstan since 2010 and are designed for harsh environmental
conditions.
Project references
offshore
The “Developer”, one of the three new built ultra deep water semi
submersible rigs from MAERSK is designed for the search of
new finds in deep waters and areas with complex soil conditions,
capable to operate in water depths up to 3 000 m (10 000 ft.)
and to drill 10 000 m (30 000 ft.) into the subsoil, measured from
the seabed. Pushing the high advanced technology of this semi
submersible Aker Solutions delivered a multi gear, gear-driven
drawworks type Wirth GH 6000 as main unit together with an
auxiliary drawworks Wirth GH 4500 and four gear driven HP mud
pumps Wirth TPK 2200 with top mounted single AC motor.
The four Songa CAT-D rigs are moored harsh environment semis
ordered by Statoil for the North Sea. It is equipped for up to
500 meters water depth and arctic operations. The complete
topside drilling equipment by Aker Solutions includes three gear
driven mud pumps Wirth TPK 2200 AC-TG-WJ, one multi gear
drawworks Wirth GH 3000 EG-AC-01 and one rotary table Wirth
RTSS 60 ½” H. The equipment complies to the highest offshore
requirements such as Det Norske Veritas (DNV) and NORSOK
standards.
51000247.1-0913
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www.akersolutions.com/drillingequipment