Professional Documents
Culture Documents
CULVERTS
Ljubljana,
INTRODUCTION
Culverts are structures designed for roads crossing water impediments such as ditches, rivulets or
channels. They can also serve animals, pedestrians and minor vehicles or a combination of those users
to pass under roads. By definition they are smaller bridges of spans up to 5 metres.
Roads of higher category, especially motorway, brutally divide the natural and urban space. Therefore,
the need for culverts of various purposes below those roads becomes significantly greater. As a
consequence, culverts represent a very large group of structures, which, due to their significant length
and the fact that they cut the road body, influence the construction technology, road body stability and
exploitation conditions. Therefore, those structures are very demanding regarding the structural design
and foundations.
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CONTENTS
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ROAD DIRECTORATE Public Company
FEDERATION OF B&H “REPUBLIC OF SRPSKA
ROADS”
For actions arising from the traffic loads, Transition slab is a reinforced concrete slab
relevant regulations dealing with the actions on placed on the bridge connecting fill in order to
road bridges shall be considered logically; prevent an eventual height step between the
carriageway and the connecting fill.
Rulebook of technical norms for foundation of
structures, Official Gazette of SFR Yugoslavia Internal friction angle is a measure for the
No. 15-295/90; dependence of the soil shear strength on the
effective normal stress.
Rulebook of technical norms for concrete and
reinforced concrete made of natural and Compressibility modulus or deformation
artificial lightweight aggregate filler, Official modulus is a characteristic value of
Gazette of SFR Yugoslavia No. 15-296/90; deformability of the built-in material determined
on the basis of the slope of the curve
- EN 1990, 2002 Eurocode loading/settlement at the load plate test.
Bases of structural design
- EN 1991-1-1 Action on
Structures Densities, Selfweight and imposed 4. BASES OF CULVERT DESIGN
loads
Designing of culverts is based on road, values of v > 6 m/s, a more adequate
geodesic, geological/soil mechanical and calculation method must be selected.
hydrological/ hydro-technical documents. The
contents of documents required for a quality
culvert design shall be in accordance with
DG 2.2.1 Culvert bottom Roughness
The hydrological/hydro-technical documents revetment type coefficient ng
have to include the relevant water quantities,
the hydraulic calculation of water levels at those Concrete 0.025 – 0.013
flows, and the safety height up to the lower Crushed stone in
edge of the structure for both the culvert inlet as 0.029 – 0.020
concrete without joints
well as for the culvert normal cross section. The (figure 15)
culvert bottom shape, roughness and
construction method shall be prescribed too. Crushed stone in 0.030 – 0.025
Those documents must also comprehend the concrete with joints
cross profiles and the longitudinal profile of the
Rough revetment of
water stream in the culvert area. 0.050 – 0.030
crushed stone in
concrete with deep joints
The upper water surface must always be free
(figure 16)
which ensures that there will never come to a
water pressure within the culvert. In addition, Smooth revetment of 0.040 – 0.030
the safety height shall be assured as well. crushed stone
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fall. The clear opening is specified in the of lengths between 15.00 m and 30.00 m
hydrological – hydro-technical guidelines issued should amount to 150 cm, while it must be at
by a relevant institution. Those guidelines are least 200 cm for culverts longer than 30.00 m.
based on the hydrological data and hydraulic The clear height and width of box and arch
calculation. culverts must not be under 200 cm. Only for
Pipe culverts suitable for leading away the box culverts shorter than 15.00 m, the clear
precipitation waters, draining the melioration height and width may amount to 150 cm.
ditches and conditionally draining the natural
streams, where this is allowed by hydraulic and 5.1 Pipe culverts
dynamic conditions, below fills being usually
higher than 3.0 m (exceptionally higher than 1.0 As it is already evident from their name, pipe
m). culverts consist of pipes of circular cross
section.
Box culverts are recommended for streams
where major water quantities have to be led The circular cross section and, due to
through the culvert, and at relatively small prefabrication, a smooth internal surface of the
heights of the overlay (0.40 to 5.00 m). That pipe, increase the culvert capacity. Therefore,
culvert type is suitable also in case of small pipe culverts are very favourable from the
differences between the road and stream hydraulic point of view.
vertical alignment. Despite a. m. fact, a crushed stone revetment in
For major water quantities and greater overlay concrete or in another material (e.g. abrasion
heights, as a rule more than 3.00 m (only resistant fibrous concrete) shall be applied to
exceptionally above 1.00 m), it is the culvert bottom since significant abrasion
recommendable to introduce arch culverts. In may be expected in case of major falls where
these cases, such shape is more rational due to the theoretical velocity of water flow exceeds 10
major earth pressures. m/s. Such revetment can only be carried out in
culverts of diameter greater than 150 cm.
Where a large amount of water must be led off,
where the difference between road and stream Pipe culverts are generally made of pre-cast
vertical alignment is small and where it is standard pipes, reinforced or not, but obligatory
impossible to carry out a culvert of larger of waterproof concrete.
dimensions, two or more parallel circular pipes The usual profiles are 100, 150, and 200 cm.
can be foreseen (figure 5.1). Intermediate profiles are available as well, e.g.
110, 140, 180, 210, and 240 cm.
To the exterior of standard prefabricated pipes
(reinforced or non-reinforced), encasing
concrete can be applied depending on the
overlay height, on the fact whether the pipes
rest in a fill, a wide excavation (excavation
width on the bottom exceeds 3 of the pipe) or
a trench (excavation width on the bottom is
smaller than 3 of the pipe), and on the traffic
load on the carriageway.
The culvert clear height must be sufficient to Since pipe culverts are mainly used for minor
enable cleaning of the culvert as well. water streams, their clear openings are small as
Therefore, the diameter of pipe culverts must well, which is unfavourable for maintenance.
not be less than 100 cm for culvert lengths up Therefore, the culvert cross section shall have
to 15.00 m. The minimum diameter for culverts
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sufficient dimensions to allow the maintenance
worker to inspect and clean the pipe interior.
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Fig. 5.2: Plan and longitudinal section of pipe culvert with openings of 100, 150, and
200 cm
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Fig. 5.3: Cross section and elevation of pipe culvert without and with encasing concrete at pipe
exterior
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5.2 Box culverts
The bearing structure consists of a bottom slab
The load bearing structure of a box culvert is a and an upper arched part. The latter can have a
closed reinforced concrete frame of clear span shape of a partial circular line, parabolic line,
(opening) between 2.0 m and 5.0 m. It can be some other curve or a combination of those
constructed either in segments of pre-cast curves. The connection between the bottom slab
elements or monolithically in situ. and the arch can be fixed or by means of a
hinge, depending on the construction method
Figures 5.4 and 5.5 present an example of (monolithic or with pre-cast elements).
layout of a box culvert with an opening of
3.00/2.50m. In figures 5.6 and 5.7 a layout drawing of an
arch culvert with an opening of 2.00/2.00 m is
For this culvert type, normal inspection and presented.
cleaning must be ensured as well, therefore its
clear height shall amount at least 1.50 m. The clear width and the clear height of arch
However, box culverts can be up to 7.00 m high, culverts vary from 2.00 m to 5.00 m.
depending on the needs and requirements.
For arch culverts of 2.00 m or 3.00 m width and
A carriageway placed directly onto the upper height, the arch thickness shall be equal or
culvert slab shall be avoided. Such a solution is greater than 20 cm. For arch culverts of 4.00 m
allowed only exceptionally. As a rule, the clear width and clear height, the arch thickness
minimum overlay above the upper slab shall be must amount to at least 25 cm. In case that the
at least 40 cm thick. clear width and clear height are 5.00 m, the
For box culverts of 2.00 m width, the height minimum arch thickness shall be 30 cm.
varies between 1.50 m and 3.50 m. The wall and
slab thickness shall be 25 cm or more. In case
that culverts have to be protected from moisture
and shall be watertight, which is achieved by
waterproof concrete according to the “white tub”
principle, the wall and slab thickness must
amount to at least 30 cm. The overlay height can
vary from 0.40 m to 5.00m.
Fig. 6.1: Stepwise execution of culvert Fig. 6.3: Prefabricated pipe culverts – detail of
foundation for longitudinal falls joint
between 5% and 15% A. for 100 cm ( 150 cm)
B. for 200 cm
The most essential and the most difficult work is To a great extent, the selection of construction
to determine the most realistic vertical earth method depends on the geology as well. If a
pressure. The latter depends on the following: great number of expansion joints is required, it
is reasonable to think over the pre-cast
- Overlay height; construction method, if such possibility is given
- Soil characteristics (specific at all.
gravity, internal friction angle, compressibility
modulus); If the culvert is constructed according to the
- How the culvert is dug in the pre-cast method, special attention shall be paid
solid ground; to the site joints.
- Culvert position in the overlay.
Culverts of minor openings and with thin
The horizontal earth pressure is dependent on overlays are generally constructed in such a
the same factors as the vertical one. way that an already executed overlay is dug
through and the culvert is placed into the
In case of high overlays, the vertical and trench. For culverts of major openings and
horizontal earth pressure acting on culvert can thicker overlays, first the structure is
differ one of another by factor 2 or more, constructed followed by the execution of the
depending on calculation method (Terzaghi – backfill and later on of the overlay.
Birbaurmer). As a consequence, the method of
earth pressure calculation shall be selected Backfilling of culverts shall be carried out
extremely carefully and the calculation itself parallel on both sides in layers of 30 cm that
must be performed in at least two ways. have to be compacted extremely carefully with
minor compacting machines.
When performing the static analysis of culverts,
one must consider the same traffic load as for
other bridges. However, in case of culverts, the
traffic action is transferred to the structure via
soil. Here, the load distribution has to be taken
into consideration, which again depends on the
soil characteristics and the position of culvert in
the overlay.