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MADE IN ITALY
NEO-WIFI
tutorial
www. .it
https://www.youtube.com/watch?v=hUXJ47P_Qxo&feature=youtu.be
index
Examples pag. 4
Working conditions pag. 5
Electrical assembly
Connection of the external
Working conditions pag. 6-7 devices pag. 12-13
Smartphone/Tablet/Plc/Pc
Declaration of conformity pag. 18
Dimensions pag. 19
Rotatable keypad.
Adjusting the flow/pressure/force of a pump, a the system the inverter with its cabinet, the
hydraulic power unit, an oil-hydraulic actuator, a accessibility of the controls. Sometimes also
compressor, an extraction fan, a ventilator, etc the cost of the inverter can be considerable,
is normally done through shutters or valves. If especially when it is added to that of a cabinet
we have a choke device of this kind, it means we and cables.
have chosen not to use a variable speed drive With NEO-WiFi these reasons are no longer
(inverter). In this case, the disadvantages are valid. There remain only the advantages of the
numerous: inability to program ramping up or inverter. In fact:
stopping; nor to synchronize multiple devices; • NEO-WiFi is a motor-inverter and as such
fewer opportunities for interaction with other cancels the need for cables and cabinets,
machines and controls (such as a pressure the study, the installation, the wiring, and
transducer), less access to controls, more the testing of the motor+inverter system,
noise, greater peak currents; shorter life of as well as the risks associated with possible
the motor and of the mechanical parts of the errors.
system; and above all the absence of energy • Not requiring cables and cabinets, and being
savings. It is like controlling the speed of a car an integral part of the motor, it does not
just by using the brake. take up space
An inverter also simplifies the installation • Programming is easier than using the TV
because a system with direct or star-delta remote control
type starting often involves the use of suitably • The keypad of the NEO-WiFi is removable,
oversized power contactors to counter the can operate remotely over wireless and
high electric arcing caused by the overcurrent can be placed up to 20 meters away. No
normally associated with these starting wiring, no cables. It does not need wiring
systems. In addition, protection systems for because it is supplied by induction when
the motor via circuit breakers should always placed in its housing on the motor or in
be provided. So: shutter/valve + cabinet + the "BLOCK" device, or fed by rechargeable
knife switch + motor control relay + motor lithium batteries. Imagine for instance the
overload protection automatic switch could advantage of installing a ceiling fan with this
be saved with a variable speed drive. Let’s add drive and controlling it from wherever you
that in certain applications, just the cost of want without any installation cost
the choke (think for example of the proportional • Even a child knows how to use a device with
valve of a hydraulic power unit) exceeds that a red button, a green one, a left-zero-right
of an inverter. switch and a control knob
So why not just use inverters? Essentially for • NEO-WiFi is IP65. Its keypad is IP67
the ease of assembly (assumed) with respect
to an electronic device to be wired up and
programmed, the reduced size, the degree
of protection from dust and liquids and the
ease of use, the difficulty of integrating in
4
WORKING CONDITiONS
Table 1: operating conditions
Ill. 3
Ill. 4
The IP65 degree refers to both the inverter case and to the removable keypad, whether it is placed in the inverter
case or whether inverter and keypad are distant from each other. This is possible thanks to:
• adoption of an induction powered system instead of "male-female" connectors,
• shapes of the cases of the 2 items
• special sealing gaskets on the keypad (Ill. 3) and on the inverter case (Ill. 4)
5
WORKING CONDITiONS
Have you ever had a sporadic and It is important therefore not only to protect the operation of the inverter (variable speed drive),
inexplicable malfunction of electrical/ but also to protect all the other devices from it. Electromagnetic compatibility is therefore the
electronic devices? For example, an result of coexistence without reciprocal interference of devices in the same environment.
automatic gate, a computer, a PLC,
a circuit breaker ... If you didn't find In an industrial environment, the immunity level must be higher compared to the others, but on
the fault, it was probably due to the the other hand, in a residential, commercial or light industrial environment, it is necessary to limit
electromagnetic compatibility of potential interference emissions more than in the industrial environment.
the device (not sufficiently immune
to electrical/electromagnetic
interference received from the power So the regulations define these two environments:
line or radiated in the air) or to that
of other equipment that showed no
DOMESTIC, COMMERCIAL INDUSTRIAL ENVIRONMENT
malfunction but was disturbing your
AND LIGHT INDUSTRIAL ENVIRONMENT
device. Electromagnetic compatibility
(ref. EN 50081-1, para 5) (ref. EN 50081-2, para 5)
is a requirement prescribed by law
and by the need to guarantee the
operation of all electrical/electronic equipment, on the basis of which This concerns residential, commercial and Industrial environments are characterized by
it must in practice: light industrial locations, both internal and the existence of one or more of the following
• limit below precise thresholds emissions of electrical and external. conditions:
electromagnetic interference which can affect the operation Locations with a power supply from 50 to • presence of industrial, scientific or medical
of other devices, whether the interference is radiated through 1000V provided direct from the public network equipment
the air or conducted in the power line or in the earth return are considered residential, commercial or light • inductive and capacitive loads are frequently
circuits; industrial locations. switched
• be immune to a series of conducted and radiated interference • currents and associated magnetic fields are
that may be present in the environment in which it is intended high
to operate.
6
WORKING CONDITiONS
7
MOTORS THAT CAN BE CONNECTED MECHANICAL ASSEMBLY
Motor assembly
Tab. RP: Power range of motors that can be connected (at 400Vac)
motor-kW 0,25 0,37 0,55 0,75 1,1 1,5 1,9 2,2 3 4 5 5,5 7,5 9,2 11 15 18,5 22 If the inverter is used at frequencies lower than 50Hz,
NEO-WiFi-3kW it becomes necessary to use motors with forced ven-
tilation:
NEO-WiFi-11kW
NEO-WiFi-22kW
The power that can be applied is dependent not only on the electronic characteristics of
NEO-WiFi, but also on the dissipative capacity of its case. It is therefore not allowable
to use the electronic board in cases that are different from the original one by removing
the electronic board and mounting it in another case.
Ill. 5
8
MECHANICAL ASSEMBLY
Keypad assembly
The keypad is available in two versions: Thanks to 4 magnets incorporated into the keypad case (Ill. 6), the keypad safely rests in its housing, in any as-
sembly position.
Ill. 6
Standard version
IP67
This also offers the advantage of allowing the keypad to be rotated into 4 positions, depending on the preferred
point of view
potentiometer
selector
rotation
direction
9
MECHANICAL ASSEMBLY
T h e ke y p a d i s p o w e r e d b y
induction.
Ill. 7 Ill. 8
Each keypad comes equipped with two rechargeable batteries. If the wall is made of metal,
BLOCK is fixed by the magnetism
of its 4 magnets.
Alternatively, it can be fixed onto
2 inserts by using the designated
slots on the back of BLOCK
10
ELECTRICAL ASSEMBLY
NEO-WiFi-3
Connection of the external devices terminal function
1
normally open contact that closes when the motor starts
2
J6
3 normally open contact that closes when the IGBT bridge tempera-
4 ture exceeds 50°C.
+15V 15Vdc output (max 100mA)
EN enables/disables the inverter operation
D1 direction 1 (rotation sense 1 of motor)
D2 direction 2 (rotation sense 2 of motor)
E1 J7 encoder or proximity sensor input (Channel A)
E2 encoder or proximity sensor input (Channel B)
SET communication channel selection (closing this contact with 15V)
analogue output 1 (-10V…+10V) proportional to the motor speed
VEL
between Vmin (0V) and Vmax (10V)
A
J9 RS485 (for Master-Slave connection) or Modbus
B
+15V 15Vdc output (max 100mA)
analogue input 1 (external potentiometer / external signal for spe-
AN1
ed 0-10Vdc / 0-20mA) (from keypad version 2.05, also 4-20mA)
J10
analogue input 2 (external potentiometer / external signal for
AN2
speed 0 ÷ 15Vdc/ 0-20mA)
0V 0Vdc
grounding
grounding
L1 J4 phase 1 for inverter power supply from net
L2 phase 2 for inverter power supply from net
L3 phase 3 for inverter power supply from net
U U phase motor connection
V V phase motor connection
W J5 W phase motor connection
BR- internal braking resistances connection (opt. External), or motor
BR+ dc brake connection
USB PC connection
11
ELECTRICAL ASSEMBLY
NEO-WiFi-11 / NEO-WiFi-22 (control board)
terminal function
AO2 analogue output 2 (0…+10V) for internal IGBT temperature signal (0…100°C).
J15 Activated from V1.06
0V
AO1 analogue output 1 (-10V…+10V) for motor speed signal (absolute value) and
J14 rotation sense
0V
15V 15Vdc output (max 100mA)
J16
5V 5Vdc output (max 100mA)
A+ channel A+ input
A- channel A- input
B+ channel B+ input
B- channel B- input
J11
Z+ channel Z+ input
Z- channel Z- input
0V grounding
0V grounding
A
J10 Modbus communication gate
B
A
J9 RS485 Bus, (for Master-Slave group connection)
B
15V 15Vdc output
analogue input 1 (external potentiometer / external signal for speed 0-10Vdc
AN1
/ 0-20mA) (from keypad version 2.05, also 4-20mA)
AN2 analogue input 2 (external potentiometer)
D2 J8 direction 2 (rotation sense 2 motor with external controls)
D1 direction 1 (rotation sense 1 motor with external controls)
SET communication channel selection (closing this contact with 15V)
EN enables/disables the motor operation
0V 0Vdc
USB PC connection
NEO-WiFi-11 (power board) NEO-WiFi-22 (power board)
terminal function terminal function
0V IND 15Vac HF output for induction recharger AC IND
J4 J8 15Vac HF output for induction recharger
AC IND 0V IND
0V DC FAN 12V relay output for internal cooling fan (it closes when the IGBT 12V DC FAN 12V relay output for internal cooling fan (it closes when the IGBT tempera-
J1 J6
12V DC FAN temperature exceeds 45°C) 0V DC FAN ture exceeds 45°C).
Ext FAN normally open contact that closes when the IGBT bridge temperature exceeds ALARM normally open contact that closes when there is an alarm, simultaneously
J3 shown on the keypad display.
Ext FAN 45°C, in order to enable the start of an eventual optional external fan ALARM
J7
ALARM normally open contact that closes when there is an alarm, simultaneously MOT ON
shown on the keypad display relay normally open contact that closes when the motor starts
ALARM MOT ON
J2
MOT ON normally open contact that closes when the motor starts COM
MOT ON MAN
J5 power supply for eventual induction single phase cooling fans
BR+ internal braking resistances connection (opt. External), or motor dc brake MAN
J10
BR- connection) AVV
GND grounding BR+ internal braking resistances connection (opt. External), or motor dc brake
J11
U W phase motor connection BR- connection
J9
V V phase motor connection GND grounding
W U phase motor connection U W phase motor connection
J4
L3 phase 1 for inverter power supply from net V V phase motor connection
L2 phase 2 for inverter power supply from net W U phase motor connection
J5
L1 phase 3 for inverter power supply from net L3 phase 1 for inverter power supply from net
GND grounding L2 phase 2 for inverter power supply from net
J3
L1 phase 3 for inverter power supply from net
12 GND grounding
ELECTRICAL ASSEMBLY
Examples
• Optional connection: To record and analyse events • Optional connection: BRAKE self-braking motor
in the lifetime of the device it is possible to connect
• To manage the stop and the direction of rotation, to a PC with the USB plug that is on the power • Optional connection: ENCODER. Ill. EN.
it is also possible to connect other auxiliary analo- board, after installing the software on the PC,
gue commands, for example micro switch outputs provided separately; • Optional connection Proximity Sensor (alternative
or PLC. to the encoder)
Example: 3-position switch (Ill. COM1)
If necessary connect an external enabling contact • Optional connection: AN2 external potentiometer
(Fig. COM2, ON enabled with closed contact); (go to advanced functions menu).
Ill. COM1
Ill. COM2
13
PROGRAMMING
Keypad-inverter communication
The keypad during the functioning of the motor shows, alternating them, the following
two sets of data
Power factor Motor
[cos.Fi]
Watts absorbed
by the motor
Inverter temperature
Separate control of multiple Since keypad version V1.12 (you can see it for 2 seconds
motors with multiple keypads when you switch the keypad on) it is possible to see the
with separate channels from battery charge.
1 to 127
14
PROGRAMMING
START
To start the motor / to access the sub-menu or to enter the
Motor ON Green - Motor functioning
function and change its values
ENTER
Allows you to scrolls up through the menu items or change in Red - signals an anomaly (see list of Alarms) when
positive the values of the variables; at the end of the change Alarm
turned on
press ENTER. During operation also allows to increase the spe-
ed of the motor
Table 4: Led description
Allows you to scroll down through the menu items or change in
negative the values of the variables; at the end of the change
press ENTER. During operation also allows to increase the
speed of the motor
STOP To stop the motor / to exit from the sub-menu (by entering the
main menu); to exit from the main menu enabling the motor con-
trols and automatically saving the set data if pressed in a rapid
ESC sequence (at the end it must show the writing “DATA SAVED”).
Table 3: Buttons
15
PROGRAMMING
Functions menu
Menu Sub-menu Description
Advanced Functions Access to the advanced functions menu To access enter numeric access Password
• Yes save: the changes made are saved Save the changed data, or restore the default values
• Not save: returns to the values preceding the NOTE: auto-saves every time you exit the from function menu.
changes
Data save/Reset
• Factory data: resets the factory values
• Data memory reset (accessed with advance
password 541)
Table 5: Main menu NOTE: To enter the motor data refer to the data on the plate of the motor.
Enabling this function, the electromagnetic brake is energized when the motor starts and is de-energized
at the end of the deceleration ramp of the motor.
Electromagnetic brake 1. Electromagnetic braking: ON/OFF 1. Brake enabling (1=ON is enabled, 0 is disabled), with terminations to be connected to BR+ and
BR- of the power board;
2. Voltage [V] feed of the brake coil 2. Supply voltage of the brake coil, selectable between two values: 104Vdc or 180Vdc (download the
DELPHI motor manual from www.motive.it).
P.I.D. factors
(it’s like a cruise control: For speed control in feedback
NEO compares the rpm 1. K Proportional factor 1. Kproportional: 1-100. Multiplies the error of the reference quantity
set by the keypad to a 2. K Integral factor 2. Kintegral: 1-100. Multiplies the integral of the error
measured feedback)
Starts Timer When the Timer is ON, you can set up to 5 programs (consecutive starts/stops) insde 24 hours, which will
(function based on the be repeated every day. Every day of the week will be the same, and you cannot set different programs for
battery clock, which is different week days.:
Timer ON/OFF
there only on NEO-11 • P1: XX (Start HOUR 1), YY (Start MIN 1); A1: ZZ (Stop HOUR 1); WW (Stop MIN 1);
and NEO-22; not there • P2: XX (Start HOUR 2), YY (Start MIN 2); A1: ZZ (Stop HOUR 2); WW (Stop MIN 2);
on NEO-3) • etc.
View in chronological order (from first to last) all the last 99 Alarm events (chap. 9) recorded during
the life of the inverter. The same data is saved in the memory and is made available for analysis from
Alarm history List of alarms recorded
the PC by means of a USB connection for the technical support and repair service (ATTENTION: only
with inverter not powered).
Table 6: Advanced functions menu 17
SMARTPHONE/TABLET/PLC/PC declaration of conformity
As well as via wireless keypad, you can program, control, monitor and see the recor-
ded alarm events, also via:
1. Smartphone/tablet:
3. PC:
18
Dimensions of NEO-WiFi-3 and keypad Dimensions of NEO-WiFi-11 Dimensions of NEO-WiFi-22
39
110
110
140
126
223
187
19
TERMS OF SALE AND GUARANTEE
ARTICLE 1 the paragraphs herein below. By CLAIMS PAYMENT
GUARANTEE virtue of aforesaid approval, and
as regards the claim, Motive shall 2.1. Claims, regarding quantity, 4.1. Any delayed or irregular pay-
1.1 Barring written agreements, be bound at its discretion, and weight, gross weight and colour, ments shall entitle Motive to can-
entered into between the parties within a reasonable time-limit, or claims regarding faults and de- cel ongoing agreement, including
hereto each time, Motive hereby to alternatively take the following fects in quality or compliance, and agreements which do not regard
guarantees compliance with spe- actions: which the Buyer may discover on the payments at issue, as well as
cific agreements. a) To supply the Buyer with goods delivery, shall be submitted entitling Motive to claim damages,
The guarantee for defects shall products of the same type and by a max.7 days of aforesaid disco- if any. Motive shall, however, have
be restricted to product defects quality as those having proven very, under penalty of nullity. the right, as of payment’s due
following design, materials or ma- defective and not complying with date and without placing in arre-
nufacturing defects leading back agreements, free ex-works; in ars, to claim interest for arrears,
to Motive. aforesaid case, Motive shall have ARTICLE 3 to the extent of the discount rate
The guarantee shall not include: the right to request, at Buyer’s DELIVERY in force in Italy, increased by 12
* Faults or damages ensuing from charge, early return of defective points. Motive shall also have the
transport. Faults or damages goods, which shall become Moti- 3.1. Any liability for damages right to withhold material under
ensuing from installation de- ve’s property; ensuing from total or partial de- repair for replacement. In the case
fects; incompetent use of the b) To repair, at its charge , the layed or failed delivery, shall be of failed payment, Motive shall
product, or any other unsuitable defective product or to modify the excluded. have the right to cancel all gua-
use. product which does not comply rantees of materials, as regards
* Tampering or damages ensuing with agreements, by performing 3.2. Unless differently commu- the insolvent Client.
from use by non-authorised staff aforesaid action at its facilities; nicated by written to the Client,
and/or use of non-original parts in aforesaid cases, all costs re- the transport terms have to be
and/or spare parts; garding product transport shall intended ex-works. 4.2. The Buyer shall be bound to
* Defects and/or damages ensuing be sustained by the Buyer. complete payment, including ca-
from chemical agents and/or c) To send spare parts free of ARTICLE 4 ses whereby claims or disputes
atmospheric phenomena (e.g. charge: all costs regarding pro- are underway.
burnt out material, etc.); rou- duct transport shall be sustained
tine maintenance and required by the Buyer.
action or checks; download
* Products lacking a plate or ha-
ving a tempered plate. 1.3. The guarantee herein shall as- the technical
similate and replace legal guaran- manual from
1.2 Returns to credit or replace tees for defects and discrepan-
will be accepted only in exceptional cies, and shall exclude any other www.motive.it
cases; however returns of goods eventual Motive liability, however
already used to credit or replace caused by supplied products; in
won’t be accepted in any case. particular, the Buyer shall have no ALL DATA HAVE BEEN WRITTEN AND
The guarantee shall be effective for right to submit any further claims. CHECKED WITH THE
all Motive products, with a term Motive shall not be liable for the GREATEST CARE.
of validity of 12 months, starting enforcement of any further claims, WE DO NOT TAKE ANY RESPONSI-
from the date of shipment. as of the date the guarantee’s BILITY FOR POSSIBLE ERRORS OR
The guarantee shall be subject term of validity expires. OMISSIONS.
to specific written request for MOTIVE CAN CHANGE THE
Motive to take action, according ARTICLE 2 CHARACTERISTIC OF THE SOLD
to statements, as described at ITEMS ON HIS FIRM OPINION AND
IN EVERY MOMENT.
20
the brothers: N E O - P
U M P
U M P
N E O - P
N E O - P U
M P
N E O - P U
M P
N E O - P U
M P
N E O - P U
M P
N E O - P
U M P
NEO-PUMP
https://www.youtube.com/watch?v=7y1J4rFUVy8
NEO-SOLAR
https://www.youtube.com/watch?v=zjJV6oSiLDA
neo-wifi Technical CATALOGUE ENG ott 15 REV.05
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Motive s.r.l.
Via Le Ghiselle, 20
25014 Castenedolo (BS) - Italy
Tel.: +39.030.2677087 - Fax: +39.030.2677125
web site: www.motive.it
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