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Optimization of Supercritical Fluid Extraction of Isoflavone From Soybean Meal
Optimization of Supercritical Fluid Extraction of Isoflavone From Soybean Meal
Soybean Meal
This study aims at developing a mathematical model to predict the yield of isoflavone from soybean meal in a supercritical extraction process using
carbon dioxide and aqueous methanol as a co-solvent and to optimize the process using a genetic algorithm. In the model, a partial differential
equation based conservation of mass was solved to predict the yield of isoflavone extraction. The model parameters such as densities of carbon
dioxide and co-solvent methanol, the mixture viscosity, the binary diffusion coefficient of isoflavone in the supercritical solvents, the film mass
transfer coefficient, effective diffusivity, and axial dispersion coefficient were estimated using available correlations, and the solubility was estimated
using the Mohsen-Nia-Moddaress-Mansoori equation of state. The model was successfully validated with experimental data. In the optimization,
the operating conditions of the isoflavone extraction process were identified as decision variables and a profit function was maximized. The
optimum was found under the condition in which the carbon dioxide flow rate was 5.88 kg/h and the particle diameter was 0.68 mm, when the
temperature was 323.15 K, the pressure was 59.45 MPa, and the extraction time was 283 min. The maximum profit found under these optimum
conditions was 46.18 $ per batch.
INTRODUCTION MODELLING
A fixed bed extractor was used in the isoflavone extraction
I
ndustrial extraction of isoflavone from soybeans has increased
in demand because of the many health benefits associated with process. Soybean meal is present as a pack of solids, while
isoflavone consumption. The health benefits of isoflavone are SCCO2 and aqueous methanol present as solvents pass through
derived from the fact that isoflavone behaves like estrogen.[1] the packed bed axially. The assumptions of this model[5] are:
Moreover, isoflavone can prevent cancer and osteoporosis by
increasing bone mineral density and decreasing the bone (1) Axial dispersion is significant;
resorption marker.[2,3] Supercritical carbon dioxide (SCCO2) is (2) Radial concentration gradients are neglected in the fluid
the most popular method used to extract isoflavone and other phase;
bioactive natural products, such as pentacyclic triterpene a, (3) The system is isothermal and isobaric;
b-amyrin from rosemary leaves, seed oil from red prickly pears, (4) The physical properties of the supercritical fluid are constant
and Illicium verum volatile oil, in the industry.[4,5,6] The reason is along the bed;
that this method can be considered a green separation process (5) There is local equilibrium at the interface of the fluid and the
since SCCO2 is a “green solvent” that is easy to remove, non-toxic, solid phase;
and non-flammable. Therefore, the extracted products are clean (6) The bed void fraction and the particle porosity do not change
and the process operation is safe.[7] Over time, the isoflavone during extraction;
extraction process has been improved to increase targeted (7) For small particles, it was assumed that the particle solute
isoflavone extraction by adding aqueous methanol, which is concentration is independent of their radii and is a function
polar, as a co-solvent.[1] However, supercritical fluid extraction of time only (lumped system);
incurs a high cost due to its high operating condition; therefore, it (8) The solute concentration in particles is independent of the
is desirable to determine the most economical condition for this coordinates F and u.
operation. The genetic algorithm has been used as a search or
optimization technique to determine the optimum operating Applying the conservation of mass, the following equation can
condition that gives the maximum profit.[8] This method is widely be written for the solute concentration in the bulk phase:
used because it is capable of finding the global optimal solution
instead of being stuck in a local minimum, even though it does not
guarantee global optimality. In this study, a mathematical model is * Author to whom correspondence may be addressed.
proposed to solve the optimization of a supercritical isoflavone E-mail address: hongming.ku@gmail.com
extraction process. This optimization problem involves varying Can. J. Chem. Eng. 9999:1–9, 2017
operating conditions, namely the temperature and the pressure, © 2017 Canadian Society for Chemical Engineering
DOI 10.1002/cjce.22786
while maintaining the solvent flow rate and the particle diameter Published online in Wiley Online Library
at a constant value. (wileyonlinelibrary.com).
dqi kf L Rearrangement:
¼ 3 Ci;s Ci ð5Þ
dt v Rp !
Z
i fi
P
Psub s
vsi
yi ¼ exp dP ð14Þ
The initial condition of the solid phase is: Pfscf
i Psub
i
RT
At t ¼ 0 ; qi ¼ qi;0 ð6Þ
In general, it can be assumed that the solid is pure because the
supercritical fluid cannot dissolve in the solid phase; therefore, vsi
where q and Ci,s are related by assuming equilibrium condition as:
does not depend on the system pressure. Moreover, fsi can be
assumed to be unity (fsi 1) because Psub is very low; thus
qi ¼ KCi;s ð7Þ i
Equation (14) can be written as shown below:
where K stands for the distribution coefficient. !
Psub vsi P Psub
By applying the conservation of mass law for the whole yi ¼ scf exp
i i
ð15Þ
extractor system, the extraction yield (F) can be described as Pf RT
i
follows:
In order to estimate the solid solubility (yi ) in Equation (15), the
dF LAe solid molar volume (vsi ), the sublimation pressure (Psub i ), and
¼ Cz¼1 ð8Þ scf
dt n0 the fugacity coefficient in the supercritical fluids phase (fi Þ are
needed for the estimation. The calculation flow diagram of solid
where the initial condition is: solubility is shown in Figure 1.
for 0:9 rr 2:2 ð28Þ where Sh is the Sherwood number which can be calculated from
the following equations:
where j is a viscosity parameter which is a function of M, Tc, Wakao and Funazkri correlation:[13] Sh ¼ 0.38Re0.83Sc0.33
and Pc:
When 0:5 < Sc < 10 000; 3 < Re < 3000 ð35Þ
j ¼ T c1=6 M1=2 ð0:987Pc Þ2=3 ð29Þ
Tan et al: Correlation:½14 Sh ¼ 0:38Re0:83 Sc0:33 When 2 < Sc < 40
where m and ma are the viscosity at the desired condition and the
and 2 < Re < 40 ð36Þ
viscosity at 101 kPa (1 atm), respectively. Also, r, rc , and rr
are the density at the desired condition, the critical density, and the
critical reduced density (r/rc, respectively. ma can be estimated for Mongkholkhajornsilp et al. correlation:[7] Sh¼0.135Re0.5Sc0.33
nonpolar and polar gases.
When 6 < Sc < 25; 0:1689 < Re < 1:2918 ð37Þ
5
For nonpolar gases : ma j ¼ 34:0x10 T 0:94
r for T r 1:50;
ð30Þ The binary diffusion coefficient of solutes (A) in supercritical
solvents (B) can be estimated from the correlation proposed by He
ma j ¼ 17:78x105 ½4:58T r 1:675=8 for T r > 1:50; ð31Þ et al.[15]
rffiffiffiffiffiffiffi
T 10
For polar gases, ma j is a function of Tr and Zc, where Zc is the DAB ¼ ðV kB 23Þ 10 ½0:61614 þ 3:0902
MA
compressibility factor at the critical point (Zc ¼ PcVc/RTc). In order
to estimate ma j for polar gases, hydrogen bonding is effective in pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi!#
0:87756 MB V C;B
determining ma j. exp ð38Þ
PC;B
For polar gases in which the hydrogen bonding is present:
30 313.15 5.88 0.68 884.45 2.02 8.223 1.18 5.87 136 0.0689 5.977 250.15
40 313.15 5.88 0.68 922.64 2.23 7.570 1.15 5.31 134 0.0777 5.302 231.12
50 313.15 5.88 0.68 951.54 2.41 7.110 1.13 4.91 132 0.0852 4.839 186.24
60 313.15 5.88 0.68 975.08 2.57 6.756 1.11 4.60 131 0.0917 4.491 177.34
50 323.15 5.88 0.68 926.66 2.26 7.623 1.14 5.23 135 0.0857 5.280 201.36
50 333.15 5.88 0.68 901.51 2.12 8.174 1.15 5.57 137 0.0864 5.762 246.03
50 343.15 5.88 0.68 876.08 2.00 8.766 1.16 5.93 139 0.0873 6.288 270.03
50 313.15 3.92 0.68 951.54 2.41 7.110 7.83 3.97 147 0.0852 3.854 152.39
50 313.15 7.84 0.68 951.54 2.41 7.110 2.06 7.40 112 0.0852 6.798 187.19
50 313.15 9.80 0.68 951.54 2.41 7.110 2.81 9.25 102 0.0852 8.182 207.91
50 313.15 5.88 0.48 951.54 2.41 7.110 8.48 3.92 203 0.0852 5.681 215.27
50 313.15 5.88 1.19 951.54 2.41 7.110 3.00 9.71 57 0.0852 4.868 241.94
MODELLING RESULTS
One of the parameters used for tuning the results from the
mathematical model to fit experimental data is the distribution
coefficient (K). The value of K can be determined by minimizing
the sum of the squares of the difference between the experimental
extraction yield and the predicted extraction yield. The criterion is
described in the following equation:
X
Objective ¼ ðF model F exp Þ2 ð41Þ
PROCESS OPTIMIZATION
The Genetic Algorithm (GA) inside MATLAB’s Global Optimiza- Figure 5. Comparison of model results with experimental data at
tion Toolbox was used in the optimization of this study. This P ¼ 50 MPa, T ¼ 40 8C, and dp ¼ 0.68 mm.
Figure 11. Effect of particle diameter on the profitability at P ¼ 50 MPa, GA in MATLAB. The bounds for the operating variables are shown
T ¼ 40 8C, and Q ¼ 5.88 kg/h. in Table 3.
The profitability within the bounds of the operating temperature
and the operating pressure under 250 min of extraction time are
The study on the effects of the operating conditions (the shown in Figure 12. The optimization results from GA are shown
temperature, the pressure, the carbon dioxide flow rate, and the in Table 4. The optimum operating conditions which give the
particle diameter) on the profitability shows that profitability maximum profit are 323.13 K, 59.45 MPa, and 283 min. About
increases when the pressure and the carbon dioxide flow rate 90.1 wt% (0.901 g/g) of isoflavone from soybean meal was
increase. For the particle diameter, the profitability decreases obtained at this condition, which yields 46.48 $/batch of profit.
when the particle size increases and will reverse at the particle
size of 0.622 mm which provides the maximum profitability. On
the other hand, the profitability decreases when the temperature CONCLUSIONS
increases, but after a certain point in time, the profitability starts Isoflavone offers many health benefits such as cancer and
to decrease. osteoporosis prevention and as a substitute for estrogen. Isofla-
The optimum operating conditions which provide the maxi- vone is found in soybeans and can be extracted using supercritical
mum profitability of this extraction process were determined using carbon dioxide. In this research, a mathematical model was