Rejection Qty in Pairs

Rejection in Cumulative
Problems Pairs %
40
Fc Color shade 35 35%
FC Grainsof 17 52%
35
Hemming Uneven guide 16 68% 35
Tearing 8 76%
Thumb Color shade 4 80%
Elastic needle mark 3 83% 30
FC/Trunks Mismatch 3 86% 80
76%
Thumb Butcher Cut 3 89%
25
Big Guide 1 90% 68%
FC damage 1 91%
FC ButcherCut 1 92% 20
FC over trim 1 93% 52%
17
Inverting damage 1 94% 16
Loose stitch 1 95% 15
Needle crotch 1 96% 35%
Skip 1 97%
Thumb & Fc no match 1 98% 10
8
Thumb Damage 1 99%
Trunks Damage 1 100%
5
FC shortage 0 100%
Slitting Problem 0 100%
Closing big guide used 0 100% 0
 Rejection Perato Diagram of 4 Days

35
98% 99%
96% 97%
94% 95%
92% 93%
90% 91%
89%
86%
83%
80%
76%

68%

52%
17
16

35%

4
3 3 3
1 1 1 1 1 1 1 1 1 1

Rejection in Pairs Cumulative %

Days
120%

99% 100% 100% 100% 100%

97% 98% 100%
% 96%

80%

60%

40%

20%

1 1 1 1 1 1
0%
 Rewo Cumulativ Cumulative
Problems ek in e Total 80
%
Pairs
Hemming Uneven guide 69 69 25%
70 69
Skip 48 117 42%
Centre Gap 23 140 50%
Down Stitch 22 162 58% 60
Tearing 27 189 68%
Finger bend 12 201 72%
Cutting Uneven 11 212 76% 50 48
FC V shape cross 9 221 79%

Rework pairs in Pairs

Poor Laying 9 230 82% 40
5
Finger gap problem 7 237 85% 50%
Deep Takka 6 243 87%
30 42%
Loose stitch 6 249 89%
Side closing 6 255 91% 23
Thumb Tear 6 261 93% 20 25%
FC Centre Problem 5 266 95%
Hemming side closing no catch 3 269 96%
Thumb Loose Stitch 3 272 97% 10
Lining no catch 3 275 98%
Needle mark 2 277 99% 0
Centre fault 1 278 99%

Centre Gap
Skip
Hemming Uneven guide
Lock Problem 1 279 100%
Thumb V shape cross 1 280 100%
Elastic stitch removed 1 281 100%
Hemming Loose Stitch 1 282 101%
 69
Hemming Uneven guide

25%
48
Skip

42%

23
Centre Gap

50%

22
Down Stitch

58%

27
Tearing

68%

12
Finger bend

72%

11
Cutting Uneven
76%

9
FC V shape cross
79%

9
Poor Laying
82%

7
Finger gap problem
85%

Deep Takka
87%

Rewoek in Pairs
6

Loose stitch
89%

Side closing
91%

Thumb Tear
Cumulative %
93%

FC Centre Problem
95%
Lean1 - Rework Perato Diagr
 %

6
Side closing

91%

6
Thumb Tear

Cumulative %
93%

5
FC Centre Problem

95%

3
Hemming side closing no catch

96%

3
Thumb Loose Stitch
97%

3
work Perato Diagram of 3 Days

Lining no catch
98%

2
Needle mark
99%

1
Centre fault
99%

1
Lock Problem
100%

1
Thumb V shape cross
100%

0%
20%
40%
60%
80%
100%
120%