Manualde Partes Indigo 5500 PDF

HP Indigo press 5500
Parts Catalog
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30-Oct-11
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Bottom cooling.............................................................................. F-1
Contents CA245-22601 IMP cooling assy.................................................. F-1
General information ......................................................................A-1 CA244-01001 Water valve assy (S)............................................ F-2
Signs and conventions ................................................................ A-1 CA244-01012 Drain pump assy (S) ............................................ F-2
PDF file ....................................................................................... A-1 EAS-1027-52 Level switch long wire (S) ..................................... F-2
Presses supported ...................................................................... A-1 Cleaning station ............................................................................G-1
Overview ........................................................................................B-1 CT245-13505 Cleaning station assy (S) .....................................G-1
Section view................................................................................ B-2 MPT-8383-51 C.S wetting & bearing assy (S) ............................G-3
Front view ................................................................................... B-3 EHE-2119-54 Cable assy W119 (S) ...........................................G-3
Rear view .................................................................................... B-4 MPT-1078-51 Sponge roller top assy (S)....................................G-3
Input view.................................................................................... B-5 CA245-07470 Connector C.S. assy ............................................G-4
Output view ................................................................................. B-6 CA261-00710 Cable assy W71 cleaning station (S) ...................G-4
Ink unit view ................................................................................ B-7 CA245-22712 C.S. sink and tube assy (S)..................................G-5
Electronics view .......................................................................... B-8 CA240-81260 Wall path, C/S inlet, inside fit ...............................G-6
Utility cabinet view ...................................................................... B-9 CA244-06641 Under C/S bath tech assy (S) ..............................G-6
Air knife..........................................................................................C-1 Cooling........................................................................................... H-1
CA297-01750 Air knife assy (S)..................................................C-1 CA245-02005 Cooling manifold bracket...................................... H-1
CA245-25340 Air knife assy (S)..................................................C-1 MPJ-1294-51 Cooling manifold short (S) .................................... H-2
BID engage ....................................................................................D-1 MPJ-1297-51 Cooling manifold long (S) ..................................... H-2
CA245-02682 Arc rear down assy BID .......................................D-1 EAS-5104-52 Temperature sensor (S)........................................ H-3
CA245-04222 Bracket motor big eng ..........................................D-2 CA244-00660 Cover assy - temperature sensor ......................... H-4
CA240-08791 Rail 1-5 BID interface ...........................................D-2 CA244-06812 Tube, return, utility cabinet................................... H-4
CA245-02521 Arc front upper BID interface................................D-3 CA244-18280 Tube, return, heat exchanger (S) ......................... H-4
CA245-04071 Arm front upper 6-7 BID .......................................D-4 CA244-06852 Tube, supply, utility cabinet.................................. H-5
CA245-02501 Arm front upper BID interface (S).........................D-4 CA245-16771 Ametek bracket, assy........................................... H-6
CA245-02542 Arc rear upper assy BID.......................................D-5 Covers ............................................................................................. I-1
CA245-02531 Arm rear upper assy BID......................................D-5 CA245-20152 Press 5500 skins assy .......................................... I-1
CA245-04202 Shaft cam 1-5 assy BID (S)..................................D-6 CA245-21281 Door, skins input top ............................................. I-2
CA245-04212 Shaft cam 6-7 BID interface .................................D-7 CA245-21321 Panel, feeder side upper ....................................... I-3
CA245-02601 Arc front down assy BID.......................................D-8 CA245-22880 Lens, trouble light assy (S).................................... I-4
CA254-00610 Fan assy for cooling .............................................D-9 CA245-19972 LED status light assy ............................................ I-5
CA261-00763 W76 cable assy BDU 2 to BID 2 ..........................D-9 CA245-11053 Panel, stacker side upper (S)................................ I-6
CA261-00783 W78 cable assy BDU 3 to BID 3 ..........................D-9 CA245-04503 Stacker side lower panel ....................................... I-7
CA261-00803 W80 cable assy BDU 4 to BID 4 ..........................D-9 CA245-04494 Top front cover assy (S)........................................ I-8
CA261-00823 W82 cable assy BDU 5 to BID 5 ..........................D-9 Duplex conveyor ........................................................................... J-1
CA261-00844 W84 cable assy BDU 6 to BID 6 ..........................D-9 CA297-01591 Duplex conveyor (S) .............................................J-1
CA261-00863 W86 cable assy BDU 7 to BID 7 ..........................D-9 CA245-14502 Duplex conveyor closer (S) ...................................J-2
Wall engage assy......................................................................D-10
Electronics and chassis ............................................................... K-1
BID unit .......................................................................................... E-1
CA245-29571 Chassis and walls ................................................ K-1
CA245-24520 BID 58.2 top assy................................................. E-1 CA245-17844 Chassis assy........................................................ K-4
CA297-00312 Adapter assy F.I. BID interface (S) ...................... E-2 CA245-24617 5500 (scorotrons), complex frame........................ K-6
MPJ-1167-52 BID slant drip trays assy ....................................... E-3 CA254-02702 Module SCU (S)................................................... K-8
CA245-26340 Top assy PIP enhancing unit (PEU) (O)............... E-4 CA255-00171 DCI module (S) .................................................... K-9
ENWW 30-Oct-11 HP Indigo press 5500 3
CA254-03520 Module PEU (S) ...................................................K-9 Horizontal conveyor (only for ganged feeder)........................... O-11
CA255-00161 BDU module (S) .................................................K-10 Bridge covers and gas springs ................................................. O-12
CA255-00103 PDB assy (S)......................................................K-11 Bridge belts and motors ........................................................... O-13
CA254-02711 Power distribution unit (S) ..................................K-12 Vacuum box ............................................................................. O-14
CA355-00021 IOC2 assy tested (S) ..........................................K-16 Bridge nip roller kit ................................................................... O-15
CA354-01151 IOC3 assy tested (S) ..........................................K-16 Air release servo motor ............................................................ O-16
CA255-00083 MCN main assy (S) ............................................K-17 Suction/blower assy ................................................................. O-17
CA245-05400 Bracket electrometer assy ..................................K-18 Drawer locking mechanism ...................................................... O-18
CA245-10371 Bridge interlock assy ..........................................K-19 Connecting beam hardware kit................................................. O-19
EAS-1090-51 Electrometer board w/con (S)(R) ........................K-19 Sensor (1 of 2) ......................................................................... O-20
Encoder .......................................................................................... L-1 Sensor (2 of 2) ......................................................................... O-21
1990-3637 Encoder (S) ............................................................... L-1 Ametek pipes and humidity sensor........................................... O-22
MPT-8782-51 Link shaft, encoder (S) ......................................... L-2 Drawer slave board .................................................................. O-23
CA345-12793 Link shaft, encoder (S) ......................................... L-2 Main, bridge and vertical slave boards ..................................... O-24
MPT-0780-04 Shaft extension, encoder (S) ................................ L-2 Power supply and cable ........................................................... O-25
Exit conveyor ................................................................................ M-1 5188-8193 Feeder power supply (S) ........................................ O-26
CT245-17836 Exit conveyor (S) ................................................. M-1 CU095-72307 Feeder power supply (S)................................... O-26
CA345-02322 Curved guide EC assy......................................... M-2 CA397-05210 Feeder PS filter case (S) ................................... O-27
CA345-02311 Arm guide EC assy right (S) ................................ M-3 Ganged feeder accessories kit................................................. O-28
CA345-02302 EC main frame assy ............................................ M-4 5189-2069 Kit bridge MR on cluster 1 (S) ................................ O-29
CA244-02551 Idler, timing, belt (S) ............................................ M-5 Hand wheel ....................................................................................P-1
CA344-02661 Chassis, drive rollers ........................................... M-6 CA245-08481 Hand wheel assy (S) ............................................P-1
CA245-03770 Shaft, roller, passive............................................ M-7 Heat exchange .............................................................................. Q-1
CA245-03761 Tensioner, belt, LP2 ............................................ M-7 CA245-19260 Heat exchanger with fittings (S) .......................... Q-1
CA244-02740 Guide, conveyor, center ...................................... M-8 CA245-27590 Heat exchanger with fittings (S) .......................... Q-2
CA261-01173 Cable assy W117 - exit conv ............................... M-8 ILD inline densitometer.................................................................R-1
Exit roller........................................................................................N-1 CA345-02964 ILD cover EC........................................................R-1
CA245-26930 Exit roller assy (S)(R) ...........................................N-1 CA344-01591 Cover ILD tech .....................................................R-2
CA245-26840 Arm assy, exit roller front (S) ................................N-1 CT344-01701 Wheel ILD assy (S) ..............................................R-3
CA245-28050 Arm assy, exit roller rear (S).................................N-1 Imaging oil system ........................................................................S-1
MPT-1518-53 Exit roller kit front..................................................N-2 CA245-19596 Reservoir, imaging oil...........................................S-1
MPT-1521-53 Exit roller kit rear...................................................N-2 CA245-19574 Oil reservoir, fitting ...............................................S-2
Feeder............................................................................................ O-1 CA245-19583 LID, oil reservoir, assy..........................................S-3
Covers (1 of 4) ........................................................................... O-1 CA245-09520 Pump with fittings assy (S) ...................................S-4
Covers (2 of 4) ........................................................................... O-2 CA245-21260 Tube, pump - filter assy........................................S-4
Covers (3 of 4) ........................................................................... O-3 CA245-25510 Filter and blower assy ..........................................S-5
Covers (4 of 4) ........................................................................... O-4 CA245-17451 Filters assy ...........................................................S-6
Drawers (1 of 3) ......................................................................... O-5 CA245-21592 CS pump assy ......................................................S-7
Drawers (2 of 3) ......................................................................... O-6 Impression system ........................................................................ T-1
Drawers (3 of 3) ......................................................................... O-7 CA297-02480 Impression drum (S)............................................. T-1
Feedhead drawer ....................................................................... O-8 MPT-0398-51 Shaft assy, drum IMP (S) ..................................... T-2
Multipick ..................................................................................... O-9 CA245-16691 Arm, idler assy stopper (S)................................... T-2
Vertical conveyor...................................................................... O-10 CA245-20253 Gripper shaft assy light (S)................................... T-3
4 30-Oct-11 ENWW
CA245-24450 IMP paper holder assy (S) ................................... T-4 CA244-03220 Tube and fitting, ink tank (S) .............................. V-28
CA297-00280 Cam gripper assy (S) ........................................... T-5 CA255-00095 Pump, ink tank (S) ............................................. V-29
CA245-09580 Cam gripper twister assy...................................... T-6 CA245-26660 BID tube assy - BID #2 ...................................... V-30
CA245-20013 Arm IMP front assy (S)......................................... T-7 CA245-07941 BID manifold assy - inj. (S)................................. V-31
CA245-20104 Arm IMP rear assy (S).......................................... T-7 CA245-26640 BID tube assy - BID #3 ...................................... V-32
CA245-14741 Motor, 2nd transfer gap (S) .................................. T-8 CA245-26670 BID tube assy - BID #4 ...................................... V-33
EAS-2151-52 Sensor optocupler assy (S) .................................. T-9 CA245-26700 BID tube assy - BID #5 ...................................... V-34
CA245-07220 IMP brake - gear 24 assy ..................................... T-9 MPJ-1625-51 Assy, left door, ink cabinet (S) ............................ V-35
CA245-07251 IMP brake - gear 19 assy (S) ............................. T-10 MPJ-1644-51 Assy right door ink cabinet.................................. V-36
CT245-29120 Brake mount assy (S)......................................... T-11 CA245-20021 MMI support assy............................................... V-37
CA245-25141 Air knife upper assy IMP .................................... T-12 Input feed roller ............................................................................ W-1
Ink tank option...............................................................................U-1 CA297-01613 IFR assy (S) ........................................................ W-1
Q4899A opt. ink tank 5,6,7 colo ..................................................U-1 CA345-01931 Drive shaft assy .................................................. W-2
Ink unit ........................................................................................... V-1 CA344-00921 Shaft, driver roller assy ....................................... W-2
CA245-26144 Ink cabinet assy ................................................... V-1 5188-6516 Stepper motor wired (S)........................................... W-3
CA245-26101 Mechanical assy, internal..................................... V-3 CA345-01942 Sensor, IR reflective assy ................................... W-3
CA244-17331 Component assy, walls ........................................ V-6 CA345-01926 Upper guide temp assy ....................................... W-4
CA245-26631 Assy, component, baffle wall................................ V-8 CA290-09790 Thick substrate (18 pts./heavy substrate) ........... W-5
MPJ-1528-51 Image oil manifold assy (S) .................................. V-9 ITM system..................................................................................... X-1
CA245-27100 Air manifold assy................................................ V-10 CA245-19882 ITM drum Jordan assy (S).................................... X-1
CA254-01161 Programmed inverter (S).................................... V-11 CA244-06112 Thermal fuse assy - ITM (S)................................. X-2
MPJ-1505-51 Ink shelf mechanical assy................................... V-12 CA245-19960 Bias ring assy - ITM PB (S).................................. X-3
CA297-01430 Kit SP for working surface (S) ............................ V-12 CA245-20620 Locking flanges (S) .............................................. X-4
CA244- 07330 MMI shelf assy (S) ............................................ V-12 CA245-22540 IR sensor, ITM, assy ............................................ X-5
CT245-01202 3-way valve assy, water sys............................... V-13 CA244-09380 Carbon brush - ITM bias (S)................................. X-6
CA245-26130 Door small assy.................................................. V-14 CA244-09411 Carbon brush, ITM termal fuse (S)....................... X-6
CT245-11072 Water manifold assy (S)(R) ................................ V-15 CA254-03580 ITM heater lamp assy (S)..................................... X-6
MPT-9081-51 Imaging agent bottle (S) ..................................... V-16 CA244-13660 Stud bias assy (S)................................................ X-6
CA245-14030 Water heater, protective cover ........................... V-17 CA290-02951 Kit replacement bearing front (S) ......................... X-7
CA297-00071 Heater, water, ink cabinet (S)............................. V-18 CA290-02941 Kit replacement bearing rear (S) .......................... X-7
CA240-90320 Plastic bottom tray.............................................. V-18 CA245-15980 Bias assy.............................................................. X-8
CA297-02350 Atmor assy (S) ................................................... V-19 CA245-13900 Bias holder, ITM (S) ............................................. X-8
CT345-38640 Assy pump for heater (S) ................................... V-19 CA245-04150 Stopper, ITM hood assy (S) ................................. X-9
CA245-27000 Motor lift assy (S) ............................................... V-20 EAS-2082-52 Sensor temp. IR wired (S) .................................... X-9
CA245-28660 Small solid add assy (S)..................................... V-21 CA245-22590 Blower assy - exit blanket fan ............................ X-10
CA245-14930 Small solid add top assy .................................... V-22 CA245-17471 Fan, suction, assy .............................................. X-11
CA245-25880 Solid add assy (S) .............................................. V-23 CA245-17472 Fan, suction, assy .............................................. X-12
CA245-14900 Fittings, solid add assy (S) ................................. V-24 CA254-00072 Outlet ITM hood suction (S) ............................... X-13
MPT-2691-53 Solid add housings assy (S)............................... V-25 CA290-02260 Kit SP ITM cover assy (S).................................. X-14
MPX-9053-52 Seal perforator assy (S) ..................................... V-26 CA245-17080 Interlock activator axis hood left (S) ................... X-15
CA245-14910 Concentrate add base assy ............................... V-26 Jigs and tools ................................................................................ Y-1
CA245-26950 Ink tank assy ...................................................... V-27 CA245-02831 Waste bottle #1 (S) .............................................. Y-1
CA245-26730 Ink tank subassy (S)........................................... V-28 CA245-02841 Waste bottle #2 .................................................... Y-2
CA290-07901 Operator accessories kit.......................................Y-3 MPT-1132-01 Spring, PIP engage ............................................FF-1
CA290-08130 Installer accessories kit ........................................Y-4 MPT-7285-51 Rear latch support assy (S) ................................FF-2
MJX-1336-51 Sofsub instl. jig assy .............................................Y-5 CA290-00520 Kit link rear C.S. mech. assy (S) ........................FF-2
MJX-1278-51 Pressure roller.......................................................Y-5 CA245-25360 Engage rear sub assy (S)...................................FF-3
CA040-44581 Magnet gap gripper adjustment jig .......................Y-5 3140-1110 Motor AC 230V (S)..................................................FF-4
MPT-5637-51 Connector for chiller (S)........................................Y-6 3140-1107 Motor engage assy (S) ............................................FF-5
EHE-1251-52 Modem cable assy W251 RJ ................................Y-6 CA254-00530 Engage front assy ..............................................FF-5
EHE-2126-52 Cable assy W126 - RS-232 (S).............................Y-7 CA245-25390 Engage front sub assy (S)..................................FF-6
EHE-2127-52 Cable assy W127 - power (S) ...............................Y-7 CA245-20643 Light cover PIP assy...........................................FF-7
Main motor ..................................................................................... Z-1 Recycling system .......................................................................GG-1
CA297-00010 Main motor assy (S)(R) ........................................ Z-1 CA245-21252 Recycling system, mixing pump (S) ..................GG-1
CA240-82152 Flywheel, direct drive............................................ Z-2 MPT-1246-51 Solenoid valve mode 1 (S) ................................GG-2
CA254-00890 Power resistor for motor (S) ................................. Z-2 CA245-19033 Recycling system, main assy (S).......................GG-3
Ofir option ................................................................................... AA-1 Scorotron .................................................................................... HH-1
Q4898A opt. ofir - on press fas ................................................ AA-1 CA297-00382 SP scorotron unit (S) ......................................... HH-1
CA245-18851 Ofir ink tank assy............................................... AA-2 CA297-01551 Rear endcap (S) ................................................ HH-2
CA245-18841 Ofir ink tank subassy (S) ................................... AA-3 CA245-03261 Bracket motor assy (S)...................................... HH-3
CA245-18831 Pump - ofir ink tank (S)...................................... AA-4 CA245-05643 Bridge, scorotron assy....................................... HH-4
CA245-22181 Flushing can S2 assy ........................................ AA-5 CA245-22580 Ametek assy...................................................... HH-6
Paper handling control .............................................................. BB-1 CA245-22553 Filter fan corona assy ........................................ HH-7
CA255-00370 Module, paper handling control (S) ................... BB-1 CA290-10490 Kit Ozone filters 3xx0 and 5xx0 series (O) ........ HH-8
CT245-20211 Subassy, PCN and DSC (S) .............................. BB-2 CA290-03491 Kit front link scorotron (S).................................. HH-9
PC ................................................................................................ CC-1 CA290-03481 Kit rear link scorotron (S)................................. HH-10
Perfector...................................................................................... DD-1 Stacker ........................................................................................... II-1
CA297-02880 Perfector CR, top assy (S) ................................ DD-1 5188-8574 KIT 28.1 Stacker accessories parts (S) ..................... II-1
CA245-06210 Sensor, IR reflective (S) .................................... DD-3 5188-8576 KIT 28.3 Elevator guides (S) ..................................... II-1
EAS-1464-51 Sensor pressure resin case (S).......................... DD-3 5188-8577 KIT 28.4 Baffle hinge (S) ........................................... II-1
CA245-24020 Main panel assy perfector CR ........................... DD-4 CA397-02650 KIT 28.2 Flipping wheel (S) .................................. II-1
CA254-02640 Motor assy, perfector (S)................................... DD-5 5188-8578 KIT 29 Stacker sensors / switches (S) ...................... II-1
MPJ-1603-51 Rotors assy, perfector........................................ DD-6 Stacker belts ............................................................................... II-2
CA245-25980 Pendulum assy, perfector.................................. DD-7 5188-8580 KIT 31.1 Stacker proof tray drive (S)......................... II-3
MPJ-1601-51 Valve assy, perfector (S).................................... DD-8 5188-8708 KIT 33 Linear solenoid kit (S) .................................... II-3
CA245-15830 Vacuum assy, perfector (S) ............................... DD-9 5188-8222 KIT 35 Elevator chain & lower sprockets kit (S) ........ II-4
CA345-09841 Vacuum cover top assy ................................... DD-10 5188-8582 Clear belt, registration table (S)................................. II-4
CA245-15780 Vacuum subassy, perfector ............................. DD-11 Covers......................................................................................... II-5
PIP drum...................................................................................... EE-1 PL1.1 Covers .............................................................................. II-5
CA244-02384 PIP drum assy - enh (S)(R) ............................... EE-1 PL1.2 Top cover main ................................................................. II-6
CT245-25472 SP bearing PIP rear assy (S) ............................ EE-2 PL1.3 Top cover ganged ............................................................. II-7
CT245-14424 SP bearing PIP front assy (S)............................ EE-3 PL1.4 Dockings ........................................................................... II-8
CA397-03930 Enhance PIP brake sub assy (S)....................... EE-4 PL1.5 Frame ............................................................................... II-9
PIP engage ...................................................................................FF-1 Driving ....................................................................................... II-10
MPT-7284-51 Front latch support assy (S) ...............................FF-1 PL2.1 Driving for main............................................................... II-10
CA290-00530 Kit link front C.S. mech. assy (S)........................FF-1 PL2.2 Driving for ganged........................................................... II-11
6 30-Oct-11 ENWW
PL2.3 Driving main and ganged ................................................ II-12 CA245-09331 Double stop station assy ..................................... JJ-1
PL2.4 Driving main and ganged ................................................ II-13 Temperature sensor................................................................... KK-1
PL2.5 Driving main and ganged ................................................ II-14 CA245-06920 Sensor, machine temp assy...............................KK-1
PL2.6 Driving main and ganged ................................................ II-15 Utility cabinet............................................................................... LL-1
PL2.7 Driving ganged................................................................ II-16 CA245-17595 Utility cabinet main assy..................................... LL-1
PL2.8 Driving main.................................................................... II-17 CA245-21341 Back upper cover top assy................................. LL-4
PL2.9 Driving main.................................................................... II-18 CA345-05662 Door, upper utility top assy................................. LL-5
CT397-02830 Stacker clutch replacement kit (S)...................... II-19 CA245-17871 Door, lower utility top assy ................................. LL-6
Baffle......................................................................................... II-20 CA245-22840 Compressor assy ............................................... LL-7
PL3.1 Baffle ganged.................................................................. II-20 CA245-17931 Fan compressor assy......................................... LL-8
PL3.2 Baffle main...................................................................... II-21 5189-1823 Utility heat exchanger assy (S) ............................... LL-9
PL3.3 Baffles main and ganged ................................................ II-22 CA245-22261 Water #2 to PEU tube 2 ....................................LL-10
PL3.4 Baffles ganged................................................................ II-23 CA245-22272 Water #1 to waste #1 tube ................................LL-10
PL3.5 Baffles main and ganged ................................................ II-24 CA245-22280 Hose #2, isopar overflow...................................LL-10
PL3.6 Baffles main and ganged ................................................ II-25 CA244-18880 Tube, return, utility cabinet (S) ..........................LL-10
PL3.7 Baffles ganged................................................................ II-26 CA245-22820 Tank assy..........................................................LL-11
PL3.8 Baffles main and ganged ................................................ II-27 CA245-27761 Tank assy (S)....................................................LL-12
PL3.9 Baffles main and ganged ................................................ II-28 CA245-29441 Utility cabinet top assy ......................................LL-13
PL3.10 Baffles main and ganged .............................................. II-29 CA254-03771 Insulation utility cabinet wiring...........................LL-16
PL3.11 Registration table (main)............................................... II-30 CA245-29520 Air filters assy....................................................LL-17
CA297-02830 PL3.12 Registration table (main)........................ II-31 CA245-26792 Motor and fan base ...........................................LL-18
PL3.13 Vacuum table................................................................ II-32 CA245-26770 Waste fill assy ...................................................LL-19
PL3.14 Proof tray (main) ........................................................... II-34 CA245-27561 Recycling system, main assy (S) ......................LL-20
PL3.15 Proof tray (main) ........................................................... II-35 CA245-27541 Mixing pump assy, recycling system .................LL-22
PL3.16 Proof tray (main) ........................................................... II-36 CA245-27570 Back upper cover top assy................................LL-23
PL3.17 Proof tray (main) ........................................................... II-37 Waste disposal .......................................................................... MM-1
Flipping wheels ......................................................................... II-38 CA245-16742 Waste filling assy ............................................. MM-1
PL4.1 Flipping wheels ............................................................... II-38 CA254-02381 Capacitive sensor assy (S) .............................. MM-2
PL4.2 Flipping wheels ............................................................... II-39 CA245-16971 Spout assy ....................................................... MM-2
PL4.3 Flipping wheels ............................................................... II-40 Wiring .......................................................................................... NN-1
PL4.4 Flipping wheels ............................................................... II-41 CA261-13183 Set cables frame press ..................................... NN-1
PL4.5 Flipping wheels ............................................................... II-42 CA261-08333 Frame harness 2 (MCN 1) ................................ NN-2
Diverter ..................................................................................... II-43 CA261-08351 Frame harness 4 (alden)................................... NN-2
PL5.1 Diverter ........................................................................... II-43 CA261-11590 Walls harness 10 (KVM) ................................... NN-2
Elevator..................................................................................... II-44 CA261-12361 Frame harness 3 (MCN 2) ................................ NN-3
PL6.1 Elevator .......................................................................... II-44 CA261-12375 Frame harness 5 (PDU) .................................... NN-4
PL6.2 Elevator .......................................................................... II-45 CA261-12381 Frame harness 6 (BDU+SCU............................ NN-4
PL6.3 Elevator .......................................................................... II-46 CA261-12391 Frame harness 1 (DCI-SCU.............................. NN-5
PL6.4 Elevator .......................................................................... II-47 CA261-12355 Set cables station 3........................................... NN-6
Electrical ................................................................................... II-48 CA261-11571 Walls harness 9 ................................................ NN-7
PL7.1 Electrical ......................................................................... II-48 CA261-11585 Walls harness 8 ................................................ NN-7
PL7.2 Lighting kit ...................................................................... II-49 CA261-12402 Walls harness 7 ................................................ NN-7
Stop station ................................................................................. JJ-1 EAS-2159-54 Emergency switch assy 3 (S) ............................ NN-8
CA354-01370 Emergency switch assy 3 (S) ............................ NN-8
EAS-2163-52 Interlock wired type 2 (S) ................................... NN-9
EAS-2086-52 Power enable switch assy (S) ............................ NN-9
EAS-5015-51 Inching button assy (S) .................................... NN-10
EAS-5016-51 Service key assy .............................................. NN-10
Writing head................................................................................OO-1
Writing head .............................................................................OO-1
CA254-00605 WHEL12 electronic plate ...................................OO-2
CA245-02745 Light guard assy ................................................OO-4
MPT-3879-53 W/H interface assy ............................................OO-5
Service and support ................................................................... PP-1
8 30-Oct-11 ENWW
A. General information
Signs and conventions

O - Operator maintenance part
S - Spare
R - Repairable
PDF file
The catalog is available in PDF file format on the Internet at http://www.hp.com/go/indigo/
Presses supported
This catalog applies to the HP Indigo press 5500.
Note: Forward any comments or suggestions regarding this catalog to: israel.service@hp.com
ENWW 30-Oct-11 HP Indigo press 5500 A-1

A-2 General information 30-Oct-11 ENWW
B. Overview
Covers (pg.I-1) Rear view (pg.B-4)
Utility cabinet view (pg.B-9)
Stacker (pg.II-1) Section view (pg.B-2)
Feeder (pg.O-1)
Front view (pg.B-3)
PC (pg.CC-1)
Ove
rvie
w.cdr
Ink unit view (pg.B-7)
ENWW 30-Oct-11 HP Indigo press 5500 B-1

Section view
Writing head (pg.OO-1) PIP drum (pg.EE-1)
Cleaning station
(pg.G-1)
ITM system
(pg.X-1)
Input feed roller

(pg.W-1)
ILD
(pg.R-1)
Exit conveyor
(pg.M-1)
Perfector
(pg.DD-1)
r
.cd
iew
nV
ctio
Se
Impression system Duplex conveyor

(pg.T-1) (pg.J-1)
B-2 Overview 30-Oct-11 ENWW

Front view
Scorotron bridge PIP engage
(pg.HH-4) (pg.FF-1)
Chassis and walls

(pg.K-1)
Scorotron
(pg.HH-1)
PEU
(pg. E-4)
BID unit
(pg.E-1)
PIP brake
(pg.EE-4)
Hand wheel assy

Carriage system (pg.P-1)
(pg.V-1)
Air knife FrontView.cdr
(pg.C-1)

Rear view
Ametek assy (pg.HH-6) Network Ethernet switch (pg.K-6)
Fan suction assy (pg.X-11) Main motor (pg.Z-1)
BID engage (pg.D-1)
Motor, 2nd transfer gap (pg.T-8) Stop station (pg.JJ-1)
Ametek bracket air knife (pg.H-6)
Emergency switch (pg.NN-8)
Imaging oil system (pg.S-1) PDU (pg.K-12)
Cooling manifold bracket (pg.H-1)

RearView.cdr

Input view
ITM cover (pg.X-14)
Emergency switch (pg.NN-8) ITM system (pg.X-1)
Impression system (pg.T-1)
Inching button (pg.NN-10) Input feed roller (pg.W-1)
Duplex conveyor unit (pg.J-1)

Perfector (pg.DD-1)
Paper handling control (pg.BB-1)
InputView.cdr

Output view
MCN main assy (pg.K-17)
Exit conveyor (pg.M-1)
IMP cooling (pg.F-1)
OutputView.cdr

Ink unit view
Solid add assy Motor lift pump assy Ink shelf
(pg.V-22) (pg.V-20) (pg.V-12)
Imaging agent bottle

(pg.V-16)
MMI shelf
(pg.V-12)
Right door
(pg.V-36)
Ink tank assy

(pg.V-27)
Left door
(pg.V-35)
Water heater
InkUnitView.cdr (pg.V-17)
Ofir ink tank assy Ink unit (pg.V-1)
(pg.AA-2)

Electronics view
Module SCU (pg.K-8)
Module DCI (pg.K-9)
Module PEU (pg.K-9)
Module BDU (pg.K-10)
IOC2 (pg.K-16)
PDU (pg.K-12)
PDB (pg.K-11)
ElectronicsView.cdr

Utility cabinet view
Utility heat exchanger assy (pg.LL-9)
Compressor main assy (pg.LL-7)
Recycling system (pg.GG-1)
Vacuum assy perfector (pg.DD-9)
Waste bottle (pg.Y-1)
UtilityCabinetView.cdr
Utility cabinet (pg.LL-1)

C. Air knife
CA297-01750 Air knife assy (S)
No. CATALOG No. PART DESCRIPTION
8
3S CA240-55920 PIN ADJUSTMENT
7S EBE-2075-51 PTE ASSY
8S MPT-0909-01 SHIELD P.T.E
50.cd r
Note: For presses with S/N 30005750 - 30005752, CA 297- 017
3
or 30005824 - 30005825, or 30005859 and higher,
see below.
7
CA245-25340 Air knife assy (S)

3S CA240-55920 PIN ADJUSTMENT
EBE-2075-51 PTE ASSY 4
4S 5
5S MPT-0909-01 SHIELD P.T.E
Note: For presses with S/N 30005750 - 30005752,

or 30005824 - 30005825, or 30005859 and higher,
order CA245-25340
CA245-25340.cdr
ENWW 30-Oct-11 HP Indigo press 5500 C-1

C-2 Air knife 30-Oct-11 ENWW
D. BID engage
CA245-02682 Arc rear down assy BID
9
1 CA240-08760 ARC REAR DOWN BID INTERF
2 CA245-02481 ARM REAR DOWN 1-5 ASSY B
3S CA245-02890 ARM REAR DOWN 1-5 BID IN
4S MAD-0612-01 BEARING FLANGED 6X12X4 R

9
9
5S MRA-1512-04 SPRING 1-5
2
6 CA245-08030 HOLDER SPRING ASSY BID I
7 0515-4629 SCR-SKT-HD-CAP M3 X 0.5
9S 1460-2727 SPRING 6,7
10 CA240-08770 STUD L=50
CA
24
5-0
26
82
.c d
r
Z
5 6
10 4
Z
1
7
Section Z-Z
ENWW 30-Oct-11 HP Indigo press 5500 D-1

CA245-04222 Bracket motor big eng
2S 3140-1099 MOTOR-STEPPER WITH CONNE
CA2
45-0
4222
.cdr
CA240-08791 Rail 1-5 BID interface
CA24 0-08 791.c

dr
D-2 BID engage 30-Oct-11 ENWW

CA245-02521 Arc front upper BID interface
6
1 CA240-08371 ARC FRONT UPPER BID INTE
2 CA245-04071 ARM FRONT UPPER 6-7 BID (pg.D-4)
3S CA245-02501 ARM FRONT UPPER BID INTE (pg.D-4) 4

5 MPT-0944-01 PIN SPRING WALL
6 0515-4629 SCR-SKT-HD-CAP M3 X 0.5 5
CA245-02521.cdr

CA245-04071 Arm front upper 6-7 BID
CA2
45-0
4071
.cdr
CA245-02501 Arm front upper BID interface (S)
CA
24
5 -0
250
1 .c
dr

CA245-02542 Arc rear upper assy BID
A
3
1 CA240-08380 ARC REAR UP BID INTERFAC
2 CA245-02531 ARM REAR UPPER ASSY BID (pg.D-5)
A
4
4 MPT-0944-01 PIN SPRING WALL 5
5 0515-4629 SCR-SKT-HD-CAP M3 X 0.5
1
CA245-02542.cdr
3
2
Section A-A
CA245-02531 Arm rear upper assy BID
CA245-02531.cdr

CA245-04202 Shaft cam 1-5 assy BID (S)
1 CA240-14801 SHAFT CAM BID INTERFACE
2S MPJ-1736-01 CAM BID INTERFACE
3 CA240-15150 DISK SENSOR BID INTERFAC 9
1
4 MPJ-1740-01 PULLEY CAM BID INTERFACE
7
5 MPJ-1739-01 SPACER LONG BID INTERFAC 2
CA
245
-0 4
20
6 CA240-15180 SPACER SHORT 2.c
dr
5
7 MAD-0801-03 BEARING BALL 8X16X5 SEAL
3
8 MAF-1001-01 CLAMPING SET ID=8 OD=11
4
9 MPD-0214-12 PIN 2X14 m6 DIN 6325 (BN 8
6

CA245-04212 Shaft cam 6-7 BID interface
1 CA240-14801 SHAFT CAM BID INTERFACE
2S MPJ-1736-01 CAM BID INTERFACE
3 CA240-15170 DISK SENSOR 6-7 BID INTE
4 MPJ-1740-01 PULLEY CAM BID INTERFACE 9
5 MPJ-1739-01 SPACER LONG BID INTERFAC

6 CA240-15180 SPACER SHORT CA
24
5 -0
42
12
.cd
r

8 MAF-1001-01 CLAMPING SET ID=8 OD=11
9 MPD-0214-12 PIN 2X14 m6 DIN 6325 (BN
1
7
2
5
3
4
8
6

CA245-02601 Arc front down assy BID
1 CA240-08751 ARC FRONT DOWN BID INTER 8
2S CA245-02570 ARM 1-5 FRONT DOWN BID I

3 CA245-02580 ARM 6 FRONT DOWN BID INT 1
4 CA245-02560 ARM FRONT DOWN 7 ASSY BI

6S MRA-1512-04 SPRNG OD=15.24 d=1.7 L0=

11 5 4
7 CA245-08030 HOLDER SPRING ASSY BID I
8 MPD-0414-15 PIN DOWEL D4m6 X 14
11 0515-4629 SCR-SKT-HD-CAP M3 X 0.5 3
12 S 1460-2727 SPRING-CPRSN .6-IN-OD 2.
dr
12
.c
01
26
5 -0
24
CA
6 7 2

CA254-00610 Fan assy for cooling
CA254-00610.cdr
CA261-00763 W76 cable assy BDU 2 to BID 2

CA261-00763-783-803-823-844-863.cdr

Wall engage assy
1S CA254-02101 BID 1 8
2S CA254-02111 BID 2
3S CA254-02121 BID 3 9
4S CA254-02131 BID 4
5S CA254-02141 BID 5
6S CA254-02151 BID 6
7
7S CA254-02161 BID 7
8S EAS-2151-52 Sensor optocupler assy (pg.T-9)

6
9S MBL-1014-01 BELT TIMING L=225mm B=9
.cdr
gage
lEn
Wal

E. BID unit
CA245-24520 BID 58.2 top assy
dr
20.c
245
245-
CA
ENWW 30-Oct-11 HP Indigo press 5500 E-1

CA297-00312 Adapter assy F.I. BID interface (S)
3
3S MRO-0116-02 O-RING ID=15.6 W=1.78 V
r
.cd
12
03
7 -0
29
CA
E-2 BID unit 30-Oct-11 ENWW

MPJ-1167-52 BID slant drip trays assy
1
1 MPJ-1166-31 BID SLANT DRIP TRAY
2 MPT-8959-51 bid slant drip tray - re
MP J-1167-52.c dr
3S MPO-0816-01 PIVOT SCREW PRESS. CAN
4 MSA-0420-02 SPACER M4x20 MALE/FEMALE
ENWW 30-Oct-11 HP Indigo press 5500 E-3

CA245-26340 Top assy PIP enhancing unit (PEU) (O)
E-4 BID unit 30-Oct-11 ENWW

F. Bottom cooling
CA245-22601 IMP cooling assy
10
1 CA240-03450 MOTOR BRACKET
2 CA240-03461 DRIP TRAY 5
3 CA240-03470 PLENUM
7
4 CA244-00990 BOTTOM COOLING ASSY
5S CA244-01001 WATER VALVE ASSY (pg.F-2)
6S CA244-01012 DRAIN PUMP ASSY (pg.F-2)

7 MPT-5370-01 FOAM - IMP. COOLING Y Y Section Y-Y
8S 3160-4208 BLOWER-CNTFGL 240V 400W

9 CA240-73210 FITTING AMETEK PIPE
10 S EAS-1027-52 LEVEL SWITCH LONG WIRE (pg.F-2) 11 3 8
11 S 0854-0459 HEAT EXCHANGER
CA245-22601.cdr
6 4 2 1
ENWW 30-Oct-11 HP Indigo press 5500 F-1

CA244-01001 Water valve assy (S)
5
1S MCM-4002-01 CLAMP 16-27 METAL DIN 30
2S MSL-1010-01 COIL 24V 10W GEM - SOL R

3 0100-2231 CONNECTOR-MALE HOSE 40MM 1
4 MFF-3172-01 FITTING STRAIGHT 1/2'Mx5

5 CA240-03481 PIPE, VALVE<>COOLER 3
6 MFL-0116-01 VALVE 2/2 WAY 1/2'BSP G
6
4 CA244-01001.cdr
CA244-01012 Drain pump assy (S)
CA244-01012.cdr
EAS-1027-52 Level switch long wire (S)
EA S-1027-52.cdr
F-2 Bottom cooling 30-Oct-11 ENWW

G. Cleaning station
CT245-13505 Cleaning station assy (S)
1 CA240-23150 BASE CONNECTOR 10P
3S MBL-1015-02 BELT TIMING HTD3 9MM-312
4 MPT-8387-01 C.S BEARING HOLDER
5S MPT-7590-01 C.S BELT TENSION SPRING
6 CA245-24130 C.S FLUTE TOP ASSY
7 MPT-8215-01 C.S MAIN HOUSING
8 MPT-8385-01 C.S MAIN PIVOT AXIS.
9S 3140-1103 MOTOR-STEPPER MOTOR ASSY
10 S MPT-8383-51 C.S WETTING & BEARING AS (pg.G-3) See next page.
11 S EHE-2119-54 CABLE ASSY W119 (pg.G-3)
12 S CA240-55201 HANDLE,LOCKER C.S.
13 S MKN-0022-01 KNOB BALL D=16 M4 BLACK
14 S MPT-8707-02 PIN - BLADE HOLDER
15 MPD-0416-12 PIN 4X16 m6 DIN 6325
16 S MPD-0312-10 PIN DOWEL 3X12
17 S CA240-44600 PIVOT BUSHING FRONT
18 S CA240-44610 PIVOT BUSHING REAR
19 S CA340-50200 PLATE_FASTENER_MOTOR
20 MFF-5025-01 PLUG HOLE D=28 C=11.5 BL
21 MRN-1010-31 RING RETAINING 10 EXT
22 S MRN-0808-31 RING RETAINING EXT. FOR
27 S MPT-1078-51 SPONGE ROLLER TOP ASSY (pg.G-3)
28 S MPT-0310-03 SQUEEZER C.S.
30 S CA245-24590 HOLDER WIPER ASSY
ENWW 30-Oct-11 HP Indigo press 5500 G-1

14
1 13
12
11 CT245-13505.cdr
15
21 U
17 U
18
8
16
3
19
27 5 4
28
20 R
22
6
10
Section U-U
30
7
Section R-R
R
G-2 Cleaning station 30-Oct-11 ENWW

MPT-8383-51 C.S wetting & bearing assy (S)
1 2 4
MCH-0018-01 OMNI FIT 230L,10gr(T2123
1 MAD-1026-01 BEARING BALL 10X26X8 TWO
MP T-8383-51.cdr

3 MPT-8381-31 C.S WETTING ROLLER ASSY.
4 CA240-98021 PULLY 24T - MACHINING
5 MRO-0310-04 V - SEAL 10.5X3X3.4 ROHS 5 3
EHE-2119-54 Cable assy W119 (S)
EHE-2119-54.cdr
MPT-1078-51 Sponge roller top assy (S)

3 5
MCH-0018-01 OMNI FIT 230L,10gr(T2123
3 MPT-1077-31 C.S SPONGE ROLLER ASSY. MPT-1078-51.cdr
4 MPT-8377-01 PULLY 16T - MACHINING

1 2 4
5 MRO-0310-04 V - SEAL 10.5X3X3.4 ROHS

CA245-07470 Connector C.S. assy
5 6
1S MRN-2012-20 RING RETAINING 20 EXT. R
2 MPT-0556-02 BRACKET-CONNECTORS 1 9 7 10
3S MFF-2045-01 FITTING L 3/8'x10mm ROHS
4S CA261-00710 CABLE ASSY W71 - CLEAN (pg.G-4)

CA245-07470.cdr
5 MPT-0557-03 PIPE ELBOW
MRO-0112-05 O-RING ID124 2-014 VITON 2
6S
7 MPX-0523-01 COMP SPRING OD 15.0 W= 3 8
8 MCM-2012-01 CLAMP TUBE 13-15 ROHS 4
9 CA240-81750 PIPE L=125
10 MFF-6082-01 PNEUM.NIPPLE D1=12mm D
CA261-00710 Cable assy W71 cleaning station (S)
CA261-00710.cdr

CA245-22712 C.S. sink and tube assy (S)
1S CA245-20330 CL. ST. SINK MODIFIED
2S MFF-2069-01 FITTING L 3/4M X 19M NY

1
3S CA297-00840 TUBE - CS RETURN TO IMO
dr
2.c
71
22
5-
24
CA
2

CA240-81260 Wall path, C/S inlet, inside fit CA244-06641 Under C/S bath tech assy (S)
CA
24
0-
81
26
0.
cd
r
CA 2
44-0
66 41
.c dr

H. Cooling
CA245-02005 Cooling manifold bracket
14 13 11 21 12 10
2
1 CA240-32290 COOLING MANIFOLD BRACKET
2S MPJ-1294-51 COOLING MANIFOLD SHORT (pg.H-2)
3
3S MPJ-1297-51 COOLING MANIFOLD LONG (pg.H-2)
1
4S EAS-5104-52 TEMPERATURE SENSOR (pg.H-3)
5 CA244-00660 COVER ASSY-TEMPERATURE S (pg.H-4)
6 CA240-91660 TUBE-IMP-MNFLD-IN (pg.-)
7 CA240-00960 INSULATION-IMP-MNFLD-IN
8 CA240-91710 TUBE, MNFLD IN TO INK CA
15
9 CA240-21930 INSULATION-INK-MNFLD-IN
10 CA240-01070 INSULATION-INK-MNFLD-OUT
11 CA240-91820 TUBE-IMP-MNFLD-OUT
CA
24
12 CA240-01030 INSULATION-IMP-MNFLD-OUT
5-0
20
05
.cd
r
13 CA244-06812 TUBE, RETURN, UTILITY CA (pg.H-4)

14 S CA244-18280 TUBE, RETURN, HEAT EXCHA (pg.H-4)
15 CA244-06852 TUBE, SUPPLY, UTILITY CA (pg.H-5)
16 5
16 S CA244-18210 TUBE, SUPPLY, HEAT EXCHA
8 4
21 S CA297-02700 SP PIPE OD1’ ID3/4 50F
6
9
7
ENWW 30-Oct-11 HP Indigo press 5500 H-1

MPJ-1294-51 Cooling manifold short (S)
MP J-1294-51.cdr
MPJ-1297-51 Cooling manifold long (S)
MP J-1297-51.cdr
H-2 Cooling 30-Oct-11 ENWW

EAS-5104-52 Temperature sensor (S)
EA
S-5
10
4-5
2.c
dr

CA244-00660 Cover assy - temperature sensor
dr
0.c
066
4-0
24
CA
CA244-06812 Tube, return, utility cabinet
CA244-06812.cdr
CA244-18280 Tube, return, heat exchanger (S)

1 2 3
1S CA297-02700 SP PIPE OD1’ ID3/4 50F
2 CA240-00851 INSULATION-IMG VALVE-MNF
3 CA240-32050 WIRE COIL - WATER TUBE 1
CA244-18280.cdr

CA244-06852 Tube, supply, utility cabinet
1 6 2 5 3
1 CA240-34581 TUBE-UTIL CAB-MNFLD-IN
2 CA240-00952 INSULATION-UTIL CAB-MNFL
3 CA240-32050 WIRE COIL - WATER TUBE 1
5 CA240-43670 SHRINK, INLET COOLING PI
CA244-06852.cdr
6 CA240-44270 SHRINK, PIPE EDGE

CA245-16771 Ametek bracket, assy
.cdr
6771
45-1
CA2

I. Covers
CA245-20152 Press 5500 skins assy
8
1S CA245-20080 DOOR, PRESS FRONT ASSY. .cd
r
52
10 24
5-2
01
2 CA245-21281 DOOR, SKINS INPUT TOP (pg.I-2) CA
3
3S CA245-20140 ELECTRONICS DOOR ASSY.
4 CA245-04062 PANEL, FEEDER SIDE REAR 4
5 CA245-21321 PANEL, FEEDER SIDE UPPE (pg.I-3)
1
6S CA245-11053 PANEL, STACKER SIDE UPPE (pg.I-6)
7 CA245-21900 SKINS FIXED LEFT PANEL -
5
8S CA245-04384 SKINS REAR TOP COVER ASSY
9 CA245-04503 STACKER SIDE LOWER PANEL (pg.I-7)
10 S CA245-04494 TOP FRONT COVER ASSEMBLY (pg.I-8)
2 9
ENWW 30-Oct-11 HP Indigo press 5500 I-1

CA245-21281 Door, skins input top
15 S 3102-0018 SWITCH-SENS SAFETY DOOR
18 S MCP-0111-01 PLUG RUBBER MUSHROOM TIP
15
18
CA2
45-212
81.cd
r
I-2 Covers 30-Oct-11 ENWW

CA245-21321 Panel, feeder side upper
19 S CA245-22880 Lens, trouble light assy (pg.I-4)
19
CA
24
5 -2
132
1.c
dr

CA245-22880 Lens, trouble light assy (S)
2
1 CA240-73490 LENS, TROUBLE LIGHT
2 CA240-04860 TRIM, TROUBLE LIGHT LENS
r
.cd
80
28
5-2
24
CA
1

CA245-19972 LED status light assy
1
1 CA244-13640 BRACKET STATUS LIGHT ASS
2S CA356-00322 BOARD ASSY WLB
2
CA
24
5-1
99
72
.cd
r

CA245-11053 Panel, stacker side upper (S)
7S CA245-22880 Lens, trouble light assy (pg.I-4)
CA
24
5 -1
10
5 3 .c
dr

CA245-04503 Stacker side lower panel
15 CA261-08230 GROUND STRAP M4/500/FST
15
CA2
45-
045
03.c
dr

CA245-04494 Top front cover assy (S)
7 CA261-08180 GROUND STRAP M4/220/FST 7
CA245-04494.cdr

J. Duplex conveyor
CA297-01591 Duplex conveyor (S)
5
5S MBO-0025-01 BALL 1inch ST. ST. SUS44
8S CA290-01480 BELT FLAT L=435 W=19 (5 BELTS)
30 S EAS-0113-51 FAN WIRED TYPE 2 34

32 S 1400-3238 CLAMP RG 9-MM-SHAFT-ID 35 69
33 S MRG-1100-01 GAS SPRING 100mm X 100N 59
34 S CA245-23060 GUIDE BALL HOLDER DC TOP

35 CA244-12021 CONVEYOR GUDE TECH ASSY, 8
39 S MPJ-1867-31 MOTOR ASSY, DUPLEX CONVE 91
.cd
r
15
7-0
29
CA
53 S MBL-1014-01 BELT TIMING L=225mm B=9
59 S CA245-06210 SENSOR, IR REFLECTIVE, 7 (pg.DD-3)
66 S MKN-0022-01 KNOB BALL D=16 M4 BLACK
69 S MRC-0609-02 SPRING EXTENSION d=0.9 O 39

53 32
66
33
30
ENWW 30-Oct-11 HP Indigo press 5500 J-1

CA245-14502 Duplex conveyor closer (S)
.c dr
02
45
5 -1
24
CA
J-2 Duplex conveyor 30-Oct-11 ENWW

K. Electronics and chassis
CA245-29571 Chassis and walls
No. CATALOG No. PART DESCRIPTION No. CATALOG No. PART DESCRIPTION
1 CA245-29561 WALLS, CHASSIS & 28 S CA245-19260 HEAT EXCHANGER WITH FIT (pg.Q-1)
2 CA245-25270 ADAPTOR ELBOW SUCTION 29 MPT-0706-52 INLET/AXIS ASSY.
3 MPT-1763-01 ADAPTOR ELBOW TUBING 30 CA245-18911 IO MAIN PUMP ASSY
NA NA NA 31 S CA290-00530 LINK FRONT C.S. MEC. ASSY (pg.FF-1)
5 CA245-02682 ARC REAR DOWN ASSY BID I (pg.D-1) 32 S CA290-00520 LINK REAR C.S. MEC. ASSY (pg.FF-2)
6S CA245-26840 ARM ASSY, EXIT ROLLER FR (pg.N-1) 33 CA240-04550 PIN FRONT LOCKER
7S CA245-28050 ARM ASSY, EXIT ROLLER RE (pg.N-1) 34 MPT-0943-01 PIN SPRING ARM
8 MPJ-0969-01 Bracket - Cleaning Stati 35 S CA297-02730 SP PIPE 1’BLO-R-VAC NEOPR
9 CA244-13790 BRACKET ASSY, AIR KNIFE 36 CA240-71020 PIPE, BOTTOM COOLING YAR
10 CA240-17230 BRACKET CONNECTORS IFR P 37 S CA297-02730 SP PIPE 1’BLO-R-VAC NEOPR
11 MPJ-1230-01 BRACKET IFR MOTOR MOLEX See following pages. 38 CA240-72610 PIVOT LINK - YV
12 MPJ-1275-31 BRACKET LAMP PEM 39 MPT-0769-02 PIVOT SWING C.S.
13 CA244-05580 BRACKET LAMP-R_CONN-PEM NA NA NA
14 CA245-04222 BRACKET MOTOR BIG ENG (pg.D-2) 41 S MPT-7285-51 REAR LATCH SUPPORT ASSY (pg.FF-2)
15 CA240-29111 BRACKET, FI CABLE 44 MPT-1488-53 SWING FRONT ASSY
16 MPJ-1184-01 BRACKET, IMP IR SENSOR 45 MPT-1489-53 SWING REAR ASSY
17 CA244-13860 BRACKET, IMP IR SENSOR 46 CA240-69340 TUBE - REGULATOR TO INK
18 MPT-3209-02 BRACKET,MOLEX CLEANING S 47 S EAS-2082-52 SENSOR TEMP. IR WIRED AS (pg.X-9)
19 CA245-21592 CS PUMP ASSEMBLY (pg.S-7) 48 EHE-2130-51 CABLE ASSY W130 - GND ST
20 MPT-1518-53 EX.ROLLER KIT FRONT (pg.N-2) 49 EHE-2132-51 CABLE ASSY W132 - GND ST
21 MPT-1521-53 EX.ROLLER KIT REAR (pg.N-2) 50 CA261-08190 GROUND STRAP M4/250/M6 W
22 MPJ-1390-01 EXIT BLANKET SUCTION TUB 51 CA261-08240 GROUND STRAP M4/850/M6 W
23 MPJ-1389-01 EXIT BLANKET VENT TUBE 52 EHE-2054-51 CABLE ASSY W54 - GND STR
26 MPJ-2034-31 FLANGE INLET C.S. ASSY. 54 S CA254-02711 POWER DISTRIBUTION UNIT (pg.K-12)
27 S MPT-7284-51 FRONT LATCH SUPPORT ASSY (pg.FF-1) 56 S 0960-2203 SENSOR-PROXIMITY INDUCTI
60 S 3140-1116 BRUSH-HOLDER CAP M10X1.0
ENWW 30-Oct-11 HP Indigo press 5500 K-1

48
18
29
50
56
12
10
38
13
15 60
8
36
11 56
47
52
35
30
37
CA
19 24
5-2
95
51
71
a.c
dr
1 52
22
23 52 54
K-2 Electronics and chassis 30-Oct-11 ENWW

41 39
27
44
5
31
32 45
9
49 34
33
26 14
20
21 6
7 3
17
28
46
CA245-29571b.cdr

CA245-17844 Chassis assy
1 CA240-58951 CHASSIS - MACHINING - YA
2 MOW-0013-01 CASTOR SERIES 6 RIGID
3 MOW-0014-01 CASTOR SERIES 6 SWIVEL
4 CA245-22601 IMP COOLING ASSY (pg.F-1)
6S MPT-1704-02 PIN-BLOWER UNIT AXIS
8 CA240-66272 BRACKET, U/C FLUID CONNE
9S MFF-3163-01 FITTING UNION BULKHEAD
10 MFF-3006-01 UNION 1/2' X 10mm ROHS
See next page.
11 S MFF-3099-01 UNION 10FX10F PUSH-IN PANEL
12 S MFF-3032-01 UNION 3/4'M * 12mmM

13 CA245-02005 COOLING MANIFOLD BRACKET (pg.H-1)
14 S (*) 0100-2359 FITTING BEADED HOSE BARB
15 S (*) 0100-2360 FITTING PLUG 3/8' FEMALE
16 S (*) 0100-2358 FITTING QUICK CONNECT CO

17 MPJ-2016-01 TUBE-PRESSURE INK-UC CHA
18 MPJ-2017-01 TUBE-VACUUM PERFECTOR-UC
19 MPJ-2019-01 TUBE-IMG RECYCLE TANK-UC
21 CA244-14440 CHASSIS TRAY WITH
22 MPJ-1941-51 INK CABINET SEAL PLATE A
23 MPJ-1969-01 PDU GASKET
*Note: If any of these fittings are needed, order

kit CA297-02220 (S), which includes all of them.

12
10
9
11
8
1
4
18
17 4
21 3 23
6
16
14
r
. cd
2 45
-1
78
44
13
15 CA
22
19

CA245-24617 5500 (scorotrons), complex frame
CA261-13183 SET CABLES FRAME PRESS (pg.NN-1) 15 S EAS-5015-51 INCHING BUTTON ASSY (pg.NN-10)
S CA255-00161 BDU MODULE (SCORO (pg.K-10) 16 CA245-06920 SENSOR, MACHINE TEMP, AS (pg.KK-1)
S CA255-00171 DCI MODULE (SCORO (pg.K-9) 21 S CA254-00890 POWER RESISTOR FOR MOTOR (pg.Z-2)
SR CA254-02702 MODULE SCU (SCOROTRON (pg.K-8) 22 S CA254-00771 BUZZER - WIRED

2 CA245-17472 FAN, SUCTION, ASSY (pg.X-12) 25 S 5187-3216 SERVOSTAR CD DRIVE REV-J
3 CA240-18700 AIR PIPE 420 MM 26 S EAS-1090-51 ELECTROMETER BOARD W/CON (pg.K-19)
5S EAS-2163-52 INTERLOCK WIRED TYPE 2 (pg.NN-9) See next page. 30 S MSQ-1002-02 ISOLATOR PLASTIC DYN-2GT
CA354-01370 EMERGENCY SWITCH ASSY 3 (pg.NN-8) 31 CA245-22580 AMETEK ASSY (pg.HH-6)
9 S (*)
EAS-2159-54 EMERGENCY SWITCH ASSY 3 (pg.NN-8) 32 CA245-26970 BLOWER 1 ASSY
11 S EBC-3005-01 NETWORK ETHERNET SWITCH 33 CA245-26980 BLOWER 2 ASSY
12 S MCA-1009-01 STRIP 24mm L=700mm WITH 34 MCM-2024-02 CLAMP SUPPORT P.P 050 RO
13 S EAS-2086-52 POWER ENABLE SWITCH ASSY (pg.NN-9) 35 S 0957-2091 W.H. POWER SUPPLY ASSY
14 EAS-5016-51 SERVICE KEY ASSY (pg.NN-10) 37 CA245-25510 FILTER AND BLOWER ASSEMB (pg.S-5)
*Note: CA354-01370 is for presses with S/N 30005739 and higher,

EAS-2159-54 is for presses with S/N less than 30005739.

35 5
16
12
32 34 31 11
26 30
25
33
9
21
2 22
37 13
CA
24
5-2
46
17
.cd
r
14
9
5
15

CA254-02702 Module SCU (S)
CA25
4-0270
2.cdr

CA255-00171 DCI module (S) CA254-03520 Module PEU (S)
.c dr
71
01
5-0
25
CA
CA
25
4-0
35
20
.cd
r

CA255-00161 BDU module (S)
CA255-00161.cdr

CA255-00103 PDB assy (S)
CA255-00103.cdr

CA254-02711 Power distribution unit (S)
No. CATALOG No. PART DESCRIPTION MANUFACTURER CATALOG No.
2S ESW-0218-51 MAIN SWITCH 4x63A (CB) P3-63 + HI11-P3
3S 3105-1108 Circuit Breaker 40A (CB0) FAZ-C40/1

4 0490-2692 Power Relays (K1,K2) DILM12-10(24VDC)
5 0490-2693 Auxiliary contact for Relay (K1,K2,) DILA-XHI31
6 0490-2691 Relay (RU) DILM12-10(230VAC)
7S ESW-0283-04 Relays (K3, K5) DILEM4-G 24VDC
8S 0490-2688 K4 11BF16C0424VDC
9 0490-2663 Auxiliary contact for Relay (K5) 31DIL E
11 S ESR-2420-00 Relay (K6) - 24VDC G2R-2-SN 24VDC
12 S 0490-2666 Relays (KR, KS, KT) - 230VAC G2R-2-SN 230VAC
13 S ELF-0501-00 Line Filter 4x50A (LF) NET 501
14 S EDR-4937-00 Diode for Relays K1,K2,K4 1N-4937 Diode
15 S 3105-1103 Circuit Breaker 6A (CB13,,CB19) FAZ-C6/1
16 S 3105-1104 Circuit Breaker 10A CB6 to CB12,CB15,CB20,CB21 FAZ-C10/1
17 S 3105-1107 Circuit Breaker 16A CB4,CB5,CB16, CB22, CB14.R, CB14.S, CB14.T FAZ-C16/1
18 S 3105-1094 Circuit Breaker 16A CB17, CB18 MG24508 - 16A D
19 S 3105-1106 Circuit Breaker 20A (CB3) FAZ-C20/1
20 S ESW-1027-00 Circuit Breaker 20A (CB1,CB2) MG24509 - 20A D
21 S ESR-4011-24 SSR 40A SS1\2,SS1\3,SR2\1,SS2\2, SS2\1,ST2\1,ST2\2 G3NA-240B
23 S ESR-2475-10 Analog SSR 75A (ST1/1, SR1/1, SS1/1) 10PCV2475 + KS100

62 ENP-0821-00 Terminal Block TBR,TBS,TBT,TBU1,TBU2 UKKB 10/2.5-PV
63 ENP-0301-39 End cover for UKKB 10/2.5 D-UKKB 10N
65 ENP-3004-00 R,S,T UK5N
See following pages.

No. CATALOG No. PART DESCRIPTION MANUFACTURER CATALOG No.
66 0360-2900 N,N UK5N - BU
67 ENP-0303-00 TB (GND) USLKG5
68 0360-2910 F1 UK 5-HESILED 24
69 S EFU-0100-20 F1 S505 1.0A (Fuse)
88 EDV-0260-12 VARISTOR 901140 VARISTOR
111 ENP-1213-02 Stopper E/NS 35
116 S (*) EBP-5648-00 Power supply 48V 600W POWER SUPPLY +48V 600W
117 S(**) EBP-0012-91 Power supply 24V 300W POWER SUPPLY +24V 300W
130 S ENP-0505-00 JUPS(X6) PCVK 4-7.62

132 0360-2913 Male for JUPS PC 4/6-ST-7.62
139 S 9140-5217 INDUCTOR 1.5MH 20A (CHOKE) 101171022010
146 ENP-1207-00 TERMINALS 10MM*MM UK 10 N
147 ENP-1203-03 AC BLOCK END COVER FOR UK3 DUK 4/10 3003020
See following pages
*Note: Item 116: For presses with S/N 30005859 and higher, order 0957-2261 (S)
**Note: Item 117: For presses with S/N 30005814 and higher, order 0957-2282 (S)

4,5,14 6 8,14 7,9 2 146,147 3 20 19 17 16
See detail A
CB0
CB0
CB0
CB1
CB2
CB3
CB4
CB5
CB6
CB7
CB8
FAN
K1 K2 RU K4 K5 CB
KS
KR
KT
K6
15 17 18 15 16 17
11 16
12
CB10
CB16
CB21
CB11
CB17
CB18
CB19
CB20
CB22
CB12
CB13
CB15
CB14R
CB14S
CB14T
CB9
21
23
SS1\2 SS1\3 SR2\1 SS2\1 SS2\2 ST2\1 ST2\2 ST1\1
7 ELECTRONIC BOARD
K3 SR1\1 SS1\1
88
Varistors
See
detail C 139
See
detail B L1 L2
Terminal
block
LINE
FILTER
13
CA254-02711a.cdr
Left side PDU - front view Right side

62 LB10-6 BU 117 PS3 24V
300W
D-UKKB 10N
TBU1 TBU2 TBR TBS TBT
R S T N N JD1 JD2
1 2 1 2 1 2 1 2 1 2 FBRI 2-5N 111
PS2 48V
USLKG5
USLKG5
E/NS 35N
UK-5N BU
UK-5N BU
65 600W
UK-5N 116 JD3 JD4
3 4 3 4
E/NS 35N
3 4 3 4 3 4
Detail B PS1 48V
UKKB10/2.5PV UKKB10/2.5PV
67
66 600W
Detail A
59
LB10-6 BU FBS 10-5

F1 D-ST2.5
1A 63
TB20
TB21
MP
MP
MP
+24
MP
MP
MP
MP
MP
1 2 3 4 5 6 7 8 9 10 CA254-02711b.cdr
Door
USLKG10
UDK4
UDK4
UDK4
E/NS 35N
UK5 HESILED 24
UDK4-BU UDK4-PE ST2.5
UPS power
Detail C 68,69 See detail D
654 32 1
UPS power connectors

PC 4/6-ST-7.62
UPS
Receptacle com
6 5 4 3 2 1
E/MBK
E/MBK
PCVK 4-7.62F
PCVK 4-7.62F
130
PCVK 4-7.62
Plug
132 Bottom
Detail D

CA355-00021 IOC2 assy tested (S) CA354-01151 IOC3 assy tested (S)
r
.cd
.cd
r 151
021 -01
-00 354
CA
355
CA
Note: For presses with S/N 30005917 and higher, order CA354-01151 (S).

CA255-00083 MCN main assy (S)
16
5S 0957-2227 POWER SUPPLY 150W NO.-OF
16 S EBE-4017-51 BOARD ASSY RIT

17 CA256-00146 MCN BOARD ASSY. 17
3.cdr
CA25
5-0008 5

CA245-05400 Bracket electrometer assy
7
1 MPJ-2059-01 BRACKET ELECTROMETER
2S CA254-00460 ELECTROMETER PROBE WIRE
3 MPT-0710-01 ISOLATOR-ELECTROMETER
6 MPT-0709-01 SPACER-ELECTROMETER
7 MPT-5733-01 TUBE VENTILATION 2
CA
24
5-0
54
00.c
dr

CA245-10371 Bridge interlock assy EAS-1090-51 Electrometer board w/con (S)(R)
r
CA245-10371.cd

L. Encoder
1990-3637 Encoder (S)
ENWW 30-Oct-11 HP Indigo press 5500 L-1

MPT-8782-51 Link shaft, encoder (S) CA345-12793 Link shaft, encoder (S)
Note: This part is for presses with S/N
30005750 - 30005752 or 30005824 - 30005825
CA345-12793.cdr
MPT-0780-04 Shaft extension, encoder (S)
L-2 Encoder 30-Oct-11 ENWW

M. Exit conveyor
CT245-17836 Exit conveyor (S)
1 CA240-13350 BEZEL, LP1 6 14 10
2 MCP-0319-01 BUSHING PLASTIC ID=19.1
4
3 MCP-0312-02 BUSHING, INSUL, SLOT DIA
4 CA345-02322 CURVED GUIDE EC ASSY (pg.M-2)
5 CA345-02302 EC MAIN FRAME ASSY (pg.M-4)
6S 1530-2413 GAS SPRING
7 CA244-02740 GUIDE, CONVEYOR, CENTER (pg.M-8) 7
21 22 14 8
8 CA345-02964 ILD COVER EC (pg.R-1)
13
9 MPJ-1904-01 PIN, HEX, LP2
10 MPL-0215-01 PIN, HITCH ROHS
13 CA240-12910 STANDOFF, 6MM ID, 8MM OD 15
6
14 CA240-12940 STANDOFF, 6MM ID, 8MM OD
15 CA240-59211 STUD SUPPORT EC REAR 13
21 CA261-01173 CABLE ASSY W117-EXIT CON (pg.M-8) 3

22 CA261-01133 CABLE W113-EXIT CONVY IN
2
5
9
r
.cd
36
78
5-1
24
CT
ENWW 30-Oct-11 HP Indigo press 5500 M-1

CA345-02322 Curved guide EC assy
6
232
2.c
dr
8
1 MRN-1012-11 RING-E 10 DIN 6799 BLK CA
34
5-0
2S MRN-0308-11 RING-E 3.2 ST. BLACK
3S CA345-02311 ARM GUIDE EC ASSY RIGHT (pg.M-3) 5

10
4 CA340-08651 GUIDE SUPPORT ARMS EC 4
5 MWP-1202-01 WASHER SHIM 12X18X0.2
9
6 CA340-08850 ROD CONNECTOR ARM EC
7 CA340-08271 ROD EC ARMS
8S CA240-33321 SPRING COMP DO=6.8 L=36.
9 CA340-31051 SIDE PAPER GUIDE EC
10 CA340-27040 SLEEVE SPRING EC
2
7
M-2 Exit conveyor 30-Oct-11 ENWW

CA345-02311 Arm guide EC assy right (S)
1S MRN-0308-11 RING-E 3.2 ST. BLACK
2 CA340-08230 GUIDE ARM ENTRANCE EC CA345
-02311
.cdr
3 CA344-01130 PINCH ROLLER EC ASSY

4 0515-4884 SCREW-TPG M2 X 0.89 8MM-
5 3050-2219 WASHER-FL MTLC 2.2 2.4-M
6S CA340-29750 WHEEL GUIDE EC
4 5
6
3
1

CA345-02302 EC main frame assy
18
1S MBL-1047-01 BELT TIMING 3mm PITCH 9m 19
3 CA240-13361 BRACKET, OPTEK, LP2 16
4 MAB-0608-01 BEARING IGUS 6x8-10FLANG

5S CA245-06210 SENSOR, IR REFLECTIVE, 7 (pg.DD-3)
6S CA244-02551 IDLER, TIMING,BELT (pg.M-5)

7 CA344-02661 CHASSIS, DRIVE ROLLERS (pg.M-6)
8S ESW-0212-03 MICRO SWITCH W/LONG ROLL
9S CA244-02460 MOTOR, ASSY, LP1

10 CA240-12460 PLATE, MOTOR, PP
16 S CA240-17640 PULLEY, 28TTH, 9 MM W, 3
7 230
2.c
dr
5-0
17 CA245-03770 SHAFT, ROLLER, PASSIVE (pg.M-7) CA
34
8
18 S MRC-0610-10 SPRING TENS , OD=6 L=25.
16
19 CA245-03761 TENSIONER, BELT, LP2 (pg.M-7) 1
4
16
6
9
10
17
3 5

CA244-02551 Idler, timing, belt (S)
1
2 CA240-13321 BEARING, IDLER, FLANGED
CA244-02551.cdr
2

CA344-02661 Chassis, drive rollers
1 MRV-0413-01 RIVET D=3.2 PROT. HEAD L
2 CA240-13450 CAP, BEARING, LP2
5
3 CA244-02692 CHASSIS, CONEYOR, EXIT
4S CA344-02650 SHAFT EC DRIVE
5S CA344-02640 SHAFT EC+ILD SUPPORT TEC
CA
34
4-
02
66
1.c
dr

CA245-03770 Shaft, roller, passive
CA 245- 03770.cdr
CA245-03761 Tensioner, belt, LP2

1 CA244-03810 BASE, IDLER, LP2
2S CA244-02551 IDLER, TIMING,BELT (pg.M-5)
r
.cd
61
37
5-0
24
CA

CA244-02740 Guide, conveyor, center
1 CA240-13370 GUIDE, LOWER, LP1
2 MIP-0411-03 PEM NUT CLS M4 SHANK 1 S
CA244-02740.cdr
CA261-01173 Cable assy W117 - exit conv
CA261-01173.cdr

N. Exit roller
CA245-26930 Exit roller assy (S)(R)
3 5 2
1 MAB-1215-02 BEARING IGLIDUR 12x16x15
2S CA297-02470 EXIT ROLLER ASSEMBLY 4
3 MRN-1212-31 RING RETAINING 12 EX CA245-26930.cdr
4 MPT-0257-02 SHAFT EXIT ROLLER

5S CA244-03930 SLEEVE RIDING ASSY
CA245-26840 Arm assy, exit roller front (S) CA245-28050 Arm assy, exit roller rear (S)
CA245-28050.cdr
.cdr
6840
45-2
CA2
Note: Prerequisites to ordering CA245-28050 is implementation of

Service Notes CA292-02500, CA292-02530, and CA292-00560.
Note: Prerequisites to ordering CA245-26840 is implementation of
Service Notes CA292-02500, CA292-02530, and CA292-00560.
ENWW 30-Oct-11 HP Indigo press 5500 N-1

MPT-1518-53 Exit roller kit front
1 S (*) CA240-94310 SPRING EXIT ROLLER
2S MPT-0283-01 STUD EXIT ROLLER

MP T-1518-53.cdr
1
2
*Note: Prerequisite to ordering this part is implementation of the following Service Notes: CA292-02500, CA292-02530, CA292-00560
MPT-1521-53 Exit roller kit rear

1 S (*) CA240-94310 SPRING EXIT ROLLER
2S MPT-0283-01 STUD EXIT ROLLER
MPT-1521-53.cdr
*Note: Prerequisite to ordering this part is implementation of the following Service Notes: CA292-02500, CA292-02530, CA292-00560
N-2 Exit roller 30-Oct-11 ENWW

O. Feeder
Covers (1 of 4)
No. CATL'G No. PART DESCRIPTION MANUF. No.
1S CT397-01390 Feeder multipick cover 9591342
2S CA397-01400 Feeder multipick tray cover 9591343
3 S (*) 5189-5403 Gas spring top cover 9591844
* Note: This part contains two gas springs
dr
1.c
vers
co
er-
ed
Fe
1 2
ENWW 30-Oct-11 HP Indigo press 5500 O-1

Covers (2 of 4)
1 S (*) Feeder rear cover
2 S (**) Feeder left rear cover
3 S (***) Feeder right cover 1 3
Notes:
(*) For presses with S/N:
30006004 - 30006005,
30006008 - 30006021, and
30006023 and higher, order 5189-5384
For all other presses, order 5188-8184.
(**) For presses with S/N:
30006004 - 30006005,
30006008 - 30006021, and
30006023 and higher, order 5189-5388
(***) For presses with S/N:
dr
30006004 - 30006005, ed
e r-
co
ve
rs
2 .c
Fe
30006008 - 30006021, and

30006023 and higher, order 5189-5389
For all other presses, order 5188-8186. 2
O-2 Feeder 30-Oct-11 ENWW

Covers (3 of 4)
1 S (*) Feeder rear elephant ear cover
2 S (**) Feeder front elephant ear cover
3 S (***) Feeder VPP door

1
Notes:
30006004 - 30006005,
30006008 - 30006021, and
30006023 and higher, order 5189-5390 .cd
r

rs3
c ove
er-
ed
Fe
(**) For presses with S/N:

30006004 - 30006005,
30006008 - 30006021, and
30006023 and higher, order 5189-5391 3
30006004 - 30006005, 2
30006008 - 30006021, and
30006023 and higher, order 5189-5392

Covers (4 of 4)
1S CA397-01080 Feeder top rear cover 9591282
2 S (*) Feeder exit to bridge cover 1

(*) Note: For presses with the following S/N:
30006004 - 30006005,
30006008 - 30006021, and
30006023 and higher, order CA397-02070
For all other S/N, order 5188-8177.
dr
4 .c
v e rs
co
e r-
ed
Fe

Drawers (1 of 3)
No. CATL'G No. PART DESCRIPTION MANUF.
1
No.
1S CA397-02260 Feeder small drawer top assy 9591813 5
5189-2125 Locking paper stop 9591476 6 15
2S
3S CA397-01640 Feeder drawer small lift cables 9591393
13
14
4S CA397-01280 Feeder drawer large lift cables 9591304
5 Feeder drawer small panel with handle 9591468
and board
6S CA397-01890 Feeder drawer front panel 1 9591424
7
7S CA397-01870 Feeder drawer handle 9591422
8 5188-6599 Feeder drawer large panel with handle 9591255
and board
9S CA397-01860 Feeder drawer front panel 2-3-4 9591420
3
10 S CA397-02280 Feeder large drawer top assy 9591814
2
11 S CA397-01660 Feeder large drawer sprocket + chain kit 9591395
12 S CA397-02250 Feeder large drawer moving cables 9591479
13 S CA245-26170 Cable connector panel 9423282
14 S CA397-02410 SP, small drawer vert. chain assy 9591252
15 S 5189-5382 Drawer coupling between tray and chain 9591477

10
13
11
7 4
9
2
8

Drawers (2 of 3)
15
1S CA397-01630 Feeder drawer motor assy 9591392
2S CA397-01930 Feeder drawer long slide rails 9591428
3S CA397-02050 Feeder drawer motor chain 9591444
4S CA397-02040 Feeder drawer motor chain 9591443 3

link
5S CA397-02020 Feeder drawer DC motor 9591441 4
6S CA397-01910 Feeder sliders short shaft 9591426 7
7S CA397-02030 Feeder drawer motor board + 9591442 9

encoder assy 1
8
8 S (*) CA397-01960 Feeder small 18x2 O-ring 9591435
EPDM kit 6
10
9S CA397-01920 Feeder drawer short slide 9591427
rails
10 S CA397-01900 Feeder sliders long shaft 9591425
11 5189-2038 Feeder drawer potentiometer 9591429
12 S (**) CA397-01520 Feeder rail Shock 9591380
13 S (*) CA397-01950 Feeder large 38x2 O-ring 9591430

EPDM kit
15 S CA397-00800 Drawer motor chain 9591251
12
Fe
ed
er-
dra
we
r2.c
dr
13
11
*Note: This part contains 20 O-rings.

**Note: For feeders with S/N less than C184m072505, order 5188-6597.
For feeders with S/N C184m072505 and higher, order CA397-01520.

Drawers (3 of 3)
No. CATL’G No. PART DESCRIPTION MANUF. No.
1S CA397-01270 Feeder small drawer moving cables 9591305
2S CA397-02250 Feeder drawers 2-4 moving cables 9591479
3 S (*) CA397-01950 Feeder large O-ring EPDM kit 9591430
4 S (*) CA397-01960 Feeder small O-ring EPDM kit 9591435
*Note: This part contains 20 O-rings
1
2
Feede
r-drawe
r3.c dr

Feedhead drawer
raw
er.
cdr 2
1 S (*) Feeder feedhead nip roller kit fee
d-h
ea
d-d
Fe
ed
er-
7
CA397-02170 Feeder small drawer feedhead assy
2S 6
CA297-04410 Feeder small drawer feedhead assy
(for 18 pts / heavy substrate)
CA397-02160 Feeder large drawer feedhead assy
3S
CA297-04420 Feeder large drawer feedhead assy
(for 18 pts / heavy substrate)
4 S (**) Feeder feedhead vacuum belt unit
5
5S CA397-00840 Feeder feedhead timing belts kit 9591257
6S CA397-00850 Feeder ultrasonic sensor small 9591258
7 S (***) Feeder feedhead sheet separator
8 S (****) Ski arm assy for LP/P

3
Notes:
1 4
30006004 - 30006005,
30006008 - 30006021, and
30006023 and higher, order CA397-02240.
(**) For presses with S/N: 8
30006004 - 30006005,
30006008 - 30006021, and
30006023 and higher, order CA397-02150.
30006004 - 30006005,
(****) For presses with S/N 30005024 - 30005342, order 5189-5430.
30006008 - 30006021, and
For presses with S/N 30005343 and higher, order CA397-02400 (S).
30006023 and higher, order CA397-02080

Multipick
1S CA397-01700 Feeder multi pick top assy 9591399
2S CA397-01710 Feeder multi pick nip roller kit 9591400 11
3S CA397-01720 Feeder multi pick exit nip roller kit 9591401

4 9 3
4S CA397-03150 Feeder multi pick diverter motor 9591357
5S CA397-01310 Feeder multi pick stepper motor 9591309
6S CA397-00880 Feeder multi pick belts kit 9591262
7S CA397-00890 Feeder interlock switch 9591263

1
8S CA397-02060 Feeder multi pick antistatic brush 9591445 2
Fe
ed
9S CA397-01760 Feeder pulley assy + flag D30 9591405 er-
mu
ltip
ic k.c
dr
10 S CA397-01750 Feeder pulley assy + flag D40 9591404
11 S CA397-01560 Feeder multipick stepper motor 9591385 10

Vertical conveyor
No.
1
1S CA397-01530 Feeder vertical conveyor top nip 9591382 r.cd
r
eyo
roller kit vert
-co
nv
er-
ed
Fe
2S CA397-01540 Feeder vertical conveyor 3 middle 9591383

nip rollers kit
3S CA397-01550 Feeder vertical conveyor bottom nip 9591384
roller kit
8
4S CA397-00690 Feeder vertical conveyor timing belts 9591238
kit 4
5S CA397-01170 Feeder optic sensor 9591293
6S CA397-01560 Feeder stepper motor big with pulley 9591385
10
7S CA397-01730 Feeder vertical conveyor top assy 9591402 2
8S CA397-02010 Feeder VPP locking mechanism 9591440

7
9S CA397-01750 Feeder pulley assy + flag 9591404
10 S CA397-01520 Feeder rail 9591380 6
9
11 S CA397-00730 Photosensor 9591294
5
3
11

Horizontal conveyor (only for ganged feeder)
1S 5189-5395 Horizontal conveyor top assy 9591471
2S 5189-5397 Front panel horizontal conveyor 9591472 4

3S 5189-5405 Motor horizontal conveyor 9591850
4S 5189-5406 Belts kit for horizontal conveyor 9591851 5

2
5S 5189-5402 Feeder hor. conv. top nip roller kit 1 pulley 9591848
6S 5189-5404 Feeder hor. conv. top nip roller kit 2 pulleys 9591849
1
Fe
ed
e r-
ho
riz
-c on
ve
yo r.
cd
r
3
6

Bridge covers and gas springs
1S CA397-01410 Feeder top bridge cover 9591344
2S CA397-01420 Feeder bridge front cover 9591345
3S CA397-01430 Feeder bridge rear cover 9591346 1

4S CA397-01470 Feeder bridge top right cover 9591350
5S CA397-01450 Feeder bridge bottom cover 9591348
6S CA397-01460 Feeder bridge top small cover 9591349

3
7S CA397-01470 Feeder bridge top right cover 9591350
6
8 S (*) Feeder bridge top assy
9S CA397-00710 Feeder bridge gas springs 9591241

7
4
Notes: 2
30006004 - 30006005,
30006008 - 30006021, and
30006023 and higher, order CA397-05170 8
9
5 Fe
ed
er-
bri
dg
e-c
ov
ers
-ga
s-s
prin
gs
.cd
r

Bridge belts and motors
1S CA397-01380 Feeder bridge belts x4 kit 9591341 1
2S CA397-01980 Feeder bridge registration motor assy 9591437
3S CA397-01990 Feeder motor helical shaft 9591438
5S 5189-2008 Side ruler of the bridge 9404237
6S 5189-1938 Handle 9204896
7S CA397-01570 Feeder stepper motor small with pulley 9591386
5 6
dr
rs.c
oto
s-m
-bri
dg
e-b
elt
2
er
ed
Fe

Vacuum box
1S 5188-8643 Feeder bridge vacuum module 9591314
top assy
2S CA397-01570 Feeder stepper motor small 9591285
with pulley
5
3S CA397-01360 Feeder bridge belt assy 9591315
4S CA397-02000 Feeder bridge vacuum fan 9591439
5 S (*) CA397-01970 Feeder bridge vacuum belt kit 9591436

(5 units) u m-b
ox.c
dr
acu
r-v
ede
Fe
*Note: This part number contains 5 belts. 3
1
4

Bridge nip roller kit
1S CA397-01370 Feeder bridge nip roller kit 9591340
Fe
ed
er-
brid
ge
-nip
-r oll
er.c
dr

Air release servo motor
1S CA397-00730 Feeder fork sensor 9591294
2S CA397-00900 Leak valve right 9591845
3S CA397-01120 Feeder air-release servo motor 9591407 1
4S CA397-02300 Leak valve left 9591846 3
r
.c d
rvo
-se
se
le a
ir -r e
e r- a
ed
Fe
1
3
See Suction/blower assy (pg.O-17)

Suction/blower assy
No.
1S CA397-00730 Feeder fork sensor 9591294
4
2S CA397-01120 Feeder servo motor air release valve 9591407
3S CA397-01590 Feeder vacuum valve with stepper top 9591388 1

assy
4S CA397-00750 Feeder air-chamber gasket kit 9591245 6
5S CA397-01600 Feeder pressure valve with servo top assy 9591389
6S CA397-01610 Feeder vacuum valve stepper motor 9591390
Fe
ed
er-
s ucti
on
-blo
we
r.c
dr

Drawer locking mechanism
No.
1S CA397-00730 Photosensor 9591294
2S CA397-03140 Feeder drawer locking mechanism 9591356
Fe
ed
er-
dra
we
r- loc
kin
g -m
ech
.cd
r

Connecting beam hardware kit
5
1S CA397-01490 Feeder accessories kit 9591365
2 Fe
2 CA397-01830 Feeder connecting beam narrow 9591415 ed
er-
co n
nec
tin g
cover -be
am
.cd
4 r
3 CA397-01840 Feeder connecting beam feeder 9591416

side cover
4 CA397-01850 Feeder connecting beam press 9591417
side cover
5 5189-1854 Attachment frame 9404293-A
6 CA245-29430 Support for feeder side cover 9233134

Sensor (1 of 2)
1
1
1
1

Sensor (2 of 2)
Fe
ed
1
er-
se
nso
r2 .c
1 dr

Ametek pipes and humidity sensor
dr
r. c
so
en
1S CA397-00910 Feeder Humidity sensor 9591240 es
-h um
id it
y -s
ip
k-p
te
me
2S CA397-00760 Feeder Ametek pipes with clamps kit 9591246 Fe
e de
r- a
3S 3160-4208 Blower-cntfgl 240V 400W ROHS

Drawer slave board
1 S (*) Feeder drawer slave board
1
*Note: For gang feeder or for presses with S/N:

30006004 - 30006005,
30006008 - 30006021, and
30006023 and higher, order CA397-02180 (S)
dr
rd .c
oa
-b
ve
s la
w e r-
d ra
e r-
ed
Fe

Main, bridge and vertical slave boards
1S 5189-1768 Feeder bridge & vertical slave board 9591378
2 S (*) Feeder main board
*Note: Refer to Technical Note #1362.

For gang feeder or for presses with the following S/N:
30006004 - 30006005,
30006008 - 30006021, and
30006023 and higher, order CA397-02310 (S).
For all other S/N, order 5188-6595.
2
Fe
ed
e r-
ma
in -b
rid
g e -v
ert
-bo
a rd
s.c
dr

Power supply and cable
1 S (*) Feeder power supply
2S CA397-01330 Feeder jet link cable DB15 9591311 4

3S CA397-01050 Feeder power cable 9591279 3
4 Plastic hood connector Jetlink cable 9591931

5S 5189-2059 C.IMP.feeder dispatch 9423190
5
*Note: For presses with feeder power supply model:

3G6D033440X00B, order 5188-8193 (pg.O-26)
MP1-3Q-3U-01, order CU095-72307 (pg.O-26)
2
1
Fe
ed
e r-
po
we
r-s
up
p ly
.c d
r

5188-8193 Feeder power supply (S) CU095-72307 Feeder power supply (S)

CA397-05210 Feeder PS filter case (S)
1S CT341-23810 AIR FILTER 58MM, PS UNIT
1
Note: For presses with S/N 30006347 and higher,
order CT341-23810.
For all other presses, order CA397-05210.
CA397-05210.cdr

Ganged feeder accessories kit
1 Accessories kit 9591912
dr
s.c
rie
sso
cce
ed-a
ng
ga
er-
ed
Fe
1
1

5189-2069 Kit bridge MR on cluster 1 (S)
Fe
ed
er-
51
89
-20
69
.cd
r

P. Hand wheel
CA245-08481 Hand wheel assy (S)
3
1 CA245-09680 AXLE HANDWHEEL + PINS AS
2 CA245-09690 GEAR 22 + BEARING ASSY
3 MHN-0004-02 HANDWHEEL-DISC D=160 HU 10
4 MPT-2322-02 HOLDER-HANDWHEEL
5 CA245-09670 IGUS BEARING +HOUSING AS
10 MPT-2309-01 SPRING COMP-HANDWHEEL 5
4
CA
24
5-0
848
1.c
dr
ENWW 30-Oct-11 HP Indigo press 5500 P-1

P-2 Hand wheel 30-Oct-11 ENWW
Q. Heat exchange
CA245-19260 Heat exchanger with fittings (S)
1
1 MPT-1560-52 H.E. ASSY
6
2S MFF-2025-01 FITTING L 3/4' X 19mm RO 3
3 MFF-3003-01 UNION 3/4 m
4S 0100-2301 VALVE-SOLENOID 3/4-IN-
5 MFF-3164-01 FITTING UNION M3/4*3/4F
6S MFF-2010-01 FITTING L 3/4 mX16m ROHS
7S MFF-3018-01 UNION 3/4M X 19M NYLON
7
order CA245-27590 (see next page).
6
CA24
5-19
260.
cdr
5
2
ENWW 30-Oct-11 HP Indigo press 5500 Q-1

CA245-27590 Heat exchanger with fittings (S)
No. CATALOG No. PART DESCRIPTION .cd
r
90
75
5-2
24
CA
1 CA244-18870 HEAT EXCHANGER ASSY
2S MFF-2025-01 FITTING L 3/4' X 19mm RO
3 MFF-3003-01 UNION 3/4 m 6
4S 0100-2301 VALVE-SOLENOID 3/4-IN-
5 MFF-3164-01 FITTING UNION M3/4*3/4F
6S MFF-2010-01 FITTING L 3/4 mX16m ROHS 7

1
order CA245-27590.
3
Q-2 Heat exchange 30-Oct-11 ENWW

R. ILD inline densitometer
CA345-02964 ILD cover EC
1 MAB-0510-01 BEARING NYLINER ID=5.025 7
2S MRN-0707-11 RING-E 7 ST. BLACK

3 MWP-0605-01 WASHER SHIM DIA=6X12X0.5
5 MAB-0810-06 BEARING SNAP-IN ID=8 15
6 CA344-01591 COVER ILD TECH 17
3
7 CA340-10161 FRAME ILD EC CARMEL
17
8SR EOD-1202-02 IN LINE DENS. DTP24 F/W
9 CA340-10591 PIVOT ILD CARMEL 8
15 CA340-15540 WASHER PROTECTOR ILD WIR

17 S CT344-01701 WHEEL ILD ASSY (pg.R-3)
r
.cd
64
29
5-0
34
CA
9
6
5
2
ENWW 30-Oct-11 HP Indigo press 5500 R-1

CA344-01591 Cover ILD tech
2 CA344-01681 COVER UPPER EC ILD
3 1440-0628 Handle and Handle Compon
CA344-01591.cdr
R-2 ILD inline densitometer 30-Oct-11 ENWW

CT344-01701 Wheel ILD assy (S)
1
1 CA341-25570 BEARING REWORK
2 CA340-10521 HOLDER ILD WHEEL
CT344-01701.cdr
ENWW 30-Oct-11 HP Indigo press 5500 R-3

R-4 ILD inline densitometer 30-Oct-11 ENWW
S. Imaging oil system
CA245-19596 Reservoir, imaging oil
1 CA245-19574 OIL RESERVOIR, FITTINGS (pg.S-2)
2 CA245-19583 LID, OIL RESERVOIR, ASSY (pg.S-3)
3
3S CA354-01151 IOC3 ASSY (pg.K-16)
2
r
.cd
96
95
5-1
24
CA
ENWW 30-Oct-11 HP Indigo press 5500 S-1

CA245-19574 Oil reservoir, fitting
No. CATALOG No. PART DESCRIPTION CA
24
5-1
957
4.c
2
dr
1 CA240-65452 OIL RESERVOIR - MACHININ
2 CA340-18422 I.O. TANK DIVIDER
3 CA244-14501 FIXING BRACKET, IMO TANK
4 CA240-72571 I. O. TANK STRENGTHENING
5 CA240-63140 TERMINAL, WALL PASS, IO
6 MRO-0188-01 O-Ring ID=21.9 W=2.6 Nit
5
7 CA240-63130 BUSHING, WALL PASS, IO R
8S 0100-2462 HOSE CONNECTOR 10X10MM H
6
9S MFF-2001-01 FITTING L 1/2 mX12m ROHS
11 MFF-2114-01 FITTING L 6FXG1/4M ROHS
7
13 CA240-64491 TUBE - TANK DRAIN
14 MFF-3031-01 UNION 1/4'M X 10MM ROHS
14
9
15 CA040-01870 SPRING DRAIN TUBE
17 S CA245-22291 THERMISTOR ASSY, IMO TEM 15
11 17 4
13
1
3
8
S-2 Imaging oil system 30-Oct-11 ENWW

CA245-19583 LID, oil reservoir, assy
1 CA244-13511 LID, OIL RESERVOIR, TECH (pg.-) 3
3 0100-2354 HOSE CONNECTOR 14MM HOSE
4 3050-2199 WASHER-FLAT MTLC M27
dr
3.c
958
5-1
24
CA

CA245-09520 Pump with fittings assy (S)
1 EAS-2160-51 IMAGING OIL PUMP WIRED
1
2S MFF-3106-01 FITTING MALE ADAPTOR 3/4
3S MFF-3020-01 UNION 1/2'm x 19f ROHS
4S MFF-3007-01 UNION 1/2Fx1/2F L=29 NYL

3 4
.c dr
20
95
5 -0
24
CA
CA245-21260 Tube, pump - filter assy

3
1S CA297-00840 SP PIPE 1X3/4 F-4040-A 5
3S MFF-3020-01 UNION 1/2'm x 19f ROHS

4 MFF-1008-03 FITTING T 1/2*1/2*1/2' F
CA245-21260.cdr
5S MFF-2079-02 FITTING L QUICK CONN 8mm
1 4 1

CA245-25510 Filter and blower assy
10
1 CA240-90310 FILTER BRACKET
3 CA245-17451 FILTERS ASSEMBLY (pg.S-6)
10 CA361-09520 CABLE ASSY M6-150-5MM-Y/
CA245-25510.cdr
CA245-17451 Filters assy
3
1 0100-2395 FILTER I/O 10 micron L27
2S MFF-2069-01 FITTING L 3/4M X 19M NY
4
3S MFL-1013-02 HOUS.FILTR 1 1/2' GAUGE
4 CA240-68540 REDUCER
CA245-17451.cdr
CA245-21592 CS pump assy
1 CA244-14241 BRACKET, CS PUMP, TECH A
2S CA254-02350 CLEANING PUMP ASSY.
4
3 CA240-64481 TUBE - SMALL PUMP TO TAN
4 CA240-58901 TUBE - PUMP TO C/S 5
5 CA240-66571 ORIFICE, CS SUPPLY TUBE,
CA245-21592.cdr

T. Impression system
CA297-02480 Impression drum (S)
1 CA244-13061 IMPRESSION DRUM+ BEARING
2 CA240-67190 ADAPTOR HOLDER IMP TO YA
3 MPT-0792-02 GEAR, IMP. 144T 7 12
5S CA245-16691 ARM, IDLER ASSY-STOPPER (pg.T-2) 2

7 MPX-1436-01 CLAMP DISC 16
8 MPT-0450-01 PLATE(FRONT CAP)

9 CA240-62620 FLANGE IMP DRUM BEARING
10 S CA240-57470 STUD,SPRING GRIP-SHAFT
11 S MPT-7985-01 EXT. SPRING IMP. DRUM
12 S (*) CA245-20253 GRIPPER SHAFT ASSY LIGHT (pg.T-3)

9
16 S CA245-24450 IMP PAPER HOLDER ASSY CA (pg.T-4) 17
10
17 CA240-56120 IDLER STOPPER BRACKET-30 3 11
CA
297
-02
5
480
.cd
8
r
*Note: The prerequisite for ordering CA245-20253

is the implementation of CA292-02500.
1
ENWW 30-Oct-11 HP Indigo press 5500 T-1

MPT-0398-51 Shaft assy, drum IMP (S)
3
1 MPT-0445-01 COLAR, IMP-DRUM
2 MAB-1700-01 RING INNER 17x20x20.5mm
3 MBC-0506-10 SCREW SET M5X6 HEX CONE
4 MPT-0374-01 SHAFT (ECC.) IMP-DRUM MP T-0398-51.c dr
4 1 2
CA245-16691 Arm, idler assy stopper (S)
CA245-1669
1.cdr
T-2 Impression system 30-Oct-11 ENWW

CA245-20253 Gripper shaft assy light (S)
12 4
1S MBA-0406-12 SCREW ALLEN M4X6 LOW HE
2 CA344-02121 ANCOR GRIPPER CARMEL ASS
1 A
3 MPT-3576-01 CAM, GRIP. BOW DEVICE

4 MPT-0981-01 COLAR , GRIPPER SHAFT
5S CA297-02650 GRIPPER CLAMP ASSY (6 UNITS)
CA245-20253.cdr
6 CA244-13812 GRIPPER SHAFT+ ARM TECH
7 CA344-02441 HOLDER GRIPPER TECH ASSY
8 MPT-1056-33 INSERT FRONT ASSY , IMP-
A
9 CA340-12980 PIN ANCOR GRIPPER CARMEL
10 S MRN-0206-11 RING-E 2.3 BLK 6 5 3
11 S MBA-0310-50 SCREW ALLEN M3x10 S.S DI
8
12 S MBC-0406-11 SCREW SET M4X6+TUFLOK 7 2
13 S MRA-0708-01 SPRNG COMPRES.OD=7.62 W=
Note: The prerequisite for ordering CA245-020253

is the implementation of CA292-02500.
9
10 13
Section A-A

CA245-24450 IMP paper holder assy (S)
4
1 CA340-12991 BAR FORCE DISTRIBUTOR IM
3
2 CA340-12791 BASE HOLDER MACH IMP PAP 6
3 CA340-13480 BRACKET IMP PAPER HOLDER

MAC-1300-01 CAM FOLLOWER M5 D=13MM R 14
4S
5 CA344-02150 HOLDER MAGNET GRIPPER AS
6 CA340-13011 PLUNGER IMP PAPER HOLDER 2
11 1460-2724 SPRG-CPRSN .48-IN-OD 1.5 50 .c

dr 1
-2 44
2 45
CA
14 CA340-25711 STUD IMP PAPER ORIENTATI
11

CA297-00280 Cam gripper assy (S)
4
1 MPT-2938-02 STUD, CAM GRIPPER
2 MAD-3555-01 BEARING BALL 35X55X10 SI
3 MRN-3515-40 CIRCLIPS 035 ROHS 1 2 3
4 CA245-09580 CAM GRIPPER TWISTER -ASSY (pg.T-6)
0.c dr
CA 297 -0028

CA245-09580 Cam gripper twister assy
1 CA240-30800 CAM GRIPPER TWISTER
2S MAC-1300-01 CAM FOLLOWER M5 D=13MM R
CA
24
5 -0
95
80
.cd
r

CA245-20013 Arm IMP front assy (S)
CA 2
4 5-
2001
3.cd
r
CA245-20104 Arm IMP rear assy (S)
cdr
04.
-201
245
CA

CA245-14741 Motor, 2nd transfer gap (S)
2
1 MPX-6106-01 ADAPTOR MOTOR SECOND T
2S MMD-0017-00 MOTOR DC BRUSHL.40VDC E/
3S MCL-0310-02 COUPLING FLEXIBLE 10MM X

4 EOD-2000-01 DISC PHOTO SENSOR D=50MM
5S EAS-2151-52 SENSOR OPTOCUPLER ASSY (pg.T-9)
CA245-14741.cdr

EAS-2151-52 Sensor optocupler assy (S)
EA S-2151-52.cdr
CA245-07220 IMP brake - gear 24 assy

1 CA244-06080 GEAR 24 WITH BEARINGS AS
r
.c d
20
72
5 -0
24
CA

CA245-07251 IMP brake - gear 19 assy (S)
5
1 CA244-06060 GEAR 19 HOUSE BEARING AS
2 CA240-24511 IMP BRAKE - GEAR 19 SHAF
3 CA240-28441 IMP BRAKE - SECOND GEAR
5 MPD-0310-10 PIN DOWEL 3 X 10 h6
7 CA240-27750 SMALL BRAKE PULLEY 3M Z=
.c dr
7
51
72
5-0
24
CA

CT245-29120 Brake mount assy (S)
4
1 CA244-05411 BRACKET, BRAKE BASE ASSY 3
2 CA245-07211 BRAKE ASSEMBLY .cd
r
120
-29
245
CT
3 CA240-25031 BRACKER, BELT COVER
2
4 CA240-24310 cover, Brake House
5S CA257-00500 PIP BRAKE CONTROLLER 5
*Note: For presses with S/N 30005750 - 30005752,

or 30005824 - 30005825, or 30005859 and higher,
order CA245-25213 IMP.BRAKE MOUNT ASSY (S)

CA245-25141 Air knife upper assy IMP
1.cdr
CA245-2514

U. Ink tank option
Q4899A opt. ink tank 5,6,7 colo
CA245-26950 INK TANK ASSEMBLY (pg.V-27)
ENWW 30-Oct-11 HP Indigo press 5500 U-1

U-2 Ink tank option 30-Oct-11 ENWW
V. Ink unit
CA245-26144 Ink cabinet assy
1 CA245-26101 MECHANICAL ASSY., INTERN (pg.V-3) CA261-03001 CABLE ASSY W300 - INK UN
2S CA245-27000 MOTOR LIFT ASSEMBLY (pg.V-20) CA261-03011 CABLE ASSY W301-INK UNIT
3S CA245-28660 SMALL SOLID ADD ASSEMBLY (pg.V-21) CA261-03021 CABLE ASSY W302 - INK UN
4 CA245-26950 INK TANK ASSEMBLY (pg.V-27) CA261-03031 CABLE ASSY W303 - INK UN
5 CA245-26660 BID TUBE ASSEMBLY - BID 2 (pg.V-30) CA261-03041 CABLE ASSY W304 - INK UN
6 CA245-26640 BID TUBE ASSEMBLY - BID 3 (pg.V-32) See next page. CA261-03051 CABLE ASSY W305 - INK UN
9S MPJ-1625-51 ASSY., LEFT DOOR, INK CA (pg.V-35) CA261-03081 CABLE ASSY W308 - INK UN
10 MPJ-1644-51 ASSEMBLY RIGHT DOOR INK (pg.V-36) CA261-03091 CABLE ASSY W309 - INK UN
11 CA245-20021 MMI SUPPORT ASSY (pg.V-37) CA261-03100 CABLE ASSY W310 - MOTOR
21 S CA297-00323 CARRIAGE MECHANISM F.I. CA261-03114 CABLE ASSY W311 INK UNIT
S CA261-03122 CABLE ASSY. W312 - INK U

CA261-03132 CABLE ASSY W313-INK UNIT
CA261-03141 CABLE ASSY W314 - INK UN
CA261-03151 CABLE ASSY W315-
CA261-03161 CABLE ASSY W316 - INK UN
CA261-03172 CABLE ASSY W317-INK UNIT
See wiring diagram CA259-00833.
When ordering a part, please use the catalog number.
ENWW 30-Oct-11 HP Indigo press 5500 V-1

5
21
6
7
11
9 3 10
4
dr
6144 .c
CA 24 5-2
V-2 Ink unit 30-Oct-11 ENWW

CA245-26101 Mechanical assy, internal
1 CA244-17331 COMPONENT ASSY., WALLS (pg.V-6) 18 CA240-95250 TUBE, WATER, HEATER TO M
2 MPJ-1505-51 INK SHELF MECHANICAL ASS (pg.V-12) 19 CA240-94860 TUBE, WATER, 3-WAY VALVE
4 CT245-01202 3-WAY VALVE ASSEMBLY, WA (pg.V-13) 20 CA240-94870 TUBE, WATER, MANIFOLD TO
5 MPJ-1555-31 BRACKET ASSY., IMAGE AGE 21 CA240-94880 TUBE, WATER, INK CABINET
6 CA245-26130 DOOR SMALL - ASSY (pg.V-14) 22 CA245-14030 WATER HEATER, PROTECTIVE (pg.V-17)
7 MPJ-1107-01 SHAFT, DOOR, IMAGE OIL A 23 CA240-90320 PLASTIC BOTTOM TRAY (pg.V-18)
10 S R CT245-11072 WATER MANIFOLD ASSEMBLY (pg.V-15) See following pages. 24 MPJ-1572-01 GASKET, BACK, INK CABINE
11 S MPT-9081-51 IMAGING AGENT BOTTLE - A (pg.V-16) 25 CA240-11551 INK CABINET, SERVICE PAN
12 MPJ-1573-01 GASKET, LONG, INK WORK S 26 MOW-0015-01 WHEEL 250Kg 100x70x82 RO
13 MPJ-1574-01 GASKET, SHORT, INK WORK 27 MAB-0405-03 BEARING IGUS 4X5.5-3 F R
14 CA240-40470 COVER, MIC PCB 37 (*) 0100-2236 FITTING HOSE BARB PLUG R
15 CA240-29431 INK CABINET HINGE PIN 38 S (*) 0100-2237 FITTING HOSE BARB COUPLE
16 CA240-89060 COVR, WATER PIPES INK CA 39 1390-1359 FASTENER-LATCH ASSY 81MM
17 CA240-95240 TUBE, WATER, MANIFOLD TO
*Note: If any of these fittings are needed,

order kit CA297-02220 (S), which includes all of them.

12 13
27
11
2
5
17
18
22
10
23 101a.cd
r
CA245-26

6 39
14 24
15
CA245-26101b.cdr
20 19 4 21 38 37
25 16 26

CA244-17331 Component assy, walls
1 CA244-17310 INK CABINET FRAME
2 MPJ-1493-31 INK CABINET, OMEGA BEAM
3 CA244-17340 INK CABINET, OMEGA BEAM
4 MPJ-1530-31 INK SHELF SUPPORT ASSY, See next page.
5 MPJ-1527-31 INK SHELF SUPPORT ASSY,

6 CA245-26631 ASSEMBLY, COMPONENT, BAF (pg.V-8)
7 CA240-85250 GASKET VERTICAL BRACKET
8 MPJ-1534-01 BRACKET, GASKET, VERTICA
9 CA240-85240 GASKET HORIZONTAL BRACKET

9
8
6
.cd
r
3
1 24
4-1
73
31
2
CA

CA245-26631 Assy, component, baffle wall
7 4 8 3 6
1 CA244-17850 BAFFLE WALL ASSY., INK C
2 CA240-04920 DIN 3 RAIL, INVERTER MOU
3S MPJ-1528-51 IMAGE OIL MANIFOLD ASSEM (pg.V-9)
4 CA245-27100 AIR MANIFOLD ASSEMBLY (pg.V-10)
5S CA297-02680 SP PIPE 1/4 x 3/8 15 MT
6S CA254-01161 PROGRAMMED INVERTER (pg.V-11)
7S CA357-00331 BOARD ASSY MIC2 - TESTED
8S 0960-2414 PUMP PISTON COIL Nc2 DI
9S 0100-2240 FITTING-ELBOW SWIVEL BUL
10 S 0100-2242 FITTING-PUSH IN SWIVEL B

12 MLA-0021-01 BUTT-JOINT DRAW LATCH
CA245-26631.cdr
12 5 1 9 10

MPJ-1528-51 Image oil manifold assy (S)
1
1 MPJ-1805-01 TUBE, IMAGE OIL, BULKHEA
2S CA297-02680 SP PIPE 1/4 X 3/8 15 MT 8
3 MPJ-1812-01 TUBE, IMAGE AGENT, PURGE 6
4 MFL-2265-01 MANIFOLD,FLUIDS,8 STAT.

5 MFF-5027-01 CAP 1/8 MALE WITH O-RING 4
6 MSL-1017-01 SOLENOID 1/8BSP 3W NC V 9

5
7S MSL-1016-01 SOLENOID 1/8 BSP 2W NC V
7
8S MSL-1015-01 COIL 24V 5.5W GEM-SOL RO 3
10
9 0100-2357 FITTING-PARALLEL HOSE TA 11
10 S MFF-2014-01 FITTING L 1/8MX6M NYLON 2
dr
1.c
8-5
11 MFF-2061-01 FITTING L DIA=8 X 1/8" MP
J-1
52

CA245-27100 Air manifold assy
10
1 MPJ-1580-01 AIR MANIFOLD 1+7 STAGE 20
19
2 MPJ-1813-01 TUBE, AIR, BULKHEAD TO R
13
3 MPJ-1815-01 TUBE, SOLID ADD AIR LINE 15
12
4 MPJ-1816-01 TUBE, SOLID ADD AIR LINE
14
7 MPJ-1819-01 TUBE, SOLID ADD AIR, STA 32
31
8 MPJ-1820-01 TUBE, SOLID ADD AIR, STA
18
9 CA240-70620 TUBE, AIR SUPPLY, BULKHE 11
10 MPJ-2043-01 TUBE AIR PRES. SENSOR 08
11 CA240-08980 TUBE, AIR PILOT, WATER 3
2
12 MSL-1017-01 SOLENOID 1/8BSP 3W NC V 3
1
13 S MSL-1016-01 SOLENOID 1/8 BSP 2W NC V
4
14 S MSL-1010-01 COIL 24V 10W GEM - SOL R
5
C
A2
15 MFL-0127-01 SILENCER 1/8 BSP (SISTEM
45
6
-2
71
00
.c
dr
16 MFF-3109-01 FITTING UNION 1/4X1/4 MA 7
17 S MFL-0144-01 REGULATOR, MICRO, 1/8-1/ 9
18 MFF-3014-01 FITTING, UNION 1/4'x10MM 8
19 MFF-3041-01 FITTING UNION 5X1/8
20 S MFF-2027-01 FITTING L QUICK FOR PNEU
31 MFF-1054-01 FITTING T 1/4" (2 FEMALE
32 MFF-3055-10 UNION QUICK CONN 5mm x 1

CA254-01161 Programmed inverter (S)

MPJ-1505-51 Ink shelf mechanical assy
1 MPJ-1504-31 INK SHELF WELDED ASSEMBL 505
-5 1
.c d
r
J -1
MP
2 MPJ-1494-01 LIFT MECH PULL

3 MPJ-1496-01 LIFT MECH HANDLE
4 MPJ-1492-01 LIFT MECH SHAFT
3
1
2
CA297-01430 Kit SP for working surface (S) CA244- 07330 MMI shelf assy (S)
CA297-01430.cdr
r
.c d
30
73
4 -0
24
CA

CT245-01202 3-way valve assy, water sys
2S MSL-1019-01 OPERATOR 6 MM 2W NC EPDM 2

4 MFF-3129-01 FITTING ELBOW MALE/FEMAL
5 0100-2243 FITTING-PARALLEL HOSE TA
CT
24
5-
01
20
2.c
dr
3
5
4

CA245-26130 Door small assy
7
1 CA244-11410 DOOR SMALL TECH. - ASSY
2 MAB-0405-03 BEARING IGUS 4X5.5-3 F R
3 MTS-0056-01 GROUND JOINT FUNNEL
4 MPT-0109-01 FITTING REDUCER
1
5 MPT-0178-01 TUBE REDUCER
7 1440-0632 HANDLE FLUSH PULL 36MM-W
9 MPJ-1804-01 TUBE, IMAGE AGENT, FUNNE
3
5
2
4
CA245-26130.cdr

CT245-11072 Water manifold assy (S)(R)
1 CA240-75790 WATER MANIFOLD, MACHINED
3 CA240-40290 WATER MANIFOLD INSULATIO
4S MSL-1019-01 OPERATOR 6 MM 2W NC EPDM

9
6 MFF-5017-01 CAP 3/8 MALE ROHS 8
7
7S MFF-4073-01 FITTING EXT. 3/8x3/8'
5
8 MFF-6078-01 UNION L 3/8M X 3/8F BRAS 4
9 0100-2273 FITTING-PARALLEL HOSE TA 10
6
10 0900-1532 O-RING .549-IN-ID .103-I 072
.cd
r
-11
245
CT
12
12 S 0100-2332 VALVE3/8-IN-BSPP 1.71-IN

MPT-9081-51 Imaging agent bottle (S)
2
1 MPK-0057-01 BOTTLE 500ML SQUARE GRAD
2 MPT-9080-51 BOTTLE CAP ASSY
dr
1.c
1-5
08
T-9
MP

CA245-14030 Water heater, protective cover
1S CA297-00071 HEATER, WATER, INK CABIN (pg.V-18)
2 CA244-09350 TOP COVER TECH ASSY
3 CA240-46270 PROTECTIVE COVER
4 CA244-09460 BRACKET BOTTOM, WATER HE
3
Note: CA245-14030 is for presses with S/N less
than 30005800. 2
1
30.cdr
45-140
CA2

CA297-00071 Heater, water, ink cabinet (S)
8 0960-2206 PUMP-CARTRRIDGE CIRCULAT
13 S 3103-0502 THERMOSTAT 140 DEGREE;15
16 S 0837-3757 THERMISTOR TUB INSULATED
16
13
71.cdr
97-000
CA2
CA240-90320 Plastic bottom tray
CA240-90320.cdr

CA297-02350 Atmor assy (S) CT345-38640 Assy pump for heater (S)
Note: CA297-02350 is for presses with S/N 30005800 and higher. Note: CT345-38640 is for presses with S/N 30005800 and higher.
CA
29
7 -0
235
0.c
dr
CT345-38640.cdr

CA245-27000 Motor lift assy (S)
8
1 CA244-11201 MOTOR LIFT PLATE ASSEMBL 7
2 MPJ-1654-31 motor capacitor bracket
3 MPJ-1653-01 TIC CONNECTOR BRACKET
6
4S CT240-90160 PUMP DRIVER, MOTOR LIFT
5 MPX-5801-02 COVER - PUMP MOTOR 4
6S ECP-5307-88 CAP MOTOR RUN 2.5uF50/60
7S ECP-5000-30 CAP MOTOR RUN PROTECTIVE

8 3140-1110 MOTOR-AC 230V
2
5
CA 245-2 0980
.c dr

CA245-28660 Small solid add assy (S)
1 MPJ-1793-31 Small solid add mount as
2 MKN-0033-01 KNURLED NUT M4 - DIN 466
4 CA245-14930 SMALL SOLID ADD TOP ASSY (pg.V-22)
1
CA
245
-2 866
0.c
dr

CA245-14930 Small solid add top assy
1 MPJ-1794-01 SMALL SOLID ADD PLATE
3S CA245-14900 FITTING, SOLID ADD ASSY (pg.V-23)
4 CA240-49920 TYGON TUBING, SOLID ADD
5 CA240-49930 COMPRESSION SPRING FOR S
6S MPT-2691-53 SOLID ADD HOUSINGS ASSY (pg.V-25)
7 CA245-14910 CONCENTRATE ADD BASE ASS (pg.V-26)
Note: For presses with S/N less than 30005800,

order CA245-14930.
For presses with S/N 30005800 and higher,
order CA245-25880 (see next page).
CA245-14930.
cdr
4 5

CA245-25880 Solid add assy (S)
dr
0.c
88
25
5-
24
CA
Note: CA245-25880 is for presses with S/N 30005800 and higher.

CA245-14900 Fittings, solid add assy (S)
1
1 CA240-49530 FITTING, SOLID ADD
2S MRO-0171-01 O-RING ID=7.65 OD=11.21
2
CA
24
5-1
49
00
.cd
r

MPT-2691-53 Solid add housings assy (S)
4
1 MPX-1732-02 BODY - CYLINDER
2 MPX-1809-01 SPRING - CYLINDER
3 MPX-1730-01 COVER -CYLINDER A A
4 MPT-2689-02 HOUSE, LONG INK CAN

5S MRO-0128-02 O RING ID28.17 W3.53 VIT
7 MPX-1729-01 ROD - CYLINDER
10 S MPX-9053-52 SEAL PERFORATOR ASSY (pg.V-26)
11 0100-2362 FITTING QUICK CONNECTOR
3
1
Section A-A
11
10

MPX-9053-52 Seal perforator assy (S)
1S MRO-0113-01 O-RING ID=13.87 W=3.53 R
MP X-9053-52.cdr
2 MPX-9059-02 SEAL PERFORATOR

2
CA245-14910 Concentrate add base assy

1 6
1 MPX-1736-01 PIPE HOUSING
2 MPX-1734-01 SPRING HOUSE
3 MPX-1810-01 SPRING - CAN RETEANER
4 MPX-1735-03 SPRING BASE
6 MPD-0212-10 PIN DOWEL 2X12h6 8 2
7S MRO-0104-01 O-RING ID=3.70 W=1.78 RO
8S MPX-2628-02 SOLIDS OUTLET 3
CA245-14910.cdr
4

CA245-26950 Ink tank assy
1S CA245-26730 INK TANK SUB ASSEMBLY (pg.V-28) 2
2S CA255-00095 PUMP, INK TANK (pg.V-29)
CA245-26950.cdr

CA245-26730 Ink tank subassy (S)
1S MPX-2443-02 CAP-FAUCET
3S MPX-2444-01 FAUCET DRAIN TUBE
5S Q5391-00810 GASKET, INK TANK, 4 UNITS 5
11 MPJ-1803-01 TUBE, INK TANK DRAIN

12 S CA244-03220 TUBE AND FITTING, INK TA (pg.V-28)
12
CA
24
5-1
15
82
.cd
r
11
CA244-03220 Tube and fitting, ink tank (S)
CA244-03220.cdr

CA255-00095 Pump, ink tank (S)
10 6
3S MRO-0111-02 O-RING ID=10.77 W=2.62
9S MPX-5540-01 DISC - IMPELLER
10 S CA240-89670 DRIVER, PUMP 31

11 S MFL-0100-03 FILTER 1' 500 MIC (CLOSE
3
15 CA356-00161 BOARD ASSY TIC (TANK INK
15
17 S MGN-0009-01 MAGNET CERAMIC DISC 40X2 dr
.c
95
00
5-0
23 S MPX-1743-01 SHAFT STOPPER 12 CA
25
31 S CA245-27060 WALL NOZZLE SNAP ASSY

23
38 S CA244-11260 INK PUMP HOUSING TOP HP5
38
17
11

CA245-26660 BID tube assy - BID #2
1S CA245-07941 BID MANIFOLD ASSY - INJ. (pg.V-31)
2S CA240-51190 COMPRESSION SPRING
3S CA297-02680 SP PIPE 1/4 X 3/8 15 MT

9 CA240-51570 SHRINK TUBE
10 S CA297-02690 SP PIPE 5/8 X 7/8
10
3 2
1
.c dr
6 660
5 -2
24
CA

CA245-07941 BID manifold assy - inj. (S)
1S CA244-05681 BID MANIFOLD VALVE - INJ
2 CA245-07930 VALVE STEM / O-RING ASSE
3S MRO-0106-01 O-RING ID=6.07 W=1.78 RO
3
.cdr
7941
45-0
CA2

3S CA297-02680 SP PIPE 1/4 X 3/8 15 MT
9S CA297-02690 SP PIPE 5/8 X 7/8
CA24
2
5-26
640.
cdr
3
1

3S CA297-02680 SP PIPE 1/4 X 3/8 15 MT
9S CA297-02690 SP PIPE 5/8 X 7/8

9
CA245
-2667
0.cdr
3 2

3S CA297-02680 SP PIPE 1/4 X 3/8 15 MT
9S CA297-02690 SP PIPE 5/8 X 7/8
CA245-26700
.cdr
3

MPJ-1625-51 Assy, left door, ink cabinet (S)
3 10
2 MPJ-1624-01 BOTTOM GASKET LEFT DOOR
3 MPJ-1622-01 GASKET, TOP, LEFT DOOR
4 MPJ-1623-01 HINGE GASKET DOOR INK CA
5 MHD-0009-01 HINGE CONCEALED DOOR ST.
9S EHE-1174-51 CABLE ASSY W174
10 S ESW-0600-00 SWITCH MAGNETIC SPST N.O
MPJ-1625-51.cdr

MPJ-1644-51 Assy right door ink cabinet
11 2
1 MPJ-1639-31 WELDMENT, RIGHT DOOR, IN
2 MPJ-1642-01 GASKET, TOP, RIGHT DOOR
3 MPJ-1640-01 GASKET, BOTTOM, RIGHT DO
4 MPJ-1623-01 HINGE GASKET DOOR INK CA
5 MPJ-1641-01 CENTER GASKET RIGHT DOOR
6 MHD-0009-01 HINGE CONCEALED DOOR ST.
9S EHE-1174-51 CABLE ASSY W174
11 S ESW-0600-00 SWITCH MAGNETIC SPST N.O

9 13
13 S MLA-0017-02 LATCH COMPRESSION SEALED
4
5
6
MPJ-1644-51.cdr

CA245-20021 MMI support assy
1 CA240-08840 BUSHING, SNAP-IN WITH FL
2 CA240-05510 MMI MOUNT BACKING PLATE
8
3 CA244-01070 MMI SUPPORT BRACKET
7 CA244-13691 SUPPORT MMI MOUNTING
7
8 CA240-17610 TAPE, 12.7 X 20 X 3MM TH
12
CA245-20021.cdr
3

W. Input feed roller
CA297-01613 IFR assy (S)
13
1 CA340-07573 IFR MAIN FRAME MACHINING
2 CA345-01931 DRIVE SHAFT ASSY (pg.W-2) 8
6 (*) 1500-1126 CPLG-FLEX 20-MM-OD 30-MM
7 CA240-72410 PLATE MOTOR ADAPTER IFR
8 S (*) 5188-6516 STEPPER MOTOR WIRED (pg.W-3)
11 CA345-01942 SENSOR, IR REFLECTIVE AS (pg.W-3)
C A297-01613.cdr
12 CA340-05993 GUIDE, BOTTOM PAGE IFR

CA345-01926 UPPER GUIDE TEMP ASSY (pg.W-4)
13
CA290-09790 THICK SUBSTRATE (18PTS.) (pg.W-5) 12 11 1 2 6 7
*Note: For presses with S/N 30005326 or less,

order 1500-1126 and CA254-01930.
ENWW 30-Oct-11 HP Indigo press 5500 W-1

CA345-01931 Drive shaft assy
1 CA344-00921 SHAFT, DRIVER ROLLER ASSY (pg.W-2)
2 MRN-1010-31 RING RETAINING 10 EXT
.c dr
31
19
2 CA
34
5-0
CA344-00921 Shaft, driver roller assy

1 3 4 2
1S MAD-1022-01 BEARING BALL 10X22X6 ROH
2S MAD-1022-11 BEARING BALL 10X22X6 WIT

3 CA344-01380 ROLLER, DRIVE CA344-00921.cdr
4 CA340-05981 SHAFT, DRIVE ROLLER
W-2 Input feed roller 30-Oct-11 ENWW

5188-6516 Stepper motor wired (S)
5188-6516.cdr
CA345-01942 Sensor, IR reflective assy

1 CA340-06002 BRACKET,PAGE PRESENCE SE
2S CA245-08081 SENSOR, IR REFLECTIVE, 2
.cd r
- 01 942
CA 345

CA345-01926 Upper guide temp assy
8
1 CA240-95860 GUIDE, TOP PAGE
2
2 CA340-17461 HOLDER PINCH ROLLER
4 CA340-17511 LIMITER FLAT SPRING IFR 1
5 CA240-70370 SPRING, FLAT, PINCH ROLL
6 CA345-09860 ROLLER PINCH IFR ASSY CA34
5-01
926.
cdr
7 MWP-0400-02 WASHER NYLON M4 PLAIN RO
8 CA340-17262 PLATE COMPRESSION SPRING
See detail A
4
5
Detail A

CA290-09790 Thick substrate (18 pts./heavy substrate)
1S CA245-26850 UPPER IFR SUBASSEMBLY
2S CA340-53320 ESD BRUSH

1
CA290-09790.cdr

X. ITM system
CA245-19882 ITM drum Jordan assy (S)
1 CA244-13530 ITM GRIND JORDAN ASSY
2S CA240-83280 GEAR REAR, Z=74 ITM -
11 S CA240-83270 GEAR FRONT, Z=114 ITM PB
14 S CA244-06112 THERMAL FUSE ASSY - ITM (pg.X-2)
2
r
.cd
882
-19
245
CA
11
14
ENWW 30-Oct-11 HP Indigo press 5500 X-1

CA244-06112 Thermal fuse assy - ITM (S)
No. CATALOG No. PART DESCRIPTION S2
1
1 CA240-78910 HOLDER THERMAL FUSE
2
2 CA240-65830 STUD CONTACT H/D THERMAL
3 EST-4344-07 THERMOSTAT OPEN.190C.NC
4 EHW-0122-22 WIRE 22AWG TEFLON RED
CA244-06112.cdr
Section S2-S2
S2
X-2 ITM system 30-Oct-11 ENWW

CA245-19960 Bias ring assy - ITM PB (S)
1 CA240-66170 BIAS RING
2 CA240-66160 SPACER PLASTIC FOR BIAS
CA245-19960.cdr
2 1

CA245-20620 Locking flanges (S)
1 CA240-66080 FLANGE REAR INNER RING L
2 CA240-66090 FLANGE REAR INNER RING L
r
.cd
620
-20
245
CA
1

CA245-22540 IR sensor, ITM, assy
CA2
45-2
2
254
1 CA244-14760 BRACKET ASSY, IR SENSOR
0.cd
r
2S EAS-2082-52 SENSOR TEMP. IR WIRED AS (pg.X-9)

3
3 CA240-10590 GUARD, ITM IR SENSOR, PL

CA244-09380 Carbon brush - ITM bias (S) CA244-09411 Carbon brush, ITM termal fuse (S)
CA244-09380.cdr
CA244-09411.cdr
CA254-03580 ITM heater lamp assy (S)
CA254-03580.cdr
CA244-13660 Stud bias assy (S)

3 1
1 CA240-66130 STUD BIAS
3 EZS-2051-00 TUBING SHRINK TEF TEFLON
CA244-13660.cdr

CA290-02951 Kit replacement bearing front (S)
CA290-02951.cdr
1 1410-1723 BEARING-BALL-SGL 55MM-ID

2 CA240-30421 FLANGE BEARING HOUSING
3 CA240-66120 FLANGE LOCKER OUTER RING
3 1 2
CA290-02941 Kit replacement bearing rear (S)

No. CATALOG No. PART DESCRIPTION CA290-02941.cdr
MCH-0183-01 GREASE MOLYKOTE 44 LIGHT

1 CA240-30441 FLANGE BEARING HOUSING R
2 MAC-5080-01 CYLINDRICL ROLLER BRNG 5
3 MPT-7531-01 RING SPACER BEARING LOCK
4 MRO-0375-01 RADIAL OIL SEAL 62x75x10
5 CA240-66120 FLANGE LOCKER OUTER RING
5 4 3 2 1

CA245-15980 Bias assy
1 CA240-30460 BRACKET FOR LAMP HOLDER
2S CA245-13900 BIAS HOLDER, ITM (pg.X-8) 2
CA245-159
80.cdr
1
CA245-13900 Bias holder, ITM (S)

1 3140-1120 BR-HOLDER 16.95 MM- OD 1 4
2 CA240-44010 HOUSE HOLDER, ITM BIAS
3S CA244-09380 CARBON BRUSH-ITM BIAS (pg.X-6)
4S 3140-1116 BRUSH-HOLDER CAP M10X1.0

2
r
.cd
900
-13
245
CA

CA245-04150 Stopper, ITM hood assy (S)
2
1
1 MPT-0966-01 AXIS, HOOD STOPPER SCR.
2S MRO-0131-01 O RING ID=.235' W=.140'
CA245-04150.cdr
EAS-2082-52 Sensor temp. IR wired (S)
EA S-2082-52.cdr

CA245-22590 Blower assy - exit blanket fan
1
1 CA240-37880 BLOWER BRACKET
2
3S MSQ-1002-02 ISOLATOR PLASTIC DYN-2GT
CA24
5-22
590.
cdr

CA245-17471 Fan, suction, assy
1S CA254-00111 ITM SUCTION ASSY WIRING
2 MPJ-0585-01 HOLDER, SUCTION FAN
3 MPJ-0528-02 HOLDER, FAN HOLDER
4 CA240-52010 FITTING-FAN INLET
10
5 MPJ-1127-01 BAR, CLAMP HOLDER, FAN
6S ECP-5507-90 CAP MOTOR RUN 5uF 400VAC 9
7S ECP-5000-30 CAP MOTOR RUN PROTECTIVE
3
9 MNP-0108-50 NUT M8 ST.ST DIN934
10 S MSQ-1002-02 ISOLATOR PLASTIC DYN-2GT 1
11 S MPJ-0945-33 MANIFOLD, SUCTION OUTLET
6
12 MPJ-2035-01 MESH, ITM SUCTION FAN, 5
CA2 45- 1747

1.c dr
4
11
5
12

CA245-17472 Fan, suction, assy
11
CA254-00111 ITM SUCTION ASSY WIRING 4
1S
2 CA361-09440 CABLE ASSY WG4 M4-160-4M
3 CA240-52010 FITTING-FAN INLET
4 CA240-90981 HOLDER, FAN HOLDER
2 9
5 MPJ-0585-01 HOLDER, SUCTION FAN
6 CA244-18220 SUCTION OUTLET, AIR DEFL
7 CA244-18230 SUCTION OUTLET, GRILL 50 1 10
6
9S ECP-5507-90 CAP MOTOR RUN 5uF 400VAC
5
10 S ECP-5000-30 CAP MOTOR RUN PROTECTIVE
11 S MSQ-1002-02 ISOLATOR PLASTIC DYN-2GT
CA2
45-1
7472
.cdr
7
3

CA254-00072 Outlet ITM hood suction (S)
dr
-00 07 2.c
CA 254

CA290-02260 Kit SP ITM cover assy (S)
5S CA245-13320 LATCH ASSY
r
.cd
260
-02
2 90
CA

CA245-17080 Interlock activator axis hood left (S)
4
CA249-03900 INTERLOCK ACTIV. ASSY
1
1 MPT-4726-03 BRACKET ITM LATCH GRIP
5
2 CA240-55080 BRACKET, INTERLOCK CVR 2
3 CA245-17070 CAM NEW ASS. - INTERLOCK 7
8
4 CA245-16560 INTERLOCK ACTIVATOR AXIS
5 CA240-55370 INTERLOCK ACTIVAVATOR AX
6S EAS-2156-51 INTERLOCK WIRED TYPE 1
7 MPD-0224-10 PIN DOWEL 2X24 DIN6325H6 3
8 MPT-3906-01 PLATE, PIN LOCKING 9

9S MRN-0607-31 RING RETAINING 6 EXTERN
12 S MPT-2534-01 SPRING, CAM ACTIV.
12
r
.cd
80
70
5 -1
24
CA

Y. Jigs and tools
CA245-02831 Waste bottle #1 (S)
1 5697-5163 BOTTLE PLASTIC 7lt SQUARE
r
.c d
31
28
5 -0
24
CA
ENWW 30-Oct-11 HP Indigo press 5500 Y-1

CA245-02841 Waste bottle #2
1 5697-5162 BOTTLE PLASTIC 10lt SQUARE
dr
1.c
284
5 -0
24
CA
Y-2 Jigs and tools 30-Oct-11 ENWW

CA290-07901 Operator accessories kit
8710-2467 HEX-KEY FOR HEX SOCKET S
CA240-75910 WIPER BLADE-344.5 MM LON
S CA261-08941 CABLE ASSY W894 RS232 F/
S CA261-09281 CAN BUS CABLE ASSY 2.1M
S CA261-09291 CAN BUS CABLE ASSY 0.26M

MJX-0221-51 DENSITY SENSOR CLEANING
MJX-1336-51 SOFSUB INSTL. JIG ASSY (pg.Y-5)
MPK-3111-01 PACK CARTON RSC D/W 630X
MPT-4829-01 BLANKET SCRAPER
MTS-0008-01 PUMP MANUAL-PLASTIC
MTS-0018-01 OILER 250ML W/FLEXABLE S
MTS-0053-01 MEASURING TUB 1 LITER
MTX-0005-01 BRUSH ROUND 20FOR PILLIN
MTZ-0013-03 ALLEN 'T' M3 ROHS
MTZ-0014-02 HEX KEY ALLEN 4 L (INSID
MTZ-0260-01 FILTER KEY 120:130mm 'PL
MTZ-0285-01 TOOL WINDOW SCRAPER RED

CA290-08130 Installer accessories kit
CA040-07700 JIG BID DOUBLE STAND (HI S MCM-2017-01 CLAMP TUBE 14-16 ROHS
CA040-31930 INK TANK STAND MCM-4012-01 CLAMP METAL 32-50 DIN
CA240-75910 WIPER BLADE-344.5 MM LON MKT-1106-06 KIT BOBBIN WIRE WITH DUM
CA294-00660 SERV. DOC INSTALLATION G MLB-0544-01 LABEL BOTTLE 'IMAGING OI
CA295-05480 PACKAGE FOR KIT INSTALLA MLB-0545-01 LABEL BOTTLE 'I.P.A.' -
S EZC-0142-25 TIE CABLE CLEAR MLB-0946-01 LABEL 'OPEN ME FIRST'
S EZC-0290-36 TIE CABLE CLEAR MPJ-2036-01 MESH, ITM SUCTION FAN, 6
S MBA-0408-50 SCREW ALLEN M4x8 S.S DIN S MRO-0112-05 O-RING ID124 2-014 VITON
MBA-0610-19 SCREW ALLEN M6X10 V-LOW S MRO-0116-02 O-RING ID=15.6 W=1.78 V
MCC-5003-00 BUSHING FOR CABLE SIZE 8 MTP-0003-01 TAPE TEFLON 1cm
MCM-2001-01 CLAMP, TUBING, DIA30-45 MTS-0006-01 GLOVES NITRIL MOD-BEST 7
S MCM-2009-01 CLAMP TUBE 21-23 ROHS MTS-0007-01 Q TIPS 1 PACKAGE = 100 U
S MCM-2010-01 CLAMP TUBE 18-20 ROHS MTS-0009-03 TEXWIPE WIPPERS Tx1009 (
S MCM-2011-01 CLAMP TUBE 26-28 ROHS MTS-0017-01 BOTTLE POLY-W/DISCHRGE -

MCM-2012-01 CLAMP TUBE 13-15 ROHS S MWL-0401-50 WASHER SPRING M4 D7 S1.2
S MCM-2014-01 CLAMP TUBE 23-25 ROHS S MWP-0401-50 WASHER FLAT M4 D8 S0.5 D

MJX-1336-51 Sofsub instl. jig assy
3 2 4 1
1 MJX-1278-51 PRESSURE ROLLER (pg.Y-5)
2 MJX-1287-01 ADAPTER, SOFSUB INSTL.
3 MJX-1279-01 BUSHING, SOFSUB INSTL.
4S MBC-0305-20 SCREW SET HEXAGON M3X5
MJ X-1336-51.cdr
MJX-1278-51 Pressure roller

1 MJX-1269-01 ROLLER - SOFSUB
MJ X-1278-51.cdr
CA040-44581 Magnet gap gripper adjustment jig

CA040-44581.cdr

MPT-5637-51 Connector for chiller (S)
1
1 MFF-3101-01 COUPLER SOCKET PT3/4 BRA
2 MFF-2085-01 FITTING ELBOW 45DEG. 3/4
2
3 MFF-3130-01 FITTING-HOSE BARB MALE P
MP T-5637-51.cdr
EHE-1251-52 Modem cable assy W251 RJ

1 EHC-0426-00 CABLE 4 COND FLAT TEL.
EHE -1251-52.cdr
2 ENO-6006-54 CONN 6 POS. 4 PIN TEL. P
1 2

EHE-2126-52 Cable assy W126 - RS-232 (S)
EHE -2126-52.c dr
EHE-2127-52 Cable assy W127 - power (S)
EHE -2127-52.c dr

Z. Main motor
CA297-00010 Main motor assy (S)(R)
2 3 2
1S MPT-0997-01 GEAR 14-MAIN DRIVE
2S MKE-5516-10 KEY PARLLEL 5X5X16 DIN 6

3 CA254-01211 MAIN MOTOR WIRED
CA297-00010.cdr
ENWW 30-Oct-11 HP Indigo press 5500 Z-1

CA240-82152 Flywheel, direct drive
CA240-82152.cdr
CA254-00890 Power resistor for motor (S)
CA254-00890.cdr
Z-2 Main motor 30-Oct-11 ENWW

AA. Ofir option
Q4898A opt. ofir - on press fas
CA040-31930 INK TANK STAND
CA245-18851 OFIR INK TANK ASSEMBLY
CA245-22181 FLUSHING CAN S2 - ASSY (pg.AA-5)
CA293-03240 GUIDE USER ON PRESS FAST
CA295-05140 PACKAGE FOR KIT OFIR
MFL-1901-01 SPIN ON FILTER 3 MICRON
MJX-0912-01 RING-CAN-SHAKER
MPK-0153-01 PACKING BOX 260W X 160D
MPK-3200-10 BOX S/W PIP UNDERLAYER U
S MTS-0036-01 FUNNEL CAN PLASTIC ID=80
ENWW 30-Oct-11 HP Indigo press 5500 AA-1

CA245-18851 Ofir ink tank assy
1S CA245-18841 OFIR INK TANK SUB ASSY (pg.AA-3) 2
2S CA245-18831 PUMP - OFIR INK TANK (pg.AA-4)
1
CA
24
5-1
88
51.c
d r
AA-2 Ofir option 30-Oct-11 ENWW

CA245-18841 Ofir ink tank subassy (S)
3
1 CA040-30390 TANK, FAST INK REPLACEME
5
2 CA240-63370 GASKET, INK TANK, OFIR
4
3 CA244-00360 TEMPERATURE CONTROL ASSY
2
4 CA240-63050 FLANGE, INK TANK TEMPERA
5 MRO-0186-01 O-RING P.2-226 I.D. 1.98
6 MPJ-1826-01 TUBE, SOLID ADD SUPPLY
7S MPX-2443-02 CAP-FAUCET
8S CA244-03220 TUBE AND FITTING, INK TA
9S MPX-2444-01 FAUCET DRAIN TUBE 6
9
CA
1 24
5-1
88
41
.cd
r

CA245-18831 Pump - ofir ink tank (S)
26
3S MRO-0111-02 O-RING ID=10.77 W=2.62
10
6S CA244-11260 INK PUMP HOUSING TOP HP5
32
8 CA244-11071 ASDJUSTING FITTING -AS
9S MPX-5540-01 DISC - IMPELLER 15 3
10 S CA240-89670 DRIVER, PUMP 8

27
13 CA240-05660 HOLDER, 5000 MODIFIED
33 35
dr
14 MPX-5095-01 PUMP UNIT - IMPELLER 24
5-1
8 83
1.c
CA
24 30
15 CA356-00280 BOARD ASSY TIC1 (OFIR)
16 CA240-71520 MAGNET BRAKET 28
17 S MGN-0009-01 MAGNET CERAMIC DISC 40X2 29

23
20 MPX-3441-01 COMP SPRING OD 15.0 W=1
20 9
21 MPT-8554-01 ROD - PUMP
6
23 S MPX-1743-01 SHAFT STOPPER 16
24 CA240-04072 DRIVESHAFT, INK TANK IMP 25
25 MPX-1781-01 TIGHT WASHER 14

26 CA244-12870 COVER PLATE - ASSY, OFIR 17
21
27 MPJ-1824-01 TUBE, DENSITY SENSOR
31
28 CA240-63280 TUBE, PUMP TO FITTING, O
13
29 MPJ-1826-01 TUBE, SOLID ADD SUPPLY
30 CA240-63270 TUBE, FITTING TO FILTER, 33
31 CA240-54420 INK PUMP HOUSING SEAL HP

32 CA240-39841 SLINGER, INK TANK
33 CA240-40520 SOLID ADD EXTENSION
35 CA240-63260 TUBE, FITTING TO BID, IN

CA245-22181 Flushing can S2 assy
CA245-22181.cdr

BB. Paper handling control
CA255-00370 Module, paper handling control (S)
1 CA244-13171 WELDMENT, CHASIS, PHC
2S CT245-20211 SUBASSY, PCN AND DSC (YA (pg.BB-2)
3 MPJ-1371-31 ASSY, SHROUD, FAN 6
CA
70
03
5-0
4 MPJ-1368-01 BRACKET, POWER SUPPLY, cdr
.25
5 CA244-01301 BRACKET, BLOWER CONNECTI

6 MPJ-1369-01 COVER, PHC
7S CA254-01270 FAN ASSEMBLY- 24VDC 2.64
8S EBP-5648-00 POWER SUPPLY INP. 85-265

12 5 2
9S EBP-0012-91 POWER SUPPLY 24V 14A ROH
10 9100-6098 XFMR-PWR TRANSFORMER-POW 7 10
11 ESR-0271-00 SOCKET TERMINAL DIN RAIL 3
4
12 S ESR-0270-00 RELAY COIL 24VDC CONT.30 13
11
13 EZC-0101-02 CABLE TIE MOUNT M4 FOR 4
1
14 1440-0634 STRAP-HANDLE 18.5-IN-LG
15 9135-5679 FILTER-LINE IEC 950 ROHS 15
9
8
14
Note: CA255-00370 is for presses with S/N 300055601, 300055602, or 30005700 and higher.
For all other presses, order CT245-19132 (S).
ENWW 30-Oct-11 HP Indigo press 5500 BB-1

CT245-20211 Subassy, PCN and DSC (S)
1
1 CA256-00340 BOARD ASSY PCN
2 CA356-00211 BOARD ASSY DSC
Fuses information
On DSC board:
S 2110-0365 FUSE (INCH) 4A 250V TD FE
S 2110-1320 FUHLR-FUHR-W-FU 8A 125V /CSA
S 2110-1407 FUHLR-CLP-TYP 15A

CT
24
S 2110-1410 (INCH) 4A 250V TD FE 5-2
02
11
.cd
r
S 2110-1414 FUHLR-FUHR-W-FU 3.5A 125V CSA

On PCN board:
S 2110-1118 FUHLR-FUHR-W-FU 3.5A 125 V /CSA
S 2110-1320 FUHLR-FUHR-W-FU 8A 125V /CSA

2
BB-2 Paper handling control 30-Oct-11 ENWW

CC. PC
Note: For computer components and their part numbers, see the HP Indigo computer Parts Catalog (CA194-00420).
ENWW 30-Oct-11 HP Indigo press 5500 CC-1

CC-2 PC 30-Oct-11 ENWW
DD. Perfector
CA297-02880 Perfector CR, top assy (S)
33 32
1 CA240-78332 CHASSIS, PERFECTOR, YARD
2 CA240-78021 PAPER GUIDE PERFECTOR CR
3 MPJ-1603-51 ROTORS ASSM, PERFECTOR (pg.DD-6)
4 CA245-24020 MAIN PANEL ASSY PERFECTO (pg.DD-4)
8 CA261-01152 CABLE W115 PERFECTOR INT
11 CA254-02730 SENSOR, IR REFLECTIVE, 1
13 CA240-79390 MOTOR ADAPTER, MACHINING
34
14 CA254-03330 MOTOR BRUSHLESS WIRED
18 MPJ-1919-01 PULLY 5MR 25T
21 S MPT-8663-01 PERFECTOR T. BELT CALIBR
22 S EAS-2151-52 SENSOR OPTOCUPLER ASSY T

26
23 CA245-24680 ARC ASSY FRONT PERFECTO
24 S CA290-05010 SUCTION CUP - PERFECTOR (36 UNITS
25 CA245-24050 ACR ASSY REAR PERFECTOR
26 CA240-49520 BRUSH DISCHARG
28 S MAC-1300-01 CAM FOLLOWER M5 D=13MM R
CA297-02880b.cdr
32 CA244-15721 BRACKT, ADJUSTMENT - THE

33 CA244-15710 ADJUSTMENT MECHANISM- PE
34 MPJ-1920-01 HOLDER AXIS PERFECTOR
35 CA240-22121 CLIP, RETAINING JAM SENS
49 S MPJ-0956-01 MOUNTING PIN PERFECTOR
See next page.
50 S MPJ-1103-01 THUMBSCREW, PERFECTOR
ENWW 30-Oct-11 HP Indigo press 5500 DD-1

22 23 1
Z
50
25
49
21
CA297-02880a.cdr
2 3
24
28
13
Section Z-Z
14 11 35 4 8
DD-2 Perfector 30-Oct-11 ENWW

CA245-06210 Sensor, IR reflective (S)
CA
24
5 -0
62
10
.cd
r
EAS-1464-51 Sensor pressure resin case (S)

EA S-1464-51.cdr

CA245-24020 Main panel assy perfector CR
3 11 6
7 5
1 CA244-16720 MAIN PANEL THEC ASSY PER
2 0100-2415 MANIFOLD BLOCK 1/4-PORT-
3S MPJ-1601-51 VALVE ASSM, PERFECTOR (pg.DD-8)
4S 3150-0957 FILTER FOR VACUUM SMALL

5 MFF-5006-01 CAP HEXGON 1/4' ROHS
6 MFF-2051-02 FITTING L QUICK CONN D=1
0100-2424 FITTING-Y 12MM-TUBE-OD 6
CA245-24020.cdr
7S
10 S CA354-00140 SENSOR VACUUM WIRED 4 2
11 CA240-80210 PIPE VACUUM 12MM DIA 120 12
12 CA240-80220 PIPE VACUUM 8MM DIA 70MM
13 CA240-80230 PIPE VACUUM 8MM DIA 160M
13
10

CA254-02640 Motor assy, perfector (S)
r
.cd
40
26
4-0
25
CA

MPJ-1603-51 Rotors assy, perfector
5
1 MPJ-1858-01 AXIS, PERFECTOR 9
2 MPJ-1914-01 COLLAR PERFECTOR
3 MFF-2098-01 FITT L M8-F8 BSPT BRASS
4 MRO-0121-02 O-RING ID=21.95 W=1.78 V
3-5 1.cd r
MP J -160
5 CA245-25980 PENDULUM ASSY, PERFECTOR (pg.DD-7)
6 MRN-2510-31 RING RETAINING 25 EXT.
7 MPJ-1851-01 RING, DISTANCE, PERFECTO
9 MPJ-1915-01 SENSOR HOME PERFECTOR
7
2
1
4
3 6

CA245-25980 Pendulum assy, perfector
1
1 MAD-2542-01 BEARING BALL 25X42X9 DDU
2 MPJ-1752-01 FINGER CUP PERFECTOR JR
7
3 MPJ-1862-01 FINGER CUP STAGGERED, PE
4 MRO-0141-01 O-RING ID=41 W=1.78 V747
5 MCP-0108-02 PLUG NYLON FOR 8mm LOCK 4 r
5
.cd
980
-25
245
CA
6 MPJ-1849-01 PULLEY, 5MR-75T, PERFECT
3
7 MRN-4200-41 RING RETAINING/BORES 042
8 MPJ-1913-01 RING DISTANCE VAC. SUPPL
6
9 CA240-87170 ROTOR PERFECTOR MACHININ
9
8

MPJ-1601-51 Valve assy, perfector (S)
1
1S MFF-4056-01 ELBOW QUICK CONNECTION
2 MFF-2051-02 FITTING L QUICK CONN D=1
3S EAS-2172-51 Vacuum Solenoid WIRED AS
MPJ-1601-51.cdr

CA245-15830 Vacuum assy, perfector (S)
1S MFF-5005-01 PLUG 3/8 BSPT MALE NYLON
7
2 MPJ-1192-01 FILTER PIPE 12MM,VACUUM 8
3 MFF-3141-01 FITT UNION M1/2 F1/4 BSP 3
4 MFF-3140-01 FITT UNION M1/4 F1/8 BSP 1 4

5 0100-2225 ONE TOUCH FITTING MALE 1
6 MPT-5613-03 MANIFOLD LOWER BLOCK
7 MPJ-1191-01 PUMP PIPE 12MM, VACUUM 11
6
8 MFF-3002-04 UNION 1/2Mx12F C.D.C.
10
9
9S MFF-4007-03 UNION 3/8Mx12F C.D.C.
10 S MFL-2103-01 VACCUM ADJUSTMENT VALVE

2
11 MFL-2168-01 VACUUM PUMP GAGE BACK PR
5
12 MPP-1450-01 PUMP, CENT. 127L/M, 07BA
13 S 0960-2311 PUMP PM
12
13
CA245-15830.cdr
Not shown

CA345-09841 Vacuum cover top assy
CA
34
5-0
98
41
.cd
r

CA245-15780 Vacuum subassy, perfector
6
1 MPT-5613-03 MANIFOLD LOWER BLOCK 3
2S MFF-5005-01 PLUG 3/8 BSPT MALE NYLON 4
3 MFF-3141-01 FITT UNION M1/2 F1/4 BSP

4 MFF-3140-01 FITT UNION M1/4 F1/8 BSP
5S MFF-4007-03 UNION 3/8Mx12F C.D.C.
6 MFF-3002-04 UNION 1/2Mx12F C.D.C.
7S MFL-2103-01 VACCUM ADJUSTMENT VALVE 8
8 MFL-2168-01 VACUUM PUMP GAGE BACK PR
CA245-15780.cdr
7
1

EE. PIP drum
CA244-02384 PIP drum assy - enh (S)(R)
4S CA245-16542 PIP HOLDER ASSY.
6S CA240-55331 SHIM- HOLDER COUNTER
dr
8 4 .c
23
4 -0
24
CA
ENWW 30-Oct-11 HP Indigo press 5500 EE-1

CT245-25472 SP bearing PIP rear assy (S)
7S MAC-1200-01 CAM FOLLOWER D=12mm ROHS
EE-2 PIP drum 30-Oct-11 ENWW

CT245-14424 SP bearing PIP front assy (S)
7S MAC-1200-01 CAM FOLLOWER D=12mm ROHS
8 S (*) CA244-16630 SHAFT ADAPTOR ENH BRAKE

7
*Note: This part is not included in CT245-14424.
ENWW 30-Oct-11 HP Indigo press 5500 EE-3

CA397-03930 Enhance PIP brake sub assy (S)
1S MBC-0406-11 SET SCREW
2S MCL-0312-01 COUPLING
2
dr
.c
30
39
7 -0
39
CA
EE-4 PIP drum 30-Oct-11 ENWW

FF. PIP engage
MPT-7284-51 Front latch support assy (S)
MPT-7284-51.cdr
CA290-00530 Kit link front C.S. mech. assy (S)
CA290-00530.cdr
MPT-1132-01 Spring, PIP engage
ENWW 30-Oct-11 HP Indigo press 5500 FF-1

MPT-7285-51 Rear latch support assy (S)
MP T-7285-51.cdr
CA290-00520 Kit link rear C.S. mech. assy (S)
CA290-00520.cdr
FF-2 PIP engage 30-Oct-11 ENWW

CA245-25360 Engage rear sub assy (S)
X
1
1 MPT-1067-03 CAM BOX-ENGAGE-REAR
2 CA245-25350 CAM ASSY-ENGAGE-REAR
CA245-25360.cdr
5 MPT-0744-02 SHAFT- CAM BOX

10 S EAS-2151-52 SENSOR OPTOCUPLER ASSY (pg.T-9)
10 3
5
Section X-X
X

3140-1110 Motor AC 230V (S)

3140-1107 Motor engage assy (S)
CA245-05000.cdr
1 MPT-0959-01 GEAR-15, PIP ENGAGE

2 CA254-00390 STEP MOTOR WIRED(BIOPOLA
CA254-00530 Engage front assy

1S CA245-25390 ENGAGE FRONT SUB-ASSY (pg.FF-6) CA254-00530.cdr
1
2S 3140-1107 MOTOR ENGAGE-ASSY (pg.FF-5)
2

CA245-25390 Engage front sub assy (S)
1
1 MPT-0742-03 CAM BOX-ENGAGE-FRONT
E
2 MPT-0745-53 CAM ASSY-ENGAGE-FRONT
CA245-25390.cdr
3 MPT-0744-02 SHAFT- CAM BOX

15 S EAS-2151-52 SENSOR OPTOCUPLER ASSY (pg.T-9)
3
15 Section E-E
E 2

CA245-20643 Light cover PIP assy
1
1 CA244-13940 BASE ASSY, LIGHT COVER P
2 CA244-14000 COVER ASSY, LIGHT COVER 3 Y Y
CA245-20643.cdr
3 CA240-68040 SPRING HOLDER

4 CA240-68281 HANDLE, LIGHT COVER PIP
8 2
5 CA240-68520 AXIS, LIGHT COVER PIP
6S MPT-4707-01 SPACER FOR PIP COVER RAI
9 4
8 1460-2752 SPRING-EXT .3-IN-OD 2-IN
Section V-V
9S MCP-0111-01 PLUG RUBBER MUSHROOM TIP

5
11 S MRN-0308-11 RING-E 3.2 ST. BLACK
Section Y-Y
See detail A
11 Detail A

GG. Recycling system
CA245-21252 Recycling system, mixing pump (S)
20
4S MPP-3276-01 MINI BELLOW PUMP TANDEM 13
5 CA240-70160 CONNECTOR COVER, MIXING

6S MPT-1246-51 SOLENOID VALVE MODE 1 (pg.GG-2)
8
23
7 CA240-67200 HOSE, RECYCLING SYS, WAS 10
20 9
8 CA240-65761 HOSE, MIXING PUMP, 2
14
9 CA240-65731 HOSE, MIXING PUMP, 1 12
17
10 CA240-71080 HOSE 2, ISOPAR TO MIXING
11 CA240-71070 HOSE 1,SERVICE TO WASTE 19
12 CA240-70940 HOSE 2, RA TO MIXING PUM 5

13 CA240-71011 HOSE 2, I/O INLET
21
11
14 CA240-67860 SPRING, RA HOSE, RECYCLI
15 CA040-01870 SPRING DRAIN TUBE 24
4
19 0100-2501 COUPLER-QUICK DISCONNECT
C A24

5- 21
25 2
.c dr
6
24 MFF-3006-01 UNION 1/2' X 10mm ROHS 24
15
7
ENWW 30-Oct-11 HP Indigo press 5500 GG-1

MPT-1246-51 Solenoid valve mode 1 (S)
2
1
2 MFL-0116-01 VALVE 2/2 WAY 1/2'BSP G
MP T-1246-51.cdr
GG-2 Recycling system 30-Oct-11 ENWW

CA245-19033 Recycling system, main assy (S)
1 CA240-66921 MAIN BODY, RECYCLING SYS
2 CA244-13031 COVER, SEPERATOR 5
3 CA244-14890 PLATFORM, LOWER, SEPARAT
4S CA245-21252 MIXING PUMP ASSY, RECYCL (pg.GG-1)
38
5S CA254-03550 RECYCLING, SENSORS ASSY
7 CA240-66931 SPLASH GUARD, RECYCLING
10 CA240-62930 GASKET 1, RECYCLING SYS, 2
11 CA240-66820 GASKET 2, RECYCLING SYS,

7
14 CA240-74770 AXLE, MIXING PUMP ASSY
11
10
15 CA240-74360 TUBE 1, RECYCLED OIL OUT
16 CA240-74310 PLUG, DRAIN TUBE, SEPARA
1
17 CA297-00840 SP PIPE 1X3/4 F-4040-A
17
38 6960-0511 PLUG-HOLE SNAP-IN FOR 1-
15 40
40 S MFF-3007-01 UNION 1/2Fx1/2F L=29 NYL CA245 -1903 3.c
dr
37
3
order CA245-27561 Recycling system (S) (pg.LL-20) 14
17
4 16
ENWW 30-Oct-11 HP Indigo press 5500 GG-3

GG-4 Recycling system 30-Oct-11 ENWW
HH. Scorotron
CA297-00382 SP scorotron unit (S)
8
6S CA245-06671 ENDCAP SCRORTRON FRONT
7 MPX-1998-04 GRID-SCOROTRON (1.0). 9
8 MPT-7644-31 GRID SLIDE EXTRUSION 10 6

9 MPT-2425-01 LATCH,SCOROTRON C A2
97 -0
0382
.cd r
10 S CA297-01551 REAR ENDCAP (pg.HH-2)
ENWW 30-Oct-11 HP Indigo press 5500 HH-1

CA297-01551 Rear endcap (S)
5
1S CA140-06580 HOUSING REAR
3 CA140-06650 COVER REAR SCOROTORON
4 MPX-4195-01 CONTACT PLATE-SCOR.WIRE
5 MPT-1358-01 CONTACT SCOROTRON GRID
6S CA240-18300 PIN CONTACT
15 S MPX-8288-01 GEAR
17 MPX-8285-01 BOBBIN 2
3
25 MPX-7905-51 DUMPER CLAMP-ASSY
4
26 S MPX-7222-01 DUMPER V3
17
25
26
dr
1.c
1 55
7-0
29
CA
15
HH-2 Scorotron 30-Oct-11 ENWW

CA245-03261 Bracket motor assy (S)
1.cdr
5-0326
CA24
Note: For presses with S/N 30006316, 30006318, 30006320 and higher, order CT245-30010 (S).

CA245-05643 Bridge, scorotron assy
17
1 CA240-87220 AXLE,BRIDGE LEFT
11
2 MAB-1215-02 BEARING IGLIDUR 12x16x15 4
6 36
3 MAE-0811-01 BEARING IGLIDUR 8x10x30
4 MAB-1010-01 BEARING IGLIDUR 10x12x10 7
5 MAB-1210-01 BEARING IGLIDUR 12x14x10

6S CA240-63850 BELLOW 24
36
7 MPT-2072-31 BRACKET AIR VENT. ASSY.
8 MPT-0137-01 FRONT BRIDGE 35 9
9 MPT-0138-01 REAR BRIDGE SCOROTRON -05

643
.cd
r
1 CA
245
22
10 MPT-0377-02 HANDLE
11 CA245-05110 HOLDER,SPRING ASSY. 30
12 MPT-0327-01 AXLE LOCKER 21
5
13 MCC-0600-01 PLUNGER PRESS FIT D=6 RO 25
21 CA240-73060 SHAFT LOCKER

22 MPT-0157-52 SLIDER UNIT ASSY. 13 23
12
23 MPT-0326-01 SPACER WALLS
8 31
10
27
26 MPT-2892-01 TOOL CLIP SHAFT 3 29
2
27 MPT-2040-33 VENTILATION SYSTEM.
29 MPT-4062-01 SPRING COMPRESSION,FRON
30 MPT-5516-51 BUSHING ASSY. - LASER AD
See next page.
31 MPT-4872-01 CLIP, BRIDGE.

No. CATALOG No. PART DESCRIPTION See previous page.
35 MPT-5302-32 SHROUD LASER WELD ASSY -
17
36 S CA297-02740 SP PIPE OD1’ ID3/4 50F
11
4
6 36
24
36
35 9
r
.cd
643
-05
1 CA
245
22
30
21
5
25
13 23
12
8 31
10
27
3 29
2

CA245-22580 Ametek assy
1 CA244-01172 AMETEK BRACKET W NUTS
1
3 MPT-1114-02 BRACKET-HOLD1 AMETEK
4S MSQ-1002-02 ISOLATOR PLASTIC DYN-2GT
9 CA245-22553 FILTER-FAN CORONA ASSY (pg.HH-7)
10 CA245-11560 FITTING CORONA INLET ASS
11 MFF-1059-01 FITTING T 19X19X3/4 MALE
12 MAB-1012-01 BEARNG BSHING PLSTC 10MM
13 CA240-73210 FITTING AMETEK PIPE 4
12
14 CA240-58650 PIPE-ITM SUCTION-INLET 11
9 10 14
13
13
CA2
3
45-2
2580
.cdr

CA245-22553 Filter fan corona assy
2 11 5 15
1S 3160-4208 BLOWER-CNTFGL 240V 400W 7
2 CA244-18261 BRACKET HOLD FILTER ASSY
3 CA290-10490 KIT OZONE FILTERS SERIES (pg.HH-8) 6
4S MFF-2025-01 FITTING L 3/4' X 19mm RO
5S MPT-1576-02 HOLD-FILTER OUTLET

6 MPT-3987-01 HOLDER INLET, FILTER.
7 MPT-4057-32 LATCH ASSY.
11 S MPT-3988-01 SEAL, FILTER BOX.

15 MPT-5248-01 GASKET, AMATEK BRACKET
12 3 1
2
15
CA245-22553.cdr
12 1
3 7

CA290-10490 Kit Ozone filters 3xx0 and 5xx0 series (O)
Note: This kit contains one large ozone filter and
one small ozone filter.

CA290-03491 Kit front link scorotron (S)
Front wall CA290-03491

CA290-03481 Kit rear link scorotron (S)
CA290-03481
Rear wall

II. Stacker
Note: If a part within a kit is needed, order the entire kit.
5188-8574 KIT 28.1 Stacker accessories parts (S) 5188-8576 KIT 28.3 Elevator guides (S)
MANUF. No.: 9591321 MANUF. No.: 9591323
MANUF. No. PART DESCRIPTION QTY MANUF. No. PART DESCRIPTION QTY
9161139 Double flange pulley 2 9260994 Nylon lift guide 1
9166115 Tension spring 3 9261626 Elevator frame guide (LH) 1
9199448 Rubber stopper 4
9199680 Antistatic brush 1 5188-8577 KIT 28.4 Baffle hinge (S)

9260991 Stud for baffle 2 MANUF. No.: 9591324
9261039 Rubber stopper 4 MANUF. No. PART DESCRIPTION QTY
9260990 Baffle holder 4 9261909 Baffle hinge inner part 4
9413117 Idler 2 9261910 Baffle hinge outer part 4
9413990 Bronze baffle wheel 1 9261399 Bearing block 4
9150032 Stacker bypass key 1
CA397-02650 KIT 28.2 Flipping wheel (S) 5188-8578 KIT 29 Stacker sensors / switches (S)
MANUF. No.: 9591322 MANUF. No.: 9591325
9261586 Chrome roller 10 9107058 Paper path sensor 3
9412369 Strip assy 6 9107063 Optical switch 2
9261594 FW eccentric 8 9422930 Sensor assy 1
9240211 FW pearl 5
9231289 Modified pin 5
ENWW 30-Oct-11 HP Indigo press 5500 II-1

Stacker belts
1 CA397-03850 Main motor belt 2
2 CA397-03900 Main drive short belt (3 belts)
3 2
3 CA397-03990 Drive main belt
4 CA397-04000 Main drive long belt
5 CA397-04010 Main drive medium belt
CA397-04020 Proof tray drive belt
1 4 5
II-2 Stacker 30-Oct-11 ENWW

5188-8580 KIT 31.1 Stacker proof tray drive (S) 5188-8708 KIT 33 Linear solenoid kit (S)
MANUF. No.: 9591327 MANUF. No.: 9591317
9423008 Proof tray sensor assy 1 9430954 Solenoid Assy 1
9190017 Screw M4x16 2 9140011 Pin 1
9190378 Screw M4x12 14 9262032 Plastic lever 1
9190671 Screw CELOPLAST 3.1x8 1 9260228 Plastic washer 1
9199448 Rubber stopper 2 9166052 Spring 1
9261039 Rubber stopper 2 9261044 Washer 1
9261597 Baffle handle 1 9135006 Nut 1
9204058 Proof tray magnet spacer 2 9404651 2mm spacer jig 2
9204059 Proof tray bar clam 1 9222960 Height adjust jig 1
9204060 Proof tray hinge spacer 2

5188-8222 KIT 35 Elevator chain & 5188-8582 Clear belt, registration table (S)
lower sprockets kit (S)
MANUF. No.: 9591316 MANUF. No.: 9591319
MANUF. No. PART DESCRIPTION QTY CATALOG No. MANUF. No. PART DESCRIPTION QTY
9111120 Chain 4 5188-8582 9126460 Clear belt, registration table 3
9204820 Chain link spacer 16 5188-2084 9422989 Potentiometer assy 1
9190461 M3 screw 8
9204818 LH pallet suport 2
9204819 RH pallet suport 2
9135008 M3 nut 16
9414340 Front RH lower sprocket assy 1
9414341 Rear RH lower sprocket assy 1
9414376 Front LH lower sprocket assy 1
9414343 Rear LH lower sprocket assy 1
9190374 M6 Screw 8
9172187 M6 Washer 8
The following pages contain Stacker parts.

Covers
PL1.1 Covers
No. CATL'G No. PART DESCRIPTION MANUF. No. See PL1.2 (pg.II-6)
1S 5188-2016 LH door hinge bracket 9403621

2 RH door assy 9414372-AP 6
3 LH door assy 9432671-AP
4 Panel LH assy 9414375-AO 5
4
5 Rear panel assy 9414374-AO 15 9
6 Rear panel assy 9414339-AO
7S 3110-0617 Door hinge 9115030 See detail B
See detail A
8 Hinge bracket 9230766

9S CA245-01761 Door blue handle + KBD 9422907
10 S 5188-2018 RH door hinge bracket 9403622

PL
1-1
.cd
r
13
11 LH door 9403613-AP 7 7 See detail B

See detail A
14
Detail B
12 RH door 9403612-AP Detail A
12
13 S CA397-05150 Blue handle RH door 9261591
11
14 LH door guard plate 9230751-A
2
15 Door harness 9422986
3
8 1 8 10

PL1.2 Top cover main
10
1S 5188-8205 Top cover assy 9432670-AQ
2 Silicon push button 9261856
3 Compact magnet 9101003
4S Kit 29, Paper path sensor (pg.II-1) 9107058
5S 5188-8215 Proof tray full sensor assy 9423281

6 Proof tray harness 9422987 9
8 1
7S 5189-2004 Gas spring 9199757
8S 5188-8216 Proof tray finger assy 9414421 3
9S Kit 31.1, Proof tray magnet spacer (pg.II-3) 9204058

7
10 S Kit 31.1, Proof tray bar clam (pg.II-3) 9204059 7
9
13 3
11 S Kit 31.1, Proof tray hinge spacer (pg.II-3) 9204060
5
12 Board for top tray button 9422908
13 Proof tray plate bracket 9204159
6
4
2
12
PL
1-2
.cd
r
11

PL1.3 Top cover ganged
1 Ganged top cover 9414333-AP
2S ESW-0351-02 INTLK actuator 9146310
3 Compact magnet 9101003 1
4 Actuator bracket 9219920

5 EZC-0001-10 Wire hold 9108056 5
6 Bowden cable 9199988
10
7S 5189-2004 Gas spring 9199757 9
3
8S Kit 31.1, Proof tray hinge spacer (pg.II-3) 9204060 4
6
9S Kit 31.1, Proof tray magnet spacer (pg.II-3) 9204058
2
10 S Kit 31.1, Proof tray bar clam (pg.II-3) 9204059
PL1-3.cdr

PL1.4 Dockings
2 LH rear bushing 9203531
3S 5188-2023 RH front bushing 9413795
5 Casters plate 9178029
2
6 Casters plate 9178006
7 Foot 9198008
8 Ground strap 9420741
8
5 3
PL
1-4
.cd
r

PL1.5 Frame
1 Frame spacer shaft 9202872
2 1390-1410 Door magnet 2985284 1
3 RH door stop 9230714

4 Locking ganged stacker 9204158
For ganged
1 4
2 or
3
For main
3
2
PL
1-5
.cd
r

Driving
PL2.1 Driving for main
PL
2-1
.cd
r

PL2.2 Driving for ganged
PL
2-2
.cd
r

PL2.3 Driving main and ganged
No. CATL'G No. PART DESCRIPTION MANUF. No. See PL2.6 (pg.II-15) See PL2.4 (pg.II-13) See PL2.5 (pg.II-14)
1S Main drive short belt (pg.II-2) 9126440
2S Main drive medium belt (pg.II-2) 9126444
3S Main drive long belt (pg.II-2) 9126443 Main
PL
2 -3
Ganged .c d
r
See PL2.4 (pg.II-13)

1S Kit 28.1, Idler (pg.II-1) 9413117
2 Idler shaft 9202554
3S Kit 28.1, Tension spring (pg.II-1) 9166115
4 Tensioner bracket 9413971
1
4
1
2 3
1
2
1 1
4
2 4
1
2
dr
PL2-4.c
3

12 13
No.
14
1S CA397-03210 Sponge roller assy 9432711
11 2
2S Kit 28.1, Double flange pulley (pg.II-1) 9161139
3S 5697-5019 Roller proof tray 9413809 1

See detail A
4 Pin 9140071
5 Std drive shaft assy 9404440 8
6S 5188-8207 Shaft roller F/W entrance assy 9414346 6
4
8S Kit 28.4, Bearing block (pg.II-1) 9261399
9 FW drive shaft 9404441 10
See detail C
10 No return FW clutch 9230731
3 Detail C
See detail B
11 Spring clip 9117156
12 S (*) CT397-02830 Clutch replacement kit (pg.II-19) 9137030 4
13 Plastic pulley 9161132

2
14 Flange for clutch 9261362
PL
2-
5 .c
dr
*Note: Refer to TN #1312. 9
Detail B
2
8
5
Detail A

1S Main motor belt (pg.II-2) 9126371
2S 5189-5464 Pulley Z 20 9222171 8
3 Pulley Z 52 9261383
4 Main motor bracket 9230728 1
5 Main motor 24V 83W 9432363
6 Tensioner idler 9175090 2 3
13
7 Motor bearing 9413806
8S 5697-5003 Main driving assy 9432200 4 5
9 Screw with shoulder 7002021000
10 Spring for gear box 9166269
6 12
11 Gear box tensioner assy 9403617
12 1481-0054 Elastic pin 9140070 9
11
13 S 5189-5474 Motor pulley 9413987
10
r
.cd
2-6
PL

PL2.7 Driving ganged
1S Short belt (pg.II-2) 9126440 1
4 Ball bearing 9175001

5 Roller 9261026
6S Kit 28.1, Idler (pg.II-1) 9413117
8 Gear box tensioner 9230777
9 Tensioner bracket 9413091 6
10
9
10 S Kit 28.1, Tension spring (pg.II-1) 9166115
12
11 S Kit 28.4, Bearing block (pg.II-1) 9261399
14
12 S Kit 28.1, Double flange pulley (pg.II-1) 9161139
17
14 Elastic pin 9140071
4
15 Std drive shaft assy 9404440
17 S 5697-5019 Roller proof tray 9413809 5
15
7
8 10
PL
2-7
.cd
r
11

PL2.8 Driving main
No. CATL'G No. PART DESCRIPTION MANUF. No. See PL2.9 (pg.II-18)
1S Drive main belt (pg.II-2) 9126442
4S Kit 28.1, Idler (pg.II-1) 9413117 6

6S Short belt (pg.II-2) 9126440
7 Tensioner bracket 9413971
8S Kit 28.1, Tension spring (pg.II-1) 9166115
7
r
8.cd
PL2-

PL2.9 Driving main
No. CATL'G No. PART DESCRIPTION MANUF. No. Loctite
1S CA397-03220 Driving main+clutch 9432213

3S Kit 28.4, Bearing block (pg.II-1) 9261399
1
4 S (*) CT397-02830 Clutch replacement kit (pg.II-19) 9137030
3
5 Spring clip 9117156 10
6 Clutch pulley 9161132

7 Pulley flange 9261362
8S Kit 28.1, Double flange pulley (pg.II-1) 9161139
9 Shaft + bearing 9413807
10 Ball bearing 9175001 5
2
4 9
*Note: Refer to TN #1312.
7
8
PL2-9.cdr

CT397-02830 Stacker clutch replacement kit (S)

Baffle
PL3.1 Baffle ganged
See PL3.3 (pg.II-22) See PL3.4 (pg.II-23) See PL3.5 (pg.II-24)
r
3- 1. cd
PL
See PL3.8 (pg.II-27) See PL3.9 (pg.II-28)

PL3.2 Baffle main
See PL3.6 (pg.II-25) See PL3.3 (pg.II-22) See PL3.5 (pg.II-24)

PL
3 -2
.cd
r

PL3.3 Baffles main and ganged
No.
3
1S KIT 28.4, Baffle hinge outer part (pg.II-1) 9261910 12
2 Nip roller shaft holder 9261036 6 2

11
3 Nip roller holder cover 9261037
4
4 Nip roller spring 9166252
5S 5697-4995 Bearing raiding wheels 9414180 5
6S 5188-8209 By pass movable baffle 9432703
13
7S Kit 28.1, Antistatic brush (pg.II-1) 9199680 1
5
8S Kit 29, Paper path sensor (pg.II-1) 9107058 3
9S Kit 28.4, Baffle hinge inner part (pg.II-1) 9261909
10 S Kit 28.1, Rubber stopper (pg.II-1) 9261039 2

9
11 Spring red mark 9166266
8
12 Up.mov. by p baffle harness 9422993
13 Grounding braid 9421899
14
14 Counter weight 9204166
12 PL
10
3-3
.c d
r

PL3.4 Baffles ganged
1 Up. mov. baffle ganged 9414114 3
4
2S 5697-4995 Bearing raiding wheels 9414180
5
2
4 Nip roller spring 9166252 1
5S 5697-4995 Nip roller shaft holder 9261593
6S Kit 28.4, Baffle hinge inner part (pg.II-1) 9261909
7S Kit 28.4, Baffle hinge outer part (pg.II-1) 9261910
8S Kit 28.1, Rubber stopper (pg.II-1) 9261039

4 3
7
5
6
PL
3-4
.cd
r

1S 5697-5006 Entrance movable baffle 9432225 14
3
2 Nip roller shaft holder 9261036
3 Nip roller holder cover 9261037 2
12
4 Nip roller spring 9166252 7 9 4
6S Kit 28.1, Bronze baffle wheel (pg.II-1) 9413990
7S Kit28.4, Baffle hinge outer part (pg.II-1) 9261910 5

9S Kit 28.4, Baffle hinge inner part (pg.II-1) 9261909 1 8

10 Input lower fixed baffle 9413801
11 S Kit 28.1, Baffle holder (pg.II-1) 9260990
12 Up.mov.input baffle harness 9422992
13 S Kit 28.1, Stud for baffle (pg.II-1) 9260991
13 6
11
10
14 PL
3-5
.cd
r
11
13

2 4
1S Kit 28.1, Antistatic brush (pg.II-1) 9199680
6
2S Kit 28.1, Baffle holder (pg.II-1) 9260990
7
3S 5697-5007 Baffle main part 1 9413799
4S Kit 28.1, Rubber stopper (pg.II-1) 9199448
5S 5697-5008 Baffle main part 2 9413798 3

PL
3-6
.cd
7S Kit 28.1, Stud for baffle (pg.II-1) 9260991 r
8 2
8 Grounding braid 9421899 2
7
1
5
8

PL3.7 Baffles ganged
1
2 Lower fixed baffle 9404151
PL
3-7
.cd
r

1 FW lower fixed baffle 9403633
2S Kit 28.1, Baffle holder (pg.II-1) 9260990 2
3S 5189-1975 Paper path sensor 9107058

1 8
5S 5188-8210 Fixed curved baffle assy 9432704
7
6S Kit 28.1, Stud for baffle (pg.II-1) 9260991
8 Antistatic guide 9203540
2 PL
3-8
.cd
r

2
1 Knob for baffle opening 9261358 6 16 3
11
4
3 Nip roller holder cover 9261037 5
8
4 Nip roller spring 9166252
17
12
6S Kit 28.1, Stud for baffle (pg.II-1) 9260991
7 FW baffle locking shaft 9202888
8 Baffle presence sensor 9432221
11 S Kit 28.1, Baffle holder (pg.II-1) 9260990 18
12 FW upper mov. Baffle 9403609 15
14 S 5697-5010 Movable curved baffle assy 9413958
15 Sensor bracket 9127043 PL
6
3-9
.cd
r
16 Nylon bushing 9421899

7
18 S Kit29, Optical switch (pg.II-1) 9107063 15

1 Plastic bushing 9260248
1
2 Movable guide shaft 9203519
3 Movable guide for rollers 9205068
4 Clips 9117004 4
6
6S 5189-5421 Movable guide 9413908
7S Kit 33, Linear solenoid assy (pg.II-3) 9591317
2
3
1
5
7
dr
0.c
3-1
PL

PL3.11 Registration table (main)
2 5
No.
1 Pivot shaft 9202510
4
2 Registration baffle pivot shaft 9202785
3 Pivot bracket 9203515
1
5S Regis.upper mov.baffle 9413973
6S 5189-1973 Optical switch 9107063 10
7 Home regis.sensor bracket 9230717

8 Switch sensor bracket 9231195 3
9S Kit 29, Sensor assy (pg.II-1) 9422930
10 S Kit 28.1, Rubber stopper (pg.II-1) 9261039

11 Sick sensor bracket 9261628
6
dr
1.c
3-1
PL
11
9
8
See CA297-02830 (pg.II-31)

CA297-02830 PL3.12 Registration table (main)
1S 5697-5000 Regis.table baffle bot. 9202896
2S 5697-5001 Vaccum unit drive 9413506

shaft 1 2 11
16
3 Registration frame 9404408
4 Home sensor actuator 9230720
5 Bearing holder 2990265
.c dr
30
28
6 Regist cover fastening 9204810 CA
29
7-0
clam 9
8 See PL3.13
7 Mov.table rack 9261577 10 (pg.II-32)
5
9 Washer 9219149
7
10 Bronze bushing 9127009
11 Spring 9166080
4 13
12 Regist frame stiffener 9204813
3
13 Hex head screw 009330404006 6
14 S 5697-5026 Step motor registration 9432220
table
15
15 Spring 9166080
14
16 High adjust jig 9222960
17 CA297-02830 Registration table 17

PL3.13 Vacuum table
1S Clear belt (pg.II-4) 9126460
2 Regist.roller shaft 9414391
17
3 Plastic rivet 9261224
14
4 Cable grommet 9165004 3
16
5 Fan bracket 9205066
15
6 (*) Fan assy 9431824
7 (*) Vacuum table 9432702

8 Registration idler 9261065 1
2 13
9 Idler spacer 9261068
12
10 Tensioner shaft 9204812 5
11 Regist.roller bearing 9261067

18
12 Shaft bearing 9261610 11
13 Shaft bearing front 9262092
3
14 Roller 9262094
PL3
-13
.cdr
4
15 Shaft 9205067
16 Guide belt roller 9262093
17 Bracket with pem 9404535
9
18 Dispatch board 9422501 8
10
*Note: See table on next page.
7
6

Determining which vacuum table to order:
Faulty registration table Order the following: Description
Old registration table CA297-02830 Registration table
New registration table with old fans 5189-2067 (9591452) Vacuum table
New registration table with new fans 5189-2065 (9432912) Vacuum table

PL3.14 Proof tray (main)
P L3
-1
4 .c
dr

2
1 Nip roller shaft assy 9414179
2S 5188-1117 Curved baffle proof tray assy 9432566
10 4 5
5S Kit 31.1, Baffle handle (pg.II-3) 9261597
13
16
7 Nip roller spring 9204052 3
7
9S Kit 28.1, Baffle holder (pg.II-1) 9260990 11

1
12
10 Baffle open.connec.rod 9203512
4
11 Baffle open.connec.rod shaft 9203513 14 9
12 Regist.diabolo 9261065 15
14 Top tray corrug. shaft 9414178 16
7
15 Cable terminal 9121040
3
16 Nip roller vertical guide 9204052
PL
3-1
8
5.c
dr

10
1 Eccentric 9260988
2S 5188-1113 Curved baffle proof tray assy 9414177 3
2
3 Eccentric 9260896
8
5 Proof tray shaft 9203490 4
5
6S 5697-5013 Baffle proof tray part 2 9413977
7 Proof tray baffle connect.rod 9203506
9S Kit 31.1, Handle (pg.II-3) 9261597 7 4

10 Lower proof tray baffle 9404106
Note: The shaft item (5) should be positioned fully on the 3

top of the baffle when reinstalling.
PL
4
3-1
6.c
dr

No. 3
2
1 Std drive shaft assy 9404440 4
12
3S Kit 28.1, Double flange pulley (pg.II-1) 9161139 8
7
4S 5188-1251 Proof tray motor assy 9432202 1
5189-5449 Proof tray (exit) shaft assy 9404442 6
5S
6 Pulley 9222168
7 Motor pulley 9222660
8S Proof tray drive belt (pg.II-2) 9126447
9S Kit 28.1, Rubber stopper (pg.II-1) 9261039 9
10 S Kit 28.4, Bearing block (pg.II-1) 9261399

11 Pro.tr.mot.shaft front 9230767- 10
bracket AM 5
12 S 5697-5019 Shaft roller assy 9413809

10
11
PL
3 -1
7 .c
dr

Flipping wheels
PL4.1 Flipping wheels
No. CATL'G No. PART DESCRIPTION MANUF. No. See PL4.2 (pg.II-39) See PL4.5 (pg.II-42) See PL4.3 (pg.II-40)
1 Paper stop plate 9404453
2 Spring 9166080
3S CA397-04060 FW complete assy 9591367
4 Locking screw 9190466
5 Locking spacer 9260968
6 Locking nut 9135054
7 Locking washer 9172185
7
1
5
6
PL
4-1
.cd
r

1 Idler sub assy 9413998
5
2 Roller bracket shaft 9203536
7
3 Solenoid spring 2082805
4 Roller bracket connec.rod 9261620
5 Motor spacer 9222926
7S 5189-5417 FW motor assy 9432662
2
8S Kit29, Optical switch (pg.II-1) 9107063
9 Home position sensor 9230779
bracket 4
6
10 FW home position sensor 9432219
assy 2
1
8
10 6
r
.cd
4-2
PL

4
1 Flipping wheel assy 9413978 2
2S Kit 28.2, Chrome roller (pg.II-1) 9261586 1
4
3 FW shaft assy 9414115 11 12
4S Kit 28.2, Strip assy (pg.II-1) 9412369 10

5 Idler assy 9414127
2
6 Finger cam 9261599 2

10
8 FW rear bearing 9261578 2
8
11 12
10 S Kit 28.2, FW eccentric (pg.II-1) 9261594 11 12
2 2
8
11 S Kit 28.2, FW pearl (pg.II-1) 9240211
10
12 S Kit 28.2, Modified pin (pg.II-1) 9231289
2
13 Cam catch 9261627
10
6 11 12
2
3
PL
4-3
.cd
r

1 Spring 9166294
2 Bronze bushing 9127002 6
2
3 Shaft 9202900
3
4 Finger assy 9412399 4
5 Table level index 9402118
6 Lever table system assy 9414348
7S Kit29, Optical switch (pg.II-1) 9107063 8 11 9
8 Sensor bracket (plate) 9261227

9 Sensor bracket 9230776
10
10 Eccentric 9260988
11 Table level sensor assy 9432218
PL
4 -4
1
.cd
r
2
5

1S 5188-8633 Microswicth 9150065
2 Spring 331503500006
3
3 Microswitch fastener 9260831
PL
4-5
.cd
r

Diverter
PL5.1 Diverter
9 4
1 Plastic bushing 9260248
2S 5697-5020 Diverter assy proof tray 9413961 1
3S Kit 28.1, Stud for baffle (pg.II-1) 9260991 3 2

6
4 Rubber grommer 9165020
1 7
5S 5697-4998 Diverter motor 9431519
6 Spring 430302900006
6
7 Spring pivot 9203476
8S 5697-5021 Diverter assy ganged 9413800 7
9 Baffle pivot 9260997
8 5
Main
PL
5-1
Ganged .cd
r

Elevator
PL6.1 Elevator
No. CATL'G No. PART DESCRIPTION MANUF. See PL6.2 (pg.II-45) See PL6.3 (pg.II-46)
No.
1 Base + sticker 9413996
2 Paper clamp bar 9261616
3 Paper clamp end 9261617
4S 5188-1969 Paper clamp assy 9414112
5S 5189-5465 Stacker base reflection sticker

4
PL
6-1
.cd
r

PL6.2 Elevator
8
1S 5188-8219 Elevator main shaft assy 9432734 9
1 9
2S 5188-8220 Elevator main motor 9432733
3 Endless screw 9230781
4
4 Bearing cover 9260116
5 Elevator shaft 9203475
6 Bearing housing 9260115 5
4
7 Bearing bracket assy 9403611-AM 6
8 Clutch drive gear 9212391
7
10 Resistor 9423300 6
10
3
2
r
.c d
6 -2
PL

PL6.3 Elevator
5
1S 5697-5002 Elevator sprocket 9215064 6 1
2
2S 5188-8582 Potentiometer assy 9422989
4 Chain sprocket 9212381 9
5S Kit 35, Chain (pg.II-4) 9111120

6 Potentiometer bracket 9230738 3
7 Shaft key 9116009 4
8 Chain guide 9201174
9 5697-5023 Elevator main upper shaft 9414205 1
5 10
10 Shaft key 9116012 5
7
7
11
10
3 9
4
10
4
10
PL
5
6 -3
.c d
r
11

PL6.4 Elevator
1S 5188-8221 End of travel switch assy 9432700 4
2S 5188-8222 Elevator chain and lower 9591316
sprockets
3S Kit 28.3, Kit elevator guide (pg.II-1) 9591323
4S 5188-6560 Elevator guide 9203487

1 2
5 Elevator frame 9404427-A
12
6 Antistatic brush 9199820
7 Full switch actuator 9201167 14
8 Screw M6X40 DIN 931 009310604006

9 Elevator frame spacer 9261598 13
10 S Kit 35, Rear LH lower sprocket assy (pg.II-4) 9414343 15
11 S Kit 35, LH pallet support (pg.II-4) 9204818 16
12 S Kit 35, Rear RH lower sprocket assy (pg.II-4) 9414341

10
13 S Kit 35, Chain link spacer (pg.II-4) 9204820
17
14 S Kit 35, Chain (pg.II-4) 9111120 11
15 S Kit 35, Front RH lower sprocket assy (pg.II-4) 9414340
16 S Kit 35, RH pallet support (pg.II-4) 9204819 8

3
17 S Kit 35, Front LH lower sprocket assy (pg.II-4) 9414376
9
5
PL
6-4
.cd
r
7

Electrical
PL7.1 Electrical
Rear view
1S 5697-5015 Complete safety switches assy 9591168
1
2S 5188-8586 Power supply 450W 9103058
3 INTLK switch bracket 9219123
4S Kit 28.1, Stacker bypass key electr (pg.II-1) 9150032
5 INTLK cheater tool 9202045
3
6S CA397-03630 Main control board 9423326
7 Power harness 9422983
8 Safety switch 9150080
9 Fuse 6.3 AT 5x20 9124183
10 S 5188-4864 Solid state relay board 9423141
7
10
5 8
r
.cd
7-1
PL

PL7.2 Lighting kit
1S 5188-8204 LED illuminator assy 9414362 1
3
2 Spotlight baffle 9204822
3 Lighting board 9423246
4 Board clip 9165031
PL
7 -2
.c d
r

JJ. Stop station
CA245-09331 Double stop station assy
2
1
1 MPT-6858-32 FLANGE ST.ST.ASSY
2SR CA245-09324 STOP STATION ASSY
CA245-09
331.cdr
ENWW 30-Oct-11 HP Indigo press 5500 JJ-1

JJ-2 Stop station 30-Oct-11 ENWW
KK. Temperature sensor
CA245-06920 Sensor, machine temp assy
1 CA244-04780 BRACKET, TEMP SENSOR, TE
2S EAS-5104-52 TEMPERATURE SENSOR (pg.H-3)
CA245-06920.cdr
ENWW 30-Oct-11 HP Indigo press 5500 KK-1

KK-2 Temperature sensor 30-Oct-11 ENWW
LL. Utility cabinet
CA245-17595 Utility cabinet main assy
CA261-01044 W104 CABLE ASSY 29 S 5189-1823 UTILITY HEAT EXCHANGER (pg.LL-9)
CA261-01118 CABLE ASSY W111 - UTILIT 32 CA245-22840 COMPRESSOR ASSY (pg.LL-7)
CA261-03203 CABLE ASSY W320 - UTILIT NA NA NA
2 CA245-13801 UTILITY TOP COVER ASSY 34 MPJ-1192-01 FILTER PIPE 12MM,VACUUM
3 CA245-21341 BACK UPPER COVER TOP ASS (pg.LL-4) 35 CA240-33140 SHRINKED SLEEVE-HOLDING
5 CA245-17871 DOOR, LOWER UTILITY TOP (pg.LL-6) 37 S ECP-5000-30 CAP MOTOR RUN PROTECTIVE
7 CA240-03040 LOWER TILT DOOR MOUNT BR 38 S ECP-6107-00 CAP MOTOR RUN&STR 10uF 4
8 CA240-03030 LOWER TILT DOOR MOUNT BR 43 S ESW-0351-02 KEY FOR INTERLOCK VERTIC
9S CA245-15830 VACUUM ASSM, PERFECTOR (pg.DD-9) 52 S MSQ-0011-01 VIBRATION MOUNT M6 L1=19

11 CA245-15780 VACCUM SUB ASSY, PERFECT (pg.DD-11) See following pages. 53 MGN-0004-01 MAGNETIC CATCH L=37.8 RO
12 CA245-16742 WASTE FILLING ASSEMBLY (pg.MM-1) 66 S EAS-5104-52 TEMPERATURE SENSOR (pg.H-3)
15 CA245-22870 VAACUM TOP ASSY 67 CA245-22820 TANK ASSY (pg.LL-11)
16 MPJ-1191-01 PUMP PIPE 12MM, VACUUM 68 CA245-22272 WATER #1 TO WASTE #1 TUB (pg.LL-10)
19 S CA245-19033 RECYCLING SYSTEM, MAIN (pg.GG-3) 69 CA240-74370 TRAY, DRIPPING, OILY WAS
20 CA244-00130 AC UNIT CABLE SEAL TECH 70 CA244-15060 SINK HOLDER
22 MPJ-1318-01 UTILITY CABINET HINGE 72 CA345-05661 UPPER TILT DOOR ASSY
23 CA244-06960 UC HINGE STUD PLATE TECH 73 CA245-22251 HOSE, 1/O OUTLET TO MAIN
24 CA240-31400 UTILITY TOP SLIDER HINGE 74 CA245-22261 WATER #2 TO PEU TUBE2 (pg.LL-10)
25 CA244-00140 MAIN UC CABLE SEAL TECH 78 CA240-75370 DRAINAGE PIPE FOR RECYCL
26 MPJ-1131-01 UTILITY AND FRAME GASKET 80 CA240-75460 MIXING PUMP CONNECTORS C
28 S CA254-00810 COOLING BLOWER ASSY 81 CA240-75470 COMPRESSOR CONNECTORS CO
Note: For presses with S/N 30006259 and higher, see CA245-29441 Utility cabinet top assy (pg.LL-13).
ENWW 30-Oct-11 HP Indigo press 5500 LL-1

2
24
23
37
28
38 3
20 29
53 70
32
72
69
16
53 5
11
12 CA245-17595a.cdr
9 52 8 15 7
LL-2 Utility cabinet 30-Oct-11 ENWW

26
66
78
67
19
25
81 18
80
68 34
35
73 22
CA245-17595b.cdr
74

CA245-21341 Back upper cover top assy
CA
24
5 -2
134
1 .c
dr

CA345-05662 Door, upper utility top assy
CA
345
-05
66 2.cd
r

CA245-17871 Door, lower utility top assy
CA2
45-
178
7 1.cdr

CA245-22840 Compressor assy
1S CA254-02191 COMPRESSOR ASSY
2 CA240-74170 COMPRESSOR BRACKET
CA
2 45
-2
28
40
.c d
r

CA245-17931 Fan compressor assy
2S MFN-0104-01 FAN 120x120x38mm 230 VAC
.c dr
79 31
45 -1
CA 2

5189-1823 Utility heat exchanger assy (S)
2S MPT-1246-51 SOLENOID VALVE MODE 1 (pg.GG-2) 23
.cd
r
-18
89
51
4 MFL-0060-01 0.5" Air Discharger

7 MPT-2976-53 Air filter 482x285x15 4

CA245-22261 Water #2 to PEU tube 2
CA245-22261.cdr
CA245-22272 Water #1 to waste #1 tube
CA245-22272.cdr
CA245-22280 Hose #2, isopar overflow
CA245-22280.cdr
CA244-18880 Tube, return, utility cabinet (S)
CA244-18880.cdr

CA245-22820 Tank assy
No. CATALOG No. PART DESCRIPTION Note: For presses with S/N less than 30005814.
1S 0960-2352 RECEIVER ASSY FOR COMPRESSOR
1
CA
245
-22
82
0.c
dr

CA245-27761 Tank assy (S)
No. CATALOG No. PART DESCRIPTION Note: For presses with S/N 30005814 and higher.
1S CA244-20090 TUBE COMPRESSOR ASSEMBLY
CA
24
5-
27
76
1.
cd
r

CA245-29441 Utility cabinet top assy
1 CA254-03771 INSULATION UTILITY CABINET (pg.LL-16) 24 CA240-94971 CONNECTOR GUARD
2 CA245-26160 TOP COVER ASSY. UTILITY 25 CA240-93452 TUBE
4 CA240-31400 UTILITY TOP SLIDER HINGE 35 S R 5189-1823 HEAT EXCHANGER (pg.LL-9)
6S CA254-00810 COOLING BLOWER ASSY 37 S ECP-6107-00 CAP MOTOR RUN&STR 10uF 4

7 CA244-00130 AC UNIT CABLE SEAL TECH 38 S ECP-5000-30 CAP MOTOR RUN PROTECTIVE
8 CA240-75370 DRAINAGE PIPE FOR RECYCL 39 MCP-0220-01 GROMMET RUBBER ID=7/8'
9 MPJ-1131-01 UTILITY AND FRAME GASKET 40 MGN-0004-01 MAGNETIC CATCH L=37.8 RO
11 S R CA245-15830 VACUUM ASSM, PERFECTOR (pg.DD-9) 41 MLA-0021-01 BUTT-JOINT DRAW LATCH
14 CA261-12300 GROUND STRAP M4/120/M4 See following pages. 43 1390-1359 FASTENER-LATCH ASSY 81MM
15 CA240-89200 PANEL COVER LOWER UTILIT 56 CA245-27660 WATER 3 1 TO WASTE # 1 T
16 CA245-26792 MOTOR AND FAN BASE (pg.LL-18) 57 MPJ-1192-01 FILTER PIPE 12MM, VACUUM
17 CA245-29520 AIR FILTERS ASSEMBLY (pg.LL-17) 58 CA245-27650 TUBE - ASSY. IMPR. COOLI
18 CA245-26770 WASTE FILL ASSEMBLY (pg.LL-19) 59 CA245-22251 HOSE, 1/O OUTLET TO MAIN
19 CA240-95870 SHRINKED SLEEVE HOLDING 60 CA245-27541 MIXING PUMP ASSY, RECYCL (pg.LL-22)
20 CA244-00140 MAIN UC CABLE SEAL TECH 62 CA245-17871 DOOR, LOWER UTILITY TOP (pg.LL-6)
21 CA241-01420 TUBE 65 CA345-05662 UPPER TILT DOOR ASSY (pg.LL-5)
22 CA241-01430 TUBE 66 CA245-27570 BACK UPPER COVER TOP ASSY (pg.LL-23)
23 S CA245-27561 RECYCLING SYSTEM. MAIN (pg.LL-20) 67 CA345-05650 NEW CABLE ASSY
Note: This assembly (CA245-29441 Utility cabinet top assy) is for presses with S/N 30006259 and higher.

4
CA245-29441a.cdr
38 35 1
37 7 66
39 8
40
43
65
14 67 41
U W
17 23
T
21 60
U
62
W
16
67
22
58
18
T
25 19 11 15

9
CA245-29441b.cdr
20
56
X X
59
24 57

CA254-03771 Insulation utility cabinet wiring
13 CA261-03203 CABLE ASSY W320 - UTILIT
14 CA261-01118 CABLE ASSY W111 - UTILIT
15 CA261-13620 CABLE ASSY W104 UTILITY
15
14
13
CA254-03771.cdr

CA245-29520 Air filters assy
1
1S 3150-0967 FILTER AIR 1/4-PORT 129M 3
15
2 0380-4913 SPACER-ATTACHMENT 68-MM-
3S 3150-0968 SEPARATOR-MIST 1/4-PORT 7
4S CA254-00011 WIRED PRESSURE GAUGE

5 CA244-20360 AIR FILTERS SYSTEM BRACK
6 3150-0982 SEPARATOR-WATER 1/8-PORT
6
7 MFF-3160-01 FITTING ELBOW 1/4 X 8
8 CA241-01440 TUBE
15 3150-0969 REGULATOR 1/4-PORT 101MM 16
16 MFF-2075-01 FITTING L 1/4Mx10F PISCO

2
CA
24
5-2
95
5
20
.cd
r

CA245-26792 Motor and fan base
1 CA244-18682 MOTOR AND FAN TECH. ASSY
1
2 CA245-27250 VACCUM BLOCK ASSY. 3
3S MFN-0104-01 FAN120x120x38mm 230 VAC5
CA
24
5-2
67
92
.cd
r

CA245-26770 Waste fill assy
1
1 CA240-90010 PEDAL BRACKET
2S CA240-89070 WASTE FILL, DRAIN SPOUT 2
3S CA254-02381 CAPACITIVE SENSOR ASSY (pg.MM-2) 5

5 MRC-0706-02 SPRING TENSION OD=7 W=0.
6S ESW-0212-03 MICRO SWITCH W/LONG ROLL
CA24
5-2677
0.cdr

CA245-27561 Recycling system, main assy (S)
1 CA240-66921 MAIN BODY, RECYCLING SYS
2 CA240-66931 SPLASH GUARD, RECYCLING
3 CA244-18790 MAIN BRACKET RECYCLING S
4S CA254-03550 RECYCLING, SENSORS ASSY
5 CA240-74300 TUBE, DRAIN, UPPER PART
6 CA240-94740 TUBE 2, SERVICE TO WASTE
7 CA240-74310 PLUG, DRAIN TUBE, SEPARA
8 CA240-65801 TUBE, WATER, RECYCLING S
9 CA240-70961 TUBE, WATER WASTE
10 CA240-67860 SPRING, RA HOSE, RECYCLI
See next page.
12 CA240-94750 HOSE, ISOPAR TO MIXING P
13 CA240-74360 TUBE 1, RECYCLED OIL OUT
14 CA240-70801 HOSE2, I/O UOTLET TO MAI
15 CA240-94760 TUBE, OVER FLOW TO WASTE
16 CA240-94770 TUBE, RA RO MIXING PUMP
17 CA240-67401 FUNNEL, ROUND, RECYCLING
18 CA240-67391 FUNNEL, TRIANGULAR, RECY
20 6960-0511 PLUG-HOLE SNAP-IN FOR 1-
24 MFF-1001-01 FITTING T 1/2mx19m ROHS
25 S MFF-3007-01 UNION 1/2Fx1/2F L=29 NYL
26 MFF-1060-01 FITTING T 12X12X10 MALE

3
.cd
r 4
61
2 CA
24
5-2
75
17
5
13
24
26
1 12
6 15
10 18 20
25 16
11
23
9
14 21
22

CA245-27541 Mixing pump assy, recycling system
1S MPP-3276-01 MINI BELLOW PUMP TANDEM CA245-27541.cdr
2 CA240-94710 HOSE 2, I/O INLET 6

3
6 0100-2469 FITTING-TEE 1/4-TBG 3/8- 5

CA245-27570 Back upper cover top assy
CA
24
5-2
757
0.c
dr

MM. Waste disposal
CA245-16742 Waste filling assy
1 CA244-13391 BRACKET, WASTE HANGER W
2S CA254-02381 CAPACITIVE SENSOR ASSY (pg.MM-2)
3S EAS-2151-52 SENSOR OPTOCUPLER ASSY (pg.T-9)

4 MBF-0310-50 SCREW PAN HEAD M3x10 S.S
5 CA245-16971 SPOUT ASSEMBLY (pg.MM-2) 3
6 MRC-0706-02 SPRING TENSION OD=7 W=0. CA
24
5-1
67
42
.cd
r
ENWW 30-Oct-11 HP Indigo press 5500 MM-1

CA254-02381 Capacitive sensor assy (S)
CA254-02381.cdr
CA245-16971 Spout assy
CA
24
5-1
69
71
.cd
r
MM-2 Waste disposal 30-Oct-11 ENWW

NN. Wiring
CA261-13183 Set cables frame press
0960-2250 HOOK-METAL-CARABINIER-SS
CA261-00321 CABLE ASSY W32 - PDU TO
CA261-00531 CABLE ASSY W53-PDU TO
CA261-00601 CABLE ASSY W60 - SCU 3 T
CA261-00661 CABLE ASSY W66 - BDU 5 T
CA261-00721 W72 CABLE ASSY
CA261-00971 CABLE ASSY W97 - DCI TO See wiring diagram CA259-00833.
CA261-01021 CABLE ASSY W102 - SWITCH When ordering a part, please use the catalog number.
(*) GLINK - CABLE W103 PC TO WH
CA261-01061 CABLE W106 PC TO EXT CUS
CA261-01082 CABLE W108 PC TO CUST. P
CA261-01421 CABLE ASSY W142 PC TO CU
CA261-01460 CABLE ASSY. W146 - LOWER
CA261-03260 CABLE ASSY W326 - CABLE
CA261-08333 FRAME HARNESS 2 (MCN 1) (pg.NN-2)
CA261-08351 FRAME HARNESS 4 (ALDEN) (pg.NN-2)
CA261-09651 CABLE ASSY, W965 E-STOP
CA261-11590 WALLS HARNESS 10 (KVM) (pg.NN-2)
CA261-12361 FRAME HARNESS 3 (MCN 2) (pg.NN-3)
CA261-12375 FRAME HARNESS 5 (PDU) Y (pg.NN-4)
CA261-12381 FRAME HARNESS 6 (BDU+SCU (pg.NN-4)
CA261-12391 FRAME HARNESS 1 (DCI-SCU (pg.NN-5)
*Note: For presses with S/N 30006113, 30006158 and higher, refer to TN #1317 (WHEL12 C) and order CA261-13430 (S).
For all other S/N, order CA261-12610 (S).
ENWW 30-Oct-11 HP Indigo press 5500 NN-1

CA261-08333 Frame harness 2 (MCN 1)
CA261-00171 CABLE ASSY W17 - W/H COV
CA261-00191 CABLE ASSY W19 - EXIT E- See wiring diagram CA259-00833.
CA261-00591 CABLE ASSY W59 - ITM RIT When ordering a part, please use the catalog number.
CA261-07072 CABLE ASSY W7 MCN TO EX

CA261-07133 CABLE ASSY W13 MCN-BUZZE
CA261-07141 CABLE ASSY W14 - FRONT D
CA261-07151 CABLE ASSY W15 - OPERT-R
CA261-08351 Frame harness 4 (alden)

S CA261-00930 CABLE ASSY W93-SCU 1 TO See wiring diagram CA259-00833.
S CA261-00940 CABLE ASSY W94-SCU 2 TO When ordering a part, please use the catalog number.
S CA261-00950 CABLE ASSY W95-SCU 2 TO
CA261-11590 Walls harness 10 (KVM)

S CA261-01392 CABLE W139 - PC TO KEYBO See wiring diagram CA259-00833.
S CA261-01402 CABLE ASSY W140 - PC TO When ordering a part, please use the catalog number.
S CA261-01412 CABLE ASSY W141 - PC TO

CA261-03230 CABLE ASSY W323 - P/C US
NN-2 Wiring 30-Oct-11 ENWW

CA261-12361 Frame harness 3 (MCN 2)
CA261-00181 CABLE ASSY W18 - ITM AIR
CA261-00203 CABLE ASSY W20 - REAR E-
CA261-00252 CABLE ASSY W25 - MCN TO
S CA261-01121 CABLE ASSY W112 - PC TO
CA261-01192 CABLE ASSY W119 - W/H TO
CA261-03270 CABLE ASSY W327-WARNING
CA261-07012 CABLE ASSY W1 - MCN TO P See wiring diagram CA259-00833.
CA261-07023 CABLE ASSY W2 - MCN TO W
CA261-07032 CABLE ASSY W3 - MCN TO P
CA261-07042 CABLE ASSY W4 MCN TO MAI
CA261-07062 CABLE ASSY W6 - MCN TO E
CA261-07092 CABLE ASSY W9 - MCN TO S
CA261-07162 CABLE ASSY W16-WARNING L

CA261-12375 Frame harness 5 (PDU)
S CA261-00311 W31 CABLE ASSY.- PDU TO
CA261-00340 CABLE ASSY W34 - ITM SUC
CA261-00361 CABLE ASSY W36 -IM OIL+
CA261-00452 CABLE W45 POWER TO IBOX,
CA261-00463 CABLE ASSY W46 - PDU TO See wiring diagram CA259-00833.
CA261-00521 CABLE W52 PDU POWER TO P
CA261-01092 CABLE ASSY W109-IOC TO U
CA261-01103 CABLE ASSY W110 - IOC TO
S CA261-01220 CABLE ASSY W122 - JETLIN
CA261-01470 CABLE ASSY W147 - DCI TO
CA261-03242 CABLE ASSY W324-IOC TO U
CA261-12381 Frame harness 6 (BDU+SCU

No. CATALOG No. PART DESCRIPTION See wiring diagram CA259-00833.
CA261-00353 W35 CABLE ASSY When ordering a part, please use the catalog number.
CA261-00375 CABLE ASSY W37-DC TO MCN

CA261-12391 Frame harness 1 (DCI-SCU
CA261-00332 CABLE ASSY W33 - ITM TEM
CA261-00872 CABLE ASSY W87-CRU-FRNT See wiring diagram CA259-00833.
CA261-00882 CABLE ASSY W88 CRU-REAR When ordering a part, please use the catalog number.


CA261-12355 Set cables station 3
CA261-00732 CABLE ASSY W73 - BID1 EN
CA261-00853 CABLE ASSY W85 BID7 ENG
See wiring diagram CA259-00833.
CA261-01002 W100 CABLE ASSY
CA261-01180 CABLE ASSY W118-PHC TO
CA261-03211 CABLE ASSY W321 - PCT TO
CA261-03220 CABLE ASSY W322 - PCN TO
CA261-03250 CABLE ASSY W325-CRU TO C
CA261-11571 WALLS HARNESS 9 (PHC - F (pg.NN-7)
CA261-11585 WALLS HARNESS 8 (PHC - S (pg.NN-7)
CA261-12402 WALLS HARNESS 7 (PHC - R (pg.NN-7)
S EHE-1156-52 CABLE ASSY W156

CA261-11571 Walls harness 9
No. CATALOG No. PART DESCRIPTION See wiring diagram CA259-00833.
CA261-01211 CABLE ASSY W121-PHC-IMP When ordering a part, please use the catalog number.

CA240-61440 WIRES BRACKET
CA261-01281 CABLE ASSY W128 - PHC TO See wiring diagram CA259-00833.
CA261-01313 CABLE ASSY W131 - PHC TO When ordering a part, please use the catalog number.
CA261-01322 CABLE ASSY W132 - PHC TO


CA261-01233 CABLE ASSY W123-GRIPPERS
CA261-01241 CABLE ASSY. W124 See wiring diagram CA259-00833.
S CA261-01251 W125 CABLE ASSY When ordering a part, please use the catalog number.


EAS-2159-54 Emergency switch assy 3 (S)
Note: EAS-2159-54 is for presses with S/N less than 30005739.
EA S-2159-54.cdr
CA354-01370 Emergency switch assy 3 (S)

Note: CA354-01370 is for presses with S/N 30005739 or higher.
CA354-0
1370.cd
r

EAS-2163-52 Interlock wired type 2 (S)
EA S-2163-52.cdr
EAS-2086-52 Power enable switch assy (S)
EA S-2086-52.cdr

EAS-5015-51 Inching button assy (S)
EAS-5016-51 Service key assy

OO. Writing head
Writing head
Electronics plate tested
(includes boards, fans, PLD, and plate)
S (*) CA270-00540 WRITING HEAD S (**) CA255-00022 WHEL 12
CA270-00480 WRITING HEAD C CA255-00400 WHEL 12 C
*Note: For presses with S/N 30006113, 30006158 and higher, **Note: For presses with S/N 30006113, 30006158 and higher,
refer to TN# 1317 and order CA270-00480. refer to TN# 1317 and order CA255-00400.
For all other S/N, order CA270-00540. For all other S/N, order CA255-00022.
CA
270
-0 0
54
0.c
dr
CA255-00110 (S) Electronics plate tested

Heater Control Board (HCB)
ENWW 30-Oct-11 HP Indigo press 5500 OO-1

CA254-00605 WHEL12 electronic plate
CA261-08300 GROUND STRAP M6/240/M6
1 CA245-20261 CHASSIS WHEL12 CR
5 MCH-0019-01 OMNI FIT 100M,50gr. FOR
6 EZH-0998-00 SILICON HEAT TRANSFER CO
7 MPJ-0781-01 MILER FOR WHEL12
9 CA256-00059 BOARD ASSY WHEL12 (WRITI
10 MPJ-1401-01 WHEL 12 STIFFNER
11 MIP-0520-01 PIN GUIDE FOR PCB (WHEL
See next page.
12 CA254-00590 FANS ASSY WH ELECTRONICS
14 CA261-00041 CABLE ASSY W204 - FANS
25 MSA-0320-11 SPACER HEX M3X20 ML/FML
30 CA256-00031 BOARD ASSY PLD (POLYGON
40 CA240-41530 WHEL 12 RFI GASKET LONG
41 CA240-41520 WHEL 12 RFI GASKET SHORT
42 CA240-25580 G-LINK RIGHT HEATSINK
43 CA240-25550 G-LINK LEFT HEATSINK
44 CA240-23030 G-LINK HEATSINK BRACKET
45 0380-4729 STANDOFF-HEX 5-MM-LG M3.
46 CA261-08290 GROUND STRAP M6/200/M4
50 MPJ-1169-31 WHEL 12 COVER ASSY
OO-2 Writing head 30-Oct-11 ENWW

44
45 50
42
43
6
30
25
7 9
10
11
12 CA
25
14
4-0
06
05
1
.cd
r
41
40
46

CA245-02745 Light guard assy
11
1 CA244-07511 MCN HINGE BRACKET ASSY
2 MPJ-1033-02 CARBON FILTER FITTING
3 O (*) CA290-10490 KIT OZONE FILTERS 3xx0 AND
5xx0 SERIES
11 CA240-38360 PIPE, SCOROTRON-0UT
*Note: This kit contains one large ozone filter and 1

one small ozone filter.
3
CA245-02745.cdr

MPT-3879-53 W/H interface assy
1S MPT-7628-51 SP-POLYGON FAN FOR S.II AND 5000 W/H
MPT-3879-53.cdr
1
not shown

PP. Service and support
To obtain service, contact the customer care center within your country/region:
Europe
Belgium: +32 (0)2 626 4803
France: +33 (0)1 57 32 41 07
Germany: +49 (0)69 38 07 89 193
Ireland: +353 (0) 1 6569760
Italy: +39 02 69430637
Luxembourg: +352 (0)24 87 13 98
Netherlands: +31 (0)20 547 6870
Spain: +34 9 12757781
UK: +44 (0)84 5604 7435
APJ
Japan: +81 (0)3 3335 8440
Singapore: +65 6376 2941
Distribution Channels (DC): +31 (0)20 654 5543

North America: 1 800 204 6344
Israel: +972 (0)8 938 1818
North America: EMEA: Israel: APJ:

Hewlett-Packard Company Hewlett-Packard Company Hewlett-Packard Company Hewlett-Packard Asia
Indigo Division Indigo Division Indigo Division Pacific Pte Ltd
165 Dascomb Road Startbaan 16 Kiryat Weizmann No. 2 Boon Leat Terrace
Andover MA 01810-5897 1187XR Amstelveen P.O. Box 150 # 04-01 Harbour Side 2
USA The Netherlands Rehovot 76101 Singapore 119844
Israel
ENWW 30-Oct-11 HP Indigo press 5500 PP-1

PP-2 Service and support 30-Oct-11 ENWW

Manualde Partes Indigo 5500 PDF

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Manualde Partes Indigo 5500 PDF

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HP Indigo press 5500

Signs and conventions

ENWW 30-Oct-11 HP Indigo press 5500 A-1

Covers (pg.I-1) Rear view (pg.B-4)

Utility cabinet view (pg.B-9)

Stacker (pg.II-1) Section view (pg.B-2)

Front view (pg.B-3)

Ink unit view (pg.B-7)

ENWW 30-Oct-11 HP Indigo press 5500 B-1

Input feed roller

Impression system Duplex conveyor

B-2 Overview 30-Oct-11 ENWW

Chassis and walls

Hand wheel assy

Air knife FrontView.cdr

ENWW 30-Oct-11 HP Indigo press 5500 B-3

Ametek assy (pg.HH-6) Network Ethernet switch (pg.K-6)

Fan suction assy (pg.X-11) Main motor (pg.Z-1)

BID engage (pg.D-1)

Motor, 2nd transfer gap (pg.T-8) Stop station (pg.JJ-1)

Ametek bracket air knife (pg.H-6)

Emergency switch (pg.NN-8)

Imaging oil system (pg.S-1) PDU (pg.K-12)

Cooling manifold bracket (pg.H-1)

B-4 Overview 30-Oct-11 ENWW

ITM cover (pg.X-14)

Emergency switch (pg.NN-8) ITM system (pg.X-1)

Impression system (pg.T-1)

Inching button (pg.NN-10) Input feed roller (pg.W-1)

Duplex conveyor unit (pg.J-1)

Paper handling control (pg.BB-1)

ENWW 30-Oct-11 HP Indigo press 5500 B-5

MCN main assy (pg.K-17)

Exit conveyor (pg.M-1)

IMP cooling (pg.F-1)

B-6 Overview 30-Oct-11 ENWW

Imaging agent bottle

Ink tank assy

ENWW 30-Oct-11 HP Indigo press 5500 B-7

Module SCU (pg.K-8)

Module DCI (pg.K-9)

Module PEU (pg.K-9)

Module BDU (pg.K-10)

B-8 Overview 30-Oct-11 ENWW

Utility heat exchanger assy (pg.LL-9)

Compressor main assy (pg.LL-7)

Recycling system (pg.GG-1)

Vacuum assy perfector (pg.DD-9)

Waste bottle (pg.Y-1)

Utility cabinet (pg.LL-1)

ENWW 30-Oct-11 HP Indigo press 5500 B-9

7S EBE-2075-51 PTE ASSY

8S MPT-0909-01 SHIELD P.T.E

Note: For presses with S/N 30005750 - 30005752, CA 297- 017

CA245-25340 Air knife assy (S)

Note: For presses with S/N 30005750 - 30005752,

ENWW 30-Oct-11 HP Indigo press 5500 C-1

4S MAD-0612-01 BEARING FLANGED 6X12X4 R

ENWW 30-Oct-11 HP Indigo press 5500 D-1

2S 3140-1099 MOTOR-STEPPER WITH CONNE

CA240-08791 Rail 1-5 BID interface

CA24 0-08 791.c

D-2 BID engage 30-Oct-11 ENWW