PT.

Garam (Persero)
Screw Conveyor Calculation
Dari Hopper Ke Roll Crusher Basah

Density : 127.85 lb/ft3 Horse Power Calculation

Capacity
Percent Trough Load
Screw Shaft Outside Diameter
Flight Pitch Length
Retention Time
Theoretical Capy. @ 1 RPM
Design Capy. @ 1 RPM
Theoretical Capy. @ 1 RPM
Design Capy. @ 1 RPM
: 246.19 lb/min Type of Flighting : Standard
: 14,771.29 lb/hr Drive Type : Screw Conveyor Drive
: 6.70 ton/hr Bearing Type : Ball
: 1.93 ft3/min Conveyor diameter HP factor : 18.00
(See Table L)
: 115.53 ft3/hr
: 45% Hanger bearing HP factor : 1.00
(See Table M)
: 2.38 inches
: 6.00 inches Material factor : 1.00
(See Table B)
: 40.00 seconds
: 0.04 ft3/min Flighting modification HP factor : 1.00
(See Table J)
: 0.03 ft3/min
: 2.20 ft3/hr Paddle HP factor : 0.00
(See Table K)
: 1.73 ft /hr
3

Required Speed : 66.84 rpm Overload HP factor : 4.24

(See Table H)

Inclined screws Drive efficiency : 0.88

(See Table G1 or G2)
Conveyor angle : 30.00 °
Rise : 12.86 ft Friction HP : 0.03
Efficiency factor : 79% Material HP : 0.00
Added HP : 0.10 HP Total : 0.03

HASIL
Diameter Screw : 6.00 inches = 152.4 mm
Screw Conveyor Length : 22.28 ft = 6,790.7 mm
Screw Capacity : 6.70 ton/hr
Maximum Screw Speed : 165.00 rpm
Total HP Needed : 0.225
 Tabel D

Maximum Capacity Capacity

Screw
Percent Trough Load Recomended (Ft3/Hr) at (Ft3/Hr) at
Diameter RPM Max RPM 1 RPM

15% 6 60 45 0.8
6
15% 15% 9 55 150 2.7 9
30%A 15% 12 50 325 6.5 12

15% 14 50 520 10.4

30% B 14

45% 15% 16 45 700 15.6

14

95% 15% 18 45 1 22.5

16
15% 20 40 1 31.2 18
15% 24 40 2 54.6 20
15% 30 30 3 105 24
15% 36 20 4 184
30%A 6 120 180 1.5
30%A 9 100 545 5.5
30%A 12 90 1 12.9
30%A 14 85 2 20.8

30%A 16 80 3 31.2

30%A 18 75 3 45

30%A 20 70 4 62.5

30%A 24 65 7 109
30%A 30 50 11 210
30%A 36 35 13 369
30% B 6 60 90 1.5
30% B 9 55 295 5.7
30% B 12 50 646 12.9
30% B 14 47 696 14.8
30% B 16 44 1 31.4
30% B 18 41 2 44.7
30% B 20 38 2 62.1
30% B 24 36 4 109.1
30% B 30 27 6 210
30% B 36 19 7 360
45% 6 165 368 2.2
45% 9 155 1 8.2
45% 12 145 3 19.4
45% 14 140 4 31.2
45% 16 130 6 46.7
45% 18 120 8 67.6
 45% 20 110 10 93.7
45% 24 100 16 164
45% 30 70 22 315
45% 36 40 22 540
95% 6 300 1 4.7
95% 9 275 5 17.6
95% 12 255 11 42
95% 14 240 16 68
95% 16 220 22 101
95% 18 210 31 145
95% 20 190 37 196
(Shown with shroud mtd.
95% 24 170 59 346
above screw) see p.92 for
more on Feeder
95%Screws 30 115 77 665
95% 36 70 80 1.139
 Tabel E

Class 1 10% Class 2 25% Class 3 95%

Screw Radial
Pipe OD Lumps Max Lumps Max
Dia Clearance Lumps Max
(inches) (inches) (inches) Lump Size (In) Lump Size Lump Size (In)
(In)

6 2.375 2 5⁄16 1 1⁄4 ⁄

34 ⁄
12

9 2.375 3 13⁄16 2 1⁄4 1 1⁄2 ⁄

34

9 2.875 3 9⁄16 2 1⁄4 1 1⁄2 ⁄

34

12 2.875 5 1⁄16 2 3⁄4 2 1

12 3.5 4 3⁄4 2 3⁄4 2 1

12 4 4 1⁄2 2 3⁄4 2 1

14 3.5 5 3⁄4 3 1⁄4 2 1⁄2 1 1⁄4

14 4 5 1⁄2 3 1⁄4 2 1⁄2 1 1⁄4
14 4.5 5 1⁄4 3 2 1
16 4 6 1⁄2 3 3⁄4 2 3⁄4 1 1⁄2
16 4.5 6 1⁄4 3 3⁄4 2 3⁄4 1 1⁄2
16 5.5625 5 23⁄32 3 1⁄4 2 1⁄4 1 1⁄4
18 4 7 1⁄2 4 1⁄4 3 1 3⁄4
18 4.5 7 1⁄4 4 1⁄4 3 1 3⁄4

18 5.5625 6 23⁄32 3 3⁄4 2 1⁄2 1 1⁄2

20 4 8 1⁄2 4 3⁄4 3 1⁄2 2

20 4.5 8 1⁄4 4 3⁄4 3 1⁄2 2

20 5.5625 7 23⁄32 4 1⁄4 3 1 1⁄2

24 4.5 10 1⁄4 6 3 3⁄4 2 1⁄2
24 5.5625 9 23⁄32 5 1⁄2 3 3⁄4 2
 Tabel J Tabel K

Conveyor Loading Std Paddles Per Pitch Set At 45° Reverse Pit
Type of
Flighting

15% 30% 45% 95% none 1 2

Standard 1.000 ### 1.000 1.000 ### ### ###

Cut 1.100 ### 1.200 1.300
Cut & NR ### 1.700 2.200
Folded
Ribbon 1.050 ### 1.200 NR
 Tabel K Tabel L Tabel M

Bearing Factor
itch Set At 45° Reverse Pitch Screw Dia Fd Type Fb

3 4 6 18 Ball 1.00

### ### 9 31 Babbitt 1.70

10 37 Bronze 1.70

Bronze (oil
1.70
12 55 impregnated)

Bronze w/Graphite
1.70
14 78 Plugs
Canvas Based
1.70
16 106 Phenolic
18 135 Ertalyte 2.50
20 165 Gatke 1.70
24 235 Melamine 3.50

30 360 Nylon/Nylatron GS 2.00

36 512 Plastic Resin 2.00

42 720 Ryertex 1.70
48 940 Teflon 2.00
54 1200 UHMW 2.00
Wood (oil
1.70
60 1500 impregnated)
Chilled Hard Iron 4.40

ardened Alloy Sleeve 4.40

Stellite 4.40
 Motor, reducer & conveyor drive shaft are mounted in-line
and direct-coupled together. Typically supported by drive
base attached to floor or conveyor end plate. Best
configuration for longer component life of larger conveyors.

Approx Ef 0.94
Direct Couple In Line Drive

V-belts and Sheaves

Precision Roller Chain on Cut Tooth Sprockets, Open
Guard
Precision Roller Chain on Cut Tooth Sprockets, Oil Tight
Casing
Single Reduction Helical Gear Shaft Mounted Speed
Reducers and Screw Conveyor Drives
Double Reduction Helical Gear Shaft Mounted Speed
Reducers and Screw Conveyor
Drives Triple Reduction Helical Gear Shaft Mounted
Speed Reducers and Screw Conveyor Drives
Low Ratio (up to 20:1 range) Enclosed Worm Gear Speed
Reducers Medium
Ratio (20:1 to 60:1 range) Enclosed Worm Gear Speed
Reducers High Ratio
(over 60:1 to 100:1 range) Enclosed Worm Gear Speed
Reducers
Cut Tooth Miter or Bevel Gear, Enclosed Countershaft
Box Ends
Cut Tooth Spur Gears, Enclosed, for Each Reduction
Cut Tooth Miter or Bevel Gear Open Type Countershaft
Box Ends
Cut Tooth Spur Gears, Open for Each Reduction
Cast Tooth Spur Gears, Open for Each Reduction
Reducer is mounted on trough end and has it's
Similar to "Screw Conveyor" drive above
own drive shaft which is directly connected to
except bearing, seal and drive shaft are Integral motor-reducer or scoop mount
conveyor screw. Reducer includes integral thrust
not included with reducer. Rather, reducer motor with chain drive to conveyor
bearing and seal. Separate drive shaft, end
mounts onto extended version of standard drive shaft. Usually mounted to side of
bearing, and seal are not required. Motor is
conveyor drive shaft. This allows for use of trough by means of an adapter plate.
connected via V-belt and may be mounted at top,
a variety of bearings and seals.
either side or below.

0.88 0.88 0.85

Screw Conveyor Drive Shaft Mount Drive Gear motor Reducer or Helical
Reducer With Chain and Sproket

Approx Effiency
0.94

0.93

0.94

0.95

0.94

0.93

0.90

0.70

0.50

0.93

0.93

0.90

0.90
0.85
 Mat'l Class Conv
Material Component
Code Loading
Group
Adipic Acid 45A35 30A 2B
Alfalfa Meal 18B45WY 30A 2D
Alfalfa Pellets 42C25 45 2D
Alfalfa Seed 13B15N 45 1A,1B,1C
Almonds, Broken 29C35Q 30A 2D
Almonds, Whole Shelled 29C35Q 30A 2D
Alum, Fine 48B35U 30A 3D
Alum, Lumps 55B25 45 2A,2B
Alumina 58B27MY 15 3D
Alumina Fines 35A27MY 15 3D
Alumina Sized or Briquette 65D37 15 3D
Aluminate Gel (Aluminate Hydroxide) 45B35 30B 2D
Aluminum Chips, Dry 11E45V 30A 2D
Aluminum Chips, Oily 11E45VY 30A 2D
Aluminum Hydrate 17C35 30A 1A,1B,1C
Aluminum Ore (see Bauxite)
Aluminum Oxide 90A17MN 15 3D
Aluminum Silicate (Andalusite) 49C35S 45 3A,3B
Aluminum Sulfate 52C25 45 1A,1B,1C
Ammonium Chloride, Crystalline 49A45FRS 30A 1A,1B,1C
Ammonium Nitrate 54A35NTU 30A 3D
Ammonium Sulfate 52C35FOTU 30A 1A,1B,1C
Antimony Powder A35 30B 2D
Apple Pomace, Dry 15C45Y 30B 2D
Arsenate of Lead (Lead Arsenate) 72A35R 30A 1A,1B,1C
Arsenic Oxide (Arsenolite)** 110A35R 30A -
Arsenic Pulverized 30A25R 45 2D
Asbestos-Rock (Ore) 81D37R 15 3D
Asbestos-Shredded 30E46XY 30B 2D
Ash, Black Ground 105B35 30A 1A,1B,1C
Ashes, Coal, dry, 1⁄2” 40C46TY 30B 3D
Ashes, Coal, dry, 3” 38D46T 30B 3D
Ashes, Coal, Wet, 1⁄2” 48C46T 30B 3D
Ashes, Coal, Wet, 3” 48D46T 30B 3D
Ashes, Fly ( Fly Ash) 38A36M 30B 3D
Aspartic Acid 42A35XPLO 30A 1A,1B,1C
Asphalt, Crushed, 1⁄2” 45C45 30A 1A,1B,1C
Bagasse 9E45RVXY 30A 2A,2B,2C
Bakelite, Fine 38B25 45 1A,1B,1C
Baking Powder 48A35 30A 1B
Baking Soda (Sodium Bicarbonate) 48A25 45 1B
Barite (Barium Sulfate), 1⁄2” to 3” 150D36 30B 3D
Barite, Powder 150A35X 30A 2D
Barium Carbonate 72A45R 30A 2D
Bark, Wood, Refuse 15E45TVY 30A 3D
Barley, Fine, Ground 31B35 30A 1A,1B,1C
Barley, Malted 31C35 30A 1A,1B,1C
Barley, Meal 28C35 30A 1A,1B,1C
Barley, Whole 42B25N 45 1A,1B,1C
Basalt 93B27 15 3D
Bauxite, Crushed, 3” (Aluminum Ore) 80D36 30B 3D
Bauxite, Dry, Ground (Aluminum Ore) 68B25 45 2D
Beans, Castor, Meal 38B35W 30A 1A,1B,1C
Beans, Castor, Whole Shelled 36C15W 45 1A,1B,1C
Weight (LBS/Cf)
Mat'l
min mAX Factor Fm Vert.*

45 45 0.00 x
14 22 0.00 x
41 43 0.00
10 15 0.00 x
27 30 0.01
28 30 0.01
45 50 0.00
50 60 0.04
55 65 0.05
35 35 0.05
65 65 0.08
45 45 0.05 x
7 15 0.04
7 15 0.01 x
13 20 0.04 x

60 120 0.05
49 49 0.00 x
45 58 0.04
45 52 0.04 ?
45 62 0.05 ?
45 58 0.04 ?
— 0.05 x
15 15 0.04 x
72 72 0.04 ?
100 120 0.04
30 30 0.04
81 81 0.08 ?
20 40 0.04 ?
105 105 0.09
35 45 0.13 x
35 40 0.09
45 50 0.13
45 50 0.17
30 45 0.08
33 51 0.05 ?
45 45 0.08 x
7 10 0.05
30 45 0.04 x
40 55 0.00 x
40 55 0.00 x
120 180 0.09
120 180 0.08 x
72 72 0.05
10 20 0.08
24 38 0.00 x
31 31 0.00 x
28 28 0.00 x
36 48 0.00 x
80 105 0.05 ?
75 85 0.09 ?
0.05 ?
0.01 x
0.00 x