MP-6 Sonixs 1000 X 800 Manual 2014 Rev A PDF

Operating and Service Manual
MP-6
2014 Release “A”
PACKAGING TECHNOLOGY
675 Jaycee Drive • Valmont Industrial Park • Hazle Township, PA 18202
Telephone (800) 456-3420 • (570) 459-3426 • Fax (570) 455-2442
TABLE OF CONTENTS MP-6 600x600
Chapter 1 - Introduction and Safety Procedure
Machine Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Machine and Operating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Safety Regulations for Specific Operational Phases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Precautions Against Particular Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Safe Operating Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Chapter 2 - Operator Set-up and Preventative Maintenance

Strap Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Maintenance Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Knife Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Chapter 3 - Operator and Technical Information

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Control Panel Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Fault Code List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Chapter 4 - Troubleshooting
Strap Track Details for Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Troubleshooting List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Chapter 5 - Shipping Procedure

Shipping Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Chapter 6 - Parts Identification

Sealer Component Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
4130-190000-00 (5mm Strap) 4130-200000-00 (6mm Strap)
4130-210000-00 (8mm Strap) 4130-220000-00 (9mm Strap)
4130-230000-00 (10mm Strap) 4130-240000-00 (12mm Strap)
Sealer Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
4130-190100-00 04/15/2013
Sealer Mounting Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
4130-010400-00 05/08/2012
Gripper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
4130-070300-00 07/19/2012
Sonotrode Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 11
4130-070310-00 04/10/2012
Right Gripper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 13
4130-070320-00 04/10/2012
Knife Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 15
4130-070321-00 09/30/2013
Left Gripper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 17
4130-010330-00 04/10/2012
Strap Guide Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 19
4130-010700-00 (5mm Strap) 4130-020700-00 (6mm Strap)
4130-030700-00 (8mm Strap) 4130-040700-00 (9mm Strap)
4130-050700-00 (10mm Strap) 4130-060700-00 (12mm Strap)
Feed/Pull Back Motor Assembly (5-6mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 23
4130-020800-00 07/18/2012
MP-6 TOC-1
Feed/Pull Back Motor Assembly (8-9mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 25
4130-040800-00 07/18/2012
Feed/Pull Back Pressure Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 27
4130-020900-00 (5-6mm Strap)
4130-040900-00 (8-9mm Strap)
Feed/Pull Back Pressure Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 30
4130-060900-00 (10-12mm Strap)
Strap Tension Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 33
4130-021000-00 (5-6mm Strap)
4130-041000-00 (8-9mm Strap)
4130-061000-00 (10-12mm Strap)
Tension Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 35
4130-021100-00 (5-6mm Strap)
4130-041100-00 (8-9mm Strap)
4130-061100-00 (10-12mm Strap)
B1 Sensor Flag Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 39
4130-021200-00 (5-6mm Strap)
4130-041200-00 (8-9mm Strap)
4130-061200-00 (10-12mm Strap)
Slide Plate Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 41
4130-010200-00 04/05/2012
Slide Plate Lever Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 43
4130-010600-00 04/10/2012
Machine Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 45
4135-040100-00 07/12/2012
Machine Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 47
4135-440100-00 06/05/2012
Caster Frame Assembly - Left. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 49
4131-054200-00 04/11/2012
Caster Frame Assembly - Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 51
4131-050200-00 04/11/2012
Front Table Top Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 53
4135-210100-00 04/13/2012
Front Roller Table Top Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 55
4135-210200-00 07/24/2012
Front Ball Roller Table Top Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 57
4135-210300-00 07/24/2012
Rear Table Top Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 59
4135-220100-00 01/01/2012
Rear Roller Table Top Assembly (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 61
4135-220200-00 07/01/2012
Rear Ball Roller Table Top Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 63
4135-220300-00 01/01/2012
Dispenser Drawer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 65
4131-070100-00 06/06/2012
Dispenser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 67
4130-500000-00 04/10/2012
Dispenser Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 69
4130-500100-00 04/01/2012
MP-6 TOC-2
Accumulator Fill Components Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 71
4130-300000-00 (5mm Strap)
4130-310000-00 (6mm Strap)
4130-330000-00 (8 & 9mm Strap)
4130-350000-00 (10 & 12mm Strap)
Accumulator Fill Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 75
4130-300100-00 (5mm Strap)
4130-310100-00 (6mm Strap)
4130-330100-00 (8 & 9mm Strap)
4130-350100-00 (10 & 12mm Strap)
Pressure Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 83
4130-310110-00 (5-6mm Strap)
4130-330110-00 (8-9mm Strap)
4130-350110-00 (10-12mm Strap)
Accumulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 85
4135-100100-00 (5mm Strap)
4135-100200-00 (6mm Strap)
4135-100300-00 (8mm Strap)
4135-100600-00 (12mm Strap)
Accumulator Flange Bushing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 93
1652-070230-00 04/01/2005
Photo Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 95
4131-120100-00 02/01/2012
Strap Track - Outer Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 97
4135-130100-00 05/31/2012
Strap Track - Inner Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 99
4135-132000-00 (5-9mm Strap)
4135-132400-00 (10-12mm Strap)
Strap Track - Inner Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 103
4131-132000-00 (5-9mm Strap)
4131-132400-00 (10-12mm Strap)
Strap Track - Opener Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 107
4135-130200-00 06/29/2012
Opener Shaft Assembly - Bottom Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 109
4135-130220-00 05/30/2012
Opener Bar Assembly - Bottom Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 111
4135-130230-00 04/01/2012
Opener Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 113
4135-130240-00 06/29/2012
Opener Shaft Assembly - Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 115
4135-130250-00 04/01/2012
Opener Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 117
4135-130260-00 04/01/2012
Strap Track - Frame Cover Assembly (without Compactor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 119
4135-130300-00 04/01/2013
Strap Track - Frame Cover Assembly (with Compactor). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 121
4135-130400-00 03/01/2012
MP-6 TOC-3
Strap Track - Support Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 123
4135-134000-00 04/01/2012
Control Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 125
4131-460410-00 04/24/2012
Control System Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 127
4231-480300-00 05/01/2012
Electrical Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 129
4131-470100-00 04/11/2012
Transformer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 131
4131-500200-00 05/25/2012
5 Button Interface Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 133
4131-550100-00 05/01/2012
Photo Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 135
4135-280100-00 02/01/2012
Air Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 137
1652-150220-00 06/07/2005
Filter Regulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 139
4131-290100-00 11/01/2011
Pneumatic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 141
4131-290200-00 11/01/2011
Remote Foot Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 143
2201-000000-00 01/18/2002
Foot Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 145
4135-700100-00 01/23/2012
Rear Foot Bar Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 147
4135-700200-00 05/01/2012
Cable and Sensor Sets for Standard MP-6 Machines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 149
10/22/2013
MP-6 TOC-4
MP-6 TOC-5
INTRODUCTION & SAFETY PROCEDURES
Chapter 1
MP-6 Sonixs 1-1

Machine Description
• Modular machine construction.
• Ultrasonic sealing system with electronic self-calibration.
• Advanced high-end Standard 6 Sealing Unit.
• Stainless Steel Table Top. (Conveyor Roller and Belt Table Tops are Optional)
• Good accessibility and tool-free disassembly of the strap track.
• Turnable operator panel - operable from both sides - for adjustment of operation mode, strapping
intervals, etc.
• Adjustable strap tension via potentiometer.
• Selector switch for soft strapping of extremely delicate bundles
• Quick strap coil change.
• Strap coil changeable from the front and the side.
• Automatic strap feed
• Strap end detection with ejection of remaining strap.
• Automatic strap loop ejection.
• Electronic controls with parameter display.
• Energy saving drives.
• Sturdy foot pedal for strapping release.
MP-6 Sonixs 1-2

Machine and Operating Elements
FIGURE 1. Machine Detail
8
6
7
4
1. Machine Frame
2. Strap Track Arch
3. Dispenser Door
4. Swivel Casters with Brake, Adjustable
5. Swivel Casters, Adjustable
6. Control Panel
7. Foot Bar
8. Table Top
9. Main Switch
MP-6 Sonixs 1-3

General Safety Instructions
Key Rules
• Before start-up, read the operating and safety instructions.
• Always keep the operation instructions within easy reach at the side of the machine/system.
• Observe the maintenance schedules specified or described in the operating instructions.
• The machine is built in accordance with state of the art technology and the accepted rules of industrial
safety. Yet, danger to life and limb of the operator or third person, as well as damage to the machine
and other resources, may still occur.
• Operate this machine/system only while it is in perfect condition and in accordance with the
specifications contained in this manual.
• Be aware of hazards and safety issues and adhere to these operating instructions.
Immediately Correct Any Malfunctions That Could Prove Detrimental To Safety, Or Have
! Someone Else Correct It.
Organizational Measures
• In addition to the operating instruction, observe and teach generally applicable legal and other binding
regulations for the prevention of accidents and for the protection of the environment.
• All operating personnel must wear protective hair covering to contain long hair; no loose clothing or
jewelry, including rings, may be worn. Injury may result from getting caught or pulled by the
machinery.
• Whenever necessary, or as required by regulation, use personal protective gear.
• Observe all safety and warning labels on the machine.
• Maintain all safety and warning labels on the machine in legible condition.
• Do not let personnel with general training operate the machine/system, except under the constant
supervision of and experienced operator.
• Any work on electrical components of the machine/system may be performed only by a qualified
electrician or by trained personnel under the direction and supervision of a qualified electrician and in
accordance with applicable electric codes.
MP-6 Sonixs 1-4

Safety Regulations for Specific Operational Phases
• Refrain from any work practice that may be unsafe.
• Make sure that the machine/system is operated in safe and good working order.
Do Not Operate The Machine Unless All Protective And Safety Devices Such As Removable
Machine Guards, Emergency Shut Off Switches And Vacuum Systems Are In Place And In
! Working Order.
• At least once during each shift, you should check the machine for any external damages and defects.
Any changes (including changes in performance) must promptly be reported to the competent
department/person. If necessary, immediately stop and secure the machine.
• Before you put the machine/system in operation, make sure that no one is put at risk by the machine
during start-up.
• Inform operating personnel before you begin to perform any special or maintenance work.
Designate a supervisor.
• If necessary, clear and secure a space around the area where maintenance is being performed.
• Always tighten any screw connections which were loosened during maintenance or repairs,
reassembly and inspection of the safety devices must ensue immediately after completion of such
maintenance and repair work.
• Provide for the safe and environmentally friendly disposal of operating and auxiliary materials, as
well as spare parts.
• Before moving a machine, always check that all accessories are securely stored.
• Discontinue any work practice that could destabilize the machine.
• Keep off conveyors and/or table tops.
MP-6 Sonixs 1-5

Precautions Against Particular Hazards
Electric Energy
• Use only original fuses with the specified amperage! If a breakdown of the electrical power supply
should occur, the machine must be shut down immediately.
• Work on any electrical system or equipment, may be performed only by a qualified electrician or by
trained personnel under the direction and supervision of a qualified electrician and in accordance
with electrical codes.
• If so specified, machine and system components that are to be inspected, maintained or repaired must
be switched to zero voltage. Any such disconnected components must first be examined for voltage
leaks, then grounded and shorted, while adjoining voltage carrying components must be insulated.
• The electrical equipment of the system/machine must be inspected/tested regularly. Defects, such
as loose connections or damaged cables must be eliminated.
• Should it become necessary to perform work on live components, a second person must be added to
work at the emergency shut-off switch or the master switch. Close off the work area with red and white
chain, and put up a warning sign.
! Use Insulated Tools Only!
• When working on high voltage units, disconnect from voltage, ground power supply cable and short
components, such as capacitors with a grounding rod.
• Carefully remount and refasten any components that were disconnected during transport before
returning the machine to service.
• Even minor changes in location require that the machine or the system be disconnected from each
external energy source.
• Before the machine is returned to operation, it must be properly reconnected to its power source.
! Lockout Feature On Main Switch Q1 For Safe Work Environment During Maintenance.
FIGURE 2. Main Switch
Q1
Switch Shown in
the “Off” position.
Lockout Feature
Attach padlock or
taglock at this point.
MP-6 Sonixs 1-6

Safety Instructions
The Following List Of Safety Instructions Must Be Read Before Operating The Strapping
! Machine Or The Strapping System.
Miscellaneous Instructions
• Please observe the accident prevention regulations as well as the safety and protection
recommendations of the trade or professional associations.
• The machine may only be used in accordance with regulations.
• If safety changes should occur in the machine/system or its performance, the machine/system must
be stopped immediately and the competent person/department must be informed of the problem.
Operation
• Machines may only be operated by trained personnel.
• Training of the customer’s operating personnel is available by EAM-MOSCA Customer Service.
• The hazard zone is off limits.
• Keep off conveyors and/or table tops.
• Keep all safety and hazard warnings on the machine/system in legible condition.
• Do not reach into a machine that is running.
• Never step into or under lifting devices.
• After closing time, always shut the machine down by turning the main switch off.
Safety Devices
• Emergency stop switches must never be by-passed or deactivated.
• Safety devices, not included in the delivery, such as protective grids, must be installed by the
customer in coordination with the competent employer’s liability insurance association.
• Do not undertake any alterations, additions or modifications to the machine/system that could affect
safety without authorization from the supplier. This also applies to the installation and the adjustment
of safety devices and safety valves and to any machining of load-bearing parts.
• Do not operate the machine/system unless all protective devices and security features, such as
removable protection devices and emergency-off devices are in place and functional.
• If safety devices should have to be dismantled during set-up, maintenance, or repairs, reassembly
and inspection of the safety devices must ensue immediately after completion of such maintenance
and repair work.
MP-6 Sonixs 1-7

Safety Instructions (Cont’d)
The Following List Of Safety Instructions Must Be Read Before Operating The Strapping
! Machine Or The Strapping System.
Repair
• Before any tune-up or repair work can be performed, the machine must be disconnected from the
electrical power source and secured against unauthorized reconnection.
• Tools and single components should not be place on or in the machine.
• When replacing any parts of the system, components and larger units must be carefully attached to
hoisting equipment in a way that precludes any hazards.
• Use only suitable and mechanically sound hoisting equipment as well as lifting devices with sufficient
load bearing capacity.
• Never stand or work under suspended loads.
• Components must meet the manufacturer’s technical specifications. This is guaranteed when using
genuine replacement parts from the manufacturer.
Electrical Equipment
• Work on any electrical installations of the machine/system may only be performed by a qualified
electrician or by trained personnel under the direction and supervision of a qualified electrician and in
accordance with electrical codes.
• Machine/system components undergoing maintenance or repairs must be disconnected from their

power source and closed off.
• The electrical equipment of a machine/system must be inspected/tested regularly. Defects, such as

loose connections, damaged cables and defective devices must immediately be eliminated.
• If work needs to be done on live components, a second person must be added to work the
emergency-off switch or the master switch.
• Close off the work area with a safety barrier and put up a warning sign.
MP-6 Sonixs 1-8

Safe Operating Principles
Operated This Machine With Polypropylene Strap Only.
! Using Other Strapping Can Cause A Health Risk.
Description of Safety Arrangements

• Lifting the table top 3-5mm releases the safety interlock S17, shutting down the
machine immediately.
• The machine operation is stopped by any of the following:

Activating the Emergency Stop S19 or S19.1
Opening the Table Top.
If a safety circuit is interrupted, the compactor returns to the up position.
MP-6 Sonixs 1-9

MP-6 Sonixs 1-10

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Chapter 2
MP-6 Sonixs 2-1

Strap Threading
1. Pull out dispenser drawer (A).
2. Turn dispenser knob (B) counter-clockwise and remove spool cover (C).
Photo: 1080-065-002
G B C
3. Place new strap spool on dispenser making sure it unwinds in the direction of arrows.
4. Replace dispenser cover (C) and tighten dispenser knob (B) in a clockwise direction.
5. Remove all adhesive strips and tape from the new strap spool.
6. Press the brake release button (X) and unroll approximately 40in [1m] of strap and feed it under
strap guide (D) and over idler roller (E). Press strap into guide until you feel resistance.
7. Press lever (F) and feed strap about 10cm further.
8. Release lever (F).
Photo: 1080-065-004
X
F
9. Close dispenser drawer (A).

10. By pressing the Illuminated Push Button “Manual Strapping” on the operator control panel or by
pressing the foot bar (G) strap will automatically be fed into the machine.
MP-6 Sonixs 2-2

Daily Cleaning
! Wear Eye Protection When Blowing Out Machine.
1. Turn power off.

2. Lift up table tops. The gripper area is exposed.
3. Lift the opener lever and track will open. Blow out the gripper area and sonotrode. Next blow out the
inside of the entire strap track.
Note: Blow With Air Hose In Direction Of Arrows Only.
Photo: 1080-051-003
4. Remove all paper and strap pieces from inside of machine and conveyor.
5. Blow out feed roller and strap guides in the direction of arrows only.
Photo: 1080-051-004
Strap Guides
Feed Roller
MP-6 Sonixs 2-3

Daily Cleaning (Cont’d)
6. Open the front door to permit access to the accumulator and dispenser.
7. Blow out inside of accumulator and around the dispenser.
Photo: 1080-065-006
MP-6 Sonixs 2-4

Preventive Maintenance
1. Clean the exhaust fan periodically.
2. Keep the inside of the machine clean and in order to see possible damage to cables or sensors.
3. Clean out the inner strap track area periodically.
4. Make sure to clean regularly as per instruction.
5. Work on the electrical control system must only be done by qualified personnel.
Maintenance Overview
• With careful maintenance the strapping machine is kept in optimum operating condition.
• Keep the strap drive and sealer clean and free of paper, dust and strap pieces.
• Clean out the following with a brush or blow out with an air hose daily;
The Accumulator and Accumulator Fill Drive
The Strap Guides (Upper, Lower and Bridge Area)
The Sonotrode
The Gripper Area
Maintenance Instructions
1. Check connectors on electrical components.
2. Ensure that the main power supply is guaranteed.
3. Check that there is a secure contact between the control connectors.
4. The exhaust fan must be cleared periodically.
5. Check that the relays are securely seated.
6. Check that inductive proximity switches are secure and clean if required.
7. Keep the inside of the machine clean and look for possible damage to cables or switches.
! Work On The Electrical Control System Must Only Be Done By Qualified Personnel.
MP-6 Sonixs 2-5

Knife Adjustment
1. Remove Table Top Bumper.
2. Remove Upper and Lower Strap Guides.
Photo: 1080-065-017
Upper Strap Guide Lower Strap Guide
Knife Table Top Bumper

Knife Arm Hex Head Screw
3. Open the Strap Track by moving the sealer by hand to the last position (Weld Cool).
4. Loosen the Hex Head Screw on the Knife Arm and unhook the Knife Arm.
5. Remove the (2) Hex Head Screws on the knife. Carefully tilt the knife towards you and remove.
Photo: 1080-065-019
Knife Hex Head Screws
MP-6 Sonixs 2-6

Knife Adjustment (Cont’d)
Photo: 1080-065-021
6. Using a Feeler Gauge, adjust the knife to .004in gap between the blade and the bracket.
7. Once proper gap is achieved, tighten the Socket Cap Screw on the knife.
8. Reinstall knife onto the right gripper.
9. Reinstall Knife Arm.
10. Reinstall the Lower and Upper Strap
11. Manually turn the sealer back to home position.
MP-6 Sonixs 2-7

MP-6 Sonixs 2-8

OPERATOR AND TECHNICAL INFORMATION
Chapter 3
MP-6 Sonixs 3-1

Technical Data
FIGURE 1. Technical Data
Frame Size B C X E J H D
Compactor Low
Standard Standard Low Caster
without with Caster
500x400 550 400 300 250 950 1045 820‐925 730‐835 1310‐1415 1220‐1325
600x600 600 600 500 300 950 1045 820‐925 730‐835 1510‐1615 1420‐1525
800x400 800 400 300 300 1150 1245 820‐925 730‐835 1310‐1415 1220‐1325
800x600 800 600 500 300 1150 1245 820‐925 730‐835 1510‐1615 1420‐1525
1000x800 1000 800 700 300 1350 1445 820‐925 730‐835 1710‐1815 1620‐1725
1250x600 1250 600 ‐ 300 1600 1695 820‐925 730‐835 1510‐1615 1420‐1525
1650x600 1650 600 ‐ 300 2000 2095 820‐925 730‐835 1510‐1615 1420‐1525
1250x1000 1250 1000 ‐ 300 1600 1695 820‐925 730‐835 1910‐2015 1820‐1925
MP-6 Sonixs 3-2

Technical Data Cont’d
Strap Weld: Ultrasonic
Strap Width: 5-12mm
Strap Tension: Infinitely variable
Dispenser: Strap Core ID 200mm
Strap Spool: Up to 6000m / 25000 ft.
Weight: 355-470kg
Electric Power: 110/220V
Frequency: 50 / 60 Hz
Air Supply: 3 bar / 90 PSI (Optional)
Air Volume: c. 8.5 liters / cycle (Optional)
Noise Emission: DIN 45 635 Part 27
Electrical Data
Electrical Power Line Single Phase + GND
Power Output 0.48 kW
Supply Amperage Minimum 15amp supply
Voltage 110/220 V.
Frequency 50/60 Hz.
Current Type Single Phase
Electrical Power Requirement

• The power supply line for the machine must be a minimum 3 wire minimum (16AWG).
• The line connector shall be a grounded 3 pole.
• Line protection shall be not more than 15 Amp.
• The machine shall be operated only in a dry environment.
MP-6 Sonixs 3-3

Control Panel Detail
FIGURE 2. Control Panel Detail
Main Switch
Manual Cycle
Potentiometer - Strap Tension
Potentiometer Dial Control/Tension

Learned Position
Push Button - Soft Tension
Manual/Photo Single/Photo Multi
Compactor On/Off
MP-6 Sonixs 3-4

Fault Code List
Fault Code Description
F01 Safety Circuit Open
F02 B7 Strap End
F03 Machine does not have Strap
F04 B7 Strap Detected, wait for Strap Threading
F05 Strap End Advance Warning
F10 B11 Strap Track Not Closed
F11 B1 Sensor Stuck
F12 Strap Feed Fault
F13 Track Open
F14 B8 Sensor Stuck Fault
F15 Reverse Eject Failure
F20 Sealer Drive Error Signals Encoder
F21 Sealer Drive Turning Wrong Direction Error
F22 Sealer Watchdog Fault
F23 Home Position Fault
F24 Pull Back Position Fault
F25 Tension Position Fault
F26 Welding Position Fault
F27 Slide Plate Open Position Fault
F30 Tension Watchdog Fault
F31 Accumulator Fill Watchdog Fault
F32 Strap Drive Watchdog Fault
F33 Swing Drive Watchdog Fault
F40 Heater or Sonotrode Failure (Depending on which style machine)
F41 Heater Control Fault
F42 Heater Controller in Standby Mode
F50 Service Display Connected
F51 Service Mode Active
F52 Maintenance Cycle Reached
MP-6 Sonixs 3-5

MP-6 Sonixs 3-6

TROUBLESHOOTING
Chapter 4
MP-6 Sonixs 4-1

TROUBLESHOOTING
Strap Track Details for Troubleshooting
H B
F
MP-6 Sonixs 4-2

TROUBLESHOOTING
Trouble Cause Remedy
Strap not feeding into the Strap jammed in the upper strap 1. Turn main switch (Q1) off.
strap track. guide. 2. Open the table top.
3. Unlatch roller assembly by

lifting up on lever (A), and tilting
pressure roller assembly (B) to
the right.
4. While turning the drive roller
(C) counter-clockwise with your
left hand, place a finger from your
right hand on the strap creating a
loop.
5. Use the loop to pull any
jammed strap out of the sealer
and top guide.
6. If strap jam still exists,
remove upper strap guide cover
(D) by opening lever (E) and lift
out.
7. After all jams are cleared, cut
the strap and re-thread into the
machine.
Foreign particles like tape, strap 1. Turn the main switch (Q1) off.
pieces of dust build-up are
clogging up the strap drive area. 2. Open the table top.
3. Unlatch roller assembly by
lifting up on lever (A), and tilting
pressure roller assembly (B) to
the right.
4. Remove tension lever (F) by
pushing down and unlatching
lever (H). Slide tension lever off
the pivot shaft.
5. Remove upper strap guide
cover (D) by opening lever (E) and
lift out.
6. Clean the guide, and strap
way. Making sure to remove all
dirt and strap dust.
Strap track is not fully closed. Check operation of track. Clear
B11 not being signaled. all debris from track linkage and
pin area. Check and remove
foreign particles or obstructions.
Strap feed sensor B1 not properly Be sure sensor activates only
adjusted or defective. when strap feeds completely
around.
Proximity sensor B11 not properly Check cable for damage. Make
adjusted or defective. Feed motor sure sensor is adjusted correctly.
not turning. Check if track is not closing
properly.
MP-6 Sonixs 4-3

TROUBLESHOOTING
Photo: 1080-068-010
D
E

Strap does not feed into Lower strap guide is blocked or See 'How to Remove Foreign
sealer. incorrectly adjusted. Particles" from strap drive area
on previous page.
Lower strap guide is loose or Make sure guide is tight and is
tension roller and/or tension properly aligned. The tension
pressure roller is touching the and pressure roller should not be
guide. contacting the guide. Check
alignment with accumulator.
Strap feed sensor B1 not properly Be sure sensor activates only
adjusted or defective. when strap feeds completely
around.
Feed motor connection is bad, or Check cable and connections.
motor is defective. Feed motor
not turning.
Feed pressure roller assembly not Clean all debris from roller
providing enough pressure, or assembly (B). Make sure that
roller doesn't spin freely. the spring is properly connected.
Check if bearings are turning
smoothly.
Strap is hitting the right gripper A gripper in the up position does
not allow the strap to feed.
Check for obstruction to right
gripper, verify sealer home
position.
Look for strap in the accumulator. Check that accumulator fill
switch and lever to be free.
Strap does not pull-back Strap feed pull-back motor or Check cables for damage.
when sealer cycle starts. cables are bad or defective.
Strap jammed in upper or lower See remedies for strap jammed
strap guide. in upper strap guide and clearing
foreign particles from strap drive
area.
Strap track does not open far Check if track is free. Check
enough leaving loop. track opener bar and linkage for
wear or if loose.
MP-6 Sonixs 4-4

TROUBLESHOOTING
Photo: 1080-065-016
B1
J
B11
B13

Strap pulls out of sealer Slide plate is loose. Right gripper Make sure slide plate moves
during the pull-back and/or causes slide plate to lift when freely. Be sure all four screws (J)
tension cycle. clamping strap. are tight on top of slide plate.
Slide plate is cracked or Check slide plate for damage and
damaged. cracks. Replace the slide plate,
if necessary.
Right gripper does not move up Check the head of the right
enough to grip the strap to the gripper making sure it is not
slide plate. damaged. Check the right
gripper cam, the cam follower,
and right gripper arm for damage.
B1 sensor being activated to Check B1 for proper alignment. If
early. signaled prematurely, strap stops
shy of sealer head.
Strap does not tension or Tension roller or tension pressure Verify lower strap guide is not
tensions sporadically. roller is hitting against the lower loose, or obstructing the tension
strap guide. wheel.
Tension motor cable connection Check cables for damage.
bad, or cable damaged. Motor
may be defective.
Strap cycle will not start. Sealer motor or connection bad. Check cables and connections.
Safety switch or emergency stop Check all switches to be "made"
activated. and working properly.
MP-6 Sonixs 4-5

TROUBLESHOOTING
MP-6 Sonixs 4-6

SHIPPING PROCEDURE
Chapter 5
MP-6 Sonixs 5-1

SHIPPING PROCEDURE
Shipping Protection
Photo: 1080-065-011
• The strapping machine is shipped on a pallet (A).

• With metal straps (B), the machine is fastened to the pallet to prevent sliding.
• In order to protect it during transport, the strapping machine is shrink-wrapped in plastic film such that
it is protected against spray water.
Note: To remove the machine from the pallet (A), cut metal straps (B).
Caution: Care Should Be Taken When Cutting Or Disposing Of Metal Strapping. Wear Proper
! Clothing Including Gloves And Safety Glasses. Dispose Of Loose Strapping Immediately.
MP-6 Sonixs 5-2

Parts Identification
Chapter 6
Sealer Component Assembly
4130-190000-00 (5mm Strap) 4130-200000-00 (6mm Strap)
4130-210000-00 (8mm Strap) 4130-220000-00 (9mm Strap)
4130-230000-00 (10mm Strap) 4130-240000-00 (12mm Strap)
6-1
Sealer Component Assembly (5mm Strap)
4130-190000-00 10/23/2013
Item Part Number Description Qty Notes
1 4130-190100-00 Sealer Drive Assembly 1
2 4130-010200-00 Slide Plate Assembly 1
3 4130-070300-00 Gripper Assembly 1
4 4130-010400-00 Sealer Mounting Plate Assembly 1
6 4130-010600-00 Slide Plate Lever Assembly 1
7 4130-010700-00 Upper Strap Guide Assembly 1 5mm Strap
8 4130-020800-00 Feed/Pull Back Motor Assembly 1 5 & 6mm Strap
9 4130-020900-00 Feed/Pull Back Pressure Roller Assembly 1 5 & 6mm Strap
10 4130-021000-00 Strap Tension Assembly 1 5 & 6mm Strap
11 4130-021100-00 Tension Lever Assembly 1 5 & 6mm Strap
12 4130-021200-00 B1 Sensor Flag Assembly 1 5 & 6mm Strap

4130-200000-00 10/23/2013

4130-210000-00 10/23/2013
6-2
4130-220000-00 10/23/2013

4130-230000-00 10/23/2013

4130-240000-00 10/23/2013
6-3
Notes:
6-4
Sealer Drive Assembly
4130-190100-00 04/15/2013
6-5
Sealer Drive Assembly
4130-190100-00 10/23/2013
10 4130-011400-01 Main Shaft 1
11 4130-010100-02 Mounting Plate 2
12 4130-010100-13 Spacer 1
13 4130-010100-14 Cam - Track Open 1
14 4130-070100-02 Spacer 1
16 4130-010100-16 Spacer 2
17 4130-010100-06 Cam - Left Gripper 1
18 4130-070100-01 Cam - Sonotrode 1
19 4130-010100-15 Spacer 2
20 4130-010100-07 Cam - Slide Plate 1
21 4130-010100-04 Cam - Right Gripper 1
22 4130-010100-12 Cam - Strap Tension 1
23 4130-010100-10 Spacer 2
24 4130-011400-02 Cam Flag 1
26 4130-011400-03 Proximity Sensor Bracket 1
27 1620-011000-17 Handle 1
28 0202-040000-29 Retaining Washer 2
40 NT 1 Hex Head Screw 2
45 NT 390 Flat Head Screw 1
48 ME 7553 Gear Motor 24 V/DC brushless 1
49 NT 548 Set Screw 1
50 NT 6 Socket Cap Screw 4
51 NT 171 Low Head Socket Cap Screw 3
52 NT 2245 Rib Washer 9
54 NT 340 Key 1
55 NT 9 Bearing 1
6-6
Sealer Mounting Plate Assembly
4130-010400-00 05/08/2012
6-7
Sealer Mounting Plate Assembly
4130-010400-00 8/27/2012
10 4130-010400-01 Sealer Housing 1
11 4130-010400-02 Shaft 1
12 4130-010400-05 Bumper 1
13 4130-010400-11 End Cap 1
14 4130-010400-09 Right Stripper Plate 1
15 4130-010400-10 Left Stripper Plate 1
16 4130-010400-15 Photo Control Bracket 1
17 4130-010400-08 Sensor Flag 1
18 2670-081000-18 Compression Spring 1
19 4130-010400-16 Spacer Plate 1
21 NT 474 Nylock Nut 1
26 NT 1051 Button Head Screw 4
30 NT 4080 Star Washer 1
35 NT 66 Lock Washer 2
36 NT 19 Washer 4
37 NT 14 Hex Nut 2
38 ME 7770_00350 Ground Wire 1
40 NT 1005 Dowel Pin 1
43 NT 2244 Rosette Washer 5
46 NT 718 Precision Shim Ring 1
51 0101-013000-11 Spring Pin 1
6-8
Gripper Assembly
4130-070300-00 07/19/2012
6-9
Gripper Assembly
4130-070300-00 6/30/2014
1 4130-070310-00 Sonotrode Assembly 1
2 4130-070320-00 Right Gripper Assembly 1
3 4130-010330-00 Left Gripper Assembly 1
11 4130-010300-01 Gripper Housing 1
12 4130-010300-02 Guide Shaft 2
13 4130-010300-03 Left Guide Plate 1
14 4130-010300-05 Bolt 1
15 4130-010300-07 Right Guide Plate 1
16 4130-070310-04 Spacer Plate 1
20 2670-013100-05 Spring Bolt 2
38 NT 1392 Tension Spring 1
45 NT 19 Washer 4
48 NT 72 Washer 1
52 ME 659 Cable Clamp 1
6-10
Sonotrode Assembly
4130-070310-00 04/10/2012
6-11
Sonotrode Assembly
4130-070310-00 6/30/2014
1 4101-010320-00 Sonotrode 1
11 4130-010310-01 Mounting Bracket 1
12 4130-010310-02 Mounting Block 1
14 4130-010310-04 Pivot Block 1
15 4130-010310-05 Bolt 2
16 4130-010310-06 Shaft Plate 1
17 4130-010310-07 Shaft 1
18 4130-070310-01 Linkage Plate 1
19 4130-070310-02 Sonotrode Housing 1
20 4130-070310-03 Sonotrode Guide Plate 1
22 0614-102000-20 Hexagon screw 1
31 NT 592 Wide Washer 1
32 NT 2730 Bushing 1
37 NT 419 Cam Roller 1
38 NT 520 External Retaining Washer 2
39 NT 3393 Linear Bearing 4
41 NT 1765 Lock Screw 1
43 NT 3216 Compression Spring 1
46 NT 48 Hex Nut 2
6-12
Right Gripper Assembly
4130-070320-00 04/10/2012
6-13
Right Gripper Assembly
4130-070320-00 8/23/2012
1 4130-070321-00 Knife Assembly 1
11 4130-010320-01 Knife Housing 1
21 4130-010310-06 Pivot Plate 1
22 4130-010310-05 Bolt 2
23 4130-010310-04 Pivot Block 1
25 2650-082000-16 Eye Bolt 1
30 NT 2165 Flange Bushing 1
31 NT 3386 Slide Bushing 2
38 NT 520 External Retaining Ring 2
42 NT 19 Washer 2
44 NT 14 Hex Nut 1
6-14
Knife Assembly
4130-070321-00 09/30/2013
6-15
Knife Assembly
4130-070321-00 6/30/2014
11 4130-070321-01 Knife Blade 1
12 4130-010321-02 Knife Mounting Plate 1
13 4130-070321-03 Bolt 1
14 4130-010321-05 Spacer 1
31 NT 48 Hex Nut 3
6-16
Left Gripper Assembly
4130-010330-00 04/10/2012
6-17
Left Gripper Assembly
4130-010330-00 8/23/2012
12 4130-010330-02 Left Clamp Bar 1
13 4130-010330-03 Strap Finger 1
20 4130-010320-01 Gripper Housing 1
21 4130-010310-06 Pivot Plate 1
22 4130-010310-05 Bolt 2
23 4130-010310-04 Pivot Block 1
25 2650-082000-16 Eye Bolt 1
31 NT 3386 Slide Bushing 2
44 NT 14 Hex Nut 1
6-18
Strap Guide Assembly
4130-010700-00 (5mm Strap) 4130-020700-00 (6mm Strap)
4130-030700-00 (8mm Strap) 4130-040700-00 (9mm Strap)
4130-050700-00 (10mm Strap) 4130-060700-00 (12mm Strap)
6-19
Strap Guide Assembly (5mm Strap)
4130-010700-00 8/19/2013
11 4130-010700-01 Strap Guide 1 5 & 6mm Strap
12 4130-010700-02 Strap Guide Cover 1 5 & 6mm Strap
13 4130-010700-03 Sensor Flag 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1

4130-020700-00 10/25/2013
12 4130-020700-01 Strap Guide Cover 1 5 & 6mm Strap
13 4130-010700-03 Sensor Flag 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1
6-20
4130-030700-00 8/19/2013
12 4130-030700-02 Strap Guide Cover 1 8mm Strap
13 4130-010700-03 Sensor Flag 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1

4130-040700-00 8/19/2013
13 4130-010700-03 Sensor Flag 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1
6-21
4130-050700-00 8/19/2013
13 4130-010700-03 Sensor Flag 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1

4130-060700-00 8/19/2013
13 4130-010700-03 Sensor Flag 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1
6-22
Feed/Pull Back Motor Assembly (5-6mm Strap)
4130-020800-00 07/18/2012
6-23
4130-020800-00 12/6/2012
11 4130-010800-01 Spacer 1
21 4130-020800-01 Feed Wheel 1 5-6mm Strap
31 NT 1712 Shim Ring 1
33 NT 2321 Thin Hex Jam Nut 1
38 ME 4929 Motor 24V/DC - brushless 1
39 NT 80 Key 1
6-24
4130-040800-00 07/18/2012
6-25
4130-040800-00 12/6/2012
11 4130-010800-01 Spacer 1
32 NT 124 Bearing 1
39 NT 80 Key 1

4130-060800-00 12/6/2012
11 4130-010800-01 Spacer 1
32 NT 124 Bearing 1
39 NT 80 Key 1
6-26
Feed/Pull Back Pressure Roller Assembly
4130-020900-00 (5-6mm Strap)
4130-040900-00 (8-9mm Strap)
6-27
Feed/Pull Back Pressure Roller Assembly (5-6mm Strap)
4130-020900-00 12/6/2012
1 4130-020910-00 Pressure Roller 1 5-6mm Strap
2 4130-020920-00 Pressure Arm 1
11 4130-010900-01 Strap Guide Cover 1 5-6mm Strap
12 4130-010900-02 Lever 1
13 4130-010900-03 Spring Plate 1
14 4130-020900-01 Strap Guide 1 5-6mm Strap
15 4130-010900-05 Bushing 1
16 4130-020900-03 Bolt 1 5-6mm Strap
29 NT 162 Cheese Head Screw 1
31 NT 1603 Cylinder Pin 1
35 NT 72 Washer 1
6-28
4130-040900-00 12/6/2012
2 4130-020920-00 Pressure Arm 1
12 4130-010900-02 Lever 1
13 4130-010900-03 Spring Plate 1
15 4130-010900-05 Bushing 1
16 4130-040900-03 Bolt 1 8-9mm Strap
25 NT 1765 locking screw 1
35 NT 72 Washer 1
6-29
Feed/Pull Back Pressure Roller Assembly
4130-060900-00 (10-12mm Strap)
6-30
4130-060900-00 12/6/2012
2 4130-020920-00 Pressure Arm 1
12 4130-010900-02 Lever 1
13 4130-010900-03 Spring Plate 1
15 4130-010900-05 Bushing 1
16 4130-060900-03 Bolt 1 10-12mm Strap
35 NT 72 Washer 1
36 NT 822 Extra Thick Washer 2
6-31
Notes:
6-32
Strap Tension Assembly
4130-021000-00 (5-6mm Strap)
4130-041000-00 (8-9mm Strap)
4130-061000-00 (10-12mm Strap)
6-33
Strap Tension Assembly (5-6mm Strap)
4130-021000-00 12/13/2012
10 4130-021000-01 Tension Roller 1 5 & 6 Strap
11 4130-011000-01 Spacer 1
21 0401-014100-15 Limit Disc 1
41 ME 4930 Tension Motor 24 V/DC - brushless 1

4130-041000-00 12/13/2012
1 4130-041010-00 Tension Roller 1 8-9mm Strap
11 4130-011000-01 Spacer 1
21 0401-014100-15 Limit Disc 1
41 ME 5041 Tension Motor 24 V/DC - brushless 1

4130-061000-00 12/13/2012
1 4130-061010-00 Tension Roller 1 10-12mm Strap
11 4130-011000-01 Spacer 1
21 0401-014100-15 Limit Disc 1
41 ME 5041 Tension Motor 24 V/DC - Brushless 1
6-34
Tension Lever Assembly
4130-021100-00 (5-6mm Strap)
4130-041100-00 (8-9mm Strap)
4130-061100-00 (10-12mm Strap)
6-35
Tension Lever Assembly (5-6mm Strap)
4130-021100-00 12/14/2012
1 4130-021110-00 Tension Roller Assembly 1 5-6mm Strap
2 4130-011120-00 Tension Lever Assembly 1
11 4130-011100-01 Pivot Arm 1
12 4130-021100-01 Bolt 1
21 NT 905 Bushing 2
24 NT 460 Bushing 2
25 NT 14 Hex Nut 1
28 NT 1492 Pin 1
31 NT 52 Bushing 1
33 NT 88 Thin Hex Nut 1

4130-041100-00 12/14/2012
1 4130-041110-00 Tension Roller Assembly 1 8-9mm Strap
11 4130-011100-01 Pivot Arm 1
12 4130-021100-01 Bolt 1
21 NT 905 Bushing 2
24 NT 460 Bushing 2
25 NT 14 Hex Nut 1
28 NT 1492 Pin 1
31 NT 52 Bushing 1
6-36
4130-061100-00 12/14/2012
1 4130-061110-00 Tension Roller Assembly 1
11 4130-011100-01 Pivot Arm 1
12 4130-021100-01 Bolt 1
21 NT 905 Bushing 2
24 NT 460 Bushing 2
25 NT 14 Hex Nut 1
28 NT 1492 Pin 1
31 NT 52 Bushing 1
6-37
Notes:
6-38
B1 Sensor Flag Assembly
4130-021200-00 (5-6mm Strap)
4130-041200-00 (8-9mm Strap)
4130-061200-00 (10-12mm Strap)
6-39
B1 Sensor Flag Assembly (5-6mm Strap)
4130-021200-00 12/13/2012
11 2902-080300-05 Shoulder Bolt 1
12 0401-082000-14 Eye Bolt 1
20 NT 407 Spiral Pin 1
22 NT 14 Hex Nut 2

4130-041200-00 12/13/2012
11 2902-080300-05 Shoulder Bolt 1
12 0401-082000-14 Eye Bolt 1
21 NT 676 Compression Spring 1 8-9mm Strap
22 NT 14 Hex Nut 2

4130-061200-00 12/13/2012
11 2902-080300-05 Shoulder Bolt 1
12 0401-082000-14 Eye Bolt 1
21 NT 1999 Compression Spring 1 NT 1999
22 NT 14 Hex Nut 2
23 NT 1634 Flange Busing 1
6-40
Slide Plate Assembly
4130-010200-00 04/05/2012
6-41
Slide Plate Assembly
4130-010200-00 8/21/2012
11 4130-010200-01 Strap Guide 1
12 4130-010200-02 Top Slide Plate 1
13 4130-010200-03 Lower Slide Plate 1
14 4130-010200-04 Sensor Flag 1
15 4130-010200-05 Pivot Bolt 1
16 4130-010200-06 Spacer 1
17 4130-010200-07 Sensor Flag 1
30 NT 3006 Brass Bushing 2
32 NT 10 Bearing 1
34 NT 460 Bushing 1
6-42
Slide Plate Lever Assembly
4130-010600-00 04/10/2012
6-43
Slide Plate Lever Assembly
4130-010600-00 8/27/2012
1 4130-010610-00 Slide Plate Lever 1
2 4130-010620-00 Cam Follower Lever 1
3 4130-010630-00 Linkage Plate 1
10 4130-010600-01 Pin 1
11 4130-010600-02 Mounting Plate 1
12 4130-010600-04 Bolt 1
23 NT 19 Washer 1
24 NT 14 Hex Nut 1
6-44
Machine Frame Assembly
4135-040100-00 07/12/2012
6-45
Machine Frame Assembly
4135-040100-00 12/5/2013
1 4135-040110-00 Machine Frame 1
10 4131-040100-10 Idler Roller 3
11 4131-040100-11 Shaft 3
12 4131-040100-12 Guide 1
15 1652-020180-00 Handle 1
33 NT 19 Washer 8
35 NT 2976 Strap Threading Label 1
39 NT 14 Hex Nut 1
60 ME 3640 Grommet 1
61 ME 1791 Push Button 1
62 ME 1671 Push Button Cover 1
6-46
Machine Cover Assembly
4135-440100-00 06/05/2012
6-47
Machine Cover Assembly
4135-440100-00 12/10/2013
9 4135-440130-00 Rear Panel - Left 1
10 4131-440120-00 Rear Panel - Right 1
11 4131-440110-00 Front Panel - Left 1
12 4135-440100-12 Front Top Panel 1
13 4135-440100-13 Rear Top Panel 1
14 4135-440100-14 Front Panel - Right 1
15 1652-020100-20 Door Latch 1
30 NT 1209D Lock 1
31 NT 4141 Sheet Metal Screw 6
35 NT 19 Washer 6
40 NT 19 Washer 12
42 NT 3100 Ground Label 3
43 NT 1036 Lens Head Screw 2
46 NT 4344 Label 1
60 ME 6923 Safety Switch Actuator 1
61 ME 7599_00200 Cable with End 2
62 ME 7599_00300 Cable with End 1
6-48
Caster Frame Assembly - Left
4131-054200-00 04/11/2012
6-49
Caster Frame Assembly - Left
4131-054200-00 9/30/2013
1 4131-050100-10 Caster Frame Left 1
10 0440-020100-02 Threaded Plate 2
29 NT 316 Washer 4
30 NT 1026 Acorn Nut 2
35 NT 2363 Caster without Brake 2
6-50
Caster Frame Assembly - Right
4131-050200-00 04/11/2012
6-51
Caster Frame Assembly - Right
4131-050200-00 8/15/2012
1 4131-050100-10 Caster Frame 1
10 0440-020100-02 Threaded Plate 2
29 NT 316 Washer 4
30 NT 1026 Acorn Nut 2
35 NT 2364 Caster with Brake 2
6-52
Front Table Top Assembly
4135-210100-00 04/13/2012
6-53
Front Table Top Assembly
4135-210100-00 12/5/2013
5 4131-210110-00 Bumper Assembly 4
10 4131-230100-11 Table Mounting Plate 2
11 4131-210100-11 Bumper Mounting Bracket 1
12 4135-210100-10 Front Table Plate 1
13 0440-040100-11 Spacer Bushing 1
14 0440-040310-10 Hinge 2
31 NT 316 Washer 1
32 NT 15 Washer 1
35 NT 1314 Spring 1
45 NT 1667 Handle 1
6-54
Front Roller Table Top Assembly (Optional)
4135-210200-00 07/24/2012
6-55
Front Roller Table Top Assembly (Optional)
4135-210200-00 2/25/2014
12 4135-210200-10 Table Top 1
13 0440-040100-11 Spacer Bushing 1
14 0440-040310-10 Hinge 2
31 NT 316 Washer 1
32 NT 15 Washer 1
35 NT 1314 Spring 1
43 NT 1023 Roller 8 L = 200mm
44 NT 1022 Roller 2 L = 150mm
45 NT 2375 Roller 4 L = 100mm
48 NT 1667 Handle 1
49 NT 14 Hex Nut 2
6-56
Front Ball Roller Table Top Assembly (Optional)
4135-210300-00 07/24/2012
6-57
Front Ball Roller Table Top Assembly (Optional)
4135-210300-00 2/25/2014
11 1622-041000-11 Ball Mounting Bracket 28
12 4135-210300-10 Table Top 1
13 0440-040100-11 Spacer Bushing 1
14 0440-040310-10 Hinge 2
31 NT 316 Washer 1
32 NT 15 Washer 1
34 NT 1399 Roller Ball 28
35 NT 1314 Spring 1
45 NT 1667 Handle 1
49 NT 14 Hex Nut 2
6-58
Rear Table Top Assembly
4135-220100-00 01/01/2012
6-59
Rear Table Top Assembly
4135-220100-00 12/5/2013
10 4135-220100-10 Rear Table Top 1
18 0443-230500-18 Table Support 3
25 0401-021000-09 Square Nut 5
6-60
Rear Roller Table Top Assembly (Optional)
4135-220200-00 07/01/2012
6-61
Rear Roller Table Top Assembly (Optional)
4135-220200-00 2/25/2014
10 4135-220200-10 Rear Table Top 1
18 0443-230500-18 Table Support 2
25 0401-021000-09 Square Nut 5
33 NT 1023 Roller 8 L = 200mm
34 NT 1022 Roller 1 L = 150mm
35 NT 2375 Roller 4 L = 100mm
6-62
Rear Ball Roller Table Top Assembly (Optional)
4135-220300-00 01/01/2012
6-63
Rear Ball Roller Table Top Assembly (Optional)
4135-220300-00 2/25/2014
10 4135-220300-10 Rear Table Top Plate 1
17 1622-041000-11 Ball Mounting Bracket 27
18 0443-230500-18 Table Support 3
25 0401-021000-09 Square Nut 5
35 NT 1399 Roller Ball 27
6-64
Dispenser Drawer Assembly
4131-070100-00 06/06/2012
6-65
Dispenser Drawer Assembly
4131-070100-00 8/15/2012
1 4131-070110-00 Dispenser Drawer 1
2 4131-070120-00 Guide Rod 1
5 4101-200000-06 Brush 1
6 1204-020000-09 Latch 1
7 4131-070100-10 Collar 1
30 NT 409 Collar 1
32 NT 589 Handle 1
36 NT 19 Washer 2
42 NT 15 Washer 2
62 ME 1356 Wire Clamp 1
6-66
Dispenser Assembly
4130-500000-00 04/10/2012
6-67
Dispenser Assembly
4130-500000-00 8/15/2012
10 1601-030200-10 Front Dispenser Cover 1
11 1601-030200-11 Rear Dispenser Disc 1
12 1601-030200-12 Foam Pad 16
14 1601-030200-14 Shaft 1
21 1601-031000-22 Leaf Spring 4
22 1601-031000-13 Bell Housing 1
30 NT 1390 Knob 1
32 NT 12 Washer 4
36 NT 612 Arrow Label 2
37 NT 2060 Machine Head Screw 8
40 NT 993 Washer 2
6-68
Dispenser Brake Assembly
4130-500100-00 04/01/2012
6-69
Dispenser Brake Assembly
4130-500100-00 11/6/2012
1 4131-070210-00 Bayonnette 1
2 4131-070200-10 Brake Rotor 1
3 4131-070200-11 Mounting Plate 1
34 NT 1951 Bearing 2
42 NT 655 Adjuster Spacer 1
43 NT 1705 Key 1
70 ME 3862A00 Dispenser Brake Assembly 1
6-70
Accumulator Fill Components Assembly
4130-300000-00 (5mm Strap)
4130-310000-00 (6mm Strap)
4130-330000-00 (8 & 9mm Strap)
4130-350000-00 (10 & 12mm Strap)
6-71
Accumulator Fill Components Assembly (5mm Strap)
4130-300000-00 4/19/2013
1 4130-300100-00 Accumulator Fill Assembly 1 5mm Strap
11 4130-300000-01 Back Plate Assembly 1
12 4130-310000-01 Clutch 1 5 & 6mm Strap
13 4130-300000-03 Strap Guide 1 5mm Strap
14 4130-300000-04 Proximity Sensor Bracke 1
31 NT 80 Key 2
35 NT 19 Washer 2
51 ME 7751 Motor 1
Accumulator Fill Components Assembly (6mm Strap)

4130-310000-00 4/19/2013
1 4130-310100-00 Accumulator Fill Assembly 1 6mm Strap
12 4130-310000-01 Clutch 1 5 & 6mm Strap
31 NT 80 Key 1
35 NT 19 Washer 2
51 ME 7751 Motor 1
6-72
Accumulator Fill Components Assembly (8 & 9 Strap)
4130-330000-00 4/19/2013
1 4130-330100-00 Accumulator Fill Assembly 1 8 & 9mm Strap
12 4130-330000-02 Clutch 1 8 & 9mm Strap
31 NT 80 Key 1
35 NT 19 Washer 2
51 ME 7751 Motor 1
Accumulator Fill Components Assembly (10 & 12mm Strap)

4130-350000-00 11/27/2012
1 4130-350100-00 Accumulator Fill Assembly 1 10 & 12mm Strap
12 4130-350000-02 Clutch 1 10 & 12mm Strap
31 NT 80 Key 1
35 NT 19 Washer 2
51 ME 7751 Motor 1
6-73
Notes:
6-74
Accumulator Fill Assembly
4130-300100-00 (5mm Strap)
6-75
Accumulator Fill Assembly (5mm Strap)
4130-300100-00 4/19/2013
1 4130-310110-00 Feed Roller 1
2 2902-280210-00 Idler Roller Assembly 1
11 4130-300100-01 Mounting Plate - Right 1
13 4130-300100-03 Mounting Plate - Left 1
14 4130-300100-04 Pressure Release Arm 1
15 4130-300100-08 B7 Sensor Flag 1
16 4130-300100-06 Quick Release Lever 1
17 4130-010900-05 Shoulder 2
18 4130-300100-07 Bolt 1
19 2682-020300-16 Threaded Plate 1
33 NT 14 Hex Nut 2
34 NT 793 Split Pin 1
44 NT 346 cylinder screw 1
47 NT 12 Washer 2
50 ME 7834 Bushing 1
6-76
4130-310100-00 (6mm Strap)
6-77
Accumulator Fill Assembly (6mm Strap)
4130-310100-00 3/1/2013
1 4130-310110-00 Feed Roller 1
15 4130-300100-05 B7 Sensor Flag 1
17 4130-010900-05 Shoulder Bolt 2
18 4130-310100-02 Bolt 1
19 2682-020300-16 Threaded Plate 1
33 NT 14 Hex Nut 2
34 NT 793 Split Pin 1
47 NT 12 Washer 2
6-78
4130-330100-00 (8 & 9mm Strap)
4130-350100-00 (10 & 12mm Strap)
6-79
Accumulator Fill Assembly (8-9mm Strap)
4130-330100-00 12/4/2012
1 4130-330110-00 Pressure Roller 1 8 & 9mm Strap
15 4130-300100-05 B7 Sensor Flag 1
17 4130-010900-05 Shoulder Bolt 2
18 4130-330100-02 Bolt 1 8 & 9mm Strap
19 4130-330100-03 Spacer 1 8 & 12mm Strap
20 2682-020300-16 Threaded Plate 1
33 NT 14 Hex Nut 2
47 NT 12 Washer 2
48 NT 48 Hex Nut 2
6-80
Accumulator Fill Assembly (10-12mm Strap)
4130-350100-00 12/4/2012
14 4130-300100-04 Pressure Releas Arm 1
15 4130-300100-05 B7 Sensor Flag 1
17 4130-010900-05 Shoulder Bolt 2
18 4130-350100-02 Bolt 1 10-12mm Strap
19 4130-330100-03 Spacer 2 8-12mm Strap
20 2682-020300-16 Threaded Plate 1
33 NT 14 Hex Nut 2
47 NT 12 Washer 2
48 NT 48 Hex Nut 2
6-81
Notes:
6-82
Pressure Roller Assembly
4130-310110-00 (5-6mm Strap)
4130-330110-00 (8-9mm Strap)
4130-350110-00 (10-12mm Strap)
6-83
Pressure Roller Assembly (5-6mm Strap)
4130-310110-00 12/4/2012
11 4130-300110-01 Cam Follower 1
12 4130-020910-02 Feed Roller 1 5-6mm Strap
22 NT 10 Bearing 1
23 NT 2719 Retaining Ring 1

4130-330110-00 12/4/2012
11 4130-300110-01 Cam Follower 1
12 4130-040910-01 Feed Roller 1 8-9mm Strap
22 NT 10 Bearing 1

4130-350110-00 12/4/2012
11 4130-300110-01 Cam Follower 1
22 NT 10 Bearing 1
6-84
Accumulator Assembly
4135-100100-00 (5mm Strap)
4135-100200-00 (6mm Strap)
6-85
Accumulator Assembly (5mm Strap)
4135-100100-00 12/5/2012
11 4135-100100-01 Back Plate 1
12 4130-600000-02 Strap Guide - Bottom 1 5‐6mm Strap
13 4130-600000-03 Strap Guide - Top 1 5‐6mm Strap
14 4130-600000-04 Deflector Bracket 1 5‐6mm Strap
15 4130-600000-05 Strap Guide 1
16 4130-600000-06 Bearing 9 5mm Strap
17 4130-600000-07 Strap Guide - Right 1
18 4135-100100-02 Accumulator Cover 1
19 4135-100100-03 Sensor Flag 1
31 4103-070400-10 Weight 1 5mm Strap
32 0401-010000-03 Nut Plate 1
33 2902-070000-15 Washer 1
34 2902-070000-18 Bushing 1
35 1652-070100-44 Bolt 1
36 1652-070230-00 Flanged Bearing Block 1
37 4130-600000-11 Door Lock 1
38 2601-070000-26 Bumper 1
41 ME 7750 Motor 1
53 NT 19 Washer 2
55 NT 2170 VA Flat Head Screw 4
56 NT 1203 Du-Thrust Washer 1
58 NT 75 Washer 1
59 NT 239 Hex Nut 2
60 NT 32 Washer 2
71 NT 3 Snap Ring 1
75 NT 2749 Clinch Nut 1
6-86
4135‐100200‐00 12/5/2012
10 4130‐600000‐18 Strap Guide Cover 1 6mm Strap
11 4130‐600000‐01 Back Plate 1
12 4130‐600000‐02 Strap Guide ‐ Bottom 1 5‐6mm Strap
13 4130‐600000‐03 Strap Guide ‐ Top 1 5‐6mm Strap
14 4130‐600000‐04 Deflector Bracket 1 5‐6mm Strap
15 4130‐600000‐05 Strap Guide 1
16 4130‐600000‐15 Bearing 9 6mm Strap
17 4130‐600000‐07 Strap Guide ‐ Right 1
19 4135-100100-03 Sensor Flag 1
31 4104‐070300‐10 Weight 1 6‐12mm Strap
32 0401‐010000‐03 Nut Plate 1
33 2902‐070000‐15 Washer 1
34 2902‐070000‐18 Bushing 1
35 1652‐070100‐44 Bolt 1
36 1652‐070230‐00 Flanged Bearing Block 1
37 4130‐600000‐11 Door Lock 1
38 2601‐070000‐26 Bumper 1
41 ME 7750 Motor 1
53 NT 19 Washer 2
56 NT 1203 Du‐Thrust Washer 1
58 NT 75 Washer 1
59 NT 239 Hex Nut 2
60 NT 32 Washer 2
71 NT 3 Snap Ring 1
6-87
4135-100300-00 (8mm Strap)
6-88
4135‐100300‐00 12/5/2012
10 4130‐600000‐18 Strap Guide Cover 1 8 ‐ 12mm Strap
11 4135‐100100‐01 Back Plate 1
12 4130‐600000‐12 Strap Guide ‐ Bottom 2 8mm Strap
13 4130‐600000‐13 Strap Guide ‐ Top 2 8mm Strap
14 4130‐600000‐14 Deflector Bracket 2 8mm Strap
15 4130‐600000‐05 Strap Guide 1
16 4130‐600000‐16 Bearing 9 8mm Strap
17 4130‐600000‐07 Strap Guide ‐ Right 1
18 4135‐100100‐02 Accumulator Cover 1
19 4135‐100100‐03 Sensor Flag 1
31 4103‐070400‐10 Weight 1 6‐12mm Strap
32 0401‐010000‐03 Nut Plate 1
33 2902‐070000‐15 Washer 1
34 2902‐070000‐18 Bushing 1
35 1652‐070100‐44 Bolt 1
36 1652‐070230‐00 Flanged Bearing Block 1
37 4130‐600000‐11 Door Lock 1
38 2601‐070000‐26 Bumper 1
41 ME 7750 Motor 1
53 NT 19 Washer 2
57 NT 322 cylinder screw 8
58 NT 75 Washer 1
59 NT 239 Hex Nut 2
60 NT 32 Washer 2
71 NT 3 Snap Ring 1
6-89
4135-100600-00 (12mm Strap)
6-90
4135-100600-00 12/5/2012
10 4130-600000-18 Strap Guide Cover 1 8 - 12mm Strap
11 4135-100100-01 Back Plate 1
12 4130-600000-02 Strap Guide - Bottom 2 12mm Strap
13 4130-600000-03 Strap Guide - Top 2 12mm Strap
14 4130-600000-04 Deflector Bracket 2 12mm Strap
15 4130-600000-05 Strap Guide 1
16 4130-600000-17 Accumulator Standoff 9 12mm Strap
17 4130-600000-07 Strap Guide - Right 1
19 4135-100100-03 Sensor Flag 1
30 4101-070100-10 Weight 1 12mm Strap
31 4104-070300-10 Weight 1 12mm Strap
32 0401-010000-03 Nut Plate 1
33 2902-070000-15 Washer 1
34 2902-070000-18 Bushing 1
35 1652-070100-44 Bolt 1
36 1652-070230-00 Flanged Bearing Block 1
37 4130-600000-11 Door Lock 1
38 2601-070000-26 Bumper 1
41 ME 7750 Motor 1
53 NT 19 Washer 2
58 NT 75 Washer 1
59 NT 239 Hex Nut 2
60 NT 32 Washer 2
71 NT 3 Snap Ring 1
6-91
Notes:
6-92
Accumulator Flange Bushing Assembly
1652-070230-00 04/01/2005
6-93
Accumulator Flange Bushing Assembly
1652-070230-00 4/22/2005
Item Part Number Description: Qty Notes:
1 1652-070100-45 Bearing Block 1
2 NT 45 Internal Retaining Ring 1
3 NT 46 Bearing 2
6-94
Photo Control Assembly
4131-120100-00 02/01/2012
6-95
4131-120100-00 12/5/2013
5 2682-411900-12 Nut Plate 1
20 ME 5207 Photo Control 1
21 ME 1151 Reflective Tape 1
6-96
Strap Track - Outer Frame Assembly
4135-130100-00 05/31/2012
6-97
Strap Track - Outer Frame Assembly
4135-130100-00 12/5/2013
1 4130-800110-00 Ejector Pin Assembly 4
11 4135-130100-01 Outer Frame 1
20 4131-040100-11 Bushing 1
39 NT 12 Washer 14
6-98
Strap Track - Inner Frame Assembly
4135-132000-00 (5-9mm Strap)
4135-132400-00 (10-12mm Strap)
6-99
Strap Track - Inner Frame Assembly (5-9mm Strap)
4135-132000-00 2/20/2014
1 4131-132020-00 Bearing Block 1
6 4131-132010-00 Bearing Block 5
11 4135-132010-00 Inner Track Frame 1
13 4130-800200-03 Strap Guide - Bottom 1 5-9mm Strap
14 4130-800200-13 Heater Guard 1
16 4135-132000-08 Strap Track 1 5-9mm Strap
21 4130-800200-11 Strap Guide - Right Center 1 5-9mm Strap
22 4130-800200-12 Strap Guide - Right Top 1
24 4135-132000-06 Metal Corner 1 5-9mm Strap
25 4135-132000-07 Metal Straight Track 1 5-9mm Strap
49 4101-080600-50 Bolt 5
54 NT 32 Washer 2
59 NT 12 Washer 4
61 NT 2935 Plastic Bushing 1
6-100
4135-132400-00 2/20/2014
1 4131-132020-00 Bearing Block 1
6 4131-132010-00 Bearing Block 5
11 4135-132010-00 Inner Track Frame 1
14 4130-800200-13 Heater Guard 1
22 4130-800200-12 Strap Guide - Right Top 1
25 4135-132400-07 Metal Straight Track 1 10-12mm Strap
49 4101-080600-50 Bolt 6
53 NT 32 Washer 1
58 NT 12 Washer 4
6-101
Notes:
6-102
Strap Track - Inner Frame Assembly
4131-132000-00 (5-9mm Strap)
4131-132400-00 (10-12mm Strap)
6-103
4131-132000-00 1/23/2014
1 4130-800210-00 Bearing Block 1
6 1652-080620-00 Bearing Block 2
11 4131-132000-01 Inner Frame 1
14 4130-800200-13 Heater Guard 1
18 4130-800200-08 Linkage Plate 1
20 4130-800200-10 Standoff 2
22 4130-800200-12 Strap Guide - Right Top 1 5-9mm Strap
23 4130-800200-14 Standoff 2
25 4131-132000-07 Metal Strap Track Segment 1 5-9mm Strap
43 NT 1039 Du-Flange Bushing 1
50 1006-0197 Flat Head Screw 4
54 NT 32 Washer 2
59 NT 12 Washer 4
6-104
4131-132400-00 1/23/2014
1 4131-132020-00 Bearing Block 1
6 4131-132010-00 Bearing Block 2
11 4131-132000-01 Inner Frame 1
14 4130-800200-13 Heater Guard 1
18 4130-800200-08 Linkage Plate 1
20 4130-800200-10 Standoff 2
22 4130-800200-12 Strap Guide - Right Top 1 10-12mm Strap
23 4130-800200-14 Standoff 2
25 4131-132400-07 Metal Strap Track Segment 1 10-12mm Strap
43 NT 1039 Du-Flange Bushing 1
49 4101-080600-50 Dowel Pin 4
50 1006-0197 Flat Head Screw 4
54 NT 32 Washer 2
59 NT 12 Washer 4
6-105
Notes:
6-106
Strap Track - Opener Assembly
4135-130200-00 06/29/2012
6-107
Strap Track - Opener Assembly
4135-130200-00 12/5/2013
2 4135-130220-00 Opener Shaft - Bottom Left 1
3 4135-130230-00 Opener Shaft - Bottom Right 1
4 4135-130240-00 Opener Lever Assembly 1
5 4135-130250-00 Opener Shaft - Top 1
6 4135-130260-00 Opener Bar 2
25 4135-130200-07 Shoulder Bolt 5
27 1620-058000-13 Spring Pin 2
6-108
Opener Shaft Assembly - Bottom Left
4135-130220-00 05/30/2012
6-109
Opener Shaft Assembly - Bottom Left
4135-130220-00 12/17/2013
1 4135-130210-00 Pivot Block 2
4 4135-130200-02 Bearing Block 2
19 4135-130200-06 Opener Shaft 1
21 4135-130200-01 Pivot Block 2
34 NT 323 Snap Ring 2
36 NT 237 Bushing 2
6-110
Opener Bar Assembly - Bottom Right
4135-130230-00 04/01/2012
6-111
Opener Bar Assembly - Bottom Right
4135-130230-00 3/6/2013
1 4135-130210-00 Pivot Arm Assembly 1
4 4135-130200-02 Bearing Block 2
13 4135-130200-05 Opener Shaft 1
21 4135-130200-01 Linkage Arm 1
34 NT 323 Snap Ring 1
36 NT 237 Bushing 2
6-112
Opener Lever Assembly
4135-130240-00 06/29/2012
6-113
Opener Lever Assembly
4135-130240-00 3/6/2013
14 4130-800300-04 Pivot Arm 2
15 4135-130200-12 Opener Lever 1
16 4135-130200-09 Linkage Arm 1
17 4135-130200-07 Bolt 1
18 4135-130200-11 Guard Plate 1
19 4135-130200-10 Shaft 1
21 0401-082000-13 Flange Bushing 1
31 NT 424 Bearing 1
33 NT 15 Washer 2
40 NT 699 Bushing 2
6-114
Opener Shaft Assembly - Top
4135-130250-00 04/01/2012
6-115
Opener Shaft Assembly - Top
4135-130250-00 12/17/2013
1 4135-130210-00 Pivot Block 3
4 4135-130200-02 Linkage Piece 3
10 4135-130200-03 Shaft 1
21 4135-130200-01 Linkage Arm 2
35 NT 237 Bushing 1
6-116
Opener Bar Assembly
4135-130260-00 04/01/2012
6-117
Opener Bar Assembly
4135-130260-00 12/17/2013
1 4135-130200-04 Opener Bar 1
10 NT 699 Bushing 2
6-118
Strap Track - Frame Cover Assembly (without Compactor)
4135-130300-00 04/01/2013
6-119
Strap Track - Frame Cover Assembly
4135-130300-00 12/5/2013
1 4135-130310-00 Frame Cover 1
20 4135-130300-01 Brush 1
21 1634-083000-11 Brush 2
31 NT 2596 Self Tapping Screw 10
33 NT 2597 Brush Clip 10
34 NT 3490 Manufacturer Name Plate "Mosca" 1
6-120
Strap Track - Frame Cover Assembly (with Compactor)
4135-130400-00 03/01/2012
6-121
Strap Track - Frame Cover Assembly (with Compactor)
4135-130400-00 12/5/2013
1 4135-130410-00 Frame Cover - Right 1
2 4135-130420-00 Frame Cover - Left 1
20 3631-080400-10 Brush 1
21 1634-083000-11 Brush 2
22 3616-080400-10 Brush 1
31 NT 2596 Self Tapping Screw 13
33 NT 2597 Brush Clip 13
34 NT 2807 Hex Nut 2
6-122
Strap Track - Support Frame Assembly
4135-134000-00 04/01/2012
6-123
Strap Track - Support Frame Assembly
4135-134000-00 12/5/2013
10 4135-134000-10 Support Frame 1
21 NT 2749 Clinch Hex Nut 2
6-124
Control Panel Assembly
4131-460410-00 04/24/2012
6-125
Control Panel Assembly
4131-460410-00 8/20/2012
10 0443-460110-10 Control Panel Back Plate 1
20 NT 3100 Label 1
21 NT 806 Washer 1
23 NT 13 Hex Nut 1
33 ME 5108 Main Switch 1
34 ME 4161 Push Button - White 1
35 ME 4143 Push Button Latch 1
36 ME 1129 Potentiometer Knob 1
37 ME 1128 Potentiometer Plate 1
38 ME 7673 Potentiometer 1
39 ME 1099 Hole Plug 1
40 ME 4371 Mounting Collar 1
42 ME 3049 Selector Switch - 2 Position 1
47 ME 4166 Hole Plug 2
50 ME 4149 LED - White 2
51 ME 2912 Contact Block Segment 3
53 ME 2229 Cable 3
54 ME 2093 Wire End 8
6-126
Control System Assembly
4231-480300-00 05/01/2012
6-127
Control System Assembly
4231-480300-00 8/20/2012
1 4131-480100-10 Back Plane 1
2 NT 2 Set Screw 2
3 NT 14 Hex Nut 4
4 NT 3100 Label 2
5 ME 2249 Din Rail 1
6 ME 2249 Din Rail 1
10 ME 4401 Terminal 2
11 ME 4402 Terminal 2
12 ME 4403 Terminal Cover 1
13 ME 4753 Terminal End Bracket 2
15 NT 4194 Label 1
16 NT 19 Washer 4
18 ME 6160 Power Supply 1
19 ME 7677_00500 Cable 1
20 ME 7664_00850 Cable 1
21 ME 7450 Ultrasonic Generator 1
22 ME 7676_00350 Cable 1
23 ME 7668_00680 Cable 1
25 ME 7669 Cable 1
26 ME 1094 Cable Tie 2
27 ME 1095 Cable Tie 1
28 NT 72 Washer 4
29 4131-480100-11 Mosca Integrated Controller Mounting Plate 1
30 ME 7640 Clip 9
31 ME 7559 PRG Mosca Integrated Controller 1
6-128
Electrical Enclosure Assembly
4131-470100-00 04/11/2012
6-129
Electrical Enclosure Assembly
4131-470100-00 12/3/2013
1 4131-470110-00 Electrical Enclosure 1
2 4131-470100-15 Clamp Plate 1
3 4131-470100-16 Clamp Plate 1
4 1068-1246 Electrical Door - Modified 1 for Auto Blowout Assembly
20 NT 2967 Rubber Strip 1
21 NT 2966 Rubber Strip 1
24 NT 14 Hex Nut 8
28 NT 19 Washer 4
30 NT 578 Warning Label 1
50 ME 7599_00200 Wire End 1
51 ME 7599_00300 Wire End 1
6-130
Transformer Assembly
4131-500200-00 05/25/2012
6-131
Transformer Assembly
4131-500200-00 3/7/2013
1 4131-500120-00 Transformer Cover 1
21 NT 135 Serrated Washer 2
23 NT 578 Electrical Warning Label 1
30 ME 7826 Transformer 1
32 ME 7675_01200 Cable 1
33 ME 1126 Wire Connector 1
34 ME 7943 Terminal Block 1
6-132
5 Button Interface Assembly
4131-550100-00 05/01/2012
6-133
5 Button Interface Assembly
4131-550100-00 5/9/2013
10 4131-550100-10 Mounting Plate 1
30 ME 7876 5 Button Interface Assembly 1
31 ME 7640 Clip 4
32 ME 7666_00700 Ribbon Cable 1
6-134
4135-280100-00 02/01/2012
6-135
4135-280100-00 2/25/2014
12 4135-280100-10 Reflector Plate 1
17 2682-411900-12 Nut Plate 2
21 ME 5207 Photo Control 2
23 ME 1151 Reflector Tape 1
29 NT 32 Washer 4
6-136
Air Hose Assembly
1652-150220-00 06/07/2005
6-137
Air Hose Assembly
1652-150220-00 8/23/2005
Item Part Number Description: Qty Notes:
67 NP 21 Quick Disconnect 1
68 NP 733 Hose Clamp 2
69 NP 46 Air Hose 1 5000 mm
70 1026-0115 Air Hose Connector 1
6-138
Filter Regulator Assembly
4131-290100-00 11/01/2011
6-139
Filter Regulator Assembly
4131-290100-00 9/30/2013
11 NP 547 1/4 G Filter Regulator 1
12 NP 176 G Connector Elbow 2
13 NT 72 Washer 2
6-140
Pneumatic Assembly
4131-290200-00 11/01/2011
6-141
Pneumatic Assembly
4131-290200-00 8/8/2013
21 NP 176 G Connector Elbow 1
22 NP 16 Reducing Bushing 1
23 NP 18 Seal Ring 1
24 NP 17 Hand Shut Off Valve 1
25 NP 237 Hose Connector 1
31 NT 72 Washer 2
6-142
Remote Foot Switch Assembly
2201-000000-00 01/18/2002
6-143
REMOTE FOOT SWITCH ASSEMBLY
2201-000000-00 1/21/2002
Item PartNumber: Description: Qty: Notes:
1 2201-010000-01 Foot Pedal Frame 1
2 2201-010000-02 Foot Pad 1
3 2201-010000-03 Pivot Shaft 1
4 2201-020000-01 Foot Pedal Cover 1
10 NT 41 Cheese Head Machine Screw 4
11 NT 309 Washer 4
12 NT 576 Bumper 4
16 NT 345 Cheese Head Machine Screw 2
17 NT 72 Washer 2
18 NT 701 Guard Strip 1
25 ME 921 Limit Switch 1
26 ME 3709 Cable Fitting M 16 x 1.5 1
27 ME 3337 Reducer M 20 x 1.5 /16 x 1.5 1
28 ME 2137 Cable 1
29 ME 87 A Plug 2 pin 1
6-144
Foot Bar Assembly
4135-700100-00 01/23/2012
6-145
Foot Bar Assembly
4135-700100-00 8/5/2013
1 4135-050410-00 Foot Bar 1
12 NT 3086 Pin 2
14 0401-010000-03 Nut Plate 1
21 NT 445 Lock Nut 2
22 NT 205 Low Socket Cap Screw 2
25 NT 40 Bushining 2
31 NT 32 Washer 2
6-146
Rear Foot Bar Assembly (Optional)
4135-700200-00 05/01/2012
6-147
Rear Foot Bar Assembly (Optional)
4135-700200-00 2/25/2014
1 4135-050410-00 Rear Foot Bar 1
10 4131-050400-10 Mounting Plate 2
14 0401-010000-03 Nut Plate 1
21 NT 445 Lock Nut 2
25 NT 40 Bushing 2
31 NT 12 Washer 2
6-148
Cable and Sensor Sets for Standard MP-6 Machines
10/22/2013
Cable and Senor Sets

2/25/2014
B13 ME 7650_01000 B13 - Sealer Position Sensor 1
B1 ME 7650_01200 B1 - Strap Feed Complete Sensor 1
B11 ME 7650_01300 B11 - Track Closed Sensor 1
B7 ME 7650_01700 B7 - Strap End Sensor 1
B8 ME 7650_01700 B8 - Accumulator Fill Sensor 1
S7 ME 7909_01600 S7 - Foot Switch Connector Cable 1
M4 ME 7656_00950 M4 - Sealer Motor Cable 1
M3 ME 7656_01050 M3 - Tension Motor Cable 1
M5 ME 7656_01150 M5 - Strap Drive Motor Cable 1
M2 ME 7657_01300 M2 - Accumulator Fill Motor Cable 1
M10 ME 7658_01100 M10 - Threading Gate Motor Cable 1
Y4 ME 7659_01550 Y4 - Dispenser Brake Cable 1
Y4 ME 7660_01300 Y4 - Dispenser Brake 2nd Cable 1
S15 ME 7661_02200 S15 - Dispenser Brake Release Cable 1
S1/S17/S18 ME 7662_01400 S1/S17/S18 - Proximity Sensor for Safety Circuit 1
B6.1 ME 7651_02300 B6.1 - 2nd Foot Bar Sensor (Optional) 1
B6.1 ME 7651_02500 B6 - Foot Bar Sensor 1
6-149
Notes:
6-150

MP-6 Sonixs 1000 X 800 Manual 2014 Rev A PDF

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Operating and Service Manual

Chapter 2 - Operator Set-up and Preventative Maintenance

Chapter 3 - Operator and Technical Information

Chapter 5 - Shipping Procedure

Chapter 6 - Parts Identification

MP-6 Sonixs 1-1

MP-6 Sonixs 1-2

MP-6 Sonixs 1-3

• Observe the maintenance schedules specified or described in the operating instructions.

• Whenever necessary, or as required by regulation, use personal protective gear.

• Observe all safety and warning labels on the machine.

MP-6 Sonixs 1-4

• Discontinue any work practice that could destabilize the machine.

• Keep off conveyors and/or table tops.

MP-6 Sonixs 1-5

! Use Insulated Tools Only!

FIGURE 2. Main Switch

MP-6 Sonixs 1-6

! Machine Or The Strapping System.

• The machine may only be used in accordance with regulations.

• Training of the customer’s operating personnel is available by EAM-MOSCA Customer Service.

• The hazard zone is off limits.

• Keep off conveyors and/or table tops.

• Do not reach into a machine that is running.

• Never step into or under lifting devices.

MP-6 Sonixs 1-7

! Machine Or The Strapping System.

• Tools and single components should not be place on or in the machine.

• Never stand or work under suspended loads.

• Machine/system components undergoing maintenance or repairs must be disconnected from their

• The electrical equipment of a machine/system must be inspected/tested regularly. Defects, such as

MP-6 Sonixs 1-8

Operated This Machine With Polypropylene Strap Only.

! Using Other Strapping Can Cause A Health Risk.

Description of Safety Arrangements

• The machine operation is stopped by any of the following:

MP-6 Sonixs 1-9

MP-6 Sonixs 1-10

MP-6 Sonixs 2-1

9. Close dispenser drawer (A).

MP-6 Sonixs 2-2

! Wear Eye Protection When Blowing Out Machine.

1. Turn power off.

MP-6 Sonixs 2-3

MP-6 Sonixs 2-4

3. Clean out the inner strap track area periodically.

4. Make sure to clean regularly as per instruction.

2. Ensure that the main power supply is guaranteed.

3. Check that there is a secure contact between the control connectors.

4. The exhaust fan must be cleared periodically.

5. Check that the relays are securely seated.

MP-6 Sonixs 2-5

Upper Strap Guide Lower Strap Guide

Knife Table Top Bumper

Knife Hex Head Screws

MP-6 Sonixs 2-6

MP-6 Sonixs 2-7

MP-6 Sonixs 2-8

MP-6 Sonixs 3-1

MP-6 Sonixs 3-2

Electrical Power Requirement

MP-6 Sonixs 3-3

Potentiometer - Strap Tension