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Img 20190204 0002 PDF
Img 20190204 0002 PDF
A OAI'TI§T{
Working around energized systems may cause serious injury or death. lnstalla¡on should
be performed by personnel famil¡ar with good safety practice in handling electrcal
equipment. De-energize and ground all electrical systems before installing product.
i jtil
February 2018
78-811 3-5099-6 Rev G
3 3M'" Gold Shrink 0T-lll Silicone Rubber Indoor Tubular Termination K¡t With High-K Stress Relief
7622-I-110
0.64' - 1.08 0.97', - 1.48" 4/0400 3/0 - 300 2-2t0
(16,3 - 27,4 mm) (24,6-37,7 nm\ (35 - 70 mm')
7623-T-1 1 0
0.72" -1.29" 1.04" - 1.60', 300 - 500 250 - 500 2i0 - 300
(18,3 - 32,8 mm) (26,4 - 40,6 mm) (70 - 150 mm')
7624-r-110
0.83" - 1.53', 1.12" - 1.87', 500 - 750 350 - 700 4/0 - 500
(21,1 - 38,9 mm) (28,4 - 47,5 mm) (120 - 240 mm'?)
7625*T-1 1 0
1.05" - 1.80', 1.39" - 2.40" 700 - 1 500 600 - 1 250 500 - 1 000
(26,7 - 45,7 mm) (35,2 - 61,0 mm) (240 - 500 mm')
'1750
7626-T-1 1 0
1.53" - 2.32', 1.84" - 2.80' - 2000 1 500 - 2000 1 250 - 2000
Table 1
For Use With 3MrM Mechanical Shearbolt Lugs 012 Series: Two Hole
7622-r-110(t\
0.69', -
1.22', 0.97 - 1.48 1t0 - 4t0
QL2-A-2-250
(17,5 - 31,0 mm) (24,6-37,7 nn) (60 - 120 mm')
7624-f-110
0.83" - 1.53" 1.12" - 1.87' 4/0 - 350 012-A-1 i 0-350
(21,1 - 38,9 mm) (28,4 - 47,5 nn) (120 - 150 mm'z)
'1.80" .r.39"
7625-T-1 1 0
1.05" - - 2.40" 500
012-A+/0-600
t
(26,7
= 45,7 mm\ (35,2 - 61,0 mm) (240 mm')
7625-T-1 1 0
1.05" - 1.80" 1.39" - 2.40" 500 - 750 012-A-350-750
(26,7 - 45,7 nn) (35,2 - 61,0 mm) (240 - 325 mm'?)
1.15', - 1.98" 1.39" - 2.40 ', 750 - 1 000
7625-T-1 1 0(L) QL2-A-500-1 000
(29,2 - 50,3 mm) (35,2 - 61,0 mm) (400 - 500 mm')
'1.84"
I
7626-T-'1 10
1.53" - 2.32" - 2.80' 1250
012-A-1 000-1 250
(38,9 - 58,9 mm) (46,7 - 71,1 mm) (625 mm')
I
Table2
I
78-8113-5099-6 Rev G
3M* Cold Shrink 0T-lll Silicone Rubber lndoor Tubular Termination K¡t W¡th High-K Stress Relief
2.3 lf using a Crimp Type (Compression) lus, r':::.ure the depth of the barrel. oi if using a Crin-rp T¡rpe (Cornpression)
connector, measure to the bartel center strrr ::- .r¡Lrnt. and see the NOTE below, and Table 3, concen.ring Aluminum
Lug and Connector growth allorvances. in ,.':,.:'¡rr r-alculate the lnsulation Removai Length. Table 6 (located in the
final pages of this Instruction document) c¡-' ...¡d to assist in calculating the total Jacket Removal Length when using
a compression lLrg or connector.
If using 3M Shearbolt Lugs QL2 Series: Tn o Hole, or 3NI Mechanical Shearbolt Connector QCI Series,
proceed to Step 2.4.
NOTE: Provide additional exposed conductor disrattt'e to uccount fnr growth during crimping of ALUMINL|M lugs or
conneclors as .follows:
Aluminum Lug
and Connector
2-350 400 - 650 750-1 000 1250 - 2000
Growth Allowance
1/4 (6 mm) I2 (13 mm) 3/4" (19 mm) Field determined
¡ Table 3
\-OTE: It is i»tperatire to reiltore all renmants o.f tlte semi-con laye\ even if the semi-con layer comes o.ff as one layer.
There should not be atry rentainittg black oreas, or ptrticles, on tlte cable insulation layen
'1
Figure
2.4 If using 3M Mechanical Shearbolt Lugs QL2 Series: Two Hole, or 3M Mechanical Shearbolt Connector QCI Series,
T refer to the lnstructions that are packed with the Shearbolt product for the Insulation Cutback length for the specific
- Shearbolt Lug or Connector being used. Table'/ (located in the final pages of this Instruction document) can used to
assist in calculating the total Jacket Removal Length when using 3M Shearbolt Lugs QL2 Series: Two Hole, or 3M
Shearbolt Connector QCI Senes.
Tape Shield
Cable Jacket
Figure 2
3.2 Position pre-fomed ground braid with short tail over tape shield directl¡ ad¡acent to cable jacket cut edge. PLEASE
NOTE: The ground braid needs to make full contact with the metallic tape shield. Position long tail of ground braid,
extending over cable jacket with solder biock over mastic strip (Figure 3). Secure ground braid to cable jacket 4-112"
(114 mm) from cable semi-con edge using vinyl tape (see NOTE and Figure 3).
NOTE: Position vinyl tupe with care, it also serves as a marker Jbr positioning the termination.
4-112" (114mm) !
I
t [+óü{
IAA¡\A
I c(xxx)
IAAAA
I\AAA]
. IAAAi\l
I\AAA¿
ñnnnl
IAAA,\
I Semi-Con Edge
Single Wrap sf 3M" EMI CopFr Fo¡l
Tape Shield Shielding Tape 'l 181 (if useCI
Ground Braid
Cable Jacket Edge
Solder Block
Figure 3
3.3 Wrap ground braid around cable tape shield one complete rvrap. lrim excess at approximatell a 15 degree angle,
and iine up with the pre-bent 45 degree angie already on the ground braid, to prevent overlap. Secure in place u''ith
constant force spring. Wrap spring in same direction as grolrnd braici (Figure 4). Cinch (tighten) the spring after
wrapping the final winding.
4 78-8113-5099-6 Rev G
3M'" Cold Shrink 0T-lll Silicone Rubber lndoor Tubular Termination Kit W¡th High-K Stress Relief
3.4 Select second Scotch@ Mastic Strip 2230 from kit and remove white release liners. Apply a second SINGLE WRAP
of mastic over solder block on ground braid and previously applied mastic (Figure 4). Cut off excess.
- -. Single Wrap of 3M* EMI Copper Foil Shielding Tape 1181 (¡f used)
r :- ¡ d
:--, .=-'a:
Jl -r :
GroundBraid tg /
Figure 4
3.5 Wrap two highly stretched half-lapped iayers oi electrical grade vinyl tape around Scotch" Mastic Sfrip 2230,
constant force spring and exposed tape shield t Figure 5).
)-OTE: Take care not to cover exposed semi-cott insulation shield. A minimum of 1- (25 mm) must be exposed.
\OTE: DO NOT completely cover the ground brsid b'ith electrical grade vinyl Íape when applying over the Scofch@
-llastic Strip 2230 per Step 3.5. LEAVE A MII{IML rI OF 1/4" (6 MM) OF EXPOSED GROUND BRAID between the
lintl Tape .lIarker applied in step 3.2 and the start of the two hulf-lapped layers of electrical grade vinyl tape covering
rhe Scotch' .lÍastic Strip 2230 applied in Sfep 3.5.
,- Ground Braid (Must Leave Minimum of 1/4" (6 MM) Exposed. See Note Under Step 3.5.)
Semi-Con (Must Leave Minimum of 1 " (25 mm) Exposed. See Note Under Step 3.5.)
Figure 5
78-8113-5099-6 Rev G
3l 3M'" Cold Shrink QT-lll Silicone Rubber lndoor Tubular Termination K¡t W¡th High-K Súess Relief
4.1 Check to insure 3M Cold Shrink QT-lll Silicone Rubber Termination assembl¡ fits over the selected lug
or connector BEFORE installing the lug or connector. If lug or connector. (Figure 6) v-ilt not fit through the
termination core, clean the insulation (per Step 5.0) and slide termination on cable before installing lug or connector.
DO NOT REMOVE CORE AT THIS TIME.
Figure 6
c. Position connector or lug and crimp according to manufacturer's direciions. Remove excess oxide inhibitor and
sharp crimp flashings following crimping.
4.3 For 3M Mechanical Shearbolt Lugs QL2 Series: Two Hole or 3M lrlechanical Shearbolt Connector QCI Series;
a. Refer to the Instructions that are packed with the Shearbolt product lor the installation procedures.
5.0 Clean Cable lnsulation and Lug or Connector Barrel Using Standard Practice
5.1 If abrasive must be used:
a. Use on insulation only. DO NOT USE ABRASIVE ON SEMI-CO\ 1\S¿Z-{TIOli SIIIELD!
b. Use only aluminum oxide abrasive; grtt 120 or finer, included in -1\f Cable Cleaning Preparation Kit CC-2.
c. Be careful not to reduce the cable insulation diameter below that ¿ll¡r'* ed br the kit.
5.2 Wipe the cable insulation with one of the solvent saturated pads from ¡he -r\1 Cable Cleaning Preparation Kit CC-2,
or other approved cable cleaner/solvent, AND ALLOW IT TO DR\ BEFORI I\STALLING TERMINATION.
A clean lint-free cloth, or inexpensive paper towel, can be used to dry the ln.uiation surlace if air drying time is of
concern. DO NOTALLOW SOLVENT TO TOUCH SEMI-CO\ I\SLLA.TIO\ SHIELD!
78-8113-5099-6 Rev G
3M* Cold Shrink QT-lll Silicone Rubber lnOoor Tubular Termination K¡t W¡th High-K Stress Relief
NOTE: Once the termination body makes conÍact over the mastic seal area, there is no need to continue supporting the
assembly. DO NOT PaSH OR PULL ON THE TELIII!'¡ATION ASSEMBLY l.l/HILE UNWII{DING THE CORE.
rlltl
llllr
Vinyl Tape Marker NoTE: The mater¡al being removed at this step is mixed polymers
(Applied in Step 3.2) and can be recycled.
l?
Figure 7
li ;^-l
{(Jl
-l
Vinyl Tape
Marker
Ridge at End of Cable
lnsulation Shield (Semi-Con)
Bidge at End
of High-K Tube
High-K Stress
Relief Tube
78-8113-5099-6 Rev G
3M" Cold Shrink QT-lll Silicone Rubber lndoor Tubular Termination K¡t With High-K Stress Relief
7.2 Prepare cable using dimensions shown in Figure 8 and Figure 9. BE SURE TO ALLO\\ FOR DEPTH OF
TERMINAL LUG OR CONNECTOR.
7.3 If using a Crimp Type (Compression) lug, measure the depth of the banel. or if usirg a Cnmp T]pe rCLrmpression)
connector, measure to the barrel center stop/midpoint, and see the NOTE belo*. and Table J. cr¡ncernine -\luminum
Lug and Connector growth allowances, in order to calculate the Insulation Remor al Len5:.. Ta¡:e 5 rlor-ated in the
final pages of this Instruction document) can used to assist in calculating the total Jacket Rem.rr al Len$h uhen using
a compression lug or connector.
If using 3M Shearbolt Lugs QL2 Series: Two Hole, or 3M Mechanical Shearbolt Connector QCI Series.
proceed to Step 7.4.
NOTE: Provide additional exposed conductor distance to account for growth during crimping of aLL YI\ L'.V lugs or
conneclors as .follows :
Aluminum Lug
2-350 400 - 650 750-1 000 1250 - 2C00
and Gonnector
Growth Allowance
1/4" (6 mm) 1/2" (13 mm) 31 i19 mml Freld 0etermined
Table 4
NOTE: It is imperative to remove all remnants of the semi-con layer, even if the semi-con layer comes off as one lo¡'en
There should not be any remaining black areas, or particles, on the cable insulotion loyen
Coflductü
-
Cable Jacket
Figure 8
7.4 lf using 3M Mechanical Shearb,'.: ---, . -l Series: Two Hole, or 3M Mechanical Shearbolt Connector QCI Series,
refer to the Instructions that are 'r: - ,.; - . : ' : S hearbolt product for the Insulation Cutback length for the specific
Shearbolt Lug or Connector bein= ,...- ..: . a iLocated in the finai pages of this Instruction document) can used to
assist in calculating the total Jaci,e. ?.;:- , Length when using 3M Shearbolt Lugs QL2 Series: Two Hole, or 3M
Shearbolt Connector QCI Series
1 .5 Bend leading 1- 1/2" (3 8 mm) of e \po!3 r .' : -.r n ires back upon themselves to jacket edge (Figure 9).
Figure 9
i t- 1/4"(6 mnr)
'10
Figure
8.2 Position pre-flormed ground braid with short tail or er wire shield directly adjacent to cable jacket cut edge. PLEASE
ITIOTE: The ground braid needs to make full conta.'t rvith the shield wires. Position long tail of ground braid,
extending over cable jacket with solder block or er mastic strip (Figure 1 1). Secure ground braid to cable jacket
4-112" (114 mm) from catrle semi-con edge using vin¡-l tape (see NOTE and Figure ll).
NOTE: Position vinyl tape with care, it ctlso serves as a marker for positioning the termination,
ffil
I
ffit
n${i
nffifl I
Sem¡-Con Edge
Shield Wire
Ground Braid
Solder Block
Figure 11
8.3 Wrap ground braid around cable shield wires one complete wrap, trim e\üess eI approrimatelv a 45 degree angle,
and line up with the pre-bent 45 degree angle already on the ground braid. to pre\ ent overlap. Secure in place with
constant force spring. Wrap spring in same direction as ground braid tFigure 1l l. Cinch (tighten) the spring after
wrapping the final winding.
8.4 Select second Scotch@ Mastic Strip 2230 from kit and remove white release liners. -{pply' a second SINGLE WRAP
of mastic over solder block on ground braid and previously applied mastic tFigure 12). Cut offexcess.
Shield Wires
Ground Braid
'I
st Scotch@ Mastic Strip 2230 - SINGLE I¡JMP
Solder Block
Figure 12
l0 78-8113-5099-6 Rev G
3M'" Gold Shrink QT-lll Silicone Rubber lndoor Tubular Termination K¡t W¡th High-K Stress Relief
NOTE: Take csre not to cover exposed senti-Ltit1 insulotion shield. A minimam of 1" (25 mm) must be exposed.
NOTE: DO NOT complefely cover tlte ground braid x'ith electrical grode vinyl tape when applying over the Scotch|
Mastic Strip 2230 per Step 8.5. LEAI'E.1 rf I\lltL rI OF 1/4" (6 MM) OF EXPOSED GROL:l,lD BRAID between the
Wnyl Tape Marker applied in step 8.2 and tlte s¡art of the two half-lapped layers of electrical grade vinyl tupe covering
the Scotch'DMastic Strip 22j0 appliecl in Step 6.5.
Ground Braid (Must Lea',: 'i ' - -- of 1/4" (6 MM) Exposed. See Note Under Step 8.5.)
-]-
Semi-Con (Note: A minimum of 1" (25 mm) must be exposed. See N0TE under 8,5.)
Figure 13
Clearance
Figure 14
78-8113-5099-6 Rev G
3M'" Cold Shrink 0T-lll Silicone Rubber lndoor Tubular Termination K¡t W¡th High-K Sbess Relief
c. Position connector or lug and crimp according to manufacturer's directions. Ren.r--,,,3 3\.3ss .rride inhibitor and
sharp crimp flashings following crimping.
9.3 For 3M Mechanical Shearbolt Lugs QL2 Series: Two Hole or 3M Mechanical Sh¡::::,,: C¡,lier-¡or QCI Series:
a. Refer to the Instructions that are packed with the Shearbolt product for the r:s:¿,.":r.': ¡:¡;edu¡e s.
10.0 CIean Cable lnsulation and Lug or Connector Barrel Using Standard Practice
10.1 If abrasive must be used:
a. Use on insulation only. DO NOT USE ABRASM ON SEMI-CO\ [\SLL{TIO\ SHIELD:
b. Use only aluminum oxide abrasive; grit 120 or finer, included in the ,i\f C:r-: Cieaninu Preparation Kit CC-2.
c. Be careful not to reduce the cable insulation diameter below that allou ed r\ ::e \1i.
10.2 Wipe the cable insulation with one of the solvent saturated pads from the :\f C::l; Cleanin_u Preparation Kit CC-2,
or other approved cable cleaner/solvent, AND ALLOW IT TO DRY BEFORE I\ST-{LL[\G TER\IINATION.
A clean lint-free cloth, or inexpensive paper towel, can be used to dry the ::su13rrc,n sudace rf ai¡ dn ine time is of
concern. DO NOTALLOW SOLVENT TO TOUCH SEMI-CON I-\SL L{TIO\ SHIELD:
NOTE: Once the termination body makes confact over the mastic seal area, there is no need to continue supporting the
assembly. DO NOT PUSH OR PULL ON THE TERMINATIOI{ ASSEIIBLI-I|HILE ¿'.\ II7-\DL\G THE CORE.
Cou¡ie.::.:,:,,, sa
Vinyl Tape Marker NoTE: The material being removec :: f s s:E: s r rec
(Applied in Step 8.2) oolvmers and can be recvcled. /\
LJ
Figure i 5
12 78-ti113-5099-6 Rev G
3M'" Cold Shrink 0T-lll Silicone Rubber lndmr Tubular Termination K¡t W¡th High-K Stress Relief
--*
:a
Ridge at End of Cable
lnsulation Shield (Semi-Con)
Ridge at EnC
of High-K Tube
EnvironmenhlTop
Seal
High-K Stress
Relief Tube
12.2 Prepare cable using dimensions shown in Figures 16,17 ard 18. BE SURE TO ALLOW FOR DEPTH OF
TERMINAL LUG OR CONNECTOR.
12,3 lf using a Crimp Type (Compression) lug, measure the depth of the barrel, or if using a Crimp Type (Compression)
connector, measure to the barrel center stop/midpoint, and see the NOTE below, and Table 5, concerning Aluminum
Lug and Connector growth allowances, in order to calculate the Insulation Removal Length. Table l0 (located in the
final pages of this Instruction document) can used to assist in calculating the total Jacket Removal Length when using
a compression lug or connector.
If using 3M Shearbolt Lugs QL2 Series: Two Hole, or 3M Mechanical Shearbolt Connector QCI Series,
proceed to Step 12.5.
12.4 Install constant force spring as shown in Figure 16. Pull shield wires through semi-conductive jacket to leading edge
ofconstant lorce spring (Figure l6).
ltrOTE: Provide additional exposed conductor distance fo accounf for growth during crimping of ALUMIIITLIM lugs
or connectors as follows:
Aluminum Lug
and Gonnector
2-350 400 - 650 750-1000 1250 - 2000
1/4" (6 mm) 1/2" (13 mm) 3/4" (19 mm) Field determined
Growth Allowance
Table 5
78-8113-5099-6 Rev G i3
rryr uoro bnnnK 0T-lll Silicone Rubber lndoor Tubular Termination Kit With High-K Stress Relief
Semi-Conductr,;¿ -.: . ..
Constant Force Spring
Shield Wires
Figure 't6
12.5 If using 3M Mechanical Shearbolt Lugs QL2 Series: Two Hole, or 3M Mechanical Shearbolt Connector QCI Series,
refer to the Instructions that are packed with the Shearbolt product for the Inzulation Cutback lengh for the specific
Shearbolt Lug or Connector being used. Table I I (located in the final pages of üis Instn¡ction document) can used to
assist in calculating the total Semi-Conductive Jacket Removal Length when usirg 3M Shearbolt Lugs QL2 Series:
Two Hole, or 3M Shearbolt Connector QCI Series.
12.6 Remove constant force spring. Bend shield wires back upon semi-conductir-e jacket l-112" (38 mm). Cut excess
shield wire and discard (Figure l7).
Semi-Conductive Jackei
Figure 17
12.7 Remove semi-conductive jacket to dimension shou'n in Figure 18.
NOTE: To ease jackel removal, install constant force spring as shown in Figure I I and ring-cut 80% through jacket.
Remove jacket sections by pulling against constant force spring. DO MT BELL SEI[I-CO\ JACKET! Remove
constantforce spring.
NOTE: It is imperative to remove all remnsnts of the semi-condactive jacket, even if the semi-conductive jacket comes
off as one layen There should not be any rentoining black areas, or particles, on ¡he cable insulation layen
Semi-Conductive Jacket
Cut Line
Figure 18
-i f* rr+'to m'r
Semi-Conductive Jacket
Figure
'!9
13.2 Position pre-formed ground braid with short tail directly over cut edge of folded back shield wires. PLEASE NOTE:
The ground braid needs to make fu1l contact with the shield wires. Position long tail of ground braid, extending over
cable semi-conductive jacket with solder block over mastic strip (Figure 20). Secure ground braid to cable semi-
conductive jacket 4-112" (114 mm) from cable Semi-Conductive Jacket edge using vinyl tape (See NOTE and
Figure 20).
NOTE: Position vinyl tape with care, it also serves as a marker for positioning the terminution.
78-8113-5099-6 Rev G 15
3M'" Gold Shrink 0T-lll Silicone Rubber lndoor Tubular Termination K¡t With High-K Stress Relief
trAÁA/
AAÁA¡
ÁAAAJ
YYYY!
Ground Braid
Solder Block
13.4 Select second Scotch" Mastic Strip 2230 from kit and remove white release Liners. Apply' a second S[\-GLE WRAP
of mastic over solder block on ground braid and previously applied mastlc (Figure I1 ). Cut otT ercess.
Shield Wires
Ground Braid
Solder Block
Figure 21
13.5 Wrap two highly stretched half--lapped i¡rers olelectrical grade vinyl tape ar..,-:.J ::r,.-s:rc seal. constant force spring
and exposed shield wires (Figure il r.
I,{OTE: Take care nol to cover exposed Setni-Cottductive Jacket. A minimum oJ' 1 " l) 5 mm ) m u\t be exposed.
NOTE: DO NOT completel_v cover Íhe grLturrd braid with electrical grade viry:l fape *'hen applring oter the Scofch'ú
Mastic Strip 2230 per Step 13.5. LE.1l E 1 III\I\IL'M OF l/4" (6 MM)OF EXPOSED GRO| \ D BR 4ID between the
Wnyl Tape Marker applied in step 13.) and tlte sÍart oJ'the two half-lappetl layers of electrical grade rintl tape covering
the Scofch'q Mastic Strip 2230 applied irt Srep 13.5.
Grourc 3'a: \'-.: -:are [4inimum of114" (6 MM) Exposed. See Note UnderStep 13.5.)
Shield Wires
Figure22
14.1 Check to insure 3M Cold Shrink QT -m Silicone Rubber Termination fits over the selected lug or connector
BEFORE installing the lug or connector. If lug or connector (Figure 23) will not fit through the termination core,
clean the insulation (per Step 15.0) and slide termination on cable before installing lug or connector. DO NOT
REMOVE CORE AT THIS TIME.
Figure 23
c. Position connector or lug and crimp according to manufacturer's directions. Remove excess oxide inhibitor and
sharp crimp flashings following crimping.
14.3 For 3M Mechanical Shearbolt Lugs QL2 Series: Two Hole or 3M Mechanical Shearbolt Connector QCI Series:
a. Refer to the Instructions that are packed ivith the Shearbolt product for the installation procedures.
15.0 Clean Cable lnsulation and Lug or Connector Barrel Using Standard Practice
15.1 If abrasive must be used:
a. Use on insulation only. DO NOT USE ABRASM ON SEMI-CON INSULATIOI{ SHIELD!
b. Use only aluminum oxide abrasive; grit 120 or finer, included in the 3M Cable Cleaning Preparation Kif CC-2.
c. Be careful not to reduce the cable insulation diameter below that allowed by the kit-
15.2 Wipe the cable insulation with one of the solvent saturated pads from the 3M Cable Cleaning Preparation Kit CC-2,
or other approved cable cleaner/solvent, AND ALLOW IT TO DRY BEFORE niST^{LLDiG TER}IIiATION.
A clean lint-free cloth, or inexpensive paper towel, can be used to dry the insulation surface if air dry-ing time is of
concern. DO NOTALLOW SOLVENT TO TOUCH SEMI-CON INSULATIO\ SHTFLD!
NOTE: Once the terminalion body makes contact over the mastic seal area, the¡e is no need to confinue supporting the
assembly. DO NOT PaSH OR PULL ON THE TERMINATION ASSEMBLY frHILE LTTWINDING THE CORE.
UUU .: - -.'.,::
llt
lll
Vinyl Tape Marker I'I0TE: The material being remoyed at th¡s step is mixed
(Applied in Step 13.2) polymers and can be recycled, D
LJ
Figure 24
tll
ttt lllr
lllr
--;l
-d-Jl
-l
Vinyl Tape
Marker
Ridge at End of Cable
lnsulation Shield (Semi-Con)
8ic,q: a: :-:
cr ! !-'' --:=
Environmental Top
Seal
H¡gh-K Stress
Rel¡ef Tube
78-8113-5099-6 Rev G 19
3M'" Cold Shrink QT-lll Silicone Rubber lndoor Tubular Termination K¡t W¡ttr High-K Stress Relief
Tooling lndex
Lug and Grimprns lnfurmation for 3M'" ScotchloK" Copper Lugs
3M*
Cable Stud
ScotchloK'
Size AWG/ Size
Copper Lug
kcmil. (inJ
Number
MD6
10 3001 4
6 1t4
5¡6
3001 5
3001 6
l-.,b u5cRT(1 )
I n,,u, (1)
10 3001 I
4 1/4 3001 I W]6l11r 4A!'/Gi 1i A4CRIl) u4cRT(1 )
30021
114 30022
2 5t16 30023 wr62i2) |
I
5n6 30027
1 lAWG(1) Al CB(1) ulcRT(2)
318 30028
110
5/1 6
3/8
30031
30032
w163(2) 1/o(r) | nzsnlrr u25RT(1 ) (1)
2/0
318 30036 w241(2\ 2t0(1) M6R(r) u26RT(2) :::^2 45(1)
] tli
3/B 31 036 w241(3) 2/a?l A26R(2) u26RT(3) l.-..3 15¡2t (2)
112
250
112 áii+é 1w166(4) 1250(2) IMeR(2)
u29RT(3) ': ,,, 4 aa ! (2)
1t2 31 053
300 A30R(2) DtJ (Jl
1t2 3'l 153 '/.-tJ .
112 31 056
350 431 R(2) U31 RTt3r ;a: l 71H(4)
1t2 3l156
1t2 31 060
400
1/2 3t160
A32R(2) U32RT13I - Bluer4r l76H{4)
1t2 31066 I I I
1t2 31 068
600 u36RT(3)
1t2 Jt tttó
Y39, Y45.
750 112 31172 Y46
u39RT(5)
Y45:
s44RT(6)
1 000 1t2 31178
Y46:
P44RT(6)
" Y45 and Y46 accept all Y35 d¡es ("[J sE:..
**
Anderson VC6-3 and VC6-FT requ re -.
:.
22 78-8113-5099-6 Rev G
3M'" Cold Shrink QT-lll Silicone Rubber lndoor Tubular Termination K¡t With High-K Stress Relief
Tooling lndex
Lug and Grimping lnfurmation for 3M" ScotchloK" Gopper/Aluminum Lugs
=o'=
§:ti:4. L_ .. .§;;§
,a:.lt!.t.i!:il
NE
utg
g
o
1r,
E
=É
EE
0-
r:ltal§,lriat
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6 5ñ6 4001 6 w]6r(1) 6AWG(1) A6CAB( 1 ) .a::!-- (r) Grey(l) Grey(1) 2s(r) (1) BYl e(3) J(3)
4 5/ th 4A020 w162(3) 4AWG(1) A4CAB(1) U4CABTIl I (1) Green(2) Green{2) 37i1) (1) BY53(3) P(3)
3/8 40024 wr6s(3) 2AWG(1) A2CAB(1 ) t-Lir (1) Pink(2) P¡nk(2) 42H(2\ (r) BY23(3) 1t2(3)
2
112 40025 w163(3) 2AWG(1) A2CAB(1 ) t2!;3- l (r) Pink(2) Pink(2) 42H(2\ (1) BY2s(3) 112(3)
3t8 40028 1.4/163(3) lAwG(1) A1 CAR(] ) lJl CABTTT r (1) Gold(2) Gold(2) 45(1) {1) BY23(3) 1t2\3\
1
1/? 40029 \,\l163{3) lAWG(1) A1 CAR(1 ) U1 CART': r (1) Gold(2) Gold{2) 45ír ) (1) BY23(3) 1t213)
J/O 40432 w241(3) 1/0(1) 425AR(1 ) u2sARI(1) (1) Tan{2) Tan(2) 50(1 ) (r) BY25(3) 5/8*1 (3)
1t0 112 40033 w241(3) r/o(1) A2sAR(1) u25ART(1) (r) Tan(2) Tan(2) 50(1 ) (1) BY2s(3) 5/B-1 (3)
40132 \¡i241(3) r/0(r) A25AR(1 U2sART(1) (1) Tan(2) Tan(2) 50(1 ) (t) BY2s(3) 5/B-r (3)
)
1t2 40037 BG(4) 210l1l A26AR(2) U26ABTr2l (1) 0live(2) 0live(2) s4H(2) (:2\ BY31 C(3) 5/8-1 (3)
2t0
1t2 40137 BG(4) 2t011\ A26AR(2) U26ARTr2i (r) 0live(2) 0l¡ve(2) 54H(2) (2) BY31 C(s) 518-1 (3)
112 40041 w166(4) 3/o(1) A27AR\z) ü27ARTt,2) (1) Ruby(2) Ruby(2) 60(2) (2) 737(3)
30
1/2 401 41 w]66(4) 3/0(1 ) A27AR(z) u27ARr(2) (1) Ruby(2) Ruby(2) 6o(2) \2¡ 73713)
1t2 40045 w660(4) 4t0 {2J A2BAR(2) u28ARr(2) (1) White(4) 66(4) 12\ BY35C(4) 840(4)
4t0 5/8 40046 w660(4) 4t0 \2\ A2SAR(2) u28ARI{2) (1) Wh¡te(4) 66(4) (2) BYssC(4) 840(4)
1t2 401 45 w660(4) 4tB \2) A2BAR(2) u28ART(2) (1) White(4) 66(4) (2) 8Y35C(4) 840(4)
750
5/8 40073 u39ART(4) t) 1 25H(4) (3)
1t2 40172 u39ART(4) (1) 1 25H(4) (3)
- Y45 and Y46 accept all Y35 dies ("U" series). For Y45 use PT651 5 adapter. For Y46 use pUADp adapter.
-. Anderson VC6-3, VC6-FI, VCBC and Burndy Y1 000 require no die set.
Tooling lndex
Crimping lnformation for
3M." Stem Connectors
Copper/Aluminum
Anderson
Anderson t'2)
-
Y45 and Y46 accept all Y35 dies ("U" series). For Y45 use PT651 5 adapter. F0r ¡-r6 -.:e ?UADP adapter.
.. Anderson VC6 s dieless and does not require a die set.
lmpoñant Notice
All statements, technical information, and recommendat ons related to 3N{ s products are based on nformation be ieved to be reirab e
but the accuracy or completeness is not guaranteed, Before r.rsing this product, you must evaluate t and determine if it is su tal¡ e for
your intended application. You assume all risks and liab it], assoc ated with such use, Any staiements related to the product which are not
contained in 3M's current publications, or any contrary staiements contained 0n your purchase order shall have no force or effect unless
expressly agreed upon, in writing, by an authorized oif cer :f 3\,1