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Manual Transmision Automatica F4A41, F4A42, F4A511 PDF
Manual Transmision Automatica F4A41, F4A42, F4A511 PDF
AUTOMATIC
TRANSMISSION
F4A41, F4A42, F4A51
CONTENTS
3-DIMENSIONAL CROSS-SECTION
SECTIONAL VIEW
<F4A41 up to Dec. 1997>
TFA1504
Intentionally blank
TFA1995
HYDRAULIC CIRCUIT
Type with external oil filter
1 2 3 4 5
6 7 8 9
10
11 12
13
14
15 16 17 18
19 20 21 22 23
24
25 26
27 RND
P3
2
L
30
28 31 32
29
TFA1598
6 7 8 9
10
11 12
13
14
15 16 17 18
19 20 21 22 23
24
25 26
RND
P3
2
L
29
27 30 31
28 TFA2394
MODEL 1997
Speedometer
Transmission model Final gear ratio Vehicle model Engine model
gear ratio
MODEL 1998
Speedometer
Transmission model Final gear ratio Vehicle model Engine model
gear ratio
Speedometer
Transmission model gear ratio Final gear ratio Vehicle model Engine model
MODEL 1999
Speedometer
Transmission model Final gear ratio Vehicle model Engine model
gear ratio
MODEL 2000
Speedometer
Transmission model Final gear ratio Vehicle model Engine model
gear ratio
Speedometer
Transmission model gear ratio Final gear ratio Vehicle model Engine model
GENERAL SPECIFICATIONS
Items F4A41 F4A42-1 F4A42-2 F4A51
Transmission type 4-speed forward, 4-speed forward, 4-speed forward, 4-speed forward,
1-speed reverse 1-speed reverse 1-speed reverse 1-speed reverse
Number of low-reverse 4 5 6 6
brake disc
Reverse and overdrive clutch return spring retainer end play mm 0 - 0.09
Intentionally blank
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE
FOR ADJUSTMENT
Part name Thickness mm Identification symbol Part No.
Thrust washer 1.8 18 MD754509
(For adjustment of input shaft end play) 2.0 20 MD754508
2.2 22 MD754507
2.4 24 MD753793
2.6 26 MD753794
2.8 28 MD753795
Snap ring: F4A41, F4A42 1.6 None MD759666
(For adjustment of underdrive clutch and overdrive 1.7 Blue MD759667
clutch end plays)
1.8 Brown MD759668
1.9 None MD752124
2.0 Blue MD752125
2.1 Brown MD752126
2.2 None MD752127
2.3 Blue MD752128
2.4 Brown MD752129
2.5 None MD752130
2.6 Blue MD752131
2.7 Brown MD752132
2.8 None MD752133
2.9 Blue MD752134
3.0 Brown MD754680
Snap ring: F4A51 1.6 Brown MD759960
(For adjustment of underdrive clutch and overdrive 1.7 None MD759961
clutch end plays)
1.8 Blue MD759962
1.9 Brown MD759963
2.0 None MD750841
2.1 Blue MD750842
2.2 Brown MD750843
2.3 None MD750844
2.4 Blue MD750845
2.5 Brown MD750846
2.6 None MD750847
2.7 Blue MD750848
2.8 Brown MD750849
2.9 None MD750850
3.0 Blue MD750851
Snap ring: F4A41, F4A42 2.2 Blue MD754786
(For adjustment of low-reverse brake and second 2.3 Brown MD754787
brake reaction plates end plays)
2.4 None MD758240
2.5 Blue MD758241
Eye bolt 31
Inhibitor switch 11
Rear cover 23
Oil pump 23
Valve body 11
Plate 6
SEALANTS
Items Specified sealant
Rear cover Mitsubishi genuine sealant Part No. MD974421 or equivalent
Torque converter housing Mitsubishi genuine sealant Part No. MD974421 or equivalent
Valve body cover Mitsubishi genuine sealant Part No. MD974421 or equivalent
MB991625 Special socket (41) Removal and installation of output shaft lock
nut
MD998813 Installer - 100 Use with installer cap and installer adapter.
MD998814 Installer - 200 Use with installer cap and installer adapter.
Apply automatic
transmission fluid to
all moving parts
before installation.
11 Nm
11 Nm 22 Nm
11 12 <F4A41-1-M8A, M8A1,
M8A2, M8A4, M8A5,
13 F4A42- Model 1997>
11 Nm
10
<F4A41-1-MRA, 31 Nm
F4A42- Model
8 1996> 31 Nm
11 Nm 6
31 Nm
12 Nm 6
23 Nm 11 Nm 6
5 Nm
3
9 7
70 Nm
14 4 7
2
10 Nm
17 6 Nm
5
15
16
2
70 Nm
1
11 Nm TFA1996
31
29 Apply automatic
transmission fluid to
30 all moving parts
before installation.
25
21 20
28 24
27 11 Nm
22
23
26
11 Nm
19
18
18. Fluid temperature sensor 25. Second brake retainer oil seal
19. Valve body 26. Accumulator piston
20. Steel ball 27. Accumulator spring
21. Gasket 28. Accumulator spring
22. Snap ring 29. Manual control lever shaft roller
23. Solenoid valve harness 30. Manual control lever shaft
24. Strainer 31. Parking pawl rod
Apply automatic
transmission fluid to
all moving parts
before installation.
35
43
36
44 41
45
40
33 42
35 32
34
37
39
38
23 Nm
48 Nm
48 Nm
Low-reverse F4A41 4 3
brake
F4A42-1 5 4
F4A42-2 6 5
Second F4A41 2 1
brake
F4A42-1 3 2
F4A42-2
69
71
170 Nm
86 67
85 68
9088
91
92
94 89
70 23 Nm
72
80 73
93 81 48
82 4749
87 83
53
23 Nm 75 50 46
79
56
84
57 52 51
78 19 Nm 58
76
74 77 59 54
61 55
Apply automatic
transmission fluid to
60 all moving parts
63 62 before installation.
66 65
64
DISASSEMBLY AND REASSEMBLY <F4A41 from Jan. 1998 and F4A42-1 from
Jan. 1998>
Apply automatic
transmission fluid to
all moving parts 11 Nm
before installation.
11 Nm 22 Nm
14
2
10 Nm
16 6 Nm
5
15
2
70 Nm
1
11 Nm
30
28 Apply automatic
transmission fluid to
29 all moving parts
before installation.
24
20 19
27 23
26 11 Nm
21
22
25
11 Nm
18
17
17. Fluid temperature sensor 24. Second brake retainer oil seal
18. Valve body 25. Accumulator piston
19. Steel ball 26. Accumulator spring
20. Gasket 27. Accumulator spring
21. Snap ring 28. Manual control lever shaft roller
22. Solenoid valve harness 29. Manual control lever shaft
23. Strainer 30. Parking pawl rod
Apply automatic
transmission fluid to
all moving parts
before installation.
34
41
42
33 32 43 39
38
31 40
35
37
36
23 Nm
48 Nm
48 Nm
Low-reverse F4A41 4 3
brake
F4A42-1 5 4
Second F4A41 2 1
brake
F4A42-1 3 2
67
69
170 Nm
86
89 84 83
66
87 88 65
90
92
68
70 23 Nm
78
85 91
80 71
23 Nm 79
81 45 46
47
73
51
82
76 54
34 Nm 44
72 57 55 48
74 77
56 50
75 49
59 52
53
Apply automatic
58 transmission fluid to
all moving parts
61 before installation.
60
64
63
62
Apply automatic
transmission fluid to
all moving parts 11 Nm
before installation.
11 Nm 22 Nm
14
2
10 Nm
16 6 Nm
5
15
2
70 Nm
1
11 Nm
30
28 Apply automatic
transmission fluid to
29 all moving parts
before installation.
24
20 19
27 23
26 11 Nm
21
22
25
11 Nm
18
17
17. Fluid temperature sensor 24. Second brake retainer oil seal
18. Valve body 25. Accumulator piston
19. Steel ball 26. Accumulator spring
20. Gasket 27. Accumulator spring
21. Snap ring 28. Manual control lever shaft roller
22. Solenoid valve harness 29. Manual control lever shaft
23. Strainer 30. Parking pawl rod
Apply automatic
transmission fluid to
all moving parts
before installation.
32 39
40 37
41
36
38
31
33
35
34
48 Nm
23 Nm
48 Nm
31. Torque converter housing 37. Underdrive clutch and input shaft
32. Differential 38. Thrust bearing #2
33. Oil filter 39. Underdrive clutch hub
34. Oil pump 40. Outer race
35. Gasket 41. Spacer
36. Thrust washer #1
61
63
170 Nm 59
60
82
85 80 79
84
83 23 Nm
86 62
88
65 64
72 44
73 43
87 75 74
81 49
76
77
52 45
23 Nm 42
67 71 53 46
54 48
78 47
70 34 Nm 55 50
68
66 57
69 51
Apply automatic
transmission fluid to
all moving parts
before installation.
56
58
TFA2048
Apply automatic
transmission fluid to
all moving parts 11 Nm 11 Nm
before installation. 22 Nm
9 10
11 Nm 11
8
12 Nm
6
23 Nm
5 Nm
7
3
70 Nm
12 4
2 14
6 Nm 5
13
2 70 Nm
1
11 Nm
TFA1980
28
Apply automatic
26 transmission fluid to
27 all moving parts
before installation.
22 17
18
24 21
11 Nm
25 19
20
23
11 Nm
16
15
TFA1981
15. Fluid temperature sensor 22. Second brake retainer oil seal
16. Valve body 23. Accumulator piston
17. Steel ball 24. Accumulator spring
18. Gasket 25. Accumulator spring
19. Snap ring 26. Manual control lever shaft roller
20. Solenoid valve harness 27. Manual control lever shaft
21. Strainer 28. Parking pawl rod
Apply automatic
transmission fluid to
all moving parts
before installation.
30 37
38 35
39
29
34
36
31
32 33
48 Nm 23 Nm
48 Nm
29. Torque converter housing 35. Underdrive clutch and input shaft
30. Differential 36. Thrust bearing #2
31. Oil filter 37. Underdrive clutch hub
32. Oil pump 38. Outer race
33. Gasket 39. Spacer
34. Thrust washer #1
59
61
170 Nm 57
58
80
83 78 77
82
81 23 Nm
86 84
60
63 62
70 42
71 41
85 73 72
47
79 74
75
50 43
40
51 44
54 Nm 65 69 52
46 45
76 53 48
68
66 34 Nm 55
64 49
67
Apply automatic
transmission fluid to
all moving parts
before installation.
54
56
Intentionally blank
DISASSEMBLY
Caution
1. Because the automatic transmission is manufactured
from high-precision parts, sufficient care must be
taken not to scratch or damage these parts during
disassembly and reassembly.
2. The working area should be covered with a rubber
mat to keep it clean at all times.
3. Do not wear any cloth gloves and do not use any
rags during disassembly. Use nylon cloth or paper
towels if you need to use something.
4. Parts which have been disassembled should all be
cleaned. Metal parts can be cleaned with normal
detergent, but they should be dried completely using
compressed air.
5. Clutch discs, plastic thrust plates and rubber parts
should be cleaned with automatic transmission fluid
(ATF) so that they do not become dirty.
6. If the transmission body has been damaged,
disassemble and clean the cooler system also.
(7) Remove the input shaft speed sensor and output shaft
speed sensor.
Output shaft
speed sensor
Input shaft speed
sensor
TFA1877
Fluid temper-
ature sensor TFA1387
Second brake (17)Remove the strainer and the second brake retainer oil
retainer oil seal seal.
Strainer
O-rings
Thrust
washer #1
Thrust bearing #2
O-rings
Thrust bearing #5
<F4A41, F4A42-1 and F4A42-2 without (56)Use the special tool to remove the snap ring.
one-way clutch> (57)Remove the one-way clutch inner race <F4A42-2 with
MD998924 MB991628 one-way clutch and F4A51>, O-ring <F4A42-2 with
one-way clutch and F4A51>, spring retainer, return spring
and the low-reverse brake piston.
<F4A51> MD998338
MD998924
<F4A41, F4A42-1 and F4A42-2 without (59)Remove the transfer drive gear.
one-way clutch>
(62)Use the special tool to remove the output shaft lock nut.
Caution
MB991625
The lock nut is a left-handed screw.
MB990607
Intentionally blank
(1) Use the special tools to tap the differential bearing outer
MB990938 race in the transmission case. <F4A42, F4A51>
Model Special tools No.
F4A42 MB990935, MB990938
MB990935 or
MB990936 F4A51 MB990936, MB990938
(2) Use the special tools to tap the output shaft bearing outer
race in the transmission case.
(3) Install the used spacer and snap ring.
MB990938
MB990930
(4) Use the special tool to install the transfer drive gear.
<F4A41 from Jan. 1998, F4A42-1 from Jan. 1998,
MB998412 F4A42-2 with one-way clutch and F4A51>
<F4A42-2 with one-way clutch and F4A51> (5) Install the low-reverse brake piston, return spring and
spring retainer.
Identification (5a)Check the placement of the identification notches in the
notches
one-way clutch inner race. Install the one-way clutch inner
race with O-ring to the transfer drive gear bearing so
that the notches fall along the A - A line. <F4A42-2 with
one-way clutch and F4A51>
Transmission
case
A
<F4A41, F4A42-1 and F4A42-2 without (5b)Use the special tools to install the snap ring.
one-way clutch>
MB998924 MB991628
MD998924 MD998903
MD998924
<F4A41 up to Dec. 1997, F4A42-1 up to Dec. 1997 (7) Install the brake disc, brake plate and special tool and
and F4A42-2 without snap ring as shown in the figure.
one-way clutch>
Snap ring Caution
Reaction
plate If necessary, take the measurements in steps 9 to
18 after replacing the pressure plate, brake plate and
MB991631 brake disc.
NOTE
Do not install the pressure plate at this time.
(8) Install the reaction plate and the used snap ring.
(9) Move the special tool to measure the end play, and then
MB991631
replace the snap ring installed in step (8) to adjust the
end play to standard value.
Standard value: 0 - 0.16 mm
<F4A42-1 from
Jan. 1998>
Snap ring
Reaction plate
MB991631
<F4A42-2 with
one-way clutch> Snap ring
Reaction plate
MB991631
<F4A51>
MB991632
<F4A41 up to Dec. 1997, F4A42-1 up to Dec. 1997 (10)Install the brake disc, brake plate and special tool
and F4A42-2 without one-way clutch> MB991631 <F4A41, F4A42> or MB991632 <F4A51> as
Second brake Snap ring shown in the figure.
piston
Return spring
Number of brake discs and plates
<F4A41 from Jan. 1998> (11)Install the return spring, second brake piston and snap
Second brake ring.
piston
Snap ring
MB991631
Return
spring
Return
spring
Return
spring
<F4A51>
Second brake piston
MB991632 Snap ring
Return
spring
<F4A41 up to Dec. 1997, F4A42-1 up to Dec. Pressure plate for F4A41 and F4A42
1997 and F4A42-2 without
one-way clutch>
Movement amount mm Thickness ID symbol Part No.
mm
F4A41 F4A42
Movement
amount 0.3 - 0.5 0.6 - 0.8 1.6 L MD759567
0.5 - 0.7 0.8 - 1.0 1.8 1 MD759414
MB991631
0.7 - 0.9 1.0 - 1.2 2.0 0 MD759415
0.9 - 1.1 1.2 - 1.4 2.2 2 MD759416
TFA1779
1.1 - 1.3 1.4 - 1.6 2.4 4 MD759417
1.3 - 1.5 1.6 - 1.8 2.6 6 MD759418
<F4A41 from Jan. 1998>
Movement
amount
Movement
amount
<F4A51>
Movement
amount
MB991631
TFA1780
E Mitsubishi Motors Corporation Aug. 1999 PWEE9514-E Added
AUTOMATIC TRANSMISSION (E - W) - Transmission 23A-3-19d
<F4A41 from Jan. 1998> Pressure plate for F4A41 and F4A42
MD998913
Movement amount mm Thick- ID Part No.
ness symbol
F4A41 F4A42-1 F4A42-2 mm
Movement
amount 0.7 - 0.9 1.0 - 1.2 1.3 - 1.5 1.6 L MD759567
0.9 - 1.1 1.2 - 1.4 1.5 - 1.7 1.8 1 MD759414
MB991631
1.1 - 1.3 1.4 - 1.6 1.7 - 1.9 2.0 0 MD759415
1.3 - 1.5 1.6 - 1.8 1.9 - 2.1 2.2 2 MD759416
1.5 - 1.7 1.8 - 2.0 2.1 - 2.3 2.4 4 MD759417
<F4A42-1 from Jan. 1998> 1.7 - 1.9 2.0 - 2.2 2.3 - 2.5 2.6 6 MD759418
MD998913
1.9 - 2.1 2.2 - 2.4 2.5 - 2.7 2.8 8 MD759419
2.1 - 2.3 2.4 - 2.6 2.7 - 2.9 3.0 D MD759420
Movement
amount Pressure plate for F4A51
<F4A51> MD998913
Movement
amount
MB991632
(17)Use the special tool to install the collar and taper roller
bearing in the output shaft.
MD998350
(18)Apply ATF to a new lock nut, and use the special tool
MB991625 to tighten the lock nut to the specified torque. Then turn
MB990607
back one turn, and tighten to the specified torque again.
Caution
The lock nut is a left-hand screw.
MB990931
2.5 - 3.0
mm
Parking roller (25)Install the parking roller support, and then the two parking
support shaft roller support shafts.
Thrust bearing #3
<F4A41, F4A42>
#8 #7 #6 #5 #4 #3 #2 #1
#6 49 36 3.6 MD756846
2.6 MD754798
#7 59 37 2.8 MD754595
<F4A51>
#8 #7 #6 #5 #4 #3 #2 #1 TFA1989
Intentionally blank
O-rings
(42)Use special tool and tap the input shaft bearing in the
MB990938 rear cover.
(43)Install the four seal rings in the grooves of the rear cover.
Underdrive
clutch retainer
Intentionally blank
(54)Make sure that the input shaft end play meets the standard
value.
Standard value: 0.70 - 1.45 mm
<F4A42, F4A51>
(57)Install the differential. <F4A42, F4A51>
(65)Set the spacer selected in step (63) and install the outer
MB990938 race to the torque converter housing. Use the special
tools to press in the outer race. <F4A42, F4A51>
Model Special tools No.
F4A42 MB990935, MB990938
MB990935 or
MB990936 F4A51 MB990936, MB990938
O-rings
4
2 3
1
Fluid temper-
ature sensor TFA1387
TFA1877
E Mitsubishi Motors Corporation Feb. 1997 PWEE9514-B Revised
AUTOMATIC TRANSMISSION (E - W) - Transmission 23A-3-33
(79)Apply the liquid gasket to the valve body cover.
Liquid gasket:
MITSUBISHI genuine sealant Part No. MD974421
or equivalent
(80)Install the valve body cover, and then tighten its mounting
bolts to the specified torque.
Inhibitor
switch
(83)Install the input shaft speed sensor and output shaft speed
sensor.
Output shaft
speed sensor
Input shaft
speed sensor
(85)Install the eye bolt, a new gasket, and the oil cooler feed
tube.
(86)Install the oil dipstick.
(87)Install the brackets.
Apply automatic
transmission fluid to
all moving parts 4
before installation.
3 2
1
Disassembly steps
"BA 1. O-ring
2. Seal ring
"AA 3. Oil seal
4. Oil pump assembly
1
3 9 2
11 15
5
15 4
7 4
10 1
5
2
6
3
Apply automatic
transmission fluid to
all moving parts
before installation.
7
Clutch plates (2) Install the clutch reaction plate in the shown direction.
Shear droop Clutch
reaction
plate Number of clutch discs and plates
F4A41 3 3 1
F4A42, 4 4 1
Clutch discs F4A51
Apply automatic
transmission fluid to
all moving parts 8
before installation.
6
5
4
8 <F4A42> or
12 17 1 2 9 <F4A51>
3 7 15 7
5 3
20
19
18
13
10 16 20
18
11 14
13
10 15 19
16
11
12 17
1 4 8 14
2 6 8 <F4A42> or 9 <F4A51>
Clutch discs
Clutch discs
<F4A51>
Clutch
Pressure plates Shear droop Clutch
plate reaction
plate
Clutch discs
“R” or “W”
Clutch discs
Apply automatic
transmission fluid to
all moving parts
before installation.
Disassembly steps
1. Snap ring
2. Overdrive planetary carrier
3. Overdrive annulus gear
Apply automatic
transmission fluid to
all moving parts
before installation.
8
4
9
3
7 10
1
Installation
direction
Disassembly steps
"AA 1. D-ring
"AA 2. D-ring
3. Low-reverse brake piston
Disassembly steps
"AA 1. Second brake retainer
2. D-ring
3. Second brake piston
"AA 4. D-ring
Disassembly steps
AA" "CA 1. Transfer driven gear
2. Bearing retainer
"BA 3. Outer race
AB" "AA 4. Taper roller bearing
5. Output shaft
MD998801
Disassembly steps
AA" "BA 1. Lock nut
AB" "AA 2. Transfer drive gear bearing
3. Transfer drive gear
MB991626
MD998348
MB990928
3
Apply automatic
transmission fluid to
all moving parts 2
before installation. 1
4 7
6 9
3 5
135 Nm
9 7
10
2
Disassembly steps
"EA 1. Differential drive gear "AA 6. Pinions
AA" "DA 2. Ball bearings <F4A41> "AA 7. Washers
AB" "CA 3. Taper roller bearings "AA 8. Side gears
<F4A42, F4A51> "AA 9. Spacers
"BA 4. Lock pin 10. Differential case
"AA 5. Pinion shaft
(4) Measure the backlash between the side gears and pinions.
Standard value: 0.025 - 0.150 mm
(5) If not within the standard value, change a spacer and
measure the backlash again.
NOTE
Adjust so that both backlashes are equal.
MD998819
Bearing
TFA2259
<F4A42>
2 7
4 5
3
6
8 1
<F4A51>
2 9
7
4
6 5
8 3
10 1
20
18
19 1
6 Nm
2
16
17
9
10
14
15
12 3
7 11
4
11
11 Nm
8
11 Nm
6
1
6 Nm
Disassembly steps
1. Solenoid valve support "BA 11. Steel ball (orifice check ball)
AA" "CA 2. Underdrive solenoid valve "BA 12. Spring
AA" "CA 3. Second solenoid valve 13. Plate
AA" "CA 4. Damper clutch control solenoid "AA 14. Damping valve
valve "AA 15. Damping valve spring
AA" "CA 5. Overdrive solenoid valve "AA 16. Steel ball (line relief)
AA" "CA 6. Low-reverse solenoid valve "AA 17. Spring
7. Manual valve "AA 18. Steel ball (orifice check ball)
8. Cover "AA 19. Spring
9. Plate 20. Inside valve body assembly
10. Outside valve body assembly
38
39
24 40
21 23
22
28
27
25
26
33
32
31
29
30
57
58
59
60
43
45
49
44
61
42 47
48
46 52
50
51
Steel ball
and spring
Steel
ball
Apply automatic
transmission fluid to
all moving parts
before installation.
Disassembly steps
1. e-clip
2. Speedometer driven gear
3. O-ring
4. Sleeve
Disassembly steps
"AA 1. Oil seal
2. Torque converter housing
"BA 3. Oil seal
4. Transmission case
MD998800