E450AJ (Parts - 3121128 - 5-10-09 - ANSI - English)

Illustrated Parts Manual
Models
E/M400A/
AJPnarrow
E/M450A/AJ
P/N
3121128
May 10, 2009
REVISION LOG
August 28, 2000 - Original Issue Of Manual (Edited to B/M 0010554 Revision 23 & B/M 0010571 Revision 1)
September 15, 2000 - Revised Manual (Added UL Components)
January 15, 2001- Revised Manual and added E/M400A (Edited to B/M 0010554 Revision 26 & B/M 0010571 Revision 3)
July 31, 2001- Revised Manual (Edited to B/M 0010554 Revision 30 & B/M 0010571 Revision 7)
May 31, 2002- Revised Manual (Edited to B/M 0010554 Revision 37 & B/M 0010571 Revision 16)
March 14, 2003- Revised Manual (Edited to B/M 0010554 Revision 43 & B/M 0010571 Revision 21)
July 1, 2003- Revised Manual (Edited to B/M 0010554 Revision 49 & B/M 0010571 Revision 25)
November 15, 2003- Revised Manual (Edited to B/M 0010554 Revision 50 & B/M 0010571 Revision 26)
June 18, 2004- Revised Manual (Edited to B/M 0010554 Revision 54 & B/M 0010571 Revision 29)
December 9, 2004 - Revised Manual (Edited to B/M 0010554 Revision 54 & B/M 0010571 Revision 30)
April 15, 2005 - Revised Manual (Edited to B/M 0010554 Revision 56 & B/M 0010571 Revision 30)
July 31, 2005 - Revised Manual (Edited to B/M 0010554 Revision 58 & B/M 0010571 Revision 33)
August 22, 2006 - Revised Manual (Edited to B/M 0010554 Revision 65 & B/M 0010571 Revision 38)
March 8, 2007 - Revised Manual (Edited to B/M 0010554 Revision 70 & B/M 0010571 Revision 42)
August 30, 2007 - Revised Manual (Edited to B/M 0010554 Revision 73 & B/M 0010571 Revision 46)
April 15, 2008 - Revised Manual (Edited to B/M 0010554 Revision 73 & B/M 0010571 Revision 46)
October 28, 2008 - Revised Manual (Edited to B/M 0010554 Revision 79 & B/M 0010571 Revision 51)
May 10, 2009- Revised Manual (Edited to B/M 0010554 Revision 80 & B/M 0010571 Revision 51)
3121128
E/M400A/ AJPnarrow E/M450A/AJ
REVISION LOG
3121128
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIRE AND WHEEL INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE/STEER VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BATTERIES AND CHARGER INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BATTERY CHARGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) . . . . . . . . . . . . .
YANMAR MOTOR/GENERATOR INSTALLATION (M400 & M450 ONLY) . . . . . . . . . .
KUBOTA MOTOR/GENERATOR INSTALLATION (M400 & M450 ONLY). . . . . . . . . . .
FRAME COVER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
1-6
1-10
1-14
1-16
1-18
1-22
1-26
1-30
1-34
1-38
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
VALVES AND HORN INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TURNTABLE AND SWING DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWING MOTOR ASSEMBLY (PRIOR TO S/N 0300135649). . . . . . . . . . . . . . . . . . . . .
SWING MOTOR ASSEMBLY (S/N 0300135649 TO PRESENT) . . . . . . . . . . . . . . . . . .
SWING BEARING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK AND MOTOR CONTROL MODULE INSTALLATION
(M450 & M400 ONLY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUND CONTROL BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOODS AND BEACON LIGHT INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2
2-6
2-10
2-12
2-14
2-16
2-18
2-20
2-24
SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
BOOMS & CYLINDERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E/M450A & E/M400A MAIN BOOM ASSEMBLY & PLATFORM SUPPORT
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E/M450AJ MAIN BOOM ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E/M450AJ JIB AND PLATFORM SUPPORT & ROTATOR INSTALLATION . . . . . . . . .
E/M400AJP MAIN BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E/M400AJP JIB AND PLATFORM SUPPORT & ROTATOR INSTALLATION . . . . . . . .
ROTATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CABLES/CLAMPS AND LIMIT SWITCHES INSTALLATIONS . . . . . . . . . . . . . . . . . . . .
3-2
3-6
3-10
3-14
3-18
3-22
3-26
3-30
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
3121128
PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM) . . . . . . . .

PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY PLATFORM) . . . . . . . . . .
PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM). . . . . . . . .
PLATFORM PADDING INSTALLATION (FRONT ENTRY PLATFORM). . . . . . . . . . . . .
PLATFORM PADDING INSTALLATION (SIDE ENTRY PLATFORM). . . . . . . . . . . . . . .
PLATFORM PADDING INSTALLATION (FALL ARREST PLATFORM) . . . . . . . . . . . . .
PLATFORM TOP RAIL EXTENSION INSTALLATION (SIDE ENTRY PLATFORM) . . . .
PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROLLER ASSEMBLY (SWING & LIFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2
4-6
4-10
4-12
4-14
4-16
4-18
4-20
4-24
4-26
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
JIB CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP). . . . . . . . . . . . . . . . . . . . . . . . . 5-2

PLATFORM LEVEL CYLINDER ASSEMBLY (E/M450A & E/M400A) . . . . . . . . . . . . . . . 5-4
PLATFORM LEVEL CYLINDER ASSEMBLY - JIB (E/M450AJ & E/M400AJP). . . . . . . . 5-8
LIFT CYLINDER ASSEMBLY - LOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
LIFT CYLINDER ASSEMBLY - MID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
LIFT CYLINDER ASSEMBLY - UPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
MASTER CYLINDER ASSEMBLY (E/M450A & E/M400A) . . . . . . . . . . . . . . . . . . . . . . . 5-22
MASTER CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP) . . . . . . . . . . . . . . . . . . . . 5-24
STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
TELESCOPE CYLINDER ASSEMBLY (E/M400A & E/M450A & E/M450AJ) . . . . . . . . . 5-28
TELESCOPE CYLINDER ASSEMBLY (E/M400AJP) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1
6-2
6-3
6-4
STANDARD HYDRAULIC DIAGRAM (E/M400A & E/M450A). . . . . . . . . . . . . . . . . . . . . 6-2

STANDARD HYDRAULIC DIAGRAM (E/M450AJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
STANDARD HYDRAULIC DIAGRAM (E/M400AJP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1
7-2
7-3
7-4
7-5
ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

ELECTRICAL SCHEMATIC (E/M400A, E/M450A & E/M450AJ)
(PRIOR TO S/N 100540) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
ELECTRICAL SCHEMATIC (E/M400AJP) (PRIOR TO S/N 100540) . . . . . . . . . . . . . . . 7-8
ELECTRICAL SCHEMATIC (E/M400A, E/M450A, E/M450AJ & E/M400AJP)
(S/N 100540 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1
8-2
DECAL INSTALLATION - ANSI SPEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

DECAL INSTALLATION - COUNTRY SPECS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii
3121128
SECTION 1
FRAME
3121128
1-1
10
19
7
14
17
1-2
16
17
18
15
17
18
16
17
14
17
10
19
5
201
12
8
13
102
103
11
17
103
101
107
108
104
110
3
112
105
115
106
109
113
114
111
SECTION 1 FRAME
FIGURE 1-1. STEERING INSTALLATION
3121128
SECTION 1 FRAME
FIGURE 1-1. STEERING INSTALLATION
ITEM #
PART NUMBER
QTY.
0257817
0270010
Ref.
Ref.
Ref.
1
2780242
2780250
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1
2780241
2780251
3300426
3422692
3010119
3010121
1683591
3121128
1
2
3841367
3841517
0440162
Not Used
3312008
0641606
3450810
3323003
3900109
3322202
0681810
0100011
4891800
4740156
4
4
2
2
4
2
4
A/R
4
2
2780242
2780241
2780250
2780251
Ref.
Ref.
Ref.
Ref.
Ref.
101
102
103
104
105
18
2
2
A/R
4130350
4130351
7023216
7023217
0962140
0961951
7020035
7020036
2
4
2
2
DESCRIPTION
STEER INSTALLATION OPTIONS:
Standard Width E/M450 & E/M400 Models
Narrow Width E/M400 Models
REV.
D
D
Hub/Spindle Assembly Options (Left Side) (See Items 101-115

for Breakdown):
Hub/Spindle Assembly Options (Right Side) (See Items 101-115
for Breakdown):
Standard E/M450 & E/M400 Models
Narrow E/M400 Models
Lugnut 5/8-18NF
Kingpin
Steering Link Options:
Steer Cylinder Assembly (See Section 5 for Breakdown)
End, Rod Options:
Prior to S/N 58200
S/N 58200 to Present
Washer, Thrust
Nut, Serrated 5/8-11NC
Bolt 3/8-16NC x 3/4
Pin, Cotter 1/4 x 2 1/2
Nut, Castle 1 1/4-12NF
Screw, Socket Head Shoulder 3/4-16NF x 1 3/4
Nut, Jam 3/4-16NF
Bolt 1/2-13NC x 1 1/4 (Grade 8)
Loctite #242
Washer, Hardened 1/2
Washer, Thrust (S/N 58200 to Present Only)
HUB/SPINDLE ASSEMBLY OPTIONS:
Standard Width E/M450 & E/M400 Models (Left Side)
Standard Width E/M450 & E/M400 Models (Right Side)
Narrow Width E/M400 Models (Left Side)
Narrow Width E/M400 Models (Right Side)
C
C
C
C
Spindle Options:
Standard Width E/M450 & E/M400 Models (Left Side)
Standard Width E/M450 & E/M400 Models (Right Side)
Narrow Width E/M400 Models (Left Side)
Narrow Width E/M400 Models (Right Side)
Bushing (1 per Assembly)
Bushing (2 per Assembly)
Hub Assy (1 per Assembly)
Cup, Bearing - Inner (1 per Assembly)
1-3
SECTION 1 FRAME
FIGURE 1-1. STEERING INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
106
107
108
109
110
111
112
113
114
115
7020038
7020041
7020037
7020039
7020040
7020137
3300426
7020055
7020054
7020140
2
18
2
2
2
2
18
2
2
2
201
Ref.
2360505
2360532
2360510
2360538
2360532
2360531
2360548
1-4
DESCRIPTION
REV.
Cup, Bearing - Outer (1 per Assembly)

Stud (9 per Assembly)
Cone, Bearing - Inner (1 per Assembly)
Cone, Bearing - Outer (1 per Assembly)
Seal, Lip (1 per Assembly)
Dust Cap (1 per Assembly)
Lugnut 5/8-18NF (9 per Assembly)
Washer, Tanged (1 per Assembly)
Nut, Castle (1 per Assembly)
Pin, Cotter (1 per Assembly)
FRAME WELDMENTS
E/M450A Prior to S/N 59390
E/M450A S/N 59390 to Present
E/M450AJ Prior to S/N 59390
E/M450AJ S/N 59390 to Present
E/M400AJP & E/M400A
E/M400AJPnarrow
E/M400Anarrow
3121128
SECTION 1 FRAME
FIGURE 1-1. STEERING INSTALLATION (CONTINUED)
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
1-5
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS
10
2
48
5
49
5A
8
49
7
9
3
1
11
4
1
104
103
102
101
201
203
202
204
1-6
3121128
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS
ITEM #
1
2
3
4
5
5A
6
7
8
9
10
11
12 to 47
48
49
3121128
PART NUMBER
QTY.
DESCRIPTION
0259069
0270103
0270103
0270377
Ref.
Ref.
Ref.
Ref.
Ref.
0100019
0641609
0641826
0682010
0920113
Not Available
A/R
8
4
12
2
2
7007977
7011757
2900768
7000731
3300426
2780236
3160239
7020138
7020150
3990105
4711600
4892000
Not Used
0100011
3020037
2
2
2
2
18
2
2
2
2
2
8
12
Loctite #271
Bolt 3/8-16NC x 1 1/8
Bolt 1/2-13NC x3 1/4
Bolt 5/8-11NC x 1 1/4 (Grade 8)
Drive Brake Assembly
Sensor Ring (1 per Assembly) (Was p/n 7027275 which is
no longer available. Must Replace Complete Brake.)
Ring, Bearing Retaining (1 per Assembly)
Repair Kit - Complete for 0920113 Brake (1 per Assembly)
Bearing Kit for 0920113 Brake (1 per Assembly)
Gasket (1 Per Assembly)
Lugnut
Drive Hub Assembly (See Figure 1-3 for Breakdown)
Drive Motor Assembly
Brush Kit for 3160239 (1 per Assembly)
Holder for 3160239 (1 per Assembly)
Sensor, Speed
Flatwasher 3/8 Narrow
Washer, Hardened 5/8
A/R
A/R
Loctite #242
Lube, Coupling Grease
0258995
0270416
Ref.
Ref.
Ref.
0273683
Ref.
0272314
Ref.
0273272
Ref.
0273686
Ref.
0258996
0270418
Ref.
Ref.
0273684
Ref.
0259679
0270037
0270028
Ref.
Ref.
Ref.
WHEEL DRIVE INSTALLATION OPTIONS:

Standard Spec E/M450 Models Prior to S/N 59390
Standard Spec E/M450 Models S/N 59390 to Present
Standard Spec E/M400 Models
UL/EE Rated Spec Models
TIRE AND WHEEL INSTALLATIONS

IN240/55-17.5 Pneumatic (Tire with JLG Pattern in Tread)
IN240/55-17.5 Pneumatic (Non-Marking Tire with JLG Pattern
in Tread) (Prior to S/N 75100)
IN240/55-17.5 Pneumatic (Non-Marking Tire with Lightning
Tread Pattern) (S/N 75100 to Present)
IN240/55-17.5 Pneumatic (Tire with JLG Pattern in Tread &
Tire Sealant)
in Tread & Tire Sealant) (Prior to S/N 75100)
in Tread & Tire Sealant) (S/N 75100 to Present)
IN240/55-17.5 Foam-Filled (Tire with JLG Pattern in Tread)
IN240/55-17.5 Foam-Filled (Non-Marking Tire with JLG Pattern
in Tread) (Prior to S/N 75100)
IN240/55-17.5 Pneumatic (Non-Marking Tire with Lightning
Tread Pattern) (S/N 75100 to Present)
LT215/8R16 Pneumatic
26 x 7 x 20 Solid (Non-Marking)
Solid (Non-Marking) (Narrow Machines Only)
REV.
7
9
9
5
1
2
A
2
2
A
1
2
A
1
A
B
1-7
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
QTY.
A/R
0258688
0270415
4520279
0272335
0273273
4520282
0258997
0270417
0273468
0258037
4520232
4
4
A/R
4520231
4520208
101
2
2
1
4520209
4520247
4520269
4520206
102
1
4860191
4860181
Not Available
1-8
DESCRIPTION
REV.
Tire Assembly Options:

Standard Width E/M450 & E/M400 Models:
OTR IN240/55-17.5 Pneumatic (Tire with JLG Pattern in
Tread)
OTR IN240/55-17.5 Pneumatic (Non-Marking Tire with JLG
Pattern in Tread) (Prior to S/N 75100)
OTR IN240/55-17.5 Pneumatic (Non-Marking Tire with
Lightning Tread Pattern) (S/N 75100 to Present)
OTR IN240/55-17.5 Pneumatic (Tire with JLG Pattern in
Tread & Tire Sealant)
OTR IN240/55-17.5 Pneumatic (Non-Marking Tire with JLG
Pattern in Tread & Tire Sealant) (Prior to S/N 75100)
OTR IN240/55-17.5 Pneumatic (Non-Marking Tire with
Lightning Tread Pattern & Tire Sealant) (S/N 75100 to
Present)
OTR IN240/55-17.5 Foam-Filled (Tire with JLG Pattern in
Tread
OTR IN240/55-17.5 Foam-Filled (Non-Marking Tire with
JLG Pattern in Tread) (Prior to S/N 75100)
OTR IN240/55-17.5 Foam-Filled (Non-Marking Tire with
Lightning Tread Pattern) (S/N 75100 to Present)
Goodyear LT215/8R16 Pneumatic
Monarch 26 x 7 x 20 Solid (Non-Marking)
Note: Assemblies may require ballast/foam filling to
manufacturers specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/or
rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.
Tire Assembly Options:
Narrow Width E/M400 Models:
Trelleborg 22 x 6 x 17.75 (Front Tire) (Solid) Non-Marking
Trelleborg 25 x 7 x 12 (Rear Tire) (Solid) Non-Marking
Note: Assemblies may require ballast/foam filling to
manufacturers specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/or
rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.
Tire Options:
IN240/55-17.5 Tire with JLG Pattern in Tread
IN240/55-17.5 Non-Marking Tire with JLG Pattern in
Tread
IN240/55-17.5 Non-Marking Tire with Lightning Tread
Pattern
LT215/8R16
Rim, Wheel Options:
Use with IN240/55-17.5 Tires
Use with LT215/8R16 Tires
Other Tire/Wheel Assemblies (Purchase Complete
Assembly
2/A
3/B
A
2/B
2/B
A
1/A
2/B
C
1/A
A
B
E
3121128
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
103
1
4641167
4640392
1120552
104
105
106
201
202
203
204
3121128
QTY.
1
1
1702740
1702701
1300019
1705364
A/R
1
0259302
Ref.
1670887
0641542
4711500
0100011
4
12
12
A/R
DESCRIPTION
REV.
Valve, Air Options:

Pneumatic Tires
Foam-FIlled Tires
Cap, Green (Used on Tires with Sealant)
Decal - Tire Air Pressure Options:
90PSI
95PSI
Sealant, Tire (Not Shown)
Decal - Tire Sealant (Not Shown - Used on Tires with
Sealant)
WHEEL COVER INSTALLATION (IN240/55-17.5 TIRES ONLY)
1/A
Cover, Wheel
Bolt 5/16-18NC x 5 1/4
Loctite #242
1-9
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLY
301
302
303
304
305
306
300
GENUINE PARTS
60
20
55
44
224
88
1 11 15 17
34
10
14
5
56
62
53
59
51
66
54
52
82
43
81
99
49
16
83
82
22
21
8
12
1-10
23
19
29
30
33
3121128
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLY
ITEM #
PART NUMBER
QTY.
2780236
Ref.
1
2
3
4
Use Item 301

Use Item 302
7021325
Use Item 303
4
3
1
1
Ref.
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24 to 28
29
30
31 to 32
33
34
35 to 42
43
44
45 to 48
49
50
51
52
53
54
55
56
57 to 58
59
60
7021326
7021327
7021328
Use Item 304
Not Used
Use Item 302
Use Item 301
Use Item 303
Not Used
Use Item 302
Use Item 301
7021341
Use Item 302
Not Used
See Note
See Note
See Note
See Note
Use Item 303
Not Used
7024049
7021335
Not Used
See Note
Use Item 304
Not Used
7021336
7021337
Not Used
7024051
Not Used
See Note
Use Item 304
See Note
See Note
Use Item 305
See Note
Not Used
Use Item 305
7021339
3
1
1
1
Gear, Planet
Gear, Planet
Gear, Sun
Nut, Shaft
NOTE: Unless there is capability to torque shaft nut (item 4)
to 625 ft./lbs. (850Nm) Repair beyond this level is NOT
advised.
Bolt, Planet
Ring, Support
Carrier, Planet
Cover
3
4
2
Bearing, Roller
Bearing, Roller
Bearing, Roller
3
4
1
3
Ring, Retaining
Ring, Retaining
Ring, Retaining
Disk, Support
1
1
3
3
3
O-Ring (Note: Use Items 300 & 303)

Seal, Ring (Note: Use Items 300 & 303)
Plug (Note: Use Items 300 & 304)
Seal, Ring (Note: Use Items 300 & 304)
Bolt
1
1
Washer, Housing
Gear, Ring
1
1
O-Ring (Note: Use Items 300, 303 & 304)

Ring, Retaining
1
1
Shaft, Sun Gear

Shaft, Input
Washer, Thrust
1
1
2
1
1
1
Cover (Note: Use Items 304 & 306)

Disk
Bolt (Note: Use Items 304, 305 & 306)
O-Ring (Note: Use Items 300, 304, 305 & 306)
Spring, Pressure
Rod, Shaft (Note: Use Items 305 & 306)
1
1
Disk, Rotor
Spindle
3121128
DESCRIPTION
DRIVE HUB ASSEMBLY
REV.
D
1-11
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
61
62
63 to 65
66
67 to 80
81
82
83
84 to 87
88
89 to 98
99
100 to 223
224
Not Used
7021340
Not Used
Use Item 305
Not Used
7024983
7021341
7024931
Not Used
7021344
Not Used
7024985
Not Used
1-12
QTY.
DESCRIPTION
Coupler
Ring, Retaining
1
2
1
Bearing, Ball
Ring, Retaining
Ring, Retaining
Stud, Wheel
Plug
See Note
A/R
2
See Note
See Note
Use Item 303
300
7021333
301
302
303
7024981
7024986
7024047
1
1
1
Ref.
304
305
306
7021329
7021338
7024054
1
1
1
REV.
Component Options:
Ball Prior to S/N 0200141266 (Note: Not Available - Use Slotted
Pin in Kit 303)
Expander Prior to S/N 0200141266 (Note: Not Available - Use
Slotted Pin in Kit 303)
Plug Prior to S/N 0200141266(Note: Not Available - Use Slotted
Pin in Kit 303)
Pin, Slotted S/N 0200141266 to Present
KIT OPTIONS:
Seal Kit Options:
Seal Kit (Includes Items 19-22, 33 & 54)
Repair Kit Options:
Planet Gear Kit 1 (Includes Items 1, 11 & 15)
Planet Gear Kit 2 (Includes Items 2, 10,14 & 17)
Bearing Kit (Includes Items 4, 12, 19, 20, 23, 33 & 224)
NOTE: Unless there is capability to torque shaft nut (item
4) to 625 ft./lbs. (850Nm) Repair beyond this level is NOT
advised.
Cover Kit (Includes Items 8, 21, 22, 33, 34 & 51-54)
Mechanical Disconnect Kit 1(Includes Items 54-56, 59 & 66)
Mechanical Disconnect Kit 2 (Includes Items 51, 53, 54 & 56)
3121128
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLY (CONTINUED)
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
1-13
SECTION 1 FRAME
FIGURE 1-4. HYDRAULIC COMPONENTS INSTALLATION
1
1A
8
1B
1C
9
12
10
3
6
2A
110
2
109
108
114
2B
5
11
4
1-14
3121128
SECTION 1 FRAME
FIGURE 1-4. HYDRAULIC COMPONENTS INSTALLATION
ITEM #
1
1A
1B
1C
2
2A
2B
3
4
5
6
7
8
9
10
11
12
13
101 to 107
108
109
110
111 to 113
114
115 to 119
120
3121128
PART NUMBER
QTY.
0257816
0270376
Ref.
Ref.
Ref.
3600289
7021318
7021368
70001961
7021319
Not Available
7021367
4400416
7021320
7021369
2220886
3571160
4711400
3311405
0741506
4751500
3311505
3311605
4751600
4761400
4761600
0340048
1
1
1
1
1
1
1
1
1
2
1
1
4
4
4
4
4
2
2
4
2
1
0258034
0259399
0258034
0259951
Ref.
Ref.
Ref.
Ref.
Ref.
VALVES INSTALLATIONS
All E/M450A Models
All E/M450AJ Models
All E/M400A Models
All E/M400AJP Models
A/R
A/R
A/R
Bolt 3/8-16NC x 1
Flatwasher 3/8
Lockwasher 3/8
Not Used
0641608
4711600
4761600
Not Used
Use 1001097506
1001097506
Not Used
4922328
DESCRIPTION
HYDRAULIC MOTOR/PUMP/TANK INSTALLATION
Standard Spec Machines
UL/EE Rated Spec Machines
REV.
4/C
1/A
Motor/Pump Assembly
Motor Assembly
Brush Kit
Seal, Oil
Pump Assembly
Seal Kit
Coupling
Hydraulic Tank Assembly
Cap
Gauge, Oil Level Sight
Plug, Non-magnetic Drain
Plate, Mounting
Locknut 1/4-20NC
Screw, Flathead Countersink 5/16-18NC x 3/4
Flatwasher 5/16
Locknut 5/16-18NC
Locknut 3/8-16NC
Flatwasher 3/8
Lockwasher 1/4
Lockwasher 3/8
Band, Motor (Not Shown - UL/EE Rated Machines)
Brake/Steer Control Valve Assembly Options:

Prior to S/N 0300129142 (Was p/n 4641149)
Harness Assembly - Brake/Steer Control Valve (Not Shown See Section 7 for Breakdown)
E
E
E
C
1-15
SECTION 1 FRAME
FIGURE 1-5. BRAKE/STEER VALVE ASSEMBLY
6
10
7
9
8
5
4
1-16
3121128
SECTION 1 FRAME
FIGURE 1-5. BRAKE/STEER VALVE ASSEMBLY
ITEM #
PART NUMBER
QTY.
4641149
1001097506
Ref.
Ref.
Ref.
2
3
5
6
7
8
9
10
3121128
1
7017450
7021611
7012518
7021618
7021659
7012972
7017433
7017402
7021609
7012941
7010543
7021609
7022391
7012967
7010542
7010543
7017488
7012998
7021619
7021616
7024832
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
BRAKE/STEER VALVE ASSEMBLIES
Hydro Air Brand (Prior to S/N 0300129142)
Hydraforce Brand (S/N 0300129142 to Present)
REV.
G
B
Cartridge, Proportional without Coil Options: (Flow Control)

Prior to S/N 0300062645
Seal Kit- 7017450/7021611 Cartridges
Coil
Cartridge, Relief (Main)
Seal Kit - 7021659 Cartridge
Cartridge (Steer)
Coil
Cartridge without Coil (Brake Release)
Coil
Cartridge, Check (was p/n 7017412)
Seal Kit -7022391 Cartridge
Cartridge, Shuttle
Cartridge, Relief (Steer) (was p/n 7017428)
Seal Kit -7017488 Cartridge
Switch, Pressure
Cartridge, Filter
Plug
1-17
1-18
105
102
106
103
108
104
103
113
17
101
20
19
18
19
APPLY TO CONTACTS
OF ANDERSON
CONNECTORS ONLY
10
20
104
103
102
16
14
11
12
13
20
AJPnarrow
ONLY
21
22
23
10
SECTION 1 FRAME
FIGURE 1-6. BATTERIES AND CHARGER INSTALLATIONS
3121128
SECTION 1 FRAME
FIGURE 1-6. BATTERIES AND CHARGER INSTALLATIONS
ITEM #
PART NUMBER
QTY.
0258689
0259763
0259763
Ref.
Ref.
Ref.
Ref.
2
3
4
5
6
7
4845846
4846106
4846107
4846106
4846107
Not Used
A/R
2
1
1
1
1
2
4567679
0182010
0182010
4711500
0641514
3000003
9
10
11
12
13
14
15
16
17
18
19
1060760
See Item 19 & 20
See Item 19 & 20
1060092
0100048
0100051
0840031
0840032
0641808
Not Used
4711800
1060761
See Item 19 & 20
See Item 19 & 20
1320172
See Items 8 & 17
1060811
1060811
20
21
22
3121128
See Items 8 & 17

1060809
1060809
3311405
3931430
BATTERIES INSTALLATION
E/M450 Models Built Prior to S/N 59390
E/M450 Models Built S/N 59390 to Present
E/M400 Models
A/R
1
0
0
6
A/R
A/R
8
8
4
8
A/R
1
0
0
2
A/R
0
1
1
A/R
0
1
1
2
2

Cable, Battery (Right)
E/M400 Models
Clamp, Cable
Cable, Battery (Battery to Battery)
E/M450 Models Prior to S/N 59390
E/M450 Models S/N 59390 to Present
E/M400 Models
Cable, Battery (Battery to Clamp)
E/M400 Models
Locknut 1/4-20NC
Capscrew, Socket Head 1/4-20NC x 1 7/8
4
4
2
8
REV.
2/C
B
B
Battery Box Weldment Options:

Both Sides - E/M450 Models Prior to S/N 59390
Left Side - E/M450 Models S/N 59390 to Present
Right Side - E/M450 Models S/N 59390 to Present
Left Side - E/M400 Models
Right Side - E/M400 Models
Battery Hold Down Options:
E/M400 Models
Bolt 5/16-18NC x 1 3/4
Liner, Battery Box
Battery Options:
Wet
Dry
Cable, Battery (Left)
E/M400 Models
Cable, Battery
Adhesive, Silicone
Grease, Terminal
Boot, Terminal (d shape)
Boot, Terminal (b shape)
Bolt 1/2-13NC x 1
0400055
7016177
8
DESCRIPTION
1-19
SECTION 1 FRAME
FIGURE 1-6. BATTERIES AND CHARGER INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
QTY.
23
4711400
0259825
0259826
0259693
0259692
1001092890
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
101
102
103
104
105
106
107
108
109 to 112
113
1-20
1
0400196
0400197
0400195
0400194
0641408
4711400
3311405
4711400
0641404
Not Used
3571834
Not Used
1320136
4
6
5
2
1
1
1
1
DESCRIPTION
REV.

BATTERY CHARGER INSTALLATIONS
ANSI Spec (105V/132V - Auto Seeking Hz)
ANSI Export Spec (110V/220V - Auto Seeking Hz)
ANSI Export Spec (250V - Auto Seeking Hz)
Japanese Spec (100V - Auto Seeking Hz)
UL Spec (110V/220V - Auto Seeking Hz) (E/M450A &
E/M450AJ Only)
4
3
3
2
1
Battery Charger Assembly Options (See Figure 1-7 for

Breakdown):
ANSI Spec (105V/132V - Auto Seeking Hz)
ANSI Export/UL Spec (110V/220V - Auto Seeking Hz)
Bolt 1/4-20NC x 1
Locknut 1/4-20NC
Washer 1/4 (Narrow)
Bolt 1/4-20NC x 1/2
Plate, Panel
Clamp, Insulated
3121128
SECTION 1 FRAME
FIGURE 1-6. BATTERIES AND CHARGER INSTALLATIONS (CONTINUED)
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
1-21
SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY
15
14
19
12
13
16
NOTE:
CHARGER COVER
REMOVED FOR
CLARITY.
7
6
10
4
8
3
5
20
17
18
21
RELAY
N.C.
N.O.
COM
ANSI WIRING
DIAGRAM
INTERLOCK
CONNECTOR
CIRCUIT
BREAKER
BLK
SOLDER CONNECTION
DC NEG
BLACK
BLK
.001
OHM
SHUNT
HEATSINK
A
CAP
D
SCR
7
7
9
INTERLOCK
CONNECTOR
BLK
BLK
ANSI EXPORT
WIRING DIAGRAM
13
12
12
14
SOLDER CONNECTION
DC NEG
BLACK
TX
PRI 1
AC BRN
B
C
CAP
SCR
B
WHT/
ORG
CIRCUIT
BREAKER
4
10
8
7
7
9
WHT
13
AC
12
12
RELAY
AC1 CIRCUIT
DC
DC
BLUE
AC
REMOTE
LIGHT BOARD
BLK 1
WHT 2
GRN 3
RED 4
YEL
WHITE
RED
GRN
WHT
BLK
3
2
J-2
CONNECTOR
8
GRN 7
WHT 9
15
WHT
16
17
1 BLUE
GRN
5
CIRCUIT
BOARD
HARNESS
13
BLK 12
WHT
14
4321
RED
BLK
TO 4POS CONN
OF MAIN BOARD
BLK 1
WHT 2
GRN 3
RED 4
1
2
3
4
1
2
3
4
1-22
14
11
WHT
WHT
BLUE
WHT 13
BLK 12
WHT 14
1 BLUE
GRN
5
4321
1
2
3
4
17
CIRCUIT
BOARD
HARNESS
TO 4POS CONN
OF MAIN BOARD
BLK
WHT
GRN
RED
16
HEATSINK
NOTE: VARISTOR LEADS MUST BE

COVERED WITH VARFLEX.
AC BLU
YEL
RELAY
8
GRN 7
WHT 9
DC POS.
RED
WHITE
BLK
ORG
WHT
WHT
WHT
1
2
3
4
15
11
WHT
DC FUSE OR
CIRCUIT BREAKER
CAP
VARISTOR
SCREW CONNECTION
W/VARFLEX
WHT
SCR
YEL
AC
YLW/GRN
HEATSINK
A
ORG
GROUND
SCREW
CIRCUIT
BREAKER
3
.001
OHM
SHUNT
ORG
HEATSINK
10
8
RELAY
DC POS.
RED
WHT
NOTE: VARISTOR LEADS MUST BE

COVERED WITH VARFLEX.
N.C.
N.O.
COM
DC FUSE OR
CIRCUIT BREAKER
CAP
AC WHT/ORG
OR BLUE
VARISTOR
B
C
BLK
11
WHT
SCR
TX
PRI
YEL
AC GRN OR
YLW/GRN
GROUND
SCREW
ORG
AC BLK
OR BRN
SCREW
CONNECTION
W/VARFLEX
RED
GRN
WHT
BLK
J-2
CONNECTOR
RED
1
2
3
4
BLK
3121128
SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY
ITEM #
PART NUMBER
0400196
0400197
0400195
0400194
1
2
3
4
5
6
7
8
9
10
11
12
13
14
QTY.
DESCRIPTION
Ref.
Note: Refer to battery charger serial number nameplate for

build date. Example: BA515 (Spec) 9631 (Date Code). First
and second digits in the date code indicate year. Third and
fourth digits indicate the week of manufacture.
Ref.
Ref.
Ref.
Ref.
Ref.
7020642
7020653
7018525
7020642
7011621
7022906
7022902
7020685
7020696
7020644
7020690
7020691
7020697
7020693
7018571
7020648
7020649
7020650
A/R
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
7018564
7018506
7020651
7022900
7022905
7020699
7020698
3121128
A
A
A
A
Not Used
7018506
7018564
7018563
15
16
BATTERY CHARGER ASSEMBLIES

ANSI Spec (105/132V - Auto Seeking Hz)
ANSI Export/UL Spec (110/220V - Auto Seeking Hz)
REV.
1
1
Breaker, Circuit Options:

0400196 Charger
0400197 Charger
0400195 Charger
0400194 Charger
Connector, Enable Switch
Circuit, Control Options:
0400196 Charger
0400197 Charger
0400195 Charger
0400194 Charger
DC Cord Assembly
Fuse Assembly
Fuse, DC - 50Amp
Harness
Harness
Holder, Fuse
Plug, AC Inlet
Rectifier Assembly
Rectifier, SCR 40-Amp
Relay (Black) Options:
0400196 Charger
0400197 Charger
0400195 Charger (240V) (Used Prior to
MAC Charger S/N 06416736)
0400195 Charger (120V) (Used MAC Charger S/N 06416736
to Present)
0400194 Charger
Shunt Assembly
Transformer, Main Options:
0400196 Charger
0400197 Charger
0400195 Charger
0400194 Charger
1-23
SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
17
QTY.
1
7020603
7018537
7018537
7018537
18
1
7011596
7020663
7020663
7020663
19
Not Required
7018577
Not Required
Not Required
20
Not Required
7022903
Not Required
Not Required
21
Not Required
7020654
Not Required
Not Required
1-24
A/R
0
2
0
0
A/R
0
1
0
0
A/R
0
2
0
0
DESCRIPTION
Varistor Assembly Options:
0400196 Charger
0400197 Charger
0400195 Charger
0400194 Charger
Varistor Options:
0400196 Charger
0400197 Charger
0400195 Charger
0400194 Charger
Capacitor Assembly Options:
0400196 Charger
0400197 Charger
0400195 Charger
0400194 Charger
Control, AC1-48V Options:
0400196 Charger
0400197 Charger
0400195 Charger
0400194 Charger
Relay, 24VDC-30A (Clear) Options:
0400196 Charger
0400197 Charger
0400195 Charger
0400194 Charger
REV.
3121128
SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY (CONTINUED)
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
1-25
64
46
42
50
UL/EE
MACHINES
ONLY
57
52
53
49
48
40
41
39
22
18
58
33
30
34
35
23
44
29
28
39
33
41
36
105
104
19
39
20
1
15
21
63 17
31
26
101
38
25
27
39
40
EN
ER
24
102
TO
39
51
O
AT
32
42
45
43
103
30
RA
T OR
NE
1-26
GE
55
56 54
37
12
30
38
14
15
13
SECTION 1 FRAME
FIGURE 1-8. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)
3121128
SECTION 1 FRAME
ITEM #
1
2 to 11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NUMBER
QTY.
0259069
0270103
0270103
0270377
Ref.
Ref.
Ref.
Ref.
Ref.
0100019
Not Used
4240084
0641508
3311505
4751500
Not Used
4300135
4568114
1600293
0641406
4761400
3311505
3910636
3310601
1600294
1600300
1600292
3931430
4711400
3311405
4750600
Loctite #271 (Prior to S/N 78578)
1
1
1
10
Strap, Static
Bolt 5/16-18NC x 1
Locknut 5/16-15NC
Flatwasher 5/16
Hardware Options:
Stud, Stand-Off (Prior to S/N 78578)
Spacer, Tube (S/N 78578 to Present)
Module (Positrac/Tilt) (Note: Calibration required when
replaced)
Bolt 1/4-20NC x 3/4
Lockwasher 1/4
Nut 5/16-18NC
Screw #6-32NC x 2 1/4
Nut #10-24NC
Contactor Plate Assembly Options:
Standard Spec (See Items 101-105 for Breakdown)
UL/EE Spec (See Items 201-205 for Breakdown)
Module, Power
Capscrew, Socket Head 1/4-20NC x 2
Flatwasher 1/4
Locknut 1/4-20NC
Flatwasher #6
Cable, Electrical (Motor B S1 to Motor A S2)
Cable, Electrical (Motor B A1 to Contactor Plate MB1)
Cable, Electrical (Motor A A2 to Contactor Plate MA2)
Cable, Electrical (Motor B A2 to Contactor Plate SB1)
Cable, Electrical (Power Module A to Contactor Plate)
Cable, Electrical (Power Module B+ to Contactor Plate)
1
6
6
A/R
4
4
1
1
A/R
A/R
A/R
4
1
1
1060718
1060836
32
1
1060719
1060837
33
1
1060720
1060838
34
1
1060721
1060839
35
1
1060722
1060840
3121128
CONTACTOR INSTALLATION OPTIONS:

A/R
1060717
1060835
31
DESCRIPTION
REV.
7
9
9
5
1-27
SECTION 1 FRAME
ITEM #
PART NUMBER
36
QTY.
1
1060723
1060841
37
1
1060724
1060842
38
1
1060725
1060843
39
1
1060726
1060810
1060810
1060835
40
1
1060727
1060844
41
42
43
44
45
46
47
1
1060728
1060845
2540019
2540021
4760600
4922103
4460444
2540020
48
49
50
51
52
53
54
55
56
57
58
59
Not Required
1320172
1320172
2400044
2400062
1060847
0861375
4711500
3311501
4751000
3311001
0721005
2540037
1704712
4060807
60
61 to 62
63
64
0340047
Not Used
0641524
2540020
1-28
4
1
4
1
1
2
A/R
0
1
1
1
1
1
1
A/R
A/R
A/R
A/R
A/R
2
1
2ft/.6m
2
4
1
DESCRIPTION
REV.
Cable, Electrical (Motor B S2 to Contactor Plate MB2)

Cable, Electrical (Motor A A1 to Contactor Plate MA1)
Cable, Electrical (Motor A S1 to Contactor Plate SA1)
Cable, Electrical Options: (Contactor Plate to Batteries)
Standard Spec E/M450 Machines Prior to S/N 59390
Standard Spec E/M450 Machines S/N 59390 to Present
Standard Spec E/M400 Machines
UL/EE Rated Spec E/M450 & E/M400 Machines
Cable, Electrical (Module to Hydraulic Pump Motor )
Cable, Electrical (Contactor Plate to Hydraulic Pump Motor +)
Grommet
Grommet
Lockwasher #6
Cable, Electrical (Contactor/Module to Charger)
Connector, DC
Grommet
Clamp, Cable Options (Not Shown - Located on Item 39):
E/M400 Models
Block, Fuse Mounting (UL/EE Rated Machines Only)
Fuse - 300 Amp (UL/EE Rated Machines Only)
Jumper, Fuse (UL/EE Rated Machines Only)
Box, Fuse (UL/EE Rated Machines Only)
Nut 5/16-18NC
Flatwasher #10
Nut #10-24NC
Screw, Machine #10-24NC x 5/8
Grommet (UL/EE Rated Machines Only)
Decal - 300 Amp Fuse (UL/EE Rated Machines Only)
Trim (Not Shown - Located at Battery Boxes)
(UL/EE Rated Machines Only)
Band, Motor (Not Shown) (UL/EE Rated Machines Only)
Bolt 5/16-18NC x 3 (S/N 78578 to Present)
Grommet (S/N 101253 to Present)
3121128
SECTION 1 FRAME
ITEM #
PART NUMBER
QTY.
1
2902048
2902046
2902046
2902047
1600294
1600300
Ref.
Ref.
Ref.
1
7022003
7022008
1
7022004
Not Required
7022005
101
1
1
7022002
7022007
102
1
7022001
7022009
103
1
7022000
7022010
104
1
7022012
Not Required
105
1
7022011
Not Required
3121128
DESCRIPTION
REV.
Electrical Cable Kit Options:

(Includes Items 30-38 & 40-41)
(Includes Items 30-41)
Standard Spec E/M400 Models (Includes Items 30-41)
UL/EE Rated Spec E/M450 & E/M400 Models
(Includes Items 30-41)
CONTACTOR PLATE ASSEMBLIES
Standard Spec
UL/EE Spec
E
B
Harness, Contactor Options (See Section 7 for Breakdown):

Standard Spec
UL/EE Spec
Harness, Posi-Track Contactor Options (See Section 7 for
Breakdown):
Standard Spec
UL/EE Spec
Harness, Shunt (See Section 7 for Breakdown)
Contactor (Forward/Reverse) Options:
Standard Spec
UL/EE Spec
Contactor (Main) Options:
Standard Spec
UL/EE Spec
Contactor (Posi-Track) Options:
Standard Spec
UL/EE Spec
Cable, Power Options:
Standard Spec
UL/EE Spec
Diode, Power Options:
Standard Spec
UL/EE Spec
1-29
1-30
14
50
18
51
BATTERY LOCATED
ON FRAME SIDE
(SHOWN HERE
FOR CLARITY)
113
156
111
119
104
114
12
13
19
103
25
17
15
19
129
118
1
101
20
153
28
16
112
161
29
76
162
163
110
105
102
171
165
6
7
74
72
2
62
61
63
20
72
65
64 (OPPOSITE SIDE)
INSULATION
SHOWN HERE
FOR CLARITY
75
117 116
115
72
19
137
104
(LOCATED
UNDER
AIR COWL)
131
132
133
134
135
136
138
44
62
48
156
59
53
54
55
60
111
68
119
110
69
46
49
162
48
20
47
53
54
55
73
46
59
11
LOCATE AT AXLE
66 67
45
172
173
161
105
SECTION 1 FRAME
FIGURE 1-9. YANMAR MOTOR/GENERATOR INSTALLATION (M400 & M450 ONLY)
3121128
SECTION 1 FRAME
ITEM #
PART NUMBER
QTY.
0257824
0270344
0270344
0273573
Ref.
Ref.
Ref.
Ref.
Ref.
2
3
4
5
6
7
8
9 to 10
11
12
13
14
15
1
0257858
0271641
3311505
Not Used
3200404
Not Used
4751600
3311605
0641618
Not Used
2820117
1060755
1060754
0400201
A/R
N/R
3
N/R
6
3
3
N/R
1
1
1
1
1
4845642
Not Required
Not Required
16
17
18
19
20
21 to 24
25
26 to 27
28
29
30 to 32
33
34 to 43
44
3121128
1
4220179
0362966
4220179
4220179
0362966
3980035
0641518
0641512
4711500
0641505
Not Used
2120042
Not Used
2720058
1320022
Not Used
4240033
Not Used
4567845
1
2
6
A/R
1
12ft/3.7m
7
DESCRIPTION
MOTOR/GENERATOR INSTALLATION (YANMAR DIESEL)
All M450 Models Built Prior to S/N 59390
All M450 Models Built S/N 59390 to S/N 79057
All M400 Models Prior to S/N 79057
All M450/M400 Models S/N 79057 to S/N 88539
REV.
11
5/B
5/B
C
Motor/Generator Assembly Options: (See Items 101 to 173 for

Breakdown)
Prior to S/N 63771
S/N 63771 to S/N 88539
Locknut 5/16-18NC
Mount, Insolation
Flatwasher 3/8
Locknut 3/8-16NC
Bolt 3/8-16NC x 2 1/4
Foam, Sound (Steer Axle)
Cable, Battery (Includes Terminal Boot) (+ Generator)
Cable, Battery (Includes Terminal Boot) ( Generator)
Battery
Starter Battery Tray Options:
M450 Models Built Prior to S/N 59390
M450 Models Built S/N 59390 to S/N 88539 (Welded-In Part
of Battery Tray)
M400 Models (Welded-In Part of Battery Tray)
Battery Hold Down Options:
M450 Models Built Prior to S/N 56547
M450 Models Built S/N 56547 to S/N 59390
M450 Models Built S/N 59390 to S/N 79057
M400 Models Prior to S/N 79057
M450/M400 Models Built S/N 79057 to S/N 88539
Battery Seat
Bolt Options:
Bolt 5/16-18NC x 1 5/8 (Prior to S/N 79057)
Bolt 5/16-18NC x 1 1/2 (S/N 79057 to S/N 88539)
Bolt 5/16-18NC x 5/8
Filter, In-Line Fuel
Hose
Clamp, Hose
Strap, Tie
Tube, Exhaust
1-31
SECTION 1 FRAME
ITEM #
PART NUMBER
QTY.
3571401
3380510
3960389
0100011
4751500
1
1
1
5ft/1.5m
A/R
6
1
45
46
47
48
49
50
51
52
53
54
55
56 to 58
59
2820107
2820165
1060731
1060730
Not Used
0641406
4711400
3311405
Not Used
4060803
1
1
A/R
A/R
A/R
A/R
16in/4.9m
27in/69cm
60
61
3960417
4100025
28in/71cm
A/R
26in/66cm
12in/30cm
62
63
64
65
66
67
68
69
70
4920385
2820111
2820112
2820116
2720455
1320012
0259481
3960418
4922319
7in/18cm
2
1
1
1
2
1
3ft/.9m
1
71
72
73
74
75
4460267
0641507
3380511
0903099
1
2
1
1
1
76
101
102
Bolt 1/4-20NC x 3/4

Locknut 1/4-20NC
Flex-Trim
Prior to S/N 79057
S/N 79057 to S/N 88539
Seal
Sleeve, Fiberglass
Prior to S/N 79057
S/N 79057 to S/N 88539
Wire, Safety
Insulation
Insulation (Right Side)
Insulation (Left Side)
Hose
Clamp
Plenum Box Assembly
Seal
Harness, Generator (Not Shown - See Section 7 for Breakdown)
Socket, Female (Not Shown - See Section 7 for Call-Out)
Bolt 5/16-18NC x 7/8 (S/N 61430 to S/N 88539 Only)
Shield, Heat (S/N 79057 to S/N 88539)
Bracket, Exhaust Hanger (S/N 79057 to S/N 88539)
Clamp Options:
S/N 79057 to S/N 79827
S/N 79827 to S/N 88539
Flatwasher Hardened 3/8 (S/N 79057 to S/N 88539)
0257858
0271641
Ref.
Ref.
Ref.
MOTOR/GENERATOR ASSEMBLY
Prior to S/N 63771
S/N 63771 to S/N 88539
1
1
Motor, Yanmar
Alternator Options:
Prior to S/N 63771
S/N 63771 to S/N 88539
7018126
REV.
Shield, Heat Options:

Prior to S/N 79057
S/N 79057 to S/N 88539
Seal
Loctite #242
Flatwasher 5/16
Insulation Options:
Prior to S/N 79057
S/N 79057 to S/N 88539
Cable, Battery (Includes Terminal Boot) ( Battery to Ground)
Cable, Battery (Includes Terminal Boot) (+ Battery to Starter)
1320033
1320135
4891600
7020203
7023485
1-32
DESCRIPTION
E
C
3121128
SECTION 1 FRAME
ITEM #
PART NUMBER
QTY.
103
104
105
106 to 109
110
111
112
113
114
115
116
117
118
119
120 to 128
129
130
131
132
133
134
135
136
137
138
139 to152
153
154 to 155
156
157 to 160
161
162
163
164
165
166
167
168
169
Not Available
7020215
7020167
7020166
Not Used
7018125
7020207
3571412
7018127
7020164
7020163
7020162
Not Serviced
7020204
7020161
Not Used
3570581
Not Used
7020160
7020159
7020165
7018123
7018122
7018124
7020158
7020157
Not Used
7020206
Not Used
7023274
Not Used
7020197
7020198
7020199
7020200
7020201
7020202
7020217
7018142
7023349
1
1
1
1
Filter, Oil with Element

Element, Oil
Solenoid, Throttle
Swivel, In-line
1
2
1
1
1
1
1
1
1
1
Handle, Regulator
Relay, Bosch
Plate, Mounting, Oil Filter
Switch, Pressure
Fitting, Adapter
Adapter, Oil Drain
Bolt, Banjo
Washer, Rubber
Drain Line Assembly
Bracket
Baseplate
1
1
1
2
2
1
1
1
Flange, Air Intake

Flange, Air Intake
Plate, Air Intake Adapter
Gasket, Air Cleaner
Gasket, Air Adapter
Cover, Air Filter
Probe, Temperature
Bracket, Magnetic Pick-Up
Sensor, Hall Effect Zero Speed
Relay, Sealed 14VDC/40Amp
1
1
1
1
1
1
1
1
1
170
7023350
171
172
173
7023489
7026669
7026670
1
1
1
Lever
Spring
Dipstick
Regulator, Voltage (Not Shown - Located Below Starter)
Muffler
Starter (Not Shown - Located Below Muffler)
Element, Air Cleaner (Washable)
Pump, Fuel (Not Shown - Located on Top of Cylinder Block)
Fuse, Control - 15 Amp (Not Shown - Located on Right Side of
Engine)
Fuse, Dynamo Output - 20 Amp (Not Shown - Located on Left
Side of Engine)
Head, Filter
Spring, Governor
Spring, Return
3121128
DESCRIPTION
REV.
1-33
1-34
44
70
70
37
14
129
117
103
120
119
41
125
18
19
16
111
38
70
110
108
14
107
121
27 118 109
41
70
33
17
TO
CONTACTORS
130
1
12
105
68
113
14
70
116
73
15
41
53
70 44
36
115
11
69
42
43
67
48
46 48
55
74
58
22
51
67
58
22
35
21
126
28
124
21
32
52
20
34
69
50
39
1
10
20
50
35
45
FUEL FILTER SHOWN HERE FOR CLARITY
32
CONTROL PANEL SHOWN

HERE FOR CLARITY
SECTION 1 FRAME
FIGURE 1-10. KUBOTA MOTOR/GENERATOR INSTALLATION (M400 & M450 ONLY)
3121128
SECTION 1 FRAME
ITEM #
1
2
3
4
5
6
7
8 to 9
10
11
12
13
14
15
16
17
18
19
20
21
22
23 to 26
27
28
29 to 31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
3121128
PART NUMBER
QTY.
0274617
Ref.
Ref.
0100011
Not Used
0259481
0362966
0400201
Not Used
0641406
Not Used
0641505
0641507
0641512
Not Used
0641618
1320135
1060730
1060731
1060754
1060755
1320012
1320022
1380164
Not Used
2000320
2120042
Not Used
2720058
Not Used
2720559
2820111
2820112
2820116
2820117
2820218
Not Used
3200404
3311405
3311505
3311605
3380602
3460457
Not Used
3575961
Not Used
3960389
3960417
3960418
A/R
DESCRIPTION
MOTOR/GENERATOR INSTALLATION (KUBOTA DIESEL)
All M400 & M450 Models Built S/N 88539 to Present
Plenum Box Assembly

Tube, Battery Hold-Down
Battery
Bolt 1/4-20NC x 3/4
2
2
2
Bolt 5/16-18NC x 5/8

Bolt 5/16-18NC x 7/8
Bolt 5/16-18NC x 1 1/2
1
1
1ft/.3m
Bolt 3/8-16NC x 2 1/4

Clamp
Cable, Battery (Battery +)
Cable, Battery (Battery )
Cable, Battery (Includes Terminal Boot) ( Generator)
Cable, Battery (Includes Terminal Boot) (+ Generator)
Clamp
Clamp
Clip
Kubota Engine Assembly
Filter, In-Line Fuel (Prior to S/N 93848)
Hose
1
2
1
1
1
2
Hose, Air Intake

Insulation
Insulation (Right Side)
Insulation (Left Side)
Foam, Sound (Steer Axle)
Insulation, Acoustic Barrier
3
4
2
3
1
1
Mount, Insolated Engine

Locknut 1/4-20NC
Locknut 5/16-18NC
Locknut 3/8-16NC
Shield, Heat
Pipe, Exhaust
Plate, Exhaust Mounting
5ft/1.5m
28in/71cm
3ft/.9m
Loctite #242
1
1
1
3
1
1
1
1
1
2
A/R
8
REV.
Seal
Seal
Seal
1-35
SECTION 1 FRAME
ITEM #
PART NUMBER
QTY.
53
54
55
56 to 57
58
59 to 66
67
68
69
70
71 to 72
73
74
3980035
Not Used
4100025
Not Used
4341072
Not Used
4711400
4711500
4751500
4751600
Not Used
4891600
4920385
8
6
6
6
N/R
2
6in/15cm

Flatwasher 5/16 Wide
Flatwasher 3/8 Wide
101
70000289
102
70000290
70000291
70000292
70000293
1
1
1
1
70000294
70000295
70000296
70000297
70000298
70000299
70000300
70000301
70000304
70000305
70000302
70000303
70000306
70000307
70000308
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
70000309
70001121
1
1
113
114
70000310
70000311
1
1
115
70000312
70000313
70000314
1
1
1
105
106
107
108
109
110
111
112
Sleeve, Fiberglass
Support, Exhaust Mount
Ref.
Ref.
REV.
Battery Seat
2000320
103
104
1-36
22in/55cm
DESCRIPTION
Flatwasher 3/8 Hardened

Wire, Safety
MOTOR/GENERATOR ASSEMBLY
Regulator, Voltage (Not Shown - Located on Opposite Side of

Engine)
Glow Plug (Not Shown)
Harness, Glow Plug (Not Shown)
Screen, Oil Sump (Includes O-Ring)
Cap, Oil Filler (Includes O-Ring) (Not Shown - Located on the
Engine Block - See Item 130 for Fill Cap on Top of Head)
Dipstick
Pump, Oil Rotor (Not Shown - Located Beside Item 107)
O-Ring, Oil Rotor Pump (Not Shown)
Switch, Oil
Lever, Governor
Pin, Governor Lever
Spring, Governor Lever
Spring, Idling
Lever, Spring Control
Spring, Stop (Speed Control Lever)
Valve, Fuel Limit (Not Shown)
Gasket, Fuel Limit Valve (Not Shown)
Pump, Injection
Kit, Pump Adjustment Shim
Flywheel/Ring Gear Assembly (Not Shown - Located Behind Front
Coller)
Ring Gear (Not Shown)
Stator, Engine (Not Shown - Located Behind Flywheel)
(Includes Coil & Grommet)
Starter (Not Shown - Located on Opposite Side of Engine)
Solenoid, Starter (Not Shown - Located on Opposite Side of
Engine)
Air Cleaner Assembly
Element, Air Cleaner
Gasket, Air Cleaner
3121128
SECTION 1 FRAME
ITEM #
PART NUMBER
QTY.
DESCRIPTION
116
70000315
70000316
70000317
70000967
70000318
70000319
70001144
70000320
70000322
70000323
70000324
70000325
1
1
1
1
1
1
1
1
1
2
1
1
70000326
70000327
70000382
70000328
70000329
70000330
70000321
70002244
1
1
1
1
1
1
1
1
Muffler Assembly
Gasket, Muffler
Inline Fuel Check Valve Assembly (Not Shown)
Fuel Filter Assembly
Element, Fuel Filter
Element, Oil Filter
Head, Oil Filter Head (Note: Does not Include element)
Pump, Fuel
Relay
Relay
Sensor, Speed (Not Shown - Located Inside Front Cover)
Sensor, Oil Temperature (Not Shown - Located on Opposite Side
of Engine on Base)
Module, Engine Control
Alternator
Stator, Alternator
Harness, Engine
Fuse 15Amp (Not Shown)
Fuse 20Amp (Not Shown)
Solenoid, Fuel
Cap, Oil Filler (Includes O-Ring) (See Item 104 for Fill Cap on
Engine Block)
117
118
119
120
121
122
123
124
125
126
127
128
129
130
3121128
REV.
1-37
1-38
25
23
24
22
21
12A
29
22
23

20
16
35
18
22
23
E450A/AJ
E400AJP
31
19
18
20
16
15
OR
33
10
31
16
14 15
20
25
17 32
18
36
9 7
37
23
11
23
30
13
27
23
24
21
22
M450A/AJ
M400AJP
28
26
12B
SECTION 1 FRAME
FIGURE 1-11. FRAME COVER INSTALLATION
3121128
SECTION 1 FRAME
FIGURE 1-11. FRAME COVER INSTALLATION
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
12A
12B
13
14
15
16
17
18
19
20
21
22
23
24
3121128
PART NUMBER
QTY.
0258974
0270510
0258035
0270509
0270510
0270509
0270101
0270100
0270101
0270540
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
3570572
3900174
3760308
1380138
4844603
4846223
0940036
3960447
3960433
3300371
3311401
3520026
3570573
1
7
7
1
1
2
A/R
A/R
A/R
2
1
1
3571094
1670880
Not Required
2940115
0721006
4751000
3311005
0630440
0100011
2940095
0721004
2700093
0641406
4751400
3311405
A/R
0
2
A/R
A/R
12
A/R
A/R
4
A/R
2
A/R
A/R
4
DESCRIPTION
FRAME COVERS INSTALLATIONS
Standard E450A & E450AJ Built Prior to S/N 59390
Standard E450A & E450AJ Built S/N 59390 to Present
Standard M450A & M450AJ Built Prior to S/N 59390
Standard M450A & M450AJ Built S/N 59390 to Present
Standard E400A & E400AJP
Standard M400A & M400AJP
Standard E400Anarrow & E400AJPnarrow
Standard M400Anarrow & M400AJPnarrow
UL/EE Rated E400AJP, E450A & E450AJ
UL/EE Rated E400AJPnarrow
REV.
4
E
7
F
E
F
E
F
E
E
Cover, Charger
Screw, Special
Retainer
Cup, Receptacle
Axle Cover Options:
Bumper
Seal
Seal
Hardware Options:
Wingnut (Prior to S/N 104964)
Nut 1/4-20NC (S/N 104964 to Present)
Plug, Hole
Cover, Pump
Cover Options:
E450 & E400 Models
M450 & M400 Models
Latch Options:
E450 & E400 Models
M450 & M400 Models
Screw, Machine #10-24NC x 3/4 (Prior to S/N 70080)
Flatwasher #10
Locknut #10-24NC
Eyebolt
Loctite #242
Latch
Screw, Machine #10-24NC x 1/2
Hook
Bolt 1/4-20NC x 3/4
Flatwasher 1/4
Locknut 1/4-20NC
1-39
SECTION 1 FRAME
FIGURE 1-11. FRAME COVER INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
25
QTY.
DESCRIPTION
Battery Cover Options:

Standard Spec Machines:
Cover (E/M450 Models Built Prior to S/N 59390)
Cover (E/M450 Models Built S/N 59390 to Present)
Cover (E/M400 Models)
UL/EE Rated Spec Machines:
Cover (All UL/EE Rated Spec Machines)
Bracket (Not Shown - UL/EE Rated Only)
Handle, Pocket (Not Shown - UL/EE Rated Only)
Flex-Trim Options:
Standard Spec E450 & E400 Models
Standard Spec M450 & M400 Models
Flex-Trim Options:
Flex-Trim Options:
Strip, Mounting Options:
Seal Options:
E450 & E400 Models
M450 & M400 Models
Seal Options:
E450 & E400 Models
M450 & M400 Models
Insulation Options:
E450 & E400 Models
M450 & M400 Models
Plug
Cover, Phenolic (Not Shown - Located over Batteries inside
cover) (UL/EE Rated Machines Only)
Flatwasher #8 (Wide)
Nut 1/4-20NC
Loctite #222
1670879
1670951
1670951
1670963
0902645
2560126
26
Not Required
4060804
Not Required
27
Not Required
2820105
Not Required
28
Not Required
2820106
Not Required
29
2
4
A/R
0
6ft/1.8m
A/R
0
1
A/R
0
1
2
0902543
0902681
0902681
Not Required
30
33
34
Not Required
2820110
3520082
2820121
A/R
0
2.5ft/7.6m
A/R
0
10ft/3m
A/R
0
1
1
2
35
36
37
4750800
3311401
0100035
A/R
A/R
A/R
Not Required
3960389
31
Not Required
3960417
32
1-40
REV.
3121128
SECTION 2
TURNTABLE
3121128
2-1
SECTION 2 TURNTABLE
FIGURE 2-1. VALVES AND HORN INSTALLATIONS
21
21B
17
103
102
11
12
4
19
22
21A
101
13
17
16
5
19
17
18
9
10
7
15
6
201
8
2-2
3121128
SECTION 2 TURNTABLE
FIGURE 2-1. VALVES AND HORN INSTALLATIONS
ITEM #
PART NUMBER
QTY.
0258034
0259399
0258034
0259951
Ref.
Ref.
Ref.
Ref.
Ref.
1
4641070
See Note
1001097507
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1
4641029
Use 1001097777
1001097777
4641029
Use 1001097777
1001097777
4641029
Use 1001097777
1001097777
4641029
Use 1001097777
1001097777
Not Used
0140028
2560122
2560123
1380136
0641608
4711400
4761400
0641508
4711500
3311505
Not Used
4300106
3311405
4711400
0641408
0641413
Not Used
Not Required
Use 1001097775
1001097775
Use 1001097505
1001097505
3121128
DESCRIPTION
VALVE AND HORN INSTALLATIONS
E/M450A Models
E/M450AJ Models
E/M400A Models
E/M400AJP Models
REV.
E
E
E
C
Main Control Valve Assembly (See Figure 2-2 for Breakdown)

Prior to S/N 62642
S/N 62642 to S/N 129142 (Note: Was p/n 4641195 - Use
p/ns 1001097507 & 1001104864 as Replacement)
Releveling Valve Assembly Options (See Items 101-103 for
Breakdown):
450A Prior to S/N 91053
450A S/N 91053 to S/N 129142 (was p/n 4641394)
450A S/N 129142 to Present
450AJ Prior to S/N 86022
450AJ S/N 86022 to S/N 129142 (was p/n 4641394)
450AJ S/N 129142 to Present
400A Prior to S/N 86022
400A S/N 86022 to S/N 129142 (was p/n 4641394)
400A S/N 129142 to Present
400AJP Prior to S/N 91053
400AJP S/N 91053 to S/N 129142 (was p/n 4641394)
400AJP S/N 129142 to Present
1
1
1
1
4
4
4
1
2
1
Horn
Handle
Grip, Handle
Clip
Bolt 3/8-16NC x 1
Lockwasher 3/8
Bolt 5/16-18NC x 1
Locknut 5/16-18NC
1
A/R
A/R
A/R
A/R
Stud
Locknut 1/4-20NC
Bolt 1/4-20NC x 1
Bolt 1/4-20NC x 1 5/8
A/R
0
1
1
1
1
Jib Valve Assembly Options:

E/M450A & E/M400A Models
E/M450AJ Models Prior to S/N 129142 (Was p/n 4641102)
E/M450AJ Models S/N 129142 to Present
E/M400AJP Models Prior to S/N 129142 (Was p/n 4641119)
E/M400AJP Models S/N 129142 to Present
2-3
SECTION 2 TURNTABLE
FIGURE 2-1. VALVES AND HORN INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
QTY.
21A
7017452
7017402
7021609
1
1
2
1
21B
22
101
102
103
7017460
Use 7017460
7017461
0100011
1
A/R
4641029
4641394
1001097777
Ref.
Ref.
Ref.
Ref.
Ref.
7017466
2900708
7012959
7012981
7012998
7024891
7012953
201
2-4
1
1
1
1
1
1
0259064
Ref.
0140031
3311405
4711400
0641408
4460685
1
2
4
2
2
DESCRIPTION
REV.
Cartridge without Coils

Coil
Cartridge Options:
E/M450AJ Models
E/M400AJP Models (Was p/n 7021623)
Seal Kit - 7017460 Cartridges
Loctite #242
RELEVELING VALVE ASSEMBLIES
Note: Refer to Item 2 for Usage.
Releveling Valve
Releveling Valve
Releveling Valve
Cartridge
Knob
Cartridge Options:
4641029 Valve
4641394 & 1001097777 Valves
ALARM INSTALLATIONS
Alarm, Motion (Remove ground strap before installation)

Locknut 1/4-20NC
Bolt 1/4-20NC
Terminal, Stud Mounted Tab
3121128
SECTION 2 TURNTABLE
FIGURE 2-1. VALVES AND HORN INSTALLATIONS (CONTINUED)
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
2-5
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
20
11
2
19
3
16
3
12
8
24
18
13
17
10
15
14
9
21
22
2-6
23
3121128
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
ITEM #
PART NUMBER
QTY.
4641070
See Note
Ref.
Ref.
Ref.
1001097507
Ref.
4
5
1
7017450
7021611
7012518
7021618
7017410
7012967
7021609
7021603
7012903
7021610
Not Used
7017433
7017402
7021609
7021604
7012953
7021609
7
7017479
7012995
7012518
7021610
8
10
7017479
7022394
7012518
7021610
7017452
7017402
7021609
7017452
7017402
7021609
11
3121128
1
1
1
1
2
2
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
A/R
7017423
7012998
1
1
7021606
7012998
1
1
DESCRIPTION
MAIN CONTROL VALVE ASSEMBLY OPTIONS:
Prior to S/N 62642
S/N 62642 to S/N 129142 (Note: Was p/n 4641195 - Use
p/ns 1001097507 & 1001104864 as Replacement)
REV.
F
Cartridge without Coil Options (Flow Regulator):

4641070 Valve
4641195 & 1001097507 Valves
Seal Kit - 7017450/7021611 Cartridge
Coil
Cartridge without Coil (Bypass Unloading)
Coil
Cartridge without Coil (Lower & Upper Lift)
Seal Kit - 7021603 Cartridge (1 Per Cartridge)
Coil (2 Per Valve)
Cartridge without Coil (Swing)
Coil
Cartridge without Coil (Swing Restrictor)
Coil
Cartridge without Coil Options (Telescope Out):
4641070 & 4641195 Valves
1001097507 Valve
Seal Kit - 7017479 & 7012995 Cartridges
Coil
Cartridge without Coil Options (Telescope In):
4641070 & 4641195 Valves
1001097507 Valve
Coil
Cartridge without Coil (Platform Level)
Coil
Cartridge without Coil (Rotator)
Coil
Cartridge Options:
4641070 Valve Components:
Cartridge, (Lower Lift Down)
4641195 & 1001097507 Valve Components:
Cartridge, (Upper Lift Down)
2-7
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
12
A/R
7021606
7012998
1
1
7017423
70001876
7017423
70001876
7012998
70001876
7012998
1
1
1
13
7021607
70001875
7012998
14
17
18
19
1
1
7017418
7012998
1
A/R
7017418
7012998
7017421
7012998
7010542
7010543
7012914
7012918
7012914
7012918
7012947
7012518
1
1
1
1
1
1
1
1
1
1
1
7012949
7012961
2-8
1
A/R
7017421
7012998
15
16
QTY.
DESCRIPTION
REV.
Cartridge Options:
4641070 Valve (Prior to S/N 62642) Components:
Cartridge, (Upper Lift Down)
4641195 (S/N 62642 to S/N 129142) Components
(Note: Before ordering parts, refer to p/n stamped on
hose side of valve block to determine if valve has been
replaced with p/n 1001097507 Valve)
Cartridge, (Lower Lift Down) (E/M450AJ & E/M400A S/N
62642 to S/N 86022)
Cartridge, (Lower Lift Down) (E/M450AJ & E/M400A S/N
86022 to S/N 129142)
Cartridge, (Lower Lift Down) (E/M450A & E/M400AJP S/N
62642 to S/N 91053)
Cartridge, (Lower Lift Down) (E/M450A & E/M400AJP S/N
91053 to S/N 129142)
Seal Kit - 7017423 & 70001876 Cartridge
1001097507 Valve (S/N 129142 to Present) Components:
Cartridge, (Lower Lift Down)
Cartridge (Telescope) Options:
4641070 & 4641195 Valves
1001097507 Valve
Cartridge Options:
Cartridge (Platform Level Backward Piston End)
Cartridge (Platform Level Forward Rod End) (was p/n
7017422)
Cartridge Options:
Cartridge (Platform Level Forward Rod End) (was p/n
7017422)
Cartridge (Platform Level Backward Piston End)
Cartridge (Telescope)
Cartridge (Platform Level Piston Side)
Cartridge (Platform Level Rod Side)
Cartridge, (Emergency Descent)
Knob Options:
4641070 & 4641195 Valves
1001097507 Valve
3121128
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
20
7012694
7017496
Not Available
7021624
70000381
7012975
7012540
1
1
1
1
1
1
1
21
22
23
24
3121128
DESCRIPTION
REV.
Pump, Manual
Plug, Orifice (.031)
Disc, Orifice (.028)
Cartridge, Plug
Valve, Check (4641195 & 1001097507 Valves Only)
2-9
SECTION 2 TURNTABLE
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATION
10
2
7
201
109
101
102
108
106
105
104
103
2
4
107
7
6
2
2-10
3121128
SECTION 2 TURNTABLE
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATION
ITEM #
PART NUMBER
QTY.
0258653
Ref.
2
3
1
Use 0440339
0440339
0100019
A/R
1
Use 1001105455
1001104850
4
2
0681814
0681816
3931832
5
6
7
8
9
10
101
102
103
104
105
106
107
108
109
4740171
0682026
4892000
3020027
70010724
3020029
0682028
2
18
42
A/R
A/R
A/R
24
1001103732
Ref.
0100011
0641608
0902520
2160002
2180344
2220001
2220124
4711600
2751095
A/R
1
1
1
1
201
Ref.
4620118
4620124
4620118
4620124
3121128
1
1
1
DESCRIPTION
TURNTABLE BEARING AND SWING INSTALLATION
REV.
5
Turntable Bearing and Rotation Box Assembly Options (See

Figure 2-6 for Breakdown):
Prior to S/N 97888 (p/n was 0440203)
Loctite
Swing Motor Assembly Options:
Swing Motor Assembly (See Figure 2-4 for Breakdown)
(was p/n 3160233) (Prior to S/N 0300135649)
Swing Motor Assembly (See Figure 2-5 for Breakdown)
(S/N 0300135649 to Present)
Bolt Options:
Bolt 1/2-13NC x 1 3/4 (Grade 8) (Prior to S/N 99082)
Bolt 1/2-13NC x 2 (Grade 8) (S/N 99082 to S/N 0300135649)
Bolt - Allen Head 1/2-13NC x 2 (Grade 8) (S/N 0300135649 to
Present)
Washer, Hardened
Bolt 5/8-11NC x 3 1/4 (Grade 8)
Washer, Hardened
Lube (5 gal bucket) (was p/n 3020036)
Lube (14 oz tube)
Grease, Bearing
Bolt 5/8-11NC x 3 1/2 (Grade 8)
REMOTE BEARING LUBE INSTALLATION (OPTIONAL)
Loctite #242
Bolt 3/8-16NC x 1
Bracket
Fitting, Straight
Fitting, Bulkhead
Fitting, Straight
Fitting, 45
Flatwasher 3/8 (narrow)
Hose
TURNTABLE WELDMENTS
E/M450A Models
E/M450AJ Models
E/M400A Models
E/M400AJP Models
2-11
SECTION 2 TURNTABLE
100
11
12
11
18
13
11
14
17
10
19
15
16
FIGURE 2-4. SWING MOTOR ASSEMBLY (PRIOR TO S/N 0300135649)
2-12
3121128
SECTION 2 TURNTABLE
FIGURE 2-4. SWING MOTOR ASSEMBLY (PRIOR TO S/N 0300135649)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
REV.
3160233
Ref.
SWING MOTOR ASSEMBLY

Note: Identify motor before ordering parts. Original Equipment Motors up to S/N 0300135649 use 6 bolts in motor cover.
Service Replacement Motor from S/N 0300135649 to present
use 5 bolts in motor cover. Make sure the motor has not been
replaced with a Service Replacement Motor before ordering
parts. See next illustration for Service Replacement Motor
components.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Not Serviced
Not Serviced
Not Serviced
Use Item 100
Use Item 100
7020128
7020129
7020126
Not Available
7020130
Use Item 100
Not Serviced
7020131
Not Serviced
Not Serviced
Not Serviced
Not Serviced
Not Serviced
Not Serviced
6
1
1
1
1
1
1
1
1
1
3
1
1
1
6
6
1
1
1
100
7020127
3121128
Screw, Metric M6 x 20mm

Ring, Dust
Flange, Spigot
Seal, Shaft
O-Ring
Race, Bearing
Bearing, Needle
Key, Woodruff
Shaft, Output
Shaft
O-Ring
Plate, Distributor
Gear Set
Cover, End
Washer
Screw, Metric M8 x 35mm
Nameplate
Housing
Plug, Drain 7/16-20NF
Seal Kit (Includes Items 4, 5 & 11)
2-13
SECTION 2 TURNTABLE
FIGURE 2-5. SWING MOTOR ASSEMBLY (S/N 0300135649 TO PRESENT)
100
2
4
10
4
12
6
4
13
15
14
16
17
18
8
4
19
20
2-14
3121128
SECTION 2 TURNTABLE
FIGURE 2-5. SWING MOTOR ASSEMBLY (S/N 0300135649 TO PRESENT)
ITEM #
PART NUMBER
QTY.
1001104850
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
12A
13
14
15
16
17
18
19
20
Not Serviced
7004035
7023318
7004036
7024453
Use 7024453
7024379
70002206
7024380
70002207
Not Used
70000088
70000089
7024381
7004043
7004044
7004049
7004045
Not Serviced
7024390
7004047
5
1
1
5
1
1
1
1
1
1
Bolt, Special
Cover, End
Seal, Commutator
O-Ring
Commutator and Ring Assembly
Ring
Manifold
Rotor Set
Plate, Ware
Link, Drive
1
1
1
1
1
1
1
1
1
1
100
7024389
Shaft, Coupling
Key, Woodruff
Bearing, Inner
Washer, Thrust
Bearing, Thrust
Seal, Inner
Washer, Back-up
Housing
Bearing, Outer
Seal
Seal Kit (Includes Items 3, 4, 16, 17 & 20)
3121128
DESCRIPTION
SWING MOTOR ASSEMBLY
REV.
A
2-15
SECTION 2 TURNTABLE
FIGURE 2-6. SWING BEARING ASSEMBLY
9
2
18
1
14
3
7
12
5
10
11
13
6
10
3
1
17
16
15
116
111
110
107
108
115
109
112
114
117
112
104
113
103
101
109
107
108
106
102
2-16
105
3121128
SECTION 2 TURNTABLE
FIGURE 2-6. SWING BEARING ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
Ref.
Note: For Machines Built Prior to S/N 97888, visually idenitfy

the brand before ordering replacement parts.
0440339
Ref.
7026042
7026043
7027356
7027361
7027354
0641510
0641812
70000865
7027360
7027359
2160003
7027358
Not Available
4891500
7027363
70000868
7027352
7027351
7027350
7027353
2
2
1
2
1
2
2
1
1
2
2
2
1
2
1
1
A/R
A/R
A/R
1
SWING BEARING ASSEMBLY (PERFECTION GEAR) (S/N 97888

TO PRESENT)
Bearing, Cup
Bearing, Cone
Adapter, Motor
Seal
Cap, End
Bolt 5/16-18NC x 1 1/4
Bolt 1/2-13NC x 1 1/2
Plug
Seal
Straight Fitting, Grease
Fitting, Grease - 45
90 Fitting, Grease
Housing
Flatwasher 5/16 (Hardened)
Gear, Worm
Ring, Bearing
Gasket (.010 - Brown)
Gasket (.0075 - Clear)
Gasket (.005 - Blue)
Gasket (.020 - Yellow)
0440203
Ref.
7012597
7023484
Not Available
Not Available
7012654
7016682
70001677
90206369
7016676
Not Available
7012655
2160001
Not Available
1
1
2
1
1
1
2
2
2
1
1
2
2
1
SWING BEARING ASSEMBLY (KAYDON) (PRIOR TO S/N 97888)

Note: When replacing major components, consider replacing
with p/n 0440339 Complete Bearing Assembly.
Swing Rotation Box Assembly
Cap, End
Bolt 1/2-13NC x 1 1/2 Grade 8
Gear, Worm
Seal, Outer - Capped End (1.75 O.D.)
Shims Kit (Includes Qty 3 each of .005, .0075 & .010 Shims)
Cup, Bearing
Cone, Bearing
Seal, Outer - Capped End (2.063 O.D.)
Ring, Retaining
Seal, Outer - Motor End
Lockwasher 1/2
Component Options:
Plug, Pipe
Bearing, Turntable
Capscrew, Socket Head 5/16-18NC
Washer 5/16 (Not Shown)
Not Available
2160001
7012596
2160003
Not Available
Not Available
1
2
4
4
2-17
SECTION 2 TURNTABLE
FIGURE 2-7. FUEL TANK AND MOTOR CONTROL MODULE INSTALLATION (M450 & M400 ONLY)
58
59
28
29
57
27 30
32
24
23
22
22A
30
32
30
21
24
23
29
26
31
30
32
27
29 32
1
33
28
56
54
55
52
54
55
53
2-18
54
3121128
SECTION 2 TURNTABLE
FIGURE 2-7. FUEL TANK AND MOTOR CONTROL MODULE INSTALLATION (M450 & M400
ONLY)
ITEM #
PART NUMBER
QTY.
Ref.
0257824
0270344
0270344
0273573
0274617
1
Ref.
Ref.
Ref.
Ref.
Ref.
1
7020156
70000326
2
3 to 20
21
22
22A
23
24
25
26
27
28
29
30
31
32
33
34 to 51
52
53
54
55
56
57
58
59
3121128
1
7020155
7023486
70000328
Not Used
2
2180536
2221047
4400417
7016314
1120487
4751600
0641616
Not Used
2720271
2220315
2221046
2720058
1320022
0100020
4100026
2220459
4240033
Not Used
3571157
0641406
4711400
3311405
0641413
1320041
0641408
0100011
1
1
1
2
2
10ft/3m
2
16ft/4.9m
A/R
A/R
3ft/1m
3
10
1
4
16
8
4
1
1
A/R
DESCRIPTION
TANK AND MOTOR/GENERATOR COMPONENTS
INSTALLATION (TURNTABLE MOUNTED)
All M450/M400 Models S/N 88539 to Present
REV.
11
5/B
5/B
B
E
Module, Control Options:

Prior to S/N 88539
Harness, Wiring (Not Shown - See Section 7 for Breakdown)
Prior to S/N 63771
S/N 63771 to S/N 88539
Fitting Options:
Fitting, Barbed (Prior to S/N 98816)
Fitting 90 (S/N 98816 to Present)
Tank, Gas
Cap (Standard)
Lockable Cap (Blue) (Optional)
Flatwasher 3/8
Bolt 3/8-16NC x 2
Hose
Fitting Options:
Fitting, Barbed (Prior to S/N 98816)
Fitting 90 (S/N 98816 to Present)
Hose
Clamp, Hose
Sealant
Sleeve, Hose
Fitting 90 (Prior to S/N 98816)
Strap, Tie
Plate
Bolt 1/4-20NC x 3/4
Locknut 1/4-20NC
Bolt 1/4-20NC x 1 1/2
Clamp
Bolt 1/4-20NC x 1
Loctite #242
2-19
2-20
27
28
17
25
34
24
22
24
23
22
21
(E450 & E400) 35

(M450 & M400) 102
(E450 & E400) 36

(M450 & M400) 101
35
26A
33
26
37
38
10
35
(A Models)
22
23
24
(AJ & AJP Models)
35
(AJ & A Models)
22
23
24
(AJP Models)
32
12
13
14
15
11
31
30
18
16
20
19
SECTION 2 TURNTABLE
FIGURE 2-8. GROUND CONTROL BOX ASSEMBLY
3121128
SECTION 2 TURNTABLE
FIGURE 2-8. GROUND CONTROL BOX ASSEMBLY
ITEM #
PART NUMBER
0861177
0861400
0861177
0861351
1810136
1810138
1810136
1810134
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
3121128
0861152
0641605
4761600
4751600
0902406
Use 3252812
Use 3252812
3252812
1706938
4740120
3300365
0630464
3960438
4460007
Use 0610166
Use 0610166
0610166
0750808
4460264
3300188
4460425
4360476
4460495
4460497
4460496
2420106
4740397
4360328
4060906
4060802
4360475
7020175
7020176
QTY.
DESCRIPTION
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
GROUND CONTROL BOX ASSEMBLY

Prior to S/N 100540:
E/M450A Models
E/M450AJ Models
E/M400A Models
E/M400AJP Models
S/N 100540 to Present:
E/M450A Models
E/M450AJ Models
E/M400A Models
E/M400AJP Models
1
4
4
4
1
1
1
1
1
1
12
6
6
50in/1.26m
1
1
1
1
1
6
3
6
1
1
1
1
1
1
A/R
A/R
A/R
1
1
1
REV.
8/E
5/E
7/C
7/E
3
3
2
3
Box Weldment
Bolt 3/8-16NC x 5/8
Lockwasher 3/8
Flatwasher 3/8
Bracket, Module Mounting
Nameplate Options:
Prior to S/N 57535 (Was p/n 3252632)
S/N 57535 to S/N 74684 (Was p/n 3252669)
S/N 74684 to S/N 100540
Washer, Nylon
Nut, Retainer
Screw
Seal
Strip, Terminal - 6 Position
Module Options:
Prior to S/N 59841(Was p/n 0610129)
S/N 59841to S/N 72454 (Was p/n 0610139)
Screw #8 x 1
Buss, Terminal
Nut, Tinnerman
Connector, Strain Relief
Block, Contact
Connector, Receptacle
Nut, Conduit
Lockwasher
Gauge, Hourmeter/Battery Capacity
Spacer
Switch, Toggle
Guard, Switch Options:
Prior to S/N 79931
Switch, Emergency Stop
Mushroom Head
Block, Contact
2-21
SECTION 2 TURNTABLE
FIGURE 2-8. GROUND CONTROL BOX ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
26
26A
27
28
29
30
31
32
33
34
35
36
4360469
2860030
4360070
3300396
Not Used
0721005
3311005
1060584
3311011
4360330
3520028
1
A/R
2
2
Keyswitch
Key, Replacement (Set of 2)
Breaker, Circuit - 15Amp
Nut, Special
2
2
1
1
1
A/R
1
37
38
101
102
2-22
DESCRIPTION
3520054
3520026
4070987
3910804
5
6
Screw #10-24NC x 5/8

Locknut #10-24NC
Cable, Lanyard
Nut, Push #10
Switch, Toggle (S/N 100540 to Present)
Plug, Hole 1/2
Plug, Hole Options:
Plug, Hole 7/16 (Prior to S/N 0300108951)
Plug, Hole 5/8 (S/N 0300108951 to Present)
Shim, Nylon
Screw #8-32NC x 1/4
0257824
0270344
0270344
0273573
0274617
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
MOTOR CONTROLS INSTALLATION (M450 & M400 ONLY)

2920151
4460248
4360274
4460259
4460260
1
2
1
2
2
REV.
11
5/B
5/B
B
E
Led (Red)
Terminal, Button Splice
Switch, Push Button
Terminal, Posi-Lock
Terminal, Housing
3121128
SECTION 2 TURNTABLE
FIGURE 2-8. GROUND CONTROL BOX ASSEMBLY (CONTINUED)
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
2-23
SECTION 2 TURNTABLE
FIGURE 2-9. HOODS AND BEACON LIGHT INSTALLATIONS
2-24
3121128
SECTION 2 TURNTABLE
FIGURE 2-9. HOODS AND BEACON LIGHT INSTALLATIONS
ITEM #
1
2
PART NUMBER
QTY.
0258953
0253709
0258953
Ref.
Ref.
Ref.
Ref.
See Note
1
1
See Note
See Note
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23A
2940071
3430840
0253687
0961749
3420156
4751800
Not Used
3311501
0630468
4751500
4060803
4060805
0901923
0901921
3960453
3311601
4751600
1320043
1320041
0641510
4751400
3311401
0100011
2
2
2
4
4
A/R
A/R
3
5
A/R
2
1
5ft/1.5m
A/R
A/R
1
2901482
A/R
1
1
A/R
A/R
1
23B
Use 2901482
24
24A
Use 2901777
A/R
1
24B
2901777
3121128
DESCRIPTION
HOODS INSTALLATION
M450 & M400 Models
E450 & E400 Models (Prior to S/N 75499)
E450 & E400 Models (S/N 75499 to Present)
REV.
5/C
7/G
5/C
Hood, LH (was p/n 2680473) (Note: Use Items 23A or 23B)

Hood Options:
M450 & M400 Models (was p/n 2680474) (Note: Use Items
24A or 24B)
E450 & E400 Models (was p/n 2680475) (Note: Use Items
24A or 24B)
Latch
Pin, Clevis
Hinge, Swing
Bushing
Pin, Hair Cotter
Flatwasher 1/2
Nut 5/16-18NC
Bolt 5/16-18NC x 1
Flatwasher 5/16
Shield, Flex Trim Options:
Prior to S/N 0300134967
Bracket, Hood Mounting
Bracket, Hood Mounting
Seal, Door
Nut 3/8-16NC
Flatwasher 3/8
Clamp Options:
Clamp, Insulated Cable 3/8 (Prior to S/N 93848)
Clamp, Insulated Cable 1/2 (S/N 93848 to Present)
Bolt 5/16-18NC x 1 1/4
Flatwasher 1/4
Nut 1/4-20NC
Loctite #242
LH Side Hood Kit Options:
LH Side Hood Kit - E400 & E450 Models (Includes Items 1, 36 & 15)
LH Side Hood Kit - M400 & M450 Models (Includes Items 1,
3-6 & 15) (Was p/n 2901778)
RH Side Hood Kit Options:
RH Side Hood Kit - E400 & E450 Models (Includes Items 710, 13-15 & #2 - 2680475 Hood) (Was p/n 2901486)
RH Side Hood Kit - M400 & M450 Models (Includes Items 7,
10, 13-15 & #2 - 2680474 Hood)
2-25
SECTION 2 TURNTABLE
FIGURE 2-9. HOODS AND BEACON LIGHT INSTALLATIONS (CONTINUED)
ITEM #
101
102
103
104
105
106
PART NUMBER
QTY.
0259305
Ref.
4060865
2920146
7016319
7016372
0630491
1
1
1
1
1
1
3537903
4846698
0741606
1
2
0721008
3911014
107
108
109
110
111
112
113
114
115
116
2-26
2
3311005
3311001
4751000
4220162
0100011
4240032
4460234
4
1
A/R
1
1
16in/41cm
2820036
2820035
4460267
4460320
0272529
2
1
1
DESCRIPTION
STROBE LIGHT INSTALLATION (OPTIONAL)
Guard, Light
Light, Strobe (Amber)
Bulb, Light
Amber Lens
Bolt, Special (Prior to S/N 69568)
Plate, Mounting Options:
Prior to S/N 69568
Screw, Flathead 3/8-16NC x 3/4 (Prior to S/N 69568)
Hardware Options:
Bolt #10-24NC x 1 (Prior to S/N 69568)
Screw (S/N 69568 to Present)
Nut Options:
Locknut #10-24NC (Prior to S/N 69568)
Nut #10-24NC (S/N 69568 to Present)
Flatwasher #10
Spacer
Loctite #242
Tie-Strap
Clamp
Loom Options (Not Shown):
Prior to S/N 69568
Pin, Male (S/N 69568 to Present)
Plug, Male, 2 Position (S/N 69568 to Present)
Kit Light, Strobe Assembly (Includes Items 101, 102, 104, 106,
107, 108, 109, 110, 113, 114 & 115) (S/N 69568 to Present)
REV.
2
3121128
SECTION 3
BOOM
3121128
3-1
SECTION 3 BOOM
FIGURE 3-1. BOOMS & CYLINDERS INSTALLATION
3-2
3121128
SECTION 3 BOOM
FIGURE 3-1. BOOMS & CYLINDERS INSTALLATION
ITEM #
PART NUMBER
QTY.
DESCRIPTION
0258691
0259366
0270724
0259939
0271647
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
2
BOOMS INSTALLATIONS
E/M450A Models
E/M450AJ Models
E/M400A Models
E/M400AJP Models (Prior to S/N 64958)
E/M400AJP Models (S/N 64958 to Present)
Boom Assembly -Tower Options:
E/M450 Models (Prior to S/N 56571)
E/M450 Models (S/N 56571 to Present)
E/M400A Models
E/M400AJP Models
Level Link Options:
E/M400 Models
Upright Weldment (Lower)
E/M450 Models
E/M400A Models
E/M400AJP Models
Upright Weldment (Upper) Options:
E/M450AJ & E/M400AJP Models
Boom Assembly - Main Options:
E/M450A Models (See Figure 3-2 for Breakdown)
E/M450AJ Models (See Figure 3-3 for Breakdown)
E/M400A Models (See Figure 3-2 for Breakdown)
E/M400AJP Models (See Figure 3-5 for Breakdown)
Hose Guard Plate Options:
E/M450 Models
E/M400 Models
Lift Cylinder Assy - Lower (See Section 5 for Breakdown):
E/M450A Models (Prior to S/N 58843)
E/M450A Models (S/N 58843 to S/N 91053)
E/M450A Models (S/N 91053 to Present)
E/M450AJ Models (Prior to S/N 56571)
E/M450AJ Models (S/N 56571 to S/N 86022)
E/M450AJ Models (S/N 86022 to Present)
Lift Cylinder Assy - Mid Options (See Section 5 for Breakdown):
E/M450AJ Models (S/N 56571to S/N 86022)
E/M450AJ Models (S/N 86022 to Present)
1
0800852
0801264
0801262
0801227
2
2
4844541
4846307
4846209
1
4844427
4844303
4844427
1
4844304
4846026
1
0801169
0801197
0270725
0801225
1
3537045
3536491
1
1683711
1684058
1684492
1683826
1683939
1684451
1684024
1684453
1683939
1684451
1
1683713
1684057
1684493
1683825
1683942
1684452
1684027
3121128
REV.
7
9/G
8/D
4/E
5/C
3-3
SECTION 3 BOOM
FIGURE 3-1. BOOMS & CYLINDERS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
8 (contd)
QTY.
1
1684447
1684454
1683942
1684452
9
1
1683708
1684061
1683813
1683945
1684033
1684061
1683945
10
1
1683325
1683932
1683923
1683932
1683923
11
3
3422175
3422175
3422481
12
2
3422176
3422176
3422845
13
9
3422177
3422177
3422177
3422480
14
1
3422178
3422178
3422844
15
1
3422179
3422179
3422806
16
17
18
19
20
3-4
1
3422180
3422180
3422582
4844467
0561076
3841203
3841143
1
1
A/R
A/R
DESCRIPTION
REV.
Lift Cylinder Assy - Mid Options (See Section 5 for Breakdown):

Lift Cylinder Assembly - Upper Options (See Section 5 for
Breakdown):
E/M450AJ Models (S/N 56571to Present)
E/M400AJP Models
Master Cylinder Assembly Options (See Section 5 for
Breakdown):
E/M450AJ Models
E/M400A Models
E/M400AJP Models
Pin Options:
E/M450 Models
E/M400A Models
E/M400AJP Models
Pin Options:
E/M450 Models
E/M400A Models
E/M400AJP Models
Pin Options:
E/M450 Models
E/M400A Models
Pin Options:
E/M450 Models
E/M400A Models
E/M400AJP Models
Pin Options:
E/M450A Models
E/M400A Models
Pin Options:
E/M450A Models
E/M400A Models
Boom Rest Weldment
Block, Boom Rest
Keeper, Pin - 1/2
Keeper, Pin - 3/8
3121128
SECTION 3 BOOM
FIGURE 3-1. BOOMS & CYLINDERS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
21
3780184
30
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36 to 39
40
3780181
3020022
0641506
3311505
0641608
0641610
4751600
Not Used
3311605
0641812
0940048
0641806
Not Used
3311805
Not Used
4
A/R
4
4
A/R
A/R
A/R
O-Ring - 2 (E450, M450, E450AJ & M450AJ Prior to S/N 58843

Only)
O-Ring - 1 (E450 & M450 Prior to S/N 58843 Only)
Grease (Prior to S/N 58843 Only)
Bolt 5/16-18NC x 3/4
Locknut 5/16-18NC
Bolt 3/8-16NC x 1
Bolt 3/8-16NC x 1 1/4
Flatwasher 5/16
3
3
1
A/R
Locknut 3/8-16NC
Bolt 1/2-13NC x 1 1/2
Bumper
Bolt 1/2-13NC x 3/4
A/R
Locknut 1/2-13NC
41
42
43
44
45
46
4566356
4566427
Not Used
4751500
Not Used
0100011
0641810
4846091
47
3121128
Tube
E450 & M450
E400 & M400
A/R
Flatwasher 5/16
A/R
12
1
Loctite #242
Bolt 1/2-13NC x 1 1/4
Rest, Boom (450AJ & 400AJP Models Only)
(Prior to S/N 84057)
Teflon Bushing Options:
E/M400 Models
16
0961726
0961950
0961950
DESCRIPTION
REV.
3-5
SECTION 3 BOOM
FIGURE 3-2. E/M450A & E/M400A MAIN BOOM ASSEMBLY & PLATFORM SUPPORT INSTALLATION
3-6
3121128
SECTION 3 BOOM
FIGURE 3-2. E/M450A & E/M400A MAIN BOOM ASSEMBLY & PLATFORM SUPPORT
INSTALLATION
ITEM #
PART NUMBER
QTY.
0801169
0270725
Ref.
Ref.
Ref.
1
0800584
0801261
0801263
1
0801154
0801267
1
1683704
1684030
5
5A
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
3121128
1
3422185
3422901
1180302
7019698
7019699
4844579
3340663
3340820
3340682
1760160
0630487
3311602
0641818
4761800
3760115
0641405
0641404
4761400
0641606
4761600
0100011
Use 1670679
1670698
4751400
3311401
1220038
1220039
1220040
0630399
0100009
4740413
4751600
1
1
1
1
8
2
1
8
6
8
4
4
2
2
2
7
7
7
A/R
1
1
7
3
1
1
1
2
A/R
5
5
DESCRIPTION
MAIN BOOM ASSEMBLY
E/M450A Models
E/M400A Models
REV.
7/B
4/B
Base Weldment Options:

E/M400A Models
Fly Weldment Options:
E/M450A Models
E/M400A Models
Telescope Cylinder Assembly Options (See Section 5 for
Breakdown):
E/M450A Models
E/M400A Models
Pin Options:
Prior to S/N 67313
Powertrack Assembly
Link, Repair
Feet, Mounting
Holder, Wear Pad
Pad, Wear (Base Front Top & Sides/Fly Rear Sides & Bottom)
Pad, Wear (Fly Rear Top)
Pad, Wear (Base Front Bottom)
Disc
Bolt, Special
Nut, Jam 3/8-16NC
Bolt 1/2-13NC x 2 1/4
Lockwasher 1/2
Ring, Snap
Bolt 1/4-20NC x 5/8
Bolt 1/4-20NC x 1/2
Lockwasher 1/4
Bolt 3/8-16NC x 3/4
Lockwasher 3/8
Loctite #242
Cover, Boom (was p/n 1670678 Prior to S/N 137414)
Cover, Boom
Flatwasher 1/4
Nut 1/4-20NC
Holder, Wear Pad (Base Front Left Sides)
Holder, Wear Pad (Base Front Right Side)
Holder, Wear Pad (Base Front Top)
Bolt, Special
Silicone
Washer, Spacer
Flatwasher 3/8
3-7
SECTION 3 BOOM
INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
33
34
35
36
0641608
3520034
0961951
5
4
2
1
1
4
3
1
Bolt 3/8-16NC x 1
Plug, Hole
Bearing, Garmax
Cylinder Assembly Options (See Section 5 for Breakdown):
E/M400A Models
Shaft, Pin
O-Ring (1) (Prior to S/N 103057)
Keeper
Bolt 3/8-16NC x 7/8
1
1
2
2
1
2
Rotator Assembly (See Figure 3-7 for Breakdown)

Shaft, Pin
Bolt 3/8-16NC x 1
Locknut 3/8-16NC
Shaft, Pin
Bearing
37
38
39
40
41
42
43
44
45
46
47
1683285
1683933
1683933
3422181
3780181
3841143
0641607
Not Used
0060052
3422709
0641608
3311605
3422180
0961950
Ref.
0259439
101
102
103
104
105
106
107
108
109
Ref.
1
4846050
4846322
0681608
0100011
0641407
4740362
3311405
0641610
4711600
3311605
6
A/R
2
4
2
6
18
6
Ref.
201
202
203
204
205
206
0272976
See Note
Ref.
Ref.
0100011
0641610
0681608
3311605
4711600
A/R
8
6
8
16
1
4846608
See Note Above
3-8
REV.
PLATFORM ROTATOR AND SUPPORT INSTALLATION (FRONT

ENTRY PLATFORM)
Weldment, Support Options:

Prior to S/N 69152
Bolt 3/8-16NC x 1 (Grade 8)
Loctite #242
Bolt 1/4-20NC x 7/8
Washer, Fender
Nut 1/4-20NC
Bolt 3/8-16NC x 1 1/4
Flatwasher
Locknut 3/8-16NC
PLATFORM ROTATOR AND SUPPORT INSTALLATION
(SIDE ENTRY PLATFORM)
E450A & M450A without Load Sensing
E450A & M450A with Load Sensing (Note: Refer to JLG
Supplement p/n 3124287 for Components)
Loctite #242
Bolt 3/8-16NC x 1 1/4
Locknut 3/8-16NC
Flatwasher 3/8
E450A & M450A without Load Sensing
E450A & M450A with Load Sensing
3121128
SECTION 3 BOOM
INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
207
4891600
3121128
DESCRIPTION
REV.
Flatwasher 3/8 (Hardened)
3-9
3-10
21
1A
20
19
21
20
15
24
22
13
24
8
9
26
27
28
32
26
27
28
32 29
30
29
30
17
24
18
14
24
13
24
7
8
10
15
24
22
13
24

8
9
13
24
12
13
24
11
13
24
8
9
6
31
8
9
31
16
22
23
25
SECTION 3 BOOM
FIGURE 3-3. E/M450AJ MAIN BOOM ASSEMBLY
3121128
SECTION 3 BOOM
FIGURE 3-3. E/M450AJ MAIN BOOM ASSEMBLY
ITEM #
PART NUMBER
QTY.
0801197
Ref.
1A
2
3
4
1
0801198
0801260
0961726
0801192
1683798
See Note
2
1
1
A/R
1
7006139
A/R
7006151
A/R
7006152
1001099833
70001996
A/R
1
1
70001998
5
6
4846033
Use 3340881
1
8
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
3340837
4070897
4070898
4070982
3422804
3760115
0641606
0641607
0641605
0641608
0641818
4761800
Use 1670679
4761600
3311401
4711600
3311605
0100011
0961948
5
10
8
2
1
2
22
4
8
24
4
4
1
3
3
12
4
A/R
4
3
3570958
1001106757
3121128
DESCRIPTION
MAIN BOOM ASSEMBLY
REV.
9/F
Base Weldment Options:

Prior to S/N 56571
Bearing
Fly Weldment
Telescope Cylinder Assembly (See Section 5 for Breakdown)
Powertrack Assembly Options:
Prior to S/N 0300135622 (was p/n 1180352) (Note: Whem
replacing complete carrier, order p/n 1001099833)
1ft. Repair Section (Includes 1ft. Section, 4 Rod Carriers,
Pins & Mounting Slugs)
Feet, Mounting (Includes Left & Right Mounting Feet & 2
Round Spacers)
Pin Kit (Includes 1 Pin, 4 Washers & 1 Retaining Ring)
2ft. Repair Section (Includes 4 links, 10 pins, 10 washers, 10
snap rings, 2 Rod Carriers and 4 self-tapping screws)
Bracket Kit (Includes 2 Left & 2 Right Mounting Feet, 4 center
pins, 4 center pin snap rings, 8 pins for bracket lockout, 8
washers & 8 snap rings)
Pushtube Weldment
Pad, Wear (Base Front Top & Sides/Fly Rear Sides)
(Was p/n 3340756)
Pad, Wear (Base Bottom/Fly Rear Top & Bottom)
Shim 18 Gauge
Shim 16 Gauge
Shim 11 Gauge
Pin
Ring, Snap
Bolt 3/8-16NC x 3/4
Bolt 3/8-16NC x 7/8
Bolt 3/8-16NC x 5/8
Bolt 3/8-16NC x 1
Bolt 1/2-13NC x 2 1/4
Lockwasher 1/2
Cover, Boom (was p/n 1670678 Prior to S/N 137414)
Lockwasher 3/8
Nut 1/4-20NC
Flatwasher 3/8
Locknut 3/8-16NC
Loctite #242
Bearing, Garmax
Plate, Clamp Options:
S/N 57118 to S/N 0300135622
3-11
SECTION 3 BOOM
FIGURE 3-3. E/M450AJ MAIN BOOM ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
27
28
29
30
31
32
3-12
Not Required
3340859
3340940
3340939
0630401
3311505
4711500
4060804
0100081
QTY.
A/R
0
2
2
2
2
2
2
15in/38cm
A/R
DESCRIPTION
REV.
Pad, Rubber Options:

Prior to S/N 57118
S/N 57118 to S/N 74608
S/N 74608 to S/N 0300135622
Bolt, Carriage 5/16-18NC x 2 (S/N 57118 to Present)
Locknut 5/16-18 (S/N 57118 to Present)
Flatwasher 5/16 Narrow (S/N 57118 to Present)
Flex-Trim
Loctite #454
3121128
SECTION 3 BOOM
FIGURE 3-3. E/M450AJ MAIN BOOM ASSEMBLY (CONTINUED)
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
3-13
3-14
136
144
134
120
135
122
123
119
139
120
137
127
129
15
15
17
14
26
16
10
18A
11A

15
14
12
17
6
15
OR
138
11A
24
24
PRIOR TO
S/N 61430
18B
S/N 61430
TO PRESENT
23B
16
23A
20
14
14
20
19
11B
205
208
207
206
202
203
307
301
303
306
209
208
201
FRONT ENTRY PLATFORM
204
302
305
304
SIDE ENTRY PLATFORM
SECTION 3 BOOM
FIGURE 3-4. E/M450AJ JIB AND PLATFORM SUPPORT & ROTATOR INSTALLATION
3121128
SECTION 3 BOOM
ITEM #
1
2 to 5
6
7
8
9
10
11
11A
11B
12
13
14
15
16
17
18
18A
18B
19
20
21 to 22
23
23A
23B
24
25
26
101 to 118
119
120
121
122
123
124 to 126
127
128
129
PART NUMBER
QTY.
0259440
0270400
Ref.
Ref.
Ref.
0060044
Not Used
0641616
0641618
0641810
0961947
0961951
1320259
3340860
1683779
Not Used
3311501
3311605
3422791
3422794
3571406
3572551
0641516
4751500
Not Used
JIB ASSEMBLIES
E/M450AJ (Prior to S/N 61430)
E/M450AJ (S/N 61430 to Present)
4
2
A/R
A/R
2
A/R
2
4
1
Bolt 3/8-16NC x 2
Bolt 3/8-16NC x 2 1/4
Bolt 1/2-13NC x 1 1/4
Bushing, Garmax
Bushing, Garmax
Clamp, Block Options:
Prior to S/N 61430
Jib Cylinder Assembly (See Section 5 for Breakdown)
A/R
12
2
2
A/R
1
2
2
4
Nut 5/16-18NC
Locknut 3/8-16NC
Pin
Pin
Plate, Jib Cover Options:
Prior to S/N 61430
Bolt 5/16-18NC x 2 (S/N 61430 to Present Only)
Flatwasher 5/16 (Wide) (S/N 61430 to Present Only)
Link Options: (Upper)

Prior to S/N 61430
Link (Lower) (was p/n 4845927)
Pivot
0259366
Ref.
Ref.
Not Used
3841203
3841143
Not Used
3422793
3020022
Not Used
0641610
Not Used
1
2
1
A/R
REV.
D
D
Rotator Assembly (See Figure 3-7 for Breakdown)
4845926
4846278
Use 1001094670
Not Used
4845925
1683760
1683924
3121128
DESCRIPTION
SUPPORT & ROTATOR ASSEMBLY

E/M450AJ
8/G
Keeper, Pin
Keeper, Pin
Pin
Grease
Bolt 3/8-16NC x 1 1/4
Platform Level Cylinder Assembly Options (See Section 5 for

Breakdown):
E/M450AJ (S/N 56571to Present)
3-15
SECTION 3 BOOM
ITEM #
PART NUMBER
130 to 133
134
135
136
137
138
Not Used
3422669
3311805
0641607
3422792
139
140 to 143
144
0259440
0270400
0641809
Not Used
0100011
QTY.
1
1
1
1
1
1
A/R
Ref.
201
202
203
204
205
206
207
208
209
0259439
Ref.
4846322
0681608
0100011
0641407
4740362
3311405
0641610
4711600
3311605
1
6
A/R
2
4
2
6
18
6
Ref.
301
302
303
304
305
306
307
3-16
0272976
See Note
Ref.
Ref.
0100011
0641610
0681608
3311605
4711600
A/R
8
6
8
16
1
4846608
See Note Above
4891600
DESCRIPTION
REV.
Pin
Locknut 1/2-13NC
Bolt 3/8-16NC x 7/8
Pin
Jib Assembly Options (Includes Items 1-27):
Bolt 1/2-13NC x 1 1/8
Loctite #242
(FRONT ENTRY PLATFORM)
E/M450AJ Models
Weldment, Support
Loctite #242
Bolt 1/4-20NC x 7/8
Washer, Fender
Nut 1/4-20NC
Bolt 3/8-16NC x 1 1/4
Flatwasher
Locknut 3/8-16NC
E/M450AJ without Load Sensing
E/M450AJ with Load Sensing (Note: Refer to JLG
Loctite #242
Bolt 3/8-16NC x 1 1/4
Locknut 3/8-16NC
Flatwasher 3/8
E/M450AJ without Load Sensing
E/M450AJ with Load Sensing
3121128
SECTION 3 BOOM
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
3-17
3-18
21
25
20
19
21
20
15
24
22
13
24
30
29
31
36
30
29
31
36 32
33
8
9
18
32
33
17
24
24
34
13
24
15
24
22

13
24
8
9
16
24
12
16
24
11
13
24
27
28
10
35
8
9
35
16
22
23
14
SECTION 3 BOOM
FIGURE 3-5. E/M400AJP MAIN BOOM ASSEMBLY
3121128
SECTION 3 BOOM
FIGURE 3-5. E/M400AJP MAIN BOOM ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NUMBER
QTY.
0801225
Ref.
0801224
0801226
1683911
See Note
1
1
1
A/R
1
7006139
A/R
7006151
A/R
7006152
1001099834
70001996
A/R
1
1
70001998
4846180
3340878
3340884
4070864
4070863
3340886
3422804
3760115
0641606
0961948
0641605
0641608
0641818
4761800
1670959
4761400
3311401
4711600
3311605
0100011
0961950
3520082
4070997
4070998
1
10
4
12
8
2
1
2
30
2
8
16
4
4
1
3
3
12
4
A/R
2
2
2
2
3
3570958
1001106757
3121128
DESCRIPTION
MAIN BOOM ASSEMBLY
REV.
8/G
Base Weldment
Weldment, Fly Boom
Cylinder, Telescope (See Section 5 for Breakdown)
Carrier, Power Track Options:
Prior to S/N 0300135622 (was p/n 1180353) (Note: Whem
replacing complete carrier, order p/n 1001099834)
1ft. Repair Section (Includes 1ft. Section, 4 Rod Carriers,
Pins & Mounting Slugs)
Feet, Mounting (Includes Left & Right Mounting Feet & 2
Round Spacers)
Pin Kit (Includes 1 Pin, 4 Washers & 1 Retaining Ring)
2ft. Repair Section (Includes 4 links, 10 pins, 10 washers, 10
snap rings, 2 Rod Carriers and 4 self-tapping screws)
Bracket Kit (Includes 2 Left & 2 Right Mounting Feet, 4 center
pins, 4 center pin snap rings, 8 pins for bracket lockout, 8
washers & 8 snap rings)
Weldment, Push Tube
Pad, Wear
Pad, Wear
Shim 18 Gauge
Shim 11 Gauge
Pad, Wear
Pin
Ring, Retaining
Bolt 3/8-16NC x 3/4
Bearing
Bolt 3/8-16NC x 5/8
Bolt 3/8-16NC x 1
Bolt 1/2-13NC x 2 1/4
Lockwasher 1/2
Cover
Lockwasher 1/4
Nut 1/4-20NC
Flatwasher 3/8
Locknut 3/8-16NC
Loctite #242
Bearing
Plug (Not Shown)
Shim 16 Gauge
Shim 18 Gauge
Plate, Clamp Options:
S/N 57118 to S/N 0300135622
3-19
SECTION 3 BOOM
FIGURE 3-5. E/M400AJP MAIN BOOM ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
30
31
32
33
34
35
36
3-20
Not Required
3340859
3340940
3340939
0630401
3311505
4711500
0741608
4060804
0100081
QTY.
A/R
0
2
2
2
2
2
2
6
15in/38cm
A/R
DESCRIPTION
REV.
Pad, Rubber Options:

Prior to S/N 57118
S/N 57118 to S/N 74608
S/N 74608 to S/N 0300135622
Bolt, Carriage 5/16-18NC x 2 (S/N 57118 to Present)
Locknut 5/16-18 (S/N 57118 to Present)
Flatwasher 5/16 Narrow (S/N 57118 to Present)
Screw, Countersunk 3/8-16NC x 1
Flex-Trim
Loctite #454
3121128
SECTION 3 BOOM
FIGURE 3-5. E/M400AJP MAIN BOOM ASSEMBLY (CONTINUED)
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
3-21
3-22
134
136 120
144
122
123
119
139
144
135
120
137
127
144
129

6
15
15
17
10
14
138
16
18A
11A
26
10
20
14
12
15
14
23B
17
OR
15
18B
S/N 61430
TO PRESENT
11A 24
16
23A
14
20
19
PRIOR TO
S/N 61430
11B
24
306
209
208
201
FRONT ENTRY PLATFORM
204
302
305
304
SIDE ENTRY PLATFORM
205
208
207
206
202
203
307
301
303
SECTION 3 BOOM
FIGURE 3-6. E/M400AJP JIB AND PLATFORM SUPPORT & ROTATOR INSTALLATION
3121128
SECTION 3 BOOM
ITEM #
PART NUMBER
QTY.
0259441
0270402
0271649
Ref.
Ref.
Ref.
Ref.
0060044
3 to 5
6
7
8
9
10
11
11A
11B
12
13
14
15
16
17
18
18A
18B
19
20
21 to 22
23
23A
23B
24
25
26
1
0060046
0060065
Not Used
0641616
0641618
0641810
3931816
0961947
0961951
1320259
3340860
1683779
Not Used
3311501
3311605
3422791
3422794
3571406
3572551
0641516
4751500
Not Used
JIB ASSEMBLIES
E/M400AJP (Prior to S/N 61430)
E/M400AJP (S/N 61430 to S/N 64958)
E/M400AJP (S/N 64958 to Present)
A/R
2
A/R
2
4
1
A/R
12
2
2
A/R
1
2
2
4
Nut 5/16-18NC
Locknut 3/8-16NC
Pin
Pin
Plate, Jib Cover Options:
Prior to S/N 61430
Bolt 5/16-18NC x 2 (S/N 61430 to Present Only)
Flatwasher 3/8 Wide (S/N 61430 to Present Only)
2
1
REV.
E
C
B
Rotator Assembly (Jib to Platform Support) (See Figure 3-7 for

Breakdown)
Rotator Assembly (Main Boom to Jib) Options (See Figure 3-7
for Breakdown):
Bolt 3/8-16NC x 2
Bolt 3/8-16NC x 2 1/4
Bolt 1/2 Options:
Bushing, Garmax
Bushing, Garmax
Clamp, Block Options:
Prior to S/N 61430
Jib Cylinder Assembly (See Section 5 for Breakdown)
1
4845926
4846278
Use 1001094670
Not Used
4846073
4846502
3121128
4
2
A/R
DESCRIPTION
Link Options: (Upper)

Prior to S/N 61430
Link (Lower) (was p/n 4845927)
Pivot Options:
3-23
SECTION 3 BOOM
ITEM #
PART NUMBER
QTY.
0259939
0271647
Ref.
Ref.
Ref.
101 to 118
119
120
121
122
123
124 to 126
127
128
129
Not Used
3841203
3841143
Not Used
3422814
3020022
Not Used
0641610
Not Used
1683924
130 to 133
134
135
136
137
138
Not Used
3422669
3311805
0641607
3422792
1
2
1
A/R
140 to 143
144
Platform Level Cylinder Assembly (See Section 5 for

Breakdown)
1
1
1
1
1
Pin
Locknut 1/2-13NC
Bolt 3/8-16NC x 7/8
Pin
Jib Assembly Options (Includes Items 1-27):
E/M400AJP (S/N 61430 to S/N 64958)
Bolt Options:
Bolt 1/2-13NC x 1 1/8 (Prior to S/N 93848)
Bolt 1/2-13NC x 1 1/4 (S/N 93848)
Ref.
201
202
203
204
205
206
207
208
209
3-24
0259439
Ref.
4846050
0681608
0100011
0641407
4740362
3311405
0641610
4711600
3311605
1
6
A/R
2
4
2
6
18
6
4
5
Pin
Grease
A/R
REV.
Keeper, Pin
Keeper, Pin
Bolt 3/8-16NC x 1 1/4
1
0641809
0641810
Not Used
0100011
SUPPORT & ROTATOR ASSEMBLY

0259441
0270402
0271649
139
DESCRIPTION
Loctite #242
(FRONT ENTRY PLATFORM)
E/M400AJP Models
Weldment, Support
Loctite #242
Bolt 1/4-20NC x 7/8
Washer, Fender
Nut 1/4-20NC
Bolt 3/8-16NC x 1 1/4
Flatwasher
Locknut 3/8-16NC
3121128
SECTION 3 BOOM
ITEM #
PART NUMBER
QTY.
Ref.
301
302
303
304
305
306
307
3121128
0272976
See Note
Ref.
Ref.
0100011
0641610
0681608
3311605
4711600
A/R
8
6
8
16
1
4846608
See Note Above
4891600
DESCRIPTION
E/M400AJP without Load Sensing
E/M400AJP with Load Sensing (Note: Refer to JLG
REV.
Loctite #242
Bolt 3/8-16NC x 1 1/4
Locknut 3/8-16NC
Flatwasher 3/8
E/M400AJP without Load Sensing
E/M400AJP with Load Sensing
3-25
SECTION 3 BOOM
FIGURE 3-7. ROTATOR ASSEMBLY
3-26
3121128
SECTION 3 BOOM
FIGURE 3-7. ROTATOR ASSEMBLY
ITEM #
1
1A
1B
2
PART NUMBER
QTY.
DESCRIPTION
0060052
0060044
0060044
0060046
0060065
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
ROTATOR ASSEMBLIES
E/M450A & E/M400A
E/M450AJ
E/M400AJP (Platform Support to Jib)
E/M400AJP Prior to S/N 64958 (Main Boom to Jib)
E/M400AJP S/N 64958 to Present (Main Boom to Jib)
Note: There are 2 different versions of Rotator p/n 0060044
& no s/n break exists. Order parts by the Helac Control #.
Not Serviced
0962257
0961947
1
2
2
1
7017120
7017120
7017196
7017130
7017167
3
4
5 to 6
7
1
7017121
7017121
7017900
7017131
7017168
Not Serviced
Not Used
1
1
7017126
7017135
7017173
8
9
10
11
12
13
14
15
16
17
1
7017123
7017132
7017179
3790112
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
Use 7017172
7017172
3121128
3
1
1
1
1
2
1
1
2
1
REV.
F
D
D
C
C
Case/Bracket Weldment (Purchase Complete Assembly)

Bushing, Garmax (0060044 Rotator Only)
Bushing, Garmax (0060044 Rotator Only)
Shaft Options:
0060052 Rotators
0060044 Rotators with Helac Control #25928
0060046 Rotator
0060065 Rotator
Piston Sleeve Options:
0060052 Rotators
0060046 Rotator
0060065 Rotator
Cap, End
Tie Rod Assembly Options:
0060044 & 0060052 Rotators
0060046 Rotator
0060065 Rotator
Hardware Kit Options:
0060044 & 0060052 Rotators
0060046 Rotator
0060065 Rotator
O-Ring
Seal, Cap (Note: Use Items 100A-102B)
Ring, Back-Up Cap (Note: Use Items 100A-102B)
Seal, Rod (Note: Use Items 100A-102B)
Seal, Piston (Note: Use Items 100A-102B)
Packing, Bearing (Note: Use Items 100A-102B)
Bearing, Cap (Note: Use Items 103-105)
Bearing, Shaft (Note: Use Items 103-105)
Washer, Thrust (Note: Use Items 103-105)
Counterbalance Valve Assembly Options:
Helac p/n 24327 Stamped beside Mounting Screws
(Was p/n 7017125)
Helac p/n 26553 or 26554 Stamped beside Mounting Screws
3-27
SECTION 3 BOOM
FIGURE 3-7. ROTATOR ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
7011323
2900770
7017192
A/R
2
2
2
17A
1
100
100A
100B
101
101A
101B
102
102A
102B
7017127
70000341
7017133
Not Available
7017165
70000340
1
103
104
105
3-28
7017122
7017134
7017178
DESCRIPTION
REV.
Valve, Cartridge Options:

Valve, Cartridge for Helac p/n 24327 Valve
Seal Kit - 7011323 Cartridge (1 Per Assembly)
Valve, Cartridge Helac p/n 26553 (No Seal Kit Available)
Seal Kit Options (Includes Items 9 - 13):

0060044 & 0060052 Rotators Options:
Standard
Low Temperature
0060046 Rotator Options:
Standard
Low Temperature
0060065 Rotator Options:
Standard
Low Temperature
Bearing Kit Options (Includes Items 14 - 16):
0060044 & 0060052 Rotators
0060046 Rotator
0060065 Rotator
3121128
SECTION 3 BOOM
FIGURE 3-7. ROTATOR ASSEMBLY (CONTINUED)
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
3-29
SECTION 3 BOOM
FIGURE 3-8. CABLES/CLAMPS AND LIMIT SWITCHES INSTALLATIONS
3-30
3121128
SECTION 3 BOOM
FIGURE 3-8. CABLES/CLAMPS AND LIMIT SWITCHES INSTALLATIONS
ITEM #
PART NUMBER
QTY.
0257735
0259367
0270817
0259970
Ref.
Ref.
Ref.
Ref.
Ref.
1
4922178
4922552
4922496
4922364
4922496
3
4
5
6
7
1
4922179
4922495
4922363
4922363
4460754
1320260
0561317
4460753
1
2
1
1
1
3536999
3571462
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
1320195
Not Required
Not Required
Not Used
4751500
4751400
3311401
0641514
0100011
4060805
4060808
4240099
0641516
Not Used
3311505
4566243
0641560
4300140
0561384
0561359
0561384
3121128
5
12
6
3
A/R
A/R
8ft/2.4m
26
A/R
2
1
1
2
1
DESCRIPTION
CABLES AND CLAMPS INSTALLATION
E/M450A
E/M450AJ
E/M400A
E/M400AJP
REV.
8/G
4/D
4/B
5/C
Harness Assembly - Upper Boom Options (See Section 7 for

Breakdown):
E/M450A Models
E/M450AJ Models
E/M400A Models
Harness Assembly - Lower Boom Options (See Section 7 for
Breakdown):
E/M450 Models
E/M400AJP Models
Connector
Block, Hose Clamp
Block, Hose Clamp
Connector
Shield Options:
Cover, Clamp Options:
E/M450A Models Prior to S/N 60132
E/M450A Models S/N 60132 to Present
E/M400A, E/M450AJ & E/M400AJP Models
Flatwasher 5/16
Flatwasher 1/4
Nut 1/4"-20NC
Bolt 5/16"-18NC x 1 3/4
Loctite #242
Trim
Trim 1/2"
Tie-Strap
Bolt 5/16"-18NC x 2
Locknut 5/16"-18NC
Roller
Bolt 5/16"-18NC x 7 1/2"
Stud, Weld 5/16"-18NC x 3 5/8"
Hose Clamp Block Options:
E/M450A Models
E/M450AJ Models
E/M400A & E/M400AJP Models
3-31
SECTION 3 BOOM
FIGURE 3-8. CABLES/CLAMPS AND LIMIT SWITCHES INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
QTY.
25
26
27
28
29
30
31
1670697
0630467
3300151
1320040
0641410
3311405
1
4
6
1
1
1
1
0561360
0561385
32
33
34
1
0561361
0561386
0100019
Not Required
1320095
Not Required
35
4100065
4100065
4100067
4100067
36
A/R
A/R
0
1
0
A/R
1
1
1
1
1
1320199
0561424
Not Required
0561424
0254875
0271493
0254875
0253704
0271494
101
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
2
4360321
4360548
102
103
104
2
4460428
4460968
3311005
1060341
4922614
105
106
3-32
3900246
3931028
3900104
4
A/R
A/R
1
2
DESCRIPTION
REV.
Cover, Hose
Capscrew, Button 5/16"-18NC x 1/2"
Nut, Acorn 1/4" - 20NC
Clamp, Cable
Bolt 1/4"-20NC x 1 1/4"
Locknut 1/4"-20NC
E/M450 Models
E/M400 Models
E/M450 Models
E/M400 Models
Loctite #271
Clamp Options:
E/M450A Models
E/M450AJ Models
E/M400 Models
Sleeve Options:
E/M400AJP Models
E/M450A & E/M400A Models (Prior to S/N 70932)
E/M400AJP Models
E/M450AJ Models
Clamp Options:
E/M450A Models Prior to S/N 60132
E/M450A Models S/N 60132 to Present
E/M400A Models
LIMIT SWITCHES INSTALLATION
All E/M400 Models (S/N 63768 to Present)
5
2
5
6
2
Switch, Limit Options:

Prior to S/N 74300
Connector, Strain Relief Options:
Use with 4360321 Limit Switch
Use with 4360548 Limit Switch
Locknut #10-24NC
Harness (Lower) Options:
Screw Options:
Screw, Filister Head #10-24NC x 1 3/4 (Prior to S/N 70080)
Screw #10-24NC x 1 3/4 (S/N 70080 to Present)
Screw, Filister Head #10-24NC x 2 1/4
3121128
SECTION 3 BOOM
ITEM #
PART NUMBER
QTY.
1060341
4922613
4922615
1670832
1670833
A/R
A/R
1
1
1
1
107
108
109
3121128
DESCRIPTION
REV.
Harness (Upper) Options:

Cover, Switch Lower
Cover, Switch Upper
3-33
SECTION 3 BOOM
ITEM #
3-34
PART NUMBER
QTY.
DESCRIPTION
REV.
3121128
SECTION 4
PLATFORM
3121128
4-1
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM)
305
302
304
303
301
106
110
107
103
17
9
4
101
105
12
13
109
4
1
5
105
108
201
108
3
22
6
11
15
16
112
3
10
111
102
108
105
101
18
20
21
19
4-2
3121128
SECTION 4 PLATFORM
ITEM #
1
2
3
4
5
6
7
8
PART NUMBER
QTY.
3510694
3510725
3510714
3510693
0270407
3510735
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0270409
Ref.
3510810
Ref.
0100040
Not Used
2080040
A/R
Adhesive, Sealant
13
2
Fastener, Huck
Hinge Options:
Standard Gates
Self Closing Gates (Prior to S/N 68512)
Self Closing Gates (S/N 68512 to Present)
Latch
Nut #10-24NC (Standard Gates)
Nut #10-24NC (Self Closing Gates) (Prior to S/N 68512)
2600216
2600219
2600287
2940074
3311001
3311005
Not Used
1
4
4
1
3510694
3510725
3510690
3510693
0270407
3510735
0270409
9
10
11
12
13
14
15
16
3510689
3520072
3539685
3911008
4060803
4220165
Not Used
4751000
4761000
4761000
17
18
19
3121128
4845327
4845426
4845951
0641610
3311605
3
1
4
A/R
1
4
4
4
1
2
2
DESCRIPTION
PLATFORM INSTALLATIONS WITH SWING GATE
4ft/1.22m Width without Mesh
4ft/1.22m Width with Mesh to Top Rail/Self Closing Gate
4ft/1.22m Width with Self Closing Gate
5ft/1.52m Width without Mesh (Without Stop)
5ft/1.52m Width without Mesh (WIth Stop)
(Without Stop)
(With Stop)
5ft/1.52m Width with Self Closing Gate (Without Stop)
REV.
D
C
C
D
C
C
C
B
Platform Weldment Options (Purchase Complete Platform):

4ft/1.22m Width without Mesh
4ft/1.22m Width with Self Closing Gate
5ft/1.52m Width without Mesh (Without Stop)
5ft/1.52m Width without Mesh (WIth Stop)
(Without Stop)
(With Stop)
5ft/1.52m Width with Self Closing Gate (Without Stop)
Cap-Plug
Plate, Latch
Screw #10-24NC x 1
Trimlock
Stop, Gate
Flatwasher #10
Lockwasher #10 (Standard Gates)
Lockwasher #10 (Self Closing Gates) (Prior to S/N 68512)
Gate Weldment Options:
Without Mesh
Without Mesh/Self Closing
With Mesh to Top Rail
Bolt 3/8-16NC x 1 1/4 (Platform with Stop Only)
Locknut 3/8-16NC (Platform with Stop Only)
4-3
SECTION 4 PLATFORM
ITEM #
PART NUMBER
20
21
22
101
102
103
104
DESCRIPTION
4846276
3572413
4711600
7016652
4
13
Stop Options (Platform with Stop Only):

Prior to S/N 72144
Flatwasher 3/8 Narrow (Platform with Stop Only)
Huck Fastener Kit (Replaces Huck Fasteners with Bolts)
0861176
0272082
0861452
0272105
0861176
0272082
0861452
0272105
0861314
0272106
0861449
0272104
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
CONSOLE BOX INSTALLATIONS & ASSEMBLIES

Standard Spec E/M450 Models (Prior to S/N 68945)
Standard Spec E/M450 Models (S/N 68945 to Present)
U/L Rated Spec E/M450 Models (Prior to S/N 68945)
U/L Rated Spec E/M450 Models (S/N 68945 to Present)
Standard Spec E/M400A Models (Prior to S/N 68945)
Standard Spec E/M400A Models (S/N 68945 to Present)
U/L Rated Spec E/M400A Models (Prior to S/N 68945)
U/L Rated Spec E/M400A Models (S/N 68945 to Present)
Standard Spec E/M400AJP Models (Prior to S/N 68945)
Standard Spec E/M400AJP Models (S/N 68945 to Present)
U/L Rated Spec E/M400AJP Models (Prior to S/N 68945)
U/L Rated Spec E/M400AJP Models (S/N 68945 to Present)
0641406
0641408
0641610
4
3
4
1
112
0861529
0861531
0861529
0861531
0861532
0861530
3311405
3311605
3380434
4740362
4751400
4751600
4360031
7000625
3252347
4460071
7
4
1
7
4
8
1
2
1
1
201
202
1580012
1580013
Ref.
1
1
105
106
107
108
109
110
111
4-4
QTY.
REV.
10/G
A
1/A
A
10/G
A
1/A
A
4/D
A
1/A
A
Bolt 1/4-20NC x 3/4

Bolt 1/4-20NC x 1
Bolt 3/8-16NC x 1 1/4
Console Box Assembly Options: (Not Shown - See Figure 4-8
for Breakdown)
Standard Spec E/M450
U/L Spec E/M450
Standard Spec E/M400A
U/L Spec E/M400A
Standard Spec E/M400AJP
U/L Spec E/M400AJP
Locknut 1/4-20NC
Locknut 3/8-16NC
Panel, Pedestal
Washer, Fender 1/4
Flatwasher 1/4 (Wide)
Footswitch
Block, Contact
Nameplate (Note: See Section 8 for Other Languages)
TRAY INSTALLATIONS (OPTIONAL)
Tray, Storage (Center)
Tray, Storage (Rail Mounted - Not Shown)
3121128
SECTION 4 PLATFORM
ITEM #
301
302
303
304
305
306
307
308
309
310 to 311
312
3121128
PART NUMBER
QTY.
0259338
0271301
Ref.
Ref.
Ref.
3536089
0641414
3311405
4711400
2920095
7016356
4240099
2820035
Not Used
4460428
Not Used
4923061
4460464
DESCRIPTION
WORKLIGHTS INSTALLATION (OPTIONAL)
Standard Spec
U/L Rated Spec
2
4
4
8
2
2
10
9
Plate, Mounting
Bolt 1/4-20NC x 1 3/4
Locknut 1/4-20NC
Worklight
Bulb, Replacement (1 Per Assembly)
Tie-Strap (Not Shown)
Loom, Vinyl (Not Shown)
Connector, Strain Relief (Not Shown - Located at Console Box)
1
1
Harness, Platform Work Lights (Not Shown)

Pin, Male
REV.
2/B
2/B
4-5
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY PLATFORM)
305
302
304
6
103
110
304
303
110
106
107
305
301
16
104B
11
305
105
108
5
8
9
10
17
7
4
102
105
108
201
104A
2
3
108
101
13
12
14
15
4-6
3121128
SECTION 4 PLATFORM
ITEM #
PART NUMBER
QTY.
DESCRIPTION
3510831
3510844
3510830
Ref.
Ref.
Ref.
Ref.
Ref.
PLATFORM ASSEMBLIES:
5ft (1.52m) with No Mesh and No Stop
5ft (1.52m) with No Mesh and With Stop
4ft (1.22m) with No Mesh and No Stop
Note: Platform and Mesh must be ordered separately for Platforms with Mesh. See Section 10 for Mesh Installations.
1
2
3
4
5
0100040
2080040
2600281
2940074
3311001
A/R
16
2
1
4
6
7
8
Not Available
3520072
1
1
4
3911008
3820020
3911008
4751000
A/R
10
4761000
A/R
11
12
13
14
15
16
17
4846452
3572413
0641610
4711600
3311605
3520198
0100011
1
1
2
4
2
2
A/R
0272082
0272105
0272082
0272105
0272106
0272104
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
101
102
103
104
0641406
0641408
0641610
0861529
0861531
0861529
0861531
3121128
4
3
4
1
REV.
E
C
E
Sealant, Adhesive (Not Shown) (Prior to S/N 103057)

Fastener, Huck
Hinge, Self-Closing
Latch
Nut #10-24NC (Prior to S/N 77390 - Platform with No Stop
Only)
Platform Weldment (Purchase Platform Assembly)
Cap-Plug
Hardware Options:
Platform with No Stop:
Screw #10-24NC x 1 (Prior to S/N 77390)
Pop Rivet (S/N 77390 to Present)
Platform with Stop:
Screw #10-24NC x 1
Flatwasher #10 (Prior to S/N 77390 - Platform with No Stop
Only)
Lockwasher #10 (Prior to S/N 77390 - Platform with No Stop
Only)
Gate Weldment
Stop (Platform with Stop Only)
Bolt 3/8-16NC x 1 1/4 (Platform with Stop Only)
Flatwasher 3/8 Narrow (Platform with Stop Only)
Locknut 3/8-16NC (Platform with Stop Only)
Cap-Plug
Loctite #242 (Prior to S/N 77390 - Platform with No Stop Only)
CONSOLE BOX INSTALLATIONS & ASSEMBLIES
U/L Rated Spec E/M450 Models
Standard Spec E/M400A Models
U/L Rated Spec E/M400A Models
Standard Spec E/M400AJP Models
U/L Rated Spec E/M400AJP Models
A
A
A
A
A
A
Bolt 1/4-20NC x 3/4

Bolt 1/4-20NC x 1
Bolt 3/8-16NC x 1 1/4
for Breakdown)
Standard Spec E/M450
U/L Spec E/M450
Standard Spec E/M400A
U/L Spec E/M400A
4-7
SECTION 4 PLATFORM
ITEM #
PART NUMBER
104 (contd)
104A
104B
105
106
107
108
109
110
201
202
301
302
303
304
305
306
307
308
309
310 to 311
312
4-8
QTY.
1
0861532
0861530
Use 0272971
7000625
1060330
4460071
3311405
3311605
3380434
4740362
4751400
4751600
1
2
7ft/2.14m
1
7
4
1
7
4
8
DESCRIPTION
for Breakdown)
Standard Spec E/M400AJP
U/L Spec E/M400AJP
Footswitch (Was p/n 4360031)
Block, Contact
Cable, Electrical - 16/3
Locknut 1/4-20NC
Locknut 3/8-16NC
Panel, Pedestal
Washer, Fender 1/4
1580012
1580013
Ref.
1
1
TRAY INSTALLATIONS (OPTIONAL)

Tray, Storage (Center)
Tray, Storage (Rail Mounted - Not Shown)
0259338
0271301
Ref.
Ref.
Ref.
WORKLIGHTS INSTALLATION (OPTIONAL)

Standard Spec
U/L Rated Spec
3536089
0641414
3311405
4711400
2920095
7016356
4240099
2820035
Not Used
4460428
Not Used
4923061
4460464
REV.
2/B
2/B
2
4
4
8
2
2
10
9
Plate, Mounting
Bolt 1/4-20NC x 1 3/4
Locknut 1/4-20NC
Worklight
Bulb, Replacement (1 Per Assembly)
Tie-Strap (Not Shown)
Loom, Vinyl (Not Shown)
Connector, Strain Relief (Not Shown - Located at Console Box)
1
1
Harness, Platform Work Lights (Not Shown)

Pin, Male
3121128
SECTION 4 PLATFORM
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
4-9
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)
6
11
2
11
1
10
12
5
4-10
12
3121128
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
3121128
PART NUMBER
QTY.
3510884
Ref.
0681822
1060919
1705014
1706385
2410014
3271805
3311605
Not Available
3520072
3900054
4751800
0962270
4
1
1
1
1
4
1
1
1
1
8
2
DESCRIPTION
PLATFORM ASSEMBLY (FALL ARREST)
REV.
B
Bolt 1/2-13NC x 2 3/4

Cable, Fall Arrest
Decal - Safety
Decal - Drop Bar
Gate Weldment
Locknut 1/2-13NC
Locknut 3/8-16NC
Platform Weldment (Purchase Platform Assembly)
Cap-Plug
Bolt 1/2-13NC x 1 3/4
Bearing, Oilite
4-11
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM PADDING INSTALLATION (FRONT ENTRY PLATFORM)
4-12
3121128
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM PADDING INSTALLATION (FRONT ENTRY PLATFORM)
ITEM #
PART NUMBER
QTY.
0270338
0271937
Ref.
Ref.
Ref.
PLATFORM PADDING INSTALLATION OPTIONS:

30x 48
30x 60
Bolt Options:
30x 48 Assemblies (Bolt 5/16-18NC x 1)
30x 60 Assemblies (Bolt 5/16-18NC x 3/4)
Bolt 5/16-18NC x 2
Padding
Nut Options:
30x 48 Assemblies (Nut 5/16-18NC)
30x 60 Assemblies (Locknut 5/16-18NC)
2
3
4
5
6
7
8
9
10
11
12
13
3121128
0641508
0641506
0641516
0940094
3311501
3311505
Not Used
4420068
Not Used
4751500
4761500
4844917
4845346
0940091
0940092
0940093
2
A/R
6
36ft/11m
6
6
1
2
2
A/R
DESCRIPTION
REV.
B
1/A
Tape, Yellow Adhesive

Lockwasher 5/16
Bumper Rail Options:
30x 48 Assemblies
30x 60 Assemblies
Corner, Padded
Corner, Padded
Padding (Bottom)
4-13
SECTION 4 PLATFORM
FIGURE 4-5. PLATFORM PADDING INSTALLATION (SIDE ENTRY PLATFORM)
4-14
3121128
SECTION 4 PLATFORM
FIGURE 4-5. PLATFORM PADDING INSTALLATION (SIDE ENTRY PLATFORM)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
REV.
0273381
0273382
Ref.
Ref.
Ref.
PLATFORM PADDING INSTALLATION

30 x 48 Platform
30 x 60 Platform
2/A
2/A
A/R
2
3
A/R
63in
87in
2
A/R
51in
66in
1
Pad, Corner Bumper Options:

30 x 48 Platform
30 x 60 Platform
Pad, Bumper Options:
30 x 48 Platform
30 x 60 Platform
Pad, Corner Bumper
30 x 48 Platform
30 x 60 Platform
Rail, Bumper Options:
30 x 48 Platform
30 x 60 Platform
Bolt 5/16-18NC x 2
Flatwasher 5/16 Wide
Nut 5/16-18NC
Bolt 5/16-18NC x 3/4
Tape, Yellow Safety Options:
30 x 48 Platform
30 x 60 Platform
0940092
0940094
3
4
0940091
0940093
6
7
8
9
10
4846936
4846937
0641516
4751500
3311501
0641506
4420068
2
6
6
4
30ft
34ft
3121128
4-15
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM PADDING INSTALLATION (FALL ARREST PLATFORM)
2C
4
1
3
2B
4
2A
4
2A
4
2D
4
1
2B
4
4-16
2A
4
3121128
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM PADDING INSTALLATION (FALL ARREST PLATFORM)
ITEM #
1
2
2A
2B
2C
2D
3
4
3121128
PART NUMBER
QTY.
DESCRIPTION
0275698
Ref.
Ref.

36 x 72 Platform
0940092
0940094
4420068
0940198
2
A/R
3
2
1
1
A/R
1
REV.
A
Pad, Corner Bumper

14.875
13.750
14.500
22.000
Tape, Yellow Safety
Kit, Pre-Cut Bumper
4-17
SECTION 4 PLATFORM
FIGURE 4-7. PLATFORM TOP RAIL EXTENSION INSTALLATION (SIDE ENTRY PLATFORM)
4 2
3
4
1
7
4-18
3121128
SECTION 4 PLATFORM
FIGURE 4-7. PLATFORM TOP RAIL EXTENSION INSTALLATION (SIDE ENTRY PLATFORM)
ITEM #
1
2
3
4
5
6
PART NUMBER
QTY.
DESCRIPTION
1001103617
1001103558
Ref.
Ref.
Ref.

30 x 48 Platform
30 x 60 Platform
8
8
6
16
1
1
Bolt 1/4-20NC x 2
Locknut 1/4-20NC
Plug
Flatwasher 1/4
Rail, Extension Gate
Rail, Rear Extension Options:
30 x 48 Platform
30 x 60 Platform
Rail, Extension Options:
30 x 48 Platform
30 x 60 Platform
0641416
3311405
3520182
4751400
4846759
1001103614
1001103559
1
1001103616
1001103560
3121128
REV.
A
A
4-19
SECTION 4 PLATFORM
FIGURE 4-8. PLATFORM CONSOLE ASSEMBLY
3
6
1
27 (E450 & E400)
301(M450 & M400)
1
15
27
18
100
101
13
11
36
51
101
20
24
36A
6
34
1
27
19
101
50
37
49
8
48
32
26
32
1 (A Models)
27
201(AJ & AJP Models)
33
26
32
1 (A & AJ Models)
27
26 (AJP Models)
32 (AJP Models)
23
16
101
35
12
5
8A
17
101
25
46
21
22
29
45
8C
42
14
10
7
47
41
28
8B
4
4-20
43
44
3121128
SECTION 4 PLATFORM
FIGURE 4-8. PLATFORM CONSOLE ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
PART NUMBER
QTY.
0861176
0861529
0861452
0861531
0861176
0861529
0861452
0861531
0861314
0861532
0861449
0861530
0273089
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
CONSOLE BOX ASSEMBLIES

Standard Spec E/M450 Models (Prior to S/N 68945)
Standard Spec E/M450 Models (S/N 68945 to Present)
U/L Rated Spec E/M450 Models (Prior to S/N 68945)
U/L Rated Spec E/M450 Models (S/N 68945 to Present)
Standard Spec E/M400A Models (Prior to S/N 68945)
Standard Spec E/M400A Models (S/N 68945 to Present)
U/L Rated Spec E/M400A Models (Prior to S/N 68945)
U/L Rated Spec E/M400A Models (S/N 68945 to Present)
Standard Spec E/M400AJP Models (Prior to S/N 68945)
Standard Spec E/M400AJP Models (S/N 68945 to Present)
U/L Rated Spec E/M400AJP Models (Prior to S/N 68945)
U/L Rated Spec E/M400AJP Models (S/N 68945 to Present)
Light Panel Installation
A/R
Sealant
9
10
11
0861215
7020099
3760308
7020100
0861537
Not Available
Not Available
0630568
3311601
3420156
4711500
0902575
0902588
1600273
A/R
1
1
2
6
A/R
1
2
2
2
1
1
1
1
1
2
2
1
1
1
12
1600274
13
14
15
16
17
1670829
1671037
1702565
1702566
1
1
1
1
1
Loctite #222
Alarm
Module, PC
Bolt #10-24 x 1/2
Bolt #8-32 x 1/2
Console Box Assembly Options:
Console Assembly - Prior to S/N 68945
Screw
Retainer, Screw
Receptacle, Clip-on Screw
Console Assembly - S/N 68945 to Present
Casting, Console (Bottom)
Casting, Console (Top)
Capscrew, Socket Head 3/8-16NC x 4 1/2
Nut 3/8-16NC
Pin, Cotter
Bracket, Platform Module
Bracket, Platform Module
Controller Assembly (Drive & Steer) (See Figure 4-10 for
Breakdown)
Controller Assembly (Lift & Swing) (See Figure 4-9 for
Breakdown)
Bezel
Cover (S/N 68945 to Present Only)
Decal - Drive & Steer
Decal - Lift & Swing
Decal - Function Speed Options:
E/M450 Models
E/M400A Models
E/M400AJP Models
Decal - Stop
8A
8B
8C
18
3121128
0100009
Not Used
0100035
0140011
0610128
0630464
0720804
DESCRIPTION
1702567
1702567
1704422
1704192
REV.
10/G
G
1/A
D
10/G
G
1/A
D
4/D
F
1/A
E
A
4-21
SECTION 4 PLATFORM
FIGURE 4-8. PLATFORM CONSOLE ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
19
20
21
1704240
1704260
1
1
A/R
0
1
1
Not Required
2400067
22
23
24
25
26
27
4360448
2400068
2560136
2760105
3310601
3790012
1
1
6
A/R
A/R
36A
37
38 to 39
40
41
42
43
44
45
46
47
48
49
50
51
3520028
3520054
3520030
3910808
4240032
Not Used
4360328
4360330
4360387
4360462
4360475
7020175
7020176
4360476
Not Used
4460234
4460428
4460488
4460496
4460497
4460752
4750600
4750800
3571222
4740120
3311005
1704239
101
2910866
0259102
Ref.
4360328
3790012
4922294
4240032
1
1
1
6
28
29
30
31
32
33
34
35
36
201
4-22
2
1
2
A/R
1
1
1
1
1
1
1
3
1
1
1
1
1
6
4
1
4
4
1
DESCRIPTION
REV.
Decal - Horn
Decal - EMS
Holder, Fuse Options:
Standard Spec
U/L Rated Spec
Hardware Options:
Standard Spec (Circuit Breaker - 10 Amp)
U/L Rated Spec (Fuse - 10 Amp)
Handle, Knob
Fixture, Light
Nut #6-32
Ring
Plug, Hole Options:
Prior to S/N 77413
Plug, Hole
Screw
Tie, Wire (Not Shown)
Switch, Toggle
Switch, Toggle
Switch, Push Button
Switch, Potentiometer
Switch, Emergency Stop
Cap, Mushroom with Sealing Ring
Block, Contact
Block, Contact
Tie, Wire (Not Shown)
Base, Terminal Mounting
Lockwasher, Receptacle
Nut, Terminal
Receptacle
Flatwasher #6
Flatwasher #8
Angle, Relay Mounting (Prior to S/N 68945 Only)
Washer, Nylon (Prior to S/N 68945 Only)
Locknut #10-24NC (Prior to S/N 68945 Only)
Display - Light Panel
Decal Kit (Includes Items 15 - 20 & 51)

JIB CONSOLE SWITCH (E/M450AJ & E/M400AJP ONLY)
2/B
Switch, Toggle
O-Ring
Harness, Jib Function (See Section 7 for Breakdown)
Tie-Strap
3121128
SECTION 4 PLATFORM
FIGURE 4-8. PLATFORM CONSOLE ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
Ref.
301
3121128
0257824
0270344
0270344
0273573
0274617
Ref.
Ref.
Ref.
Ref.
Ref.
4360336
3790012
4922222
4922223
1
1
1
1
0270732
Ref.
0272111
Ref.
0100009
3520173
A/R
4
DESCRIPTION
MOTOR CONTROLS INSTALLATION OPTIONS: (M450 & M400
ONLY)
REV.
11
5/B
5/B
B
E
Switch, Toggle
O-Ring
Harness (See Section 7 for Breakdown)
Harness (See Section 7 for Breakdown)
SEALED ENCLOSURES INSTALLATION OPTIONS: (UL/EE
RATED MACHINES ONLY) (NOT SHOWN - PRIOR TO S/N 64627)
SEALED ENCLOSURES INSTALLATION OPTIONS: (UL/EE
RATED MACHINES ONLY) (NOT SHOWN - S/N 64627 TO
PRESENT)
A
A
Sealant (Seal Around Analyzer Port)

Plug (Located in Bottom of Console Box)
4-23
SECTION 4 PLATFORM
FIGURE 4-9. CONTROLLER ASSEMBLY (SWING & LIFT)
1B
1C
1A
22
22
21
21
20
18
19
7
2
11
9
3
6
1
9
6
5
17
8
4
13
23
10
14
15
16
16
16
12
24
4-24
3121128
SECTION 4 PLATFORM
FIGURE 4-9. CONTROLLER ASSEMBLY (SWING & LIFT)
ITEM #
PART NUMBER
QTY.
1600274
Ref.
7019141
1A
1B
1C
2
3
4
5
6
7
8
9
10
7019197
7003928
7022808
7019142
7019111
7019143
7019144
7019145
7019174
7003977
7019147
7019195
7003974
7019142
7003992
7003993
7003976
7019149
7003952
7019150
Use 7022813
Use 7022813
7003956
7003953
7019137
7019170
4460265
4460226
1
1
1
2
4
2
2
4
2
2
4
2
1
2
2
2
2
2
4
1
1
1
1
4
4
1
1
8
11
12
13
14
15
16
17
18
19
20
21
22
23
24
3121128
DESCRIPTION
CONTROLLER ASSEMBLY
REV.
D
Mechanical Assembly (Includes Base, Handle Stem and Items

18, 1A, 1B & 1C)
Handle Cap and Rod
Spring
Cap, Lift
Plate
Bearing, Gear
Screw
Spacer
E-Clip
Spacer, Cam
Gear, Drive
Shaft
Potentiometer Assembly
Potentiometer
Plate
Washer
Nut
Gear, Slave
Setscrew
Screw
Gate
Boot (Was p/n 7003955)
Plate, Plastic (Was p/n 7003954)
O-Ring
Washer
Screw
Center, Detent
Plug, Male - 9 Position
Socket, Female
4-25
SECTION 4 PLATFORM
FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE & STEER)
4-26
3121128
SECTION 4 PLATFORM
FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE & STEER)
ITEM #
1
2
3
4
5
6
7
8
9
9A
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
101
102
103
104
105
106
107
108
109
110
3121128
PART NUMBER
QTY.
1600273
Ref.
7022812
7019161
7003933
7019154
7019159
7003994
7019157
7003986
7019191
7003974
4460265
4460226
7019151
7019162
7003969
7003941
7019158
7019115
Not Serviced
7019111
7019110
7019112
7003946
7019103
Not Serviced
7019168
7003992
7003993
7003935
7019160
1
1
1
2
1
10
1
1
1
1
1
7
A/R
1
2
2
1
2
1
2
2
1
1
4
1
1
1
1
1
1
7022812
Ref.
7003972
7003973
7003980
7019167
7019164
7019165
7003982
7003983
7019194
7003989
1
2
4
4
1
1
2
2
1
2
DESCRIPTION
CONTROLLER ASSEMBLY
REV.
E
Handle Assembly (See items 101-110 for Breakdown)

Boot and Sleeve
Gasket
Clamp, Wire
Bracket, Mounting
Screw
Plate, Pot Mounting
Strip, Terminal - 3 Position
Electric Assembly
Potentiometer
Socket, Female
Tie-Strap
Spring
Screw
Washer
Plate, Mounting (Left Side)
Stand-Off
Shaft 8mm
Bearing
Spacer, Head Gear
Washer
Spring, Return
Pin
Rivet
Plate, Mounting (Right Side)
Washer
Nut
Gear, Slave
Housing, Cast
HANDLE ASSEMBLY
Boot, Switch
Half, Handle
Screw
Nut
Axle
Rocker
Switch, Micro
Setscrew
Coupling
Gasket
4-27
SECTION 4 PLATFORM
FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED)
ITEM #
4-28
PART NUMBER
QTY.
DESCRIPTION
REV.
3121128
SECTION 5
CYLINDER
3121128
5-1
SECTION 5 CYLINDER
FIGURE 5-1. JIB CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP)
7
27
13
13
10
6
18
19
2
3
5
25
19
18
14
16
20
22
17
9
21
23
3
4
24
12
1
3
26
11
100A
100B
5-2
3121128
SECTION 5 CYLINDER
FIGURE 5-1. JIB CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
100
100A
100B
3121128
PART NUMBER
QTY.
1683779
Ref.
0100011
0100035
0100038
0100063
0630534
0961893
0961947
0961951
1683051
1683780
1683783
3760367
2220885
3480249
Not Used
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
3931516
4640509
2900792
A/R
A/R
A/R
A/R
3
1
2
2
1
1
1
1
3
1
2
1
2
2
1
1
1
1
1
1
8
2
2
1
2901810
2902209
DESCRIPTION
JIB CYLINDER ASSEMBLY
REV.
F
Loctite #242
Loctite #222 (Prior to S/N 52727)
Primer #7471
Loctite RC 609 (Prior to S/N 106518)
Bolt #10-24NC x 1
Bushing, Tapered
Bearing, Garmax
Bushing, Garmax
Head, Cylinder
Barrel
Rod
Ring, Washer
O-Ring Plug
Piston, Head
Back-Up (Note: Use Items 100A & 100B)
Back-Up (Note: Use Items 100A & 100B)
Ring, Seal (Note: Use Items 100A & 100B)
Ring, Wear (Note: Use Items 100A & 100B)
O-Ring (Note: Use Items 100A & 100B)
Seal (Note: Use Items 100A & 100B)
Wiper (Note: Use Items 100A & 100B)
Bolt 5/16-18NC x 1
Cartridge, Valve
Seal Kit- 4640509 Valve (1 Per Cartridge)
Seal Kit Options (Includes Items 16-25):

Prior to S/N 68111
5-3
SECTION 5 CYLINDER
FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY (E/M450A & E/M400A)
5-4
3121128
SECTION 5 CYLINDER
FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY (E/M450A & E/M400A)
ITEM #
PART NUMBER
QTY.
1683285
1683933
1683933
Ref.
Ref.
Ref.
Ref.
1
1682878
1683995
2
0961608
0962356
3
4
1
1683286
1684007
0961608
0961608
0962356
1120110
1
1
3480217
3480261
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
3121128
1
1682154
1683934
3300308
4566023
4568136
4640509
2900792
3900170
2200222
See Note
See Note
See Note
See Note
See Note
See Note
See Note
0100038
0100011
0100035
0100020
4640932
7011112
2220883
1
1
1
1
1
1
1
A/R
1
2
1
1
1
1
1
A/R
A/R
A/R
A/R
1
1
2
DESCRIPTION
PLATFORM LEVEL CYLINDER ASSEMBLY
E/M400A Models
REV.
A
E
E
Barrel Weldment Options:

Prior to S/N 56894
Bushing Options:
Prior to S/N 56894
Rod Weldment Options:
Prior to S/N 56894
Bushing Options:
Prior to S/N 56894
Retainer
Piston Options:
Prior to S/N 56894
Head Options:
Prior to S/N 56894
Nut, Hex
Spacer, Tube Options:
Prior to S/N 56894
Valve, Holding
Seal Kit - 4640509 Valve
Setscrew 3/8"-16NC x 3/8"
Plug, Pipe
T-Seal (Note: Use Items 100A & 100B)
Prior to S/N 56894
Seal, Rod (Note: Use Items 100A & 100B)
Wiper, Rod (Note: Use Items 100A & 100B)
Primer, Locking
Loctite #242
Loctite #222 Ref
Sealant, Pipe
Cartridge, Holding Valve
Plug, Socket Hex
5-5
SECTION 5 CYLINDER
FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY (E/M450A & E/M400A) (CONTINUED)
5-6
ITEM #
PART NUMBER
100
100A
100B
2901147
2901902
QTY.
1
DESCRIPTION
REV.

Level Cylinder p/n 1683285
3121128
SECTION 5 CYLINDER
FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY (E/M450A & E/M400A) (CONTINUED)
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
5-7
SECTION 5 CYLINDER
FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY - JIB (E/M450AJ & E/M400AJP)
5
21
3
1
22
8
4
12
20
10
20
12
14
15
14
13
16
19
6
18
17
1
23
2
7
100A
100B
5
5-8
3121128
SECTION 5 CYLINDER
FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY - JIB (E/M450AJ & E/M400AJP)
ITEM #
1
2
3
4
5
6
7
8
9
10
PART NUMBER
QTY.
1683760
1683924
1683924
Ref.
Ref.
Ref.
Ref.
0100011
0100038
3931016
0961900
0962185
0961951
1683052
1683925
1683759
1683761
3760368
23
3480247
3480259
Not Used
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
4640932
7011112
4641086
2900792
3931516
100
100A
100B
2901776
2901898
11
12
13
14
15
16
17
18
19
20
21
22
3121128
A/R
A/R
3
1
4
1
1
1
1
1
2
1
2
1
1
1
1
1
2
1
1
1
1
8
1
DESCRIPTION
PLATFORM LEVEL CYLINDER ASSEMBLY
E450AJ & M450AJ Prior to S/N 56571
E450AJ & M450AJ S/N 56571 to Present
E400AJP & M400AJP
REV.
B
F
D
Loctite #242
Primer, Locking #7471
Bolt, Socket Head #10-24NC x 1
Tapered Bushing Options:
1683760 Cylinder
1683924 Cylinder
Bushing, Garmax
Head Options:
1683760 Cylinder
1683924 Cylinder
Rod
Barrel
Washer, Ring
Piston Options:
1683760 Cylinder
1683924 Cylinder
Ring, Lock (Note: Use Items 100A & 100B)
Ring, Back-Up (Note: Use Items 100A & 100B)
Wiper (Note: Use Items 100A & 100B)
Ring, Back-Up (Note: Use Items 100A & 100B)
Cartridge, Valve (Counterbalance Vented)
Seal Kit-4640932 Valve
Cartridge, Valve (Counterbalance Nonvented)
Seal Kit-4641086 Valve
Bolt, Socket Head 5/16-18NC x 1

1683760 Cylinder
1683924 Cylinder
5-9
SECTION 5 CYLINDER
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - LOWER
23
1683826 &
1683939 &
1684451
CYLINDERS
8
1B
1C
1683711&
23
1684024 &
1684058 &
1684453 &
1684492
CYLINDERS
1A
1D
1E
9
11
10
6
20
22
8
13
10
12
13
4
14
7
16
15
5
17
18
3
21
2
100A
100B
23
5-10
3121128
SECTION 5 CYLINDER
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - LOWER
ITEM #
1
1A
1B
1C
1D
1E
2
PART NUMBER
QTY.
1683711
1684058
1684492
1683826
1683939
1684451
1684024
1684453
1683939
1684451
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
1683515
1683827
1683940
1684022
1684055
1
1683016
1683941
1684023
1
1120094
1120305
1120407
1
3480241
3480242
1
1683710
6
7
1683712
3300281
1
1
4566432
4565992
4740207
8
1
4640816
2900770
4641386
3121128
7011376
4640634
2900770
1
1
1
1
1
1
DESCRIPTION
LOWER LIFT CYLINDER ASSEMBLIES
E/M450A (Prior to S/N58843)
E/M450A (S/N58843 to S/N 91053)
E/M450A (S/N 91053 to Present)
E/M450AJ (S/N 56571 to S/N 86022)
E/M400A (Prior to S/N 86022)
REV.
1/A
3/B
B
1/A
3/B
C
3/B
C
3/B
C

1683711 Cylinder
1683826 Cylinder
1683939 & 1684451Cylinders
1684024 & 1684453 Cylinder
1684058 & 1684492 Cylinder
1683711 & 1683826 Cylinders
1683939, 1683941, 1684451& 1684492 Cylinders
1684024 & 1684453 Cylinder
Retainer Options:
1683711, 1683826, 1683939, 1684024, 1684451 & 1684058
Cylinders
1684024 & 1684453 Cylinder
1684492 Cylinder
Piston Options:
1683711, 1683826, 1683939, 1684024, 1684492, 1684451 &
1684058 Cylinders
1684024 & 1684453 Cylinder
Head Options:
1683711, 1683826, 1683939, 1684024, 1684492, 1684451 &
1684058 Cylinders
1684024 & 1684453 Cylinder
Nut, Hex
Spacer Options:
1683711, 1683826, 1683939, 1684024, 1684492, 1684451 &
1684058 Cylinders
1684024 & 1684453 Cylinder (Spacer)
1684024 & 1684453 Cylinder (Washer)
Cartridge, Holding Valve Options:
Cartridge, Holding Valve For 1683711, 1683826, 1683939,
1684024 & 1684058 Cylinder
Cartridge, Holding Valve For 1684451, 1684453 & 1684492
Cylinder
5-11
SECTION 5 CYLINDER
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - LOWER (CONTINUED)
ITEM #
PART NUMBER
10
11
12
13
14
15
16
17
18
19
20
21
22
23
2220885
Not Required
3900170
See Note
See Note
See Note
See Note
See Note
Use Item 100B
See Note
See Note
Not Used
0100011
0100035
0100038
QTY.
2901806
100B
2901805
5-12
REV.
A/R
2
0
1
1
2
1
3
1
1
1
1
Plug Options:
1683711, 1684024, 1684058, 1684453 & 1684492 Cylinders
1683826, 1683939 & 1684451 Cylinders
Setscrew
Seal, Piston (Note: Use Items 100A & 100B)
Ring, Back-up (1684024 Cylinder Only)
A/R
A/R
A/R
4
Loctite #242
Loctite #222
Primer, Locking
Bushing Options:
1683711 & 1683826 Cylinders
1683939, 1684024, 1684058, 1684551, 1684453 & 1684492
Cylinders

1683711, 1683826, 1683939, 1684024, 1684492, 1684451 &
1684058 Cylinders
1684024 & 1684453 Cylinders
0961726
0961950
100
100A
DESCRIPTION
3121128
SECTION 5 CYLINDER
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - LOWER (CONTINUED)
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
5-13
SECTION 5 CYLINDER
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
25
1683825 &
1683942&
1684452
CYLINDERS
10
1B
1C
1683713&
1684027 &
25
1684057 &
1684447 &
1684454&
1684493
CYLINDERS
1A
1D
1E
9
12
11
11
10
6
20
22
13
14
13
4
15
7
8
17
18
16
5
19
20
3
23
2
100A
100B
100C
25
5-14
3121128
SECTION 5 CYLINDER
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
ITEM #
1
1A
1B
1C
1D
1E
2
PART NUMBER
QTY.
1683713
1684057
1684493
1683825
1683942
1684452
1684027
1684447
1684454
1683942
1684452
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
1683516
1683829
1683943
1684025
1684056
1
1683021
1683944
1684026
1
1120305
1120108
1120375
1
3480242
Use 3480240
3480240
5
1
1683712
1681344
1
3300281
3300279
1
4740207
4740394
3121128
DESCRIPTION
MID LIFT CYLINDER ASSEMBLY
E/M450A S/N 58843 to S/N 91053
E/M450AJ S/N 56571 to S/N 86022
E/M400A S/N 80496 to S/N 86022
REV.
1/A
3/B
B
1/A
3/C
C
1/A
B
A
3/C
C

1683713 Cylinder
1683825 Cylinder
1683942 & 1684452 Cylinders
1684027 & 1684447 & 1684454 Cylinders
1684057 & 1684493 Cylinder
1683713 & 1683825 Cylinders
1683942, 1684057, 1684452 & 1684493 Cylinders
1684027 & 1684447 & 1684454 Cylinders
Retainer Options:
1683713, 1684057, 1683825, 1683942 & 1684452 Cylinders
1684027, 1684447 & 1684454 Cylinder
1684493 Cylinder
Piston Options:
1683713, 1684057, 1683825, 1683942, 1684452 & 1684493
Cylinders
1684027 Cylinder (Not Shown) (was p/n 3480115)
Note: When replacing the piston you must order seal
kit p/n 2902419 separate from piston.
1684447 & 1684454 Cylinder (Not Shown)
Head Options:
1683713, 1684057, 1683825, 1683942, 1684452 & 1684493
Cylinders
1684027, 1684447 & 1684454 Cylinder
Nut, Hex Options:
1683713, 1684057, 1683825, 1683942, 1684452 & 1684493
Cylinders
1684027, 1684447 & 1684454 Cylinder
Washer Options:
1683713, 1684057, 1683825, 1683942, 1684452 & 1684493
Cylinders
1684027, 1684447 & 1684454 Cylinder
5-15
SECTION 5 CYLINDER
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID (CONTINUED)
ITEM #
PART NUMBER
QTY.
1
4566435
4565994
3951402
9
4640634
2900770
10
4640816
2900770
4641386
7011376
11
2220885
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Not Required
3900170
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
0100011
0100035
0100038
Not Used
1
1
1
1
1
1
1
1
A/R
2
1
2
A/R
1
1
1
1
1
1
A/R
A/R
A/R
4
0961726
0961950
100
100A
100B
2901805
Use 2902419
100C
2902419
5-16
DESCRIPTION
REV.
Spacer Options:
1683713, 1684057, 1683825, 1683942, 1684452 & 1684493
Cylinders
1684027, 1684447 & 1684454 Cylinders
Setscrew 1/4-20NC x 1/4 (1684027, 1684447 & 1684454
Cylinder Only)
Cartridge, Holding Valve Options:
Cartridge, Holding Valve For 1683713, 1683825, 1683942,
1684027, 1684056 & 1684447 Cylinders
Cartridge, Holding Valve For 1684452, 1684454 & 1684493
Cylinder
Plug Options:
1683713, 1684027, 1684057, 1684447, 1684454 & 1684493
Cylinders
1683825, 1683942 & 1684452 Cylinders
Setscrew
Ring (Note: Use Items 100A, 100B & 100C)
Seal, Piston (Note: Use Items 100A, 100B & 100C)
O-Ring (Note: Use Items 100A, 100B & 100C)
Ring, Wear (Note: Use Items 100A, 100B & 100C)
O-Ring (Note: Use Items 100A, 100B & 100C)
Ring, Back-up (All except 1684027, 1684447& 1684454
Cylinders) (Note: Use Items 100B & 100C)
Seal, Rod (Note: Use Items 100A, 100B & 100C)
Wiper, Rod (Note: Use Items 100A, 100B & 100C)
Loctite #242
Loctite
Primer, Locking
Bushing Options:
1683713 & 1683825 Cylinders
1683942, 1684027, 1684057, 1684447, 1684452, 1684454 &
1684493 Cylinders

All Cylinders except 1684027, 16844447 & 1684454
1684027 Cylinder (Was p/n 2900371)
Note: If piston has not been replaced before, order piston p/n
3480240 also. Old style piston and seal kit must be replaced.
1684447 & 1684454 Cylinders
3121128
SECTION 5 CYLINDER
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID (CONTINUED)
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
5-17
SECTION 5 CYLINDER
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - UPPER
23
1
23
11
10
9
6
20
21
13
14
20
12
13
4
15
7
17
16
5
18
19
3
22
2
23
100
23
5-18
3121128
SECTION 5 CYLINDER
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - UPPER
ITEM #
PART NUMBER
QTY.
DESCRIPTION
REV.
1683708
1684061
1683813
1683945
1684033
1684061
1683945
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
UPPER LIFT CYLINDER ASSEMBLIES

E/M400A S/N 73768 to Present)
E/M400AJP
2/B
4/E
1/A
3/E
1/A
4/E
3/D
1
1683514
1683815
1683946
1684031
1684060
3
4
5
6
1
1683505
1683817
1683947
1684032
1684059
1120108
3480240
1683709
1
1
1
1
3300315
3300279
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
3121128
1
4567177
4567908
Not Used
4640936
2900770
2220885
3900170
3951402
3900142
Use Item 100
Use Item 100
Use Item 100
Use Item 100
Use Item 100
Use Item 100
Use Item 100
0100011
0100038
0100035
1
1
4
1
1
2
1
1
1
1
1
1
A/R
A/R
A/R

1683708 Cylinder
1683713 Cylinder
1683945 Cylinder
1684033 Cylinder
1684061 Cylinder
1683708 Cylinder
1683713 Cylinder
1683945 Cylinder
1684033 Cylinder
1684061 Cylinder
Cap, End
Piston
Head
Nut, Hex Options:
1683708, 1684033 & 1684061Cylinders
1683713 & 1683945 Cylinder
1683708, 1684033 & 1684061Cylinders
1683713 & 1683945 Cylinders
Cartridge, Valve
Plug, O-Ring
Setscrew
Setscrew Options:
1683708, 1684033 & 1684061Cylinders
1683713 & 1683945 Cylinders
Ring, Wear
Seal
O-Ring
Ring, Wear
O-Ring
Seal
Wiper
Loctite #242
Primer, Locking
Loctite
5-19
SECTION 5 CYLINDER
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - UPPER (CONTINUED)
ITEM #
PART NUMBER
23
QTY.
4
0961726
0961950
100
5-20
2901804
DESCRIPTION
REV.
Bushing Options:
1683708, 1683813 & 1684061 Cylinders
1683945 & 1684033 Cylinders
Seal Kit (Includes Items 13-19)
3121128
SECTION 5 CYLINDER
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - UPPER (CONTINUED)
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
5-21
SECTION 5 CYLINDER
FIGURE 5-7. MASTER CYLINDER ASSEMBLY (E/M450A & E/M400A)
5-22
3121128
SECTION 5 CYLINDER
FIGURE 5-7. MASTER CYLINDER ASSEMBLY (E/M450A & E/M400A)
ITEM #
PART NUMBER
QTY.
1683325
1683932
Ref.
Ref.
Ref.
1
1682879
1684002
2
0961608
0962356
1
1682886
1684007
2A
3
4
2
0961608
0962356
1120110
1
1
3480217
3480261
5
6
7
1
1682154
1683934
3300308
8
9
10
4566023
4568136
3900170
See Note
See Note
11
12
13
14
15
16
17
18
See Note
See Note
See Note
See Note
See Note
0100038
0100011
0100035
100
100A
100B
2901147
2901902
3121128
1
1
1
1
A/R
1
2
1
1
1
1
1
A/R
A/R
A/R
1
DESCRIPTION
MASTER CYLINDER ASSEMBLY
Prior to S/N 56894
REV.
1/A
D

Prior to S/N 56894
Bushing Option:
Prior to S/N 56894
Prior to S/N 56894
Bushing Options:
Prior to S/N 56894
Retainer
Piston Options:
Prior to S/N 56894
Head Options:
Prior to S/N 56894
Nut, Hex
Prior to S/N 56894
T-Seal (Note: Use Items 100A & 100B)
Prior to S/N 56894
Primer, Locking
Loctite #242
Loctite #222
Seal Kit - Cylinder Options (Includes Items 9-15):

5-23
SECTION 5 CYLINDER
FIGURE 5-8. MASTER CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP)
5
9
3
1
2
4
12
20
6
20
12
14
15
14
16
19
13
8
18
17
1
2
21
10
100
5-24
3121128
SECTION 5 CYLINDER
FIGURE 5-8. MASTER CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP)
ITEM #
PART NUMBER
QTY.
1683923
Ref.
MASTER CYLINDER ASSEMBLIES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
0100011
0100038
3931016
0962185
0961951
3480259
3760368
1683925
1683756
1683772
Not Used
Use Item 100
Use Item 100
Use Item 100
Use Item 100
Use Item 100
Use Item 100
Use Item 100
Use Item 100
Use Item 100
3931516
A/R
A/R
3
1
4
1
1
1
1
Loctite #242
Primer, Locking
Bolt Socket Head #10-24NC x 1
Tapered Bushing
Bushing, Garmax
Piston
Washer, Ring
Head
Barrel
Rod
100
2901898
3121128
2
1
2
1
1
1
1
1
2
8
DESCRIPTION
REV.
D
Ring, Lock
Ring, Wear
Ring, Back-Up
O-Ring
O-Ring
Wiper
Seal
Ring, Back-Up
Seal
Bolt Socket Head 5/16-18NC x 1
5-25
SECTION 5 CYLINDER
FIGURE 5-9. STEER CYLINDER ASSEMBLY
17
2
3
1
4
8
6
9
10
12
11
13
14
12
10
5
7
6
8
4
3
2
15
100
5-26
16
3121128
SECTION 5 CYLINDER
FIGURE 5-9. STEER CYLINDER ASSEMBLY
ITEM #
PART NUMBER
QTY.
1683591
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Use Item 100

7001630
7017247
Use Item 100
Use Item 100
Use Item 100
Use Item 100
7017248
Not Serviced
7017249
7017250
Use Item 100
Use Item 100
Use Item 100
Use Item 100
7017251
7017252
2
2
2
2
4
2
2
2
1
2
1
2
1
1
1
1
1
100
7017246
3121128
DESCRIPTION
STEER CYLINDER ASSEMBLY
REV.
B
Wiper
Nut, Spanner
Ring, Retaining
Seal, Lip
Ring, Wear
Ring, Back-up
O-Ring
Guide
Barrel Weldment
Tube
Piston
Ring, Wear
Seal
O-Ring
O-Ring
Rod (Male End)
Rod (Female End)
Seal Kit (Includes Items 4-7 & 12-15)
5-27
SECTION 5 CYLINDER
FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (E/M400A & E/M450A & E/M450AJ)
5-28
3121128
SECTION 5 CYLINDER
FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (E/M400A & E/M450A & E/M450AJ)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
1683704
1683798
1684030
Ref.
Ref.
Ref.
Ref.
1
TELESCOPE CYLINDER ASSEMBLY

E/M450A
E/M450AJ
E/M400A
E/M450A
E/M450AJ
E/M400A
E450A & M450A
E450AJ & M450AJ
E/M400A
Piston
Head
E/M450A & E/M400A
E/M450AJ
Counterbalance Valve Assy (See Items 201-203 for Breakdown)
Bolt 5/16"-18NC x 1 1/2"
Plug, O-Ring
Locknut
Ring, Retaining
Ring, Wear
Seal, Cap
O-Ring
Ring, Wear
O-Ring
Seal, Rod
Wiper
Loctite #242
1
1682948
1683800
1682888
2
3
4
5
1
1683706
1683802
1684029
3480239
1683705
1
1
1
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
4567704
4566027
4640807
0641512
2220883
3951402
3322205
3760318
Use Item 100
Use Item 100
Use Item 100
Use Item 100
Use Item 100
Use Item 100
Use Item 100
0100011
Not Used
2220628
2220516
3340679
0641604
2220596
2220517
4761600
100
2901807
4640807
4640771
2900770
4640709
2900770
3790113
Ref.
1
1
1
1
2
201
202
203
3121128
1
4
2
1
1
1
2
1
1
1
1
1
1
A/R
1
1
1
2
1
1
2
REV.
4/C
5/C
3/A
Fitting, 90
Fitting, Cap
Wear Pad Assembly
Bolt 3/8"-16NC x 1/2"
Fitting, 90
Fitting, Cap
Lockwasher 3/8"

COUNTERBALANCE VALVE ASSEMBLY
Cartridge, Counterbalance
Cartridge, Vented Counterbalance
O-Ring (Between Valve and Cylinder Block)
5-29
SECTION 5 CYLINDER
FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (E/M400AJP)
5-30
3121128
SECTION 5 CYLINDER
FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (E/M400AJP)
ITEM #
1
1A
2
3
4
PART NUMBER
QTY.
1683911
Ref.
1683912
1120110
1683980
3480239
1
1
1
1
1
5
6
Use 1683584
1683584
4567963
4640807
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
0641512
2220883
3951402
3322205
3760318
Use Item 100
Use Item 100
Use Item 100
Use Item 100
Use Item 100
Use Item 100
Use Item 100
0100011
Not Used
2220628
2220516
3340882
0641424
2220596
2220517
3311405
4
2
1
1
1
2
1
1
1
1
1
1
A/R
100
2901903
4640807
Ref.
4640771
2900770
4640709
2900770
3790113
1
1
1
1
2
201
202
203
3121128
1
1
1
1
1
2
1
1
4
DESCRIPTION
TELESCOPE CYLINDER ASSEMBLY
REV.
3/B
Barrel Weldment
Cap, End
Rod Weldment
Piston
Head
Prior to S/N 03001122425 (Was p/n 1683863)
Spacer, Tube
Counterbalance Valve Assembly (See Items 201-203
for Breakdown)
Bolt 5/16"-18NC x 1 1/2"
Plug, O-Ring
Locknut
Ring, Retaining
Ring, Wear
Seal, Cap
O-Ring
Ring, Wear
O-Ring
Seal, Rod
Wiper
Loctite #242
Fitting, 90
Fitting, Cap
Wear Pad Assembly
Bolt 1/4-20NC x 3
Fitting, 90
Fitting, Cap
Flatwasher 1/4

COUNTERBALANCE VALVE ASSEMBLY
Cartridge, Counterbalance
Cartridge, Vented Counterbalance
O-Ring (Between Valve and Cylinder Block)
5-31
SECTION 5 CYLINDER
FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (E/M400AJP) (CONTINUED)
ITEM #
5-32
PART NUMBER
QTY.
DESCRIPTION
REV.
3121128
SECTION 6
HYDRAULIC
3121128
6-1
6-2
67
25
24
11
56
15
66
11
38
42
29
10
57
53
56
15
16
12
68
30
53
30
STEER CYL.
16
MASTER
CYL.
53
43
39
TELESCOPE
CYLINDER
53
13
9
62
9 70
30
46
34
59
58
37
38
9 57
15
45
46
44
19
71
64
46
18
48
54
3
65
20
50
61
60
22
21
14
55
63
26
UPPER LIFT
CYL.
23,24 & 25
27
56
30
LOWER LIFT
CYL.
17
28
30
46 64
70 69,47
70
31 9 49
35
33
27
52
53
40
41
30
MID LIFT
CYL.
SLAVE CYL.
53
72
ROTATOR
TANK ASSEMBLY
32
36
PUMP & MOTOR ASSEMBLY
19
53
27
51
SECTION 6 HYDRAULIC
FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (E/M400A & E/M450A)
3121128
SECTION 6 HYDRAULIC
FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (E/M400A & E/M450A)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
PART NUMBER
QTY.
2792506
2792510
Ref.
Ref.
Ref.
2752675
1320033
2752487
2752488
2751498
2752476
2220371
2752600
2220473
2220885
2752595
2752446
2220507
2753337
2753326
2220998
2220466
2753332
2752795
2220415
2220502
2752459
2221033
2220593
2220873
2220428
2220429
2753519
2753050
2220899
2752620
2752437
2752580
2220472
2750910
2220999
2753335
2751127
3121128
1
1
1
1
1
1
A/R
1
A/R
5
2
1
A/R
2
3
A/R
2
2
A/R
2
2
1
1
2
2
2
3
1
2
8
1
1
1
DESCRIPTION
STANDARD HYDRAULIC DIAGRAM
E/M450A
E/M400A
REV.
8/H
9/H
Hose
Clamp
Hose
Hose
Hose
Hose
Fitting, Straight
Hose
Fitting, 90
Plug
Hose
Hose
Fitting, 90
Hose Options:
E/M400A
E/M450A
Fitting, Straight
Fitting, 90
Hose Options:
E/M400A
E/M450A
Fitting, Straight
Fitting, 45
Hose
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Quick Coupling
Dust Cap
Hose Options:
E/M400A
E/M450A
Fitting, Tee
Hose
Hose Options:
E/M400A
E/M450A
Fitting, 90
Hose
Fitting, Tee
Hose Options:
E/M400A
E/M450A
6-3
SECTION 6 HYDRAULIC
FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (E/M400A & E/M450A) (CONTINUED)
ITEM #
PART NUMBER
34
35
36
37
38
39
40
41
42
43
44
QTY.
1
2753334
2751126
2752475
2220386
2753520
2752585
2220504
2753535
2752572
2220727
2220684
2752435
2752573
1
1
2
2
2
2
2
1
1
1
2753474
2750996
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
6-4
1
2753475
2751508
2220501
2220502
2220677
2220819
2221147
2752581
4566188
4566187
4566623
4100026
2752983
1702124
2220609
2220923
2220934
4640861
2752440
2220605
2752611
0100020
2220600
2221054
2220711
2220414
2790900
A/R
2
2
A/R
1
1
1
A/R
1
1
3
3
1
1
1
1
1
A/R
2
1
1
1
1
DESCRIPTION
REV.
Hose Options:
E/M400A
E/M450A
Hose
Fitting, 90
Hose Options:
E/M400A
E/M450A
Fitting, Tee
Hose Options:
E/M400A
E/M450A
Fitting, Straight
Fitting, Tee
Hose
Hose
Hose Options:
E/M400A
E/M450A
Hose Options:
E/M400A
E/M450A
Fitting, 45
Fitting, 45
Fitting, Adapter
Fitting, Long Options:
Prior to S/N 67501
Hose
Tube
Tube Options:
E/M400A
E/M450A
Nylon, Sleeve
Hose
Hose, Tags
Fitting, Reducer
Fitting, Adapter
Fitting, Tee
Bleeder, Kit
Hose
Fitting, Tee
Hose
Sealant
Fitting, Straight
Fitting, Tee
Fitting, Tee
Fitting, Straight
Hose
3121128
SECTION 6 HYDRAULIC
FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (E/M400A & E/M450A) (CONTINUED)
ITEM #
PART NUMBER
QTY.
69
70
71
72
2220909
2220237
2220239
2
3
1
1
2220466
2220502
3121128
DESCRIPTION
REV.
Fitting, Restrictor
Fitting, Plug
Fitting, Plug
Fitting Options:
Fitting, 90 (Prior to S/N 0300114239)
Fitting, 45 (S/N 0300114239 to Present)
6-5
6-6
3121128
42
11
38
62 16
12
56
15
8 10
57
53
30 29
STEER CYLINDER
11
56
15
53
61
25
24
16
MASTER
CYL.
40
37
38
9 57
15
39
45
TELESCOPE
CYL.
SLAVE CYL.
13
9
46
49
44
53
40
46
65
66
30
19
9
46
33
18
47
31
28
19,63
60
53
20
17
41
1
7
22
23,24,25
18
LOWER LIFT
CYL.
18
MID LIFT
CYL.
46 50
40
7
66
46 8 16
35
34
59
58
43
26
UPPER LIFT
CYL.
37
53
27
51
18
64
18
21
19
48
14
18
16
53
52
18
16
ROTATOR
TANK ASSEMBLY
32
36
PUMP & MOTOR

ASSEMBLY
53
J2 J1
2
1
18
JIB CYL.
55
54
SECTION 6 HYDRAULIC
FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (E/M450AJ)
SECTION 6 HYDRAULIC
FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (E/M450AJ)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
3121128
PART NUMBER
QTY.
2792507
Ref.
2752675
1320033
2752487
2752488
2751498
2752476
2220371
2752600
2220473
2220885
2752595
2752446
2220507
2753304
2220998
2220466
2752795
2220415
2220502
2752459
2221033
2220593
2220873
2220428
2220429
2753050
2220899
2752466
2752437
2220472
2750910
2220999
2753301
2751009
2752611
2220386
2752585
2220605
2753302
2220582
2221054
2220711
2752430
2750996
2751508
2220501
2220677
1
1
1
1
1
1
4
2
7
6
2
1
1
1
3
5
2
9
5
2
2
1
1
2
2
2
1
1
2
3
1
1
1
1
1
1
4
2
2
4
1
1
2
1
1
8
2
DESCRIPTION
REV.
6/E
Hose
Clamp (Was p/n 1320017)
Hose
Hose
Hose
Hose
Fitting, Straight
Hose
Fitting, 90
Plug
Hose
Hose
Fitting, 90
Hose
Fitting, Straight
Fitting, 90
Hose
Fitting, Straight
Fitting, 45
Hose
Fitting, Straight
Fitting, Straight
Fitting, Straight
Dust Cap
Hose
Fitting, Tee
Hose
Hose
Fitting, 90
Hose
Fitting, Tee
Hose
Hose
Hose
Fitting, 90
Hose
Fitting, Tee
Hose
Fitting, Straight
Fitting, Tee
Fitting, Tee
Hose
Hose
Hose
Fitting, 45
Fitting, 45
6-7
SECTION 6 HYDRAULIC
FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (E/M450AJ) (CONTINUED)
6-8
ITEM #
PART NUMBER
QTY.
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
2753305
2752611
2220600
4567946
2753303
4100026
0100020
1702124
2220609
2220923
2220934
4640861
2751414
2220414
2750900
2220909
2220654
2220374
2220237
1
1
2
1
2
A/R
A/R
1
2
3
1
1
1
1
1
2
1
1
2
DESCRIPTION
REV.
Hose
Hose
Fitting, Straight
Tube
Hose
Nylon, Sleeve
Sealant (Not Shown)
Hose, Tags (Not Shown)
Fitting, Reducer
Fitting, Adapter
Fitting, Tee
Bleeder, Kit
Hose
Fitting, Straight
Hose
Orifice (.015)
Fitting, Straight
Fitting, Straight
Fitting, Plug
3121128
SECTION 6 HYDRAULIC
FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (E/M450AJ) (CONTINUED)
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
6-9
6-10
56
15
STEER CYL.
56
15
12
16
10
11
57
53
62
42
11
38
30 29
53
61
25
24
16
MASTER
CYL.
40
37
38
SLAVE CYL.
57
15
39
45
TELESCOPE
CYL.
13
9
46
49
44
53
19
46
65
70
30
40
9
9
18
47
33
31
35
34
19,63
46 50
40
7
70
46
16
59
58
18
60
53
41
23,24,25
28
18
MID LIFT
CYL.
7
22
20
69
43
26
UPPER LIFT
CYL.
21
37
53
27
51
53
18
TANK ASSEMBLY
32
36
14
53
66
19
69
67
18
48
66
19 16 19
53
52
16
JIB CYLINDER
18
PUMP & MOTOR

ASSEMBLY
18
55
54
19
68
16
ROTATOR
18
SECTION 6 HYDRAULIC
FIGURE 6-3. STANDARD HYDRAULIC DIAGRAM (E/M400AJP)
3121128
SECTION 6 HYDRAULIC
FIGURE 6-3. STANDARD HYDRAULIC DIAGRAM (E/M400AJP)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
3121128
PART NUMBER
QTY.
DESCRIPTION
2792509
Ref.
2752675
1320033
2752487
2752488
2751498
2752476
2220371
2752600
2220473
2220885
2752595
2752446
2220507
2753337
2220998
2220466
Not Used
2220415
2220502
2752459
2221033
2220593
2220873
2220428
2220429
2752619
2220899
2752466
2752437
2220472
2750910
2220999
2753335
2753334
2752611
2220386
2752571
2220605
2753333
2220582
2221054
2220711
2752430
2753474
2753475
2220501
2220677
1
1
1
1
1
1
4
2
8
1
2
1
1
1
3
6
Hose
Clamp
Hose
Hose
Hose
Hose
Fitting, Straight
Hose
Fitting, 90
Plug
Hose
Hose
Fitting, 90
Hose
Fitting, Straight
Fitting, 90
9
8
2
2
1
1
2
2
2
1
1
2
3
1
1
1
1
1
1
4
2
2
4
1
1
2
1
1
7
2
Fitting, Straight
Fitting, 45
Hose
Fitting, Straight
Fitting, Straight
Fitting, Straight
Dust Cap
Hose
Fitting, Tee
Hose
Hose
Fitting, 90
Hose
Fitting, Tee
Hose
Hose
Hose
Fitting, 90
Hose
Fitting, Tee
Hose
Fitting, Straight
Fitting, Tee
Fitting, Tee
Hose
Hose
Hose
Fitting, 45
Fitting, 45
REV.
6/F
6-11
SECTION 6 HYDRAULIC
FIGURE 6-3. STANDARD HYDRAULIC DIAGRAM (E/M400AJP) (CONTINUED)
ITEM #
PART NUMBER
QTY.
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
2753336
2752611
2220600
4567946
2753329
4100026
0100020
1702124
2220609
2220923
2220934
4640861
2751890
2220414
2750900
2220909
Not Used
2220374
2221039
2753330
2753331
2753332
2220237
1
1
2
1
2
A/R
A/R
1
2
3
1
1
1
1
1
2
6-12
1
2
1
1
4
2
DESCRIPTION
REV.
Hose
Hose
Fitting, Straight
Tube
Hose
Nylon, Sleeve
Sealant (Not Shown)
Hose, Tags (Not Shown)
Fitting, Reducer
Fitting, Adapter
Fitting, Tee
Bleeder, Kit
Hose
Fitting, Straight
Hose
Orifice (.015)
Fitting, Straight
Orifice (.022)
Hose
Hose
Hose
Fitting, Plug
3121128
SECTION 6 HYDRAULIC
FIGURE 6-3. STANDARD HYDRAULIC DIAGRAM (E/M400AJP) (CONTINUED)
ITEM #
3121128
PART NUMBER
QTY.
DESCRIPTION
REV.
6-13
SECTION 6 HYDRAULIC
FIGURE 6-4. HYDRAULIC DIAGRAM LIST
ITEM #
PART NUMBER
2792334
2792506*
2792395
2792507*
2792458
2792510*
2792413
2792509*
2792337
2792505
6-14
QTY.
DESCRIPTION
REV.
Note: Diagrams with asterick (*) are shown in the preceding

pages. Diagrams not shown are available from JLG service
department.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Standard Hydraulic Diagram Options:

E/M400AJP Prior to S/N 62857
E/M400AJP S/N 62857 to Present
Ref.
Ref.
Ref.
Standard Hydraulic Schematic Options:

Prior to S/N 62857
3121128
SECTION 7
ELECTRICAL
3121128
7-1
SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST
ITEM #
PART NUMBER
QTY.
DESCRIPTION
Ref.
Note: Diagrams with asterisks (*) are shown in the following

pages. Diagrams not shown are available from the JLG Service Department.
0259305/1283055
Ref.
Ref.
1
1
1
1
1
Ref.
LIGHTS ELECTRICAL DIAGRAMS

Headlights and Taillights
Switch, Toggle (Located on Platform Console Box)
Relay (Located in Ground Control Box)
Socket, Relay (Located in Ground Control Box)
Spring (Located in Ground Control Box)
Breaker, Circuit 10 Amp (Located in Ground Control Box)
Strobe Light
0259064/1283055
Ref.
MOTION ALARM ELECTRICAL DIAGRAM
4933060
4933181
4933105
4933060
4933182
4933181
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
PLATFORM ELECTRICAL DIAGRAM

E/M450A & E/M450AJ
E450A & E450AJ (UL Spec)
E/M400AJP & E/M400AJPnarrow
E/M400A & E/M400Anarrow
E400AJP & E400AJPnarrow (UL Spec)
E400A & E400Anarrow (UL Spec)
4933059
4933128
4933388
4933128
4933388
4933059
4933128
4933388
4933128
4933388
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
STANDARD ELECTRICAL DIAGRAMS

E/M450A (S/N 57534 to S/N 100540)
E/M400A (S/N 57534 to S/N 100540)
1870072*
1870227*
1870072*
1870227*
1870126*
1870227*
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
STANDARD ELECTRICAL SCHEMATIC

E/M450A & E/M450AJ (Prior to S/N 100540)
E/M450A & E/M450AJ (S/N 100540 to Present)
4933102
4360336
3740087
4120027
3740063
4360448
7-2
REV.
3121128
FIGURE 7-2. ELECTRICAL SCHEMATIC (E/M400A, E/M450A & E/M450AJ)
(PRIOR TO S/N 100540)
1870072 I
3121128
7-3
7-4
3121128
1870072 I
3121128
7-5
7-6
3121128
1870072 I
3121128
7-7
FIGURE 7-3. ELECTRICAL SCHEMATIC (E/M400AJP) (PRIOR TO S/N 100540)
7-8
3121128
1870126 D
3121128
7-9
7-10
3121128
1870126 D
3121128
7-11
1870126 D
7-12
3121128
THIS PAGE INTENSIONALLY LEFT BLANK
3121128
7-13
FIGURE 7-4. ELECTRICAL SCHEMATIC (E/M400A, E/M450A, E/M450AJ & E/M400AJP) (S/N
100540 TO PRESENT)
7-14
3121128
1870227 - B
3121128
7-15
7-16
3121128
1870227 - B
3121128
7-17
1870227 - B
7-18
3121128
THIS PAGE INTENSIONALLY LEFT BLANK
3121128
7-19
FIGURE 7-5. HARNESS COMPONENTS INSTALLATION
701
MAIN
302E
501A VALVE
501
ALARM
702
501 501A
PLATFORM
CONSOLE
704
10
604C
703
1
604
302E
1B
1C
604A
4
501
508 302E
513B
(AJs) 501A
12B
(AJPs) 302D
302D
2C
12(AJPs)
12A(AJPs)
513(AJs)
2(AJPs)
2
2E(AJPs)
302D
302D
302E
501A
JIB
VALVE
302E
501A
302
501
509
8A
503
502
508A
509A
507A
605A
507
2A
1A
604B
5
4
511
513A(AJs)
2D(AJPs)
502A
503A
147B
3
2B
8B
3B
1
604
4A
605A
605
147C
147A
147
5A
FOOTSWITCH
133
602A
117
134
135
BOOM LIMIT
SWITCHES
602
606
601C
601H
606A
7-20
201A
PLATFORM
LOAD CELL
601K
601B
RECEPTACLE
AT PLATFORM
PLATFORM
WORK
LIGHTS
201
601D
601A
203
505
201A
201B
601J
601E
601F
202B
202A
202
505
601G
3121128
POSI-TRACK/
TILT MODULE
J2
J3
J4
FRAME
POWER
MODULE
J5
J1
J1
J7
P2
J2
J3
J8 J9
J5
J4
8A
8
8B
SPEED
SENSOR
(LEFT BRAKE)
TO
ANALYZER
SPEED
SENSOR
(RIGHT BRAKE)
CONTACTOR
PLATE
STEER/
BRAKE
VALVE
302
GROUND
CONTROL
BOX
305A
301A
303B
302A
515
302B
301C
301B
J1 J12
J2
J3
J4
J5
J6
GENERATOR
MODULE
418
420
419
206
J7
J8
J9
J10
J11
303F
306
307
301
202A
515A
202
416
515
504
515
BEACON
LIGHT
309
504A
HORN
505
3121128
504B
202
7-21
FIGURE 7-5. HARNESS COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
Ref.
4933060
4933181
4933105
4933182
1
1A
1B
1C
4922074
4460265
4460227
4120035
4460634
4460635
2A
2B
2C
2D
2E
3
3A
3B
4
4A
5
5A
6 to 7
8
8A
8B
9
10
11
12
7-22
4922060
4922303
4460434
4460226
4460464
4460418
4460419
4460225
4460227
4460343
4460227
4922071
4460321
4460227
4460267
4460464
4922118
4922555
4460464
4922157
4922556
4460464
Not Used
4922160
4460321
4460226
4460761
4460227
Not Used
2920129
4460464
4922307
Ref.
Ref.
Ref.
Ref.
Ref.
1
1
5
7
8
6
1
1
12
2
4
12
1
5
1
10
1
1
2
1
3
1
1
1
A/R
1
1
4
1
4
A/R
A/R
1
DESCRIPTION
REV.
HARNESS COMPONENTS INSTALLATION

PLATFORM BOX ELECTRICAL DIAGRAM
Standard Spec A & AJ Models
U/L Rated Spec A & AJ Models
Standard Spec AJP Models
U/L Rated Spec AJP Models
5/J
3/E
3/E
3/E
Harness, Indicator Lamp

Pin, Male
Socket, Lamp
Socket (Single Wire)
Socket (Two Wire)
Harness, Function Switch
A & AJ Models
AJP Models
Pin, Male
Pin, Male
Connector, Female
Terminal
Plug, Male - 6 Position (AJP Models Only)
Socket, Female
Plug, Male - 12 Position (AJP Models Only)
Socket, Female
Harness, Can Bus
Pin, Male
Pin, Male
Pin, Male
Harness, Box Horn Options:
Standard Spec
U/L Rated Spec
Pin, Male
Harness, Miscellaneous
Standard Spec
U/L Rated Spec
Pin, Male
5/H
Harness, Analyzer
Socket, Female
Connector, Female - 4 Position
Pin, Male
3/C
Bulb, Light
Pin, Male
Jib Harness (AJP Models Only)
2/C
5/D
2/B
2/B
1/A
4/D
B
3/C
3121128
FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
12A
4460367
4460226
4460260
4460259
1
10
6
6
12B
Ref.
101 to 116
117
118 to 132
133
134
135
136 to 146
147
147A
147B
147C
Not Used
4460428
Not Used
4460752
4460497
4460496
Not Used
0272971
1060330
4460464
4460071
0257735
0259367
0270817
0259970
201
201A
201B
202
1
1
1
Connector, 14 Position
Nut, Conduit
Lockwasher, Conduit
Footswitch Assembly
Cable, Electrical - 16/3
Pin, Male
A/R
2
Ref.
Ref.
Ref.
Ref.
Ref.
26.5ft/8.1m
28ft/8.53m
25.25ft/7.7m
1
25.25ft/7.7m
25.25ft/7.7m
25.25ft/7.7m
28
1
1
4922179
4922363
4922495
4922363
1060677
35.5ft/11m
32ft/9.8m
202A
3121128
4460464
PLATFORM BOX ASSEMBLY COMPONENTS
7ft/2.2m
28
REV.

Socket, Female
Connector, Female
Terminal
1
4922178
4922552
4922496
1060677
1060677
1060677
4922364
1060780
1060781
4922496
1060677
4460465
4460754
DESCRIPTION
BOOM CABLES INSTALLATION

E/M450A
E/M450AJ
E/M400A
E/M400AJP
Main Boom Harness Assembly Options:
E/M450A Models
E/M450AJ Models (Was p/n 4922178)
E/M400A Models
Cable, Electrical (E/M450A Models)
Cable, Electrical (E/M450AJ Models)
Cable, Electrical (E/M400A Models)
Cable, Electrical - 18/6 (E400 & M400 Models)
Cable, Electrical - 18/5 (E400 & M400 Models)
Cable, Electrical (E400 & M400 Models)
Socket, Female
Plug, Male
Tower Boom Harness Assembly Options:
E/M450A & E/M450AJ Models
E/M400AJP Models
Cable, Electrical Options: - 10/4-18/16
E/M450A & E/M450AJ Models
E/M400A & E/M400AJP Models
Pin, Male
8/G
4/D
4/B
5/C
3
1
2
3
3
2
3
7-23
ITEM #
PART NUMBER
202B
203
204 to 205
206
QTY.
1
4460495
4460752
4460754
Not Used
4460753
4933059
4933128
4933388
4933128
4933388
301
Connector, Female Options:

Prior to S/N 77939
Connector
Connector
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
4922058
4922366
4923625
4922366
4923625
301A
301B
301C
4460418
4460419
4460434
4460226
4460265
4460227
302
302A
302B
302C
302D
7-24
4922057
4922367
4922367
4460434
4460227
4460265
4460226
4460425
DESCRIPTION
A/R
A/R
1
15
1
3
1
1
14
1
4
1
6
4460744
4460746
4460745
4460749
4460750
4460458
4460751
6
24
4
4
4
24
4
4460836
4460837
4460465
2
2
22
REV.
GROUND CONTROL BOX DIAGRAM

E/M450A (S/N 57534 to S/N 100540)
E/M450AJ, E/M400A & E/M400AJP (Prior to S/N 100540)
E/M450AJ, E/M400A & E/M400AJP (S/N 100540 to Present)
Function Switch Harness Assembly Options:
E/M450A (S/N 57534 to S/N 100540)
E/M450AJ, E/M400A & E/M400AJP (Prior to S/N 100540)
E/M450AJ, E/M400A & E/M400AJP
Connector - 6 Position
Terminal, Female
Socket, Female
Pin, Male
Harness Assembly - Valve
E/M450AJ, E/M400A & E/M400AJP
Pin, Male
Socket, Female
Components Options:
Socket, Female
Lock, Secondary
Cap, Shell
Bar, Buss - 6 Position
Seal
Clip, Mounting
E/M450A S/N 57534 to Present & All E/M450AJ,
E/M400A & E/M400AJP
Housing, Terminal - 12 Position
Pin, Terminal
3/G
2/C
1/A
2/C
1/A
4/D
2/B
1/C
2/B
1/B
4/C
2/B
2/B
3121128
ITEM #
PART NUMBER
QTY.
302E
4460742
4460743
4460458
4922104
17
34
34
1
4460225
4460268
4460321
4460227
4460267
4460425
4460343
4460268
4460320
4460268
4460320
4460267
4460326
4460267
4460465
4922073
3990001
4460465
4460424
4460268
4922117
4460321
4460227
4460267
4460465
4460320
4460268
Not Used
4922267
4922263
4460321
4460227
4460267
3990106
1
6
2
2
8
1
1
12
1
2
1
2
1
3
6
1
1
1
1
2
1
1
2
1
1
1
2

Terminal, Female
Seal
Harness Assembly - Turntable/Frame (Includes Item 304
Also)
Socket, Female
Pin, Male
Pin, Male
Plug, Male, 12 Position
Socket, Female
Socket, Female
Pin, Male
Pin, Male
Socket, Female
Harness Assembly - Horn/Beacon (A Models Only)
Diode (Not Shown)
Socket, Female
Socket, Female
Harness Assembly - Ground Control Can
Pin, Male
Pin, Male
Socket, Female
Socket, Female
1
1
2
4
2
1
Harness Assembly - Power Supply

Harness Assembly - Posi-Track Module Can
Pin, Male
Pin, Male
Limiter, Inrush
303
303A
303B
303C
303D
303E
303F
303G
303H
304
304A
304B
305
305A
305B
306
307
308
309
310
310A
311
Ref.
401 to 415
416
417
418
419
420
3121128
Not Used
4460425
Not Used
4460495
4460497
4460496
DESCRIPTION
REV.
7/G
5/E
3/B
3/C
2/A
GROUND CONTROL BOX ASSY COMPONENTS
1
1
1
Connector, Male - 14 Position

Nut, Conduit
Lockwasher
7-25
ITEM #
PART NUMBER
QTY.
Ref.
501
501A
Not Available
Not Serviced
17
17
502
502A
503
Not Serviced
4922222
4460464
4922223
34
1
1
1
4460464
1
1
503A
504
504A
504B
505
506
506A
506B
506C
507
507A
508
508A
509
509A
7-26
7020155
7023486
70000328
Not Available
Not Available
4460268
7023337
7023338
Not Available
1060341
4922614
1
1
5
1
35
1
58ft/17.7m
4922613
4922328
4460434
4460226
4460749
4460750
4460744
4460745
4460746
4460458
4460748
4460751
4460742
4460743
4460458
Not Available
4460265
4460226
Not Available
4460265
4460226
Not Available
4460225
4460226
1
1
7
1
1
1
1
5
6
1
1
5
10
10
1
1
8
1
1
7
1
1
4
DESCRIPTION
REV.
STANDARD HARNESS COMPONENTS

Solenoid Harness
Connector, Female - 2 Position (Purchase Complete
Solenoid)
Terminal, Male (Purchase Complete Solenoid)
Generator Enable Harness (Yellow/Red) (M450 & M400 Only)
Pin, Male
Generator Enable Harness (White/Yellow) (M450A & M400
Only)
Pin, Male
Generator Harness Options: (M450 & M400 Only)
Prior to S/N 63771
S/N 63771 to S/N 88539
Socket, Female
Socket, Female
Receptacle - 35 Position
Pin, Male
Boom Limit Switches Harness
Cable, Electrical - 16/2 (Prior to S/N 63768)
Cable, Electrical (Lower) (S/N 63768 to Present)
(Includes Limit Switch)
Cable, Electrical (Upper) (S/N 63768 to Present)
(Includes Limit Switch)
Harness Assembly - Valve
Socket, Female
Cap, Shell
Bar, Buss - 6 Position
Lock, Secondary
Socket, Female
Seal
Plug, Cavity
Clip, Mounting
Terminal, Female
Seal
Controller Harness Assembly (Lift and Swing)
Socket, Female
Controller Harness/Circuit Board Assembly (Drive and Steer)
Socket, Female
Controller Harness Assembly (Speed)
Socket, Female
2/B
1/A
3121128
ITEM #
PART NUMBER
510
510A
QTY.
A/R
1
1060777
1060759
1060776
1060751
510B
510C
510D
510E
510F
510G
510H
510J
510K
510L
510M
511
511A
7020693
4460761
4460227
1060778
4460321
4460226
4460761
4460226
7020644
7011590
7011621
4460138
Not Available
4460138
4460428
0610131
4460321
4460227
Use 3990105
4460225
4460226
512
1
1
4
1
1
4
1
4
1
1
1
1
1
1
1
4
2
1
4
1
1600294
1600300
512A
512B
1
7022003
7022008
4460225
4460226
512C
512D
512E
512F
513
513A
3121128
7022004
Not Required
4460326
4460227
7022005
4460321
4460227
4922294
4460225
4460227
1
6
1
1
3
1
1
4
1
1
3
DESCRIPTION
Battery Charger Components
AC Cord Options:
AC Cord (ANSI Export Spec) (Prior to S/N 82279)
AC Cord (ANSI Export Spec) (S/N 82279 to Present)
AC Cord (ANSI Spec & Japanese Spec)
AC Cord (ANSI Spec & Japanese Spec)
LED Internal Harness
Male Pin
LED Remote Harness
Socket, Female
Socket, Female
DC Cord
Connector, DC
Connector, Enable Switch
Plug, Connector (Not Supplied with Charger)
ANSI Spec
ANSI Export Spec
Japanese Spec
Connector, Strain Relief (Not Supplied with Charger)
LED Assembly (Not Supplied with Charger)
Male Pin
Speed Sensor Harness (P/N 3990105 Includes Sensor)
Socket, Female
Contactor Plate Assembly Options:
Standard Spec
UL/EE Spec
Contactor Harness Options:
Standard Spec
UL/EE Spec
Socket, Female
Posi-Track Harness
Standard Spec
UL/EE Spec
Pin, Male
Shunt Harness
Pin, Male
Jib Harness (AJ Models Only)
Pin, Male
REV.
1/B
7-27
ITEM #
PART NUMBER
QTY.
513B
4460418
4460419
Not Available
Not Serviced
1
3
5
5
Not Serviced
10
4922319
4460225
4460807
4460808
4460809
4460267
1
1
1
1
1
5
514
514A
515
515A
Ref.
601
601A
601B
0259123
0270013
0259125
0270012
0253717
0271464
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0259127
0860038
Ref.
1
1
4460346
4460125
Not Available
601C
1
4060700
1001110873
4060092
Not Available
601D
1
4460071
4460071
Not Available
601E
1
4460205
4460233
Not Available
601F
1
4921593
4922608
4921569
4922608
4921595
4922610
7-28
DESCRIPTION
REV.
Connector, Female
Terminal
Solenoid Harnesses - Steer/Brake Valve
Connector, Female - 2 Position (Purchase Complete
Solenoid/Valve Cartridge)
Terminal, Male (Purchase Complete Solenoid/Valve
Cartridge)
Harness, Generator to Ground Control Box
Seal, Terminal
Seal, Terminal
Pin, Terminal
Pin, Terminal
1/A
OPTIONAL HARNESS COMPONENTS

AC to Platform Receptacle Components Options:
110V Receptacle (E/M450 ANSI)
220V Receptacle (E/M400 ANSI Export) (Prior to S/N 62642)
220V Receptacle (E/M400 ANSI Export)
220V Receptacle (E/M450 ANSI Export)
Box, Switch
Receptacle Options:
110V GFI (ANSI)
220V GFI (ANSI)
220V GFI (ANSI Export)
Shield, Cover Options:
110V GFI (ANSI) (Side Hinged Cover)
110V GFI (ANSI) (Top Hinged Cover)
220V GFI (ANSI)
Connector, Strain Relief Options:
110V GFI (ANSI)
220V GFI (ANSI)
Plug, Male Options:
110V GFI (ANSI)
220V GFI (ANSI)
Harness (Main Boom) Options:
Harness (E/M450 ANSI) (Prior to S/N 63775)
Harness (E/M450 ANSI) (S/N 63775 to Present)
Harness (E/M400 ANSI) (Prior to S/N 63775)
Harness (E/M400 ANSI) (S/N 63775 to Present)
Harness (E/M450 ANSI Export) (Prior to S/N 63775)
Harness (E/M450 ANSI Export) (S/N 63775 to Present)
5
5
4
4
1
2
2
1/A
1/A
1/A
4/A
2/A
1/A
3121128
ITEM #
PART NUMBER
QTY.
1
4460134
4460710
2920095
4460428
Not Required
Not Available
4460320
4460268
2
1
Harness (Main Boom) Options:

Harness (E/M400 ANSI Export) (Prior to S/N 62642)
Electrical Cable Options:
E/M450 ANSI (12/3)
E/M400 ANSI (12/3)
E/M450 ANSI Export (12/3)
Plug, Male Options:
ANSI Spec
ANSI Export Spec
Harness (Tower Boom) Options:
Harness (M/E450 ANSI) (Prior to S/N 63775)
Harness (M/E450 ANSI) (S/N 63775 to Present)
Harness (M/E400 ANSI) (Prior to S/N 63775)
Harness (M/E400 ANSI) (S/N 63775 to Present)
Harness (M/E450 ANSI Export) (Prior to S/N 63775)
Harness (M/E450 ANSI Export) (S/N 63775 to Present)
Harness (M/E400 ANSI Export) (Prior to S/N 62642)
Electrical Cable Options:
E/M450 ANSI (12/3)
E/M400 ANSI (12/3)
Connector, Female
ANSI Spec
ANSI Export Spec
Platform Worklights Harness (Includes Light and Wire Only)
1
1
2
Strobe Light Harness

Socket, Female
7002821
7002823
4460467
Ref.
1
1
1
4460510
7002828
2901443
1
1
601F (contd)
4921571
4922610
1060494
1060494
1060461
1060461
601G
A/R
A/R
A/R
A/R
1
4460205
4460709
601J
1
4921592
4922607
4921568
4922611
4921594
4922609
4921570
4922612
1060494
1060494
1060461
1060461
601K
602
602A
603 to 606
607
607A
701
702
703
704
705
3121128
DESCRIPTION
A/R
A/R
A/R
A/R
1
REV.
2/A
1/A
1/A
1/A
1/A
1/A
2/A
2/A
2/A
1/A
TOOLS
Crimper (For Wire to Pin/Socket Connections)
Extractor (For Removal of Pin/Socket from Connectors)
Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors)
Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors)
Stripper, Wire
Analyzer, Machine (Not Shown)
7-29
ITEM #
7-30
PART NUMBER
QTY.
DESCRIPTION
REV.
3121128
SECTION 8
DECALS
3121128
8-1
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC
53
41
23
47
62
3
26
41
2
64
79
101 70
103
24
50
14
37
39
13
41
8 101 104 4
7 102
27
28
39
17
63
13
25
105
66
67
INSIDE
COVER
INSIDE
COVER
10
22
78
39
37
50
10 77
22
65
11
73
26
24
70
11
16
16
16
24
41
65
65
62
62
79
15
81
71
63
38
80
36
35
31
36
35
33
32
24
73
36
35
33 36
32 35
31
38
12
8
8-2
20
2
54
39
19
21
52
3121128
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
3121128
PART NUMBER
QTY.
0259301
0258973
0270273
0270274
Ref.
Ref.
Ref.
Ref.
Ref.
1702860
1703805
1704787
1704789
1704788
1704790
1704958
1704900
1704959
1704901
1704791
1704792
1704793
1704794
1703798
Not Used
1700584
Not Available
3820001
1701504
1701642
1703797
3252347
1701644
3251813
Not Used
1704277
1702153
Not Used
0961127
3251243
3252507
0100010
1701691
1704262
1705085
1001104864
1702868
1704254
A/R
2
2
DESCRIPTION
STANDARD DECAL INSTALLATIONS
E450 & E400
M450 & M400
A & AJ Model Lift Decals
AJP Model Lift Decals
Decal - Patent
Nameplate - Serial Number
Rivet
Decal - Hydraulic Oil
Decal - Arrow
Decal - Caution/Danger
Nameplate - Footswitch
Decal - Charger
Decal - USA
A/R
1
Decal - Attach Lanyard

Decal - Inspection
A/R
4
1
2
1
17
17
3
3
Decal - JLG Lift

Decal - Electrocution
Decal - Model Designation Options:
E450A
E450AJ
M450A
M450AJ
E400A
E400Anarrow
M400A
M400Anarrow
E400AJP
E400AJPnarrow
M400AJP
M400AJPnarrow
Decal - Crushing
1
1
A/R
1
2
1
1
2
1
1
1
REV.
Bushing, Snap
Nameplate Options:
120V/60HZ
220V/50-60HZ
Loctite
Decal - No Step
Decal - Manual Descent Options:
Note: Refer to p/n stamped on hose side of valve.
4641170 Valve
4641195 Valve
1001097507 Valve
Decal - No Hands
Decal - Cable Routing
8-3
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (CONTINUED)
ITEM #
PART NUMBER
QTY.
26
27
28
29 to 30
31
32
33
34
35
36
37
38
39
40
41
42 to 46
47
48 to 49
50
51
52
53
1704253
1704446
1704431
Not Used
0860520
1060279
0641408
Not Used
4711400
3311405
1701500
1701509
1703813
Not Used
1703804
Not Used
1702265
Not Used
1702300
Not Used
Not Available
1
1
Box, Manual Storage

Lanyard
Bolt 1/4-20NC x 1
6
5
4
1
1
Flatwasher
Locknut 1/4-20NC
Decal - Lift
Decal - Manual
Decal - Danger
Decal - Crushing Hazard
Decal
Decal - Tie Down
1
1
Decal - Bar Code

Decal - 500 LBS. Max Capacity Options:
Prior to S/N 100540
Decal - Tire Load Options:
E/M450A
E/M450AJ
E/M400A
E/M400Anarrow
E/M400AJP
E/M400AJPnarrow
55 to 61
62
4
1703488
1704445
1703247
1703488
1704727
1704752
Not Used
1702774
63
1702773
1702773
1704200
1704200
64
65
66
67
68 to 69
8-4
1704252
1706950
1701645
1701502
1701503
Not Used
A/R
2
3
A/R
2
1
2
1
1
2
1
1
REV.
Decal - Key Platform

Decal - Charger
Decal - Battery Charger LED Indicator
1
1
1
1702688
1707013
54
DESCRIPTION
Decal - JLG Lift

Front Entry Platform
Side Entry Platform
Decal Options:
A & AJ Models (JLG) with Front Entry Platform
A & AJ Models (JLG) with Side Entry Platform
AJP Models (Jib Plus) with Front Entry Platform
AJP Models (Jib Plus) with Side Entry Platform
Decal - Key, Main Terminal Box Options:
Prior to S/N 100540
Decal - 500 LBS. Max Capacity
Decal - Hydraulic Oil Level High
Decal - Hydraulic Oil Level Low
3121128
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (CONTINUED)
ITEM #
PART NUMBER
QTY.
Not Required
1704286
A/R
0
2
70
71
72
73
74 to 76
77
78
79
80
81
101
102
103
104
105
3121128
Not Required
1701505
Not Used
Not Required
1702962
Not Used
1704412
1704830
1704885
0641406
1001108923
0
1
A/R
0
1
1
1
2
4
1
0270433
Ref.
3820001
3252331
8
1
1
3251921
3252780
1702251
1704720
2
1
DESCRIPTION
REV.
Decal - Generator Danger Options:

E450 & E400
M450 & M400
Decal - Fuel Options:
E450 & E400
M450 & M400
Decal - Fuel Warning Options:
E450 & E400
M450 & M400
Decal - Oil Type
Decal - Quikcharge Genset
Decal - Website
Bolt 1/4-20NC x 3/4
Decal - EPA/CARB Fuel Specification
UL/EE RATED MACHINES DECALS INSTALLATIONS
Rivet
Nameplate - Battery Information
Nameplate Options: - UL Certificate
Prior to S/N 62857
Nameplate - EE
Decal - Replacement Fure
8-5
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION - COUNTRY SPECS
62
53
41
23
47
70
26
41
2
24
64
70
79
50
14
37
39
41
13 28 27
8
7
66
67
39
17
63
13
25
10
22
78
39
37
50
10
77
65
24
22
73 11
26
70
11
16
16
16
24
41
65
70
65
62
62
24
79
81
71
15
63
73
36
35
33 36
32 35
31
38
15
8-6
38
80
36
35
31
36
35
33
32
20
2
54
39
19
21
52
3121128
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION - COUNTRY SPECS
ITEM #
PART NUMBER
0270273
0270274
0259495
0259540
0259536
0259538
0259497
0259499
0259494
0259539
0259535
0259537
0259496
0259498
1
2
1702860
QTY.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
A/R
2
1703936
1703937
1703938
1703939
1703935
1703940
3
2
1704787
1704789
1704788
1704790
1704958
1704900
1704959
1704901
1704791
1704792
1704793
1704794
5
6
7
3121128
1
1703930
1703931
1703932
1703933
1703929
1703934
Not Used
1700584
Not Available
1
1
DESCRIPTION
COUNTRY SPEC DECAL INSTALLATIONS
A & AJ Model Lift Decals
AJP Model Lift Decals
E450 & E400
Canadian French/English Dual Language
Chinese/English Dual Language
Japanese Language
Korean Language
Spanish/English Dual Language
Spanish/Portuguese Dual Language
M450 & M400
Japanese Language
Korean Language
REV.
3
3
13
11
11
11
13
13
15
13
13
13
15
15
Decal - JLG Lift

Decal - Electrocution Options:
Japanese Language
Korean Language
Decal - Model Designation Options:
E450A
E450AJ
M450A
M450AJ
E400A
E400Anarrow
M400A
M400Anarrow
E400AJP
E400AJPnarrow
M400AJP
M400AJPnarrow
Decal - Danger/Caution Options:
Japanese Language
Korean Language
Decal - Patent
Nameplate - Serial Number
8-7
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION - COUNTRY SPECS (CONTINUED)
ITEM #
PART NUMBER
QTY.
8
9
10
11
3820001
1701504
1701642
A/R
1
2
1
Rivet
Decal - Hydraulic Oil
Decal - Arrow
Decal - Caution/Danger Options:
Japanese Language
Korean Language
2
A/R
1
0
0
0
1
1
1
Decal - Charger
Decal - USA Options:
Japanese Language
Korean Language
Decal - Footswitch Options:
Japanese Language
Korean Language
Decal - Attach Lanyard
Decal - Inspection Options:
Japanese Language
Korean Language
12
13
14
1703924
1703925
1703926
1703927
1703923
1703928
Not Used
1701644
3251813
Not Required
Not Required
Not Required
3251813
3251813
15
16
17
18
19
20
21
22
23
1703984
1703982
1703980
1703981
1703983
1703985
1704277
1704006
Not Required
Not Required
Not Required
1704007
1704008
Not Used
0961127
3251243
3252507
0100010
1701691
A/R
A/R
1
0
0
1
1
1
1
A/R
4
1
1704262
1705085
1001104864
24
1704000
Not Required
8-8
A/R
2
0
DESCRIPTION
REV.
Bushing, Snap
Nameplate Options:
120V/60HZ
220V/50-60HZ
Loctite
Decal - No Step
Decal - Manual Descent Options:
Note: Refer to p/n stamped on hose side of valve.
4641170 Valve
4641195 Valve
1001097507 Valve
Decal - No Hands Options:
3121128
SECTION 8 DECALS
ITEM #
PART NUMBER
24 (contd)
25
26
Not Required
Not Required
1704001
1704002
1704254
1704253
Not Required
1704253
Not Required
Not Required
1704253
1704253
27
28
29 to 30
31
32
33
34
35
36
37
38
39
40
41
42 to 46
3121128
1704452
1704419
1704417
1704418
1704454
1704453
1704431
Not Used
0860520
1060279
0641408
Not Used
4751400
3311405
1701500
1701509
QTY.
A/R
0
0
2
2
1
A/R
1
0
A/R
1
0
0
1
1
1
Decal - No Hands
Japanese Language
Korean Language
Decal - Cable Routing
Decal - Key Platform Options:
Japanese Language Options:
E450 & E400
M450 & M400
Korean Language
Decal - Charger Options:
Japanese Language
Korean Language
Decal - Battery Charger LED Indicator
1
1
1
Box, Manual Storage

Lanyard
Bolt 1/4-20NC x 1
6
5
4
1
3
Flatwasher 1/4
Locknut 1/4-20NC
Decal - Lift
Decal - Manual
Decal - Explosion Warning Options:
Japanese Language
Korean Language
Decal - Crushing Hazard Options:

Japanese Language
Korean Language
1704340
1704344
1704342
1704343
1704339
1704341
Not Used
1703948
1703950
1703951
1703947
1703952
Not Used
DESCRIPTION
REV.
8-9
SECTION 8 DECALS
ITEM #
PART NUMBER
47
48 to 49
50
51
52
53
1702265
1703988
1702271
1703987
1702265
1703991
Not Used
1702300
Not Used
Not Available
Decal - Tie Down
1707047
1704112
1707044
1707054
1704112
1707042
1704112
1
1
1
1
1
1
1707049
1704112
1
1
1707133
1
4
1704252
A/R
2
3
A/R
2
1
2
1
A/R
1
17046950
Not Required
63
1702773
1702773
1704200
1704200
64
8-10
Decal Options:
Japanese Language
Korean Language
1704112
1703488
1704445
1703247
1703488
1704727
1704752
Not Used
1702774
DESCRIPTION
1
A/R
1
54
55 to 61
62
QTY.
REV.
Decal - Bar Code

(Was p/n 1702688) (Prior to S/N 100540)
Chinese/English Dual Language (Prior to S/N 100540)
Chinese/English Dual Language (S/N 100540 to Present)
Japanese Language
Korean Language (Prior to S/N 100540)
Korean Language (S/N 100540 to Present)
Spanish/English Dual Language (Was p/n 1702688)
Spanish/English Dual Language (S/N 100540 to Present)
Spanish/Portuguese Dual Language (Was p/n 1702688)
Spanish/Portuguese Dual Language (Was p/n 1702688)
Decal - Tire Load Options:
E/M450A
E/M450AJ
E/M400A
E/M400Anarrow
E/M400AJP
E/M400AJPnarrow
Decal - JLG Lift
Front Entry Platform
Side Entry Platform
Decal Options:
A & AJ Models (JLG) with Front Entry Platform
A & AJ Models (JLG) with Side Entry Platform
AJP Models (Jib Plus) with Front Entry Platform
AJP Models (Jib Plus) with Side Entry Platform
3121128
SECTION 8 DECALS
ITEM #
PART NUMBER
QTY.
Not Required
Not Required
1704252
17046950
1704252
1706950
A/R
0
0
1
1
1
1
64 (contd)
65
2
1703996
1707055
66
67
68 to 69
70
1703996
1707060
1703996
1707059
1703996
1707058
1703996
1707056
1703996
1707134
1
1
1701502
1701503
Not Used
1
1
A/R
0
2
2
Use 1001093687
Use 1001093687
1704371
1704373
2
2
A/R
0
1
Decal - Generator Danger Options:

E450 & E400 All Specs
M450 & M400 - Canadian French/English Dual Language
M450 & M400 - Chinese/English Dual Language
(Prior to S/N 0300109260 - was p/n 1704372)
M450 & M400 - Japanese Language (Prior to S/N
0300109260 - was p/n 1704369)
M450 & M400 - Korean Language (Prior to S/N
0300109260 - was p/n 1704370)
M450 & M400 - Spanish/English Dual Language
M450 & M400 - Spanish/Portuguese Dual Language
Decal - Fuel Options:
E450 & E400
M450 & M400
A/R
0
1
Decal - Fuel Warning Options:

E450 & E400
M450 & M400
74 to 76
77
78
79
80
3121128
Not Required
1701505
Not Used
Not Required
1702962
Not Used
1704412
1704830
1704885
0641406
1
1
2
4
REV.

Japanese Language
Korean Language
Spanish/English Dual Language (Prior to S/N 100540)
Spanish/Portuguese Dual Language (Prior to S/N 100540)
Chinese/English Dual Language (Prior to S/N 100540)
Chinese/English Dual Language (S/N 100540 to Present)
Japanese Language (Prior to S/N 100540)
Japanese Language (S/N 1000540 to Present)
Korean Language (Prior to S/N 100540)
Korean Language (S/N 1000540 to Present)
Spanish/English Dual Language (Prior to S/N 100540)
Spanish/Portuguese Dual Language (Prior to S/N 100540)
Decal - Hydraulic Oil Level High
Decal - Hydraulic Oil Level Low
Not Required
1704368
Use 1001093687
71
72
73
DESCRIPTION
Decal - Oil Type

Decal - Quikcharge Genset
Decal - Website
Bolt 1/4-20NC x 3/4
8-11
SECTION 8 DECALS
ITEM #
PART NUMBER
QTY.
81
1001108923
8-12
DESCRIPTION
REV.
Decal - EPA/CARB Fuel Specification (Canadian French/

English Dual Language Only)
3121128
SECTION 9 RECOMMENDED SERVICE

PARTS STOCK
MODEL E/M400A/AJPnarrow & E/M450A/AJ
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department.
Part Number
Description
Qty./Machine
Part Number
Description
Qty./Machine
STANDARD PARTS
7021320
7021618
7021609
7021616
7021610
7020691
4360328
4360330
4360475
4360469
2860030
4360070
2940074
4360387
4360448
7019195
7019191
7003982
3990001
Cap, Breather (Figure 1-4)

Coil (Figure 1-5 & 2-2)
Coil (Figure 1-5, 2-1 & 2-2)
Filter Cartridge (Figure 1-5)
Coil (Figure 2-2)
Fuse, DC-50Amp (Figure 1-7)
Switch, Toggle (Figures 2-8 & 4-8)
Switch, Toggle (Figures 2-8 & 4-8)
Switch, Mushroom (Figures 2-8 & 4-8)
Switch, Key (Figure 2-8)
Key, Replacement (Figure 2-8)
Breaker, Circuit (Figure 2-8)
Latch (Figures 4-1 & 4-2)
Switch, Push Button (Figure 4-8)
Breaker, Circuit (Figure 4-8)
Electrical/Potentiometer Assy (Lift and Swing) (Figure 4-9)
Electrical/Potentiometer Assy (Drive and Steer) (Figure 4-10)
Switch, Steer (Drive and Steer) (Figure 4-10)
Diode (Figure 7-5)
VARIABLE PARTS
7020642
7020653
7018525
7018506
7018564
7018563
7020654
1600293
1600292
2400062
70000318
70000319
70000323
70000322
70000313
70000326
4360274
3121128
Breaker, Circuit (ANSI Spec 105/132V-60Hz & Japanese Spec 100V - 60Hz
Chargers) (Figure 1-7)
Breaker, Circuit (ANSI Export Spec 110/220V-50Hz Charger) (Figure 1-7)
Breaker, Circuit (ANSI Export Spec 250V-50Hz Charger) (Figure 1-7)
Relay (Black) (ANSI Spec 105/132V-60Hz & Japanese Spec 100V - 60Hz
Chargers) (Figure 1-7)
Relay (Black) (ANSI Export Spec 110/220V-50Hz Charger) (Figure 1-7)
Relay (Black) (ANSI Export Spec 250V-50Hz Charger) (Figure 1-7)
Relay (Clear) (ANSI Export Spec 110/220V-50Hz Charger) (Figure 1-7)
Module (Posi-Trac) (Figure 1-8)
Module (Frame Power) (Figure 1-8)
Fuse - 300Amp (UL/EE Rated Machines Only) (Figure 1-8)
Filter, Fuel (M450 & M400 Only) (Figure 1-10)
Filter, Oil (M450 & M400 Only) (Figure 1-10)
Relay, Bosch (M450 & M400 Only) (Figure 1-10)
Relay, 12Votl 60Amp (M450 & M400 Only) (Figure 1-10)
Element, Air Cleaner (M450 & M400 Only) (Figure 1-10)
Module (Engine Control) (M450 & M400 Only) (Figure 2-7)
Switch, Push Button (M450 & M400 Only) (Figure 2-8)
Ref.
1
1
1
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
Ref.
1
1
1
1
1
1
1
1
1
2
4
1 Dozen
1
1
4
1
1
9-1
SECTION 9 RECOMMENDED SERVICE

PARTS STOCK
MODEL E/M400A/AJPnarrow & E/M450A/AJ
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department.
Part Number
7019698
70001996
70001998
4360548
0610128
4360336
2400068
9-2
Description
Power Track - 1 Link (E/M450 & E/M400 Only) (Figure 3-2)
Power Track - 2ft. Section (E/M450AJ & E/M400AJP Only) (Figure 3-3 & 3-5)
Power Track - Bracket Kit (E/M450AJ & E/M400AJP Only) (Figure 3-3 & 3-5)
Switch, Limit (Figure 3-8)
Module (Platform) (Figure 4-8)
Switch, Toggle (M450 & M400 Only) (Figure 4-8)
Fuse, 10Amp (UL/EE Spec) (Figure 4-8)
Qty./Machine
2
2
1
1
1
1
1
3121128
SECTION 10 SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
101
3121128
QTY.
Ref.
DESCRIPTION
MISCELLANEOUS SPECIAL OPTIONS
0259877
0271801
0275650
Not Available
Ref.
Ref.
Ref.
Ref.
Ref.
Airline Installations - 1/2

EM450A Models
E/M400A Models
E/M450AJ Models
E/M400AJP Models
0270723
Ref.
Beacon Installation Mounted Under Platform
0256789
Ref.
Camera Mounting Installation
0258703
Ref.
Console Cover
0259397
0271251
Ref.
Ref.
Ref.
2
Cylinder Bellows Installations

E/M400A & E/M450A
E/M400AJP & E/M450AJ
Bellows - Platform Level & Master Cylinders Options:
E/M400A & E/M450A
E/M400AJP & E/M450AJ
Bellows - Main Lift Cylinder
Bellows - Mid Lift Cylinder
Bellows - Tower Lift Cylinder
Bellows - Jib Cylinder (E/M400AJP & E/M450AJ)
Clamp
0460110
0460194
0460115
0460113
0460114
0460196
1320037
1
1
1
1
6
1702788
Ref.
1
1703479
3252221
0257195
0274530
0273263
1702868
1
1
Ref.
Ref.
Ref.
2
1704000
1703175
0274250
0273372
0256487
1
Ref.
Ref.
Ref.
0256488
Ref.
1001096553
Ref.
REV.
Decal Installations Options:

Decal - Biodegradable Hydraulic Fluid (All except German
Spec)
Decal - Biodegradable Hydraulic Fluid (German Spec Only)
Decal - CSA (CSA Spec)
Decal Installation - Government Warranty
Decal - Head & Engquist Equipment Installation
Decal - Hertz Rentals Installation
Decal - No Hands (English) (Used with Platform Padding or
Mesh to Top Rail on Side Entry Platforms)
Decal - No Hands (English & French) (CSA Spec) (Used with
Platform Padding or Mesh to Top Rail on Side Entry Platforms)
Decal - Lanyard Attach (GM K-1 Spec)
Decal - National Equipment Services (NES)
Decal - Nations Rents Installation
Decal - Prop 65 Warning Installation (Diesel Machines)
(California Spec)
Decal - Prop 65 Warning Installation (Gas Machines)
(California Spec)
Decal - RSC Equipment Rental
10-1
SECTION 10
SPECIAL OPTIONS
FIG & ITEM #
PART NUMBER
DESCRIPTION
0259550/1283014
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
4060959
Ref.
Footswitch Shield (Note: Move Decal to Shield)
0259398
Ref.
Headlight and Taillights Installation
2920150
7016356
2920118
7016623
7016624
2
2
2
2
0270845
0271108
0270954
0271898
10-2
QTY.
REV.
Decal - Sunbelt Rentals Installation Options:

E/M400A & E/M400AJP
E/M450A & E/M450AJ
Decal - United Rentals Installations Options:
Prior to S/N 69305
Decal - Warning Stripes Installation
Headlight
Lamp, Seal Beam (1 Per Headlight)
Taillight
Bulb - Brake (1 Per Taillight)
Bulb - Tail (1 Per Taillight)
2300028
2300042
2300027
Ref.
Ref.
Ref.
Ref.
Hydraulic Fluids
Mobil DTE 11M
SYN Biodegradable
Mobil EAL 224H - Biodegradable
0271687
Ref.
Inverter Installation (M Models Only)
2902423
Ref.
Mechron Service Kit (For the addition of separate fuse for

engine generator controller)
0257728
Ref.
Pipe Rack
0270408
3510695
Ref.
Ref.
Ref.
Platform Installation - (Lift Gate) (Japanese Spec)

30x 60 (E/M400A & E/M400AJP Only)
30x 60 (E/M450A & E/M450AJ Only)
0273146
0273147
Ref.
Ref.
Ref.
Platform Mesh Installations (Side Entry Platforms)

30in X 5ft (76cm x 1.52m)
30in X 4ft (76cm x 1.22m)
0272315
0272341
1705363
Ref.
Ref.
1
Tire Sealant (IN240/55-17.5)

Tire Sealant Decal Installation
Decal - Tire Sealant (Located on Hood)
3121128
SECTION 10
SPECIAL OPTIONS
FIG & ITEM #
3121128
PART NUMBER
QTY.
7002828
7002821
7002823
Ref.
1
1
1
4460467
4460510
7002822
7016654
7004275
7004276
7002826
2901443
1
1
1
1
1
1
0257728
Ref.
DESCRIPTION
REV.
Tools For Service

Wire Stripper
Wire Crimper (To Install Wire Ends to Wires)
Pin/Socket Extractor - Universal (To Remove Pins/Sockets from
Connectors)
Extractor - 16-18 Gauge (For Removal of Pins/Sockets for Deutsch Connectors)
Extractor - 12-14 Gauge (For Removal of Pins/Sockets for Deutsch Connectors)
Screwdriver, Potentiometer (To Adjust Drive Controllers)
Screwdriver, Magnetic
Seal Installation Tool - 1"
Seal Installation Tool - 1 1/2"
Seal Installation Tool - 2"
Analyzer, Machine
Tube Rack Installation
10-3
SECTION 10
SPECIAL OPTIONS
FIG & ITEM #
10-4
PART NUMBER
QTY.
DESCRIPTION
REV.
3121128
SECTION 11 PARTS NUMBER INDEX
Part Number
0060044
0060046
0060052
0060065
0100009
0100010
0100011
0100019
0100020
0100035
0100038
0100040
0100048
0100051
0100063
0100081
0140011
0140028
0140031
0182010
0253687
0253704
0253709
0253717
0254875
0256487
0256488
0256789
0257195
0257728
0257735
0257816
0257817
0257824
0257858
0258034
0258035
0258037
0258653
0258688
0258689
0258691
0258703
0258953
3121128
Page
.....3-15, 3-23, 3-27

.............. 3-23, 3-27
................ 3-8, 3-27
.............. 3-23, 3-27
.......3-7, 4-21, 4-23
.................. 8-3, 8-8
1-3, 1-7, 1-9, 1-32,
1-35, 1-39, 2-4,
2-11, 2-19, 2-25,
2-26, 3-5, 3-7, 38, 3-11, 3-16, 319, 3-24, 3-25,
3-31, 4-7, 5-3, 55, 5-9, 5-12, 516, 5-19, 5-23,
5-25, 5-29, 5-31
1-7, 1-27, 2-11, 3-32
2-19, 5-5, 6-4, 6-8,
6-12
1-40, 4-21, 5-3, 5-5,
5-12, 5-16, 5-19,
5-23
5-3, 5-5, 5-9, 5-12,
5-16, 5-19, 5-23,
5-25
.................. 4-3, 4-7
....................... 1-19
....................... 1-19
......................... 5-3
.............. 3-12, 3-20
....................... 4-21
......................... 2-3
......................... 2-4
....................... 1-19
....................... 2-25
....................... 3-32
....................... 2-25
....................... 7-28
....................... 3-32
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-1
.............. 10-2, 10-3
.............. 3-31, 7-23
....................... 1-15
......................... 1-3
1-31, 2-19, 2-22, 423
.............. 1-31, 1-32
................ 1-15, 2-3
....................... 1-39
......................... 1-8
....................... 2-11
......................... 1-8
....................... 1-19
......................... 3-3
....................... 10-1
....................... 2-25
Part Number
0258973
0258974
0258995
0258996
0258997
0259064
0259069
0259102
0259123
0259125
0259127
0259301
0259302
0259305
0259338
0259366
0259367
0259397
0259398
0259399
0259439
0259440
0259441
0259481
0259494
0259495
0259496
0259497
0259498
0259499
0259535
0259536
0259537
0259538
0259539
0259540
0259550
0259679
0259692
0259693
0259763
0259825
0259826
0259877
0259939
0259951
0259970
0270010
0270012
0270013
0270028
0270037
0270100
0270101
0270103
0270273
0270274
0270338
Page
......................... 8-3
....................... 1-39
......................... 1-7
......................... 1-7
......................... 1-8
.................. 2-4, 7-2
................ 1-7, 1-27
....................... 4-22
....................... 7-28
....................... 7-28
....................... 7-28
......................... 8-3
......................... 1-9
................ 2-26, 7-2
.................. 4-5, 4-8
................ 3-3, 3-15
.............. 3-31, 7-23
....................... 10-1
....................... 10-2
................ 1-15, 2-3
....... 3-8, 3-16, 3-24
.............. 3-15, 3-16
.............. 3-23, 3-24
.............. 1-32, 1-35
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
....................... 10-2
......................... 1-7
....................... 1-20
....................... 1-20
....................... 1-19
....................... 1-20
....................... 1-20
....................... 10-1
................ 3-3, 3-24
................ 1-15, 2-3
.............. 3-31, 7-23
......................... 1-3
....................... 7-28
....................... 7-28
......................... 1-7
......................... 1-7
....................... 1-39
....................... 1-39
................ 1-7, 1-27
.................. 8-3, 8-7
.................. 8-3, 8-7
....................... 4-13
Part Number
Page
0270344 1-31, 2-19, 2-22, 423

0270376 ....................... 1-15
0270377 ................1-7, 1-27
0270400 ..............3-15, 3-16
0270402 ..............3-23, 3-24
0270407 ......................... 4-3
0270408 ....................... 10-2
0270409 ......................... 4-3
0270415 ......................... 1-8
0270416 ......................... 1-7
0270417 ......................... 1-8
0270418 ......................... 1-7
0270433 ......................... 8-5
0270509 ....................... 1-39
0270510 ....................... 1-39
0270540 ....................... 1-39
0270723 ....................... 10-1
0270724 ......................... 3-3
0270725 ..................3-3, 3-7
0270732 ....................... 4-23
0270817 ..............3-31, 7-23
0270845 ....................... 10-2
0270954 ....................... 10-2
0271108 ....................... 10-2
0271251 ....................... 10-1
0271301 ..................4-5, 4-8
0271464 ....................... 7-28
0271493 ....................... 3-32
0271494 ....................... 3-32
0271641 ..............1-31, 1-32
0271647 ................3-3, 3-24
0271649 ..............3-23, 3-24
0271687 ....................... 10-2
0271801 ....................... 10-1
0271898 ....................... 10-2
0271937 ....................... 4-13
0272082 ..................4-4, 4-7
0272104 ..................4-4, 4-7
0272105 ..................4-4, 4-7
0272106 ..................4-4, 4-7
0272111 ....................... 4-23
0272314 ......................... 1-7
0272315 ....................... 10-2
0272335 ......................... 1-8
0272341 ....................... 10-2
0272529 ....................... 2-26
0272971 ................4-8, 7-23
0272976 ...... 3-8, 3-16, 3-25
0273089 ....................... 4-21
0273146 ....................... 10-2
0273147 ....................... 10-2
0273263 ....................... 10-1
0273272 ......................... 1-7
0273273 ......................... 1-8
0273372 ....................... 10-1
0273381 ....................... 4-15
0273382 ....................... 4-15
0273468 ......................... 1-8
Part Number
Page
0273573 1-31, 2-19, 2-22, 423

0273683 ......................... 1-7
0273684 ......................... 1-7
0273686 ......................... 1-7
0274250 ....................... 10-1
0274530 ....................... 10-1
0274617 1-35, 2-19, 2-22, 423
0275650 ....................... 10-1
0275698 ....................... 4-17
0340047 ....................... 1-28
0340048 ....................... 1-15
0362966 .............. 1-31, 1-35
0400055 ....................... 1-19
0400194 .............. 1-20, 1-23
0400195 .............. 1-20, 1-23
0400196 .............. 1-20, 1-23
0400197 .............. 1-20, 1-23
0400201 .............. 1-31, 1-35
0440162 ......................... 1-3
0440203 .............. 2-11, 2-17
0440339 .............. 2-11, 2-17
0460110 ....................... 10-1
0460113 ....................... 10-1
0460114 ....................... 10-1
0460115 ....................... 10-1
0460194 ....................... 10-1
0460196 ....................... 10-1
0561076 ......................... 3-4
0561317 ....................... 3-31
0561359 ....................... 3-31
0561360 ....................... 3-32
0561361 ....................... 3-32
0561384 ....................... 3-31
0561385 ....................... 3-32
0561386 ....................... 3-32
0561424 ....................... 3-32
0610128 ................ 4-21, 9-2
0610129 ....................... 2-21
0610131 ....................... 7-27
0610139 ....................... 2-21
0610166 ....................... 2-21
0630399 ......................... 3-7
0630401 .............. 3-12, 3-20
0630440 ....................... 1-39
0630464 .............. 2-21, 4-21
0630467 ....................... 3-32
0630468 ....................... 2-25
0630487 ......................... 3-7
0630491 ....................... 2-26
0630534 ......................... 5-3
0630568 ....................... 4-21
0641404 ................ 1-20, 3-7
0641405 ......................... 3-7
0641406 1-27, 1-32, 1-35, 139, 2-19, 4-4, 47, 8-5, 8-11
0641407 ....... 3-8, 3-16, 3-24
11-1
SECTION 11
Part Number
PARTS NUMBER INDEX
Page
0641408 1-20, 2-3, 2-4, 2-19,

4-4, 4-7, 8-4, 8-9
0641410 ....................... 3-32
0641413 ................ 2-3, 2-19
0641414 .................. 4-5, 4-8
0641416 ....................... 4-19
0641424 ....................... 5-31
0641505 .............. 1-31, 1-35
0641506 .......3-5, 4-13, 4-15
0641507 .............. 1-32, 1-35
0641508 .......1-27, 2-3, 4-13
0641510 .............. 2-17, 2-25
0641512 1-31, 1-35, 5-29, 531
0641514 .............. 1-19, 3-31
0641516 3-15, 3-23, 3-31, 413, 4-15
0641518 ....................... 1-31
0641524 ....................... 1-28
0641542 ......................... 1-9
0641560 ....................... 3-31
0641604 ....................... 5-29
0641605 .....2-21, 3-11, 3-19
0641606 1-3, 3-7, 3-11, 3-19
0641607 3-8, 3-11, 3-16, 3-24
0641608 1-15, 2-3, 2-11, 3-5,
3-8, 3-11, 3-19
0641609 ......................... 1-7
0641610 3-5, 3-8, 3-15, 3-16,
3-24, 3-25, 4-3,
4-4, 4-7
0641616 .....2-19, 3-15, 3-23
0641618 1-31, 1-35, 3-15, 323
0641806 ......................... 3-5
0641808 ....................... 1-19
0641809 .............. 3-16, 3-24
0641810 3-5, 3-15, 3-23, 3-24
0641812 ................ 2-17, 3-5
0641818 .......3-7, 3-11, 3-19
0641826 ......................... 1-7
0681608 3-8, 3-16, 3-24, 3-25
0681810 ......................... 1-3
0681814 ....................... 2-11
0681816 ....................... 2-11
0681822 ....................... 4-11
0682010 ......................... 1-7
0682026 ....................... 2-11
0682028 ....................... 2-11
0720804 ....................... 4-21
0721004 ....................... 1-39
0721005 .............. 1-28, 2-22
0721006 ....................... 1-39
0721008 ....................... 2-26
0741506 ....................... 1-15
0741606 ....................... 2-26
0741608 ....................... 3-20
0750808 ....................... 2-21
0800584 ......................... 3-7
11-2
Part Number
0800852
0801154
0801169
0801192
0801197
0801198
0801224
0801225
0801226
0801227
0801260
0801261
0801262
0801263
0801264
0801267
0840031
0840032
0860038
0860520
0861152
0861176
0861177
0861215
0861314
0861351
0861375
0861400
0861449
0861452
0861529
0861530
0861531
0861532
0861537
0901921
0901923
0902406
0902520
0902543
0902575
0902588
0902645
0902681
0903099
0920113
0940036
0940048
0940091
0940092
0940093
0940094
0940198
0961127
0961608
0961726
Page
..........................3-3
..........................3-7
.................. 3-3, 3-7
........................3-11
................ 3-3, 3-11
........................3-11
........................3-19
................ 3-3, 3-19
........................3-19
..........................3-3
........................3-11
..........................3-7
..........................3-3
..........................3-7
..........................3-3
..........................3-7
........................1-19
........................1-19
........................7-28
.................. 8-4, 8-9
........................2-21
................ 4-4, 4-21
........................2-21
........................4-21
................ 4-4, 4-21
........................2-21
........................1-28
........................2-21
................ 4-4, 4-21
................ 4-4, 4-21
......... 4-4, 4-7, 4-21
......... 4-4, 4-8, 4-21
......... 4-4, 4-7, 4-21
......... 4-4, 4-8, 4-21
........................4-21
........................2-25
........................2-25
........................2-21
........................2-11
........................1-40
........................4-21
........................4-21
........................1-40
........................1-40
........................1-32
..........................1-7
........................1-39
..........................3-5
.............. 4-13, 4-15
..... 4-13, 4-15, 4-17
.............. 4-13, 4-15
..... 4-13, 4-15, 4-17
........................4-17
.................. 8-3, 8-8
................ 5-5, 5-23
.. 3-5, 3-11, 5-12, 516, 5-20
0961749 ........................2-25
0961893 ..........................5-3
Part Number
0961900
0961947
0961948
0961950
Page
......................... 5-9
3-15, 3-23, 3-27, 5-3
..............3-11, 3-19
3-5, 3-8, 3-19, 5-12,
5-16, 5-20
0961951 1-3, 3-8, 3-15, 3-23,
5-3, 5-9, 5-25
0962140 ......................... 1-3
0962185 ................ 5-9, 5-25
0962257 ....................... 3-27
0962270 ....................... 4-11
0962356 ................ 5-5, 5-23
1001092890 ................. 1-20
1001093687 ................. 8-11
1001094670 ........3-15, 3-23
1001096553 ................. 10-1
1001097505 ................... 2-3
1001097506 ........1-15, 1-17
1001097507 ............ 2-3, 2-7
1001097775 ................... 2-3
1001097777 ............ 2-3, 2-4
1001099833 ................. 3-11
1001099834 ................. 3-19
1001103558 ................. 4-19
1001103559 ................. 4-19
1001103560 ................. 4-19
1001103614 ................. 4-19
1001103616 ................. 4-19
1001103617 ................. 4-19
1001103732 ................. 2-11
1001104850 ........2-11, 2-15
1001104864 2-3, 2-7, 8-3, 8-8
1001105455 ................. 2-11
1001106757 ........3-11, 3-19
1001108923 .......... 8-5, 8-12
1001110873 ................. 7-28
1060092 ....................... 1-19
1060279 .................. 8-4, 8-9
1060330 ................ 4-8, 7-23
1060341 .....3-32, 3-33, 7-26
1060461 ....................... 7-29
1060494 ....................... 7-29
1060584 ....................... 2-22
1060677 ....................... 7-23
1060717 ....................... 1-27
1060718 ....................... 1-27
1060719 ....................... 1-27
1060720 ....................... 1-27
1060721 ....................... 1-27
1060722 ....................... 1-27
1060723 ....................... 1-28
1060724 ....................... 1-28
1060725 ....................... 1-28
1060726 ....................... 1-28
1060727 ....................... 1-28
1060728 ....................... 1-28
1060730 ..............1-32, 1-35
1060731 ..............1-32, 1-35
1060751 ....................... 7-27
Part Number
1060754
1060755
1060759
1060760
1060761
1060776
1060777
1060778
1060780
1060781
1060809
1060810
1060811
1060835
1060836
1060837
1060838
1060839
1060840
1060841
1060842
1060843
1060844
1060845
1060847
1060919
1120094
1120108
1120110
1120305
1120375
1120407
1120487
1120552
1180302
1180352
1180353
1220038
1220039
1220040
1300019
1320012
1320022
1320033
1320037
1320040
1320041
1320043
1320135
1320136
1320172
1320195
1320199
1320259
1320260
1380136
1380138
1380164
1580012
Page
.............. 1-31, 1-35

.............. 1-31, 1-35
....................... 7-27
....................... 1-19
....................... 1-19
....................... 7-27
....................... 7-27
....................... 7-27
....................... 7-23
....................... 7-23
....................... 1-19
....................... 1-28
....................... 1-19
.............. 1-27, 1-28
....................... 1-27
....................... 1-27
....................... 1-27
....................... 1-27
....................... 1-27
....................... 1-28
....................... 1-28
....................... 1-28
....................... 1-28
....................... 1-28
....................... 1-28
....................... 4-11
....................... 5-11
.............. 5-15, 5-19
....... 5-5, 5-23, 5-31
.............. 5-11, 5-15
....................... 5-15
....................... 5-11
....................... 2-19
......................... 1-9
......................... 3-7
....................... 3-11
....................... 3-19
......................... 3-7
......................... 3-7
......................... 3-7
......................... 1-9
.............. 1-32, 1-35
..... 1-31, 1-35, 2-19
1-32, 6-3, 6-7, 6-11
....................... 10-1
....................... 3-32
.............. 2-19, 2-25
....................... 2-25
.............. 1-32, 1-35
....................... 1-20
.............. 1-19, 1-28
....................... 3-31
....................... 3-32
.............. 3-15, 3-23
....................... 3-31
......................... 2-3
....................... 1-39
....................... 1-35
.................. 4-4, 4-8
3121128
SECTION 11
Part Number
1580013
1600273
1600274
1600292
1600293
1600294
1600300
1670678
1670679
1670697
1670698
1670829
1670832
1670833
1670879
1670880
1670887
1670951
1670959
1670963
1671037
1681344
1682154
1682878
1682879
1682886
1682888
1682948
1683016
1683021
1683051
1683052
1683285
1683286
1683325
1683505
1683514
1683515
1683516
1683584
1683591
1683704
1683705
1683706
1683708
1683709
1683710
1683711
1683712
1683713
1683756
1683759
1683760
1683761
1683772
1683779
1683780
1683783
1683798
3121128
Page
.................. 4-4, 4-8

.............. 4-21, 4-27
.............. 4-21, 4-25
................ 1-27, 9-1
................ 1-27, 9-1
.....1-27, 1-29, 7-27
.....1-27, 1-29, 7-27
................ 3-7, 3-11
................ 3-7, 3-11
....................... 3-32
......................... 3-7
....................... 4-21
....................... 3-33
....................... 3-33
....................... 1-40
....................... 1-39
......................... 1-9
....................... 1-40
....................... 3-19
....................... 1-40
....................... 4-21
....................... 5-15
................ 5-5, 5-23
......................... 5-5
....................... 5-23
....................... 5-23
....................... 5-29
....................... 5-29
....................... 5-11
....................... 5-15
......................... 5-3
......................... 5-9
.................. 3-8, 5-5
......................... 5-5
................ 3-4, 5-23
....................... 5-19
....................... 5-19
....................... 5-11
....................... 5-15
....................... 5-31
................ 1-3, 5-27
................ 3-7, 5-29
....................... 5-29
....................... 5-29
................ 3-4, 5-19
....................... 5-19
....................... 5-11
................ 3-3, 5-11
.............. 5-11, 5-15
................ 3-3, 5-15
....................... 5-25
......................... 5-9
................ 3-15, 5-9
......................... 5-9
....................... 5-25
.......3-15, 3-23, 5-3
......................... 5-3
......................... 5-3
.............. 3-11, 5-29
Part Number
1683800
1683802
1683813
1683815
1683817
1683825
1683826
1683827
1683829
1683863
1683911
1683912
1683923
1683924
1683925
1683932
1683933
1683934
1683939
1683940
1683941
1683942
1683943
1683944
1683945
1683946
1683947
1683980
1683995
1684002
1684007
1684022
1684023
1684024
1684025
1684026
1684027
1684029
1684030
1684031
1684032
1684033
1684055
1684056
1684057
1684058
1684059
1684060
1684061
1684447
1684451
1684452
1684453
1684454
1684492
1684493
1700584
1701500
1701502
Page
....................... 5-29
....................... 5-29
................ 3-4, 5-19
....................... 5-19
....................... 5-19
................ 3-3, 5-15
................ 3-3, 5-11
....................... 5-11
....................... 5-15
....................... 5-31
.............. 3-19, 5-31
....................... 5-31
................ 3-4, 5-25
....... 3-15, 3-24, 5-9
................ 5-9, 5-25
................ 3-4, 5-23
.................. 3-8, 5-5
................ 5-5, 5-23
................ 3-3, 5-11
....................... 5-11
....................... 5-11
......... 3-3, 3-4, 5-15
....................... 5-15
....................... 5-15
................ 3-4, 5-19
....................... 5-19
....................... 5-19
....................... 5-31
......................... 5-5
....................... 5-23
................ 5-5, 5-23
....................... 5-11
....................... 5-11
................ 3-3, 5-11
....................... 5-15
....................... 5-15
................ 3-3, 5-15
....................... 5-29
................ 3-7, 5-29
....................... 5-19
....................... 5-19
................ 3-4, 5-19
....................... 5-11
....................... 5-15
................ 3-3, 5-15
................ 3-3, 5-11
....................... 5-19
....................... 5-19
................ 3-4, 5-19
................ 3-4, 5-15
................ 3-3, 5-11
......... 3-3, 3-4, 5-15
................ 3-3, 5-11
................ 3-4, 5-15
................ 3-3, 5-11
................ 3-3, 5-15
.................. 8-3, 8-7
.................. 8-4, 8-9
................ 8-4, 8-11
Part Number
1701503
1701504
1701505
1701509
1701642
1701644
1701645
1701691
1702124
1702153
1702251
1702265
1702271
1702300
1702565
1702566
1702567
1702688
1702701
1702740
1702773
1702774
1702788
1702860
1702868
1702962
1703175
1703247
1703479
1703488
1703797
1703798
1703804
1703805
1703813
1703923
1703924
1703925
1703926
1703927
1703928
1703929
1703930
1703931
1703932
1703933
1703934
1703935
1703936
1703937
1703938
1703939
1703940
1703947
1703948
1703950
1703951
1703952
1703980
PARTS NUMBER INDEX
Page
................8-4, 8-11
..................8-3, 8-8
................8-5, 8-11
..................8-4, 8-9
..................8-3, 8-8
..................8-3, 8-8
......................... 8-4
..................8-3, 8-8
........ 6-4, 6-8, 6-12
......................... 8-3
......................... 8-5
................8-4, 8-10
....................... 8-10
................8-4, 8-10
....................... 4-21
....................... 4-21
....................... 4-21
......................... 8-4
......................... 1-9
......................... 1-9
................8-4, 8-10
................8-4, 8-10
....................... 10-1
..................8-3, 8-7
................8-3, 10-1
................8-5, 8-11
....................... 10-1
................8-4, 8-10
....................... 10-1
................8-4, 8-10
......................... 8-3
......................... 8-3
......................... 8-4
......................... 8-3
......................... 8-4
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-8
Part Number
Page
1703981 ......................... 8-8

1703982 ......................... 8-8
1703983 ......................... 8-8
1703984 ......................... 8-8
1703985 ......................... 8-8
1703987 ....................... 8-10
1703988 ....................... 8-10
1703991 ....................... 8-10
1703996 ....................... 8-11
1704000 ................ 8-8, 10-1
1704001 ......................... 8-9
1704002 ......................... 8-9
1704006 ......................... 8-8
1704007 ......................... 8-8
1704008 ......................... 8-8
1704112 ....................... 8-10
1704192 ....................... 4-21
1704200 ................ 8-4, 8-10
1704239 ....................... 4-22
1704240 ....................... 4-22
1704252 ....... 8-4, 8-10, 8-11
1704253 .................. 8-4, 8-9
1704254 .................. 8-3, 8-9
1704260 ....................... 4-22
1704262 .................. 8-3, 8-8
1704277 .................. 8-3, 8-8
1704286 ......................... 8-5
1704339 ......................... 8-9
1704340 ......................... 8-9
1704341 ......................... 8-9
1704342 ......................... 8-9
1704343 ......................... 8-9
1704344 ......................... 8-9
1704368 ....................... 8-11
1704369 ....................... 8-11
1704370 ....................... 8-11
1704371 ....................... 8-11
1704372 ....................... 8-11
1704373 ....................... 8-11
1704412 ................ 8-5, 8-11
1704417 ......................... 8-9
1704418 ......................... 8-9
1704419 ......................... 8-9
1704422 ....................... 4-21
1704431 .................. 8-4, 8-9
1704445 ................ 8-4, 8-10
1704446 ......................... 8-4
1704452 ......................... 8-9
1704453 ......................... 8-9
1704454 ......................... 8-9
17046950 ............ 8-10, 8-11
1704712 ....................... 1-28
1704720 ......................... 8-5
1704727 ................ 8-4, 8-10
1704752 ................ 8-4, 8-10
1704787 .................. 8-3, 8-7
1704788 .................. 8-3, 8-7
1704789 .................. 8-3, 8-7
1704790 .................. 8-3, 8-7
11-3
SECTION 11
Part Number
1704791
1704792
1704793
1704794
1704830
1704885
1704900
1704901
1704958
1704959
1705014
1705085
1705363
1705364
1706385
1706938
1706950
1707013
1707042
1707044
1707047
1707049
1707054
1707055
1707056
1707058
1707059
1707060
1707133
1707134
1760160
1810134
1810136
1810138
1870072
1870126
1870227
2000320
2080040
2120042
2160001
2160002
2160003
2180344
2180536
2200222
2220001
2220124
2220237
2220239
2220315
2220371
2220374
2220386
2220414
2220415
2220428
2220429
2220459
11-4
PARTS NUMBER INDEX
Page
.................. 8-3, 8-7

.................. 8-3, 8-7
.................. 8-3, 8-7
.................. 8-3, 8-7
................ 8-5, 8-11
................ 8-5, 8-11
.................. 8-3, 8-7
.................. 8-3, 8-7
.................. 8-3, 8-7
.................. 8-3, 8-7
....................... 4-11
.................. 8-3, 8-8
....................... 10-2
......................... 1-9
....................... 4-11
....................... 2-21
................ 8-4, 8-11
......................... 8-4
....................... 8-10
....................... 8-10
....................... 8-10
....................... 8-10
....................... 8-10
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-10
....................... 8-11
......................... 3-7
....................... 2-21
....................... 2-21
....................... 2-21
......................... 7-2
......................... 7-2
......................... 7-2
.............. 1-35, 1-36
.................. 4-3, 4-7
.............. 1-31, 1-35
....................... 2-17
....................... 2-11
....................... 2-17
....................... 2-11
....................... 2-19
......................... 5-5
....................... 2-11
....................... 2-11
.........6-5, 6-8, 6-12
......................... 6-5
....................... 2-19
.........6-3, 6-7, 6-11
................ 6-8, 6-12
.........6-4, 6-7, 6-11
.........6-4, 6-8, 6-12
.........6-3, 6-7, 6-11
.........6-3, 6-7, 6-11
.........6-3, 6-7, 6-11
....................... 2-19
Part Number
2220466
2220472
2220473
2220501
2220502
2220504
2220507
2220516
2220517
2220582
2220593
2220596
2220600
2220605
2220609
2220628
2220654
2220677
2220684
2220711
2220727
2220819
2220873
2220883
2220885
2220886
2220899
2220909
2220923
2220934
2220998
2220999
2221033
2221039
2221046
2221047
2221054
2221147
2300027
2300028
2300042
2360505
2360510
2360531
2360532
2360538
2360548
2400044
2400062
2400067
2400068
2410014
2420106
2540019
2540020
2540021
Page
.. 6-3, 6-5, 6-7, 6-11

......... 6-3, 6-7, 6-11
......... 6-3, 6-7, 6-11
......... 6-4, 6-7, 6-11
6-3, 6-4, 6-5, 6-7, 611
..........................6-4
......... 6-3, 6-7, 6-11
.............. 5-29, 5-31
.............. 5-29, 5-31
................ 6-7, 6-11
......... 6-3, 6-7, 6-11
.............. 5-29, 5-31
......... 6-4, 6-8, 6-12
......... 6-4, 6-7, 6-11
......... 6-4, 6-8, 6-12
.............. 5-29, 5-31
..........................6-8
......... 6-4, 6-7, 6-11
..........................6-4
......... 6-4, 6-7, 6-11
..........................6-4
..........................6-4
......... 6-3, 6-7, 6-11
....... 5-5, 5-29, 5-31
.. 5-3, 5-12, 5-16, 519, 6-3, 6-7, 611
........................1-15
......... 6-3, 6-7, 6-11
......... 6-5, 6-8, 6-12
......... 6-4, 6-8, 6-12
......... 6-4, 6-8, 6-12
......... 6-3, 6-7, 6-11
......... 6-3, 6-7, 6-11
......... 6-3, 6-7, 6-11
........................6-12
........................2-19
........................2-19
......... 6-4, 6-7, 6-11
..........................6-4
........................10-2
........................10-2
........................10-2
..........................1-4
..........................1-4
..........................1-4
..........................1-4
..........................1-4
..........................1-4
........................1-28
................ 1-28, 9-1
........................4-22
................ 4-22, 9-2
........................4-11
........................2-21
........................1-28
........................1-28
........................1-28
Part Number
2540037
2560122
2560123
2560126
2560136
2600216
2600219
2600281
2600287
2680473
2680474
2680475
2700093
2720058
2720271
2720455
2720559
2750900
2750910
2750996
2751009
2751095
2751126
2751127
2751414
2751498
2751508
2751890
2752430
2752435
2752437
2752440
2752446
2752459
2752466
2752475
2752476
2752487
2752488
2752571
2752572
2752573
2752580
2752581
2752585
2752595
2752600
2752611
2752619
2752620
2752675
2752795
2752983
2753050
2753301
2753302
2753303
2753304
Page
....................... 1-28
......................... 2-3
......................... 2-3
....................... 1-40
....................... 4-22
......................... 4-3
......................... 4-3
......................... 4-7
......................... 4-3
....................... 2-25
....................... 2-25
....................... 2-25
....................... 1-39
.....1-31, 1-35, 2-19
....................... 2-19
....................... 1-32
....................... 1-35
................ 6-8, 6-12
.........6-3, 6-7, 6-11
.................. 6-4, 6-7
......................... 6-7
....................... 2-11
......................... 6-4
......................... 6-3
......................... 6-8
.........6-3, 6-7, 6-11
.................. 6-4, 6-7
....................... 6-12
................ 6-7, 6-11
......................... 6-4
.........6-3, 6-7, 6-11
......................... 6-4
.........6-3, 6-7, 6-11
.........6-3, 6-7, 6-11
................ 6-7, 6-11
......................... 6-4
.........6-3, 6-7, 6-11
.........6-3, 6-7, 6-11
.........6-3, 6-7, 6-11
....................... 6-11
......................... 6-4
......................... 6-4
......................... 6-3
......................... 6-4
......................... 6-4
.........6-3, 6-7, 6-11
.........6-3, 6-7, 6-11
6-4, 6-7, 6-8, 6-11,
6-12
....................... 6-11
......................... 6-3
.........6-3, 6-7, 6-11
.................. 6-3, 6-7
......................... 6-4
.................. 6-3, 6-7
......................... 6-7
......................... 6-7
......................... 6-8
......................... 6-7
Part Number
2753305
2753326
2753329
2753330
2753331
2753332
2753333
2753334
2753335
2753336
2753337
2753474
2753475
2753519
2753520
2753535
2760105
2780236
2780241
2780242
2780250
2780251
2790900
2792334
2792337
2792395
2792413
2792458
2792505
2792506
2792507
2792509
2792510
2820035
2820036
2820105
2820106
2820107
2820110
2820111
2820112
2820116
2820117
2820121
2820165
2820218
2860030
2900371
2900708
2900768
2900770
2900792
2901147
2901443
2901482
2901486
2901776
2901777
Page
......................... 6-8
......................... 6-3
....................... 6-12
....................... 6-12
....................... 6-12
................ 6-3, 6-12
....................... 6-11
................ 6-4, 6-11
................ 6-3, 6-11
....................... 6-12
................ 6-3, 6-11
................ 6-4, 6-11
................ 6-4, 6-11
......................... 6-3
......................... 6-4
......................... 6-4
....................... 4-22
................ 1-7, 1-11
......................... 1-3
......................... 1-3
......................... 1-3
......................... 1-3
......................... 6-4
....................... 6-14
....................... 6-14
....................... 6-14
....................... 6-14
....................... 6-14
....................... 6-14
................ 6-3, 6-14
................ 6-7, 6-14
.............. 6-11, 6-14
................ 6-3, 6-14
......... 2-26, 4-5, 4-8
....................... 2-26
....................... 1-40
....................... 1-40
....................... 1-32
....................... 1-40
.............. 1-32, 1-35
.............. 1-32, 1-35
.............. 1-32, 1-35
.............. 1-31, 1-35
....................... 1-40
....................... 1-32
....................... 1-35
................ 2-22, 9-1
....................... 5-16
......................... 2-4
......................... 1-7
3-28, 5-11, 5-16, 519, 5-29, 5-31
........... 5-3, 5-5, 5-9
................ 5-6, 5-23
.............. 7-29, 10-3
....................... 2-25
....................... 2-25
......................... 5-9
....................... 2-25
3121128
SECTION 11
Part Number
2901778
2901804
2901805
2901806
2901807
2901810
2901898
2901902
2901903
2902046
2902047
2902048
2902209
2902419
2902423
2910866
2920095
2920118
2920129
2920146
2920150
2920151
2940071
2940074
2940095
2940115
3000003
3010119
3010121
3020022
3020027
3020029
3020036
3020037
3160233
3160239
3200404
3251243
3251813
3251921
3252221
3252331
3252347
3252507
3252632
3252669
3252780
3252812
3271805
3300151
3300188
3300279
3300281
3300308
3300315
3300365
3300371
3300396
3300426
3121128
Page
....................... 2-25
....................... 5-20
.............. 5-12, 5-16
....................... 5-12
....................... 5-29
......................... 5-3
................ 5-9, 5-25
................ 5-6, 5-23
....................... 5-31
....................... 1-29
....................... 1-29
....................... 1-29
......................... 5-3
....................... 5-16
....................... 10-2
....................... 4-22
.........4-5, 4-8, 7-29
....................... 10-2
....................... 7-22
....................... 2-26
....................... 10-2
....................... 2-22
....................... 2-25
...........4-3, 4-7, 9-1
....................... 1-39
....................... 1-39
....................... 1-19
......................... 1-3
......................... 1-3
.......3-5, 3-15, 3-24
....................... 2-11
....................... 2-11
....................... 2-11
......................... 1-7
.............. 2-11, 2-13
......................... 1-7
.............. 1-31, 1-35
.................. 8-3, 8-8
.................. 8-3, 8-8
......................... 8-5
....................... 10-1
......................... 8-5
.................. 4-4, 8-3
.................. 8-3, 8-8
....................... 2-21
....................... 2-21
......................... 8-5
....................... 2-21
....................... 4-11
....................... 3-32
....................... 2-21
.............. 5-15, 5-19
.............. 5-11, 5-15
................ 5-5, 5-23
....................... 5-19
....................... 2-21
....................... 1-39
....................... 2-22
...........1-3, 1-4, 1-7
Part Number
Page
3310601 .............. 1-27, 4-22

3311001 1-28, 2-26, 4-3, 4-7
3311005 1-39, 2-22, 2-26, 332, 4-3, 4-22
3311011 ....................... 2-22
3311401 1-39, 1-40, 2-25, 37, 3-11, 3-19, 331
3311405 1-15, 1-19, 1-20, 127, 1-32, 1-35,
1-39, 2-3, 2-4, 219, 3-8, 3-16, 324, 3-32, 4-4, 45, 4-8, 4-19, 531, 8-4, 8-9
3311501 1-28, 2-25, 3-15, 323, 4-13, 4-15
3311505 1-15, 1-27, 1-31, 135, 2-3, 3-5, 312, 3-20, 3-31,
4-13
3311601 .............. 2-25, 4-21
3311602 ......................... 3-7
3311605 1-15, 1-31, 1-35, 35, 3-8, 3-11, 315, 3-16, 3-19,
3-23, 3-24, 3-25,
4-3, 4-4, 4-7, 48, 4-11
3311805 ....... 3-5, 3-16, 3-24
3312008 ......................... 1-3
3322202 ......................... 1-3
3322205 .............. 5-29, 5-31
3323003 ......................... 1-3
3340663 ......................... 3-7
3340679 ....................... 5-29
3340682 ......................... 3-7
3340756 ....................... 3-11
3340820 ......................... 3-7
3340837 ....................... 3-11
3340859 .............. 3-12, 3-20
3340860 .............. 3-15, 3-23
3340878 ....................... 3-19
3340881 ....................... 3-11
3340882 ....................... 5-31
3340884 ....................... 3-19
3340886 ....................... 3-19
3340939 .............. 3-12, 3-20
3340940 .............. 3-12, 3-20
3380434 .................. 4-4, 4-8
3380510 ....................... 1-32
3380511 ....................... 1-32
3380602 ....................... 1-35
3420156 .............. 2-25, 4-21
3422175 ......................... 3-4
3422176 ......................... 3-4
3422177 ......................... 3-4
3422178 ......................... 3-4
3422179 ......................... 3-4
Part Number
3422180
3422181
3422185
3422480
3422481
3422582
3422669
3422692
3422709
3422791
3422792
3422793
3422794
3422804
3422806
3422814
3422844
3422845
3422901
3430840
3450810
3460457
3480115
3480217
3480239
3480240
3480241
3480242
3480247
3480249
3480259
3480261
3510689
3510690
3510693
3510694
3510695
3510714
3510725
3510735
3510810
3510830
3510831
3510844
3510884
3520026
3520028
3520030
3520034
3520054
3520072
3520082
3520173
3520182
3520198
3536089
3536491
3536999
3537045
PARTS NUMBER INDEX
Page
..................3-4, 3-8
......................... 3-8
......................... 3-7
......................... 3-4
......................... 3-4
......................... 3-4
..............3-16, 3-24
......................... 1-3
......................... 3-8
..............3-15, 3-23
..............3-16, 3-24
....................... 3-15
..............3-15, 3-23
..............3-11, 3-19
......................... 3-4
....................... 3-24
......................... 3-4
......................... 3-4
......................... 3-7
....................... 2-25
......................... 1-3
....................... 1-35
....................... 5-15
................5-5, 5-23
..............5-29, 5-31
..............5-15, 5-19
....................... 5-11
..............5-11, 5-15
......................... 5-9
......................... 5-3
................5-9, 5-25
................5-5, 5-23
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
....................... 10-2
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-7
......................... 4-7
......................... 4-7
....................... 4-11
..............1-39, 2-22
..............2-22, 4-22
....................... 4-22
......................... 3-8
..............2-22, 4-22
........ 4-3, 4-7, 4-11
..............1-40, 3-19
....................... 4-23
....................... 4-19
......................... 4-7
..................4-5, 4-8
......................... 3-3
....................... 3-31
......................... 3-3
Part Number
3537903
3539685
3570572
3570573
3570581
3570958
3571094
3571157
3571160
3571222
3571401
3571406
3571412
3571462
3571834
3572413
3572551
3575961
3600289
3740063
3740087
3760115
3760308
3760318
3760367
3760368
3780181
3780184
3790012
3790112
3790113
3820001
3820020
3841143
3841203
3841367
3841517
3900054
3900104
3900109
3900142
3900170
3900174
3900246
3910636
3910804
3910808
3911008
3911014
3931016
3931028
3931430
3931516
3931816
3931832
3951402
3960389
Page
....................... 2-26
......................... 4-3
....................... 1-39
....................... 1-39
....................... 1-33
.............. 3-11, 3-19
....................... 1-39
....................... 2-19
....................... 1-15
....................... 4-22
....................... 1-32
.............. 3-15, 3-23
....................... 1-33
....................... 3-31
....................... 1-20
.................. 4-4, 4-7
.............. 3-15, 3-23
....................... 1-35
....................... 1-15
......................... 7-2
......................... 7-2
....... 3-7, 3-11, 3-19
.............. 1-39, 4-21
.............. 5-29, 5-31
......................... 5-3
................ 5-9, 5-25
.................. 3-5, 3-8
......................... 3-5
.............. 4-22, 4-23
....................... 3-27
.............. 5-29, 5-31
........... 8-3, 8-5, 8-8
......................... 4-7
3-4, 3-8, 3-15, 3-24
....... 3-4, 3-15, 3-24
......................... 1-3
......................... 1-3
....................... 4-11
....................... 3-32
......................... 1-3
....................... 5-19
..5-5, 5-12, 5-16, 519, 5-23
....................... 1-39
....................... 3-32
....................... 1-27
....................... 2-22
....................... 4-22
.................. 4-3, 4-7
....................... 2-26
................ 5-9, 5-25
....................... 3-32
.............. 1-19, 1-27
......... 5-3, 5-9, 5-25
....................... 3-23
....................... 2-11
5-16, 5-19, 5-29, 531
..... 1-32, 1-35, 1-40
11-5
SECTION 11
Part Number
3960417
3960418
3960433
3960438
3960453
3980035
3990001
3990105
3990106
4060092
4060700
4060802
4060803
4060804
4060805
4060807
4060865
4060906
4060959
4070863
4070864
4070897
4070898
4070982
4070987
4070997
4070998
4100025
4100026
4100065
4100067
4120027
4120035
4130350
4130351
4220162
4220165
4220179
4240032
4240033
4240084
4240099
4300106
4300135
4300140
4341072
4360031
4360070
4360274
4360321
4360328
4360330
4360336
4360387
4360448
4360462
4360469
4360475
4360476
11-6
PARTS NUMBER INDEX
Page
.....1-32, 1-35, 1-40

.............. 1-32, 1-35
....................... 1-39
....................... 2-21
....................... 2-25
.............. 1-31, 1-36
................ 7-25, 9-1
................ 1-7, 7-27
....................... 7-25
....................... 7-28
....................... 7-28
....................... 2-21
.......1-32, 2-25, 4-3
.....1-40, 3-12, 3-20
.............. 2-25, 3-31
....................... 1-28
....................... 2-26
....................... 2-21
....................... 10-2
....................... 3-19
....................... 3-19
....................... 3-11
....................... 3-11
....................... 3-11
....................... 2-22
....................... 3-19
....................... 3-19
.............. 1-32, 1-36
2-19, 6-4, 6-8, 6-12
....................... 3-32
....................... 3-32
......................... 7-2
....................... 7-22
......................... 1-3
......................... 1-3
....................... 2-26
......................... 4-3
....................... 1-31
.............. 2-26, 4-22
.............. 1-31, 2-19
....................... 1-27
.........3-31, 4-5, 4-8
......................... 2-3
....................... 1-27
....................... 3-31
....................... 1-36
.................. 4-4, 4-8
................ 2-22, 9-1
................ 2-22, 9-1
....................... 3-32
.......2-21, 4-22, 9-1
.......2-22, 4-22, 9-1
.........4-23, 7-2, 9-2
................ 4-22, 9-1
.........4-22, 7-2, 9-1
....................... 4-22
................ 2-22, 9-1
.......2-21, 4-22, 9-1
.............. 2-21, 4-22
Part Number
4360548
4400416
4400417
4420068
4460007
4460071
4460125
4460134
4460138
4460205
4460225
4460226
4460227
4460233
4460234
4460248
4460259
4460260
4460264
4460265
4460267
4460268
4460320
4460321
4460326
4460343
4460346
4460367
4460418
4460419
4460424
4460425
4460428
4460434
4460444
4460458
4460464
4460465
4460467
4460488
4460495
4460496
4460497
4460510
4460634
4460635
4460685
4460709
4460710
Page
................ 3-32, 9-2

........................1-15
........................2-19
..... 4-13, 4-15, 4-17
........................2-21
4-4, 4-8, 7-23, 7-28
........................7-28
........................7-29
........................7-27
.............. 7-28, 7-29
7-22, 7-25, 7-26, 727, 7-28
4-25, 4-27, 7-22, 723, 7-24, 7-26,
7-27
7-22, 7-24, 7-25, 727
........................7-28
.............. 2-26, 4-22
........................2-22
.............. 2-22, 7-23
.............. 2-22, 7-23
........................2-21
4-25, 4-27, 7-22, 724, 7-26
1-32, 2-26, 7-22, 725, 7-28
..... 7-25, 7-26, 7-29
..... 2-26, 7-25, 7-29
..... 7-22, 7-25, 7-27
.............. 7-25, 7-27
.............. 7-22, 7-25
........................7-28
........................7-23
..... 7-22, 7-24, 7-28
..... 7-22, 7-24, 7-28
........................7-25
..... 2-21, 7-24, 7-25
3-32, 4-5, 4-8, 4-22,
7-23, 7-27, 7-29
..... 7-22, 7-24, 7-26
........................1-28
..... 7-24, 7-25, 7-26
4-5, 4-8, 7-22, 7-23,
7-26
..... 7-23, 7-24, 7-25
.............. 7-29, 10-3
........................4-22
..... 2-21, 7-24, 7-25
2-21, 4-22, 7-23, 725
2-21, 4-22, 7-23, 725
.............. 7-29, 10-3
........................7-22
........................7-22
..........................2-4
........................7-29
........................7-29
Part Number
4460742
4460743
4460744
4460745
4460746
4460748
4460749
4460750
4460751
4460752
4460753
4460754
4460761
4460807
4460808
4460809
4460836
4460837
4460968
4520206
4520208
4520209
4520231
4520232
4520247
4520269
4520279
4520282
4565992
4565994
4566023
4566027
4566187
4566188
4566243
4566356
4566427
4566432
4566435
4566623
4567177
4567679
4567704
4567845
4567908
4567946
4567963
4568114
4568136
4620118
4620124
4640392
4640509
4640634
4640709
4640771
4640807
4640816
4640861
Page
..............7-25, 7-26
..............7-25, 7-26
..............7-24, 7-26
..............7-24, 7-26
..............7-24, 7-26
....................... 7-26
..............7-24, 7-26
..............7-24, 7-26
..............7-24, 7-26
.....4-22, 7-23, 7-24
..............3-31, 7-24
.....3-31, 7-23, 7-24
..............7-22, 7-27
....................... 7-28
....................... 7-28
....................... 7-28
....................... 7-24
....................... 7-24
....................... 3-32
......................... 1-8
......................... 1-8
......................... 1-8
......................... 1-8
......................... 1-8
......................... 1-8
......................... 1-8
......................... 1-8
......................... 1-8
....................... 5-11
....................... 5-16
................ 5-5, 5-23
....................... 5-29
......................... 6-4
......................... 6-4
....................... 3-31
......................... 3-5
......................... 3-5
....................... 5-11
....................... 5-16
......................... 6-4
....................... 5-19
....................... 1-19
....................... 5-29
....................... 1-31
....................... 5-19
................ 6-8, 6-12
....................... 5-31
....................... 1-27
................ 5-5, 5-23
....................... 2-11
....................... 2-11
......................... 1-9
.................. 5-3, 5-5
..............5-11, 5-16
..............5-29, 5-31
..............5-29, 5-31
..............5-29, 5-31
..............5-11, 5-16
.........6-4, 6-8, 6-12
Part Number
4640932
4640936
4641029
4641070
4641086
4641102
4641119
4641149
4641167
4641195
4641386
4641394
4711400
4711500
4711600
4711800
4740120
4740156
4740171
4740207
4740362
4740394
4740397
4740413
4750600
4750800
4751000
4751400
4751500
4751600
4751800
4760600
4761000
4761400
4761500
4761600
4761800
4844303
4844304
4844427
Page
.................. 5-5, 5-9

....................... 5-19
.................. 2-3, 2-4
.................. 2-3, 2-7
......................... 5-9
......................... 2-3
......................... 2-3
.............. 1-15, 1-17
......................... 1-9
.................. 2-3, 2-7
.............. 5-11, 5-16
.................. 2-3, 2-4
1-15, 1-20, 1-27, 132, 1-36, 2-3, 24, 2-19, 4-5, 4-8,
8-4
.. 1-9, 1-19, 1-28, 131, 1-36, 2-3, 312, 3-20, 4-21
1-7, 1-15, 2-11, 3-8,
3-11, 3-16, 3-19,
3-24, 3-25, 4-4,
4-7
....................... 1-19
.............. 2-21, 4-22
......................... 1-3
....................... 2-11
.............. 5-11, 5-15
3-8, 3-16, 3-24, 4-4,
4-8
....................... 5-15
....................... 2-21
......................... 3-7
.............. 1-27, 4-22
.............. 1-40, 4-22
1-28, 1-39, 2-26, 43, 4-7
.. 1-39, 2-25, 3-7, 331, 4-4, 4-8, 419, 8-9
1-15, 1-27, 1-32, 136, 2-25, 3-5, 315, 3-23, 3-31,
4-13, 4-15
1-15, 1-31, 1-36, 219, 2-21, 2-25,
3-5, 3-7, 4-4, 4-8
.............. 2-25, 4-11
....................... 1-28
.................. 4-3, 4-7
1-15, 1-27, 2-3, 3-7,
3-19
....................... 4-13
.. 1-15, 2-21, 3-7, 311, 5-29
....... 3-7, 3-11, 3-19
......................... 3-3
......................... 3-3
......................... 3-3
3121128
SECTION 11
Part Number
4844467
4844541
4844579
4844603
4844917
4845327
4845346
4845426
4845642
4845846
4845925
4845926
4845927
4845951
4846026
4846033
4846050
4846073
4846091
4846106
4846107
4846180
4846209
4846223
4846276
4846278
4846307
4846322
4846452
4846502
4846608
4846698
4846759
4846936
4846937
4860181
4860191
4891500
4891600
4891800
4892000
4920385
4921568
4921569
4921570
4921571
4921592
4921593
4921594
4921595
4922057
4922058
4922060
4922071
4922073
4922074
4922103
4922104
3121128
Page
......................... 3-4
......................... 3-3
......................... 3-7
....................... 1-39
....................... 4-13
......................... 4-3
....................... 4-13
......................... 4-3
....................... 1-31
....................... 1-19
....................... 3-15
.............. 3-15, 3-23
.............. 3-15, 3-23
......................... 4-3
......................... 3-3
....................... 3-11
................ 3-8, 3-24
....................... 3-23
......................... 3-5
....................... 1-19
....................... 1-19
....................... 3-19
......................... 3-3
....................... 1-39
......................... 4-4
.............. 3-15, 3-23
......................... 3-3
................ 3-8, 3-16
......................... 4-7
....................... 3-23
.......3-8, 3-16, 3-25
....................... 2-26
....................... 4-19
....................... 4-15
....................... 4-15
......................... 1-8
......................... 1-8
....................... 2-17
. 1-32, 1-36, 3-9, 316, 3-25
......................... 1-3
................ 1-7, 2-11
.............. 1-32, 1-36
....................... 7-29
....................... 7-28
....................... 7-29
....................... 7-29
....................... 7-29
....................... 7-28
....................... 7-29
....................... 7-28
....................... 7-24
....................... 7-24
....................... 7-22
....................... 7-22
....................... 7-25
....................... 7-22
....................... 1-28
....................... 7-25
Part Number
Page
4922117 ....................... 7-25

4922118 ....................... 7-22
4922157 ....................... 7-22
4922160 ....................... 7-22
4922178 .............. 3-31, 7-23
4922179 .............. 3-31, 7-23
4922222 .............. 4-23, 7-26
4922223 .............. 4-23, 7-26
4922263 ....................... 7-25
4922267 ....................... 7-25
4922294 .............. 4-22, 7-27
4922303 ....................... 7-22
4922307 ....................... 7-22
4922319 .............. 1-32, 7-28
4922328 .............. 1-15, 7-26
4922363 .............. 3-31, 7-23
4922364 .............. 3-31, 7-23
4922366 ....................... 7-24
4922367 ....................... 7-24
4922495 .............. 3-31, 7-23
4922496 .............. 3-31, 7-23
4922552 .............. 3-31, 7-23
4922555 ....................... 7-22
4922556 ....................... 7-22
4922607 ....................... 7-29
4922608 ....................... 7-28
4922609 ....................... 7-29
4922610 .............. 7-28, 7-29
4922611 ....................... 7-29
4922612 ....................... 7-29
4922613 .............. 3-33, 7-26
4922614 .............. 3-32, 7-26
4922615 ....................... 3-33
4923061 .................. 4-5, 4-8
4923625 ....................... 7-24
4933059 ................ 7-2, 7-24
4933060 ................ 7-2, 7-22
4933102 ......................... 7-2
4933105 ................ 7-2, 7-22
4933128 ................ 7-2, 7-24
4933181 ................ 7-2, 7-22
4933182 ................ 7-2, 7-22
4933388 ................ 7-2, 7-24
70000088 ..................... 2-15
70000089 ..................... 2-15
70000289 ..................... 1-36
70000290 ..................... 1-36
70000291 ..................... 1-36
70000292 ..................... 1-36
70000293 ..................... 1-36
70000294 ..................... 1-36
70000295 ..................... 1-36
70000296 ..................... 1-36
70000297 ..................... 1-36
70000298 ..................... 1-36
70000299 ..................... 1-36
70000300 ..................... 1-36
70000301 ..................... 1-36
70000302 ..................... 1-36
Part Number
PARTS NUMBER INDEX
Page
70000303 ..................... 1-36

70000304 ..................... 1-36
70000305 ..................... 1-36
70000306 ..................... 1-36
70000307 ..................... 1-36
70000308 ..................... 1-36
70000309 ..................... 1-36
70000310 ..................... 1-36
70000311 ..................... 1-36
70000312 ..................... 1-36
70000313 ..............1-36, 9-1
70000314 ..................... 1-36
70000315 ..................... 1-37
70000316 ..................... 1-37
70000317 ..................... 1-37
70000318 ..............1-37, 9-1
70000319 ..............1-37, 9-1
70000320 ..................... 1-37
70000321 ..................... 1-37
70000322 ..............1-37, 9-1
70000323 ..............1-37, 9-1
70000324 ..................... 1-37
70000325 ..................... 1-37
70000326 .... 1-37, 2-19, 9-1
70000327 ..................... 1-37
70000328 .. 1-37, 2-19, 7-26
70000329 ..................... 1-37
70000330 ..................... 1-37
70000340 ..................... 3-28
70000341 ..................... 3-28
70000381 ....................... 2-9
70000382 ..................... 1-37
70000865 ..................... 2-17
70000868 ..................... 2-17
70000967 ..................... 1-37
70001121 ..................... 1-36
70001144 ..................... 1-37
70001677 ..................... 2-17
70001875 ....................... 2-8
70001876 ....................... 2-8
70001961 ..................... 1-15
70001996 .... 3-11, 3-19, 9-2
70001998 .... 3-11, 3-19, 9-2
70002206 ..................... 2-15
70002207 ..................... 2-15
70002244 ..................... 1-37
7000625 ..................4-4, 4-8
7000731 ......................... 1-7
70010724 ..................... 2-11
7001630 ....................... 5-27
7002821 ..............7-29, 10-3
7002822 ....................... 10-3
7002823 ..............7-29, 10-3
7002826 ....................... 10-3
7002828 ..............7-29, 10-3
7003928 ....................... 4-25
7003933 ....................... 4-27
7003935 ....................... 4-27
7003941 ....................... 4-27
Part Number
7003946
7003952
7003953
7003954
7003955
7003956
7003969
7003972
7003973
7003974
7003976
7003977
7003980
7003982
7003983
7003986
7003989
7003992
7003993
7003994
7004035
7004036
7004043
7004044
7004045
7004047
7004049
7004275
7004276
7006139
7006151
7006152
7007977
7010542
7010543
7011112
7011323
7011376
7011590
7011596
7011621
7011757
7012518
7012540
7012596
7012597
7012654
7012655
7012694
7012903
7012914
7012918
7012941
7012947
7012949
7012953
7012959
7012961
7012967
Page
....................... 4-27
....................... 4-25
....................... 4-25
....................... 4-25
....................... 4-25
....................... 4-25
....................... 4-27
....................... 4-27
....................... 4-27
.............. 4-25, 4-27
....................... 4-25
....................... 4-25
....................... 4-27
................ 4-27, 9-1
....................... 4-27
....................... 4-27
....................... 4-27
.............. 4-25, 4-27
.............. 4-25, 4-27
....................... 4-27
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
....................... 10-3
....................... 10-3
.............. 3-11, 3-19
.............. 3-11, 3-19
.............. 3-11, 3-19
......................... 1-7
................ 1-17, 2-8
................ 1-17, 2-8
.................. 5-5, 5-9
....................... 3-28
.............. 5-11, 5-16
....................... 7-27
....................... 1-24
.............. 1-23, 7-27
......................... 1-7
......... 1-17, 2-7, 2-8
......................... 2-9
....................... 2-17
....................... 2-17
....................... 2-17
....................... 2-17
......................... 2-9
......................... 2-7
......................... 2-8
......................... 2-8
....................... 1-17
......................... 2-8
......................... 2-8
.................. 2-4, 2-7
......................... 2-4
......................... 2-8
................ 1-17, 2-7
11-7
SECTION 11
Part Number
7012972
7012975
7012981
7012995
7012998
7016177
7016314
7016319
7016356
7016372
7016623
7016624
7016652
7016654
7016676
7016682
7017120
7017121
7017122
7017123
7017126
7017127
7017130
7017131
7017132
7017133
7017134
7017135
7017165
7017167
7017168
7017172
7017173
7017178
7017179
7017192
7017196
7017246
7017247
7017248
7017249
7017250
7017251
7017252
7017402
7017410
7017412
7017418
7017421
7017422
7017423
7017428
7017433
7017450
7017452
7017460
7017461
7017466
7017479
11-8
PARTS NUMBER INDEX
Page
....................... 1-17
......................... 2-9
......................... 2-4
......................... 2-7
..1-17, 2-4, 2-7, 2-8
....................... 1-19
....................... 2-19
....................... 2-26
.........4-5, 4-8, 10-2
....................... 2-26
....................... 10-2
....................... 10-2
......................... 4-4
....................... 10-3
....................... 2-17
....................... 2-17
....................... 3-27
....................... 3-27
....................... 3-28
....................... 3-27
....................... 3-27
....................... 3-28
....................... 3-27
....................... 3-27
....................... 3-27
....................... 3-28
....................... 3-28
....................... 3-27
....................... 3-28
....................... 3-27
....................... 3-27
....................... 3-27
....................... 3-27
....................... 3-28
....................... 3-27
....................... 3-28
....................... 3-27
....................... 5-27
....................... 5-27
....................... 5-27
....................... 5-27
....................... 5-27
....................... 5-27
....................... 5-27
.........1-17, 2-4, 2-7
......................... 2-7
....................... 1-17
......................... 2-8
......................... 2-8
......................... 2-8
.................. 2-7, 2-8
....................... 1-17
................ 1-17, 2-7
................ 1-17, 2-7
.................. 2-4, 2-7
......................... 2-4
......................... 2-4
......................... 2-4
......................... 2-7
Part Number
7017488
7017496
7017900
7018122
7018123
7018124
7018125
7018126
7018127
7018142
7018506
7018525
7018537
7018563
7018564
7018571
7018577
7019103
7019110
7019111
7019112
7019115
7019137
7019141
7019142
7019143
7019144
7019145
7019147
7019149
7019150
7019151
7019154
7019157
7019158
7019159
7019160
7019161
7019162
7019164
7019165
7019167
7019168
7019170
7019174
7019191
7019194
7019195
7019197
7019698
7019699
7020035
7020036
7020037
7020038
7020039
7020040
7020041
7020054
Page
........................1-17
..........................2-9
........................3-27
........................1-33
........................1-33
........................1-33
........................1-33
........................1-32
........................1-33
........................1-33
................ 1-23, 9-1
................ 1-23, 9-1
........................1-24
................ 1-23, 9-1
................ 1-23, 9-1
........................1-23
........................1-24
........................4-27
........................4-27
.............. 4-25, 4-27
........................4-27
........................4-27
........................4-25
........................4-25
........................4-25
........................4-25
........................4-25
........................4-25
........................4-25
........................4-25
........................4-25
........................4-27
........................4-27
........................4-27
........................4-27
........................4-27
........................4-27
........................4-27
........................4-27
........................4-27
........................4-27
........................4-27
........................4-27
........................4-25
........................4-25
................ 4-27, 9-1
........................4-27
................ 4-25, 9-1
........................4-25
.................. 3-7, 9-2
..........................3-7
..........................1-3
..........................1-3
..........................1-4
..........................1-4
..........................1-4
..........................1-4
..........................1-4
..........................1-4
Part Number
7020055
7020099
7020100
7020126
7020127
7020128
7020129
7020130
7020131
7020137
7020138
7020140
7020150
7020155
7020156
7020157
7020158
7020159
7020160
7020161
7020162
7020163
7020164
7020165
7020166
7020167
7020175
7020176
7020197
7020198
7020199
7020200
7020201
7020202
7020203
7020204
7020206
7020207
7020215
7020217
7020603
7020642
7020644
7020648
7020649
7020650
7020651
7020653
7020654
7020663
7020685
7020690
7020691
7020693
7020696
7020697
7020698
7020699
7021318
Page
......................... 1-4
....................... 4-21
....................... 4-21
....................... 2-13
....................... 2-13
....................... 2-13
....................... 2-13
....................... 2-13
....................... 2-13
......................... 1-4
......................... 1-7
......................... 1-4
......................... 1-7
..............2-19, 7-26
....................... 2-19
....................... 1-33
....................... 1-33
....................... 1-33
....................... 1-33
....................... 1-33
....................... 1-33
....................... 1-33
....................... 1-33
....................... 1-33
....................... 1-33
....................... 1-33
..............2-21, 4-22
..............2-21, 4-22
....................... 1-33
....................... 1-33
....................... 1-33
....................... 1-33
....................... 1-33
....................... 1-33
....................... 1-32
....................... 1-33
....................... 1-33
....................... 1-33
....................... 1-33
....................... 1-33
....................... 1-24
................ 1-23, 9-1
..............1-23, 7-27
....................... 1-23
....................... 1-23
....................... 1-23
....................... 1-23
................ 1-23, 9-1
................ 1-24, 9-1
....................... 1-24
....................... 1-23
....................... 1-23
................ 1-23, 9-1
..............1-23, 7-27
....................... 1-23
....................... 1-23
....................... 1-23
....................... 1-23
....................... 1-15
Part Number
7021319
7021320
7021325
7021326
7021327
7021328
7021329
7021333
7021335
7021336
7021337
7021338
7021339
7021340
7021341
7021344
7021367
7021368
7021369
7021603
7021604
7021606
7021607
7021609
7021610
7021611
7021616
7021618
7021619
7021624
7021659
7022000
7022001
7022002
7022003
7022004
7022005
7022007
7022008
7022009
7022010
7022011
7022012
7022391
7022394
7022808
7022812
7022813
7022900
7022902
7022903
7022905
7022906
7023216
7023217
7023274
7023318
7023337
7023338
Page
....................... 1-15
................ 1-15, 9-1
....................... 1-11
....................... 1-11
....................... 1-11
....................... 1-11
....................... 1-12
....................... 1-12
....................... 1-11
....................... 1-11
....................... 1-11
....................... 1-12
....................... 1-11
....................... 1-12
.............. 1-11, 1-12
....................... 1-12
....................... 1-15
....................... 1-15
....................... 1-15
......................... 2-7
......................... 2-7
.................. 2-7, 2-8
......................... 2-8
.. 1-17, 2-4, 2-7, 9-1
.................. 2-7, 9-1
................ 1-17, 2-7
................ 1-17, 9-1
......... 1-17, 2-7, 9-1
....................... 1-17
......................... 2-9
....................... 1-17
....................... 1-29
....................... 1-29
....................... 1-29
.............. 1-29, 7-27
.............. 1-29, 7-27
.............. 1-29, 7-27
....................... 1-29
.............. 1-29, 7-27
....................... 1-29
....................... 1-29
....................... 1-29
....................... 1-29
....................... 1-17
......................... 2-7
....................... 4-25
....................... 4-27
....................... 4-25
....................... 1-23
....................... 1-23
....................... 1-24
....................... 1-23
....................... 1-23
......................... 1-3
......................... 1-3
....................... 1-33
....................... 2-15
....................... 7-26
....................... 7-26
3121128
SECTION 11
Part Number
Page
Part Number
Page
Part Number
PARTS NUMBER INDEX
Page
Part Number
Page
7023349 ....................... 1-33

7023350 ....................... 1-33
7023484 ....................... 2-17
7023485 ....................... 1-32
7023486 .............. 2-19, 7-26
7023489 ....................... 1-33
7024047 ....................... 1-12
7024049 ....................... 1-11
7024051 ....................... 1-11
7024054 ....................... 1-12
7024379 ....................... 2-15
7024380 ....................... 2-15
7024381 ....................... 2-15
7024389 ....................... 2-15
7024390 ....................... 2-15
7024453 ....................... 2-15
7024832 ....................... 1-17
7024891 ......................... 2-4
7024931 ....................... 1-12
7024981 ....................... 1-12
7024983 ....................... 1-12
7024985 ....................... 1-12
7024986 ....................... 1-12
7026042 ....................... 2-17
7026043 ....................... 2-17
7026669 ....................... 1-33
7026670 ....................... 1-33
7027275 ......................... 1-7
7027350 ....................... 2-17
7027351 ....................... 2-17
7027352 ....................... 2-17
7027353 ....................... 2-17
7027354 ....................... 2-17
7027356 ....................... 2-17
7027358 ....................... 2-17
7027359 ....................... 2-17
7027360 ....................... 2-17
7027361 ....................... 2-17
7027363 ....................... 2-17
90206369 ..................... 2-17
3121128
11-9
SECTION 11
Part Number
11-10
PARTS NUMBER INDEX
Page
Part Number
Page
Part Number
Page
Part Number
Page
3121128
3121128
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417
JLG Worldwide Locations

JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia
+61 2 65 811111
JLG Latino Americana Ltda.

Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil
+55 19 3295 0407
+55 19 3295 1025
+61 2 65 810122
JLG Deutschland GmbH
Max-Planck-Str. 21
D - 27721 Ritterhude - Ihlpohl
Germany
+49 (0) 421 69 350 20
+49 (0) 421 69 350 45
JLG Industries (Scotland)

Wright Business Centre
1 Lonmay Road
Queenslie, Glasgow G33 4EL
Scotland
JLG Industries (UK) Ltd

Bentley House
Bentley Avenue
Middleton
Greater Manchester
M24 2GP - England
+44 (0) 161 654 1000
JLG France SAS

Z.I. de Baulieu
47400 Fauillet
France
+33 (0) 5 53 88 31 70
+33 (0) 5 53 88 31 79
+44 (0) 161 654 1001

JLG Equipment Services Ltd.
Rm 1107 Landmark North
39 Lung Sum Avenue
Sheung Shui N. T.
Hong Kong
(852) 2639 5783
(852) 2639 5797
Oshkosh -JLG Singapore
Technology Equipment Pte Ltd
29 Tuas Ave 4
Jurong Industrial Estate
Singapore, 639379
+44 (0) 141 781 6700
+65-6591 9030
+44 (0) 141 773 1907
Not Available
JLG Industries (Italia) s.r.l.

Via Po. 22
20010 Pregnana Milanese - MI
Italy
JLG Polska
UI. Krolewska
00-060 Warsawa
Poland
+39 029 359 5210
+48 (0) 914 320 245
+39 029 359 5845
+48 (0) 914 358 200
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755 Castellbisbal, Barcelona
Spain
+34 93 772 4700
+34 93 771 1762
www.jlg.com
JLG Sverige AB
Enkopingsvagen 150
Box 704
SE - 176 27 Jarfalla
Sweden
+46 (0) 850 659 500
+46 (0) 850 659 534

E450AJ (Parts - 3121128 - 5-10-09 - ANSI - English)

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E450AJ (Parts - 3121128 - 5-10-09 - ANSI - English)

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Illustrated Parts Manual

E/M400A/ AJPnarrow E/M450A/AJ

E/M400A/ AJPnarrow E/M450A/AJ

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

VALVES AND HORN INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

BOOMS & CYLINDERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM) . . . . . . . .

E/M400A/ AJPnarrow E/M450A/AJ

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

JIB CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP). . . . . . . . . . . . . . . . . . . . . . . . . 5-2

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

STANDARD HYDRAULIC DIAGRAM (E/M400A & E/M450A). . . . . . . . . . . . . . . . . . . . . 6-2

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

DECAL INSTALLATION - ANSI SPEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

E/M400A/ AJPnarrow E/M450A/AJ

E/M400A/ AJPnarrow E/M450A/AJ

E/M400A/ AJPnarrow E/M450A/AJ

Hub/Spindle Assembly Options (Left Side) (See Items 101-115

E/M400A/ AJPnarrow E/M450A/AJ

Cup, Bearing - Outer (1 per Assembly)

E/M400A/ AJPnarrow E/M450A/AJ

E/M400A/ AJPnarrow E/M450A/AJ

E/M400A/ AJPnarrow E/M450A/AJ

WHEEL DRIVE INSTALLATION OPTIONS:

TIRE AND WHEEL INSTALLATIONS

E/M400A/ AJPnarrow E/M450A/AJ

Tire Assembly Options:

E/M400A/ AJPnarrow E/M450A/AJ

Valve, Air Options:

E/M400A/ AJPnarrow E/M450A/AJ

E/M400A/ AJPnarrow E/M450A/AJ

Use Item 301

O-Ring (Note: Use Items 300 & 303)

O-Ring (Note: Use Items 300, 303 & 304)

Shaft, Sun Gear

Cover (Note: Use Items 304 & 306)

E/M400A/ AJPnarrow E/M450A/AJ

Use Item 303

E/M400A/ AJPnarrow E/M450A/AJ

E/M400A/ AJPnarrow E/M450A/AJ

E/M400A/ AJPnarrow E/M450A/AJ

Brake/Steer Control Valve Assembly Options:

E/M400A/ AJPnarrow E/M450A/AJ

E/M400A/ AJPnarrow E/M450A/AJ

Cartridge, Proportional without Coil Options: (Flow Control)

E/M400A/ AJPnarrow E/M450A/AJ

E/M400A/ AJPnarrow E/M450A/AJ

See Items 8 & 17

Flatwasher 1/2 Narrow

Battery Box Weldment Options:

E/M400A/ AJPnarrow E/M450A/AJ

Flatwasher 1/4 Narrow

Battery Charger Assembly Options (See Figure 1-7 for

E/M400A/ AJPnarrow E/M450A/AJ

E/M400A/ AJPnarrow E/M450A/AJ

NOTE: VARISTOR LEADS MUST BE

NOTE: VARISTOR LEADS MUST BE