JLG E45 MENLİFT

Illustrated Parts Manual
Models
E45A/AJ
E40AJP
E40AJPnarrow
M45A/AJ
M40AJP
M40AJPnarrow
P/N
3120885
August 31, 2011
REVISION LOG
June 30, 1999 - Original Issue Of Manual

September 30, 1999 - Revised Manual (Revised to B/M 0010554 Revision 5)
November 1, 1999 - Updated Page 2-15
June 1, 2000 - Revised Manual (E45 & M45 Revised to B/M 0010554 Revision 15)
Added E40 & M40 Models. (E40 & M40 Edited to B/M 0010571 Revision 1)
August 15, 2000 - Revised Manual (Revised to B/M 0010554 Revision 19)
January 27, 2004 - Revised Manual
January 31, 2008 - Revised Manual
August 31, 2011 - Revised Manual
3120885 A
REVISION LOG
B 3120885
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME
1-1 STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1-2 TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
1-3 DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
1-4 HYDRAULIC COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14
1-5 BRAKE/STEER VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16
1-6 BATTERIES AND CHARGER INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18
1-7 BATTERY CHARGER ASSEMBLY (PRIOR TO S/N 49542). . . . . . . . . . . . . . . . . . . . . . .1-22
1-8 BATTERY CHARGER ASSEMBLY (S/N 49542 TO PRESENT) . . . . . . . . . . . . . . . . . . . .1-24
1-9 ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) . . . . . . . . . . . . . .1-26
1-10 MOTOR/GENERATOR INSTALLATION (M45 & M40 ONLY) . . . . . . . . . . . . . . . . . . . . .1-30
1-11 FRAME COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-34
SECTION 2 - TURNTABLE
2-1 VALVES AND HORN INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
2-3 TURNTABLE AND SWING DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
2-4 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
2-5 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
2-6 TANK AND MOTOR/GENERATOR COMPONENTS INSTALLATION
(M45 & M40 ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16
2-7 GROUND CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18
2-8 HOODS AND BEACON LIGHT INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22
SECTION 3 - BOOM
3-1 BOOMS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3-2 MAIN BOOM ASSEMBLY (E45A & M45A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
3-3 MAIN BOOM ASSEMBLY (E45AJ & M45AJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
3-4 MAIN BOOM ASSEMBLY (E40AJP & M40AJP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
3-5 SUPPORT AND ROTATOR ASSEMBLY (E45A & M45A) (PRIOR TO S/N49945) . . . . . .3-12
3-6 SUPPORT AND ROTATOR ASSEMBLY (E45A & M45A) (S/N49945 TO PRESENT) . . .3-14
3-7 SUPPORT/ROTATOR & JIB ASSEMBLIES (AJ & AJP) . . . . . . . . . . . . . . . . . . . . . . . . .3-16
3-8 ROTATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
3-9 CABLES/CLAMPS AND LIMIT SWITCHES INSTALLATIONS . . . . . . . . . . . . . . . . . . . .3-24
SECTION 4 - PLATFORM
4-1 PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
4-2 PLATFORM PADDING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
4-3 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
4-4 CONTROLLER ASSEMBLY (SWING AND LIFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
4-5 CONTROLLER ASSEMBLY (DRIVE AND STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
SECTION 5 - CYLINDER
5-1 JIB CYLINDER ASSEMBLY (AJ & AJP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
5-2 PLATFORM LEVEL CYLINDER ASSEMBLY (E45A & M45A) . . . . . . . . . . . . . . . . . . . . .5-4
5-3 PLATFORM LEVEL CYLINDER ASSEMBLY (AJ & AJP) . . . . . . . . . . . . . . . . . . . . . . . . .5-6
5-4 LIFT CYLINDER ASSEMBLY - LOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
5-5 LIFT CYLINDER ASSEMBLY - MID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
5-6 LIFT CYLINDER ASSEMBLY - UPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12
5-7 MASTER CYLINDER ASSEMBLY (A MODELS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16
3120885 i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.

5-8 MASTER CYLINDER ASSEMBLY (AJ & AJP MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-9 ROTATOR CYLINDER ASSEMBLY (E45 & M45 ONLY) (PRIOR TO
S/N 49945 ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-10 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-11 TELESCOPE CYLINDER ASSEMBLY (E45 & M45) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-12 TELESCOPE CYLINDER ASSEMBLY (E40 & M40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
SECTION 6 - HYDRAULIC
6-1 STANDARD HYDRAULIC DIAGRAM (E45A & M45A) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 STANDARD HYDRAULIC DIAGRAM (E45AJ & M45AJ) . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 STANDARD HYDRAULIC DIAGRAM (E40AJP & M40AJP) . . . . . . . . . . . . . . . . . . . . . . 6-10
6-4 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
SECTION 7 - ELECTRICAL
7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 ELECTRICAL SCHEMATIC (E45 & M45 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7-3 ELECTRICAL SCHEMATIC (E40 & M40 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7-4 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
SECTION 8 - DECALS
8-1 DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
SECTION 10 - SPECIAL OPTIONS
SECTION INDEX
ii 3120885
SECTION 1 FRAME
S
TABLE OF CONTENTS E
C
FIGURE DESCRIPTION PAGE
T
1-1 STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
I
O
1-2 TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-3 DRIVE HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 HYDRAULIC COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 N
1-5 BRAKE/STEER VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-6 BATTERIES AND CHARGER INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-7 BATTERY CHARGER ASSEMBLY (Prior to S/N 49542) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 1
1-8 BATTERY CHARGER ASSEMBLY (S/N 49542 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
1-9
1-10
ELECTRICAL COMPONENTS INSTALLATION (Frame Mounted). . . . . . . . . . . . . . . . . . . . . . .
MOTOR/GENERATOR INSTALLATION (M45A/AJ Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-26
1-30 F
1-11 FRAME COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34 R
A
M
E
3120885 1-1
SECTION 1 FRAME
S FIGURE 1-1. STEER INSTALLATION
E
C
T
I
O
N
F
R
A
M
E
1-2 3120885
SECTION 1 FRAME
S
FIGURE 1-1. STEER INSTALLATION
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
STEER INSTALLATION OPTIONS: Ref. C
0257817 E45A, M45A, E45AJ, M45AJ, E40AJP & M40AJP Ref. 4/B T
0270010 E40AJPnarrow & M40AJPnarrow Ref. 1/A
I
1 Hub/Spindle Assembly Options: (Left Side) (See 1 O
2780242
Items 101-115 for Breakdown)
E45A, M45A, E45AJ, M45AJ, E40AJP & M40AJP
N
2780250 E40AJPnarrow & M40AJPnarrow
2 Hub/Spindle Assembly Options: (Right Side) (See 1 1
Items 101-115 for Breakdown)
2780241 E45A, M45A, E45AJ, M45AJ, E40AJP & M40AJP
2780251 E40AJPnarrow & M40AJPnarrow F
3
4
3300426
3422692
Lugnut 5/8”-18NF
Kingpin
18
2
R
5 Steering Link Options: 2 A
3010119 E45A, M45A, E45AJ, M45AJ, E40AJP & M40AJP M
6
3010121
1683591
E40AJPnarrow & M40AJPnarrow
Steer Cylinder Assembly (See Section 5 for 1
E
Breakdown)
7 3841367 End, Rod 2
8 0440162 Washer, Thrust 2
9 Not Used
10 3312008 Nut, Serrated 5/8”-11NC 4
11 0641606 Bolt 3/8”-16NC x 3/4” 4
12 3450810 Pin, Cotter 1/4” x 2 1/2” 2
13 3323003 Nut, Castle 1 1/4”-12NF 2
14 3900109 Screw, Socket Head Shoulder 3/4”-16NF x 1 3/4” 4
15 3322202 Nut, Jam 3/4”-16NF 2
16 0681810 Bolt 1/2”-13NC x 1 1/4” (Grade 8) 4
17 0100011 Loctite #242 (Not Shown) A/R
18 4891800 Washer, Hardened 1/2” 4
HUB/SPINDLE ASSEMBLY OPTIONS:

2780242 E45A, M45A, E45AJ, M45AJ, E40AJP & M40AJP Ref. B
(Left Side)
2780250 E40AJPnarrow & M40AJPnarrow (Left Side) Ref. B
2780241 E45A, M45A, E45AJ, M45AJ, E40AJP & M40AJP Ref. B
(Right Side)
2780251 E40AJPnarrow & M40AJPnarrow (Right Side) Ref. B
101 Spindle Options: A/R

(Left Side)
7023216 E40AJPnarrow & M40AJPnarrow (Left Side)
(Right Side)
7023217 E40AJPnarrow & M40AJPnarrow (Right Side)
102 0962140 Bushing (1 per Assembly) 2
103 0961951 Bushing (2 per Assembly) 4
104 7020035 Hub Assy (1 per Assembly) 2
3120885 1-3
SECTION 1 FRAME
S FIGURE 1-1. STEER INSTALLATION (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C 105 7020036 Cup, Bearing - Inner (1 per Assembly) 2
T 106
107
7020038
7020041
Cup, Bearing - Outer (1 per Assembly)
Stud (9 per Assembly)
2
18
I 108 7020037 Cone, Bearing - Inner (1 per Assembly) 2
O 109 7020039 Cone, Bearing - Outer (1 per Assembly) 2
N
110 7020040 Seal, Lip (1 per Assembly) 2
111 7020137 Dust Cap (1 per Assembly) 2
112 3300426 Lugnut 5/8”-18NF (9 per Assembly) 18
1 113
114
7020055
7020054
Washer, Tanged (1 per Assembly)
Nut, Castle (1 per Assembly)
2
2
115 7020140 Pin, Cotter (1 per Assembly) 2
F
R
201 FRAME WELDMENTS 1
2360505 E45A, M45A, E40AJP & M40AJP
A 2360510 E45AJ & M45AJ
M 2360531 E40AJPnarrow & M40AJPnarrow
1-4 3120885
SECTION 1 FRAME
FIGURE 1-1. STEER INSTALLATION (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
C
T
I
O
N
F
R
A
M
E
3120885 1-5
SECTION 1 FRAME
S FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION
E
C 1
2
T 10
I
O
N 5
1 5A
8
F 7
R 9
3
A 1
M
E 4
11 1
104
103
102
101
201
203
202
1-6 3120885
SECTION 1 FRAME
S
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION
E
WHEEL DRIVE INSTALLATION OPTIONS: Ref. C
0259069 E45A, M45A, E45AJ, M45AJ, E40AJP & M40AJP Ref. 6/G T
0270103 E40AJPnarrow & M40AJPnarrow Ref. 4
I
1 0100019 Loctite #271 A/R O
2 0641609 Bolt 3/8”-16NC x 1 1/8” 8 N
3 0641826 Bolt 1/2”-13NC x3 1/4” 4
4 0682010 Bolt 5/8”-11NC x 1 1/4” (Grade 8) 12
5 0920113 Drive Brake Assembly 2 1
7011757 Repair Kit - Complete for 0920113 Brake (1 per 2
Assembly)
2900768 Bearing Kit for 0920113 Brake (1 per Assembly) 2 F
7007900 Seal, Oil for 0920113 Brake (1 per Assembly) 2 R
7007977 Ring, Retaining for 0920113 Brake (1 per Assem-
bly)
2
A
7011716 Ring, Retaining for 0920113 Brake (1 per Assem- 2 M
E
bly)
5A 7000731 Gasket (1 Per Assembly) 2
6 3300426 Lugnut 18
7 2780236 Drive Hub Assembly (See Figure 1-3 for Breakdown) 2
8 3160239 Drive Motor Assembly 2
7020138 Brush Kit for 3160239 (1 per Assembly) 2
7020150 Holder for 3160239 (1 per Assembly) 2
9 3990105 Sensor, Speed 2
10 4711600 Flatwasher 3/8” Narrow 8
11 4892000 Washer, Hardened 5/8” 12
TIRE AND WHEEL INSTALLATIONS

0258995 IN240/55-17.5 Pneumatic Ref. 1
0270416 IN240/55-17.5 Pneumatic (Non-Marking) Ref. 1
0258996 IN240/55-17.5 Foam-Filled Ref. 1
0270418 IN240/55-17.5 Foam-Filled (Non-Marking) Ref. 1
0259679 LT215/8R16 Pneumatic Ref. 1
0270037 26” x 7” x 20” Solid (Non-Marking) Ref. A
0270028 Solid (Non-Marking) Ref. 1/B
Tire Assembly Options: A/R
Note: Assemblies may require ballast/foam fill-
ing to manufacturer’s specifications prior to
installing on a machine. Refer to Operation &
Safety or Service & Maintenance Manuals. Pur-
chase individual tire and/or rim only if able to
foam fill tire & wheel assembly, otherwise, pur-
chase complete assembly.
E45A, M45A, E45AJ, M45AJ:
0258688 OTR IN240/55-17.5 Pneumatic 4 1/A
0270415 OTR IN240/55-17.5 Pneumatic (Non-Marking) 4 1/A
0258997 OTR IN240/55-17.5 Foam-Filled 4 1/A
0270417 OTR IN240/55-17.5 Foam-Filled (Non-Marking) 4 1/A
0258037 Goodyear LT215/8R16 Pneumatic 4 1/A
4520232 Monarch 26” x 7” x 20” Solid (Non-Marking) 4 A
(Sold as Assembly Only)
3120885 1-7
SECTION 1 FRAME
S FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)
C E40AJP & M40AJP:
T 0258997
0270417
OTR IN240/55-17.5 Foam-Filled
OTR IN240/55-17.5 Foam-Filled (Non-Marking)
4
4
1/A
1/A
I E40AJPnarrow & M40AJPnarrow:
O 4520231 Trelleborg 22” x 6” x 17.75” (M40AJPnarrow &

E40APJnarrow Front Tire) (Solid) Non-Marking
2 B
N (Sold as Assembly Only)

4520208 Trelleborg 25” x 7” x 12” (M40AJPnarrow & 2 E
E40APJnarrow Rear Tire) (Solid) Non-Marking
1 (Sold as Assembly Only)
101 Tire Options: 1

F 4520209 IN240/55-17.5
R 4520247 IN240/55-17.5 Non-Marking
A
4520206 LT215/8R16
102 Rim, Wheel Options: 1
M 4860191 Use with IN240/55-17.5 Tires
E 4860181
Not Available
Use with LT215/8R16 Tires
Other Tire/Wheel Assemblies (Purchase
Complete Assembly)
103 4640392 Valve, Air 1
104 Decal - Tire Air Pressure Options: 1
1702740 90PSI
1702701 95PSI
0259302 WHEEL COVER INSTALLATION (IN240/55-17.5 TIRES Ref. 1/A

ONLY)
201 1670887 Cover, Wheel 4

202 0641542 Bolt 5/16”-18NC x 5 1/4” 12
1-8 3120885
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED) S
C
T
I
O
N
F
R
A
M
E
3120885 1-9
SECTION 1 FRAME
S FIGURE 1-3. DRIVE HUB ASSEMBLY
E
C
T
I
O
N
F
R
A
M
E
1-10 3120885
SECTION 1 FRAME
S
FIGURE 1-3. DRIVE HUB ASSEMBLY
E
2780236 DRIVE HUB ASSEMBLY Ref. C C
T
1
2
7021323
7021324
Gear, Planet
Gear, Planet
4
3
I
3 7021325 Gear, Sun 1 O
4 Kits 2 & 5 Nut, Shaft 1 N
5 7021326 Bolt, Planet 3
6 7021327 Ring, Support 1
7 7021328 Carrier, Planet 1 1
8 Kit 1 Cover 1
F
9 Not Used
10 Kit 2 Bearing, Roller 3
11 Kit 2 Bearing, Roller 4 R
12
13
Kit 2
Not Used
Bearing, Roller 2
A
14 Kit 2 Ring, Retaining 3 M
15 Kit 2 Ring, Retaining 4 E
16 7021341 Ring, Retaining 1
17 Kit 2 Disk, Support 3
18 Not Used
19 Kit 3 O-Ring 1
20 Kit 3 Seal, Ring 1
21 Kits 3 & 5 Plug 3
22 Kit 3 Seal, Ring 3
23 7021342 Bolt 3
24 Kit 2 Ball 2
25 Kits 2 & 5 Expander 2
26 to 28 Not Used
29 Kit 2 Washer, Housing 1
30 7021335 Gear, Ring 1
31 to 32 Not Used
33 Kits 1 & 3 O-Ring 1
34 Kit 1 Ring, Retaining 1
35 to 42 Not Used
43 7021336 Shaft, Sun Gear 1
44 7021337 Shaft, Input 1
45 to 48 Not Used
49 Kit 2 Washer, Thrust 1
50 Not Used
51 Kit 1 Cover 1
52 Kit 1 Disk 1
53 Kit 1 Bolt 2
54 Kits 1, 3 & 4 O-Ring 1
55 Kit 4 Spring, Pressure 1
56 Kit 4 Rod, Shaft 1
57 to 58 Not Used
59 Kit 4 Disk, Rotor 1
60 7021339 Spindle 1
61 Not Used
3120885 1-11
SECTION 1 FRAME
S FIGURE 1-3. DRIVE HUB ASSEMBLY (CONTINUED)
C 62 7021340 Coupler 1
T 63 to 65
66
Not Used
Kit 4 Ring, Retaining 1
I 67 to 80 Not Used
O 81 Kit 2 Bearing, Ball 1
N
84 to 87 Not Used
1 88 7021344 Stud, Wheel

——————————
9
7021329 Kit 1 - Cover Kit (Includes Items 8, 33, 34, 51, 52, 53 & 1
F 7021330
54)
Kit 2 - Bearing Kit (Includes Items 4, 10, 11, 12, 14, 15, 1
R 17, 24, 25, 29, 49, 81, 82 & 83)
A 7021333 Kit 3 - Seal Kit (Includes Items 19-22, 33 & 54) 1
M
7021338 Kit 4 - Mechanical Disconnect Kit (Includes Items 54- 1
56, 59 & 66)
E 2910601 Kit 5 - Shaft Nut Kit (Includes Items 4, 21 & 25) 1
1-12 3120885
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLY (CONTINUED) S
C
T
I
O
N
F
R
A
M
E
3120885 1-13
SECTION 1 FRAME
S FIGURE 1-4. HYDRAULIC COMPONENTS INSTALLATION
E
C
T
I
O
N 7
F
R
A
M
E
1-14 3120885
SECTION 1 FRAME
S
FIGURE 1-4. HYDRAULIC COMPONENTS INSTALLATION
E
0257816 HYDRAULIC MOTOR/PUMP/TANK INSTALLATION Ref. 4/C C
T
1
1A
3600289
7021318
Motor/Pump Assembly
Motor Assembly
1
1
I
7021368 Brush Kit 1 O
1B 7021319 Pump Assembly 1 N
Not Available Seal Kit 1
1C 7021367 Coupling 1
2 4400416 Hydraulic Tank Assembly 1 1
2A 7021320 Cap 1
F
3 3571160 Plate, Mounting 1
5 3311405 Locknut 1/4”-20NC 4 R
6
7
0741506
4751500
Screw, Flathead Countersink 5/16”-18NC x 3/4”
Flatwasher 5/16”
4
4
A
8 3311505 Locknut 5/16”-18NC 4 M
9 3311605 Locknut 3/8”-16NC 2 E
10 4751600 Flatwasher 3/8” 2
11 4761400 Lockwasher 1/4” 4
12 4761600 Lockwasher 3/8” 2
VALVES INSTALLATIONS
0258034 E45A & M45A Ref. 4/C
0259399 E45AJ & M45AJ Ref. 3/B
0259951 E40AJP, M40AJP, E40AJPnarrow & M40AJPnarrow Ref. 3/A
101 to 107 Not Used

108 0641608 Bolt 3/8”-16NC x 1” 2
109 4711600 Flatwasher 3/8” 2
110 4761600 Lockwasher 3/8” 2
111 to 113 Not Used
114 Brake/Steer Control Valve Assembly Options: 1
Use 4641149 Prior to S/N 47551 (was p/n 4641071)
Use 4641149 S/N47551 to S/N50960 (was p/n 464113)
4641149 S/N50960 to Present (See Figure 1-5 for
Breakdown)
115 to 119 Not Used
120 Harness Assembly - Brake/Steer Control Valve 1
Options: (Not Shown -See Section 7 for Breakdown)
4922069 Prior to S/N 47551
4922328 S/N47551 to Present
3120885 1-15
SECTION 1 FRAME
S FIGURE 1-5. BRAKE/STEER VALVE ASSEMBLY
E
C
T
I
O
N
F
R
A
M
E
1-16 3120885
SECTION 1 FRAME
S
FIGURE 1-5. BRAKE/STEER VALVE ASSEMBLY
E
4641149 BRAKE/STEER VALVE ASSEMBLIES Ref. A C
T
1 7017450
7012518
Cartridge, Proportional without Coil (Flow Control)
Seal Kit- 7017450 Cartridge
1
1
I
7021618 Coil 1 O
2 7021659 Cartridge, Relief (Main) 1 N
7012972 Seal Kit - 7021659 Cartridge 1
3 7017433 Cartridge (Steer) 1
7017402 Seal Kit - 7017433 Cartridge 1 1
7021609 Coil 2
F
4 7012941 Cartridge without Coil (Brake Release) 1
7021609 Coil 1 R
5 7017412
7012967
Cartridge, Check
Seal Kit - 7017412 Cartridge
1
1
A
6 7010542 Cartridge, Shuttle 1 M
7010543 Seal Kit - 7010542 Cartridge 1 E
7 7017428 Cartridge, Relief (Steer) 1
8 7022532 Switch, Pressure 1
9 7021616 Cartridge, Filter 1
10 7024832 Plug 1
3120885 1-17
SECTION 1 FRAME
S FIGURE 1-6. BATTERIES AND CHARGER INSTALLATIONS
E
C
T
I
O
N
F
R
A
M
E
1-18 3120885
SECTION 1 FRAME
S
FIGURE 1-6. BATTERIES AND CHARGER INSTALLATIONS
E
BATTERIES INSTALLATION Ref. C
0258689 E45A, M45A, E45AJ, M45AJ, E40AJP & M40AJP Ref. 2/C T
0259763 E40AJPnarrow & M40AJPnarrow Ref. B
I
1 Battery Box Weldment Options: A/R O
4845846 All Models Except AJPn 2 N
4846106 AJPnarrow (Left Side) 1
4846107 AJPnarrow (Right Side) 1
2 Not Used 1
3 Battery Hold Down Options: 2
F
4567679 All Models Except AJPnarrow
0182010 AJPnarrow
4 4711500 Flatwasher 5/16” Narrow 4 R
5
6
0641514
3000003
Bolt 5/16”-18NC x 1 3/4”
Liner, Battery Box
4
2
A
7 Battery Options: 6 M
0400055 Wet E
7016177 Dry
8 Cable, Battery (Left) A/R
1060760 All Models Except AJPnarrow 1
Not Required AJPnarrow 0
9 1060092 Cable, Battery 6
10 0100048 Adhesive, Silicone A/R
11 0100051 Grease, Terminal A/R
12 0840031 Boot, Terminal (“d” shape) 8
13 0840032 Boot, Terminal (“b” shape) 8
14 0641808 Bolt 1/2”-13NC x 1” 4
15 Not Used
17 Cable, Battery (Right) A/R
1060761 All Models Except AJPnarrow 1
Not Required AJPnarrow 0
18 1320172 Clamp, Cable 2
19 Cable, Battery (Battery to Battery) A/R
Not Required All Models Except AJPnarrow 0
1060811 AJPnarrow 1
20 Cable, Battery (Battery to Clamp) A/R
Not Required All Models Except AJPnarrow 0
1060809 AJPnarrow 1
21 3311405 Locknut 1/4”-20NC 2
22 3931430 Capscrew, Socket Head 1/4”-20NC x 1 7/8” 2
3120885 1-19
SECTION 1 FRAME
S FIGURE 1-6. BATTERIES AND CHARGER INSTALLATIONS (CONTINUED)
C BATTERY CHARGER INSTALLATIONS
T 0259258
0259826
CE Spec (110V/220V - 50Hz) (Prior to S/N49542)
CE Spec (110V/220V - 50Hz) (S/N49542 to Present)
Ref.
Ref.
2
2
I 0259693 Australian Spec (250V - 50Hz) Ref. 1
O
N
101 Battery Charger Assembly Options: (See Figure 1-7 1
& 1-8 for Breakdown)
0400192 CE Spec (110V/220V - 50Hz) (Prior to S/N49542)
1
0400197 CE Spec (110V/220V - Auto Seeking Volts & Hz)
(S/N49542 to Present)
0400195 Australian Spec (250V - Auto Seeking Hz)
F 102
103
0641408
4711400
Bolt 1/4”-20NC x 1”
Flatwasher 1/4” Narrow
4
6
R 104 3311405 Locknut 1/4”-20NC 5
A 105 4761400 Lockwasher 1/4” 2
M
106 0641404 Bolt 1/4”-20NC x 1/2” 1
107 Not Used
E 108 Plate, Panel Options: 1
See Note Prior to S/N49542 (Note: Panel and Ammeter
Supplied with Charger)
3571834 S/N49542 to Present (Uses LED Lights)
109 to 112 Not Used
113 1320136 Clamp, Insulated 1
114 to 115 Not Used
1-20 3120885
SECTION 1 FRAME
FIGURE 1-6. BATTERIES AND CHARGER INSTALLATIONS (CONTINUED) S
C
T
I
O
N
F
R
A
M
E
3120885 1-21
SECTION 1 FRAME
S FIGURE 1-7. BATTERY CHARGER ASSEMBLY (PRIOR TO S/N 49542)
E
C
T 17
I 16
O 13
N NOTE:
14
CHARGER COVER
REMOVED FOR
1 CLARITY.
22 20
21
F
R
A 11
M
E 7 12
4
5 8
18
6
15
19
19 1
2 9
SOLDER CONNECTION
DC NEG
BLACK
.001
AC BRN TX HEATSINK
SCREW CONNECTION OHM
PRI 1
A W/VARFLEX SHUNT
VARISTOR CIRCUIT
BREAKER SCR WHT
1 3
B
DC FUSE OR
CIRCUIT BREAKER AMMETER 9
4 6
C
2 HEATSINK WHT DC POS.
GROUND D RED
7 WHT
SCREW 9
AC WHT
YLW/GRN 3
RELAY SCR
A B
WHT/ CIRCUIT
WHITE
ORG BREAKER NOTE: VARISTOR LEADS MUST BE

ORG
ORG
YEL
4
BLK
YEL
COVERED WITH VARFLEX.

AC BLU
10 11 15 6 16 17
WHT
8 WHT
8 1 BLUE
YLW 7 GRN 7 GRN GRN
7 5
WHT 9
9 CIRCUIT
WHT
WHT BOARD
HARNESS
13 WHT
1 5 BLU 13 AMP
AC 12 BLK 12
240V 120V RELAY 12 CONNECTOR
2 WHT
7 14
AC1 CIRCUIT 14
3
4 8 BLU DC
AC DC
CONTROL
TRANSFORMER RED
BLK
1-22 3120885
SECTION 1 FRAME
S
FIGURE 1-7. BATTERY CHARGER ASSEMBLY (PRIOR TO S/N 49542)
E
Note: Refer to battery charger serial number name- C
plate for build date. Example: BA515 (Spec) 9631 T
I
(Date Code). First and second digits in the date
code indicate year. Third and fourth digits indicate
the week of manufacture.
O
BATTERY CHARGER ASSEMBLIES N
0400192 CE Spec (110/220V - 50 Hz) Ref. A
1 7011573 Ammeter 1
1
2 7018597 Breaker, Circuit 2
3 7020607 PC Board 1
F
R
4 7011621 Connector, Enable Switch 1
5 7020640 Controller PC Board 1
6 7020667 DC Cord Assembly 1 A
7
8
7020668
7011590
Harness
Plug, DC
1
1
M
9 7020669 Cord, AC 1 E
10 Not Used
11 7018570 Fuse, DC - 80 Amp 1
12 7018571 Holder, Fuse - AC 1
13 7020649 Rectifier Assembly 2
14 7020650 Rectifier, SCR 2
15 7018506 Relay (White) 1
16 7020654 Relay (Clear Cover) 1
17 7020651 Shunt Assembly 1
18 7011528 Relief, Strain 1
19 7020659 Relief, Strain 2
20 7020670 Transformer, Main 1
21 7020633 Varistor Assembly 1
22 7011596 Varistor 2
3120885 1-23
SECTION 1 FRAME
S FIGURE 1-8. BATTERY CHARGER ASSEMBLY (S/N 49542 TO PRESENT)
E
C
T
I
O
15
14
N
19
12
13
1 16
F NOTE:
CHARGER COVER
R 7
REMOVED FOR
A 6
CLARITY.
M 4 10
E 8
9
3
5
17
20 18 AUSTRALIAN
21
RELAY
INTERLOCK
CONNECTOR WIRING DIAGRAM
N.C. CIRCUIT SOLDER CONNECTION
BLK
N.O. BREAKER DC NEG
BLK BLACK
COM
.001
HEATSINK
SCREW OHM
1 A CONNECTION SHUNT
W/VARFLEX
SCR WHT
AC BLK DC FUSE OR
TX CAP CAP
OR BRN GROUND B CIRCUIT BREAKER
PRI
2 11
SCREW C
AC GRN OR DC POS.
YLW/GRN D WHT RED
VARISTOR AC WHT/ORG 2
OR BLUE
SCR
HEATSINK
WHITE
NOTE: VARISTOR LEADS MUST BE

ORG
ORG
YEL
BLK
YEL
10 11 15 6 16 17
8 WHT
8 1 BLUE
7 GRN 7 GRN
7 5
WHT 9
9 CIRCUIT
INTERLOCK
CE WIRING
BOARD
CONNECTOR
RELAY HARNESS
13 WHT 13
4
DIAGRAM
BLK 12 BLK 12
N.C.
N.O. 12
WHT 14
BLK
COM 14
4321 3
SOLDER CONNECTION 1
DC NEG 2 2
3 TO 4POS CONN
BLACK 4 OF MAIN BOARD
.001 J-2
AC BRN TX HEATSINK BLK 1 RED CONNECTOR
SCREW CONNECTION OHM
PRI 1 WHT 2 GRN
A W/VARFLEX SHUNT
GRN 3 WHT
CIRCUIT RED 4 BLK
BREAKER SCR WHT
1 3 DC FUSE OR
B CAP CAP CIRCUIT BREAKER
4 6
C
2 DC POS.
GROUND D WHT RED
7 WHT
SCREW 9
AC WHT
YLW/GRN 3
RELAY SCR
A B HEATSINK
VARISTOR
WHT/ CIRCUIT
WHITE
ORG BREAKER NOTE: VARISTOR LEADS MUST BE

ORG
ORG
4
YEL
BLK
YEL

AC BLU
10 11 15 6 16 17
8 WHT
8 1 BLUE
7 GRN 7 GRN
7 5
WHT 9
9 CIRCUIT
WHT
WHT BOARD
HARNESS
13 WHT
BLUE 13
AC 12 BLK 12
RELAY 12
WHT
14
AC1 CIRCUIT 14
RED 4321
BLUE DC
AC BLK
DC TO 4POS CONN
OF MAIN BOARD
LIGHT BOARD
J-2
1 BLK 1 RED CONNECTOR
REMOTE
2 WHT 2 GRN
3 GRN 3 WHT
4 RED 4 BLK
BLK 1 RED
1 WHT 2 1
2 2
3
GRN 3 3 BLK
4 RED 4 4
1-24 3120885
SECTION 1 FRAME
S
FIGURE 1-8. BATTERY CHARGER ASSEMBLY (S/N 49542 TO PRESENT)
E
Note: Refer to battery charger serial number name- C
plate for build date. Example: BA515 (Spec) 9631 T
I
(Date Code). First and second digits in the date
code indicate year. Third and fourth digits indicate
the week of manufacture.
BATTERY CHARGER ASSEMBLIES
O
0400197 CE Spec (110/220V - Auto Seeking Volts & Hz) Ref. A N
(S/N 49542 to Present)
1
0400195 Australian Spec (250V - Auto Seeking Hz) Ref. A
1 Not Used
2
7020653
Breaker, Circuit Options:
Charger p/n 0400197
A/R
2
F
7018525 Charger p/n 0400195 1 R
3 7011621 Connector, Enable Switch 1 A
4
7022902
Circuit, Control Options:
Charger p/n 0400197
1
M
7020685 Charger p/n 0400195 E
5 7020644 DC Cord Assembly 1
6 7020690 Fuse Assembly 1
7 7020691 Fuse, DC - 50Amp 1
8 7020697 Harness 1
9 7020693 Harness 1
10 7018571 Holder, Fuse 1
11 7020648 Plug, AC Inlet 1
12 7020649 Rectifier Assembly 2
13 7020650 Rectifier, SCR 40-Amp 1
14 Relay (Black) Options: 1
7018564 Charger p/n 0400197
7018563 Charger p/n 0400195
15 7020651 Shunt Assembly 1
16 Transformer, Main Options: 1
7022905 Charger p/n 0400197
7020699 Charger p/n 0400195
17 7018537 Varistor Assembly 1
18 7020663 Varistor 1
19 7018577 Capacitor Assembly 2
20 Control, AC1-48V Options: A/R
7022903 Charger p/n 0400197 1
Not Required Charger p/n 0400195 0
21 Relay, 24VDC-30A (Clear) Options: A/R
7020654 Charger p/n 0400197 1
Not Required Charger p/n 0400195 0
3120885 1-25
SECTION 1 FRAME
S FIGURE 1-9. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)
E
C
T
I
O
N
F
R
A
M
E
1-26 3120885
SECTION 1 FRAME
S
FIGURE 1-9. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)
E
CONTACTOR INSTALLATION OPTIONS: Ref. C
0259069 E45A, M45A, E45AJ, M45AJ, E40AJP & M40AJP Ref. 6/G T
0270103 E40AJPnarrow & M40AJPnarrow Ref. 4/B
I
1 0100019 Loctite #242 (Not Shown) A/R O
2 to 11 Not Used N
12 4240084 Strap, Static 1
13 0641508 Bolt 5/16”-18NC x 1” 1
14 3311505 Locknut 5/16”-15NC 1 1
15 4751500 Flatwasher 5/16” 10
F
16 Not Used
17 4300135 Stud, Stand-Off 4
18 1600293 Module (Positrac/Tilt) 1 R
19 0641406
(Note: Calibration required when replaced)
Bolt 1/4”-20NC x 3/4” 6 A
20 4761400 Lockwasher 1/4” 6 M
21
22
3311501
3910636
Locknut 5/16”-18NC
Screw #6-32NC x 2 1/4”
8
4
E
23 3310601 Nut #10-24NC 4
24 1600294 Contactor Plate Assembly (See Items 101-103 for 1
Breakdown)
25 1600292 Module, Power 1
26 3931430 Capscrew, Socket Head 1/4”-20NC x 2” A/R
27 4711400 Flatwasher 1/4” A/R
28 3311405 Locknut 1/4”-20NC A/R
29 4750600 Flatwasher #6 4
30 1060717 Cable, Electrical (Motor B S1 to Motor A S2) 1
31 1060718 Cable, Electrical (Motor B A1 to Contactor Plate 1
MB1)
32 1060719 Cable, Electrical (Motor A A2 to Contactor Plate 1
MA2)
33 1060720 Cable, Electrical (Motor B A2 to Contactor Plate SB1) 1
34 1060721 Cable, Electrical (Power Module A to Contactor 1
Plate)
35 1060722 Cable, Electrical (Power Module B+ to Contactor 1
Plate)
36 1060723 Cable, Electrical (Motor B S2 to Contactor Plate 1
MB2)
37 1060724 Cable, Electrical (Motor A A1 to Contactor Plate 1
MA1)
38 1060725 Cable, Electrical (Motor A S1 to Contactor Plate 1
SA1)
39 Cable, Electrical Options: (Contactor Plate to 1
Batteries)
1060810 E40AJPnarrow & M40AJPnarrow
40 1060727 Cable, Electrical (Module to Hydraulic Pump Motor –) 1
41 1060728 Cable, Electrical (Contactor Plate to Hydraulic Pump 1
Motor +)
42 2540019 Grommet 4
43 2540021 Grommet 1
3120885 1-27
SECTION 1 FRAME
S FIGURE 1-9. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) (CONTINUED)
C 44 4760600 Lockwasher #6 4
T 45 4922103
4460444
Cable, Electrical (Contactor/Module to Charger)
Connector, DC
1
1
I 46 2540020 Grommet 3
O 47 Clamp, Cable Options (Not Shown - Located on Item

39):
A/R
N Not Required E45A, M45A, E45AJ, M45AJ, E40AJP & M40AJP 0

1320172 E40AJPnarrow & M40AJPnarrow 1
1 1600294 CONTACTOR PLATE ASSEMBLY Ref. B
F 7022003
7022004
Harness, Contactor (See Section 7 for Breakdown)
Harness, Posi-Track Contactor (See Section 7 for
1
1
R Breakdown)
A 7022005 Harness, Shunt (See Section 7 for Breakdown) 1
M
101 7022002 Contactor 1
102 7022001 Contactor 1
E 103 7022000 Contactor 1
1-28 3120885
SECTION 1 FRAME
FIGURE 1-9. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) (CONTINUED) S
C
T
I
O
N
F
R
A
M
E
3120885 1-29
I
F
T
E
E
S
A
R
C
N
O
M
1
1-30
181 174 101 62
175 176 165 44
102 103 177
112
153
12 131
13 105 61
132
133
134
135
119 136
104 (LOCATED
138 UNDER
156 AIR COWL)
111 117 116 49
110 137
182
114 183
162 46
113 163 62
115
161
60
29
46
28 8
25 118
6
66 67
4
6 46
7
129
19 68
18
16 53
SECTION 1 FRAME
14 54
19 2 65 55
20 64 (OPPOSITE SIDE)
59
BATTERY LOCATED
ON FRAME SIDE
(SHOWN HERE
FOR CLARITY) 59 48
20
45
FIGURE 1-10. MOTOR/GENERATOR INSTALLATION (M45 & M40 ONLY)
63 2
INSULATION
SHOWN HERE 20 48
50 FOR CLARITY
51
17 15 11
LOCATE AT AXLE
3120885
SECTION 1 FRAME
S
FIGURE 1-10. MOTOR/GENERATOR INSTALLATION (M45 & M40 ONLY)
E
MOTOR/GENERATOR INSTALLATION (YANMAR Ref. C
DIESEL) T
0257824
0270344
M45A, M45AJ & M40AJP
M40AJPnarrow
Ref.
Ref.
11
1/A
I
O
1 0257858 Motor/Generator Assembly (See Items 101 to 183 for
Breakdown)
1
N
2 3311505 Locknut 5/16”-18NC 8
3 Not Used N/R 1
4 3200404 Mount, Insolation 3
5 Not Used N/R
6 4751600 Flatwasher 3/8” 6 F
7
8
3311605
0641618
Locknut 3/8”-16NC
Bolt 3/8”-16NC x 2 1/4”
3
3
R
9 to 10 Not Used N/R A
11 2820117 Foam, Sound (Steer Axle) (S/N 46103 to Present) 1 M
12 1060755 Cable, Battery (Includes Terminal Boot)
(+ Generator)
1
E
13 1060754 Cable, Battery (Includes Terminal Boot) 1
(– Generator)
14 Battery Options: 1
Use 0400201 Prior to S/N53986 (was p/n 0400186)
15 Starter Battery Tray Options: 1
4845642 M45A, M40AJP & M45AJ
Not Required M40AJPnarrow (Welded-In Part of Battery Tray)
16 Battery Hold Down Options: 1
17 Battery Seat Options: 1
18 0641518 Bolt 5/16”-18NC x 1 5/8” 2
20 0641505 Bolt 5/16”-18NC x 5/8” 8
21 to 24 Not Used
25 2120042 Filter, In-Line Fuel 1
26 to 27 Not Used
28 2720339 Hose 12ft/3.7m
29 1320022 Clamp, Hose 7
30 to 32 Not Used
33 4240033 Strap, Tie 8
34 to 43 Not Used
44 4567845 Tube, Exhaust 1
45 3571401 Plate 1
46 3960389 Seal 5ft/1.5m
48 4751500 Flatwasher 5/16” 6
49 2820107 Insulation 1
3120885 1-31
SECTION 1 FRAME
S FIGURE 1-10. MOTOR/GENERATOR INSTALLATION (M45 & M40 ONLY) (CONTINUED)
C 50 1060731 Cable, Battery (Includes Terminal Boot) (– Battery to 1
T
Ground)
51 1060730 Cable, Battery (Includes Terminal Boot) (+ Battery to 1
I Starter)
O
52 Not Used
53 0461406 Bolt 1/4”-20NC x 3/4” 4
N 54 4711400 Flatwasher 1/4” Narrow 8
55 3311405 Locknut 1/4”-20NC 4
56 Not Used
1 57 Not Used
58 Not Used
F 59
60
4060803
3960417
Flex-Trim
Seal
16in/4.9m
28in/
R 71cm
A 61 4100025 Sleeve, Fiberglass 26in/

66cm
M 62 4920385 Wire, Safety 7in/18cm
E 63
64
2820112
2820116
Insulation
Insulation (Right Side)
2
1
65 2820116 Insulation (Left Side) 1
66 2720455 Hose 1
67 1320012 Clamp 2
68 0259481 Plenum Box Assembly 1
69 3960418 Seal 3ft/.9m
70 4922319 Harness, Generator (Not Shown - See Section 7 for 1
Breakdown)
71 4460267 Socket, Female (Not Shown - See Section 7 for Call- 1
Out)
0257858 MOTOR/GENERATOR ASSEMBLY Ref. E
101 7018126 Motor, Yanmar 1

102 Use 7023485 Alternator (was p/n 7020203) 1
103 Not Available Filter, Oil with Element 1
7020215 Element, Oil 1
104 7020167 Solenoid, Throttle 1
105 7020166 Swivel, In-line 1
106 to 109 Not Used
110 7018125 Handle, Regulator 1
111 Use 70000323 Relay, Bosch (was p/n 7020207) 2
112 3571412 Plate, Mounting, Oil Filter 1
113 7018127 Switch, Pressure 1
114 7020164 Fitting, Adapter 1
115 7020163 Adapter, Oil Drain 1
116 7020162 Bolt, Banjo 1
117 Not Serviced Washer, Rubber 1
118 7020204 Drain Line Assembly 1
119 7020161 Bracket 1
120 to 128 Not Used
129 3570581 Baseplate 1
1-32 3120885
SECTION 1 FRAME
FIGURE 1-10. MOTOR/GENERATOR INSTALLATION (M45 & M40 ONLY) (CONTINUED) S
130 Not Used C
131
132
7020160
7020159
Flange, Air Intake
Flange, Air Intake
1
1
T
133 7020165 Heater, Air 1 I
134 7018123 Gasket, Air Cleaner 2 O
135
136
7018122
7018124
Gasket, Air Adapter
Cover, Air Filter
2
1 N
137 7020158 Probe, Temperature 1
138
139 to152
7020157
Not Used
Bracket, Magnetic Pick-Up 1
1
153 Use 70000324 Sensor, Hall Effect Zero Speed (was p/n 7020206) 1
154 to 155 Not Used F
156
157 to 160
Use 70000322
Not Used
Relay, Sealed 14VDC/40Amp (was p/n 7023274) 1
R
161 Use 7018125 Lever (was p/n 7020197) 1 A
162 7020198 Spring 1
M
E
163 7020199 Dipstick 1
164 7020200 Regulator, Voltage (Not Shown - Located Below 1
Starter)
165 7020201 Muffler 1
166 7020202 Starter (Not Shown - Located Below Muffler) 1
7018137 Stopper Set, Pinion
7018138 Pinion Assy
167 7020217 Element, Air Cleaner (Washable) 1
168 7018142 Pump, Fuel (Not Shown) 1
169 7018134 Flywheel w/Gear (Not Shown) 1
170 7018135 Valve, Assembly Fuel Injection (Not Shown) 1
171 7018136 Pipe, Fuel Injection (Not Shown) 1
172 7018139 Rectifier (Not Shown) 1
173 7018140 Gasket Set (Not Shown) 1
174 7018128 Gasket, Cylinder Head 1
175 7018129 O-Ring, Cylinder Head 1
176 7018132 Gasket, Valve Cover 1
177 7018133 Bolt M6 x 55mm 2
178 7020156 Printed Circuit Board (Not Shown) 1
179 7023349 Fuse 15Amp (Not Shown) 1
180 7023350 Fuse 20Amp (Not Shown) 1
181 Use 70001144 Filter, Head (was p/n 7023489) 1
182 7026669 Spring, Governor 1
183 7026670 Spring, Return 1
3120885 1-33
SECTION 1 FRAME
S FIGURE 1-11. FRAME COVERS INSTALLATION
E
C
T
I
O
N
F
R
A
M
E
1-34 3120885
SECTION 1 FRAME
S
FIGURE 1-11. FRAME COVERS INSTALLATION
E
FRAME COVERS INSTALLATIONS C
0258974 E45A, E45AJ & E40AJP Ref. 4 T
0258035
0270100
M45A, M45AJ & M40AJP
M40AJPnarrow
Ref.
Ref.
7
1
I
0270101 E40AJPnarrow Ref. 2 O
N
1 3570572 Cover, Charger 1
2 3900174 Screw, Special 7
3 3760308 Retainer 7 1
4 1380138 Cup, Receptacle 1
F
5 Axle Cover Options: 1
4844603 E45A, E45AJ, E40AJP, M45A, M45AJ & M40AJP
4846223 M40AJPnarrow & E40AJPnarrow R
6
7
0940036
3960447
Bumper
Seal
2
93in/2.4m
A
8 3960433 Seal 39in/1m M
9 3300371 Wingnut 4 E
10 3520026 Plug, Hole 2
11 3570573 Cover, Pump 1
12 Cover Options: 1
12A 3571094 E45A, E45AJ, E40AJP & E40AJPnarrow
12B 1670880 M45A, M45AJ, M40AJP & M40AJPnarrow
13 Latch Options: A/R
Not Required E45A, E45AJ, E40AJP & E40AJPnarrow 0
2940115 M45A, M45AJ, M40AJP & M40AJPnarrow 2
14 0721006 Screw, Machine #10-24NC x 3/4” A/R
15 Flatwasher Options: A/R
4750800 E45A, E45AJ, 8
4751000 M45A, M45AJ, M40AJP, E40AJP,M40AJPnarrow & 12
E40AJPnarrow
16 3311005 Locknut #10-24NC 12
17 0630440 Eyebolt A/R
19 2940095 Latch 4
20 0721004 Screw, Machine #10-24NC x 1/2” 16
21 2700093 Hook 2
22 0641406 Bolt 1/4”-20NC x 3/4” A/R
24 3311405 Locknut 1/4”-20NC 4
25 Battery Cover Options: 2
1670879 E45A, E45AJ, E40AJP, M45A, M45AJ & M40AJP
1670951 M40AJPnarrow & E40AJPnarrow
26 Flex-Trim Options: A/R
4060804 M45A, M45AJ, M40AJP & M40AJPnarrow 6ft/1.8m
27 Flex-Trim Options: A/R
3120885 1-35
SECTION 1 FRAME
S FIGURE 1-11. FRAME COVERS INSTALLATION (CONTINUED)
C 28 Flex-Trim Options: A/R
T Not Required
2820106
E45A, E45AJ, E40AJP & E40AJPnarrow
M45A, M45AJ, M40AJP & M40AJPnarrow
0
1
I 29 0902543 Strip, Mounting 2
O 30 Seal Options: A/R
N
3960389 M45A, M45AJ, M40AJP & M40AJPnarrow 2.5ft/7.6m
31 Seal Options: A/R
1 Not Required
3960417
E45A, E45AJ, E40AJP & E40AJPnarrow
M45A, M45AJ, M40AJP & M40AJPnarrow
0
10ft/3m
32 Insulation Options: A/R
F Not Required E45A, E45AJ, E40AJP & E40AJPnarrow 0
R
33 3520082 Plug 1
A
M
E
1-36 3120885
SECTION 2 TURNTABLE
TABLE OF CONTENTS
S
E
2-1
2-2
VALVES AND HORN INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAIN CONTROL VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2
2-6
C
2-3 TURNTABLE AND SWING DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 T
2-4 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 I
2-5
2-6
SWING BEARING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TANK AND MOTOR/GENERATOR COMPONENTS INSTALLATION (M45 & M40 Only) . . . . .
2-14
2-16
O
2-7 GROUND CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 N
2-8 HOODS AND BEACON LIGHT INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
T
U
R
N
T
A
B
L
E
3120885 2-1
SECTION 2 TURNTABLE
FIGURE 2-1. VALVES AND HORN INSTALLATIONS
S
E
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-2 3120885
SECTION 2 TURNTABLE
FIGURE 2-1. VALVES AND HORN INSTALLATIONS
VALVE AND HORN INSTALLATIONS S
0258034 E45A & M45A Ref. 4/C E
0259399
0259951
E45AJ & M45AJ
E40AJP, M40AJP, E40AJPnarrow & M40AJPnarrow
Ref.
Ref.
3/B
3/A C
T
1 4641070 Main Control Valve Assembly Options (See Figure 2-
2 for Breakdown):
1
I
2 4641029 Releveling Valve Assembly 1 O
2A 7017466
2900708
Cartridge
Seal Kit - Cartridge
1
1
N
2B 7012959 Knob 1
2C 7012981 Cartridge 1 2
7012998 Seal Kit - Cartridge 1
3 Not Used
4 0140028 Horn 1 T
5 2560122 Handle 1 U
6
7
2560123
1380136
Grip, Handle
Clip
1
1 R
8 0641608 Bolt 3/8”-16NC x 1” 4 N
T
A
10 4761400 Lockwasher 3/8” 4
11 0641508 Bolt 5/16”-18NC x 1” 1
12 4711500 Flatwasher 5/16” Narrow 2 B
13
14
3311505
Not Used
Locknut 5/16”-18NC 1
L
15 4300106 Stud 1 E
16 3311405 Locknut 1/4”-20NC A/R
17 4711400 Flatwasher 1/4” Narrow A/R
18 0641408 Bolt 1/4”-20NC x 1” A/R
19 0641413 Bolt 1/4”-20NC x 1 5/8” A/R
20 Not Used
21 Jib Valve Assembly Options: A/R
Not Required E45A & M45A 0
4641102 E45AJ & M45AJ 1
4641119 E40AJP, M40AJP, E40AJPnarrow & 1
M40AJPnarrow
21A 7017452 Cartridge without Coils 1
7017402 Seal Kit- 701452 Cartridge 1
7021609 Coil 2
21B Cartridge Options: 1
7017460 E45AJ & M45AJ
Use 7017460 E40AJP, M40AJP, E40AJPnarrow &
M40AJPnarrow (was p/n 7021623)
7017461 Seal Kit- 7017460 & 7021623 Cartridges 1
3120885 2-3
SECTION 2 TURNTABLE
FIGURE 2-1. VALVES AND HORN INSTALLATIONS (CONTINUED)
S ALARM INSTALLATIONS
E
0259064 Motion Alarm Ref. 1
C 101 0140031 Alarm, Motion (Remove ground strap before 1
T
installation)
3311405 Locknut 1/4”-20NC 2
I 4711400 Flatwasher 1/4” Narrow 4
O 0641408
4460685
Bolt 1/4”-20NC
Terminal, Stud Mounted Tab
2
2
N
T
U
R
N
T
A
B
L
E
2-4 3120885
SECTION 2 TURNTABLE
FIGURE 2-1. VALVES AND HORN INSTALLATIONS (CONTINUED)
S
E
C
T
I
O
N
T
U
R
N
T
A
B
L
E
3120885 2-5
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
S
E
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-6 3120885
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
4641070 MAIN CONTROL VALVE ASSEMBLY Ref. F S
E
1 7017450
7012518
Cartridge without Coil (Flow Regulator)
Seal Kit- 7017450 Cartridge
1
1 C
7021618 Coil 1 T
2 7017410 Cartridge without Coil (Bypass Unloading) 1
I
O
7021609 Coil 2
3 7021603 Cartridge without Coil (Lower Lift) 1 N
7021610 Coil 2
4 7021603 Cartridge without Coil (Upper Lift) 1 2
T
7021610 Coil 2
5 7017433 Cartridge without Coil (Swing) 1
7017402 Seal Kit - 7017433 Cartridge 1 U
6
7021609
7021604
Coil
Cartridge without Coil (Swing Restrictor)
1
1
R
7012953 Seal Kit - 7021604 Cartridge 1 N
7021609 Coil 1 T
7 7017479
7012518
Cartridge without Coil (Telescope Out)
Seal Kit - 7017479 Cartridge
1
1 A
7021610 Coil 1 B
8 7017479 Cartridge without Coil (Telescope In) 1
L
E
7021610 Coil 1
9 7017452 Cartridge without Coil (Platform Level) 1
7021609 Coil 2
10 7017452 Cartridge without Coil (Rotator) 1
7021609 Coil 2
11 7017423 Cartridge, (Lower Lift Down) 1
12 7021606 Cartridge, (Upper Lift Down) 1
13 7021607 Cartridge (Telescope) 1
14 7017421 Cartridge (Platform Level Backward Piston End) 1
15 7017422 Cartridge (Platform Level Forward Rod End) 1
16 7010542 Cartridge (Telescope) 1
17 7012914 Cartridge (Platform Level Piston Side) 1
18 7012914 Cartridge (Platform Level Rod Side) 1
3120885 2-7
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)
S 19 7012947 Cartridge, (Emergency Descent) 1
E
7012949 Knob 1
C 20 7012694 Pump, Manual 1
T 21
Use 7017496
Not Available
Seal Kit - 7012694 Cartridge (was p/n 2900708)
Plug, Orifice (.031”)
1
1
I 22 7021624 Disc, Orifice (.028”) 1
O 23 Not Available Cartridge, Plug 1
T
U
R
N
T
A
B
L
E
2-8 3120885
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)
S
E
C
T
I
O
N
T
U
R
N
T
A
B
L
E
3120885 2-9
SECTION 2 TURNTABLE
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATION
S
E
C
T
I 10
O
N
7
2 101
T
U
R
N
T 3
A
B
L 5
4
E 1 9
6
2
2-10 3120885
SECTION 2 TURNTABLE
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATION
0258653 TURNTABLE BEARING AND SWING INSTALLATION Ref. 1/A S
E
1 0440203 Turntable Bearing and Rotation Box Assembly (See
Figure 2-5 for Breakdown)
1
C
2 0100019 Loctite A/R T
3
4
3160233
0681814
Swing Motor Assembly (See Figure 2-4 for Breakdown)
Bolt 1/2”-13NC x 1 3/4” (Grade 8)
1
2
I
5 4740171 Washer, Hardened 2 O
6
7
0682026
4740393
Bolt 5/8”-11NC x 3 1/4” (Grade 8)
Washer, Hardened
18
42
N
8 3020036 Lube A/R
9 3020029 Grease, Bearing A/R 2
10 0682028 Bolt 5/8”-11NC x 3 1/2” (Grade 8) 24
101 TURNTABLE WELDMENTS 1 T

4620118 E45A & M45A U
4620124 E45AJ, M45AJ, E40AJP, E40AJPnarrow, M40AJP &
M40AJPnarrow R
N
T
A
B
L
E
3120885 2-11
SECTION 2 TURNTABLE
FIGURE 2-4. SWING MOTOR ASSEMBLY
S
E
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-12 3120885
SECTION 2 TURNTABLE
FIGURE 2-4. SWING MOTOR ASSEMBLY
3160233 SWING MOTOR ASSEMBLY Ref. S
E
1
2
Not Serviced
Not Serviced
Screw, Metric M6 x 20mm
Ring, Dust
6
1 C
3 Not Serviced Flange, Spigot 1 T
4 Kit Seal, Shaft 1
I
O
5 Kit O-Ring 1
6 7020128 Race, Bearing 1
7 7020129 Bearing, Needle 1 N
8 7020126 Key, Woodruff 1
9 Not Available Shaft, Output 1
10 7020130 Shaft 1 2
11 Kit O-Ring 3
T
12 Not Serviced Plate, Distributor 1
13 7020131 Gear Set 1
14 Not Serviced Cover, End 1 U
15
16
Not Serviced
Not Serviced
Washer
Screw, Metric M8 x 35mm
6
6
R
17 Not Serviced Nameplate 1 N
18 Not Serviced Housing T
19 Not Serviced Plug, Drain 7/16”-20NF
—————————— A
7020127 Seal Kit (Includes Items 4, 5 & 11) 1 B
L
E
3120885 2-13
SECTION 2 TURNTABLE
FIGURE 2-5. SWING BEARING ASSEMBLY
9
S
E
C
2
18
T 1 14
I
O
N
2 3
7 12
T 5
U
10
11
R 13
N
6
10
T 3
1
A 17
16
B 116
15
4
8
L 6
E
111
110
107
108
115
109
114 117
112
112
104 113
101 103
109
107
108
106
102 105
2-14 3120885
SECTION 2 TURNTABLE
FIGURE 2-5. SWING BEARING ASSEMBLY
Note: Visually identify the brand before ordering Ref. S
replacement parts.
E
0440339 SWING BEARING ASSEMBLY (PERFECTION GEAR) Ref. C C
(SERVICE REPLACEMENT)
T
I
1 7026042 Bearing, Cup 2
7026043 Bearing, Cone 2
2 7027356 Adapter, Motor 1 O
3
4
7027361
7027354
Seal
Cap, End
2
1
N
5 0641510 Bolt 5/16”-18NC x 1 1/4” 2
6 0641812 Bolt 1/2”-13NC x 1 1/2” 2 2
7 70000865 Plug 1
8 7027360 Seal 1
9 7027359 Straight Fitting, Grease 2 T
2160003 Fitting, Grease - 45° 2
U
R
10 7027358 90° Fitting, Grease 2
11 Not Available Housing 1
12 4891500 Flatwasher 5/16” (Hardened) 2 N
13
14
7027363
70000868
Gear, Worm
Ring, Bearing
1
1
T
15 7027352 Gasket (.010 - Brown) A/R A
16 7027351 Gasket (.0075 - Clear) A/R
B
L
17 7027350 Gasket (.005 - Blue) A/R
18 7027353 Gasket (.020 - Yellow) 1
E
0440203 SWING BEARING ASSEMBLY (KAYDON) (ORIGINAL Ref. G
EQUIPMENT)
101 7012597 Swing Rotation Box Assembly 1
102 7023484 Cap, End 1
103 Not Available Bolt 1/2”-13NC x 1 1/2” Grade 8 2
104 Not Available Gear, Worm 1
105 7012654 Seal, Outer - Capped End (1.75 O.D.) 1
106 7016682 Shims Kit (Includes Qty 3 each of .005, .0075 & 1
.010 Shims)
107 70001677 Cup, Bearing 2
108 90206369 Cone, Bearing 2
109 7016676 Seal, Outer - Capped End (2.063 O.D.) 1
110 Not Available Ring, Retaining 1
111 7012655 Seal, Outer - Motor End 1
112 2160001 Fitting, Grease - 90° 2
113 Not Available Lockwasher 1/2” 2
114 Component Options: 1
Not Available Plug, Pipe
2160001 Fitting, Grease - 45°
115 7012596 Bearing, Turntable 1
116 2160003 Fitting, Grease - 45° 2
117 Not Available Capscrew, Socket Head 5/16”-18NC 4
Not Available Washer 5/16” (Not Shown) 4
3120885 2-15
SECTION 2 TURNTABLE
FIGURE 2-6. TANK AND MOTOR/GENERATOR COMPONENTS INSTALLATION
(M45 & M40 ONLY)
S
E
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-16 3120885
SECTION 2 TURNTABLE
FIGURE 2-6. TANK AND MOTOR/GENERATOR COMPONENTS INSTALLATION (M45 & M40 ONLY)
TANK AND MOTOR/GENERATOR COMPONENTS Ref. S
INSTALLATION (TURNTABLE MOUNTED)
E
C
0257824 M45A, M40AJP & M45AJ Ref. 11
0270344 M40AJPnarrow Ref. 1
T
1
2
7020156
7020155
Module, Control
Harness, Wiring (Not Shown - See Section 7 for
1
1
I
Breakdown) O
3 to 20
21
Not Used
2180536 Fitting, Barbed 1
N
22 4400417 Tank, Gas 1
22A 7016314 Cap (Standard) 1 2
1120487 Lockable Cap (Blue) (Optional) 1
23 4751600 Flatwasher 3/8” 2
24 0641616 Bolt 3/8”-16NC x 2” 2 T
25 Not Used
U
R
26 2720271 Hose 10ft/3m
27 2220315 Fitting, Barbed 2
28 2720339 Hose 12ft/3.7m N
29
30
1320022
0100020
Clamp, Hose
Sealant (Not Shown)
7
A/R
T
31 4100026 Sleeve, Hose 3ft/1m A
32 2220459 Fitting 90° 3
B
L
33 4240033 Strap, Tie 10
34 to 51 Not Used
52 3571157 Plate 1 E
53 0641406 Bolt 1/4”-20NC x 3/4” 4
55 3311405 Locknut 1/4”-20NC 8
56 0641412 Bolt 1/4”-20NC x 1 1/2” 4
57 1320041 Clamp 1
58 0641408 Bolt 1/4”-20NC x 1” 1
3120885 2-17
SECTION 2 TURNTABLE
FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY
S
E
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-18 3120885
SECTION 2 TURNTABLE
FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY
GROUND CONTROL BOX ASSEMBLY Ref. S
0861263 E45 & M45 Models Ref. 2/B E
0861352 E40 & M40 Models Ref. 2/B
C
1 0861152 Box Weldment 1 T
2 0641605 Bolt 3/8”-16NC x 5/8” 4
I
O
3 4761600 Lockwasher 3/8” 4
4 4751600 Flatwasher 3/8” 4
5 0902406 Bracket, Module Mounting 1 N
6 Nameplate Options: 1
3252632 E45 & M45 Models
3252669 E40 & M40 Models 2
7 4740120 Washer, Nylon 12
T
8 3300365 Nut, Retainer 6
9 0630464 Screw 6
10 3960438 Seal 50in/1.26m U
11 4460007
3990106
Strip, Terminal - 6 Position
Limiter, Inrush
1
1
R
12 Module 1 N
0610129 E45 & M45 Models T
13
0610139
0750808
E40 & M40 Models
Screw #8 x 1” 6 A
14 4460264 Buss, Terminal 3 B
15 3300188 Nut, Tinnerman 6
L
E
16 4460425 Connector, Strain Relief 1
17 4360476 Block, Contact 1
18 4460495 Connector, Receptacle 1
19 4460497 Nut, Conduit 1
20 4460496 Lockwasher 1
21 2420106 Gauge, Hourmeter/Battery Capacity 1
22 4740397 Spacer 6
23 4360328 Switch, Toggle 6
24 4060906 Guard, Switch 6
25 4360475 Switch, Emergency Stop 1
7020175 Mushroom Head 1
7020176 Block, Contact 1
26 4360470 Keyswitch 1
26A 2860030 Key, Replacement A/R
27 4360070 Breaker, Circuit - 15Amp 2
28 3300396 Nut, Special 2
29 Not Used
30 3911012 Screw #10-24NC x 3/4” 2
31 3311005 Locknut #10-24NC 2
32 1060584 Cable, Lanyard 1
33 3311011 Nut, Push #10 1
34 Not Used
35 3520028 Plug, Hole 1/2” 2
36 3520054 Plug, Hole 7/16” 1
37 4070987 Shim, Nylon 5
3120885 2-19
SECTION 2 TURNTABLE
FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY (CONTINUED)
S 38 3910804 Screw #8-32NC x 1/4” 6
E MOTOR CONTROLS INSTALLATION (M45 & M40 Ref.

C ONLY)
T
0257824 M45 Models Ref. 11
0270344 M40 Models Ref. 1
I
O 101 2920151
4460248
Led (Red)
Terminal, Button Splice
1
2
N 102 4360274 Switch, Push Button 1
4460259 Terminal, Posi-Lock 2
2 4460260 Terminal, Housing 2
4933101 JIB SWITCH INSTALLATION (AJ & AJP ONLY) Ref. 1/A
T
U
3790012 O-Ring 1
R 4060906 Shield, Switch 1
N
T
A
B
L
E
2-20 3120885
SECTION 2 TURNTABLE
FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY (CONTINUED)
S
E
C
T
I
O
N
T
U
R
N
T
A
B
L
E
3120885 2-21
SECTION 2 TURNTABLE
FIGURE 2-8. HOODS AND BEACON LIGHT INSTALLATIONS
S
E
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-22 3120885
SECTION 2 TURNTABLE
FIGURE 2-8. HOODS AND BEACON LIGHT INSTALLATIONS
HOODS INSTALLATION S
0258953 M45 & M40 Models Ref. 2/B E
0253709 E45 & E40 Models
Note: Replacement Decals Must be Ordered Sepa-
Ref.
Ref.
7/G
C
rately - See Section 8. T
1 Hood, LH Options: 1
I
Use 2680473 Prior to S/N 48133 (Was p/n 2680410) O
2
2680473 S/N 48133 to Present
Hood Options: 1
N
Use 2680474 M45 & M40 Models (Prior to S/N 48133) (Was p/n
2680453) 2
2680474 M45 & M40 Models (S/N 48133 to Present)
Use 2680475 E45 & E40 Models (Prior to S/N 48133) (Was p/n
2680411) T
3
2680475
2940071
E45 & E40 Models (S/N 48133 to Present)
Latch 2
U
4 3430840 Pin, Clevis 2 R
5 0253687 Hinge, Swing 2
N
T
6 3420156 Pin, Hair Cotter 4
8 0940049 Bumper (Prior to S/N 48133 Only) 2 A
9
10
3311501
0630468
Nut 5/16”-18NC
Bolt 5/16”-18NC x 1”
A/R
3
B
11 4751500 Flatwasher 5/16” 5 L
12 4060803 Shield, Flex Trim A/R E
13 0901923 Bracket, Hood Mounting 2
14 0901921 Bracket, Hood Mounting 1
15 3960453 Seal, Door 5ft/1.5m
16 3311601 Nut 3/8”-16NC A/R
18 1320043 Clamp, Insulated Cable 3/8” 1
19 0641510 Bolt 5/16”-18NC x 1 1/4” A/R
20 4751400 Flatwasher 1/4” 1
21 3311401 Nut 1/4”-20NC 1
0259305 STROBE LIGHT INSTALLATION (OPTIONAL) Ref. 1
101 4060865 Guard, Light 1

102 2920146 Light, Strobe (Amber) 1
7016319 Bulb, Light 1
7016372 Amber Lens 1
103 0630491 Bolt, Special 1
105 0741606 Screw, Flathead 3/8”-16NC x 3/4” 1
106 0721008 Bolt #10-24NC x 1” 2
107 3311005 Locknut #10-24NC 2
108 4751000 Flatwasher #10 4
3120885 2-23
SECTION 2 TURNTABLE
FIGURE 2-8. HOODS AND BEACON LIGHT INSTALLATIONS (CONTINUED)
S 109 4220162 Spacer 1
E
110 0100011 Loctite #242 A/R
111 4240032 Tie-Strap 1
C 112 4460234 Clamp 1
T 113 2820036 Loom (Not Shown) 16in/41cm
I 0253984 STORAGE COMPARTMENT INSTALLATION (PRIOR Ref. B

O TO S/N 48133 ONLY)
N 201 4761600 Lockwasher 3/8" 4

202 0641605 Bolt 3/8"-16NC x 5/8" 4
2 203
204
3536691
2940042
Box, Storage
Latch
1
1
205 3960438 Seal 50 in./1.3m
T 206 4844404 Door Front Weldment 1
U
208 0630464 Screw, Button Head #10-24NC x 1/2" 6
R 209 3300365 Retainer, Nut #10-24NC 6
N 210
211
0100011
4751600
Loctite #242
Flatwasher 3/8”
A/R
4
T
A
B
L
E
2-24 3120885
SECTION 3 BOOM
TABLE OF CONTENTS
3-1 BOOMS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 MAIN BOOM ASSEMBLY (E45A & M45A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 S
3-3 MAIN BOOM ASSEMBLY (E45AJ & M45AJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 E
C
3-4 MAIN BOOM ASSEMBLY (E40AJP & M40AJP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-5 SUPPORT AND ROTATOR ASSEMBLY (E45A & M45A) (Prior to S/N 49945) . . . . . . . . . . . . . 3-12
3-6 SUPPORT AND ROTATOR ASSEMBLY (E45A & M45A) (S/N 49945 to Present) . . . . . . . . . . . 3-14 T
3-7
3-8
SUPPORT/ROTATOR AND JIB ASSEMBLY (AJ & AJP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROTATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-16
3-20
I
3-9 CABLE/CLAMPS AND LIMIT SWITCHES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24 O
N
B
O
O
M
3120885 3-1
SECTION 3 BOOM
FIGURE 3-1. BOOMS INSTALLATION
S
E
C
T
I
O
N
B
O
O
M
3-2 3120885
SECTION 3 BOOM
FIGURE 3-1. BOOMS INSTALLATION
BOOMS INSTALLATIONS
0258691 E45A & M45A Ref. 2
0259366 E45AJ & M45AJ Ref. 3/C
0259939 E40AJP & M40AJP Ref. 2/B S
1 Boom Assembly -Tower Options: 2
E
0800852 E45 & M45 C
0801227 E40 & M40 T
1A
0961726
Teflon Bushing Options: (4 per Assembly)
E45 & M45
A/R
I
0961950 E40 & M40 O
2
4844541
Level Link Options:
E45 & M45
2
N
4846209 E40 & M40
2A Teflon Bushing Options: (4 per Assembly) A/R 3
0961726 E45 & M45
0961950 E40 & M40
3 4844427 Upright Weldment (Lower) 1 B
4 Upright Weldment (Upper) Options: 1
O
O
4844304 E45A & M45A
4846026 E45AJ, M45AJ, E40AJP & M40AJP
5 Boom Assembly - Main Options : 1 M
0801169 E45A & M45A (See Figure 3-2 for Breakdown)
0801197 E45AJ & M45AJ (See Figure 3-3 for Breakdown)
0801225 E40AJP & M40AJP (See Figure 3-4 for
Breakdown)
6 Hose Guard Plate Options: 1
3537045 E45 & M45
3536491 E40 & M40
7 Lift Cylinder Assembly - Lower Options (See Section 1
5 for Breakdown):
1683711 E45A & M45A
1683826 E45AJ & M45AJ
1683939 E40AJP & M40AJP
8 Lift Cylinder Assembly - Mid Options (See Section 5 1
for Breakdown):
1683713 E45A & M45A
1683825 E45AJ & M45AJ
1683942 E40AJP & M40AJP
9 Lift Cylinder Assembly - Upper Options (See Section 1
5 for Breakdown):
1683708 E45A & M45A
1683813 E45AJ & M45AJ
1683945 E40AJP & M40AJP
10 Master Cylinder Assembly Options (See Section 5 for 1
Breakdown):
1683325 E45A & M45A
1683773 E45AJ & M45AJ
1683923 E40AJP & M40AJP
3120885 3-3
SECTION 3 BOOM
FIGURE 3-1. BOOMS INSTALLATION (CONTINUED)
11 Pin Options: 3
3422175 E45 & M45
3422481 E40 & M40
S 12
3422176
Pin Options:
E45 & M45
2
E 3422845 E40 & M40

C 13 Pin Options: 9
T
3422177 E45 & M45
3422480 E40 & M40
I 14 Pin Options: 1
O 3422178
3422844
E45 & M45
E40 & M40
N 15 Pin Options: 1
3422179 E45A & M45A
3 16
3422806 E45AJ, M45AJ, E40AJP & M40AJP
Pin Options: 1
3422180 E45A & M45A
B 3422582 E45AJ, M45AJ, E40AJP & M40AJP
O
17 4844467 Boom Rest Weldment 1
18 0561076 Block, Boom Rest 1
O 19 3841203 Keeper, Pin - 1/2” A/R
M 20
21
3841143
3780184
Keeper, Pin - 3/8”
O-Ring - 2” (E45, M45, E45AJ & M45AJ Only)
A/R
30
22 3780181 O-Ring - 1” (E45 & M45 Only) 4
23 3020022 Grease A/R
24 0641506 Bolt 5/16”-18NC x 3/4” 4
25 3311505 Locknut 5/16”-18NC 4
26 0641608 Bolt 3/8”-16NC x 1” 5
27 0641610 Bolt 3/8”-16NC x 1 1/4” 4
28 4751600 Flatwasher 5/16” 8
29 Not Used
30 3311605 Locknut 3/8”-16NC 3
31 0641812 Bolt 1/2”-13NC x 1 1/2” 6
32 0940048 Bumper 1
33 0641806 Bolt 1/2”-13NC x 3/4” 2
34 3422669 Pin 1
35 3311805 Locknut 1/2”-13NC 3
36 to 39 Not Used
40 Tube 1
4566356 E45 & M45
4566427 E40 & M40
41 Not Used
42 4751500 Flatwasher 5/16” 4
43 Not Used
44 0100011 Loctite #242 A/R
45 0641810 Bolt 1/2”-13NC x 1 1/4” 12
46 4846091 Rest, Boom (S/N 46063 to Present Only) 1
3-4 3120885
SECTION 3 BOOM
FIGURE 3-1. BOOMS INSTALLATION (CONTINUED)
S
E
C
T
I
O
N
B
O
O
M
3120885 3-5
SECTION 3 BOOM
FIGURE 3-2. MAIN BOOM ASSEMBLY (E45A & M45A)
S
E
C
T
I
O
N
B
O
O
M
3-6 3120885
SECTION 3 BOOM
FIGURE 3-2. MAIN BOOM ASSEMBLY (E45A & M45A)
0801169 MAIN BOOM ASSEMBLY Ref. 1/A
1 0800854 Base Weldment 1

1A 0961726 Bearing 2 S
2
3
0801154
1683704
Fly Weldment
Telescope Cylinder Assembly (See Section5 for
1
1
E
Breakdown) C
4
5
3422185
1180302
Pin
Powertrack Assembly
1
1
T
6 4844579 Holder, Wear Pad 1 I
7 3340663 Pad, Wear (Base Front Top & Sides/Fly Rear Sides & 8 O
N
Bottom)
8 3340820 Pad, Wear (Fly Rear Top) 2
9 3340682 Pad, Wear (Base Front Bottom) 1
10
11
1760160
0630487
Disc
Bolt, Special
8
6
3
12 3311602 Nut, Jam 3/8”-16NC 8
13 0641818 Bolt 1/2”-13NC x 2 1/4” 4 B
14
15
4761800
3760115
Lockwasher 1/2”
Ring, Snap
4
2 O
16 0641405 Bolt 1/4”-20NC x 5/8” 2 O
17
18
0641404
4761400
Bolt 1/4”-20NC x 1/2”
Lockwasher 1/4”
2
7
M
19 0641606 Bolt 3/8”-16NC x 3/4” 7
20 4761600 Lockwasher 3/8” 7
21 0100011 Loctite #242 A/R
22 1670678 Cover, Boom 1
23 1670698 Cover, Boom 1
24 4751400 Flatwasher 1/4” 7
25 3311401 Nut 1/4”-20NC 3
26 1220038 Holder, Wear Pad (Base Front Left Sides) 1
27 1220039 Holder, Wear Pad (Base Front Right Side) 1
28 1220040 Holder, Wear Pad (Base Front Top) 1
29 0630399 Bolt, Special 2
30 0100009 Silicone A/R
31 4740413 Washer, Spacer 5
32 4751600 Flatwasher 3/8” 5
33 0641608 Bolt 3/8”-16NC x 1” 5
34 3520034 Plug, Hole 4
35 0961951 Bearing, Garmax 2
3120885 3-7
SECTION 3 BOOM
FIGURE 3-3. MAIN BOOM ASSEMBLY (E45AJ & M45AJ)
S
E
C
T
I
O
N
B
O
O
M
3-8 3120885
SECTION 3 BOOM
FIGURE 3-3. MAIN BOOM ASSEMBLY (E45AJ & M45AJ)
0801197 MAIN BOOM ASSEMBLY Ref. 2/B

1A 0961726 Bearing 2 S
2
3
0801192
1683798
Fly Weldment
Telescope Cylinder Assembly (See Section 5 for
1
1
E
Breakdown) C
4 1180352
7006139
Powertrack Assembly
1ft. Repair Section
1
A/R
T
7006151 Feet, Mounting A/R I
7006152 Pin Kit (Includes 1 Link Pin, 4 Different Size Washers A/R O
N
& 1 Retaining Ring)
5 4846033 Pushtube Weldment 1
6 3340756 Pad, Wear (Base Front Top & Sides/Fly Rear Sides) 8
7
8
3340837
4070897
Pad, Wear (Base Bottom/Fly Rear Top & Bottom)
Shim 18 Gauge
5
10
3
9 4070898 Shim 16 Gauge 8
10 4070982 Shim 11 Gauge 2 B
11
12
3422804
3760115
Pin
Ring, Snap
1
2 O
13 0641606 Bolt 3/8”-16NC x 3/4” 22 O
14
15
0641607
0641605
Bolt 3/8”-16NC x 7/8”
Bolt 3/8”-16NC x 5/8”
4
8
M
16 0641608 Bolt 3/8”-16NC x 1” 24
17 0641818 Bolt 1/2”-13NC x 2 1/4” 4
18 4761800 Lockwasher 1/2” 4
19 1670678 Cover, Boom 1
20 4761600 Lockwasher 3/8” 3
21 3311401 Nut 1/4”-20NC 3
22 4711600 Flatwasher 3/8” 12
23 3311605 Locknut 3/8”-16NC 4
25 0961948 Bearing, Garmax 4
3120885 3-9
SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLY (E40AJP & M40AJP)
S
E
C
T
I
O
N
B
O
O
M
3-10 3120885
SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLY (E40AJP & M40AJP)
0801225 MAIN BOOM ASSEMBLY Ref. 2/B

2 0801226 Weldment, Fly Boom 1 S
3
4
1683911
1180353
Cylinder, Telescope (See Section 5 for Breakdown)
Carrier, Power Track
1
1
E
7006139 1ft. Repair Section A/R C
7006151 Feet, Mounting A/R T
7006152 Pin Kit (Includes 1 Link Pin, 4 Different Size Washers
& 1 Retaining Ring)
A/R
I
5 4846180 Weldment, Push Tube 1 O
6
7
3340878
3340884
Pad, Wear
Pad, Wear
10
4
N
8 4070864 Shim 18 Gauge 12
9
10
4070863
3340886
Shim 11 Gauge
Pad, Wear
8
2
3
11 3422804 Pin 1
12 3760115 Ring, Retaining 2 B
13
14
0641606
0961948
Bolt 3/8”-16NC x 3/4”
Bearing
30
2
O
15 0641605 Bolt 3/8”-16NC x 5/8” 8 O
16 0641608 Bolt 3/8”-16NC x 1” 22 M
17 0641818 Bolt 1/2”-13NC x 2 1/4” 4
18 4761800 Lockwasher 1/2” 4
19 1670959 Cover 1
20 4761400 Lockwasher 1/4” 3
21 3311401 Nut 1/4”-20NC 3
22 4711600 Flatwasher 3/8” 12
23 3311605 Locknut 3/8”-16NC 4
25 0961950 Bearing 2
26 3520082 Plug (Not Shown) 2
27 4070997 Shim 16 Gauge 2
28 4070998 Shim 18 Gauge 2
3120885 3-11
I
3
T
E
S
B
C
O
O
O
3-12
MOUNTS TO
S/N49945)
BOTTOM OF
PLATFORM
FLY BOOM 28 23
SECTION REF. 10
25
9
26
18 8
27
19 21
2 20
7 22
19
18
9 17
10 36
30 17
4
9
12
28 5 29 30
29 11
18
9
10 29
SECTION 3 BOOM
3
29 35
6
12
31
16
34 35
32 1
35B 35A
16
18
FIGURE 3-5. SUPPORT AND ROTATOR ASSEMBLY (E45A & M45A) (PRIOR TO
3120885
SECTION 3 BOOM
FIGURE 3-5. SUPPORT AND ROTATOR ASSEMBLY (E45A & M45A) (PRIOR TO S/N49945)
0258383 PLATFORM ROTATOR AND SUPPORT INSTALLATION Ref. 6/C
1 4845770 Support Weldment 1

2 4845769 Pivot Weldment 1 S
3 1683285 Platform Level Cylinder Assembly (See Section 5 for
Breakdown)
1
E
4 1682930 Platform Rotator Cylinder Assembly (See Section 5 for 1 C
5 3422709
Breakdown)
Pin, Pivot 1
T
6 3422180 Pin, Pivot 1 I
7 3422181 Pin, Pivot 1
O
N
8 3422748 Pin, Pivot 1
9 3841143 Pin, Keeper 4
10 0641608 Bolt 3/8”-16NC x 1 1/4” 3
11
12
4740007
0641607
Washer, Thrust
Bolt 3/8”-16NC x 7/8”
1
7
3
13 to 15 Not Used
16 4751600 Flatwasher 3/8” 6 B
17
18
4751800
3311605
Flatwasher 1/2”
Locknut 3/8"-16NC
2
9 O
19 3430816 Pin, Clevis 1/2" x 2" 2 O
20
21
0460106
1320014
Bellows
Clamp, Hose
1
1
M
22 1320031 Clamp, Hose 1
23 4060855 Shield 1
24 Not Used
25 0641516 Bolt 5/16”-18NC x 2” 2
26 4751500 Flatwasher 5/16" 4
27 3311505 Locknut 5/16"-18NC 2
28 0100011 Loctite #242 A/R
29 3780181 O-Ring 4
30 3450405 Pin, Cotter 2
31 0641422 Bolt 1/4”-20NC x 2 3/4” 2
32 3311405 Locknut 1/4”-20Nc 2
33 Not Used
34 4751400 Flatwasher 1/4" 2
35 4641080 Valve Assembly - Counterbalance 1
7017498 Piston, Pilot 1
35A 7012981 Cartridge, Relief 2
7012953 Seal Kit - 7012981 Cartridge (1 per Assembly) 2
35B 7012955 Cartridge, Check 2
7012967 Seal Kit - 7012955 Cartridge (1 per Assembly) 2
36 0961947 Bushing (Platform Pivot) 2
3120885 3-13
SECTION 3 BOOM
FIGURE 3-6. SUPPORT AND ROTATOR ASSEMBLY (E45A & M45A) (S/N49945
TO PRESENT)
S
E
C
T
I
O
N
B
O
O
M
3-14 3120885
SECTION 3 BOOM
FIGURE 3-6. SUPPORT AND ROTATOR ASSEMBLY (E45A & M45A) (S/N49945 TO PRESENT)
0259754 PLATFORM ROTATOR AND SUPPORT INSTALLATION Ref. 1
1 4846050 Weldment, Support 1

2 0060052 Rotator, Helac (See Figure 3-8 for Breakdown) 1 S
3
4
1683285
3422709
Cylinder Assembly (See Section 5 for Breakdown)
Shaft, Pin
1
1
E
5 3422180 Shaft, Pin 1 C
6 3422181 Shaft, Pin 1 T
7
8
3841143
0641608
Keeper
Bolt 3/8”-16NC x 1”
3
8 I
9 0641607 Bolt 3/8”-16NC x 7/8” 1 O
10
11
4751600
3311605
Flatwasher 3/8”
Locknut 3/8”-16NC
12
8
N
13 3780181 O-Ring (1”) 4 3
14 0641610 Bolt 3/8”-16NC x 1 1/4” 6
15 0641407 Bolt 1/4”-20NC x 7/8” 2
16 4740362 Washer, Fender 4 B
17 3311405 Nut 1/4”-20NC 2
O
O
M
3120885 3-15
SECTION 3 BOOM
FIGURE 3-7. SUPPORT/ROTATOR & JIB ASSEMBLIES (AJ & AJP)
S
E
C
T
I
O
N
B
O
O
M
3-16 3120885
SECTION 3 BOOM
FIGURE 3-7. SUPPORT/ROTATOR & JIB ASSEMBLIES (AJ & AJP)
JIB ASSEMBLIES
0259440 E45AJ & M45AJ Ref. C
0259441 E40AJP & M40AJP Ref. C
S
1
2
0060044 Rotator Assembly (See Figure 3-8 for Breakdown)
Rotator Assembly Options (See Figure 3-8 for
1
A/R
E
Breakdown): C
Not Required
0060046
E45AJ & M45AJ
E40AJP & M40AJP
T
3 0641407 Bolt 1/4”-20NC x 7/8” 2 I
4 0641608 Bolt 3/8”-16NC x 1” 6 O
5
6
0641610
0641616
Bolt 3/8”-16NC x 1 1/4”
Bolt 3/8”-16NC x 2”
6
4
N
7 0641618 Bolt 3/8”-16NC x 2 1/4” 2
8
9
0641810
0961947
Bolt 1/2”-13NC x 1 1/4”
Bushing, Garmax
A/R
2
3
10 0961951 Bushing, Garmax 2
11 1320259 Clamp, Block 2 B
12 1683779 Jib Cylinder Assembly (See Section 5 for
Breakdown)
1
O
13 3311405 Locknut 1/4”-20NC 2 O
14
15
3311501
3311605
Nut 5/16”-18NC
Locknut 3/8”-16NC
8
12
M
16 3422791 Pin 2
17 3422794 Pin 2
18 3571406 Plate, Jib Cover 1
21 4740362 Flatwasher 1/4” 4
22 4751600 Flatwasher 3/8” 12
23 4845926 Link (Upper) 1
24 4845927 Link (Lower) 2
25 4846050 Support Weldment 1
26 Pivot Options: 1
26A 4845925 E45AJ & M45AJ
26B 4846073 E40AJP & M40AJP
SUPPORT & ROTATOR ASSEMBLY Ref.

0259366 E45AJ & M45AJ Ref. 3
0259939 E40AJP & M40AJP Ref. 2
101 to 118 Not Used

119 3841203 Keeper, Pin 1
120 3841143 Keeper, Pin 2
121 Not Used
122 Pin Options: 1
3422793 E45AJ & M45AJ
3422814 E40AJP & M40AJP
3120885 3-17
SECTION 3 BOOM
FIGURE 3-7. SUPPORT/ROTATOR & JIB ASSEMBLIES (AJ & AJP) (CONTINUED)
123 3020022 Grease A/R
124 to 126 Not Used
127 0641610 Bolt 3/8”-16NC x 1 1/4” 1
S 128
129
Not Used
Platform Level Cylinder Assembly Options (See 1
E Section 5 for Breakdown):
C 1683760
1683924
E45AJ & M45AJ
E40AJP & M40AJP
T 130 to 133 Not Used
I 134 3422669 Pin 1
O 135
136
3311805
0641607
Locknut 1/2”-13NC
Bolt 3/8”-16NC x 7/8”
1
1
N 137 3422792 Pin 1
138 Jib Assembly Options (Includes Items 1-27): 1
3
0259440 E45AJ & M45AJ
0259441 E40AJP & M40AJP
139 0641810 Bolt 1/2”-13NC x 1 1/4” 1
B 140 to 143
144
Not Used
0100011 Loctite #242 (Not Shown) A/R
O
O
M
3-18 3120885
SECTION 3 BOOM
FIGURE 3-7. SUPPORT/ROTATOR & JIB ASSEMBLIES (AJ & AJP) (CONTINUED)
S
E
C
T
I
O
N
B
O
O
M
3120885 3-19
SECTION 3 BOOM
FIGURE 3-8. ROTATOR ASSEMBLY
S 53 42
E
C 2
T
I
22
O 20
N
3
32
B 3
O 34
O 24
M
25
27
25
1A 41A
34
26
41
1 5
53 32
1B
53
53
42
52
7
51
GENUINE PARTS
3-20 3120885
SECTION 3 BOOM
FIGURE 3-8. ROTATOR ASSEMBLY
ROTATOR ASSEMBLIES Ref.
0060044 E45AJ & M45AJ Ref. D
0060052 E45A & M45A (S/N49945 to Present Only) Ref. F
0060046 E40AJP & M40AJP Ref. C S
Note: There are 2 different versions each of Rota-
tors p/n 0060044 & 0060052. No s/n break exists. E
Order parts by the Helac Control #. C
1 Not Serviced Case/Bracket Weldment (Purchase Complete 1
T
Assembly) I
1A
1B
0962257
0961947
Bushing, Garmax (0060044 Rotator Only)
Bushing, Garmax (0060044 Rotator Only)
2
2
O
2 Shaft Options: 1 N
7017120 0060052 Rotators with Helac Control #26409
7017196
7017120
0060052 Rotators with Helac Control #26966
0060044 Rotators with Helac Control #25928 3
3
7017130 0060046 Rotator
Piston Sleeve Options: 1
B
7017121 0060052 Rotators with Helac Control #26409 O
7027900 0060052 Rotators with Helac Control #26966 O
7017121
7027900
M
7017131 0060046 Rotator
4 Cap, End Options: 1
Not Available 0060044 Rotators with Helac Control #25928
Not Available 0060046 Rotator
5 Not Available Capscrew 1/4”-20NC (Grade 8) 3
6 Not Used
7 Bolt & Nut Assembly Options: 1
7017126 0060044 & 0060052 Rotators
7017135 0060046 Rotator
8 to 19 Not Used
20 See Note Seal, Rod (Note: Use Items 100A-102B) 1
21 Not Used
22 See Note Seal, Piston (Note: Use Items 100A-102B) 1
23 Not Used
24 See Note Seal, Cap (Note: Use Items 100A-102B) 1
25 See Note Packing, Bearing (Note: Use Items 100A-102B) 2
26 See Note Seal (Note: Use Items 100A-102B) 2
27 See Note Ring, Back-Up Cap (Note: Use Items 100A-102B) 1
28 to 31 Not Used
32 Use Item 51 Bearing, Shaft 2
33 Not Used
34 Use Item 51 Washer, Thrust 2
35 to 40 Not Used
3120885 3-21
SECTION 3 BOOM
FIGURE 3-8. ROTATOR ASSEMBLY (CONTINUED)
41 Counterbalance Valve Assembly Options: 1
Use 7017172 Helac p/n 24327 Stamped beside Mounting
Screws (was p/n 7017125)
S
7017172 Helac p/n 26553 or 26554 Stamped beside Mount-
ing Screws
E 41A Valve, Cartridge Options: A/R
C 7011323
2900770
Valve, Cartridge for Helac p/n 24327 Valve
Seal Kit - 7011323 Cartridge (1 Per Assem-
2
2
T bly)
I 7017192 Valve, Cartridge Helac p/n 26553 (No Seal Kit

Available)
2
O 42 Not Available Bushing, Shaft 2
N 43 to 50 Not Used
——————————
51 Bearing Kit Options (Includes Items 32 - 34): 1
3 7017122 0060044 & 0060052 Rotators
7017134 0060046 Rotator
52 Seal Kit Options (Includes Items 20,22,24,25,26 & 1
B 27):
O 7017127
0060044 & 0060052 Rotators Options:
Standard
O 70000341 Low Temperature
M 7017165
0060046 Rotator Options:
Standard (was p/n 7017133)
Not Available Low Temperature
53 Hardware Kit Options: 1
7017123 0060044 & 0060052 Rotators
7017132 0060046 Rotator
3-22 3120885
SECTION 3 BOOM
FIGURE 3-8. ROTATOR ASSEMBLY (CONTINUED)
S
E
C
T
I
O
N
B
O
O
M
3120885 3-23
SECTION 3 BOOM
FIGURE 3-9. CABLES/CLAMPS AND LIMIT SWITCHES INSTALLATIONS
S
E
C
T
I
O
N
B
O
O
M
3-24 3120885
SECTION 3 BOOM
FIGURE 3-9. CABLES/CLAMPS AND LIMIT SWITCHES INSTALLATIONS
CABLES AND CLAMPS INSTALLATION
0257735 E45A & M45A Ref. 4/D
0259367 E45AJ & M45AJ Ref. 1/B
0259970 E40AJP & M40AJP Ref. 2/A S
1 Harness Assembly - Upper Boom Options: (See 1
E
Section 7 for Breakdown) C
4922178
4922364
E45 & M45
E40 & M40
T
2 Harness Assembly - Lower Boom Options: (See 1 I
Section 7 for Breakdown)
O
N
4922179 E45 & M45
4922363 E40 & M40
3 4460754 Connector 1
4
5
1320260
0561317
Block, Hose Clamp
Block, Hose Clamp
2
1
3
6 4460753 Connector 1
7 Shield Options: 1 B
3536999
3571462
E45A & M45A
E45AJ, M45AJ, E40AJP & M40AJP O
8 Cover, Clamp Options: 1 O
1320195
Not Required
E45A & M45A
E45AJ & M45AJ
M
9 Clamp Options: 1
1320199 E45A & M45A
Not Required E45AJ & M45AJ
10 4751500 Flatwasher 5/16" 5
11 4751400 Flatwasher 1/4" 12
12 3311401 Nut 1/4"-20NC 6
13 0641514 Bolt 5/16"-18NC x 1 3/4" 3
15 4060805 Trim 3.6ft/1.1m
16 4060808 Trim 1/2" 8ft/2.4m
17 4240099 Tie-Strap 26
18 0641520 Bolt 5/16"-18NC x 2 1/2" A/R
19 Not Used
20 3311505 Locknut 5/16"-18NC 2
21 4566243 Roller 1
22 0641560 Bolt 5/16"-18NC x 7 1/2" 1
23 4300140 Stud, Weld 5/16"-18NC x 3 5/8" 2
24 Hose Clamp Block Options: 1
0561359 E45A & M45A (Prior to S/N 56080)
0561384 E45A & M45A (S/N 56080 to Present)
0561359 E45AJ & M45AJ
0561384 E40 & M40
25 1670697 Cover, Hose 1
26 0630467 Capscrew, Button 5/16"-18NC x 1/2" 4
27 3300151 Nut, Acorn 1/4" - 20NC 6
28 1320040 Clamp, Cable 1
3120885 3-25
SECTION 3 BOOM
FIGURE 3-9. CABLES/CLAMPS AND LIMIT SWITCHES INSTALLATIONS (CONTINUED)
29 0641410 Bolt 1/4"-20NC x 1 1/4" 1
30 3311405 Locknut 1/4"-20NC 1
31 Hose Clamp Block Options: 1
S 0561360
0561385
E45 & M45
E40 & M40
E 32 Hose Clamp Block Options: 1
C 0561361 E45 & M45
T
0561386 E40 & M40
I 34 Clamp Options: A/R
O 1320095 E45A,M45A,E45AJ & M45AJ (S/N 45407 to

S/N 49945)
1
N Not Required E45A & M45A (S/N 49945 to Present) 0

1320095 E45AJ & M45AJ (S/N 49945 to Present) 1
3
Not Required E40AJP & M40AJP 0
35 Sleeve Options: A/R
Not Required E45A,M45A,E45AJ & M45AJ (Prior to S/N 49945) 0
B 4100065
Not Required
E45A & M45A (S/N 49945 to Present)
E45AJ & M45AJ (S/N 49945 to Present)
1
0
O Not Required E40AJP & M40AJP 0
O
M
LIMIT SWITCHES INSTALLATION Ref.
0254875 E45 & M45 Ref. 4
0253704 E40 & M40 Ref. 5
101 4360321 Switch, Limit 2

103 3311005 Locknut #10-24NC 4
104 Not Used
105 3900246 Screw, Filister Head #10-24NC x 1 3/4” 2
106 3900104 Screw, Filister Head #10-24NC x 2 1/4” 2
107 1060341 Cable, Electrical - 16/2 A/R
108 1670832 Cover, Switch Lower (S/N 33795 to Present Only) 1
109 1670833 Cover, Switch Upper (S/N 33795 to Present Only) 1
3-26 3120885
SECTION 4 PLATFORM
TABLE OF CONTENTS
4-1 PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-2 PLATFORM PADDING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-4 CONTROLLER ASSEMBLY (SWING AND LIFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-5 CONTROLLER ASSEMBLY (DRIVE AND STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 S
E
C
T
I
O
N
P
L
A
T
F
O
R
M
3120885 4-1
SECTION 4 PLATFORM
FIGURE 4-1.PLATFORM COMPONENTS INSTALLATION
305
301 302
6 304
S 303
E
C
T 150
I
O
N
P 153
L 152
146
A 129
130
T 201 132
F 10
O 152
151
R 7
M 4
9
3 1
9
11
13
12
4-2 3120885
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION

PLATFORM INSTALLATIONS WITH LIFT GATE
3510696 4ft/1.22m Width Ref. B
3510695 5ft/1.52m Width (Without Stop) Ref. B
0270408 5ft/1.52m Width (With Stop) Ref. A
Note: Replacement Decals Must be Ordered Sepa- Ref.
rately - See Section 8.
S
1 0641418 Bolt 1/4”-20NC x 2 1/4” (Grade 8) 2 E
2 Not Used C
3
4
0961845
3300151
Bushing
Nut Acorn 1/4”-20NC
2
2
T
5 Not Used I
6 Not Serviced Platform Options (Purchase Complete Platform): 1
O
N
3510696 4ft/1.22m Width
3510695 5ft/1.52m Width (Without Stops)
0270408 5ft/1.52m Width (With Stops)
7
8
4420055
Not Used
Tape 4in/10cm
4
10 4845288 Slide Bar Weldment 1 P
L
11 0641609 Bolt 3/8”-16NC x 1 1/8” A/R
12 3311605 Locknut 3/8”-16NC A/R
13 4846276 Stop 1 A
7016652
——————————
Huck Fastener Kit (Replaces Huck Fasteners with 13
T
Bolts) F
O
R
0861176 PEDESTAL PANEL & FOOTSWITCH INSTALLATION Ref. 7/F
101 to 128 Not Used M

129 4360031 Footswitch 1
7000625 Block, Contact 2
3252347 Nameplate (Note: See Section 8 for Other 1
Languages)
130 0641408 Bolt 1/4”-20NC x 1” 3
131 3311401 Nut 1/4”-20NC 3
132 4751400 Flatwasher 1/4” 3
133 to 145 Not Used
147 to 149 Not Used
150 3380434 Panel, Pedestal 1
151 0641407 Bolt 1/4”-20NC x 7/8” 2
152 4740362 Washer, Fender 4
153 3311405 Locknut 1/4”-20NC 2
TRAY INSTALLATIONS (OPTIONAL)
201 1580012 Tray, Storage (Center) 1

202 1580013 Tray, Storage (Rail Mounted - Not Shown) 1
3120885 4-3
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)

0259338 WORKLIGHTS INSTALLATION (OPTIONAL) Ref. 1/A

302 0641414 Bolt 1/4”-20NC x 1 3/4” 4
303 3311405 Locknut 1/4”-20NC 4
S
305 2920095 Worklight 2
E 7016356 Bulb, Replacement (1 Per Assembly) 2
C 306
307
4240099
2820035
Tie-Strap (Not Shown)
Loom, Vinyl (Not Shown)
10
9
T 308 Not Used
I 309 4460428 Connector, Strain Relief (Not Shown - Located at
Console Box)
1
O
N
P
L
A
T
F
O
R
M
4-4 3120885
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)

S
E
C
T
I
O
N
P
L
A
T
F
O
R
M
3120885 4-5
SECTION 4 PLATFORM
FIGURE 4-2.PLATFORM PADDING INSTALLATION
S
E
C
T
I
O
N
P
L
A
T
F
O
R
M
4-6 3120885
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM PADDING INSTALLATION

0270338 PLATFORM PADDING INSTALLATION Ref. A
1 0641508 Bolt 5/16”-18NC x 1” 4

2 0641516 Bolt 5/16”-18NC x 2” 2
3 0940038 Padding 24ft/7.3m
4 3311501 Nut 5/16”-18NC 6 S
5
6
3941405
4240099
Screw, Self Tapping 1/4”-20NC x 5/8”
Tie, Wire
2
A/R E
7 4711400 Flatwasher 1/4” 2 C
8
9
4751500
4761500
Flatwasher 5/16” (Wide)
Lockwasher 5/16”
6
6
T
10 4844917 Rail, Bumper 1 I
O
N
P
L
A
T
F
O
R
M
3120885 4-7
SECTION 4 PLATFORM
FIGURE 4-3.PLATFORM CONSOLE ASSEMBLY
8 (E45 & E40)

12 301(M45 & M40) 5
S 13
19
101
8 20
E 15
101 10
C
T 14
I 13 47
101
O
37 11
38
N 7 9
48
42
41 7
4 42 8 42
18 8 (A Models)
101
P
201(AJ & AJP Models)
L 7
42
8
A 6
T 22
101
16
F
39
3
O
21
101
33
R
4
1A 34
43 35
M
1B
1C 49
1
17
45 13
24
38
25
26 3
54A
2
S/N 46103 27
TO PRESENT 54B
25
26
27 28 PRIOR TO
23 S/N 46103
26
25
4-8 3120885
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY

CONSOLE BOX ASSEMBLIES Ref.
0861176 E45 & M45 Ref. 7/F
0861314 E40 & M40 Ref. 2/B
1 0861215 Box, Console 1

1A 7020099 Screw 2 S
1B
1C
3760308
7020100
Retainer
Clip, Receptacle
2
2 E
2 0641610 Bolt 3/8”-16NC x 1 1/4” 4 C
3
4
4751600
Use 1001118419
Flatwasher 3/8”
Controller Assembly (Lift & Swing) (See Figure 4-4
8
1
T
for Breakdown) (was p/n 1600274) I
5 Use 1001118418 Controller Assembly (Drive & Steer) (See Figure 4-5
for Breakdown) (was p/n 1600273)
1
O
6 4360462 Switch, Potentiometer 1 N
7 4360328 Switch, Toggle A/R
4
8 3520028 Plug, Hole 6
9 4360387 Switch, Push Button 1
10 4360475 Switch, Emergency Stop 1
7020175
7020176
Cap, Mushroom with Sealing Ring
Block, Contact
1
1
P
11 4360476 Block, Contact 1 L
12 1670829 Bezel 1 A
13
14
0630464
2760105
Screw, Button Head #10-24NC x 1/2”
Housing, Display Light
8
1
T
15 1704239 Display - Light Panel 1 F
16 2560136 Knob, Speed Control 1
O
R
18 1704240 Decal - Horn 1
19 1704192 Decal - Stop 1 M
20 1702565 Decal - Drive & Steer 1
21 1702566 Decal - Lift & Swing 1
22 Decal - Function Speed Options: 1
1702567 E45 & M45
1704422 E40 & M40
23 Alarm Options: 1
Use 0140011 Prior to S/N 46840 (was p/n 0140019)
0140011 S/N 46840 to Present
24 0610128 Module, Platform 1
25 3310601 Nut #6-32NC A/R
26 4750600 Flatwasher #6 A/R
27 3910612 Screw #8-32NC x 3/4” A/R
28 4300132 Stud, Stand-Off (Prior to S/N 46103) 6
29 to 32 Not Used
33 4460752 Receptacle 1
34 4460497 Nut, Receptacle 1
35 4460496 Lockwasher, Receptacle 1
36 4240032 Tie-Strap 2
3120885 4-9
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED)

38 3311005 Locknut #10-24NC 6
39 3311605 Locknut 3/8”-16NC 4
40 Not Used
41 4360330 Switch, Toggle - SPST 1
42 3790012 O-Ring A/R
S
43 4460467 Tool, Extraction 1
E 45 3520030 Hole, Plug 2
C 46
47
Not Used
1704260 Decal - Emergency Stop Switch 1
T 48 3571222 Angle, Relay Mounting 1
I 49 4360448 Breaker, Circuit - 10Amp 1
O 50 to 53
54
Not Used
Bracket Options: A/R
N 54A 0902575 Bracket - Rear (S/N 46103 to S/N 46882) 1
0902588 Bracket - Rear (S/N 46882 to Present) 1
54B 0902575 Bracket - Front 1
4 55 to 58 Not Used
59 0100009 Adhesive, Silicone (Not Shown) A/R
P 60 to 100 Not Used

——————————
L 101 2910866 Decal Kit Options (Includes Items 15, 18-22 & 47): 1
A
T
0259102 JIB CONSOLE SWITCH (AJ & AJP ONLY) Ref. 2/B
F 201 4360328 Switch, Toggle 1
O 3790012
4922294
O-Ring
Harness, Jib Function (See Section 7 for Breakdown)
1
1
R 4240032 Tie-Strap 6
M 0257824 MOTOR CONTROLS INSTALLATION (M45 & M40 Ref. 4
ONLY)

3790012 O-Ring 1
4922222 Harness (See Section 7 For Breakdown) 1
4922223 Harness (See Section 7 For Breakdown) 1
4-10 3120885
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED)

S
E
C
T
I
O
N
P
L
A
T
F
O
R
M
3120885 4-11
SECTION 4 PLATFORM
FIGURE 4-4.CONTROLLER ASSEMBLY (SWING AND LIFT)
110
102
103
S 104
E
105
C
106
T
I
O 107
1B
N 1C 1A
4
22
111
21
P
L 20
A
112
T 18
F
O
2 7
108 11
9
R 109 3
M 101 9 1
6
3
6 26
5
8 25
4
17
10
23
12
16
13
14
24
15
4-12 3120885
SECTION 4 PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (SWING AND LIFT)

CONTROLLER ASSEMBLY Ref.
1600274 Controller Assembly (Original Equipment) Ref. F

1 7019141 Mechanical Assembly (Includes Base, Handle Stem 1
and Items 18, 1A, 1B & 1C)
1A
1B
7019197
7003928
Handle Cap and Rod
Spring
1
1
S
1C 7022808 Cap, Lift 1 E
2 7019142 Plate 2 C
3
4
7019111
7019143
Bearing, Gear
Screw
4
2
T
5 7019144 Spacer 2 I
6 7019145 E-Clip 4
O
N
7 7019174 Spacer, Cam 2
8 7003977 Gear, Drive 2
9 7019147 Shaft 4
10 7019195
7003974
Potentiometer Assembly
Potentiometer
2
1
4
11 7019142 Plate 2
12 7003992 Washer 2 P
L
13 7003993 Nut 2
14 7003976 Gear, Slave 2
15 7019149 Setscrew 2 A
16
17
7003952
7019150
Screw
Gate
4
1
T
18 Use 7022813 Boot (was p/n 7003955) 1 F
19 Use 7022813 Plate, Plastic (was p/n 7003954) 1 O
20
21
7003956
7003953
O-Ring
Washer
1
4
R
22 7019137 Screw 4 M
23 7019170 Center, Detent 1
24 4460265 Connector - 9 Position 1
4460226 Socket, Female 8
25 7019122 Gimble, Outer 1
26 7019123 Gimble, Inner 1
1001118419 Controller Assembly (Service Replacement) Ref.

101 70002730 Gasket 1
102 7003928 Spring 1
103 7022808 Cap, Lift 1
104 70002731 Boot 1
105 70002732 Screw 4
106 7022815 Bezel 1
107 70002733 Adapter 1
108 70002734 Screw 4
109 70002735 Can, Enclosure 1
110 70002906 Cap 1
111 Not Available Mechanical Assembly 1
3120885 4-13
SECTION 4 PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (SWING AND LIFT) (CONTINUED)

S
E
C
T
I
O
N
P
L
A
T
F
O
R
M
4-14 3120885
SECTION 4 PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (SWING AND LIFT) (CONTINUED)

S
E
C
T
I
O
N
P
L
A
T
F
O
R
M
3120885 4-15
SECTION 4 PLATFORM
FIGURE 4-5.CONTROLLER ASSEMBLY (DRIVE AND STEER)
1
11 106 204 201
S 206
E 2
203
205
C 210
202
T
202 203
I 12
O
207
13
N
208 204
209
3 208
4
P 104
L 27
101
A 23 6
7 9
T 16
21
103
F 102
O 10
101
R 19
20
17
18
6
M
17
18
4
21 5
24
25 15
6 8
26 9
108
6
9A
14
4
22 CONNECT
TO PLUG
105
107 109
4-16 3120885
SECTION 4 PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER)

CONTROLLER ASSEMBLY Ref.
1600273 Controller Assembly (Original Equipment) Ref. G

1 7022812 Handle Assembly (See items 201-210 for Break- 1
down)
2
3
7019161
7003933
Boot and Sleeve
Gasket
1
1
S
4 7019154 Clamp, Wire 2 E
5 7019159 Bracket, Mounting 1 C
6
7
7003994
7019157
Screw
Plate, Pot Mounting
10
1
T
8 7003986 Strip, Terminal - 3 Position 1 I
9 7019191 Electric Assembly 1
O
N
7003974 Potentiometer 1
9A 4460265 Connector - 9 Position 1
10
11
7019151
7019162
Tie-Strap
Spring
A/R
1
4
12 7003969 Screw 2
13 7003941 Washer 2 P
L
14 7019158 Plate, Mounting (Left Side) 1
15 7019115 Stand-Off 2
16 Not Serviced Shaft 8mm 1 A
17
18
7019111
7019110
Bearing
Spacer, Head Gear
2
2
T
19 7019112 Washer 1 F
20 7003946 Spring, Return 1 O
21
22
7019103
Not Serviced
Pin
Rivet
4
1
R
23 7019168 Plate, Mounting (Right Side) 1 M
24 7003992 Washer 1
25 7003993 Nut 1
26 7003935 Gear, Slave 1
27 7019160 Base 1
1001118418 Controller Assembly (Service Replacement) Ref. B

101 70002724 Boot & Control Lock Assembly 1
102 7003941 Washer 2
103 70002725 Screw 2
104 7019162 Spring 1
105 70002726 Enclosure 1
106 70002736 Handle Assembly (See Items 201-210 for Break- 1
down)
107 70002728 Screw 1
108 Not Available Mechanical Assembly 1
3120885 4-17
SECTION 4 PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED)

HANDLE ASSEMBLIES Ref.
7022812 Controller Assembly p/n 1600273
70002736 Controller Assembly p/n 1001118418
201 7003972 Boot, Switch 1
S
202 7003973 Half, Handle 2
203 7003980 Screw 4
E 204 7019167 Nut 4
C 205
206
7019164
7019165
Axle
Rocker
1
1
T 207 Wiring Assembly Options: 1
I 7019196 Controller Assembly p/n 1600273
O 7019166
70002737
Switch, Micro
Controller Assembly p/n 1001118418
2
N 7003982 Switch, Micro 2

208 7003983 Setscrew 2
209 7019194 Coupling 1
4 210 7003989 Gasket 2
P
L
A
T
F
O
R
M
4-18 3120885
SECTION 5 CYLINDER
TABLE OF CONTENTS
5-1 JIB CYLINDER ASSEMBLY (AJ & AJP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 PLATFORM LEVEL CYLINDER ASSEMBLY (E45A & M45A) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 PLATFORM LEVEL CYLINDER ASSEMBLY (AJ & AJP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 LIFT CYLINDER ASSEMBLY - LOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 LIFT CYLINDER ASSEMBLY - MID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-6 LIFT CYLINDER ASSEMBLY - UPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-7
5-8
MASTER CYLINDER ASSEMBLY (A MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MASTER CYLINDER ASSEMBLY (AJ & AJP MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-16
5-18 S
5-9 ROTATOR CYLINDER ASSEMBLY - PLATFORM (E45A & M45A ONLY) E
5-10
(PRIOR TO S/N 49945 ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-20
5-22
C
5-11 TELESCOPE CYLINDER ASSEMBLY (E45 & M45) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 T
5-12 TELESCOPE CYLINDER ASSEMBLY (E40 & M40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 I
O
N
C
Y
L
I
N
D
E
R
3120885 5-1
SECTION 5 CYLINDER
FIGURE 5-1.JIB CYLINDER ASSEMBLY (AJ & AJP)
7
27
13
S
E 13
C 10
T 6
I 18
O 19
25
19
N 18
5
14
5 16
20
C 22
17
Y 9
L 21 23
I 24
N
D
E 12
R 26
11
5-2 3120885
SECTION 5 CYLINDER
FIGURE 5-1. JIB CYLINDER ASSEMBLY (AJ & AJP)

1683779 JIB CYLINDER ASSEMBLY Ref B

3 0100038 Primer #7471 (Not Shown) A/R
4 0100063 Loctite RC 609 (Not Shown) A/R
5 3931016 Bolt #10-24NC x 1” 3
6 0961893 Bushing, Tapered 1
7 0961947 Bearing, Garmax 2 S
8
9
0961951
1683051
Bushing, Garmax
Head, Cylinder
2
1
E
10 1683780 Barrel 1 C
11 1683783 Rod 1 T
12
13
3760367
2220885
Ring, Washer
O-Ring Plug
1
3
I
14 3480249 Piston, Head 1 O
15
16
Not Used
Kit Back-Up 2
N
17 Kit Back-Up 1
18 Kit Ring, Seal 2 5
19 Kit Ring, Wear 2
20 Kit Ring, Wear 1
21 Kit O-Ring 1 C
22 Kit O-Ring 1 Y
L
23 Kit Seal 1
24 Kit Wiper 1
25 Kit Seal 1 I
26
27
3931516
4640509
Bolt 5/16”-18NC x 1”
Cartridge, Valve
8
2
N
2900792 Seal Kit- 4640509 Valve (1 Per Cartridge) 2 D
—————————— E
2901810 Seal Kit (Includes Items 16-25) 1
R
3120885 5-3
SECTION 5 CYLINDER
FIGURE 5-2.PLATFORM LEVEL CYLINDER ASSEMBLY (E45A & M45A)
S
E
C
T
I
O
N
C
Y
L
I
N
D
E
R
5-4 3120885
SECTION 5 CYLINDER
FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY (E45A & M45A)

1683285 PLATFORM LEVEL CYLINDER ASSEMBLY Ref A
1 1682878 Barrel Weldment 1

0961608 Bushing, Teflon 2
2 1683286 Rod Weldment 1
3 1120110 Retainer 1
4 3480217 Piston 1
5 1682154 Head 1 S
6
7
3300308
4566023
Nut, Hex Options:
Spacer, Tube
1
1
E
8 4640509 Valve, Holding 1 C
9 3900170 Setscrew 3/8"-16NC x 3/8" 1 T
10
11
2200222
Kit
Plug, Pipe
T-Seal
1
1
I
12 Kit Ring, Wear 1 O
13
14
Kit
Kit
O-Ring
O-Ring
1
1
N
15 Kit Ring, Wear 1
16 Kit Seal, Rod 1 5
17 Kit Wiper, Rod 1
18 0100038 Primer, Locking A/R
19 0100011 Loctite #242 A/R C
20 0100035 Loctite #222 A/R Y
L
21 0100020 Sealant, Pipe A/R
22 4640932 Cartridge, Holding Valve 1
7011112 Seal Kit - 4640932 Valve 1 I
23 2220883 Plug, Socket Hex
—————————
2
N
2901147 Seal Kit - 1683285 Cylinder (Includes Items 11-17) 1 D
E
R
3120885 5-5
SECTION 5 CYLINDER
FIGURE 5-3.PLATFORM LEVEL CYLINDER ASSEMBLY (AJ & AJP)
5
21
S
E 3
1
C 2
T 22
I 8
O
N 4
12
20
5
10
C 20
Y 12
14
L 15
14
I 13
N 16
D 19
E 6
R 9 18
17
1
23
2
5-6 3120885
SECTION 5 CYLINDER
FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (AJ & AJP)

PLATFORM LEVEL CYLINDER ASSEMBLY Ref
1683760 E45AJ & M45AJ Ref B
1683924 E40AJP & M40AJP Ref B
1 0100011 Loctite #242 A/R

2 0100038 Primer, Locking #7471 A/R
3 3931016 Bolt, Socket Head #10-24NC x 1” 3
4 Tapered Bushing Options: 1
0961900 E45AJ & M45AJ S
0962185 E40AJP & M40AJP
E
C
5 0961951 Bushing, Garmax 4
6 Head Options: 1
1683052 E45AJ & M45AJ T
7
1683925
1683759
E40AJP & M40AJP
Rod 1
I
8 1683761 Barrel 1 O
9
10
3760368 Washer, Ring
Piston Options:
1
1
N
3480247 E45AJ & M45AJ
3480259 E40AJP & M40AJP 5
11 Not Used
12 Kit Ring, Lock 2
13 Kit Ring, Wear 1 C
14 Kit Ring, Back-Up 2 Y
15
16
Kit
Kit
O-Ring
O-Ring
1
1
L
17 Kit Wiper 1 I
18 Kit Seal 1
N
D
19 Kit Ring, Back-Up 1
20 Kit Seal 2
21 4640932 Cartridge, Valve (Counterbalance Vented) 1 E
22
7011112
4641086
Seal Kit-4640932 Valve
Cartridge, Valve (Counterbalance Non Vented)
1
1
R
2900792 Seal Kit-4641086 Valve 1
23 3931516 Bolt, Socket Head 5/16”-18NC x 1” 8
——————————
Seal Kit Options: (Includes Items 12-20) 1
2901776 E45AJ & M45AJ
2901898 E40AJP & M40AJP
3120885 5-7
SECTION 5 CYLINDER
FIGURE 5-4.LIFT CYLINDER ASSEMBLY - LOWER
S
E
C
T
I
O
N
C
Y
L
I
N
D
E
R
5-8 3120885
SECTION 5 CYLINDER
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - LOWER

LOWER LIFT CYLINDER ASSEMBLIES
1683711 E45A & M45A Ref. 1/A
1683826 E45AJ & M45AJ Ref. 1/A
1683939 E40AJP & M40AJP Ref. 1/A
1 Barrel Weldment Options: 1

1A 1683515 E45A & M45A
1B 1683827 E45AJ & M45AJ
1C 1683940 E40AJP & M40AJP S
1D Bushing Options: 2
E
C
0961726 E45 & M45
0961950 E40 & M40
2 Rod Weldment Options: 1 T
1683016
1683941
E45 & M45
E40 & M40
I
2A Bushing Options: 2 O
0961726
0961950
E45 & M45
E40 & M40
N
4 3480241 Piston 1 5
5 1683710 Head 1
6 3300281 Nut, Hex 1
7 4566432 Spacer C
8 4640816 Cartridge, Holding Valve 1 Y
9
2900770
4640634
Seal Kit - 4640816 Valve
Cartridge, Holding Valve
1
1
L
2900770 Seal Kit - 4640634 Valve 1 I
10 Plug Options: A/R
N
D
2220885 E45A & M45A 2
Not Required AJ & AJP 0
11 3900170 Setscrew 1 E
12
13
Kit
Kit
Seal, Piston
Ring, Wear
1
2
R
14 Kit O-Ring 1
15 Kit Ring, Wear 3
16 Kit O-Ring 1
17 Kit Seal, Rod 1
18 Kit Wiper, Rod 1
19 Not Used
20 0100011 Loctite #242 A/R
21 0100035 Loctite A/R
——————————
2901806 Seal Kit - Lower Lift Cylinder (Includes Items 12-18) 1
3120885 5-9
SECTION 5 CYLINDER
FIGURE 5-5.LIFT CYLINDER ASSEMBLY - MID
S
E
C
T
I
O
N
C
Y
L
I
N
D
E
R
5-10 3120885
SECTION 5 CYLINDER
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID

MID LIFT CYLINDER ASSEMBLY
1683713 E45A & M45A Ref. 1/A
1683825 E45AJ & M45AJ Ref. 1/A
1683942 E40AJP & M40AJP Ref. 1/A

1A 1683516 E45A & M45A
1B 1683829 E45AJ & M45AJ
1C 1683943 E40AJP & M40AJP S
1D
0961726
Bushing Options:
E45 & M45
2
E
0961950 E40 & M40 C
1683021
1683944
E45 & M45
E40 & M40
I
2A Bushing Options: 2 O
0961726
0961950
E45 & M45
E40 & M40
N
3 1120305 Cap, End 1
4 3480242 Piston 1 5
5 1683712 Head 1
6 3300281 Nut, Hex 1
7 4740207 Washer 1 C
8 4566435 Spacer 1 Y
L
9 4640634 Cartridge, Holding Valve 1
2900770 Seal Kit - 4640634 Valve 1
10 4640816 Cartridge, Holding Valve 1 I
11
2900770 Seal Kit - 4640816 Valve
Plug Options:
1
A/R
N
2220885 E45A & M45A 2 D
Not Required AJ & AJP 0 E
12
13
3900170
Kit
Setscrew
Ring, Wear
1
2
R
14 Kit Seal, Piston 1
15 Kit O-Ring 1
16 Kit Ring, Wear 1
17 Kit O-Ring 1
18 Kit Ring, Back-up 1
19 Kit Seal, Rod 1
20 Kit Wiper, Rod 1
21 0100011 Loctite #242 A/R
——————————
2901805 Seal Kit - Mid Lift Cylinder (Includes Items 13-20) 1
3120885 5-11
SECTION 5 CYLINDER
FIGURE 5-6.LIFT CYLINDER ASSEMBLY - UPPER
S
E
C
T
I
O
N
C
Y
L
I
N
D
E
R
5-12 3120885
SECTION 5 CYLINDER
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - UPPER

UPPER LIFT CYLINDER ASSEMBLIES
1683708 E45A & M45A Ref. 2/B
1683813 E45AJ & M45AJ Ref. 1/A
1683945 E40AJP & M40AJP Ref. 1/A

1683514 E45A & M45A
1683815 E45AJ & M45AJ
1683946 E40AJP & M40AJP S
1A
0961726
Bushing Options:
E45 & M45
2
E
0961950 E40 & M40 C
1683505
1683817
E45A & M45A
E45AJ & M45AJ
I
1683947 E40AJP & M40AJP O
2A
0961726
Bushing Options:
E45 & M45
2
N
0961950 E40 & M40
3 1120108 Cap, End 1 5
4 3480240 Piston 1
5 1683709 Head 1
6 Nut, Hex Options: 1 C
Use 3300315 E45A & M45A Prior to S/N 45523 (Was p/n Y
L
3300279)
3300315 E45A & M45A S/N 45523 to Present
3300279 AJ & AJP I
7
4567177
Spacer, Tube Options:
E45A & M45A
1
N
4567908 AJ & AJP D
8 Not Used E
9 4640936
2900770
Cartridge, Valve
Seal Kit - 4640936 Valve
1
1
R
10 2220885 Plug, O-Ring 1
11 3900170 Setscrew 1
12 Setscrew Options: 1
3951402 E45A & M45A
3900142 AJ & AJP
13 Kit Ring, Wear 2
14 Kit Seal 1
15 Kit O-Ring 1
16 Kit Ring, Wear 1
17 Kit O-Ring 1
18 Kit Seal 1
19 Kit Wiper 1
20 0100011 Loctite #242 A/R
3120885 5-13
SECTION 5 CYLINDER
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - UPPER (CONTINUED)

——————————
2901804 Seal Kit - Upper Lift Cylinder (Includes Items 13-19) 1
S
E
C
T
I
O
N
C
Y
L
I
N
D
E
R
5-14 3120885
SECTION 5 CYLINDER
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - UPPER (CONTINUED)

S
E
C
T
I
O
N
C
Y
L
I
N
D
E
R
3120885 5-15
SECTION 5 CYLINDER
FIGURE 5-7.MASTER CYLINDER ASSEMBLY (A MODELS)
S
E
C
T
I
O
N
C
Y
L
I
N
D
E
R
5-16 3120885
SECTION 5 CYLINDER
FIGURE 5-7. MASTER CYLINDER ASSEMBLY (A MODELS)

1683325 MASTER CYLINDER ASSEMBLY Ref 1/A

2A 0961608 Bushing, Teflon 2
4 3480217 Piston 1
5 1682154 Head 1 S
6
7
3300308
4566023
Nut, Hex
Spacer, Tube
1
1
E
8 3900170 Setscrew 3/8"-16NC x 3/8" 1 C
9 Kit T-Seal 1 T
10
11
Kit
Kit
Ring, Wear
O-Ring
1
1
I
12 Kit O-Ring 1 O
13
14
Kit
Kit
Ring, Wear
Seal, Rod
1
1
N
15 Kit Wiper, Rod 1
16 0100038 Primer, Locking A/R 5
17 0100011 Loctite #242 A/R
18 0100035 Loctite #222 A/R
—————————— C
2901147 Seal Kit (Includes Items 9-15) 1 Y
L
I
N
D
E
R
3120885 5-17
SECTION 5 CYLINDER
FIGURE 5-8.MASTER CYLINDER ASSEMBLY (AJ & AJP MODELS)
S
E
C
T
I
O
N
C
Y
L
I
N
D
E
R
5-18 3120885
SECTION 5 CYLINDER
FIGURE 5-8. MASTER CYLINDER ASSEMBLY (AJ & AJP MODELS)

MASTER CYLINDER ASSEMBLIES Ref.
1683773 E45AJ & M45AJ Ref. B
1683923 E40AJP & M40AJP Ref. B
1 0100011 Loctite #242 A/R

3 3931016 Bolt Socket Head #10-24NC x 1” 3
4 Tapered Bushing Options: 1
0961900 E45 & M45 S
5
0962185
0961951
E40 & M40
Bushing, Garmax 4
E
6 Piston Options: 1 C
3480247 E45 & M45 T
7
3480259
3760368
E40 & M40
Washer, Ring 1
I
8 Head Options: 1 O
1683052
1683925
E45 & M45
E40 & M40
N
9 1683756 Barrel 1
10 1683772 Rod 5
11 Not Used
12 Kit Ring, Lock 2
14 Kit Ring, Back-Up 2 Y
L
15 Kit O-Ring 1
16 Kit O-Ring 1
17 Kit Wiper 1 I
18
19
Kit
Kit
Seal
Ring, Back-Up
1
1
N
20 Kit Seal 2 D
21 3931516 Bolt Socket Head 5/16”-18NC x 1” 8 E
——————————
Seal Kit Options: (Includes Items 12-20) 1
R
2901776 E45 & M45
2901898 E40 & M40
3120885 5-19
SECTION 5 CYLINDER
FIGURE 5-9.ROTATOR CYLINDER ASSEMBLY (E45 & M45 ONLY) (PRIOR TO

S/N 49945 ONLY)
S
E
C
T
I
O
N
C
Y
L
I
N
D
E
R
5-20 3120885
SECTION 5 CYLINDER
FIGURE 5-9. ROTATOR CYLINDER ASSEMBLY (E45 & M45 ONLY) (PRIOR TO S/N 49945 ONLY)
1682930 PLATFORM ROTATOR CYLINDER ASSEMBLY Ref A
1 7001609 Nut, Hex 1

2 7001610 Piston 1
3 Kit Seal 1
4 Kit O-Ring 1
6 7001612 Rod 1
7 7001613 Head 1 S
8
9
Kit
Kit
O-Ring
Ring, Back-up
1
1
E
10 Kit Seal 1 C
11 Kit Wiper 1 T
12 7001614 Ring, Retainer
——————————
1
I
7001608 Seal Kit - 1682930 Cylinder (Includes Items 3,4 & 8-11) 1 O
N
C
Y
L
I
N
D
E
R
3120885 5-21
SECTION 5 CYLINDER
FIGURE 5-10.STEER CYLINDER ASSEMBLY
S
E
C
T
I
O
N
C
Y
L
I
N
D
E
R
5-22 3120885
SECTION 5 CYLINDER
FIGURE 5-10. STEER CYLINDER ASSEMBLY

1683591 STEER CYLINDER ASSEMBLY Ref B
1 Kit Wiper 2
2 7001630 Nut, Spanner 2
4 Kit Seal, Lip 2
5 Kit Ring, Wear 4
6 Kit Ring, Back-up 2
7 Kit O-Ring 2 S
8
9
7017248
70003341
Guide
Barrel Weldment
2
1
E
10 7017249 Tube 2 C
11 7017250 Piston 1 T
12
13
Kit
Kit
Ring, Wear
Seal
2
1
I
14 Kit O-Ring 1 O
15
16
Kit
7017251
O-Ring
Rod (Male End)
1
1
N
17 7017252 Rod (Female End) 1
—————————— 5
7017246 Seal Kit (Includes Items 4-7 & 12-15) 1
C
Y
L
I
N
D
E
R
3120885 5-23
SECTION 5 CYLINDER
FIGURE 5-11.TELESCOPE CYLINDER ASSEMBLY (E45 & M45)
S
E
C
T
I
O
N
C
Y
L
I
N
D
E
R
5-24 3120885
SECTION 5 CYLINDER
FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (E45 & M45)

TELESCOPE CYLINDER ASSEMBLY
1683704 E45A & M45A Ref. 3/C
1683798 E45AJ & M45AJ Ref. 3/B

1682948 E45A & M45A
1683800 E45AJ & M45AJ
2 Rod Weldment Options: 1
1683706 E45A & M45A S
3
1683802
3480239
E45AJ & M45AJ
Piston 1
E
4 1683705 Head 1 C
5 Spacer, Tube Options: 1 T
4567704
4566027
E45A & M45A
E45AJ & M45AJ
I
6 4640807 Counterbalance Valve Assembly (See Items 101-103
1
O
7 0641512
for Breakdown)
Bolt 5/16"-18NC x 1 1/2" 4
N
8 2220883 Plug, O-Ring 2
9
10
3951402
3322205
Setscrew 1/4"-20NC x 1/4"
Locknut
1
1
5
13
14
Kit
Kit
Seal, Cap
O-Ring
1
1
Y
15 Kit Ring, Wear 1 L
16 Kit O-Ring 1 I
17
18
Kit
Kit
Seal, Rod
Wiper
1
1
N
19 0100011 Loctite #242 A/R D
20 Not Used
E
R
21 2220628 Fitting, 90° 1
22 2220516 Fitting, Cap 1
23 3340679 Wear Pad Assembly 1
24 0641604 Bolt 3/8"-16NC x 1/2" 2
25 2220596 Fitting, 90° 1
26 2220517 Fitting, Cap 1
27 4761600 Lockwasher 3/8" 2
——————————
4640807 COUNTERBALANCE VALVE ASSEMBLY Ref.
101 4640771 Cartridge, Counterbalance 1

102 4640709 Cartridge, Vented Counterbalance 1
103 3790113 O-Ring (Between Valve and Cylinder Block) 2
—————————
2900770 Seal Kit (1 Per Cartridge)
3120885 5-25
SECTION 5 CYLINDER
FIGURE 5-12.TELESCOPE CYLINDER ASSEMBLY (E40 & M40)
S
E
C
T
I
O
N
C
Y
L
I
N
D
E
R
5-26 3120885
SECTION 5 CYLINDER
FIGURE 5-12. TELESCOPE CYLINDER ASSEMBLY (E40 & M40)

1683911 TELESCOPE CYLINDER ASSEMBLY Ref. 2/B

1A 1120110 Cap, End 1
3 3480239 Piston 1
4 1683863 Head 1
5 4567963 Spacer, Tube 1
6 4640807 Counterbalance Valve Assembly (See Items 101-103
1
S
7 0641512
for Breakdown)
Bolt 5/16"-18NC x 1 1/2" 4
E
8 2220883 Plug, O-Ring 2 C
9 3951402 Setscrew 1/4"-20NC x 1/4" 1
T
I
10 3322205 Locknut 1
12 Kit Ring, Wear 2 O
13
14
Kit
Kit
Seal, Cap
O-Ring
1
1
N
15 Kit Ring, Wear 1
16
17
Kit
Kit
O-Ring
Seal, Rod
1
1
5
18 Kit Wiper 1
19 0100011 Loctite #242 A/R C
20
21
Not Used
2220628 Fitting, 90° 1
Y
22 2220516 Fitting, Cap 1 L
23 3340882 Wear Pad Assembly 1 I
24
25
0641424
2220596
Bolt 1/4”-20NC x 3”
Fitting, 90°
2
1
N
26 2220517 Fitting, Cap 1 D
27 3311405 Flatwasher 1/4” 4
E
R
——————————
4640807 COUNTERBALANCE VALVE ASSEMBLY Ref.
101 4640771 Cartridge, Counterbalance 1

102 4640709 Cartridge, Vented Counterbalance 1
103 3790113 O-Ring (Between Valve and Cylinder Block) 2
—————————
2900770 Seal Kit (1 Per Cartridge)
3120885 5-27
SECTION 5 CYLINDER
FIGURE 5-12. TELESCOPE CYLINDER ASSEMBLY (E40 & M40) (CONTINUED)

S
E
C
T
I
O
N
C
Y
L
I
N
D
E
R
5-28 3120885
SECTION 6 HYDRAULIC
TABLE OF CONTENTS
6-1 STANDARD HYDRAULIC DIAGRAM (E45A & M45A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-2 STANDARD HYDRAULIC DIAGRAM (E45AJ & M45AJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 STANDARD HYDRAULIC DIAGRAM (E40AJP & M40AJP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-4 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
S
E
C
T
I
O
N
H
Y
D
R
A
U
L
I
C
3120885 6-1
SECTION 6 HYDRAULIC
FIGURE 6-1.STANDARD HYDRAULIC DIAGRAM (E45A & M45A)
S
E
C
T
I
O
N
H
Y
D
R
A
U
L
I
C
6-2 3120885
SECTION 6 HYDRAULIC
FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (E45A & M45A)

2792334 STANDARD HYDRAULIC DIAGRAM Ref. 6/F
1 2752675 Hose 1
2 1320033 Clamp 1
3 2752487 Hose 1
4 2752488 Hose 1
5 2751498 Hose 1
6 2752476 Hose 1
7 2220371 Fitting, Straight 3
8 2752600 Hose 1
9 2220473 Fitting, 90° 9
10 2220885 Plug 5 S
11 2752595 Hose 2 E
12
13
2752446
2220507
Hose
Fitting, 90°
1
1 C
14 2753326 Hose 2 T
I
O
16 2220466 Fitting, 90° 2
17 2752795 Hose 2
18 Not Used N
19 2220502 Fitting, 45° 4
20 2752459 Hose 2
21 2221033 Fitting, Straight 2 6
H
24 2220428 Fitting, Quick Coupling 2
25 2220429 Dust Cap 2 Y
26
27
2753050
2220899
Hose
Fitting, Tee
2
3
D
28 2752620 Hose 1 R
29 2752580 Hose 2 A
30
31
2220472
2752910
Fitting, 90°
Hose
8
1 U
32 2220999 Fitting, Tee 1 L
33 2751127 Hose 1
I
C
34 2751126 Hose 1
35 2752475 Hose 1
36 2220386 Fitting, 90° 1
37 2752585 Hose 2
38 2220504 Fitting, Tee 2
39 2752572 Hose 2
42 2752435 Hose 1
43 2752573 Hose 1
44 2750996 Hose 1
45 2751508 Hose 1
46 2220501 Fitting, 45° 7
3120885 6-3
SECTION 6 HYDRAULIC
FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (E45A & M45A) (CONTINUED)

47 2220502 Fitting, 45° 2
48 to 49 Not Used
50 2752581 Hose 1
51 4566188 Tube 1
52 4566623 Tube 1
53 4100026 Nylon, Sleeve 5
54 2752983 Hose 1
55 1702124 Hose, Tags 1
56 2220609 Fitting, Reducer 1
57 2220923 Fitting, Adapter‘ 3
S 59 4640861 Bleeder, Kit 1
E
60 2752440 Hose 1
C 62 2752463 Hose 1
T 63
64
0100020
2220600
Sealant
Fitting, Straight
A/R
2
I 65 2220619 Fitting, Reducer 1
O 66 2220711 Fitting, Tee 1
N 67
68
2220414
2790900
Fitting, Straight
Hose
1
1
69 2220909 Fitting, Restrictor 2
H
Y
D
R
A
U
L
I
C
6-4 3120885
SECTION 6 HYDRAULIC
FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (E45A & M45A) (CONTINUED)

S
E
C
T
I
O
N
H
Y
D
R
A
U
L
I
C
3120885 6-5
SECTION 6 HYDRAULIC
FIGURE 6-2.STANDARD HYDRAULIC DIAGRAM (E45AJ & M45AJ)
S
E
C
T
I
O
N
H
Y
D
R
A
U
L
I
C
6-6 3120885
SECTION 6 HYDRAULIC
FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (E45AJ & M45AJ)

2792395 STANDARD HYDRAULIC DIAGRAM Ref. 6/E
1 2752675 Hose 1
2 1320017 Clamp 1
3 2752487 Hose 1
4 2752488 Hose 1
5 2751498 Hose 1
6 2752476 Hose 1
8 2752600 Hose 2
9 2220473 Fitting, 90° 7
10 2220885 Plug 6 S
11 2752595 Hose 2 E
12
13
2752446
2220507
Hose
Fitting, 90°
1
1 C
14 2753304 Hose 1 T
I
O
16 2220466 Fitting, 90° 5
17 2752795 Hose 2
18 2220415 Fitting, Straight 9 N
19 2220502 Fitting, 45° 5
20 2752459 Hose 2
H
25 2220429 Dust Cap 2 Y
26
27
2753050
2220899
Hose
Fitting, Tee
2
1
D
28 2752466 Hose 1 R
29 2752437 Hose 2 A
30
31
2220472
2750910
Fitting, 90°
Hose
3
1 U
33 2753301 Hose 1
I
C
34 2751009 Hose 1
35 2752611 Hose 1
36 2220386 Fitting, 90° 1
37 2752585 Hose 4
39 2753302 Hose 2
43 2752430 Hose 2
44 2750996 Hose 1
45 2751508 Hose 1
46 2220501 Fitting, 45° 8
3120885 6-7
SECTION 6 HYDRAULIC
FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (E45AJ & M45AJ) (CONTINUED)

47 2220677 Fitting, 45° 2
48 2753305 Hose 1
49 2752463 Hose 1
51 4567946 Tube 1
52 2753303 Hose 2
54 0100020 Sealant (Not Shown) A/R
55 1702124 Hose, Tags (Not Shown) 1
S 58 2220934 Fitting, Tee 1
E
59 4640861 Bleeder, Kit 1
60 2751414 Hose 1
C 61 2220414 Fitting, Straight 1
T 62
63
2750900
2220909
Hose
Orifice (.015)
1
2
I 64 2220654 Fitting, Straight 1
O
N
H
Y
D
R
A
U
L
I
C
6-8 3120885
SECTION 6 HYDRAULIC
FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (E45AJ & M45AJ) (CONTINUED)

S
E
C
T
I
O
N
H
Y
D
R
A
U
L
I
C
3120885 6-9
SECTION 6 HYDRAULIC
FIGURE 6-3.STANDARD HYDRAULIC DIAGRAM (E40AJP & M40AJP)
S
E
C
T
I
O
N
H
Y
D
R
A
U
L
I
C
6-10 3120885
SECTION 6 HYDRAULIC
FIGURE 6-3. STANDARD HYDRAULIC DIAGRAM (E40AJP & M40AJP)

2792413 STANDARD HYDRAULIC DIAGRAM Ref. 2/B
1 2752675 Hose 1
2 1320033 Clamp 1
3 2752487 Hose 1
4 2752488 Hose 1
5 2751498 Hose 1
6 2752476 Hose 1
8 2752600 Hose 2
9 2220473 Fitting, 90° 8
10 2220885 Plug 6 S
11 2752595 Hose 2 E
12
13
2752446
2220507
Hose
Fitting, 90°
1
1 C
14 2753337 Hose 1 T
I
O
16 2220466 Fitting, 90° 6
17 Not Used
18 2220415 Fitting, Straight 5 N
19 2220502 Fitting, 45° 10
20 2752459 Hose 2
H
25 2220429 Dust Cap 2 Y
26
27
2752619
2220899
Hose
Fitting, Tee
2
1
D
28 2752466 Hose 1 R
29 2752437 Hose 2 A
30
31
2220472
2750910
Fitting, 90°
Hose
3
1 U
33 2753335 Hose 1
I
C
34 2753334 Hose 1
35 2752611 Hose 1
36 2220386 Fitting, 90° 1
37 2752571 Hose 4
39 2753333 Hose 2
43 2752430 Hose 2
44 2753474 Hose 1
45 2753475 Hose 1
46 2220501 Fitting, 45° 7
3120885 6-11
SECTION 6 HYDRAULIC
FIGURE 6-3. STANDARD HYDRAULIC DIAGRAM (E40AJP & M40AJP) (CONTINUED)

47 2220677 Fitting, 45° 2
48 2753336 Hose 1
49 2752463 Hose 1
51 4567946 Tube 1
52 2753329 Hose 2
54 0100020 Sealant (Not Shown) A/R
55 1702124 Hose, Tags (Not Shown) 1
S 58 2220934 Fitting, Tee 1
E
59 4640861 Bleeder, Kit 1
60 2751890 Hose 1
C 61 2220414 Fitting, Straight 1
T 62
63
2750900
2220909
Hose
Orifice (.015)
1
2
I 64 to 65 Not Used
O 66 2221039 Orifice (.022) 2
N 67
68
2753330
2753331
Hose
Hose
1
1
69 2753332 Hose 4
H
Y
D
R
A
U
L
I
C
6-12 3120885
SECTION 6 HYDRAULIC
FIGURE 6-3. STANDARD HYDRAULIC DIAGRAM (E40AJP & M40AJP) (CONTINUED)

S
E
C
T
I
O
N
H
Y
D
R
A
U
L
I
C
3120885 6-13
SECTION 6 HYDRAULIC
FIGURE 6-4.HYDRAULIC DIAGRAM LIST

Note: Diagrams with asterisk (*) are shown in the
preceding pages. Information on Diagrams not
shown are available from JLG Service/Parts Depart-
ments.
Standard Hydraulic Diagrams

2792334* E45A & M45A Ref.
2792395* E45AJ & M45AJ Ref.
2792413* E40AJP & M40AJP Ref.
2792337 Standard Hydraulic Schematic Ref.
S
E
C
T
I
O
N
H
Y
D
R
A
U
L
I
C
6-14 3120885
SECTION 7 ELECTRICAL
TABLE OF CONTENTS
7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2 ELECTRICAL SCHEMATIC (E45 & M45 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7-3 ELECTRICAL SCHEMATIC (E40 & M40 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7-4 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
S
E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
3120885 7-1
FIGURE 7-1.ELECTRICAL DIAGRAM LIST

Note: Diagrams with asterisks (*) are not shown in
the following pages. Diagrams not shown are avail-
able from the JLG Service Department.
LIGHTS ELECTRICAL DIAGRAMS

4933102 Headlights and Taillights Ref. 1/A
4360336 Switch, Toggle (Located on Platform Console Box) 1
3740087 Relay (Located in Ground Control Box) 1
4120027 Socket, Relay (Located in Ground Control Box) 1
3740063 Spring (Located in Ground Control Box) 1
4360448 Breaker, Circuit 10 Amp (Located in Ground 1
Control Box)
0259305/ Strobe Light Ref. 1/B
1283055
S
E 4933101 JIB FUNCTION ELECTRICAL DIAGRAM (E45AJ &
M45AJ Only)
Ref. 1/A
C
T 0259064/
1283055
MOTION ALARM ELECTRICAL DIAGRAM Ref. 1/B
I
O PLATFORM ELECTRICAL DIAGRAM Ref.
N 4933060
4933105
E45 & M45
E40 & M40
Ref.
Ref.
3/D
1/A
7 4933059
STANDARD ELECTRICAL DIAGRAMS
E45 & M45
Ref.
Ref. 3/G
4933128 E40 & M40 Ref. 2/A
E
L 1870072*
STANDARD ELECTRICAL SCHEMATIC
E45 & M45
Ref.
Ref. D
E 1870126* E40 & M40 Ref. A
C
T
R
I
C
A
L
7-2 3120885
FIGURE 7-2.ELECTRICAL SCHEMATIC (E45 & M45 Models)
S
E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
3120885 7-3
FIGURE 7-2. ELECTRICAL SCHEMATIC (E45 & M45 Models)
S
E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
7-4 3120885
S
E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
3120885 7-5
S
E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
7-6 3120885
S
E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
3120885 7-7
S
E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
7-8 3120885
S
E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
3120885 7-9
Figure 7-3. ELECTRICAL SCHEMATIC (E40 & M40 Models)
S
E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
7-10 3120885
S
E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
3120885 7-11
Figure 7-3. ELECTRICAL SCHEMATIC (E40 & M40 Models)
S
E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
7-12 3120885
S
E
C
T
I
“THIS PAGE INTENSIONALLY LEFT BLANK” O
N
E
L
E
C
T
R
I
C
A
L
3120885 7-13
FIGURE 7-4. HARNESS COMPONENTS INSTALLATION
S
E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
7-14 3120885
POSI-TRACK/ FRAME
TILT MODULE POWER
J4
J5 MODULE J1
J3
J2
J1
J8 J9
J7
P2 8A
J5
J4 8
J3
J2
8B TO
ANALYZER
SPEED
SENSOR
(LEFT BRAKE)
S
SPEED
SENSOR
E
(RIGHT BRAKE)
CONTACTOR C
PLATE STEER/
BRAKE T
VALVE
I
O
N
302
GROUND E
CONTROL
BOX 305A
BOOM LIMIT
SWITCHES L
E
J1 J12
J2
C
301A J3
515 303B
J4
302A
T
J5 418
420
302B J6 419
R
505
301C J7 206
I
301B J8
J9 202A
505
C
J10 515A
303F 202
306 416
307 515 515
504A
A
301
BEACON
LIGHT
504 L
TO
GENERATOR
MODULE
309 HORN
505
202
3120885 7-15
FIGURE 7-4. HARNESS COMPONENTS INSTALLATION

HARNESS COMPONENTS INSTALLATION Ref.
PLATFORM BOX ELECTRICAL DIAGRAM Ref.

4933060 A & AJ Models Ref. 3/D
4933105 AJP Models Ref. 1/A
1 4922074 Harness, Indicator Lamp 1 4/F

4460227 Pin, Male 5
1B 4120035 Socket, Lamp 5
1C 4460634 Socket (Single Wire) 6
4460635 Socket (Two Wire) 4
2 Harness, Function Switch 1
S 4922060
49223003
A & AJ Models
AJP Models
2/C
5/D
E 2A 4460434 Connector - 15 Position 1
C 4460226 Pin, Male 12
T
2B 4460464 Pin, Male 2
2C 4460418 Connector, Female 4
I 4460419 Terminal 12
O 2D 4460225
4460227
Connector - 6 Position (AJP Models Only)
Socket, Female
1
5
N 2E 4460343 Connector - 12 Position (AJP Models Only) 1
7 3
3A
4922071
4460321
Harness, Can Bus
Connector - 4 Position
1
1
2/B
4460227 Pin, Male 2
E 4460267 Pin, Male 1
L
3B 4460464 Pin, Male 3
4 4922118 Harness, Box Horn 1 2/B
E 4A 4460464 Pin, Male 1
C 5
5A
4922157
4460464
Harness, Miscellaneous
Pin, Male
1
5
3/C
T 6 Not Used
R 7 Not Used
I
8 4922160 Harness, Analyzer 1 2/B
C 4460226 Socket, Female 4
A 8B 4460761
4460227
Connector, Female - 4 Position
Pin, Male
1
4
L 9 1060330 Cable, Electrical - 16/3 7ft/2.2m
10 2920129 Bulb, Light 3
11 4460464 Pin, Male 3
12 4922307 Jib Harness (AJP Models Only) 1 3/C
12A 4460367 Connector, Female - 12 Position 1
12B 4460260 Connector, Female 6
4460259 Terminal 6
7-16 3120885
FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (CONTINUED)

PLATFORM BOX ASSEMBLY COMPONENTS Ref.
101 to 116 Not Used

118 to 132 Not Used
133 4460752 Connector, 14 Position 1
134 4460497 Nut, Conduit 1
135 4460496 Lockwasher, Conduit 1
136 to 145 Not Used
BOOM CABLES INSTALLATION

0257735 E45A & M45A Ref. 4/D
0259367 E45AJ & M45AJ Ref. 1/B
0259970 E40AJP & M40AJP Ref. 2/A S
201 Main Boom Harness Assembly Options: 1 3
E
4922178 E45 & M45 Models C
1060677 Cable, Electrical (E45 & M45 Models Only) 26.5ft/8.1m T
4922364
1060780
E40 & M40 Models
Cable, Electrical - 18/6 (E40 & M40 Models)
1
25.25ft/7.7m I
1060781 Cable, Electrical - 18/5 (E40 & M40 Models) 25.25ft/7.7m O
201A
201B
4460465
4460754
Socket, Female
Plug, Male
28
1
N
202 Tower Boom Harness Assembly Options: 1 2
4922179 E45 & M45 Models 7
4922363 E40 & M40 Models
1060677 Cable, Electrical Options: - 10/4-18/16
E45 & M45 Models 35.5ft/11m E
E40 & M40 Models 32ft/9.8m
L
E
202A 4460464 Pin, Male 28
203 4460754 Connector 1 C
204 to 205
206
Not Used
4460753 Connector 1
T
R
GROUND CONTROL BOX DIAGRAM Ref. I
4933059
4933128
E45 & M45
E40 & M40
Ref.
Ref.
3/G
1/A
C
A
301
4922058
Function Switch Harness Assembly Options:
E45 & M45
1
4/D
L
4922366 E40 & M40 1/A
4460419 Terminal, Female 21
301B 4460434 Connector - 15 Position 1
301C 4460265 Connector - 9 Position (E40 & M40 Only) 1
4460227 Pin, Male 3
3120885 7-17

302 Harness Assembly - Valve 1
4922057 E45 & M45 4/C
4922367 E40 & M40 2/B
4460227 Pin, Male 14
302C 4460425 Connector, Strain Relief 1
302D Components Options: 6
E45 & M45 (Shown)
4460744 Connector, 6 Position 6
4460745 Lock, Secondary 4
4460749 Cap, Shell 4
S 4460750 Bar, Buss - 6 Position 4
E 4460458 Seal 24
C
4460751 Clip, Mounting 4
E40 & M40 (Not Shown)
T 4460836 Connector, 12 Position 2
I 4460837
4460465
Housing, Terminal - 12 Position
Pin, Terminal
2
22
O 302E 4460742 Connector - 2 Position 17
N 4460743
4460458
Terminal, Female
Seal
34
34
303 4922104 Harness Assembly - Turntable/Frame (Includes 1 7/F
7 Item 304 Also)
E 303B 4460321 Connector - 4 Position 2
L 4460227 Pin, Male 2
E
4460267 Pin, Male 8
303C 4460425 Connector, Strain Relief 1
C 303D 4460343 Connector, 12 Position 1
T 303E
4460268
4460320
Socket, Female
Connector, 2 Position
12
1
R 4460268 Socket, Female 2
I 303F 4460320 Connector, 2 Position 1
C
4460267 Pin, Male 2
303G 4460326 Connector, 3 Position 1
A 4460267 Pin, Male 3
L 303H
304
4460465
4922073
Socket, Female
Harness Assembly - Horn/Beacon (M45 & E45
6
1 4/D
Only)
3990001 Diode (Not Shown) 1
304A 4460465 Socket, Female 1
305 4922117 Harness Assembly - Ground Control Can 1 3/B
4460227 Pin, Male 2
4460267 Pin, Male 1
7-18 3120885

305B 4460465 Socket, Female 1
306 4460320 Connector, 2 Position 1
307 4460268 Socket, Female 2
308 Not Used
309 4922267 Harness Assembly - Power Supply 1 3/C
310 4922263 Harness Assembly - Posi-Track Module Can 1 2/A
4460227 Pin, Male 4
4460267 Pin, Male 2
311 3990106 Limiter, Inrush (Not Shown) 1
GROUND CONTROL BOX ASSY COMPONENTS Ref.
401 to 415 Not Used

416 4460425 Connector, Strain Relief 1 S
417
418
Not Used
4460495 Connector, Male - 14 Position 1
E
419 4460497 Nut, Conduit 1 C
420 4460496 Lockwasher 1 T
STANDARD HARNESS COMPONENTS Ref.
I
O
501
501A
Not Available
Not Serviced
Solenoid Harness
Connector, Female - 2 Position (Purchase
17
17
N
Complete Solenoid)
502
Not Serviced
4922222
Terminal, Male (Purchase Complete Solenoid)
Generator Enable Harness (Yellow/Red) (M45 & M40
34
1 B
7
Only)
502A 4460464 Pin, Male 1 E
503 4922223 Generator Enable Harness (White/Yellow) (M45A &
M40 Only)
1 A
L
503A 4460464 Pin, Male 1 E
504 Use 7023486 Generator Harness (M45 & M40 Only) (was p/n
7020155)
1
C
504A Use 7023486 Connector, Female - 6 Position (was p/n 1 T
Use 7023486
7023337)
Socket, Female (was p/n 7023338) 1
R
4460268 Socket, Female 5 I
505 Not Available Boom Limit Switches Harness 1
C
A
1060341 Cable, Electrical - 16/2 58ft/17.7m
506 Harness Assembly - Valve Options: 1
4922069 Prior to S/N 47551 2/B L
4922328 S/N 47551 to Present 1/A
506B 4460749 Cap, Shell 1
4460750 Bar, Buss - 6 Position 1
4460744 Connector, 6 Position 1
4460745 Lock, Secondary 1
3120885 7-19

506B (cont’d) 4460746 Socket, Female 5
4460458 Seal 6
4460748 Plug, Cavity 1
4460751 Clip, Mounting 1
506C 4460742 Connector - 2 Position 5
4460743 Terminal, Female 10
4460458 Seal 10
507 Not Available Controller Harness Assembly (Lift and Swing) 1
508 Not Available Controller Harness/Circuit Board Assembly (Drive 1
and Steer)
S 509 Not Available Controller Harness Assembly (Speed) 1
E 509A 4460225
4460226
Socket, Female
1
4
C 510 Battery Charger Components Options: A/R
T 510A AC Cord Options: A/R
I
7020656 Prior to S/N49739 (To Receptacle & Ammeter) 1
1060776 S/N49739 to S/N49542 (To Receptacle & 1
O Ammeter)
N 510B
1060777
7020693
S/N49542 to Present (To Receptacle Only)
LED Internal Harness (S/N49542 to Present Only)
1
1
4460761 Connector, Female - 4 Position 1
7 510C
4460227
1060778
Male Pin
LED Remote Harness (S/N49542 to Present Only)
4
1
510D 4460321 Connector - 4 Position 1
E 4460226 Socket, Female 4
L 510E 4460761
4460226
Connector, Female - 4 Position
Socket, Female
1
4
E 510F DC Cord Options: 1
C 7020657 Prior to S/N49542
T
510G 7011590 Connector, DC 1
R 510H 7011621 Connector, Enable Switch 1
I 510J
510K
Supply Locally
4460428
Plug, Connector (Not Supplied with Charger)
Connector, Strain Relief (Not Supplied with
1
1
C Charger)
A 510L 0610131 LED Assembly (Not Supplied with Charger) 1
L
510M 4460321 Connector - 4 Position 1
4460227 Male Pin 4
511 Not Available Speed Sensor Harness 2
512 1600294 Contactor Plate Assembly 1
512A 7022003 Contactor Harness 1
7-20 3120885

512C 7022004 Posi-Track Harness 1
512D 4460326 Connector - 3 Position 1
4460227 Pin, Male 3
512E 7022005 Shunt Harness 1
512F 4460321 Connector - 4 Position 1
4460227 Pin, Male 4
512G 7022012 Cable, Power 1
513 4922294 Jib Harness (AJ Models Only) 1 1/A
4460227 Pin, Male 3
4460419 Terminal 3
514 Not Available Solenoid Harnesses - Steer/Brake Valve 5
514A Not Serviced Connector, Female - 2 Position (Purchase 5
Complete Solenoid/Valve Cartridge) S
Not Serviced Terminal, Male (Purchase Complete Solenoid/
Valve Cartridge)
10
E
515 4922319 Harness, Generator to Ground Control Box 1 1/A C
515A 4460225
4460807
Seal, Terminal
1
1
T
4460808 Seal, Terminal 1 I
4460809 Pin, Terminal 1 O
N
4460267 Pin, Terminal 5
OPTIONAL HARNESS COMPONENTS Ref.

601
0253717
AC to Platform Receptacle Components Options:
220V Receptacle (M40 & E40) Ref. 1
7
0259127 220V Receptacle (M45 & E45) Ref. 1
601A Supply Locally Box, Switch 1 E
601B
601C
Supply Locally
Supply Locally
Receptacle
Shield, Cover
1
1
L
601D Supply Locally Connector, Strain Relief 1 E
601E Supply Locally Plug, Male Options : 1
C
T
601F Harness (Main Boom) Options: 1
4921595 Harness (M45 & E45) 1/A
4921571 Harness (M40 & E40) 1/A R
1060461 Electrical Cable Options:
M45 & E45 (12/3) 32ft//9.75m
I
M40 & E40 (12/3) 30ft//9.14m C
601G 4460205 Plug, Male 1 A
L
601J Harness (Tower Boom) Options: 1
4921594 Harness (M45 & E45) 1/A
4921570 Harness (M40 & E40) 1/A
1060461 Electrical Cable Options:
M45 & E45 (12/3) 42ft/12.8m
M40 & E40 (12/3) 38ft/11.6m
601K 4460134 Connector, Female 1
3120885 7-21

602 2920095 Platform Worklights Harness (Includes Light and 2
Wire Only)
602A 4460428 Connector, Strain Relief 1
TOOLS Ref.
701 7002821 Crimper (For Wire to Pin/Socket Connections) 1
702 7002823 Extractor (For Removal of Pin/Socket from Connec- 1
tors)
703 4460467 Extractor, Pin (Blue 16-18 Gauge) (For Removal of 1
Pin/Socket from Connectors)
4460510 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of 1
Pin/Socket from Connectors)
704 7002828 Stripper, Wire 1
705 2901443 Analyzer, Machine (Not Shown) 1
S
E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
7-22 3120885
SECTION 8 DECALS
TABLE OF CONTENTS
8-1 DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
S
E
C
T
I
O
N
D
E
C
A
L
S
3120885 8-1
SECTION 8 DECALS
FIGURE 8-1.DECALS INSTALLATION
S
E
C
T
I
O
N
D
E
C
A
L
S
8-2 3120885
SECTION 8 DECALS
FIGURE 8-1. DECALS INSTALLATION

COUNTRY SPEC DECAL INSTALLATIONS
0270274 A & AJ Model Lift Decals Ref. 2
0270273 AJP Model Lift Decals Ref. 2
E45 & E40
0259534 Australian Spec Ref. 5
0259291 Dutch Spec Ref. 7
0259289 French Spec Ref. 7
0259292 German Spec Ref. 7
0259290 Italian Spec Ref. 7
0259293 Spanish Spec Ref. 7
0259288 UK English Spec Ref. 9
M45 & M40
0259533 Australian Spec Ref. 4
0259325 Dutch Spec Ref. 7
0259323 French Spec Ref. 7
0259326 German Spec Ref. 7
0259324 Italian Spec Ref. 7 S
0259327
0259322
Spanish Spec
UK English Spec
Ref.
Ref.
7
9
E
C
1 Decal - JLG Lift Options: A/R
T
I
1701892 Prior to S/N51296 3
1702860 S/N51296 to Present 2
2 Not Used O
3
1704257
Decal - JLG Model Designation Options:
E45A
2
N
1704385 E45AJ
1704256
1704384
M45A
M45AJ
8
1704791 E40AJP
1704792 E40AJPnarrow D
1704793
1704794
M40AJP
M40AJPnarrow
E
4 Decal - Danger/Caution Options: 1 C
1703807 Australian Spec A
1703914
1703918
Dutch Spec
French Spec
L
1703800 German Spec S
1703916 Italian Spec
1703920 Spanish Spec
1703807 UK English Spec
5 Not Used
6 1700584 Decal - Patent 1
7 Not Available Nameplate - Serial Number 1
8 3820001 Rivet A/R
9 1701504 Decal - Hydraulic Oil 1
10 1701642 Decal - Arrow 2
3120885 8-3
SECTION 8 DECALS
FIGURE 8-1. DECALS INSTALLATION (CONTINUED)

11 Decal - Caution/Danger Options: 1
1703992 Australian Spec
1703913 Dutch Spec
1703917 French Spec
1703799 German Spec
1703806 UK English Spec
12 Not Used
13 1701644 Decal - Charger 2
14 Not Used
15 Decal - Footswitch Options: 1
1703518 Dutch Spec
1693292 French Spec
1693294 German Spec
S
E 3252347 UK English Spec
C 16
17 to18
1704277
Not Used
Decal - Attach Lanyard 3
T 19 0961127 Bushing, Snap 1

I 20 Nameplate Options: 1
O 21
3252507
0100010
220V/50-60HZ
Loctite, (Not Shown) A/R
N 22 1701691 Decal - No Step 4
23 1704262 Decal - Manual Descent 1
8
24 Not Used
25 1704254 Decal - Cable Routing 1
26 Not Used
D 27
1704446
Decal - Charger Options:
Australian Spec
1
E 1704448 Dutch Spec

C 1704450 French Spec
A
1704447 German Spec
L 1704451 Spanish Spec
S 28
1704446
1704431
UK English Spec
Decal - Battery Charger LED Indicator (S/N49542 1
to Present Only)
29 to 30 Not Used
31 0860520 Box, Manual Storage 1
32 1060279 Lanyard 1
33 0641408 Bolt 1/4”-20NC x 1” 1
34 Not Used
35 4751400 Flatwasher 1/4” 6
36 3311405 Locknut 1/4”-20NC 5
37 1701500 Decal - Lift 4
38 1701509 Decal - Manual 1
8-4 3120885
SECTION 8 DECALS

39 Decal - Explosion Warning Options: A/R
1703813 Australian Spec 2
Not Required Dutch Spec 0
Not Required French Spec 0
Not Required German Spec 0
Not Required Italian Spec 0
Not Required Spanish Spec 0
Not Required UK English Spec 0
40 Not Used
41 1701518 Decal - Crushing Hazard 6
42 to 46 Not Used
47 Decal Options: 1
1702268 Dutch Spec
1702270 French Spec
1702267 German Spec
S
1702265 UK English Spec E
48 to 49
50
Not Used
1702300 Decal - Tie Down 4
C
51 Not Used T
52 Not Available Decal - Bar Code 1 I
53
54
Not Used
Decal - Tire Load Options: 4
O
1703488 E45A N
1704445 E45AJ
8
1703488 M45A
1704445 M45AJ
1704727 E40AJP
1704752
1704727
E40AJPnarrow
M40AJP
D
1704752 M40AJPnarrow E
55 to 61 Not Used C
A
62 1702774 Decal - JLG Lift A/R
63 Decal - JLG Options: 2
1702773 A & AJ Models (JLG) L
64
1704200
Not Used
AJP Models (Jib Plus)
S
65 Decal - 230kg/500lbs Maximum Capacity Options: A/R
1703996 Australian Spec 1
Not Required Dutch Spec 0
Not Required French Spec 0
Not Required German Spec 0
Not Required Italian Spec 0
Not Required Spanish Spec 0
Not Required UK English Spec 0
66 1701502 Decal - Hydraulic Oil Level High 1
67 1701503 Decal - Hydraulic Oil Level Low 1
3120885 8-5
SECTION 8 DECALS

68 to 69 Not Used
70 Decal - Generator Danger Options: A/R
Not Required E45 & E40 All Specs 0
1704286 M45 & M40 - Australian Spec
1704360 M45 & M40 - Dutch Spec
1704358 M45 & M40 - French Spec
1704361 M45 & M40 - German Spec
1704359 M45 & M40 - Italian Spec
1704362 M45 & M40 - Spanish Spec
1704286 M45 & M40 - UK English Spec
71 Decal - Fuel Options A/R
Not Required E45 & E40 0
1701505 M45 & M40 1
72 Not Used
73 Decal - Fuel Warning Options: A/R
Not Required E45 & E40 - All Specs 0
S
Not Required M45 & M40 - Australian Specs 0
1702962 M45 & M40 - All Except Australian Specs 1
E 74 Not Used
C 75
Not Required
Decal - CE Options:
Australian Specs
A/R
0
T 1702928 Dutch Spec 1
I 1702928 French Spec 1
O 1702928
1702928
German Spec
Italian Spec
1
1
N 1702928 Spanish Spec 1
1702928 UK English Spec 1
8
76 Not Used
77 1704412 Decal - Oil Type (S/N 46643 to Present) 1
D
E
C
A
L
S
8-6 3120885
SECTION 9 RECOMMENDED SERVICE PARTS STOCK
S
E
MODELS E45/M45/E40 & M40 C
T
The following list will service fleets of machines (built to current production per date on the front cover) with
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inven-
tory is depleted to keep service parts stock supplied. For further infomation, contact your JLG dealer or the
JLG Industries Parts Department.
I
O
JLG PART
DESCRIPTION
QTY PER FLEET N
NUMBER 1-10 10-20 20 OR MORE
STANDARD PARTS 9
3990105 Sensor, Speed (Figure 1-2) 1 1 1 R
7021367 Coupling, Pump (Figure 1-4) 1 1 1
E
C
7021320 Cap, Breather (Figure 1-4) 1 1 1
7021618 Coil (Figure 1-5) 1 1 1
7021609 Coil (Figure 1-5, 2-1 & 2-2) 1 1 1 O
7021616
7020654
Filter Cartridge (Figure 1-5)
Relay (Clear) (Figure 1-8)
1
1
1
1
1
1
M
7020691 Fuse DC-50 Amp (Figure 1-8) 1 1 1 M
1600293 Module, Posi-Track/Tilt (Figure 1-9) 1 1 1 E
1600292
7022002
Module, Power (Figure 1-9)
Contactor (Figure 1-9)
1
1
1
1
1
1 N
7022001 Contactor (Figure 1-9) 1 1 1 D
7022000
7021610
Contactor (Figure 1-9)
Coil (Figure 2-2)
1
1
1
1
1
1
E
4360476 Contact, Switch Block (Figures 2-7 & 4-3) 1 1 1 D
4360328 Switch, Toggle (Figures 2-7 & 4-3) 1 1 1
4360475 Switch, Mushroom (Figures 2-7 & 4-3) 1 1 1 S
4360470 Switch, Key (Figure 2-7) 1 1 1 E
2860030
4360070
Key, Replacement (Figure 2-7)
Breaker, Circuit (Figure 2-7)
1
1
1
1
1
1
R
4360321 Switch, Limit (Figure 3-9) 1 1 1 V
4360031 Footswitch (Figure 4-1) 1 1 1
I
C
1001118419 Controller (Lift and Swing) (Figure 4-3) 1 1 1
1001118418 Controller (Drive and Steer) (Figure 4-3) 1 1 1
4360462 Controller, Speed (Figure 4-3) 1 1 1 E
4360387 Switch, Push Button (Figure 4-3) 1 1 1
0610128 Module, Platform Console (Figure 4-3) 1 1 1 P
4360330
4360448
Switch, Toggle (Figure 4-3)
Breaker, Circuit (Figure 4-3)
1
1
1
1
1
1
A
7003982 Switch, Steer (Drive and Steer) (Figure 4-5) 1 1 1 R
3990001 Diode (Figure 7-4) 2 2 2 T
S
2900838 U.S. Standards Fastener (Hardware) Kit 1 1 1
7014676 U.S. Standards Tool Kit 1 1 1
S
T
O
C
K
3120885 9-1
SECTION 9 RECOMMENDED SERVICE PARTS
S
E MODELS E45/M45/E40 & M40
C The following list will service fleets of machines (built to current production per date on the front cover) with
T emergency repair parts which can be installed in the field. Parts from the list should be replaced when inven-
tory is depleted to keep service parts stock supplied. For further infomation, contact your JLG dealer or the
I JLG Industries Parts Department.
O JLG PART QTY PER FLEET

N NUMBER
DESCRIPTION
1-10 10-20 20 OR MORE
9
VARIABLE PARTS
R 7020653
7018525
Breaker, Circuit (CE Spec) (Figure 1-8)
Breaker, Circuit (Australian Spec) (Figure 1-8)
1
1
1
1
1
1
E 7018564 Relay (Black) (CE Spec) (Figure 1-8) 1 1 1
C 7020654
7018563
Relay (Clear) (CE Spec) (Figure 1-8)
Relay (Black) (Australian Spec) (Figure 1-8)
1
1
1
1
1
1
O 2120042 Filter, Fuel (M45 & M40 Only) (Figure 1-10) 1 1 1
M 7020215 Filter, Oil (M45 & M40 Only) (Figure 1-10) 1 1 1
M 7020167
7020207
Solenoid, Throttle (M45 & M40 Only) (Figure 1-10)
Relay, Bosch (M45 & M40 Only) (Figure 1-10)
1
1
1
1
1
1
E 7020200 Regulator, Voltage (M45 & M40 Only) (Figure 1-10) 1 1 1
N 7020217 Element, Wet Air (M45 & M40 Only) (Figure 1-10) 1 1 1
D
7016314 Cap, Fuel Tank (M45 & M40 Only) (Figure 2-6) 1 1 1
7020156 Module, Control (M45 & M40 Only) (Figure 2-6) 1 1 1
E 0610129 Module, Ground Control (M45 & E45) (Figure 2-7) 1 1 1
D 0610139
4360274
Module, Ground Control (M40 & E40) (Figure 2-7)
Switch, Push Button (M45 & M40 Only) (Figure 2-7)
1
1
1
1
1
1
S 4360336 Switch, Toggle (M45 & M40 Only) (Figure 4-3) 1 1 1
E
R
V
I
C
E
P
A
R
T
S
S
T
O
C
K
9-2 3120885
SECTION 10 SPECIAL OPTIONS
Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

10-1 MISCELLANEOUS SPECIAL OPTIONS Ref.
S
Airline Installations - 1/2” E
0255015 E45A & M45A (Prior to S/N48133) Ref.
C
T
0259877 E45A & M45A (S/N48133 to Present) Ref.
Not Available AJ & AJP Ref.
I
0270723 Beacon Installation Mounted Under Platform Ref.
O
0256789 Camera Mounting Installation Ref. N
0258703 Console Cover Ref.
1
Cylinder Bellows Installations 0
0259397 E45A & M45A Ref.
S
Not Available E45AJ & M45AJ Ref.
0460110 Bellows - Platform Level & Master Cylinders 2
0460115 Bellows - Main Lift Cylinder 1 P
0460113
0460114
Bellows - Mid Lift Cylinder
Bellows - Tower Lift Cylinder
1
1
E
Not Available Bellows - Jib Cylinder 1 C
1320037 Clamp 6
I
Decal Installations Options: Ref. A
1702788 Decal - Biodegradable Hydraulic Fluid (All except 1 L
German Spec)
1703479 Decal - Biodegradable Hydraulic Fluid (German Spec 1
Only) O
0259550/
1283014
Warning Stripes Installation Ref.
P
T
4060959 Footswitch Shield (Note: Move Decal to Shield) Ref.
I
Headlight and Taillights Installation O
0259398 E45A & M45A Ref. N
Not Available
2920150
E45AJ & M45AJ
Headlight
Ref.
2 S
7016356 Lamp, Seal Beam (1 Per Headlight) 2
2920118 Taillight 2
7016623 Bulb - Brake (1 Per Taillight) 2
7016624 Bulb - Tail (1 Per Taillight)
Tools For Service
7002828 Wire Stripper 1

7002821 Wire Crimper (To Install Wire Ends to Wires) 1
7002823 Pin/Socket Extractor - Universal (To Remove Pins/ 1
3120885 10-1
SECTION 10 SPECIAL OPTIONS
Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
S FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

E Sockets from Connectors)
C 4460467 Extractor - 16-18 Gauge (For Removal of 1
T
Pins/Sockets for Deutsch Connectors)
4460510 Extractor - 12-14 Gauge (For Removal of 1
I Pins/Sockets for Deutsch Connectors)
O 7002822 Screwdriver, Potentiometer (To Adjust Drive

Controllers)
1
N 7016654 Screwdriver, Magnetic 1

7004275 Seal Installation Tool - 1" 1
1
7004276 Seal Installation Tool - 1 1/2" 1
7002826 Seal Installation Tool - 2" 1
0 2901443 Analyzer, Machine 1
0257728 Tube Rack Installation Ref.

S
P
E
C
I
A
L
O
P
T
I
O
N
S
10-2 3120885
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
MODEL M45A/E45A Original Issue - XX/XXXX

Revised - XX/XX/XXXX
M40A/E40A
INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
0060044 . . . . . 3-17 0100035 . . . . . . 5-3 0258995 . . . . . . 1-7 0259763 . . . . . 1-19 0561317 . . . . . 3-25
0060044 . . . . . 3-21 0100035 . . . . . . 5-5 0258996 . . . . . . 1-7 0259826 . . . . . 1-20 0561359 . . . . . 3-25
0060046 . . . . . 3-17 0100035 . . . . . . 5-9 0258997 . . . . . . 1-7 0259877 . . . . . 10-1 0561359 . . . . . 3-25
0060046 . . . . . 3-21 0100038 . . . . . 5-11 0258997 . . . . . . 1-8 0259939 . . . . . 3-17 0561360 . . . . . 3-26
0060052 . . . . . 3-15 0100038 . . . . . 5-13 0259064 . . . . . . 2-4 0259939 . . . . . . 3-3 0561361 . . . . . 3-26
0060052 . . . . . 3-21 0100038 . . . . . 5-17 0259064/12830557- 0259951 . . . . . 1-15 0561384 . . . . . 3-25
0100009 . . . . . . 3-7 0100038 . . . . . 5-19 2 0259951 . . . . . . 2-3 0561384 . . . . . 3-25
0100009 . . . . . 4-10 0100038 . . . . . . 5-3 0259069 . . . . . 1-27 0259970 . . . . . 3-25 0561385 . . . . . 3-26
0100010 . . . . . . 8-4 0100038 . . . . . . 5-5 0259069 . . . . . . 1-7 0259970 . . . . . 7-17 0561386 . . . . . 3-26
0100011 . . . . . . 1-3 0100038 . . . . . . 5-7 0259102 . . . . . 4-10 0270010 . . . . . . 1-3 0610128 . . . . . . 4-9
0100011 . . . . . 1-31 0100038 . . . . . . 5-9 0259127 . . . . . 7-21 0270028 . . . . . . 1-7 0610128 . . . . . . 9-1
0100011 . . . . . 1-35 0100048 . . . . . 1-19 0259258 . . . . . 1-20 0270037 . . . . . . 1-7 0610129 . . . . . 2-19
0100011 . . . . . . 1-8 0100051 . . . . . 1-19 0259288 . . . . . . 8-3 0270100 . . . . . 1-35 0610129 . . . . . . 9-2
0100011 . . . . . 2-23 0100063 . . . . . . 5-3 0259289 . . . . . . 8-3 0270101 . . . . . 1-35 0610131 . . . . . 7-20
0100011 . . . . . 2-24 0140011 . . . . . . 4-9 0259290 . . . . . . 8-3 0270103 . . . . . 1-27 0610139 . . . . . 2-19
0100011 . . . . . 2-24 0140028 . . . . . . 2-3 0259291 . . . . . . 8-3 0270103 . . . . . . 1-7 0610139 . . . . . . 9-2
0100011 . . . . . . 2-3 0140031 . . . . . . 2-4 0259292 . . . . . . 8-3 0270273 . . . . . . 8-3 0630399 . . . . . . 3-7
0100011 . . . . . 3-11 0182010 . . . . . 1-19 0259293 . . . . . . 8-3 0270274 . . . . . . 8-3 0630440 . . . . . 1-35
0100011 . . . . . 3-13 0253687 . . . . . 2-23 0259302 . . . . . . 1-8 0270338 . . . . . . 4-7 0630464 . . . . . 2-19
0100011 . . . . . 3-15 0253704 . . . . . 3-26 0259305 . . . . . 2-23 0270344 . . . . . 1-31 0630464 . . . . . 2-24
0100011 . . . . . 3-17 0253709 . . . . . 2-23 0259305/12830557- 0270344 . . . . . 2-17 0630464 . . . . . . 4-9
0100011 . . . . . 3-18 0253717 . . . . . 7-21 2 0270344 . . . . . 2-20 0630467 . . . . . 3-25
0100011 . . . . . 3-25 0253984 . . . . . 2-24 0259322 . . . . . . 8-3 0270408 . . . . . . 4-3 0630468 . . . . . 2-23
0100011 . . . . . . 3-4 0254875 . . . . . 3-26 0259323 . . . . . . 8-3 0270408 . . . . . . 4-3 0630487 . . . . . . 3-7
0100011 . . . . . . 3-7 0255015 . . . . . 10-1 0259324 . . . . . . 8-3 0270415 . . . . . . 1-7 0630491 . . . . . 2-23
0100011 . . . . . . 3-9 0256789 . . . . . 10-1 0259325 . . . . . . 8-3 0270416 . . . . . . 1-7 0641404 . . . . . 1-20
0100011 . . . . . 5-11 0257728 . . . . . 10-2 0259326 . . . . . . 8-3 0270417 . . . . . . 1-7 0641404 . . . . . . 3-7
0100011 . . . . . 5-13 0257735 . . . . . 3-25 0259327 . . . . . . 8-3 0270417 . . . . . . 1-8 0641405 . . . . . . 3-7
0100011 . . . . . 5-17 0257735 . . . . . 7-17 0259338 . . . . . . 4-4 0270418 . . . . . . 1-7 0641406 . . . . . 1-27
0100011 . . . . . 5-19 0257816 . . . . . 1-15 0259366 . . . . . 3-17 0270723 . . . . . 10-1 0641406 . . . . . 1-35
0100011 . . . . . 5-25 0257817 . . . . . . 1-3 0259366 . . . . . . 3-3 0400055 . . . . . 1-19 0641406 . . . . . 2-17
0100011 . . . . . 5-27 0257824 . . . . . 1-31 0259367 . . . . . 3-25 0400192 . . . . . 1-20 0641407 . . . . . 3-15
0100011 . . . . . . 5-3 0257824 . . . . . 2-17 0259367 . . . . . 7-17 0400192 . . . . . 1-23 0641407 . . . . . 3-17
0100011 . . . . . . 5-5 0257824 . . . . . 2-20 0259397 . . . . . 10-1 0400195 . . . . . 1-20 0641407 . . . . . . 4-3
0100011 . . . . . . 5-7 0257824 . . . . . 4-10 0259398 . . . . . 10-1 0400195 . . . . . 1-25 0641408 . . . . . 1-20
0100011 . . . . . . 5-9 0257858 . . . . . 1-31 0259399 . . . . . 1-15 0400197 . . . . . 1-20 0641408 . . . . . 2-17
0100019 . . . . . 1-27 0257858 . . . . . 1-32 0259399 . . . . . . 2-3 0400197 . . . . . 1-25 0641408 . . . . . . 2-3
0100019 . . . . . . 1-7 0258034 . . . . . 1-15 0259440 . . . . . 3-17 0400201 . . . . . 1-31 0641408 . . . . . . 2-4
0100019 . . . . . 2-11 0258034 . . . . . . 2-3 0259440 . . . . . 3-18 0440162 . . . . . . 1-3 0641408 . . . . . . 4-3
0100019 . . . . . 3-26 0258035 . . . . . 1-35 0259441 . . . . . 3-17 0440203 . . . . . 2-11 0641408 . . . . . . 8-4
0100020 . . . . . 2-17 0258037 . . . . . . 1-7 0259441 . . . . . 3-18 0440203 . . . . . 2-15 0641410 . . . . . 3-26
0100020 . . . . . . 5-5 0258383 . . . . . 3-13 0259481 . . . . . 1-32 0440339 . . . . . 2-15 0641412 . . . . . 2-17
0100020 . . . . . 6-12 0258653 . . . . . 2-11 0259533 . . . . . . 8-3 0460106 . . . . . 3-13 0641413 . . . . . . 2-3
0100020 . . . . . . 6-4 0258688 . . . . . . 1-7 0259534 . . . . . . 8-3 0460110 . . . . . 10-1 0641414 . . . . . . 4-4
0100020 . . . . . . 6-8 0258689 . . . . . 1-19 0259550/1283014. 0460113 . . . . . 10-1 0641418 . . . . . . 4-3
0258691 . . . . . . 3-3 10-1 0460114 . . . . . 10-1 0641422 . . . . . 3-13
0100035 . . . . . 4-10
0258703 . . . . . 10-1 0259679 . . . . . . 1-7 0460115 . . . . . 10-1 0641424 . . . . . 5-27
0100035 . . . . . 5-11
0258953 . . . . . 2-23 0259693 . . . . . 1-20 0461406 . . . . . 1-32 0641505 . . . . . 1-31
0100035 . . . . . 5-13
0258974 . . . . . 1-35 0259754 . . . . . 3-15 0561076 . . . . . . 3-4 0641506 . . . . . . 3-4
0100035 . . . . . 5-17
3120885 1
PART NUMBER INDEX
Original Issue - XX/XXXX MODEL M45A/E45A
Revised - XX/XX/XXXX M40A/E40A
INDEX
0641508 . . . . . 1-27 0641808 . . . . . 1-19 0902575 . . . . . 4-10 0962185 . . . . . 5-19 1220038 . . . . . . 3-7
0641508 . . . . . . 2-3 0641810 . . . . . 3-17 0902575 . . . . . 4-10 0962185 . . . . . . 5-7 1220039 . . . . . . 3-7
0641508 . . . . . . 4-7 0641810 . . . . . 3-18 0902588 . . . . . 4-10 0962257 . . . . . 3-21 1220040 . . . . . . 3-7
0641510 . . . . . 2-15 0641810 . . . . . . 3-4 0920113 . . . . . . 1-7 1060092 . . . . . 1-19 1320012 . . . . . 1-32
0641510 . . . . . 2-23 0641812 . . . . . 2-15 0940036 . . . . . 1-35 1060279 . . . . . . 8-4 1320014 . . . . . 3-13
0641512 . . . . . 5-25 0641812 . . . . . . 3-4 0940038 . . . . . . 4-7 1060330 . . . . . 7-16 1320017 . . . . . . 6-7
0641512 . . . . . 5-27 0641818 . . . . . 3-11 0940048 . . . . . . 3-4 1060341 . . . . . 3-26 1320022 . . . . . 1-31
0641514 . . . . . 1-19 0641818 . . . . . . 3-7 0940049 . . . . . 2-23 1060341 . . . . . 7-19 1320022 . . . . . 2-17
0641514 . . . . . 3-25 0641818 . . . . . . 3-9 0961127 . . . . . . 8-4 1060461 . . . . . 7-21 1320031 . . . . . 3-13
0641516 . . . . . 3-13 0641826 . . . . . . 1-7 0961608 . . . . . 5-17 1060461 . . . . . 7-21 1320033 . . . . . 6-11
0641516 . . . . . . 4-7 0681810 . . . . . . 1-3 0961608 . . . . . 5-17 1060584 . . . . . 2-19 1320033 . . . . . . 6-3
0641518 . . . . . 1-31 0681814 . . . . . 2-11 0961608 . . . . . . 5-5 1060677 . . . . . 7-17 1320037 . . . . . 10-1
0641520 . . . . . 3-25 0682010 . . . . . . 1-7 0961608 . . . . . . 5-5 1060677 . . . . . 7-17 1320040 . . . . . 3-25
0641542 . . . . . . 1-8 0682026 . . . . . 2-11 0961726 . . . . . . 3-3 1060717 . . . . . 1-27 1320041 . . . . . 2-17
0641560 . . . . . 3-25 0682028 . . . . . 2-11 0961726 . . . . . . 3-3 1060718 . . . . . 1-27 1320043 . . . . . 2-23
0641604 . . . . . 5-25 0721004 . . . . . 1-35 0961726 . . . . . . 3-7 1060719 . . . . . 1-27 1320095 . . . . . 3-26
0641605 . . . . . 2-19 0721006 . . . . . 1-35 0961726 . . . . . . 3-9 1060720 . . . . . 1-27 1320095 . . . . . 3-26
0641605 . . . . . 2-24 0721008 . . . . . 2-23 0961726 . . . . . 5-11 1060721 . . . . . 1-27 1320136 . . . . . 1-20
0641605 . . . . . 3-11 0741506 . . . . . 1-15 0961726 . . . . . 5-11 1060722 . . . . . 1-27 1320172 . . . . . 1-19
0641605 . . . . . . 3-9 0741606 . . . . . 2-23 0961726 . . . . . 5-13 1060723 . . . . . 1-27 1320172 . . . . . 1-28
0641606 . . . . . . 1-3 0750808 . . . . . 2-19 0961726 . . . . . 5-13 1060724 . . . . . 1-27 1320195 . . . . . 3-25
0641606 . . . . . 3-11 0800852 . . . . . . 3-3 0961726 . . . . . . 5-9 1060725 . . . . . 1-27 1320199 . . . . . 3-25
0641606 . . . . . . 3-7 0800854 . . . . . . 3-7 0961726 . . . . . . 5-9 1060726 . . . . . 1-27 1320259 . . . . . 3-17
0641606 . . . . . . 3-9 0801154 . . . . . . 3-7 0961845 . . . . . . 4-3 1060727 . . . . . 1-27 1320260 . . . . . 3-25
0641607 . . . . . 3-13 0801169 . . . . . . 3-3 0961893 . . . . . . 5-3 1060728 . . . . . 1-27 1380136 . . . . . . 2-3
0641607 . . . . . 3-15 0801169 . . . . . . 3-7 0961900 . . . . . 5-19 1060730 . . . . . 1-32 1380138 . . . . . 1-35
0641607 . . . . . 3-18 0801192 . . . . . . 3-9 0961900 . . . . . . 5-7 1060731 . . . . . 1-32 1580012 . . . . . . 4-3
0641607 . . . . . . 3-9 0801197 . . . . . . 3-3 0961947 . . . . . 3-13 1060754 . . . . . 1-31 1580013 . . . . . . 4-3
0641608 . . . . . 1-15 0801197 . . . . . . 3-9 0961947 . . . . . 3-17 1060755 . . . . . 1-31 1600273 . . . . . 4-17
0641608 . . . . . . 2-3 0801198 . . . . . . 3-9 0961947 . . . . . 3-21 1060760 . . . . . 1-19 1600273 . . . . . . 9-1
0641608 . . . . . 3-11 0801224 . . . . . 3-11 0961947 . . . . . . 5-3 1060761 . . . . . 1-19 1600274 . . . . . 4-13
0641608 . . . . . 3-13 0801225 . . . . . 3-11 0961948 . . . . . 3-11 1060776 . . . . . 7-20 1600274 . . . . . . 9-1
0641608 . . . . . 3-15 0801225 . . . . . . 3-3 0961948 . . . . . . 3-9 1060777 . . . . . 7-20 1600292 . . . . . 1-27
0641608 . . . . . 3-17 0801226 . . . . . 3-11 0961950 . . . . . 3-11 1060778 . . . . . 7-20 1600292 . . . . . . 9-1
0641608 . . . . . . 3-4 0801227 . . . . . . 3-3 0961950 . . . . . . 3-3 1060780 . . . . . 7-17 1600293 . . . . . 1-27
0641608 . . . . . . 3-7 0840031 . . . . . 1-19 0961950 . . . . . . 3-3 1060781 . . . . . 7-17 1600293 . . . . . . 9-1
0641608 . . . . . . 3-9 0840032 . . . . . 1-19 0961950 . . . . . 5-11 1060809 . . . . . 1-19 1600294 . . . . . 1-27
0641609 . . . . . . 1-7 0860520 . . . . . . 8-4 0961950 . . . . . 5-11 1060810 . . . . . 1-27 1600294 . . . . . 1-28
0641609 . . . . . . 4-3 0861152 . . . . . 2-19 0961950 . . . . . 5-13 1060811 . . . . . 1-19 1600294 . . . . . 7-20
0641610 . . . . . 3-15 0861176 . . . . . . 4-3 0961950 . . . . . 5-13 1120094 . . . . . . 5-9 1670678 . . . . . . 3-7
0641610 . . . . . 3-17 0861176 . . . . . . 4-9 0961950 . . . . . . 5-9 1120108 . . . . . 5-13 1670678 . . . . . . 3-9
0641610 . . . . . 3-18 0861215 . . . . . . 4-9 0961950 . . . . . . 5-9 1120110 . . . . . 5-17 1670697 . . . . . 3-25
0641610 . . . . . . 3-4 0861263 . . . . . 2-19 0961951 . . . . . . 1-3 1120110 . . . . . 5-27 1670698 . . . . . . 3-7
0641610 . . . . . . 4-9 0861314 . . . . . . 4-9 0961951 . . . . . 3-17 1120110 . . . . . . 5-5 1670829 . . . . . . 4-9
0641616 . . . . . 2-17 0861352 . . . . . 2-19 0961951 . . . . . . 3-7 1120305 . . . . . 5-11 1670832 . . . . . 3-26
0641616 . . . . . 3-17 0901921 . . . . . 2-23 0961951 . . . . . 5-19 1120487 . . . . . 2-17 1670833 . . . . . 3-26
0641618 . . . . . 1-31 0901923 . . . . . 2-23 0961951 . . . . . . 5-3 1180302 . . . . . . 3-7 1670879 . . . . . 1-35
0641618 . . . . . 3-17 0902406 . . . . . 2-19 0961951 . . . . . . 5-7 1180352 . . . . . . 3-9 1670880 . . . . . 1-35
0641806 . . . . . . 3-4 0902543 . . . . . 1-36 0962140 . . . . . . 1-3 1180353 . . . . . 3-11 1670887 . . . . . . 1-8
2 3120885
PART NUMBER INDEX

M40A/E40A
INDEX
1670951 . . . . . 1-35 1683779 . . . . . . 5-3 1701518 . . . . . . 8-5 1703918 . . . . . . 8-3 2160001 . . . . . 2-15
1670959 . . . . . 3-11 1683780 . . . . . . 5-3 1701600 . . . . . . 8-4 1703919 . . . . . . 8-4 2160001 . . . . . 2-15
1682154 . . . . . 5-17 1683783 . . . . . . 5-3 1701642 . . . . . . 8-3 1703920 . . . . . . 8-3 2160003 . . . . . 2-15
1682154 . . . . . . 5-5 1683798 . . . . . . 3-9 1701644 . . . . . . 8-4 1703992 . . . . . . 8-4 2160003 . . . . . 2-15
1682878 . . . . . . 5-5 1683798 . . . . . 5-25 1701691 . . . . . . 8-4 1703996 . . . . . . 8-5 2180536 . . . . . 2-17
1682879 . . . . . 5-17 1683800 . . . . . 5-25 1701791 . . . . . . 8-4 1704192 . . . . . . 4-9 2200222 . . . . . . 5-5
1682930 . . . . . 3-13 1683802 . . . . . 5-25 1701892 . . . . . . 8-3 1704200 . . . . . . 8-5 2220315 . . . . . 2-17
1682930 . . . . . 5-21 1683813 . . . . . . 3-3 1702124 . . . . . 6-12 1704239 . . . . . . 4-9 2220371 . . . . . 6-11
1682948 . . . . . 5-25 1683813 . . . . . 5-13 1702124 . . . . . . 6-4 1704240 . . . . . . 4-9 2220371 . . . . . . 6-3
1683016 . . . . . . 5-9 1683815 . . . . . 5-13 1702124 . . . . . . 6-8 1704254 . . . . . . 8-4 2220371 . . . . . . 6-7
1683021 . . . . . 5-11 1683817 . . . . . 5-13 1702265 . . . . . . 8-5 1704256 . . . . . . 8-3 2220386 . . . . . 6-11
1683051 . . . . . . 5-3 1683825 . . . . . . 3-3 1702265 . . . . . . 8-5 1704257 . . . . . . 8-3 2220386 . . . . . . 6-3
1683052 . . . . . 5-19 1683825 . . . . . 5-11 1702266 . . . . . . 8-5 1704260 . . . . . 4-10 2220386 . . . . . . 6-7
1683052 . . . . . . 5-7 1683826 . . . . . . 3-3 1702267 . . . . . . 8-5 1704262 . . . . . . 8-4 2220414 . . . . . 6-12
1683285 . . . . . 3-13 1683826 . . . . . . 5-9 1702268 . . . . . . 8-5 1704277 . . . . . . 8-4 2220414 . . . . . . 6-4
1683285 . . . . . 3-15 1683827 . . . . . . 5-9 1702269 . . . . . . 8-5 1704286 . . . . . . 8-6 2220414 . . . . . . 6-8
1683285 . . . . . . 5-5 1683829 . . . . . 5-11 1702270 . . . . . . 8-5 1704286 . . . . . . 8-6 2220415 . . . . . 6-11
1683286 . . . . . 5-17 1683863 . . . . . 5-27 1702300 . . . . . . 8-5 1704358 . . . . . . 8-6 2220415 . . . . . . 6-7
1683286 . . . . . . 5-5 1683911 . . . . . 3-11 1702565 . . . . . . 4-9 1704359 . . . . . . 8-6 2220428 . . . . . 6-11
1683325 . . . . . . 3-3 1683911 . . . . . 5-27 1702566 . . . . . . 4-9 1704360 . . . . . . 8-6 2220428 . . . . . . 6-3
1683325 . . . . . 5-17 1683912 . . . . . 5-27 1702567 . . . . . . 4-9 1704361 . . . . . . 8-6 2220428 . . . . . . 6-7
1683505 . . . . . 5-13 1683923 . . . . . . 3-3 1702701 . . . . . . 1-8 1704362 . . . . . . 8-6 2220429 . . . . . 6-11
1683514 . . . . . 5-13 1683923 . . . . . 5-19 1702740 . . . . . . 1-8 1704384 . . . . . . 8-3 2220429 . . . . . . 6-3
1683515 . . . . . . 5-9 1683924 . . . . . 3-18 1702773 . . . . . . 8-5 1704385 . . . . . . 8-3 2220429 . . . . . . 6-7
1683516 . . . . . 5-11 1683924 . . . . . . 5-7 1702774 . . . . . . 8-5 1704412 . . . . . . 8-6 2220459 . . . . . 2-17
1683591 . . . . . . 1-3 1683925 . . . . . 5-19 1702788 . . . . . 10-1 1704422 . . . . . . 4-9 2220466 . . . . . 6-11
1683591 . . . . . 5-23 1683925 . . . . . . 5-7 1702860 . . . . . . 8-3 1704431 . . . . . . 8-4 2220466 . . . . . . 6-3
1683704 . . . . . . 3-7 1683939 . . . . . . 3-3 1702928 . . . . . . 8-6 1704445 . . . . . . 8-5 2220466 . . . . . . 6-7
1683704 . . . . . 5-25 1683939 . . . . . . 5-9 1702928 . . . . . . 8-6 1704445 . . . . . . 8-5 2220472 . . . . . 6-11
1683705 . . . . . 5-25 1683940 . . . . . . 5-9 1702928 . . . . . . 8-6 1704446 . . . . . . 8-4 2220472 . . . . . . 6-3
1683706 . . . . . 5-25 1683941 . . . . . . 5-9 1702928 . . . . . . 8-6 1704446 . . . . . . 8-4 2220472 . . . . . . 6-7
1683708 . . . . . . 3-3 1683942 . . . . . . 3-3 1702928 . . . . . . 8-6 1704447 . . . . . . 8-4 2220473 . . . . . 6-11
1683708 . . . . . 5-13 1683942 . . . . . 5-11 1702928 . . . . . . 8-6 1704448 . . . . . . 8-4 2220473 . . . . . . 6-3
1683709 . . . . . 5-13 1683943 . . . . . 5-11 1702962 . . . . . . 8-6 1704449 . . . . . . 8-4 2220473 . . . . . . 6-7
1683710 . . . . . . 5-9 1683944 . . . . . 5-11 1703479 . . . . . 10-1 1704450 . . . . . . 8-4 2220501 . . . . . 6-11
1683711 . . . . . . 3-3 1683945 . . . . . . 3-3 1703488 . . . . . . 8-5 1704451 . . . . . . 8-4 2220501 . . . . . . 6-3
1683711 . . . . . . 5-9 1683945 . . . . . 5-13 1703488 . . . . . . 8-5 1704727 . . . . . . 8-5 2220501 . . . . . . 6-7
1683712 . . . . . 5-11 1683946 . . . . . 5-13 1703518 . . . . . . 8-4 1704727 . . . . . . 8-5 2220502 . . . . . 6-11
1683713 . . . . . . 3-3 1683947 . . . . . 5-13 1703799 . . . . . . 8-4 1704752 . . . . . . 8-5 2220502 . . . . . . 6-3
1683713 . . . . . 5-11 1683980 . . . . . 5-27 1703800 . . . . . . 8-3 1704752 . . . . . . 8-5 2220502 . . . . . . 6-4
1683756 . . . . . 5-19 1693292 . . . . . . 8-4 1703806 . . . . . . 8-4 1704791 . . . . . . 8-3 2220502 . . . . . . 6-7
1683759 . . . . . . 5-7 1693294 . . . . . . 8-4 1703807 . . . . . . 8-3 1704792 . . . . . . 8-3 2220504 . . . . . . 6-3
1683760 . . . . . 3-18 1700584 . . . . . . 8-3 1703807 . . . . . . 8-3 1704793 . . . . . . 8-3 2220507 . . . . . 6-11
1683760 . . . . . . 5-7 1701500 . . . . . . 8-4 1703813 . . . . . . 8-5 1704794 . . . . . . 8-3 2220507 . . . . . . 6-3
1683761 . . . . . . 5-7 1701502 . . . . . . 8-5 1703913 . . . . . . 8-4 1760160 . . . . . . 3-7 2220507 . . . . . . 6-7
1683772 . . . . . 5-19 1701503 . . . . . . 8-5 1703914 . . . . . . 8-3 1870072* . . . . . 7-2 2220516 . . . . . 5-25
1683773 . . . . . . 3-3 1701504 . . . . . . 8-3 1703915 . . . . . . 8-4 1870126* . . . . . 7-2 2220516 . . . . . 5-27
1683773 . . . . . 5-19 1701505 . . . . . . 8-6 1703916 . . . . . . 8-3 2120042 . . . . . 1-31 2220517 . . . . . 5-25
1683779 . . . . . 3-17 1701509 . . . . . . 8-4 1703917 . . . . . . 8-4 2120042 . . . . . . 9-2 2220517 . . . . . 5-27
3120885 3
PART NUMBER INDEX
INDEX
2220582 . . . . . 6-11 2220923 . . . . . . 6-4 2752430 . . . . . 6-11 2752910 . . . . . . 6-3 2820117 . . . . . 1-31
2220582 . . . . . . 6-7 2220923 . . . . . . 6-8 2752430 . . . . . . 6-7 2752983 . . . . . . 6-4 2860030 . . . . . 2-19
2220593 . . . . . 6-11 2220934 . . . . . 6-12 2752435 . . . . . . 6-3 2753050 . . . . . . 6-3 2860030 . . . . . . 9-1
2220593 . . . . . . 6-3 2220934 . . . . . . 6-4 2752437 . . . . . 6-11 2753050 . . . . . . 6-7 2900708 . . . . . . 2-3
2220593 . . . . . . 6-7 2220934 . . . . . . 6-8 2752437 . . . . . . 6-7 2753301 . . . . . . 6-7 2900768 . . . . . . 1-7
2220596 . . . . . 5-25 2220998 . . . . . 6-11 2752440 . . . . . . 6-4 2753302 . . . . . . 6-7 2900770 . . . . . 3-22
2220596 . . . . . 5-27 2220998 . . . . . . 6-3 2752446 . . . . . 6-11 2753303 . . . . . . 6-8 2900770 . . . . . 5-11
2220600 . . . . . 6-12 2220998 . . . . . . 6-7 2752446 . . . . . . 6-3 2753304 . . . . . . 6-7 2900770 . . . . . 5-11
2220600 . . . . . . 6-4 2220999 . . . . . 6-11 2752446 . . . . . . 6-7 2753305 . . . . . . 6-8 2900770 . . . . . 5-13
2220600 . . . . . . 6-8 2220999 . . . . . . 6-3 2752459 . . . . . 6-11 2753326 . . . . . . 6-3 2900770 . . . . . 5-25
2220605 . . . . . 6-11 2220999 . . . . . . 6-7 2752459 . . . . . . 6-3 2753329 . . . . . 6-12 2900770 . . . . . 5-27
2220605 . . . . . . 6-4 2221033 . . . . . 6-11 2752459 . . . . . . 6-7 2753330 . . . . . 6-12 2900770 . . . . . . 5-9
2220605 . . . . . . 6-7 2221033 . . . . . . 6-3 2752463 . . . . . 6-12 2753331 . . . . . 6-12 2900770 . . . . . . 5-9
2220609 . . . . . 6-12 2221033 . . . . . . 6-7 2752463 . . . . . . 6-4 2753332 . . . . . 6-12 2900792 . . . . . . 5-3
2220609 . . . . . . 6-4 2221039 . . . . . 6-12 2752463 . . . . . . 6-8 2753333 . . . . . 6-11 2900792 . . . . . . 5-7
2220609 . . . . . . 6-8 2360505 . . . . . . 1-4 2752466 . . . . . 6-11 2753334 . . . . . 6-11 2900838 . . . . . . 9-1
2220619 . . . . . 6-11 2360510 . . . . . . 1-4 2752466 . . . . . . 6-7 2753335 . . . . . 6-11 2901147 . . . . . 5-17
2220619 . . . . . . 6-4 2360531 . . . . . . 1-4 2752475 . . . . . . 6-3 2753336 . . . . . 6-12 2901147 . . . . . . 5-5
2220619 . . . . . . 6-7 2420106 . . . . . 2-19 2752476 . . . . . 6-11 2753337 . . . . . 6-11 2901443 . . . . . 10-2
2220628 . . . . . 5-25 2540019 . . . . . 1-27 2752476 . . . . . . 6-3 2753474 . . . . . 6-11 2901443 . . . . . 7-22
2220628 . . . . . 5-27 2540020 . . . . . 1-28 2752476 . . . . . . 6-7 2753475 . . . . . 6-11 2901776 . . . . . 5-19
2220654 . . . . . . 6-8 2540021 . . . . . 1-27 2752487 . . . . . 6-11 2760105 . . . . . . 4-9 2901776 . . . . . . 5-7
2220677 . . . . . 6-12 2560122 . . . . . . 2-3 2752487 . . . . . . 6-3 2780236 . . . . . 1-11 2901804 . . . . . 5-14
2220677 . . . . . . 6-8 2560123 . . . . . . 2-3 2752487 . . . . . . 6-7 2780236 . . . . . . 1-7 2901805 . . . . . 5-11
2220684 . . . . . . 6-3 2560136 . . . . . . 4-9 2752488 . . . . . 6-11 2780241 . . . . . . 1-3 2901806 . . . . . . 5-9
2220711 . . . . . 6-11 2680473 . . . . . 2-23 2752488 . . . . . . 6-3 2780241 . . . . . . 1-3 2901807 . . . . . 5-25
2220711 . . . . . . 6-4 2680474 . . . . . 2-23 2752488 . . . . . . 6-7 2780242 . . . . . . 1-3 2901810 . . . . . . 5-3
2220711 . . . . . . 6-7 2680475 . . . . . 2-23 2752571 . . . . . 6-11 2780242 . . . . . . 1-3 2901898 . . . . . 5-19
2220727 . . . . . . 6-3 2700093 . . . . . 1-35 2752572 . . . . . . 6-3 2780250 . . . . . . 1-3 2901898 . . . . . . 5-7
2220873 . . . . . 6-11 2720271 . . . . . 2-17 2752573 . . . . . . 6-3 2780250 . . . . . . 1-3 2901903 . . . . . 5-27
2220873 . . . . . . 6-3 2720339 . . . . . 1-31 2752580 . . . . . . 6-3 2780251 . . . . . . 1-3 2910601 . . . . . 1-12
2220873 . . . . . . 6-7 2720339 . . . . . 2-17 2752581 . . . . . . 6-4 2780251 . . . . . . 1-3 2910866 . . . . . 4-10
2220883 . . . . . 5-25 2720455 . . . . . 1-32 2752585 . . . . . . 6-3 2790900 . . . . . . 6-4 2920095 . . . . . . 4-4
2220883 . . . . . 5-27 2750900 . . . . . 6-12 2752585 . . . . . . 6-7 2792334 . . . . . . 6-3 2920095 . . . . . 7-22
2220883 . . . . . . 5-5 2750900 . . . . . . 6-8 2752595 . . . . . 6-11 2792334* . . . . 6-14 2920118 . . . . . 10-1
2220885 . . . . . 5-11 2750910 . . . . . 6-11 2752595 . . . . . . 6-3 2792337 . . . . . 6-14 2920129 . . . . . 7-16
2220885 . . . . . 5-13 2750910 . . . . . . 6-7 2752595 . . . . . . 6-7 2792395 . . . . . . 6-7 2920146 . . . . . 2-23
2220885 . . . . . . 5-3 2750996 . . . . . . 6-3 2752600 . . . . . 6-11 2792395* . . . . 6-14 2920150 . . . . . 10-1
2220885 . . . . . . 5-9 2750996 . . . . . . 6-7 2752600 . . . . . . 6-3 2792413 . . . . . 6-11 2920151 . . . . . 2-20
2220885 . . . . . 6-11 2751009 . . . . . . 6-7 2752600 . . . . . . 6-7 2792413* . . . . 6-14 2940042 . . . . . 2-24
2220885 . . . . . . 6-3 2751126 . . . . . . 6-3 2752611 . . . . . 6-11 2820035 . . . . . . 4-4 2940071 . . . . . 2-23
2220885 . . . . . . 6-7 2751127 . . . . . . 6-3 2752611 . . . . . . 6-7 2820036 . . . . . 2-24 2940095 . . . . . 1-35
2220899 . . . . . 6-11 2751414 . . . . . . 6-8 2752619 . . . . . 6-11 2820105 . . . . . 1-35 2940115 . . . . . 1-35
2220899 . . . . . . 6-3 2751498 . . . . . 6-11 2752620 . . . . . . 6-3 2820106 . . . . . 1-36 3000003 . . . . . 1-19
2220899 . . . . . . 6-7 2751498 . . . . . . 6-3 2752675 . . . . . 6-11 2820107 . . . . . 1-31 3010119 . . . . . . 1-3
2220909 . . . . . 6-12 2751498 . . . . . . 6-7 2752675 . . . . . . 6-3 2820110 . . . . . 1-36 3010121 . . . . . . 1-3
2220909 . . . . . . 6-4 2751508 . . . . . . 6-3 2752675 . . . . . . 6-7 2820112 . . . . . 1-32 3020022 . . . . . 3-18
2220909 . . . . . . 6-8 2751508 . . . . . . 6-7 2752795 . . . . . . 6-3 2820116 . . . . . 1-32 3020022 . . . . . . 3-4
2220923 . . . . . 6-12 2751890 . . . . . 6-12 2752795 . . . . . . 6-7 2820116 . . . . . 1-32 3020029 . . . . . 2-11
4 3120885
PART NUMBER INDEX

M40A/E40A
INDEX
3020036 . . . . . 2-11 3311405 . . . . . . 2-4 3380434 . . . . . . 4-3 3510695 . . . . . . 4-3 3790012 . . . . . 4-10
3160233 . . . . . 2-11 3311405 . . . . . 3-13 3420156 . . . . . 2-23 3510696 . . . . . . 4-3 3790113 . . . . . 5-25
3160233 . . . . . 2-13 3311405 . . . . . 3-15 3422175 . . . . . . 3-4 3510696 . . . . . . 4-3 3790113 . . . . . 5-27
3160239 . . . . . . 1-7 3311405 . . . . . 3-17 3422176 . . . . . . 3-4 3520026 . . . . . 1-35 3820001 . . . . . . 8-3
3200404 . . . . . 1-31 3311405 . . . . . 3-26 3422177 . . . . . . 3-4 3520028 . . . . . 2-19 3841143 . . . . . 3-13
3252347 . . . . . . 4-3 3311405 . . . . . . 4-3 3422178 . . . . . . 3-4 3520028 . . . . . . 4-9 3841143 . . . . . 3-15
3252347 . . . . . . 8-4 3311405 . . . . . . 4-4 3422179 . . . . . . 3-4 3520030 . . . . . 4-10 3841143 . . . . . 3-17
3252347 . . . . . . 8-4 3311405 . . . . . 5-27 3422180 . . . . . 3-13 3520034 . . . . . . 3-7 3841143 . . . . . . 3-4
3252507 . . . . . . 8-4 3311405 . . . . . . 8-4 3422180 . . . . . 3-15 3520054 . . . . . 2-19 3841203 . . . . . 3-17
3252632 . . . . . 2-19 3311501 . . . . . 1-27 3422180 . . . . . . 3-4 3520082 . . . . . 1-36 3841203 . . . . . . 3-4
3252669 . . . . . 2-19 3311501 . . . . . 2-23 3422181 . . . . . 3-13 3520082 . . . . . 3-11 3841367 . . . . . . 1-3
3300151 . . . . . 3-25 3311501 . . . . . 3-17 3422181 . . . . . 3-15 3536089 . . . . . . 4-4 3900104 . . . . . 3-26
3300151 . . . . . . 4-3 3311501 . . . . . . 4-7 3422185 . . . . . . 3-7 3536491 . . . . . . 3-3 3900109 . . . . . . 1-3
3300188 . . . . . 2-19 3311505 . . . . . 1-15 3422480 . . . . . . 3-4 3536691 . . . . . 2-24 3900142 . . . . . 5-13
3300279 . . . . . 5-13 3311505 . . . . . 1-27 3422481 . . . . . . 3-4 3536999 . . . . . 3-25 3900170 . . . . . 5-11
3300281 . . . . . 5-11 3311505 . . . . . 1-31 3422582 . . . . . . 3-4 3537045 . . . . . . 3-3 3900170 . . . . . 5-13
3300281 . . . . . . 5-9 3311505 . . . . . . 2-3 3422669 . . . . . 3-18 3537903 . . . . . 2-23 3900170 . . . . . 5-17
3300308 . . . . . 5-17 3311505 . . . . . 3-13 3422669 . . . . . . 3-4 3570572 . . . . . 1-35 3900170 . . . . . . 5-5
3300308 . . . . . . 5-5 3311505 . . . . . 3-25 3422692 . . . . . . 1-3 3570573 . . . . . 1-35 3900170 . . . . . . 5-9
3300315 . . . . . 5-13 3311505 . . . . . . 3-4 3422709 . . . . . 3-13 3570581 . . . . . 1-32 3900174 . . . . . 1-35
3300365 . . . . . 2-19 3311601 . . . . . 2-23 3422709 . . . . . 3-15 3571094 . . . . . 1-35 3900246 . . . . . 3-26
3300365 . . . . . 2-24 3311602 . . . . . . 3-7 3422748 . . . . . 3-13 3571157 . . . . . 2-17 3910612 . . . . . . 4-9
3300371 . . . . . 1-35 3311605 . . . . . 1-15 3422791 . . . . . 3-17 3571160 . . . . . 1-15 3910636 . . . . . 1-27
3300396 . . . . . 2-19 3311605 . . . . . 1-31 3422792 . . . . . 3-18 3571222 . . . . . 4-10 3910804 . . . . . 2-20
3300426 . . . . . . 1-3 3311605 . . . . . 3-11 3422793 . . . . . 3-17 3571401 . . . . . 1-31 3911012 . . . . . 2-19
3300426 . . . . . . 1-4 3311605 . . . . . 3-13 3422794 . . . . . 3-17 3571406 . . . . . 3-17 3931016 . . . . . 5-19
3300426 . . . . . . 1-7 3311605 . . . . . 3-15 3422804 . . . . . 3-11 3571412 . . . . . 1-32 3931016 . . . . . . 5-3
3310601 . . . . . 1-27 3311605 . . . . . 3-17 3422804 . . . . . . 3-9 3571462 . . . . . 3-25 3931016 . . . . . . 5-7
3310601 . . . . . . 4-9 3311605 . . . . . . 3-4 3422806 . . . . . . 3-4 3571834 . . . . . 1-20 3931430 . . . . . 1-19
3311005 . . . . . 1-35 3311605 . . . . . . 3-9 3422814 . . . . . 3-17 3600289 . . . . . 1-15 3931430 . . . . . 1-27
3311005 . . . . . 2-19 3311605 . . . . . 4-10 3422844 . . . . . . 3-4 3740063 . . . . . . 7-2 3931516 . . . . . 5-19
3311005 . . . . . 2-23 3311605 . . . . . . 4-3 3422845 . . . . . . 3-4 3740087 . . . . . . 7-2 3931516 . . . . . . 5-3
3311005 . . . . . 3-26 3311805 . . . . . 3-18 3430816 . . . . . 3-13 3760115 . . . . . 3-11 3931516 . . . . . . 5-7
3311005 . . . . . 4-10 3311805 . . . . . . 3-4 3430840 . . . . . 2-23 3760115 . . . . . . 3-7 3941405 . . . . . . 4-7
3311011 . . . . . 2-19 3312008 . . . . . . 1-3 3450405 . . . . . 3-13 3760115 . . . . . . 3-9 3951402 . . . . . 5-13
3311401 . . . . . 2-23 3322202 . . . . . . 1-3 3450810 . . . . . . 1-3 3760308 . . . . . 1-35 3951402 . . . . . 5-25
3311401 . . . . . 3-11 3322205 . . . . . 5-25 3480217 . . . . . 5-17 3760308 . . . . . . 4-9 3951402 . . . . . 5-27
3311401 . . . . . 3-25 3322205 . . . . . 5-27 3480217 . . . . . . 5-5 3760318 . . . . . 5-25 3960389 . . . . . 1-31
3311401 . . . . . . 3-7 3323003 . . . . . . 1-3 3480239 . . . . . 5-25 3760318 . . . . . 5-27 3960389 . . . . . 1-36
3311401 . . . . . . 3-9 3340663 . . . . . . 3-7 3480239 . . . . . 5-27 3760367 . . . . . . 5-3 3960417 . . . . . 1-32
3311401 . . . . . . 4-3 3340679 . . . . . 5-25 3480240 . . . . . 5-13 3760368 . . . . . 5-19 3960417 . . . . . 1-36
3311405 . . . . . 1-15 3340682 . . . . . . 3-7 3480241 . . . . . . 5-9 3760368 . . . . . . 5-7 3960418 . . . . . 1-32
3311405 . . . . . 1-19 3340756 . . . . . . 3-9 3480242 . . . . . 5-11 3780181 . . . . . 3-13 3960433 . . . . . 1-35
3311405 . . . . . 1-20 3340820 . . . . . . 3-7 3480247 . . . . . 5-19 3780181 . . . . . 3-15 3960438 . . . . . 2-19
3311405 . . . . . 1-27 3340837 . . . . . . 3-9 3480247 . . . . . . 5-7 3780181 . . . . . . 3-4 3960438 . . . . . 2-24
3311405 . . . . . 1-32 3340878 . . . . . 3-11 3480249 . . . . . . 5-3 3780184 . . . . . . 3-4 3960447 . . . . . 1-35
3311405 . . . . . 1-35 3340882 . . . . . 5-27 3480259 . . . . . 5-19 3790012 . . . . . 2-20 3960453 . . . . . 2-23
3311405 . . . . . 2-17 3340884 . . . . . 3-11 3480259 . . . . . . 5-7 3790012 . . . . . 4-10 3980035 . . . . . 1-31
3311405 . . . . . . 2-3 3340886 . . . . . 3-11 3510695 . . . . . . 4-3 3790012 . . . . . 4-10 3990001 . . . . . 7-18
3120885 5
PART NUMBER INDEX
INDEX
3990001 . . . . . . 9-1 4360031 . . . . . . 9-1 4460226 . . . . . 4-17 4460267 . . . . . 7-18 4460458 . . . . . 7-20
3990105 . . . . . . 1-7 4360070 . . . . . 2-19 4460226 . . . . . 4-17 4460267 . . . . . 7-18 4460458 . . . . . 7-20
3990105 . . . . . . 9-1 4360070 . . . . . . 9-1 4460226 . . . . . 7-16 4460267 . . . . . 7-18 4460464 . . . . . 7-16
3990106 . . . . . 2-19 4360274 . . . . . 2-20 4460226 . . . . . 7-16 4460267 . . . . . 7-19 4460464 . . . . . 7-16
3990106 . . . . . 7-19 4360274 . . . . . . 9-2 4460226 . . . . . 7-16 4460267 . . . . . 7-21 4460464 . . . . . 7-16
4060803 . . . . . 1-32 4360321 . . . . . 3-26 4460226 . . . . . 7-17 4460268 . . . . . 7-18 4460464 . . . . . 7-16
4060803 . . . . . 2-23 4360321 . . . . . . 9-1 4460226 . . . . . 7-18 4460268 . . . . . 7-18 4460464 . . . . . 7-16
4060804 . . . . . 1-35 4360328 . . . . . 2-19 4460226 . . . . . 7-19 4460268 . . . . . 7-18 4460464 . . . . . 7-17
4060805 . . . . . 3-25 4360328 . . . . . 2-20 4460226 . . . . . 7-20 4460268 . . . . . 7-19 4460464 . . . . . 7-19
4060808 . . . . . 3-25 4360328 . . . . . 4-10 4460226 . . . . . 7-20 4460268 . . . . . 7-19 4460464 . . . . . 7-19
4060855 . . . . . 3-13 4360328 . . . . . . 4-9 4460226 . . . . . 7-20 4460320 . . . . . 7-18 4460465 . . . . . 7-17
4060865 . . . . . 2-23 4360328 . . . . . . 9-1 4460226 . . . . . 7-20 4460320 . . . . . 7-18 4460465 . . . . . 7-18
4060906 . . . . . 2-19 4360330 . . . . . 4-10 4460226 . . . . . 7-20 4460320 . . . . . 7-19 4460465 . . . . . 7-18
4060906 . . . . . 2-20 4360330 . . . . . . 9-1 4460226 . . . . . 7-20 4460321 . . . . . 7-16 4460465 . . . . . 7-18
4060959 . . . . . 10-1 4360336 . . . . . 4-10 4460226 . . . . . 7-20 4460321 . . . . . 7-16 4460465 . . . . . 7-19
4070863 . . . . . 3-11 4360336 . . . . . . 7-2 4460227 . . . . . 7-16 4460321 . . . . . 7-18 4460467 . . . . . 10-2
4070864 . . . . . 3-11 4360336 . . . . . . 9-2 4460227 . . . . . 7-16 4460321 . . . . . 7-18 4460467 . . . . . 4-10
4070897 . . . . . . 3-9 4360387 . . . . . . 4-9 4460227 . . . . . 7-16 4460321 . . . . . 7-19 4460467 . . . . . 7-22
4070898 . . . . . . 3-9 4360387 . . . . . . 9-1 4460227 . . . . . 7-16 4460321 . . . . . 7-20 4460495 . . . . . 2-19
4070982 . . . . . . 3-9 4360448 . . . . . 4-10 4460227 . . . . . 7-16 4460321 . . . . . 7-20 4460495 . . . . . 7-17
4070987 . . . . . 2-19 4360448 . . . . . . 7-2 4460227 . . . . . 7-17 4460321 . . . . . 7-21 4460495 . . . . . 7-19
4070997 . . . . . 3-11 4360448 . . . . . . 9-1 4460227 . . . . . 7-18 4460326 . . . . . 7-18 4460496 . . . . . 2-19
4070998 . . . . . 3-11 4360462 . . . . . . 4-9 4460227 . . . . . 7-18 4460326 . . . . . 7-21 4460496 . . . . . . 4-9
4100025 . . . . . 1-32 4360462 . . . . . . 9-1 4460227 . . . . . 7-18 4460343 . . . . . 7-16 4460496 . . . . . 7-17
4100026 . . . . . 2-17 4360470 . . . . . 2-19 4460227 . . . . . 7-19 4460343 . . . . . 7-18 4460496 . . . . . 7-19
4100026 . . . . . 6-12 4360470 . . . . . . 9-1 4460227 . . . . . 7-20 4460367 . . . . . 7-16 4460497 . . . . . 2-19
4100026 . . . . . . 6-4 4360475 . . . . . 2-19 4460227 . . . . . 7-20 4460418 . . . . . 7-16 4460497 . . . . . . 4-9
4100026 . . . . . . 6-8 4360475 . . . . . . 4-9 4460227 . . . . . 7-21 4460418 . . . . . 7-17 4460497 . . . . . 7-17
4100065 . . . . . 3-26 4360475 . . . . . . 9-1 4460227 . . . . . 7-21 4460418 . . . . . 7-21 4460497 . . . . . 7-19
4120027 . . . . . . 7-2 4360476 . . . . . 2-19 4460227 . . . . . 7-21 4460419 . . . . . 7-16 4460510 . . . . . 10-2
4120035 . . . . . 7-16 4360476 . . . . . . 4-9 4460234 . . . . . 2-24 4460419 . . . . . 7-17 4460510 . . . . . 7-22
4130350 . . . . . . 1-3 4360476 . . . . . . 9-1 4460248 . . . . . 2-20 4460419 . . . . . 7-21 4460634 . . . . . 7-16
4130351 . . . . . . 1-3 4400416 . . . . . 1-15 4460259 . . . . . 2-20 4460425 . . . . . 2-19 4460635 . . . . . 7-16
4220162 . . . . . 2-24 4400417 . . . . . 2-17 4460259 . . . . . 7-16 4460425 . . . . . 7-18 4460685 . . . . . . 2-4
4220179 . . . . . 1-31 4420055 . . . . . . 4-3 4460260 . . . . . 2-20 4460425 . . . . . 7-18 4460742 . . . . . 7-18
4240032 . . . . . 2-24 4460007 . . . . . 2-19 4460260 . . . . . 7-16 4460425 . . . . . 7-19 4460742 . . . . . 7-20
4240032 . . . . . 4-10 4460071 . . . . . . 4-3 4460264 . . . . . 2-19 4460428 . . . . . 3-26 4460743 . . . . . 7-18
4240032 . . . . . . 4-9 4460071 . . . . . 7-17 4460265 . . . . . 4-13 4460428 . . . . . . 4-4 4460743 . . . . . 7-20
4240033 . . . . . 1-31 4460134 . . . . . 7-21 4460265 . . . . . 4-14 4460428 . . . . . . 4-9 4460744 . . . . . 7-18
4240033 . . . . . 2-17 4460205 . . . . . 7-21 4460265 . . . . . 4-17 4460428 . . . . . 7-17 4460744 . . . . . 7-19
4240084 . . . . . 1-27 4460225 . . . . . 7-16 4460265 . . . . . 4-17 4460428 . . . . . 7-20 4460745 . . . . . 7-18
4240099 . . . . . 3-25 4460225 . . . . . 7-18 4460265 . . . . . 7-16 4460428 . . . . . 7-22 4460745 . . . . . 7-19
4240099 . . . . . . 4-4 4460225 . . . . . 7-20 4460265 . . . . . 7-17 4460434 . . . . . 7-16 4460746 . . . . . 7-18
4240099 . . . . . . 4-7 4460225 . . . . . 7-20 4460265 . . . . . 7-18 4460434 . . . . . 7-17 4460746 . . . . . 7-20
4300106 . . . . . . 2-3 4460225 . . . . . 7-20 4460265 . . . . . 7-20 4460434 . . . . . 7-18 4460748 . . . . . 7-20
4300132 . . . . . . 4-9 4460225 . . . . . 7-21 4460265 . . . . . 7-20 4460434 . . . . . 7-19 4460749 . . . . . 7-18
4300135 . . . . . 1-27 4460225 . . . . . 7-21 4460267 . . . . . 1-32 4460444 . . . . . 1-28 4460749 . . . . . 7-19
4300140 . . . . . 3-25 4460226 . . . . . 4-13 4460267 . . . . . 7-16 4460458 . . . . . 7-18 4460750 . . . . . 7-18
4360031 . . . . . . 4-3 4460226 . . . . . 4-14 4460267 . . . . . 7-18 4460458 . . . . . 7-18 4460750 . . . . . 7-19
6 3120885
PART NUMBER INDEX

M40A/E40A
INDEX
4460751 . . . . . 7-18 4640709 . . . . . 5-27 4740120 . . . . . . 4-9 4761400 . . . . . 3-11 4921594 . . . . . 7-21
4460751 . . . . . 7-20 4640771 . . . . . 5-25 4740171 . . . . . 2-11 4761400 . . . . . . 3-7 4921595 . . . . . 7-21
4460752 . . . . . . 4-9 4640771 . . . . . 5-27 4740207 . . . . . 5-11 4761500 . . . . . . 4-7 4922057 . . . . . 7-18
4460752 . . . . . 7-17 4640807 . . . . . 5-25 4740362 . . . . . 3-15 4761600 . . . . . 1-15 4922058 . . . . . 7-17
4460753 . . . . . 3-25 4640807 . . . . . 5-25 4740362 . . . . . 3-17 4761600 . . . . . 1-15 4922060 . . . . . 7-16
4460753 . . . . . 7-17 4640807 . . . . . 5-27 4740362 . . . . . . 4-3 4761600 . . . . . 2-19 4922069 . . . . . 1-15
4460754 . . . . . 3-25 4640807 . . . . . 5-27 4740393 . . . . . 2-11 4761600 . . . . . 2-24 4922069 . . . . . 7-19
4460754 . . . . . 7-17 4640816 . . . . . 5-11 4740397 . . . . . 2-19 4761600 . . . . . . 3-7 4922071 . . . . . 7-16
4460754 . . . . . 7-17 4640816 . . . . . . 5-9 4740411 . . . . . . 4-3 4761600 . . . . . . 3-9 4922073 . . . . . 7-18
4460761 . . . . . 7-16 4640861 . . . . . 6-12 4740413 . . . . . . 3-7 4761600 . . . . . 5-25 4922074 . . . . . 7-16
4460761 . . . . . 7-20 4640861 . . . . . . 6-4 4750600 . . . . . 1-27 4761800 . . . . . 3-11 4922103 . . . . . 1-28
4460761 . . . . . 7-20 4640861 . . . . . . 6-8 4750600 . . . . . . 4-9 4761800 . . . . . . 3-7 4922104 . . . . . 7-18
4460807 . . . . . 7-21 4640932 . . . . . . 5-5 4750800 . . . . . 1-35 4761800 . . . . . . 3-9 4922117 . . . . . 7-18
4460808 . . . . . 7-21 4640932 . . . . . . 5-7 4751000 . . . . . 1-35 4844304 . . . . . . 3-3 4922118 . . . . . 7-16
4460809 . . . . . 7-21 4640936 . . . . . 5-13 4751000 . . . . . 2-23 4844404 . . . . . 2-24 4922157 . . . . . 7-16
4460836 . . . . . 7-18 4641029 . . . . . . 2-3 4751400 . . . . . 1-35 4844427 . . . . . . 3-3 4922160 . . . . . 7-16
4460837 . . . . . 7-18 4641070 . . . . . . 2-3 4751400 . . . . . 2-23 4844467 . . . . . . 3-4 4922178 . . . . . 3-25
4520206 . . . . . . 1-8 4641070 . . . . . . 2-7 4751400 . . . . . 3-13 4844541 . . . . . . 3-3 4922178 . . . . . 7-17
4520208 . . . . . . 1-8 4641080 . . . . . 3-13 4751400 . . . . . 3-25 4844579 . . . . . . 3-7 4922179 . . . . . 3-25
4520209 . . . . . . 1-8 4641086 . . . . . . 5-7 4751400 . . . . . . 3-7 4844603 . . . . . 1-35 4922179 . . . . . 7-17
4520231 . . . . . . 1-8 4641102 . . . . . . 2-3 4751400 . . . . . . 4-3 4844917 . . . . . . 4-7 4922222 . . . . . 4-10
4520232 . . . . . . 1-7 4641119 . . . . . . 2-3 4751400 . . . . . . 8-4 4845288 . . . . . . 4-3 4922222 . . . . . 7-19
4520247 . . . . . . 1-8 4641149 . . . . . 1-15 4751500 . . . . . 1-15 4845642 . . . . . 1-31 4922223 . . . . . 4-10
4566023 . . . . . 5-17 4641149 . . . . . 1-17 4751500 . . . . . 1-27 4845769 . . . . . 3-13 4922223 . . . . . 7-19
4566023 . . . . . . 5-5 4711400 . . . . . 1-15 4751500 . . . . . 1-31 4845770 . . . . . 3-13 4922263 . . . . . 7-19
4566027 . . . . . 5-25 4711400 . . . . . 1-19 4751500 . . . . . 2-23 4845846 . . . . . 1-19 4922267 . . . . . 7-19
4566188 . . . . . . 6-4 4711400 . . . . . 1-20 4751500 . . . . . 3-13 4845925 . . . . . 3-17 4922294 . . . . . 4-10
4566243 . . . . . 3-25 4711400 . . . . . 1-27 4751500 . . . . . 3-25 4845926 . . . . . 3-17 4922294 . . . . . 7-21
4566356 . . . . . . 3-4 4711400 . . . . . 1-32 4751500 . . . . . . 3-4 4845927 . . . . . 3-17 49223003 . . . . 7-16
4566427 . . . . . . 3-4 4711400 . . . . . 2-17 4751500 . . . . . . 4-7 4846026 . . . . . . 3-3 4922307 . . . . . 7-16
4566432 . . . . . . 5-9 4711400 . . . . . . 2-3 4751600 . . . . . 1-15 4846033 . . . . . . 3-9 4922319 . . . . . 1-32
4566435 . . . . . 5-11 4711400 . . . . . . 2-3 4751600 . . . . . 1-31 4846050 . . . . . 3-15 4922319 . . . . . 7-21
4566623 . . . . . . 6-4 4711400 . . . . . . 2-4 4751600 . . . . . 2-17 4846050 . . . . . 3-17 4922328 . . . . . 1-15
4567177 . . . . . 5-13 4711400 . . . . . . 4-4 4751600 . . . . . 2-19 4846073 . . . . . 3-17 4922328 . . . . . 7-19
4567679 . . . . . 1-19 4711400 . . . . . . 4-7 4751600 . . . . . 2-23 4846091 . . . . . . 3-4 4922363 . . . . . 3-25
4567704 . . . . . 5-25 4711500 . . . . . 1-19 4751600 . . . . . 2-24 4846106 . . . . . 1-19 4922363 . . . . . 7-17
4567845 . . . . . 1-31 4711500 . . . . . 1-31 4751600 . . . . . 3-13 4846107 . . . . . 1-19 4922364 . . . . . 3-25
4567908 . . . . . 5-13 4711500 . . . . . . 1-8 4751600 . . . . . 3-15 4846180 . . . . . 3-11 4922364 . . . . . 7-17
4567946 . . . . . 6-12 4711500 . . . . . . 2-3 4751600 . . . . . 3-17 4846209 . . . . . . 3-3 4922366 . . . . . 7-17
4567946 . . . . . . 6-8 4711600 . . . . . 1-15 4751600 . . . . . . 3-4 4846223 . . . . . 1-35 4922367 . . . . . 7-18
4567963 . . . . . 5-27 4711600 . . . . . . 1-7 4751600 . . . . . . 3-7 4846276 . . . . . . 4-3 4933059 . . . . . 7-17
4620118 . . . . . 2-11 4711600 . . . . . 3-11 4751600 . . . . . . 4-9 4860181 . . . . . . 1-8 4933059 . . . . . . 7-2
4620124 . . . . . 2-11 4711600 . . . . . 3-17 4751800 . . . . . 2-23 4860191 . . . . . . 1-8 4933060 . . . . . 7-16
4640392 . . . . . . 1-8 4711600 . . . . . . 3-9 4751800 . . . . . 3-13 4891500 . . . . . 2-15 4933060 . . . . . . 7-2
4640509 . . . . . . 5-3 4711800 . . . . . 1-19 4760600 . . . . . 1-28 4891800 . . . . . . 1-3 4933101 . . . . . 2-20
4640509 . . . . . . 5-5 4711800 . . . . . 3-17 4761400 . . . . . 1-15 4892000 . . . . . . 1-7 4933101 . . . . . . 7-2
4640634 . . . . . 5-11 4740007 . . . . . 3-13 4761400 . . . . . 1-20 4920385 . . . . . 1-32 4933102 . . . . . . 7-2
4640634 . . . . . . 5-9 4740120 . . . . . 2-19 4761400 . . . . . 1-27 4921570 . . . . . 7-21 4933105 . . . . . 7-16
4640709 . . . . . 5-25 4740120 . . . . . 2-24 4761400 . . . . . . 2-3 4921571 . . . . . 7-21 4933105 . . . . . . 7-2
3120885 7
PART NUMBER INDEX
INDEX
4933128 . . . . . 7-17 7003980 . . . . . 4-18 7012903 . . . . . . 2-7 7017132 . . . . . 3-22 7018132 . . . . . 1-33
4933128 . . . . . . 7-2 7003982 . . . . . 4-18 7012914 . . . . . . 2-7 7017134 . . . . . 3-22 7018133 . . . . . 1-33
70000341 . . . . 3-22 7003983 . . . . . 4-18 7012914 . . . . . . 2-7 7017135 . . . . . 3-21 7018134 . . . . . 1-33
70000865 . . . . 2-15 7003986 . . . . . 4-17 7012918 . . . . . . 2-7 7017153 . . . . . 3-21 7018135 . . . . . 1-33
70000868 . . . . 2-15 7003989 . . . . . 4-18 7012918 . . . . . . 2-7 7017165 . . . . . 3-22 7018136 . . . . . 1-33
70001677 . . . . 2-15 7003992 . . . . . 4-13 7012941 . . . . . 1-17 7017172 . . . . . 3-22 7018137 . . . . . 1-33
70002724 . . . . 4-17 7003992 . . . . . 4-17 7012947 . . . . . . 2-8 7017192 . . . . . 3-22 7018138 . . . . . 1-33
70002725 . . . . 4-17 7003993 . . . . . 4-13 7012949 . . . . . . 2-8 7017196 . . . . . 3-21 7018139 . . . . . 1-33
70002726 . . . . 4-17 7003993 . . . . . 4-17 7012953 . . . . . . 2-7 7017196 . . . . . 3-21 7018140 . . . . . 1-33
70002728 . . . . 4-17 7003994 . . . . . 4-17 7012953 . . . . . 3-13 7017246 . . . . . 5-23 7018142 . . . . . 1-33
70002736 . . . . 4-17 7004275 . . . . . 10-2 7012955 . . . . . 3-13 7017247 . . . . . 5-23 7018506 . . . . . 1-23
70002736 . . . . 4-18 7004276 . . . . . 10-2 7012959 . . . . . . 2-3 7017248 . . . . . 5-23 7018525 . . . . . 1-25
70002737 . . . . 4-18 7006139 . . . . . 3-11 7012967 . . . . . 1-17 7017249 . . . . . 5-23 7018525 . . . . . . 9-1
70002906 . . . . 4-13 7006139 . . . . . . 3-9 7012967 . . . . . . 2-7 7017250 . . . . . 5-23 7018537 . . . . . 1-25
70003341 . . . . 5-23 7006151 . . . . . 3-11 7012967 . . . . . 3-13 7017251 . . . . . 5-23 7018563 . . . . . 1-25
7000625 . . . . . . 4-3 7006151 . . . . . . 3-9 7012972 . . . . . 1-17 7017252 . . . . . 5-23 7018563 . . . . . . 9-2
7000731 . . . . . . 1-7 7006152 . . . . . 3-11 7012981 . . . . . . 2-3 7017402 . . . . . 1-17 7018564 . . . . . 1-25
7001608 . . . . . 5-21 7006152 . . . . . . 3-9 7012981 . . . . . 3-13 7017402 . . . . . . 2-3 7018564 . . . . . . 9-1
7001609 . . . . . 5-21 7007900 . . . . . . 1-7 7012998 . . . . . 1-17 7017402 . . . . . . 2-7 7018570 . . . . . 1-23
7001610 . . . . . 5-21 7007977 . . . . . . 1-7 7012998 . . . . . . 2-3 7017402 . . . . . . 2-7 7018571 . . . . . 1-23
7001611 . . . . . 5-21 7010542 . . . . . 1-17 7012998 . . . . . . 2-7 7017402 . . . . . . 2-7 7018571 . . . . . 1-25
7001612 . . . . . 5-21 7010542 . . . . . . 2-7 7012998 . . . . . . 2-7 7017410 . . . . . . 2-7 7018577 . . . . . 1-25
7001613 . . . . . 5-21 7010543 . . . . . 1-17 7012998 . . . . . . 2-7 7017412 . . . . . 1-17 7018597 . . . . . 1-23
7001614 . . . . . 5-21 7010543 . . . . . 1-17 7012998 . . . . . . 2-7 7017421 . . . . . . 2-7 7019103 . . . . . 4-17
7001630 . . . . . 5-23 7010543 . . . . . . 2-7 7012998 . . . . . . 2-7 7017422 . . . . . . 2-7 7019110 . . . . . 4-17
7002821 . . . . . 10-1 7011112 . . . . . . 5-5 7014676 . . . . . . 9-1 7017423 . . . . . . 2-7 7019111 . . . . . 4-13
7002821 . . . . . 7-22 7011112 . . . . . . 5-7 7016177 . . . . . 1-19 7017428 . . . . . 1-17 7019111 . . . . . 4-17
7002822 . . . . . 10-2 7011323 . . . . . 3-22 7016314 . . . . . 2-17 7017433 . . . . . 1-17 7019112 . . . . . 4-17
7002823 . . . . . 10-1 7011528 . . . . . 1-23 7016314 . . . . . . 9-2 7017433 . . . . . . 2-7 7019115 . . . . . 4-17
7002823 . . . . . 7-22 7011573 . . . . . 1-23 7016319 . . . . . 2-23 7017450 . . . . . 1-17 7019122 . . . . . 4-13
7002826 . . . . . 10-2 7011590 . . . . . 1-23 7016356 . . . . . 10-1 7017450 . . . . . . 2-7 7019123 . . . . . 4-13
7002828 . . . . . 10-1 7011590 . . . . . 7-20 7016356 . . . . . . 4-4 7017452 . . . . . . 2-3 7019137 . . . . . 4-13
7002828 . . . . . 7-22 7011596 . . . . . 1-23 7016372 . . . . . 2-23 7017452 . . . . . . 2-7 7019141 . . . . . 4-13
7003928 . . . . . 4-13 7011621 . . . . . 1-23 7016623 . . . . . 10-1 7017452 . . . . . . 2-7 7019142 . . . . . 4-13
7003933 . . . . . 4-17 7011621 . . . . . 1-25 7016624 . . . . . 10-1 7017460 . . . . . . 2-3 7019142 . . . . . 4-13
7003935 . . . . . 4-17 7011621 . . . . . 7-20 7016652 . . . . . . 4-3 7017461 . . . . . . 2-3 7019143 . . . . . 4-13
7003941 . . . . . 4-17 7011716 . . . . . . 1-7 7016654 . . . . . 10-2 7017466 . . . . . . 2-3 7019144 . . . . . 4-13
7003941 . . . . . 4-17 7011757 . . . . . . 1-7 7016676 . . . . . 2-15 7017479 . . . . . . 2-7 7019145 . . . . . 4-13
7003946 . . . . . 4-17 7012518 . . . . . 1-17 7016682 . . . . . 2-15 7017479 . . . . . . 2-7 7019147 . . . . . 4-13
7003952 . . . . . 4-13 7012518 . . . . . . 2-7 7017120 . . . . . 3-21 7017496 . . . . . . 2-8 7019149 . . . . . 4-13
7003953 . . . . . 4-13 7012518 . . . . . . 2-7 7017120 . . . . . 3-21 7017498 . . . . . 3-13 7019150 . . . . . 4-13
7003956 . . . . . 4-13 7012518 . . . . . . 2-7 7017121 . . . . . 3-21 7018122 . . . . . 1-33 7019151 . . . . . 4-17
7003969 . . . . . 4-17 7012518 . . . . . . 2-8 7017121 . . . . . 3-21 7018123 . . . . . 1-33 7019154 . . . . . 4-17
7003972 . . . . . 4-18 7012596 . . . . . 2-15 7017122 . . . . . 3-22 7018124 . . . . . 1-33 7019157 . . . . . 4-17
7003973 . . . . . 4-18 7012597 . . . . . 2-15 7017123 . . . . . 3-22 7018125 . . . . . 1-32 7019158 . . . . . 4-17
7003974 . . . . . 4-13 7012654 . . . . . 2-15 7017126 . . . . . 3-21 7018126 . . . . . 1-32 7019159 . . . . . 4-17
7003974 . . . . . 4-17 7012655 . . . . . 2-15 7017127 . . . . . 3-22 7018127 . . . . . 1-32 7019160 . . . . . 4-17
7003976 . . . . . 4-13 7012694 . . . . . . 2-8 7017130 . . . . . 3-21 7018128 . . . . . 1-33 7019161 . . . . . 4-17
7003977 . . . . . 4-13 7012903 . . . . . . 2-7 7017131 . . . . . 3-21 7018129 . . . . . 1-33 7019162 . . . . . 4-17
8 3120885
PART NUMBER INDEX

M40A/E40A
INDEX
7019162 . . . . . 4-17 7020165 . . . . . 1-33 7020691 . . . . . . 9-1 7021616 . . . . . 1-17 7027900 . . . . . 3-21
7019164 . . . . . 4-18 7020166 . . . . . 1-32 7020693 . . . . . 1-25 7021616 . . . . . . 9-1 7027900 . . . . . 3-21
7019165 . . . . . 4-18 7020167 . . . . . 1-32 7020693 . . . . . 7-20 7021618 . . . . . 1-17 7027901 . . . . . 3-21
7019166 . . . . . 4-18 7020167 . . . . . . 9-2 7020697 . . . . . 1-25 7021618 . . . . . . 2-7 7027901 . . . . . 3-21
7019166 . . . . . . 9-1 7020175 . . . . . 2-19 7020699 . . . . . 1-25 7021618 . . . . . . 9-1 90206369 . . . . 2-15
7019167 . . . . . 4-18 7020175 . . . . . . 4-9 7021318 . . . . . 1-15 7021624 . . . . . . 2-8
7019168 . . . . . 4-17 7020176 . . . . . 2-19 7021319 . . . . . 1-15 7021659 . . . . . 1-17
7019170 . . . . . 4-13 7020176 . . . . . . 4-9 7021320 . . . . . 1-15 7022000 . . . . . 1-28
7019174 . . . . . 4-13 7020198 . . . . . 1-33 7021320 . . . . . . 9-1 7022000 . . . . . . 9-1
7019191 . . . . . 4-17 7020199 . . . . . 1-33 7021323 . . . . . 1-11 7022001 . . . . . 1-28
7019191 . . . . . . 9-1 7020200 . . . . . 1-33 7021324 . . . . . 1-11 7022001 . . . . . . 9-1
7019194 . . . . . 4-18 7020200 . . . . . . 9-2 7021325 . . . . . 1-11 7022001 . . . . . . 9-1
7019195 . . . . . 4-13 7020201 . . . . . 1-33 7021326 . . . . . 1-11 7022002 . . . . . 1-28
7019195 . . . . . . 9-1 7020202 . . . . . 1-33 7021327 . . . . . 1-11 7022002 . . . . . . 9-1
7019196 . . . . . 4-18 7020204 . . . . . 1-32 7021328 . . . . . 1-11 7022003 . . . . . 1-28
7019197 . . . . . 4-13 7020207 . . . . . . 9-2 7021329 . . . . . 1-12 7022003 . . . . . 7-20
7020035 . . . . . . 1-3 7020215 . . . . . 1-32 7021330 . . . . . 1-12 7022004 . . . . . 1-28
7020036 . . . . . . 1-4 7020215 . . . . . . 9-2 7021333 . . . . . 1-12 7022004 . . . . . 7-21
7020037 . . . . . . 1-4 7020217 . . . . . 1-33 7021335 . . . . . 1-11 7022005 . . . . . 1-28
7020038 . . . . . . 1-4 7020217 . . . . . . 9-2 7021336 . . . . . 1-11 7022005 . . . . . 7-21
7020039 . . . . . . 1-4 7020607 . . . . . 1-23 7021337 . . . . . 1-11 7022012 . . . . . 7-21
7020040 . . . . . . 1-4 7020633 . . . . . 1-23 7021338 . . . . . 1-12 7022532 . . . . . 1-17
7020041 . . . . . . 1-4 7020640 . . . . . 1-23 7021339 . . . . . 1-11 7022808 . . . . . 4-13
7020054 . . . . . . 1-4 7020644 . . . . . 1-25 7021340 . . . . . 1-12 7022812 . . . . . 4-17
7020055 . . . . . . 1-4 7020644 . . . . . 7-20 7021341 . . . . . 1-11 7022812 . . . . . 4-18
7020099 . . . . . . 4-9 7020648 . . . . . 1-25 7021342 . . . . . 1-11 7022902 . . . . . 1-25
7020100 . . . . . . 4-9 7020649 . . . . . 1-23 7021344 . . . . . 1-12 7022903 . . . . . 1-25
7020126 . . . . . 2-13 7020649 . . . . . 1-25 7021367 . . . . . 1-15 7022905 . . . . . 1-25
7020127 . . . . . 2-13 7020650 . . . . . 1-23 7021367 . . . . . . 9-1 7023216 . . . . . . 1-3
7020128 . . . . . 2-13 7020650 . . . . . 1-25 7021368 . . . . . 1-15 7023217 . . . . . . 1-3
7020129 . . . . . 2-13 7020651 . . . . . 1-23 7021603 . . . . . . 2-7 7023349 . . . . . 1-33
7020130 . . . . . 2-13 7020651 . . . . . 1-25 7021603 . . . . . . 2-7 7023350 . . . . . 1-33
7020131 . . . . . 2-13 7020653 . . . . . 1-25 7021604 . . . . . . 2-7 7023484 . . . . . 2-15
7020137 . . . . . . 1-4 7020653 . . . . . . 9-1 7021606 . . . . . . 2-7 7024832 . . . . . 1-17
7020138 . . . . . . 1-7 7020654 . . . . . 1-23 7021607 . . . . . . 2-7 7026042 . . . . . 2-15
7020140 . . . . . . 1-4 7020654 . . . . . 1-25 7021609 . . . . . 1-17 7026043 . . . . . 2-15
7020150 . . . . . . 1-7 7020654 . . . . . . 9-1 7021609 . . . . . 1-17 7026669 . . . . . 1-33
7020155 . . . . . 2-17 7020654 . . . . . . 9-2 7021609 . . . . . . 2-3 7026670 . . . . . 1-33
7020156 . . . . . 1-33 7020656 . . . . . 7-20 7021609 . . . . . . 2-7 7027350 . . . . . 2-15
7020156 . . . . . 2-17 7020657 . . . . . 7-20 7021609 . . . . . . 2-7 7027351 . . . . . 2-15
7020156 . . . . . . 9-2 7020659 . . . . . 1-23 7021609 . . . . . . 2-7 7027352 . . . . . 2-15
7020157 . . . . . 1-33 7020663 . . . . . 1-25 7021609 . . . . . . 2-7 7027353 . . . . . 2-15
7020158 . . . . . 1-33 7020667 . . . . . 1-23 7021609 . . . . . . 2-7 7027354 . . . . . 2-15
7020159 . . . . . 1-33 7020668 . . . . . 1-23 7021609 . . . . . . 9-1 7027356 . . . . . 2-15
7020160 . . . . . 1-33 7020669 . . . . . 1-23 7021610 . . . . . . 2-7 7027358 . . . . . 2-15
7020161 . . . . . 1-32 7020670 . . . . . 1-23 7021610 . . . . . . 2-7 7027359 . . . . . 2-15
7020162 . . . . . 1-32 7020685 . . . . . 1-25 7021610 . . . . . . 2-7 7027360 . . . . . 2-15
7020163 . . . . . 1-32 7020690 . . . . . 1-25 7021610 . . . . . . 2-7 7027361 . . . . . 2-15
7020164 . . . . . 1-32 7020691 . . . . . 1-25 7021610 . . . . . . 9-1 7027363 . . . . . 2-15
3120885 9
PART NUMBER INDEX
INDEX
10 3120885
3120885
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417
JLG Worldwide Locations

JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu
11 Bolwarra Road 80-Suite 71 Bentley Avenue 47400 Fauillet
Port Macquarie 13092-310 Campinas-SP Middleton France
N.S.W. 2444 Brazil Greater Manchester +33 (0)5 53 88 31 70
Australia +55 19 3295 0407 M24 2GP - England
+33 (0)5 53 88 31 79
+61 2 65 811111 +55 19 3295 1025 +44 (0)161 654 1000
+61 2 65 810122 +44 (0)161 654 1001
JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh-JLG Singapore
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Technology Equipment Pte
D - 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI Ltd
Germany Sheung Shui N. T. Italy 29 Tuas Ave 4,
+49 (0)421 69 350 20 Hong Kong +39 029 359 5210 Jurong Industrial Estate
+49 (0)421 69 350 45 (852) 2639 5783 +39 029 359 5845 Singapore, 639379
(852) 2639 5797 +65-6591 9030
+65-6591 9031
Plataformas Elevadoras JLG Sverige AB

JLG Iberica, S.L. Enkopingsvagen 150
Trapadella, 2 Box 704
P.I. Castellbisbal Sur SE - 176 27 Jarfalla
08755 Castellbisbal, Barcelona Sweden
Spain +46 (0)850 659 500
+34 93 772 4700 +46 (0)850 659 534
+34 93 771 1762
www.jlg.com

JLG E45 MENLİFT

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

JLG E45 MENLİFT

Uploaded by

Copyright:

Available Formats

Illustrated Parts Manual

June 30, 1999 - Original Issue Of Manual

FIGURE NO. TITLE PAGE NO.

FIGURE NO. TITLE PAGE NO.

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

SECTION 10 - SPECIAL OPTIONS

HUB/SPINDLE ASSEMBLY OPTIONS:

101 Spindle Options: A/R

C 105 7020036 Cup, Bearing - Inner (1 per Assembly) 2

O 109 7020039 Cone, Bearing - Outer (1 per Assembly) 2

M 2360531 E40AJPnarrow & M40AJPnarrow

TIRE AND WHEEL INSTALLATIONS

C E40AJP & M40AJP:

O 4520231 Trelleborg 22” x 6” x 17.75” (M40AJPnarrow &

N (Sold as Assembly Only)

101 Tire Options: 1

0259302 WHEEL COVER INSTALLATION (IN240/55-17.5 TIRES Ref. 1/A

201 1670887 Cover, Wheel 4

O 81 Kit 2 Bearing, Ball 1

1 88 7021344 Stud, Wheel

A 7021333 Kit 3 - Seal Kit (Includes Items 19-22, 33 & 54) 1

101 to 107 Not Used

C BATTERY CHARGER INSTALLATIONS

A 105 4761400 Lockwasher 1/4” 2

ORG BREAKER NOTE: VARISTOR LEADS MUST BE

COVERED WITH VARFLEX.

NOTE: VARISTOR LEADS MUST BE

COVERED WITH VARFLEX.

ORG BREAKER NOTE: VARISTOR LEADS MUST BE

COVERED WITH VARFLEX.

O 47 Clamp, Cable Options (Not Shown - Located on Item

N Not Required E45A, M45A, E45AJ, M45AJ, E40AJP & M40AJP 0

1 1600294 CONTACTOR PLATE ASSEMBLY Ref. B

A 7022005 Harness, Shunt (See Section 7 for Breakdown) 1

C 50 1060731 Cable, Battery (Includes Terminal Boot) (– Battery to 1

A 61 4100025 Sleeve, Fiberglass 26in/

0257858 MOTOR/GENERATOR ASSEMBLY Ref. E

101 7018126 Motor, Yanmar 1

C 28 Flex-Trim Options: A/R

O 30 Seal Options: A/R

C 101 0140031 Alarm, Motion (Remove ground strap before 1

S 19 7012947 Cartridge, (Emergency Descent) 1

101 TURNTABLE WELDMENTS 1 T

S 38 3910804 Screw #8-32NC x 1/4” 6

E MOTOR CONTROLS INSTALLATION (M45 & M40 Ref.

2 4460260 Terminal, Housing 2

0259305 STROBE LIGHT INSTALLATION (OPTIONAL) Ref. 1

101 4060865 Guard, Light 1

S 109 4220162 Spacer 1

T 113 2820036 Loom (Not Shown) 16in/41cm

I 0253984 STORAGE COMPARTMENT INSTALLATION (PRIOR Ref. B

N 201 4761600 Lockwasher 3/8" 4

T 206 4844404 Door Front Weldment 1

3-1 BOOMS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

E 3422845 E40 & M40

B 3422582 E45AJ, M45AJ, E40AJP & M40AJP

1 0800854 Base Weldment 1

1 0801198 Base Weldment 1

1 0801224 Base Weldment 1

1 4845770 Support Weldment 1

1 4846050 Weldment, Support 1

SUPPORT & ROTATOR ASSEMBLY Ref.

101 to 118 Not Used