Parts 3120876 02-5-2013 CE English

Illustrated Parts Manual
Model
15AMI
3120876
February 5, 2013
REVISION LOG
October 18, 1999 - Original Issue Of Manual

June 15, 2000 - Revised (Manual edited to 0010560 Revision 3)
March 1, 2001 - Revised (Manual edited to 0010560 Revision 9)
August 1, 2002 - Revised (Manual edited to 0010560 Revision 15)
February 27, 2003 - Revised (Manual edited to 0010560 Revision 17)
July 31, 2003 - Revised (Manual edited to 0010560 Revision 21)
September 2, 2004 - Revised (Manual edited to 0010560 Revision 25)
March 30, 2005 - Revised (Manual edited to 0010560 Revision 29)
May 23, 2006 - Revised (Manual edited to 0010560 Revision 31)
June 25, 2007 - Revised (Manual edited to 0010560 Revision 38)
May 15, 2008 - Revised (Manual edited to 0010560 Revision 41)
December 31, 2010 - Revised (Manual edited to 0010560 Revision 46)
April 27, 2011 - Revised (Manual edited to 0010560 Revision 46)
October 7, 2011 - Revised (Manual edited to 0010560 Revision 46)
February 5, 2013 - Revised Manual
3120876 15AMI A
REVISION LOG
B 15AMI 3120876
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 BASE MOUNTED COMPONENTS INSTALLATION - 15AMI. . . . . . . . . . . . . . . . . . . . . 1-2
SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 AC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900027702) . . . . . . . . 2-2
2-2 AC POWER COMPONENTS INSTALLATION (S/N 0900027702 TO PRESENT) . . . . . 2-6
2-3 AC JUNCTION BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-4 AC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027702). . . . . . . . . . 2-12
2-5 AC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027702 TO PRESENT) . . . . . 2-16
2-6 DC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900027391) . . . . . . . . 2-18
2-7 DC POWER COMPONENTS INSTALLATION (S/N 0900027391 TO PRESENT) . . . . . 2-22
2-8 DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027391) . . . . . . . . . 2-26
2-9 DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027391 TO PRESENT). . . . . 2-30
2-10 DC POWER PACK INSTALLATION (PRIOR TO S/N 0900031622) . . . . . . . . . . . . . . . . 2-32
2-11 DC POWER PACK INSTALLATION (S/N 0900031622 TO PRESENT) . . . . . . . . . . . . . 2-36
2-12 BATTERY CHARGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
2-13 CABLES AND CONTROLS INSTALLATION (PRIOR TO S/N 0900028708) . . . . . . . . . 2-40
2-14 CABLES AND CONTROLS INSTALLATION (S/N 0900028708 TO PRESENT) . . . . . . 2-44
SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 MAST ASSEMBLY (All CHAIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 MAST MOUNTED COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 MOLDED PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 QUICK-CHANGE PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE . . . . . . . . . . . 4-10
4-4 QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR . . . . . . . . . . . . . . . . 4-14
4-5 QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION . . . . . . . . . . . . . . . 4-16
4-6 QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR & EXTENSION . . . . 4-20
4-7 OPTIONAL PLATFORM COMPONENT INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . 4-24
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1 LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 0900019526) . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 LIFT CYLINDER ASSEMBLY (S/N 0900019526 TO S/N 0900029966) . . . . . . . . . . . . . 5-4
5-3 LIFT CYLINDER ASSEMBLY (S/N 0900029966 TO PRESENT) . . . . . . . . . . . . . . . . . . 5-6
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC DIAGRAM (PRIOR TO S/N 0900027702) . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 HYDRAULIC DIAGRAM - 15AMI/19AMI (S/N 0900027702 TO PRESENT). . . . . . . . . . 6-4
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 ELECTRICAL DIAGRAM - 12VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 ELECTRICAL DIAGRAM - 240VAC ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 ELECTRICAL DIAGRAM - AC BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
3120876 15AMI i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1 DECAL INSTALLATION (CE SPECS PRIOR TO S/N 0900022158 &
All AUSTRALIAN SPECS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 DECAL INSTALLATION - (CE SPECS s/n 0900022158 TO PRESENT) . . . . . . . . . . . . 8-6
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii 15AMI 3120876
SECTION 1
BASE
3120876 15AMI 1-1

SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI
503
404
101 414
105 511
109
505
509 406
102 413 411
108
502
102 401 403 OR
106 412
108 108 508
106 410
504
405 303
304
107 509
506 501 411
507 402 305
409
407 102
108
108
106
302
104
301
1
3 2
5 4
6
8 7
9
10
204
210
211
NOTE: REPLACEMENT DECALS

MUST BE ORDERED SEPARATELY
– SEE SECTION 8
201
213
214
212
202 205
207
209
206
208 203
1-2 15AMI 3120876

SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. BASE ASSEMBLY OPTIONS:
0259524 Ref. Prior to S/N 0900019526 A
0272231 Ref. S/N 0900019526 to Present C
1 0641607 8 Bolt 3/8in-16NC x 7/8in

2 3311605 8 Locknut 3/8in-16NC
3 3760348 2 Ring, Retainer
4 4711600 16 Flatwasher 3/8in
5 2 Flatwasher Options:
4712200 Prior to S/N 0900019526
4740415 S/N 0900019526 to Present
6 4740456 4 Washer, Shim
7 1 Base Weldment Options:
4846084 Prior to S/N 0900019526
4846614 S/N 0900019526 to Present
8 2 Wheel Assembly Options: (Stationary)
4860183 Wheel Assembly (Prior to S/N 0900020796) A
7020083 2 Wheel, Replacement
7020084 4 Bearing (2 Per Wheel)
4860246 Wheel Assembly (S/N 0900020796 to Present) B
(No Service Parts Available)
9 Wheel Assembly Options:
2 Wheel Assembly - (Non-Locking) Options:
4860184 Wheel Assembly (Prior to S/N 0900020877)
(Non-Locking Gray Tire & Wheel)
4860245 Wheel Assembly (S/N 0900020877 to Present)
(Non-Locking Charcoal Gray Tire & Gray Wheel)
7020017 2 Swivel Rig for 4860184 (1 Per Assembly)
Use 4860245 2 Swivel Rig for 4860245 (1 Per Assembly)
7020086 2 Wheel, Replacement for 4860184 (1 Per Assembly)
Use 4860245 2 Wheel, Replacement for 4860245 (1 Per Assembly)
7020084 4 Bearing for 4860184 (2 Per Wheel)
Use 4860245 4 Bearing for 4860245 (2 Per Wheel)
7012631 2 Bushing, Axle Spanner for 4860184 (1 Per Assembly)
Use 4860245 2 Bushing, Axle Spanner for 4860245 (1 Per Assembly)
7012630 2 Axle Kit for 4860184 (1 Per Assembly)
Use 4860245 2 Axle Kit for 4860245 (1 Per Assembly)
4860194 2 Wheel Assembly - (Locking) A
7020017 2 Swivel Rig (1 Per Assembly)
7020086 2 Wheel, Replacement (1 Per Assembly)
7020084 4 Bearing (2 Per Wheel)
7012631 2 Bushing, Axle Spanner (1 Per Assembly)
7012630 2 Axle Kit (1 Per Assembly)
10 3020017 A/R Lubricant (Used Prior to S/N 0900020796)
11 4240032 A/R Tie, Wire (Not Shown - 4in Long)
12 4460234 A/R Mount, Wire Tie (Not Shown)
3120876 15AMI 1-3

SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI (CONTINUED)

Ref. MAST SUPPORT INSTALLATION OPTIONS:
0259483 Ref. Mast (All Cable - Prior to S/N 0900019526) A
0272233 Ref. Mast (All Chain - S/N 0900019526 to Present) B
101 0100001 A/R Adhesive

102 0641609 12 Bolt 3/8in-16NC x 1-1/8in
103 Not Used
104 2420140 1 Gauge, Circular Level
105 2560088 2 Handle
106 A/R Nut 3/8in-16NC Options:
3311605 Locknut
3311608 Locknut, Flanged
0100011 A/R Compound, Locking
107 2 Tube, Mast Brace Options:
4567824 Prior to S/N 0900031622
4567508 S/N 0900031622 to Present
108 4711600 A/R Flatwasher 3/8in Narrow
109 1 Support Weldment Options:
4845715 Prior to S/N 0900031622
1001108178 S/N 0900031622 to Present
110 1704582 1 Decal - Manual Descent (Not Shown - Located at bottom of
Mast) (S/N 0900019526 to Present Only)
0259104 Ref. FLOOR STOP INSTALLATION E
201 0920114 1 Stop, Floor

202 1 Limit Switch Options:
Use 4360456 Prior to S/N 0900013474 (was p/n 4360397)
4360456 S/N 0900013474 to S/N 0900028055
4360702 S/N 0900028055 to Present
203 0641808 4 Bolt 1/2in-13NC x 1in
204 3311805 4 Locknut 1/2in-13NC
206 3911024 2 Screw #10-24NC x 1-1/2in
207 3311001 2 Nut #10-24NC
208 4751000 2 Flatwasher #10
209 4761000 2 Lockwasher #10
210 3539920 A/R Spacer - 11ga.
211 3539921 A/R Spacer - 14ga.
212 4460662 1 Strain Relief (Prior to S/N 0900028055)
213 0902523 1 Bracket, Limit Switch
214 4922561 1 Harness, Brake
215 4460234 A/R Mount, Wire Tie (Not Shown)
216 4240033 A/R Tie, Wire (Not Shown)
1-4 15AMI 3120876

SECTION 1 BASE

0256808 Ref. DESCENT ALARM ONLY INSTALLATION (OPTIONAL) C
301 0140033 1 Alarm

302 0641406 2 Bolt 1/4in-20NC x 3/4in
304 3311405 4 Nut 1/4in-20NC
305 4922805 1 Harness, Alarm (S/N 0900023815 to Present)
1001107904 Ref. DESCENT ALARM & BEACON LIGHT INSTALLATION A

(OPTIONAL)
401 0140033 1 Alarm

402 0641406 2 Bolt 1/4in-20NC x 3/4in
403 0721006 2 Screw #10-24NC x 3/4in
404 2920146 1 Strobe Light Assembly
7016319 1 Bulb, Flash Tube
7016372 1 Replacement Lens
405 3311005 2 Locknut #10-24NC
406 3311405 4 Locknut 1/4in-20NC
407 4240032 A/R Tie-Strap
408 Not Used
409 4460234 4 Base, Tie-Strap
410 4751000 4 Flatwasher #10 Regular
411 4751400 4 Flatwasher 1/4in Regular
412 4922805 1 Harness, Alarm
413 1001093322 1 Plate, Mounting
414 1001107934 1 Harness, Strobe Light
1001107903 Ref. BEACON LIGHT ONLY INSTALLATION (OPTIONAL) A
501 0641406 2 Bolt 1/4in-20NC x 3/4in

502 0721006 2 Screw #10-24NC x 3/4in
503 2920146 1 Strobe Light Assembly
7016319 1 Bulb, Flash Tube
7016372 1 Replacement Lens
504 3311005 2 Locknut #10-24NC
505 3311405 4 Locknut 1/4in-20NC
506 4240032 A/R Tie-Strap
507 4460234 4 Base, Tie-Strap
511 1001107934 1 Harness, Strobe Light
3120876 15AMI 1-5

SECTION 1 BASE

1-6 15AMI 3120876

SECTION 2
CONTROLS
3120876 15AMI 2-1

SECTION 2 CONTROLS
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900027702)

2
14
14
8
202
204 12
205
109 303 3
115 304
13 203
116
201
115
13
103
7
5
1 15 9
303
304
16
104
301
408
402
10
110
114
102
110A
110B
NOTE: REPLACEMENT DECALS

– SEE SECTION 8
2-2 15AMI 3120876

SECTION 2 CONTROLS

Ref. POWER PACK ASSEMBLY
0259207 Ref. 220 VOLT (Prior to S/N 0900019526) A
0272239 Ref. 220 VOLT (Specs S/N 0900019526 to S/N 0900027702) C
1 0630486 4 Screw, Counter Sunk

2 0641406 4 Bolt 1/4in-20NC x 3/4in
3 0721006 2 Screw
4 Not Used
5 0860936 1 Junction Box Assembly (See Figure 2-3 for Breakdown)
6 1 Ground Control Box Assembly Options:
0861305 S/N 0900020166 to S/N 0900027702
Ref. Note: Original Equipment control box p/n 0861212 may
have been replaced with p/n 0861305 as a Service
Replacement. Identify component before ordering parts.
7020078 1 Switch, Push-Pull (Stop)
7020096 1 Legend Plate, “Stop”
7020097 1 Legend Plate, “Power/Off/On”
1 Switch, Key Options:
7020098 Prior to S/N 0900020166
4360467 S/N 0900020166 to S/N 0900027702
1 Key, Replacement Options:
7016339 Prior to S/N 0900020166
2860030 S/N 0900020166 to S/N 0900027702
1 Connector, Strain Relief Options:
7020090 1 Prior to S/N 0900020166
4460633 1 S/N 0900020166 to S/N 0900023612
7027787 1 S/N 0900023612 to S/N 0900027702
7020093 4 Screw M3 x 25
7020094 1 Lid
7 3311005 A/R Locknut #10-24NC
8 3311405 4 Locknut 1/4in-20NC
9 3311505 4 Locknut 5/16in-18NC
10 1 Pump/Motor Assembly Options:
3600265 Prior to S/N 0900019526
Use 1001091459 S/N 0900019526 to S/N 0900027702 (was p/n 3600354)
Ref. (Note: Kit p/n 1001091459 includes Pump/Motor Assy,
Pump & AC Box Mtg Brackets & 2 Hydraulic Tubes. Once
kit has been added, machine will be updated to S/N
0900027702 to S/N 0900029966 Design.)
11 Not Used
12 4460566 1 Terminal, 90 Degrees
13 4751000 A/R Flatwasher #10
3120876 15AMI 2-3

SECTION 2 CONTROLS

Ref. POWER PACK INSTALLATION
0259294 Ref. Power Unit (All Specs Except French Spec Prior to S/N A
0900019526)
0259306 Ref. Power Unit (French Spec Prior to S/N 0900019526) A
0272235 Ref. Power Unit (S/N 0900019526 to S/N 0900027702) B
101 Not Used

102 0641404 4 Bolt 1/4in-20NC x 1/2in
103 0641614 4 Bolt 3/8in-16NC x 1-3/4in
104 1702353 1 Decal - Manual Descent (Prior to S/N 0900019526 Only)
105 to 108 Not Used
109 3311605 4 Locknut 3/8in-16NC
110 1 Shield, Pump Cover Options:
4060875 Prior to S/N 0900019526
4061024 S/N 0900019526 to S/N 0900027702
110A 1704582 Decal (S/N 0900019688 to S/N 0900027702 Only)
110B 9984088 Cover (S/N 0900019688 to S/N 0900027702 Only)
111 to 113 Not Used
114 4711400 4 Flatwasher 1/4in Narrow
116 4070984 2 Shim, Pump Spacer
0273365 Ref. HOURMETER INSTALLATION (OPTIONAL) D
201 2420172 1 Hourmeter

202 3311001 2 Nut #10-24NC
203 3572158 1 Bracket, Mounting
204 3911010 2 Screw #10-24NC x 5/8in
205 4761000 2 Lockwasher #10
206 4922935 1 Harness, Hourmeter (Not Shown)
0258482 Ref. AUXILIARY LOWERING INSTALLATION A
301 0861213 1 Box, Power Down

0400181 2 Battery
4460320 1 Connector, Amp
4460267 2 Pin, Amp
302 Not Used
303 4420064 .3ft/.09m Velcro, Loop
304 4420065 .3ft/.09m Velcro, Hook
0272686 Ref. SECURITY LOCK INSTALLATION C
401 2820035 8in/20cm Sleeve, Insulation (Not Shown)

402 2940132 1 Lock, Programmable
403 to 407 Not Used
408 0791003 2 Screw#10-24NC x 3/8in
2-4 15AMI 3120876

SECTION 2 CONTROLS

3120876 15AMI 2-5

SECTION 2 CONTROLS
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (S/N 0900027702 TO PRESENT)
9
15 NOTE: REPLACEMENT DECALS
15 – SEE SECTION 8
3
12 13
4
106
14
103 8
203
7
6
2
303 11
304
403 2
402
S/N 0900027702 10
301 TO
S/N 0900031622
OR
S/N 0900031622
TO
PRESENT
107 402
403
110
101
102
2-6 15AMI 3120876

SECTION 2 CONTROLS

0275889 Ref. POWER PACK ASSEMBLY D
1 Not Used
2 0630550 2 Bolt 1/4in-20NC x 3/4in
3 0641406 4 Bolt 1/4in-20NC x 3/4in
4 0721006 2 Screw
5 0791609 2 Bolt 3/8in-16NC x 1-1/8in
6 0860936 1 Junction Box Assembly (See Figure 2-3 for Breakdown)
7 0861305 1 Ground Control Box Assembly
4360467 1 Switch, Key
2860030 1 Key, Replacement
7027787 1 Connector, Strain Relief
7020093 4 Screw M3 x 25
7020094 1 Lid
8 3311005 2 Locknut #10-24NC
9 3311405 4 Locknut 1/4in-20NC
10 3600467 1 Pump/Motor Assembly (See Figure 2-5 for Breakdown)
11 4341431 1 Mounting, Bracket AC Box
12 4341432 1 Mounting, Bracket Pump
13 4460566 1 Terminal, 90 Degrees
14 4751000 2 Flatwasher #10
16 Shrink, Heat Options (Not Shown):
2820030 1ft/ 0.3m S/N 0900027702 to S/N 0900030161
1001105113 2 S/N 0900030161 to Present
0275939 Ref. POWER PACK INSTALLATION B
101 0100011 A/R Compound, Locking

102 0641404 4 Bolt 1/4in-20NC x 1/2in
103 0791609 4 Bolt 3/8in-16NC x 1-1/8in
104 to 105 Not Used
106 3311608 4 Nut 3/8in-16NC
107 4061024 1 Shield, Pump Cover
108 to 109 Not Used
0275697 Ref. HOURMETER INSTALLATION (OPTIONAL) C
201 to 202 Not Used

203 2420172 1 Hourmeter
204 Not Used
3120876 15AMI 2-7

SECTION 2 CONTROLS


0400181 2 Battery
4460267 2 Pin, Amp
302 Not Used
303 4420064 .3ft/.09m Velcro, Loop
304 4420065 .3ft/.09m Velcro, Hook
Ref. SECURITY LOCK INSTALLATION

0272686 Ref. S/N 0900026490 to S/N 0900031622 D
1001110217 Ref. S/N 0900031622 to Present B

(Note: Does NOT include Items 404 & 405)
403 2 Fastener Options:
0791003 Screw #10-24NC x 3/8in
3820032 Rivet
404 4460267 3 Pin, Male (Not Shown) (S/N 0900031622 to Present Only)
405 4460326 1 Plug, Male - 3 Position (Not Shown) (S/N 0900031622 to
Present Only)
406 1001114375 1 Harness, Security Lock (Not Shown) (S/N 0900031622 to
Present Only)
4460268 3 Socket, Female (Not Shown) (S/N 0900031622 to Present
Only)
4460445 1 Receptacle, Female - 3 Position (Not Shown)
(S/N 0900031622 to Present Only)
2-8 15AMI 3120876

SECTION 2 CONTROLS

3120876 15AMI 2-9

SECTION 2 CONTROLS
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY
2-10 15AMI 3120876

SECTION 2 CONTROLS
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY

Ref. JUNCTION BOX ASSEMBLY OPTIONS:
0860936 Ref. 220 VOLT K
1 0860943 1 Box with Lid

2 3740094 2 Relay, Starter 12 VDC
3 3740105 1 Relay, Starter
4 3910808 12 Screw #8-32NF x 1/2in
5 4460565 1 Strip, Terminal
6 to 8 Not Used
9 4460633 4 Connector, Strain Relief
10 to 15 Not Used
16 4360070 2 Circuit Breaker - 15 Amp
17 4360376 1 Rectifier
18 3740049 1 Relay
19 1 Transformer Options:
4530010 Prior to S/N 0900014643
4530013 S/N 0900014643 to S/N 0900028708
4530010 S/N 0900028708 to Present
20 Not Used
21 A/R Harness Options:
1060585 3ft./0.9m Prior to S/N 0900023728
4923152 1 S/N 0900023728 to Present
22 1702103 1 Decal
23 1702120 1 Decal - Wire Size
24 1 Decal - JLG Options:
1702365 Prior to S/N 0900028708
1703681 S/N 0900028708 to Present
25 3520028 1 Plug 1/2in (S/N 0900013477 to Present Only)
26 3520034 4 Plug, Hole (S/N 0900019636 to Present Only)
27 4923151 1 Harness, AC Box (Not Shown) (S/N 0900020166 to Present):
28 4933310 1 Wiring Diagram, AC Box (Not Shown - See Section 7)
(S/N 0900020166 to Present):
29 1001093646 1 Harness, Capacitor 2200UF 50V (S/N 0900028708 to Present)
30 4922546 1 Harness, Ground Controls (S/N 0900019526 to Present) I
4460424 1 Terminal, Plug
4460268 2 Socket, Female
31 1001096586 1 Harness, 16/5 A
1060687 1ft/0.3m Cable Electrical 16/5
32 1001096587 1 Harness, 12/3 A
1060908 2.42ft/0.8m Cable Electrical 12/3
3120876 15AMI 2-11

SECTION 2 CONTROLS
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027702)
14
2
29
16
32 20
36
19
12
15
4 42
28
39
3 34
36
5 30
33A 38
27
26
33
33A
25
37
NOTE: IF MOTOR/PUMP ASSEMBLY WAS
REPLACED ON A MACHINE BUILT S/N 0900019526 10
TO S/N 0900027702, IT MAY HAVE AN UPDATE KIT 1 6
INSTALLED ON IT. IF MACHINE IS EQUIPPED 17
WITH A MONARCH MOTOR/PUMP REFER TO
11 8
NEXT FIGURE FOR BREAKDOWN. 9 18
35
35
31
21
24D 24D
OR
24A
24 24A 24
24C
24B 24B
2-12 15AMI 3120876

SECTION 2 CONTROLS

Ref. NOTE: IF MOTOR/PUMP ASSEMBLY WAS REPLACED ON A
MACHINE BUILT S/N 0900019526 to S/N 0900027702, IT MAY
HAVE AN UPDATE KIT INSTALLED ON IT. IF MACHINE IS
EQUIPPED WITH A MONARCH MOTOR/PUMP REFER TO NEXT
FIGURE FOR BREAKDOWN.
Ref. MOTOR/PUMP ASSEMBLY

3600265 Ref. 220 Volt (Prior to S/N 0900019526) A
3600354 Ref. 220 Volt (S/N 0900019526 to S/N 0900027702) C
1 7013713 2 Bolt 5/16in-24NF x 2-3/4in

2 7016735 1 Coupling
3 7013714 1 Plug
4 Use 7013779 1 Ball (was p/n 7013715)
5 7013716 1 Seal (Part of Pump Seal Kit p/n 7013701)
6 7013717 1 Washer
7 Not Used
8 7013722 1 Magnet
9 7013723 1 Filter
10 7013727 1 Cover
11 7013728 2 Screw
12 1 Gasket Options:
Use 7016787 Gasket for 3600354 Assemblies (was p/n 7016793 - See Item
15 Note)
Use 7013751 Gasket for 3600265 Assemblies
13 Not Used
14 1 Motor Options:
7013732 220 Volt Prior to S/N 0900019526
7016774 220 Volt S/N 0900019526 to S/N 0900027702
15 1 Switch Box Component Options:
7016787 1 Timer Relay Assembly (Includes Relay, Wiring, Box, Item 12
Gasket & Hardware for 3600354 Assemblies
Ref. Note: Individual Pieces No Longer Available. Must
Purchase Complete Assembly.
7013751 1 Timer Relay Assembly (Includes Relay, Wiring, Box, Item 12
Gasket & Hardware for 3600265 Assemblies
Ref. Note: Individual Pieces No Longer Available. Must
Purchase Complete Assembly.
16 7013708 1 Cartridge, Valve - Check
17 3931516 1 Bolt 5/16in-18NC x 1in
18 7016756 1 Pipe, Plumbing
19 7016757 4 Bolt M6-1.0 35MM
20 7016758 4 Lockwasher 1/4in
21 7016721 4 Bolt #12-24NC x 1/2in
22 to 23 Not Used
24 A/R Tank Options:
7016760 1 Tank Used Prior to S/N 0900019526
7022219 1 Tank Used S/N 0900019526 to S/N 0900027702
24A 7013748 1 Decal - Caution
24B 7016759 1 Plug
3120876 15AMI 2-13

SECTION 2 CONTROLS

24C 7016777 1 Fitting, Coupling
24D 7022223 1 Decal - Fill Line
25 7016761 1 Tube, Return
26 7013792 1 Nut, Tube Compression
27 7013793 1 Sleeve, Tube Compression
28 Use 7013779 1 Spring, Green (was p/n 7016762)
29 1 Cartridge, Valve - Manual Descent Options:
7013764 Prior to S/N 0900019526
Not Required S/N 0900019526 to S/N 0900027702 (Moved to Lift Cylinder)
30 7016751 1 Coil, Solenoid
31 7013743 1 O-Ring
32 1 End Head Options:
See Note Prior to S/N 0900019526 (was p/n 7016753) (Note: No
Longer Available)
7022220 S/N 0900019526 to S/N 0900027702
33 7016717 1 Pump Assembly
33A 7013701 Seal Kit - Pump (Includes Gasket for Item #10 Cover,
O-Ring & #5 Seal)
34 Use 7013779 1 Cap, Relief (was p/n 7013750)
35 1 Breather Options:
7013794 Prior to S/N 0900019526
7016714 S/N 0900019526 to S/N 0900027702
36 2 Plug Options:
7013720 Prior to S/N 0900019526
Not Required S/N 0900019526 to S/N 0900027702
37 1 Tube, Return Options:
7013763 8in Length - Prior to S/N 0900019526
7022224 8-1/2in Length - S/N 0900019526 to S/N 0900027702
38 7016755 1 Cartridge, Valve without Coil
39 Use 7013779 1 Screw, Adjustment (was p/n 7013770)
40 7013745 1 Decal, Motor 50/60 Hertz (Not Shown)
41 Not Used
——————————
42 7013779 1 Relief Valve Kit (Includes Items 4, 28, 34 & 39)
2-14 15AMI 3120876

SECTION 2 CONTROLS

3120876 15AMI 2-15

SECTION 2 CONTROLS
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027702 TO PRESENT)
S/N 0900030939 TO
PRESENT
10
13
11
S/N 0900027391 TO
S/N 0900030939
5
13
12
4
6
3
14
2
1
17 16
18
19
7
15
8
9
2-16 15AMI 3120876

SECTION 2 CONTROLS
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027702 TO PRESENT)

3600467 Ref. AC MOTOR/PUMP ASSEMBLY C
1 70000641 1 Base Assembly (Includes Items 14-18)

2 70001021 1 Pump
3 70001020 4 Screw 1/4in-20NC x 2-3/4in
4 70001042 1 Tube, Suction
5 7026165 1 Filter
7 70001045 1 Motor (Includes Item 19 & Motor Bolts)
8 70000642 1 Cartridge
9 70000643 1 Coil
10 70000651 1 Reservoir
11 70001025 1 Plug
12 7026335 1 Clamp
13 70001027 1 Decal - Fill Line
14 Use 70000641 1 Valve, Relief
Use 70000641 1 Screw
Use 70000641 1 Nut
Use 70000641 1 Seal
Use 70000641 1 Spring
Use 70000641 1 Ball
15 Use 70000641 1 Valve, Check
Use 70000641 1 Plug
Use 70000641 1 Poppet
Use 70000641 1 Ball
16 70003612 1 O-Ring (1/2in x 5/8in x 1/16in)
17 70003613 1 O-Ring (3 5/8in x 3 7/8in x 1/8in)
18 7026330 1 Seal
19 70002215 1 Bearing
3120876 15AMI 2-17

SECTION 2 CONTROLS
FIGURE 2-6. DC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900027391)
103
22 115
116 109
303 304
304
301
402
6
11
5 19
408 11 16
19 3
18
15
202 201
7 204
205 203
3
18 23
2
15 24
20 25
27 26
110
12
8
116 3
18
1
4
21 9
14
104
114
102
110A
110B
13
10
2-18 15AMI 3120876

SECTION 2 CONTROLS

Ref. POWER PACK ASSEMBLY
0259205 Ref. 15AMI - 12 VOLT (Prior to S/N 0900019526) A
0272237 Ref. 15AMI - 12 VOLT (S/N 0900019526 to S/N 0900027391) E

2 0630486 4 Screw, Countersunk
3 0641404 A/R Bolt 1/4in-20NC x 1/2in
4 2 Hardware Options:
0641608 Prior to S/N 0900019526 (Bolt 3/8in-16NC x 1in)
0641606 S/N 0900019526 to S/N 0900020835
(Bolt 3/8in-16NC x 3/4in)
0791605 S/N 0900020835 to S/N 0900027391
(Screw 3/8in-16NC x 5/8in)
5 0721006 2 Screw
6 0721014 1 Screw (Prior to S/N 0900019526 Only)
7 1 Ground Control Box Assembly Options):
0861305 S/N 0900020166 to S/N 0900027391
Ref. Note: Original Equipment control box p/n 0861212 may
have been replaced with p/n 0861305 as a Service
Replacement. Identify component before ordering parts.
1 Switch, Key Options:
7020098 Prior to S/N 0900020166
4360467 S/N 0900020166 to S/N 0900027391
1 Key, Replacement Options:
7016339 Prior to S/N 0900020166
2860030 S/N 0900020166 to S/N 0900027391
7020093 4 Screw M3 x 25
7020094 1 Lid
9 1060518 1 Cable, Solenoid (Prior to S/N 0900019526 Only)
10 1060571 1 Cable Assembly - Battery
11 3311005 A/R Locknut #10-24NC
12 3311505 4 Locknut 5/16in-18NC
13 1 DC Motor/Pump Assembly Options (See Figure 2-7 for
Breakdown):
3600291 Prior to S/N 0900019526
Use 2915259 S/N 0900019526 to S/N 0900027391(was p/n 3600355)
Ref. (Note: Kit p/n 2915259 includes Pump/Motor Assy &
Return Tube. Once kit has been added, machine will be
updated to S/N 0900027391 to S/N 0900029966 Design.)
14 3740013 1 Solenoid (Prior to S/N 0900019526 Only)
15 1 Relay Options:
3740080 Prior to S/N 0900019526
3740049 S/N 0900019526 to S/N 0900027391
3120876 15AMI 2-19

SECTION 2 CONTROLS

(CONTINUED)
16 3740113 1 Relay, Timer (Prior to S/N 0900019526 Only)
17 4567605 2 Tube, Butyrate (Not Shown)
19 4751000 A/R Flatwasher #10
21 4751600 2 Flatwasher 3/8in (Prior to S/N 0900020835Only)
22 4845714 1 Bracket, Pump Mounting
23 0641404 1 Bolt 1/4in-20NC x 1/2in (S/N 0900019526 to S/N 0900027391
Only)
24 4751400 1 Flatwasher 1/4in (S/N 0900019526 to S/N 0900027391Only)
25 1320224 1 Clamp (S/N 0900019526 to S/N 0900027391 Only)
26 4922740 1 Harness (S/N 0900019526 to S/N 0900027391 Only)
27 4761500 1 Starwasher 5/16in (S/N 0900020835 to S/N 0900027391 Only)
Ref. POWER PACK INSTALLATION OPTIONS:

0259294 Ref. Prior to S/N 0900019526 A
0272235 Ref. S/N 0900019526 to S/N 0900027391 B
101 Not Used

102 0641404 4 Bolt 1/4in-20NC x 1/2in
103 0641614 4 Bolt 3/8in-16NC x 1-3/4in
104 1702353 1 Decal - Manual Descent (Prior to S/N 0900019526 Only)
105 to 108 Not Used
110 1 Shield, Pump Cover Options:
4060875 Prior to S/N 0900019526
4061024 S/N 0900019526 to S/N 0900027391
110A 1704582 Decal (S/N 0900019688 to S/N 0900027391 Only)
110B 9984088 Cover (S/N 0900019688 to S/N 0900027391 Only)
111 to 113 Not Used
116 4070984 2 Shim, Pump Spacer (15AMI Only)
0273365 Ref. HOURMETER INSTALLATION (OPTIONAL) D
201 2420172 1 Hourmeter

202 3311001 2 Nut #10-24NC
204 3911010 2 Screw #10-24NC x 5/8in
205 4761000 2 Lockwasher #10
0258482 Ref. AUXILIARY LOWERING INSTALLATION - 15AMI A

0259450 Ref. AUXILIARY LOWERING INSTALLATION - 19AMI A

0400181 2 Battery
4460267 2 Pin, Amp
2-20 15AMI 3120876

SECTION 2 CONTROLS

(CONTINUED)
302 Not Used
303 4420064 .3ft/.09m Velcro, Loop
304 4420065 .3ft/.09m Velcro, Hook
Ref. SECURITY LOCK INSTALLATIONS

0272686 Ref. 15AMI C
0272181 Ref. 19AMI B

403 to 406 Not Used
407 4751000 2 Flatwasher #10 (19AMI Only)
408 4922377 1 Harness, Counter
3120876 15AMI 2-21

SECTION 2 CONTROLS
FIGURE 2-7. DC POWER COMPONENTS INSTALLATION (S/N 0900027391 TO PRESENT)
102
105
110 504 505
507
303 502
304 503
301 506
S/N 0900027391
TO
S/N 0900031622
402
11
403
3
203 8 502
OR 12 511 2
501 512 10
S/N 0900027391 TO
S/N 0900030684
501
S/N 0900030684 TO
5 PRESENT
106 510
OR S/N 0900031622
TO 13
4
PRESENT
402 2
7
403 513
109
101
111
2-22 15AMI 3120876

SECTION 2 CONTROLS

0275885 Ref. POWER PACK ASSEMBLY C

2 0641404 2 Bolt 1/4in-20NC x 1/2in
3 0721006 2 Screw
4 0791608 2 Bolt 3/8in-16NC x 1in
5 0861305 1 Ground Control Box Assembly (Key Control):
4360467 1 Switch, Key
2860030 1 Key, Replacement
7020093 4 Screw M3 x 25
7020094 1 Lid
6 1060571 1 Cable Assembly - Battery
7 1320224 1 Clamp
8 3311005 2 Locknut #10-24NC
9 3600462 1 DC Motor/Pump Assembly (See Figure 2-9 for breakdown)
10 3740049 1 Relay
11 4341432 1 Bracket, Pump Mounting
12 4751000 2 Flatwasher #10
13 4922740 1 Harness (Not Shown)
14 4567605 2 Tube, Plastic (Installed on Battery Hanger Bar - Not Shown)
(S/N 0900027391 to S/N 0900033939)
Ref. POWER PACK INSTALLATION

0275689 Ref. S/N 0900027391 to S/N 0900027702 B
0275939 Ref. S/N 0900027702 to Present A
101 0641404 4 Bolt 1/4in-20NC x 1/2in

102 4 Bolt Options:
0791608 Bolt 3/8in-16NC x 1in (S/N 0900027391 to S/N 0900027702)
0791609 Bolt 3/8in-16NC x 1-1/8in (S/N 0900027702 to Present)
103 to 104 Not Used
105 4 Nut Options:
3311605 Locknut 3/8in-16NC (S/N 0900027391 to S/N 0900027702)
3311608 Nut 3/8in-16NC (S/N 0900027702 to Present)
106 4061024 1 Shield, Pump Cover
107 to 108 Not Used
109 4711400 4 Flatwasher 1/4in Thin
110 4711600 8 Flatwasher 3/8in Thin (S/N 0900027391 to S/N 0900027702)
111 0100011 A/R Compound, Locking (S/N 0900027702 to Present)
3120876 15AMI 2-23

SECTION 2 CONTROLS

(CONTINUED)
0275697 Ref. HOURMETER INSTALLATION (OPTIONAL) C
201 to 202 Not Used

203 2420172 1 Hourmeter
204 Not Used

0400181 2 Battery
4460267 2 Pin, Amp
302 Not Used
303 4420064 .3ft/.09m Velcro, Loop
304 4420065 .3ft/.09m Velcro, Hook
Ref. SECURITY LOCK INSTALLATION

0272686 Ref. S/N 0900027391 to S/N 0900031622 D
1001110217 Ref. S/N 0900031622 to Present A

(Note: Does NOT include Items 404 & 405)
403 2 Fastener Options:
0791003 Screw #10-24NC x 3/8in
3820032 Rivet
404 4460267 3 Pin, Male (Not Shown) (S/N 0900031622 to Present Only)
405 4460326 1 Plug, Male - 3 Position (Not Shown) (S/N 0900031622 to
Present Only)
406 1001114375 1 Harness, Security Lock (Not Shown) (S/N 0900031622 to
Present Only)
4460268 3 Socket, Female (Not Shown) (S/N 0900031622 to Present
Only)
4460445 1 Receptacle, Female - 3 Position (Not Shown)
(S/N 0900031622 to Present Only)
0270020 Ref. CYCLE COUNTER INSTALLATION - 15AMI (OPTIONAL) E
501 2420193 1 Gauge, Counter

502 3311001 4 Nut #10-24NC
503 3520166 1 Plug
504 3911024 2 Screw #10-24NC x 1-1/2in
505 1 Switch, Limit Options:
4360437 S/N 0900027391 to S/N 0900028055
1001092205 S/N 0900028055 to Present
506 4922377 1 Harness, Counter
507 4751000 6 Flatwasher #10
508 to 509 Not Used
2-24 15AMI 3120876

SECTION 2 CONTROLS

(CONTINUED)
510 3572158 1 Bracket, Gauge Mounting (S/N 0900030684 to Present)
511 3911010 2 Screw #10-24NC x 5/8in
512 4761000 2 Lockwasher #10
513 0641504 1 Bolt 5/16in-18NC x 1/2in
3120876 15AMI 2-25

SECTION 2 CONTROLS
FIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027391)
19
9
2
28 16 30 32
36
42
4
27
39
12 34
3
36
5 29
10 33A 24 38
NOTE: IF MOTOR/PUMP ASSEMBLY WAS 23
REPLACED ON A MACHINE BUILT 33
S/N 0900019526 TO S/N 0900027391,
IT MAY HAVE AN UPDATE KIT INSTALLED
33A
22
ON IT. IF MACHINE IS EQUIPPED WITH A
MONARCH MOTOR/PUMP REFER TO 37
NEXT FIGURE FOR BREAKDOWN.
11 13
6
17
15
1
8
26
35
35
31
18
21 21
OR
25A
25 25A 25
25C
25B 25B
2-26 15AMI 3120876

SECTION 2 CONTROLS

Ref. NOTE: IF MOTOR/PUMP ASSEMBLY WAS REPLACED ON A
MACHINE BUILT S/N 0900019526 TO S/N 0900027391, IT MAY
HAVE AN UPDATE KIT INSTALLED ON IT. IF MACHINE IS
EQUIPPED WITH A MONARCH MOTOR/PUMP REFER TO NEXT
FIGURE FOR BREAKDOWN.
Ref. DC MOTOR/PUMP ASSEMBLY

3600291 Ref. 12V DC (Prior to S/N 0900019526) A
3600355 Ref. 12V DC (S/N 0900019526 to S/N 0900027391) D
1 7013713 2 Bolt 5/16in-24NF x 2-3/4in

2 7016735 1 Coupling
3 7013714 1 Plug
4 Use 7013779 1 Ball (was p/n 7013715)
5 7013716 1 Seal (Part of Pump Seal Kit p/n 7013701)
6 7013717 1 Washer
7 Not Used
8 7013722 1 Magnet
9 7013710 1 Motor
7013757 1 Brush Kit
10 7013758 2 Screw 1/4in-20NC x 1/4in
11 7013728 2 Screw M6 x 1.0 - 12mm
12 Use 7013789 1 Solenoid (was p/n 7013760)
13 7016770 1 Cover
14 Not Used
15 7016771 1 Clamp
16 7013708 1 Cartridge, Valve - Check
17 Use 3931516 1 Bolt 5/16in-18NC x 1in (was p/n 7016720)
18 7016721 4 Bolt #12-24NC x 1/2in
19 7016772 1 Cable
20 Not Used
21 1 Decal - Fill Line Options:
7016713 Prior to S/N 0900019526
7022223 S/N 0900019526 to S/N 0900027391
23 7013792 1 Nut, Tube Compression
24 7013793 1 Sleeve, Tube Compression
25 Use 7022219 1 Tank (was p/n 7016775)
25A 7013748 1 Decal - Caution
25B 7016759 1 Plug
25C 7016777 1 Fitting, Coupling
25D 7016776 1 Decal - Maximum Torque (Not Shown)
26 7016773 1 Plumbing Assembly - Inlet
27 Use 7013779 1 Spring (was p/n 7016762)
28 1 Cartridge, Valve - Manual Descent Options:
7013764 Prior to S/N 0900019526
Not Required S/N 0900019526 to S/N 0900027391 (Moved to Lift Cylinder)
29 1 Coil, Solenoid Options:
7016786 Prior to S/N 0900019526
7016751 S/N 0900019526 to S/N 0900027391
3120876 15AMI 2-27

SECTION 2 CONTROLS

30 7013766 1 Pin
31 7013743 1 O-Ring
32 1 End Head Options:
See Note Prior to S/N 0900019526 (was p/n 7016753)
(Note: No Longer Available)
7022220 S/N 0900019526 to S/N 0900027391
33 7016717 1 Pump Assembly
33A 7013701 1 Seal Kit - Pump (Includes Gasket for #13 Cover, O-Ring and
#5 Seal)
34 Use 7013779 1 Cap, Relief (was p/n 7013750)
35 7016714 1 Breather
36 7013720 2 Plug
7013726 15AMI - Prior to S/N 0900019526
7022224 15AMI - S/N 0900019526 to S/N 0900027391
7013726 19AMI
38 7016755 1 Valve
39 Use 7013779 1 Screw, Adjustment (was p/n 7013770)
40 to 41 Not Used
——————————
42 7013779 1 Relief Valve Kit (Includes Items 4, 27, 34 & 39)
2-28 15AMI 3120876

SECTION 2 CONTROLS

3120876 15AMI 2-29

SECTION 2 CONTROLS
FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027391 TO PRESENT)
S/N 0900030939 TO
9
PRESENT
15
11
S/N 0900027391 TO
S/N 0900030939
6
15
10
7
8
5
19
4
1
22 21
23
24
12
17
20
2
3
13
16
18
14
2-30 15AMI 3120876

SECTION 2 CONTROLS
FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027391 TO PRESENT)

3600462 Ref. DC MOTOR/PUMP ASSEMBLY B
1 70000641 1 Base Assembly (Includes Items 19-23)

2 70000642 1 Cartridge
3 70000643 1 Coil
4 70001021 1 Pump
5 70001020 4 Screw 1/4in-20NC x 2-3/4in
6 7026165 1 Filter
7 70001029 1 Tube, Suction
9 70000651 1 Reservoir
10 7026335 1 Clamp
11 70001025 1 Plug
12 70001031 1 Motor (Includes Item 24 & Motor Bolts)
70001039 4 Brushes
13 70001032 1 Solenoid
14 70001033 2 Screw
15 70001027 1 Decal - Fill Line
16 70001034 1 Cable, Insulated
17 70001035 1 Control Wire Assembly
18 70001036 2 Boot, Terminal
19 Use 70000641 1 Valve, Relief
Use 70000641 1 Screw
Use 70000641 1 Nut
Use 70000641 1 Seal
Use 70000641 1 Ball
20 Use 70000641 1 Valve, Check
Use 70000641 1 Plug
Use 70000641 1 Poppet
Use 70000641 1 Ball
21 70003612 1 O-Ring (1/2in x 5/8in x 1/16in)
22 70003613 1 O-Ring (3-5/8in x 3-7/8in x 1/8in)
23 7026330 1 Seal
24 70002215 1 Bearing
3120876 15AMI 2-31

SECTION 2 CONTROLS
FIGURE 2-10. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900031622)

4
22 101
9 13
4
13
22
6
20
14
17
201
201
22
19
102
10
18
13
21
1 7
11 15
21
10 23
24
1
5
12
22
16
19
22 8
7 101
2-32 15AMI 3120876

SECTION 2 CONTROLS
FIGURE 2-10. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900031622)

Ref. BATTERY BOX AND CHARGER ASSEMBLIES
0400223 Ref. Standard Spec F
0400224 Ref. AGM/5 Hour F

2 Not Used
3 1 Charger Assembly Options: (See Figure 2-12 for Breakdown)
0400176 Standard Spec
0400212 AGM/5 Hour
4 0641406 4 Bolt, 1/4in-20NC x 3/4in
5 0641412 2 Bolt, 1/4in-20NC x 1-1/2in
6 0720805 2 Screw, #8-24NC x 5/8in
7 0721008 8 Screw, #10-24NC
8 0861192 1 Box, Molded Battery
9 0861193 1 Box, Molded Battery Charger
10 0902442 2 Bracket, Hanger
11 0940085 1 Bumper, Stop
12 1 Cable Assembly - Battery Options:
1060570 Prior to S/N 0900029719
1001103107 S/N 0900029719 to S/N 0900031622
13 2940111 1 Latch, Soft Draw
14 3310805 2 Locknut #8-32NC
15 3311005 8 Locknut #10-24NC
16 2 Nut Options:
3311401 Prior to S/N 0900012234
3311405 S/N 0900012234 to S/N 0900024848
3311401 S/N 0900024848 to S/N 0900031622
17 3311501 3 Nut 5/16in-18NC (Prior to S/N 0900012234)
3311505 2 Nut 5/16in-18NC (S/N 0900012234 to S/N 0900031622)
18 3820001 2 Rivet,.125 x.25
19 3900190 2 Screw, Shoulder
20 4750800 2 Washer, #8 Flat
21 4751000 16 Washer, #10 Flat
22 4751400 8 Washer, 1/4 Flat
23 4751500 1 Washer, 5/16 Flat
24 3311501 1 Nut 5/16-18NC (S/N 0900024073 to S/N 0900031622)
Ref. BATTERY BOX AND CHARGER INSTALLATIONS

0258203 Ref. Battery Box (Wet) F
0258498 Ref. Battery Box (Dry) F
0272192 Ref. Battery Box (AGM/5 Hour) C
101 1 Battery Box & Charger Assy Options (Includes Items 1-24):
0400223 Standard Spec
0400224 AGM/5 Hour Spec
102 1 Battery Options:
0400122 Standard Wet Battery
0400144 Standard Dry Battery
0400209 AGM/5 Hour
3120876 15AMI 2-33

SECTION 2 CONTROLS
FIGURE 2-10. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900031622) (CONTINUED)

0270163 1 BDI INSTALLATION C
201 2420195 1 Gauge, BDI
2-34 15AMI 3120876

SECTION 2 CONTROLS
FIGURE 2-10. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900031622) (CONTINUED)

3120876 15AMI 2-35

SECTION 2 CONTROLS
FIGURE 2-11. DC POWER PACK INSTALLATION (S/N 0900031622 TO PRESENT)
103
1
4
11 9
1
9 4
1
4
9
1
4
9
8
6
102
101 13
12
10 12
5
4
2
2-36 15AMI 3120876

SECTION 2 CONTROLS
FIGURE 2-11. DC POWER PACK INSTALLATION (S/N 0900031622 TO PRESENT)

Ref. BATTERY BOX AND CHARGER ASSEMBLIES
1001101991 Ref. Machines with Wet & Dry Battery & Charger with Cord A
1001107837 Ref. Machines with Wet & Dry Battery & Charger with Inlet A
1001107836 Ref. Machines with AGM Battery & Charger with Cord A

2 0270163 1 BDI Gauge & Harness Assembly
2420195 1 Gauge Only
3 1 Charger Assembly Options: (See Figure 2-12 for Breakdown)
0400176 Battery Charger With Cord (Wet & Dry)
0400193 Battery Charger With Inlet (Wet & Dry)
0400212 Battery Charger With Cord & with AGM/5 Hour Battery
4 0641406 8 Bolt 1/4in-20NC x 3/4in
5 0641414 2 Bolt 1/4in-20NC x 1-3/4in
6 0641512 2 Bolt 5/16in-18NC x 1-1/2in
7 3311405 6 Locknut 1/4in-20NC
8 3311505 2 Locknut 5/16in-18NC
10 1001101858 1 Box, Molded Battery
11 1001101902 1 Box, Molded Battery Charger
12 1001101926 2 Bracket, Hanger
13 1001103107 1 Cable Assembly - Battery Pack
4460567 Connector, Anderson
Ref. BATTERY BOX AND CHARGER INSTALLATIONS

1001101994 Ref. Machines with Wet Battery & Charger with Cord A
1001107839 Ref. Machines with Dry Battery & Charger with Cord A
1001107840 Ref. Machines with AGM Battery & Charger with Cord A
101 0100051 A/R Grease, Terminal

102 1 Battery Options:
0400122 Standard Wet Battery
0400144 Standard Dry Battery
0400209 AGM/5 Hour
103 1 Battery Box and Charger Assy Options (Includes Items 1-13):
1001101991 Battery Charger With Cord (Wet & Dry)
1001107837 Battery Charger With Inlet (Wet & Dry)
1001107836 Battery Charger With Cord (AGM/5 Hour)
0270163 1 BDI INSTALLATION C
201 2420195 1 Gauge, BDI
3120876 15AMI 2-37

SECTION 2 CONTROLS
FIGURE 2-12. BATTERY CHARGER ASSEMBLY
NOTE: COVER NOT SHOWN

FOR CLARITY
21
12
14
13
7
19
8
16
22
17
5
15
10
2-38 15AMI 3120876

SECTION 2 CONTROLS
FIGURE 2-12. BATTERY CHARGER ASSEMBLY

Ref. BATTERY CHARGER ASSEMBLIES
0400176 Ref. 12VDC (Standard Spec) F
0400212 Ref. 12VDC (AGM/5 Hour) A
1 to 4 Not Used
5 7011509 1 Breaker, Circuit - DC 50Amp
6 2 Breaker, Circuit Options:
7018536 12VDC (Standard Spec)
7018558 12VDC (AGM/5 Hour)
7 1 Card, Circuit Options:
7022930 12VDC (AGM/5 Hour)
8 A/R AC Cord Assembly Options:
7020627 1 12VDC (Standard Spec)
7022927 1 12VDC (AGM/5 Hour)
9 Not Used
10 7020629 1 DC Harness
11 7011513 1 Receptacle, AC (0400193 Charger Only)
12 2 Rectifier Assembly Options:
7022932 12VDC (AGM/5 Hour)
13 A/R SCR Rectifier Options:
7020673 2 12VDC (AGM/5 Hour)
14 1 Shunt Assembly Options:
7020674 12VDC (AGM/5 Hour)
15 1 Connector, Strain Relief - DC Options:
7011528 12VDC (AGM/5 Hour)
16 7011528 1 Connector, Strain Relief - AC
17 7018586 1 Switch, Slide (0400176 & 0400212 Chargers Only)
18 Not Used
19 1 Transformer Options:
7022933 12VDC (AGM/5 Hour)
20 Not Used
21 A/R Varistor Options:
7020633 2 12VDC (AGM/5 Hour)
22 7020663 1 Varistor (0400212 Charger Only)
3120876 15AMI 2-39

SECTION 2 CONTROLS
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION (PRIOR TO S/N 0900028708)
18
1 31
21 30
7
33
34
2 10
15
27
12 17
204 37 102
212 105
213
19 211
210
208
207
3 206
16 24 203
23 209 202
28 201
205
5
13 26
20
32
35
36
201
214
24
209
26
11
2-40 15AMI 3120876

SECTION 2 CONTROLS

Ref. CABLES AND CONTROLS INSTALLATION OPTIONS:
0259079 Ref. Prior to S/N 0900016858 (AC/DC Models) B
0270489 Ref. S/N 0900016858 to S/N 0900028708 (AC Models Only) E
0270490 Ref. S/N 0900016858 to S/N 0900028708 (DC Models Only) E

2 0641410 1 Bolt 1/4in-20NC x 1-1/4in
3 0641612 1 Bolt 3/8in-16NC x 1-1/2in
4 Not Used
5 0860945 1 Box, Junction
6 Not Used
7 0861207 1 Control Box Assembly
7020078 1 Switch, Push-Pull (Red)
7020088 2 Switch, Push Button (White)
7020089 1 Switch, Push Button (Green)
7020091 1 Plug
Use 7027299 1 Connector, Strain Relief (was p/n 7020092)
7020093 4 Screw M3 x 25 Freedrive
8 to 9 Not Used
10 1 Cable, Electrical Options: - 16/5
1060687 120V AC (Prior to S/N 0900022974)
4923163 120V AC (S/N 0900022974 to S/N 0900028708) (Includes
Items 36 & 37)
1060687 120V DC (Prior to S/N 0900016858)
1060922 120V DC (S/N 0900016858 to S/N 0900028708)
11 1 Cable, Retractile Options: - 16/5
1060694 120V AC
1060694 120V DC (Prior to S/N 0900016858)
4922652 120V DC (S/N 0900016858 to S/N 0900028708)
12 1320149 1 Clamp
13 1670603 1 Cover, Junction Box
14 Not Used
15 3311405 1 Locknut 1/4in-20NC
16 3311605 2 Locknut 3/8in-16NC
17 3570923 1 Plate, Decal Mounting
18 1 Sheave, Control Cable Options:
3580231 Prior to S/N 0900024352
3580344 S/N 0900024352 to S/N 0900028708
19 3820032 4 Rivet
20 3900191 2 Screw
21 1 Screw, Shoulder Options:
3900200 Prior to S/N 0900024352
3900373 S/N 0900024352 to S/N 0900028708
22 Not Used
23 4160130 1 Spring, Extension
25 4460190 1 Receptacle, Electrical
26 4460566 2 Connector, Strain Relief - 90°
3120876 15AMI 2-41

SECTION 2 CONTROLS

(CONTINUED)
29 Not Used
30 4751000 4 Flatwasher #10 Wide
32 4761000 4 Flatwasher #10
33 4460115 4 Terminal, Fork (16 Gauge)
34 4922420 1 Harness, Jumper (Control Box)
35 3520034 2 Plug, 5/16in Hole
36 4460035 5 Terminal, Butt Splice (120V AC Only)
37 4460145 4 Terminal, Fork (120V AC Only)
0258482 Ref. AUXILIARY LOWERING INSTALLATION (OPTIONAL) A
101 Not Used

102 4360274 1 Switch, Push Button
103 Not Used
104 Not Used
105 1704236 1 Decal - Auxiliary Lowering
Ref. OUTLET INSTALLATION OPTION:

0270750 Ref. 240V (DC) B
0270974 Ref. 240V (AC) B

202 0721006 2 Screw
203 0860946 1 Box, Receptacle
204 1 Cable Options: - 12/3
4922653 240V DC
4923161 240V AC
205 1 Cable Options: - 16/4
1060924 240V DC
1060565 240V AC
206 3252760 1 Decal
207 3311001 2 Nut, #10-24NC
208 Not Required
209 4460023 3 Terminal, Connector
210 4460145 A/R Terminal, Fork
211 to 212 Not Required
213 4761000 2 Lockwasher #10
214 4460035 3 Terminal, Butt Splice (240VAC Only) (Prior to S/N 0900022974)
215 4240033 A/R Strap, Tie (Not Shown)
2-42 15AMI 3120876

SECTION 2 CONTROLS

(CONTINUED)
3120876 15AMI 2-43

SECTION 2 CONTROLS
FIGURE 2-14. CABLES AND CONTROLS INSTALLATION (S/N 0900028708 TO PRESENT)
DC MACHINES ONLY
211B
208
203
206 201C
15 211F
202
211C
25 207
1
18 26 210
211A
211E 211D
5 211A
29 211
211B
2
12
22
14 201
9
201A
19
102
105 201B
3
13 16 202
23
7
201C 203
21 206
37 204
12
25 33
36 8 205
27
32
34
35
20
38
1
4
10
17
30
2-44 15AMI 3120876

SECTION 2 CONTROLS

0270490 Ref. CABLES AND CONTROLS INSTALLATION - AC/DC MODELS F
(S/N 0900028708 TO PRESENT)

2 0641410 1 Bolt 1/4in-20NC x 1-1/4in
3 0641612 1 Bolt 3/8in-16NC x 1-1/2in
4 0860945 1 Box, Junction
5 0861207 1 Control Box Assembly
7020078 1 Switch, Push-Pull (Red)
7020088 2 Switch, Push Button (White)
7020089 1 Switch, Push Button (Green)
7020091 1 Plug
7020093 4 Screw, M3 x 25mm Freedrive
6 Not Used
7 1060922 1 Cable, Electrical - 16/5
8 4922652 1 Cable, Retractile - 16/5
9 1320149 1 Clamp
10 1670603 1 Cover, Junction Box
11 Not Used
12 3311405 3 Locknut 1/4in-20NC
13 3311605 2 Locknut 3/8in-16NC
14 3570923 1 Plate, Decal Mounting
15 3580344 1 Sheave, Control Cable
16 3820032 4 Rivet
17 3900191 2 Screw, Panhead
19 4160130 1 Spring, Extension
21 4460566 2 Connector, Strain Relief - 90°
24 Not Used
25 4751000 5 Flatwasher #10 Wide
27 4761000 3 Flatwasher #10
28 Not Used
29 4922420 1 Harness, Jumper (Control Box)
30 3520034 2 Plug, 5/16in Hole
31 Not Used
32 1320041 1 Clamp, 1/2in
33 1001096054 1 Plate, AC Box Mounting
34 3311001 1 Nut, #10-24NC
35 3900205 1 Screw, #10-24NC x 5/8in
36 0641407 2 Screw, 1/4in-20NC x 7/8in
37 1060924 1 Cable, Accessory - 12/3
38 4922653 1 Cable, Retractile - 16/3
3120876 15AMI 2-45

SECTION 2 CONTROLS

0258482 Ref. AUXILIARY LOWERING INSTALLATION (OPTIONAL) A
101 Not Used

102 4360274 1 Switch, Push Button
103 to 104 Not Used
Ref. ACCESSORY OUTLET INSTALLATIONS

1001097213 Ref. 220V (AC) B
1001097214 Ref. 220V CEE7 Post Ground (AC) B
1001097215 Ref. 220V CEE7 Side Ground (AC) B
1001097216 Ref. 220V CEE7 Keyed Ground (AC) B
1001097217 Ref. 110V IEC 60309 Yellow (AC) B
1001097218 Ref. 220V IEC 60309 Blue (AC) B
1001097220 Ref. 220V (DC) B
1001097221 Ref. 220V CEE7 Post Ground (DC) B
1001097222 Ref. 220V CEE7 Side Ground (DC) B
1001097223 Ref. 220V CEE7 Keyed Ground (DC) B
1001097224 Ref. 110V IEC 60309 Yellow (DC) B
1001097225 Ref. 220V IEC 60309 Blue (DC) B
201 1 Plug & Receptacle Assembly Options:

See Note 220V (AC) (Note: Not Available For Purchase) B
0275452 220V CEE7 Post Ground (AC) B
0275453 220V CEE7 Side Ground (AC) B
0275454 220V CEE7 Keyed Ground (AC) B
0275216 110V IEC 60309 Yellow (AC) B
0275217 220V IEC 60309 Blue (AC) B
See Note 220V (DC) (Note: Not Available For Purchase) B
1001096609 220V CEE7 Post Ground (DC) B
1001096610 220V CEE7 Side Ground (DC) B
1001096611 220V CEE7 Keyed Ground (DC) B
1001096607 110V IEC 60309 Yellow (DC) B
1001096608 220V IEC 60309 Blue (DC) B
201A 1 Box, Receptacle Options:
0861731 0275452, 0275453, 0275454, 1001096609, 1001096610
&1001096611 Assemblies
0861781 0275216, 0275217, 0275454, 1001096607
&1001096608 Assemblies
201B 1 Receptacle Options:
44601244 0275452 & 1001096609 Assemblies
44601245 0275453 & 1001096610 Assemblies
44601246 0275454 & 1001096611 Assemblies
44601198 0275216 & 1001096607 Assemblies
44601201 0275217 & 1001096608 Assemblies
2-46 15AMI 3120876

SECTION 2 CONTROLS

201C 1 Receptacle Options:
44601202 0275452 & 1001096609 Assemblies
44601205 0275453 & 1001096610 Assemblies
44601249 0275454 & 1001096611 Assemblies
44601196 0275216 & 1001096607 Assemblies
44601199 0275217 & 1001096608 Assemblies
202 3252760 A/R Decal - 240V Options:
1 AC
2 DC
203 3311001 A/R Nut #10-24NC
4 AC
6 DC
204 3900205 4 Screw #10-24NC x 1/4in
0100011 A/R Compound, Locking
205 4460023 1 Terminal, Connector
206 4711000 4 Flatwasher #10
4 AC
6 DC
Ref. Note: Items 207-211F used on DC Machines Only.
207 0721006 2 Screw #10-24NC x 3/4in
208 1320318 1 Clamp
209 Not Used
210 1001096421 1 Plate, Circuit Breaker
211 1001096612 1 Box & Breaker Assembly B
211A 0861880 1 Box, Circuit Breaker
211B 1060908 4.5ft/1.4m Cable, Electrical 12/3
211C 2400093 A/R Breaker, Options:
See Note A/R Breaker 16 Amp S/N 0900028708 to S/N 0900030610
Note: Was p/n 2400093.Use qty 1 each of p/ns
1001109475 & 1001109482 as replacement.
1001109475 1 Breaker 16 Amp (S/N 0900030610 to Present)
1001109482 1 Breaker 30 Amp (S/N 0900030610 to Present)
211D 4460956 1 Barrier, Terminal Block End
211E 4460957 1 Block, Terminal
211F 1001097150 2 Connector, Strain Relief
3120876 15AMI 2-47

SECTION 2 CONTROLS

2-48 15AMI 3120876

SECTION 3
MAST
3120876 15AMI 3-1

SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY (ALL CHAIN)
41 41
46 2 45 26
43 56 30 62 31 DETAIL 1
62 43 A 24
40 30 62 16 63
62 104 55
2 56 62 63
17 43 43 47
204 103 SEE
1
13 69
105 DETAIL
202 SEE A 15
206 DETAIL
2 23 2 23 B
SEE SEE
DETAIL DETAIL DETAIL
A C B 65 34
70 36
29 103
105
57
1 31 58
24 1
59 9
69 20 33
59
DETAIL 3
C
18
29
78
20 65
37
19
34
32
205
203 73D
28
52
53 35 75
71E
54 105 61 1
106 8
201 76
207 102
59 101
1 1 107
69 6 73A
71A S/N 0900029966
TO
PRESENT 77
64 1 74
66 SEE
69 SEE
44 59 DETAIL DETAIL
CYLINDER
D D MOUNT
OPTIONS
59 1 10 11
69 71B
27 67 68 51 73B
46 1 59 14 73C
48 26 1 50
12 64 7 PRIOR TO
49
1 66 S/N 0900019526 71D
25 15 44
1 1
DETAIL 39 S/N 0900019526 7 5150
D 60 42 TO S/N 0900029966 68 71C
3-2 15AMI 3120876

SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY (ALL CHAIN)

Ref. MAST ASSEMBLY
0801206 Ref. Prior to S/N 0900019526 A
0801335 Ref. S/N 0900019526 to Present H
Ref. Note: CE Spec Machines may contain additional components
not shown in this figure. Refer to Load Sensing System
Manual p/n 3121289 for breakdown of these items.

2 0362735 4 Bar, Sheave Pin Support
3 0561341 1 Block, Chain Anchor
4 to 5 Not Used
6 Use 0681410 8 Bolt 1/4in-20NC x 1 1/4in Grade 8 (was p/n 0681410)
7 0641508 1 Bolt 5/16in-18NC x 1in (Prior to S/N 0900029966)
8 0641812 4 Bolt 1/2in-13NC x 1 1/2in (Prior to S/N 0900029966)
9 0741006 1 Bolt #10-24NC x 3/4in
10 0902047 1 Bracket, Sequence Cable
11 0902422 1 Bracket, Bottom Chain Attach
12 0902423 1 Bracket, Bottom Chain Attach
15 1060683 2 Cable, Sequence
16 2 Chain Assembly - #466 Options (See Items 101-106 for
Breakdown):
1260347 Prior to S/N 0900015022
1260361 S/N 0900015022 to Present
17 2 Chain Assembly - #444 Options (See Items 201-207 for
Breakdown):
1260349 Prior to S/N 0900015022
1260356 S/N 0900015022 to Present
18 1271392 1 Channel, Mast #6
19 1271393 1 Channel, Mast Header
20 1271421 1 Channel, Mast #2
21 1 Channel, Mast #1 Options:
1271447 Prior to S/N 0900031622
1001109405 S/N 0900031622 to Present
22 Not Used
23 2880310 2 Key
24 3311401 A/R Nut 1/4in-20 NC
25 3311601 4 Nut 3/8in-16 NC
26 3311801 4 Nut 1/2in-13NC
27 3340845 10 Pad, Slide Guide
28 3340858 2 Pad, Slide Guide
29 3422338 4 Pin, Chain Equalizer
30 3422717 2 Pin, Sheave
33 3422757 1 Pin, Keeper
34 3450304 2 Pin, Cotter
35 3570893 2 Plate, Cylinder Mount (Prior to S/N 0900029966)
36 3571101 1 Plate, Chain Adjustment
3120876 15AMI 3-3

SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY (ALL CHAIN) (CONTINUED)

37 3571103 1 Plate, Chain Adjustment
38 2 Sheave Assembly
3580286 S/N 0900017387 to Present
39 3580269 2 Sheave, Sequence Cable
40 2 Sheave Assembly
3580293 S/N 0900017387 to Present
41 3820034 8 Rivet
43 3900192 8 Screw, Countersunk 3/8in-16NC x 1/2in
44 3900205 6 Screw #10-24NC x 1/2in
45 4060960 1 Shield, Mast Cover
46 4060961 1 Shield, Mast Cover
47 4070860 A/R Shim, Slide Pad (.075)
48 4070861 A/R Shim, Slide Pad (.036)
49 4070862 A/R Shim, Slide Pad (.015)
50 4070970 2 Shim, Cylinder Mount (Prior to S/N 0900029966)
51 4070971 4 Shim, Cylinder Mount (Prior to S/N 0900029966)
52 4070988 A/R Shim, Slide Pad (.075)
53 4070989 A/R Shim, Slide Pad (.036)
54 4070990 A/R Shim, Slide Pad (.015)
55 4160124 2 Spring
56 4567491 2 Tube, Spacer
59 4711400 A/R Flatwasher 1/4in Thin
61 4711800 4 Flatwasher 1/2in Thin (Prior to S/N 0900029966)
62 9 Flatwasher Options:
4712600 Prior to S/N 0900017387
4740007 S/N 0900017387 to Present
63 4740414 4 Cupwasher
66 4761000 6 Lockwasher #10
68 4761500 1 Lockwasher 5/16in (Prior to S/N 0900029966)
69 A/R Bolt 1/4in-20NC Options:
0641406 Bolt 1/4in-20NC x 3/4in
0641407 Bolt 1/4in-20NC x 7/8in
0641408 Bolt 1/4in-20NC x 1in
70 1671255 1 Cover, Mast Chain/Cable (S/N 0900027062 to Present)
71 A/R Weld, Cylinder Mount Options:
71A 4845731 1 Mount Prior to S/N 0900019526
71B 4846514 1 Mount S/N 0900019526 to S/N 0900029966
71C 3572847 1 Clamp (Part of Item 67B) (S/N 0900019526 to
S/N 0900029966)
71D 3900163 2 Capscrew 3/8in-16NC x 2in (Part of Item 67C)
(S/N 0900019526 to S/N 0900029966)
3-4 15AMI 3120876

SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY (ALL CHAIN) (CONTINUED)

71E 1001099754 4 Mount S/N 0900029966 to Present
72 1001100013 1 Pin (S/N 0900029966 to Present)
73 1 Lift Cylinder Assembly (See Section 5 for Breakdown)
73A 1683699 Prior to S/N 0900019526
73B 1684088 S/N 0900019526 to S/N 0900019590
73C 1684271 S/N 0900019590 to S/N 0900029966
73D 1001100058 S/N 0900029966 to Present
74 3020039 A/R Lubricant, Moly Paste (S/N 0900029966 to Present)
75 0641872 2 Bolt 1/2in-13NC x 9in (S/N 0900029966 to Present)
76 3311801 2 Nut 1/2in-13NC (S/N 0900029966 to Present)
77 3760348 2 Ring, Retaining (S/N 0900029966 to Present)
78 3760383 1 Ring, Retaining (S/N 0900029966 to Present)
——————————
79 1 Mast Kit Options (Includes Items 18 - 21) (Not Shown):
2901877 Prior to S/N 0900031622
1001109314 S/N 0900031622 to Present
Ref. CHAIN ASSEMBLY - #466 CHAIN

1260347 Ref. Prior to S/N 0900015022 E
1260361 Ref. S/N 0900015022 to Present D
101 Use 0100019 A/R Compound, Locking (was p/n 0100062)

102 1 Block Options:
0561150 Prior to S/N 0900015022
0561409 S/N 0900015022 to Present
104 1260299 A/R Chain
105 3422346 2 Pin
106 4300111 1 Stud
Ref. CHAIN ASSEMBLY - #444 CHAIN

1260349 Ref. Prior to S/N 0900015022 E
1260356 Ref. S/N 0900015022 to Present E
101 Use 0100019 A/R Compound, Locking (was p/n 0100062)

102 0561149 1 Block
104 1260298 A/R Chain
105 3422346 1 Pin
106 3452355 1 Pin
107 4300111 1 Stud
3120876 15AMI 3-5

SECTION 3 MAST
FIGURE 3-2. MAST MOUNTED COMPONENTS INSTALLATIONS
5
2
3
4
1
106
104
105
102
101
105
103
3-6 15AMI 3120876

SECTION 3 MAST
FIGURE 3-2. MAST MOUNTED COMPONENTS INSTALLATIONS

0258448 Ref. OPTIONAL CRANE HOOK INSTALLATION C
1 0641612 4 Bolt 3/8in-16NC x 1-1/2in

2 3311605 4 Locknut 3/8in-16NC
3 3570976 1 Plate, Crane Hook
5 1703455 1 Decal - Crane Hook
0256559 Ref. SAFETY ATTACH INSTALLATION - 15AMI 3/B
101 4845345 1 Weldment, Safety Attach

102 3539814 1 Plate
103 0681812 2 Bolt 1/2in-13NC x 1-1/2in
104 3271805 2 Locknut 1/2in-13NC‘
106 1704277 1 Decal - Lanyard Attach
3120876 15AMI 3-7

SECTION 3 MAST
FIGURE 3-2. MAST MOUNTED COMPONENTS INSTALLATIONS (CONTINUED)

3-8 15AMI 3120876

SECTION 4
PLATFORM
3120876 15AMI 4-1

SECTION 4 PLATFORM
FIGURE 4-1. MOLDED PLATFORM INSTALLATION
1
101
107
117
119 111 131 106
108
115 4 126
120 6 3 127
7
116
105
118 106
108
5
8
110
2
120 9
121 109
113
114
118
130
133
134
123 102
112 124
125
4
10 6
105
106
128
129
104 205
107
204
205 207
209 212
122
103 201
201
202
210
203
201
207
201
207 204
204
206
207
208 204
4-2 15AMI 3120876

SECTION 4 PLATFORM
FIGURE 4-1. MOLDED PLATFORM INSTALLATION

Ref. MOLDED PLATFORM INSTALLATION
0259076 Ref. Platform 25inx 26in (Molded) B
1 0258672 1 Platform Assembly (See Items 101 - 134 for Breakdown)

2 0641408 8 Bolt 1/4in-20NC x 1in
3 0860520 1 Box, Manual Storage
4 1060380 4 Cable, Lanyard
5 3311405 8 Locknut 1/4in-20NC
6 3422657 4 Pin, Ball Detent
7 3820024 4 Rivet
9 4845821 1 Platform Mount Weldment
10 1 Platform Mount Weldment Options:
4846021 S/N 0900013017 to Present
0258672 Ref. MOLDED PLATFORM ASSEMBLY 3/B
101 4845822 1 Rail

102 3510676 1 Basket
103 4060882 1 Cover
104 4845831 1 Bottom Mount Weldment
105 0641416 10 Bolt 1/4in-20NC x 2in
106 4751400 22 Flatwasher 1/4in
107 3520072 4 Cap
108 3311405 12 Locknut 1/4in-20NC
109 4160125 1 Spring, Gas
110 0362347 1 Link, Gate
111 3640924 1 Rail, Gate (Top)
112 3640990 1 Rail, Gate (Bottom)
113 4711500 1 Flatwasher
114 3311505 1 Locknut 5/16in-18NC
115 3340746 1 Pad, Gate Rest
116 3911032 4 Screw #10-24NC x 2in
117 4751000 8 Flatwasher #10
118 4060804 2 Flex-Trim
119 3311001 4 Nut #10-24NC
120 4070890 2 Shim, Gate Stop
121 3340754 1 Pad, Gate Latch
122 3900177 6 Screw, Plastite
123 3900202 2 Bolt, Shoulder 1/4in x 1/4in
124 4740429 4 Washer, Nylon
125 3311005 2 Locknut #10-24NC
126 3900203 2 Bolt, Shoulder 5/16in x 1-1/2in
127 4740428 4 Washer, Nylon
128 3300151 2 Nut, Acorn 1/4in-20NC
130 2940082 1 Latch, Gate
131 3520028 A/R Plug 1/2in
3120876 15AMI 4-3

SECTION 4 PLATFORM
FIGURE 4-1. MOLDED PLATFORM INSTALLATION (CONTINUED)

132 Not Used
133 3820024 2 Rivet
134 4070894 1 Shim, Gate Latch
0258799 Ref. MATERIAL TRAY ASSEMBLY (OPTIONAL) D
201 0630383 12 Bolt 5/16in-18NC x 3/4in

202 1704193 1 Decal - Capacity
203 1704194 1 Decal - Capacity
204 3300356 12 Acorn Nut 5/16in-18NC
205 3571117 2 Bracket, Material Tray
206 3571118 2 Support, Material Tray
207 4751500 12 Flatwasher 5/16in
209 3572533 1 Plate, Material Tray
210 4420051 6.5ft/2m Tape, Safety
211 1704826 1 Decal - Liftmaster (Not Shown)
212 4060803 6.5ft/2m Shield, Flex Trim 1/8 “
4-4 15AMI 3120876

SECTION 4 PLATFORM
FIGURE 4-1. MOLDED PLATFORM INSTALLATION (CONTINUED)

3120876 15AMI 4-5

SECTION 4 PLATFORM
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION
1
101
8
6
2
110 108 105
106
107
9 201
102
109
111
3
7 104
105
106
113
6 10
4
112
104
105
106
103
4-6 15AMI 3120876

SECTION 4 PLATFORM
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION

Ref. PLATFORM INSTALLATION OPTIONS:
0259073 Ref. SLIDE RAIL SIDE ENTRY (Cable & Chain) C
0259077 Ref. SLIDE RAIL FRONT ENTRY (Cable & Chain) B
1 1 Assembly, Platform 26in x 26in (66cm x 66cm) Options:

0257711 Platform with Front Entry
0258562 Platform with Side Entry (Prior to S/N 0900027062)
3510907 Platform with Side Entry (S/N 0900027062 to Present)
2 0641408 8 Bolt, 1/4in-20NC x 1in
5 3311405 8 Locknut, 1/4in-20NC
6 3422657 4 Pin, Quick Release
7 3820024 4 Rivet
4846021 S/N 0900013017 to Present
Ref. PLATFORM ASSEMBLY OPTIONS:

0257711 Ref. SLIDE RAIL FRONT ENTRY 6/D
0258562 Ref. SLIDE RAIL SIDE ENTRY (PRIOR TO S/N 0900027062) C
3510907 Ref. SLIDE RAIL SIDE ENTRY (S/N 0900027062 TO PRESENT) B
101 1 Platform Rail Weldment Options:

4845577 Front Entry
4845796 Slide Rail Side Entry (Prior to S/N 0900027062)
3641664 Slide Rail Side Entry (S/N 0900027062 to Present)
102 1 Gate Weldment Options:
4845578 Front Entry (Prior to S/N 0900016858)
4845797 Front Entry (S/N 0900016858 to Present)
4845797 Side Entry
103 1 Plate, Platform Pan
3570435 Front Entry
3570986 Slide Rail Side Entry (Prior to S/N 0900027062)
3510910 Slide Rail Side Entry (S/N 0900027062 to Present)
104 0641414 8 Bolt, 1/4in-20NC x 1-3/4in
105 4711400 20 Flatwasher, 1/4in Thin
106 3311405 10 Locknut, 1/4in-20NC
107 0641418 2 Bolt, 1/4in-20NC x 2-1/4in
108 0961845 2 Bushing
109 4280296 1.5ft/46cm Strip, Wear
110 3520169 2 Plug, Cap
111 1001099638 3 Tape, Non-Skid (was p/n 4420039)
112 Use 1703681 3 Decal - JLG (was p/n 1701612)
113 A/R Shield, Flex Trim
4060803 Front Entry
4060803 Side Entry
3120876 15AMI 4-7

SECTION 4 PLATFORM
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION (CONTINUED)

Ref. DECAL - DROPBAR INSTALLATION OPTIONS:
0274606 Ref. Australian Spec A
0274607 Ref. CE Specs A
201 1 Decal - Dropbar Options:

1706385 Australian Spec
1706493 CE Spec
4-8 15AMI 3120876

SECTION 4 PLATFORM
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION (CONTINUED)

3120876 15AMI 4-9

SECTION 4 PLATFORM
FIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE
102A
101A
4-10 15AMI 3120876

SECTION 4 PLATFORM

Ref. PLATFORM INSTALLATION OPTIONS:
0259075 Ref. 22ni x 25in (56cm x 63.5cm) B
0259074 Ref. 28in x 26in (71cm x 66cm) C
1 1 Platform Assembly (See Item 101 - 123 for Breakdown)

0258587 22in x 25in (56cm x 63.5cm)
0258588 28in x 26in (71cm x 66cm) (Prior to S/N 0900027062)
3510905 28in x 26in (71cm x 66cm) (S/N 0900027062 to Present)
2 0641408 8 Bolt, 1/4in-20NC x 1in
5 3311405 8 Locknut, 1/4in-20NC
7 3820024 4 Rivet
4846021 S/N 0900013017 to Present
Ref. PLATFORM ASSEMBLIES

0258587 Ref. 22in X 25in (56cm x 63.5cm) 4/D
0258588 Ref. 28in x 26in (71cm x 66cm) (Prior to S/N 0900027062) 7/E
3510905 Ref. 28in x 26in (71cm x 66cm) (S/N 0900027062 to Present) B
101 Platform Rail Weldment Options:

4845809 1 22in x 25in (56cm x 63.5cm)
101A 0902877 1 Mount, Gas Spring (Welded on Part)
102 Gullwing Gate Weldment Options:
4845805 1 22in x 25in (56cm x 63.5cm)
4845813 1 28in x 26in (71cm x 66cm)
102A 0902877 1 Mount, Gas Spring (Welded on Part)
103 Plate, Platform Pan Options:
3570464 1 22in x 25in (56cm x 63.5cm)
104 0641414 8 Bolt 1/4in-20NC x 1-3/4in
106 3311405 8 Locknut 1/4in-20NC
107 2600225 4 Hinge, Gate
108 3311505 2 Locknut 5/16in-18NC
109 3520072 4 Cap, Plug
110 2940074 1 Latch
111 3900258 8 Screw, Button Head 1/4in-20NC x 3/4in
112 3900032 2 Bolt, Shoulder
113 4711600 A/R Flatwasher 3/8in Thin
3120876 15AMI 4-11

SECTION 4 PLATFORM

(CONTINUED)
114 0721006 4 Bolt #10-24NC x 3/4in
115 Tape, Non-Skid Options:
4420039 3.75ft/1.1m 22in x 25in (56cm x 63.5cm)
1001099638 3 28in x 26in (71cm x 66cm) (was p/n 4420039)
116 Use 1703681 3 Decal - JLG (was p/n 1701612)
117 4160165 1 Spring, Gas Shock
119 Not Used
120 3311005 4 Locknut #10-24NC
121 3300356 2 Nut-Acorn 5/16in-18NC
122 4060803 A/R Shield, Flex Trim Options:
0 22in X 22in (56cm x 56cm)
A/R 22in x 25in (56cm x 63.5cm)
A/R 28in x 26in (71cm x 66cm)
123 3520060 2 Plug, 3/8in Hole (Not Shown)
4-12 15AMI 3120876

SECTION 4 PLATFORM

(CONTINUED)
3120876 15AMI 4-13

SECTION 4 PLATFORM
FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR
106 105
108
111 112
116
6
104
117
1
4
8
9 5 109
3 118
201
2
7 103
114
3
10
5
101
102 102 107
113 115
110
4-14 15AMI 3120876

SECTION 4 PLATFORM
FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR

0274344 Ref. PLATFORM INSTALLATION - 22ni x 25in (56cm x 63.5cm) A
1 0641408 8 Bolt, 1/4in-20NC x 1in

4 3311405 8 Locknut, 1/4in-20NC
6 3510873 1 Platform Assembly (See Item 101 - 118 for Breakdown)
7 3820024 4 Rivet
3510873 Ref. PLATFORM ASSEMBLY - 22in X 25in (56cm x 63.5cm) B
101 0641414 8 Bolt 1/4in-20NC x 1-3/4in

102 1703681 3 Decal - JLG
103 2410016 1 Gate, Slide Bar
104 2410018 1 Gate, Gull WIng
105 2600225 4 Hinge, Gate
106 3300356 2 Nut-Acorn 5/16in-18NC
107 3311405 8 Locknut 1/4in-20NC
108 3311505 2 Locknut 5/16in-18NC
109 3520169 2 Cap, Plug
110 3570464 Plate, Platform Pan
113 4060803 A/R Shield, Flex Trim Options:
114 1001099638 3 Tape, Non-Skid
117 4845809 Platform Rail Weldment
118 1560019 1ft/0.3m Conduit, Spiral Loom
0274607 Ref. DROP BAR DECAL INSTALLATION (CE SPEC) A
201 1706493 1 Decal - Drop Bar
3120876 15AMI 4-15

SECTION 4 PLATFORM
FIGURE 4-5. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION
113 142
1 119
101 109 124
119
118
132 103
133
134 103A
135
109
2 132
5 133
8 6 9 134
129
135
139
4 120
122
3 138 136
7 137
115
127 114 111
6 112
117
4 126
141
10 124 130
125 131 120
147 112
105 108 110
120 116 102A

122
123 107 144
114
144 104
121
112
111 127
102
104
120
122
123
128 120
128 122
106 123
145
4-16 15AMI 3120876

SECTION 4 PLATFORM
FIGURE 4-5. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION

0259078 Ref. PLATFORM INSTALLATION 26in X 50in (66cm x 127cm) B
1 0258586 1 Assembly, Extendable Platform

(See Item 101 - 147 for Breakdown)
2 0641408 8 Bolt, 1/4in-20NC x 1in
5 3311405 8 Locknut, 1/4in-20NC
7 3820024 4 Rivet
9 4845821 1 Mounting Bracket Weldment
0258586 Ref. PLATFORM ASSEMBLIES J
101 4845810 1 Platform Rail Weldment

102 4845811 1 Platform Extension Weldment
102A 0902877 1 Mount, Gas Spring (Welded on Part) (was p/n 0902395)
103 4845812 1 Gullwing Gate Weldment
103A 0902877 1 Mount, Gas Spring (Welded on Part) (was p/n 0902395)
104 2020005 1 Glides, Extension
105 3570362 1 Plate, Platform Pan (Stationary)
106 3570274 1 Plate, Platform Pan (Extension)
107 3340829 2 Pad, Slide
108 4845614 2 Handle
109 2600225 4 Hinge, Gate
110 3900200 2 Bolt, Shoulder 5/16in-18NC x 1-1/4in
111 3311005 A/R Locknut #10-24NC
112 4751000 A/R Flatwasher #10 Regular
113 3311505 2 Locknut 5/16in-18NC
114 3520072 4 Cap, Plug
115 2940074 1 Latch
116 Use 2560088 2 Grip, Handle (was p/n 2560154)
117 0721006 4 Bolt #10-24NC x 3/4in
120 3311405 22 Locknut 1/4in-20NC
121 3900252 64 Screw, Button Head #10-24
123 0641414 16 Bolt 1/4in-20NC x 1-3/4in
124 3900258 A/R Screw, Button Head 1/4in-20NC x 3/4in
8 Prior to S/N 0900022497
4 S/N 0900022497 to Present
126 4751000 A/R Flatwasher #10 Regular
3120876 15AMI 4-17

SECTION 4 PLATFORM
FIGURE 4-5. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION (CONTINUED)

128 3 Decal - JLG Options:
1703681 S/N 0900015288 to Present
129 4160165 1 Spring, Gas Shock
131 3520030 2 Plug, Hole
132 0720805 4 Screw #8-32NC x 5/8in
134 3310805 4 Locknut #8-32NC
135 1380132 4 Clip, Gripper
136 0641416 4 Bolt 1/4in-20NC x 1-3/4in
137 3570653 2 Plate, Shim
138 3570654 2 Plate, Backing
139 4845657 2 Stop, Weldment
140 Not Used
141 3311005 A/R Locknut #10-24
142 3300356 2 Acorn, Nut 5/16in-18NC (Prior to S/N 0900030133)
143 Not Used
144 4280296 10in/25cm Strip, Wear
145 4060803 A/R Shield, Flex Trim
146 Not Used
147 3900251 4 Screw 1/4in-20NC x 3/8in (S/N 0900011497 to Present)
4-18 15AMI 3120876

SECTION 4 PLATFORM
FIGURE 4-5. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION (CONTINUED)

3120876 15AMI 4-19

SECTION 4 PLATFORM
FIGURE 4-6. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR & EXTENSION
124
6 111
134
139
116 128
112
104
113 109
105 135
1 111
104
4 113
8 5 9
135
105
138
3 103
115
122 119
2 123
7 132
201
131
108
5
3
141
10 101 118
126
121 137
115
102 110 125
115 133
132 117 130
130 107
127
136
131
114 140
107
102
115
132
106 102
106 115
120 132
129
4-20 15AMI 3120876

SECTION 4 PLATFORM
0274345 Ref. PLATFORM INSTALLATION 26in X 50in (66cm x 127cm) A
1 0641408 8 Bolt, 1/4in-20NC x 1in

4 3311405 8 Locknut, 1/4in-20NC
6 3510874 1 Platform Assembly (See Item 101 - 141 for Breakdown)
7 3820024 4 Rivet
3510874 Ref. PLATFORM ASSEMBLIES B

102 0641414 16 Bolt 1/4in-20NC x 1-3/4in
103 0641416 4 Bolt 1/4in-20NC x 2in
104 0720805 4 Bolt #8-32NC x 5/8in
105 1380132 4 Clip, Gripper
106 1703681 3 Decal - JLG
107 2020005 1 Glides, Extension
108 2410017 1 Gate, Slide Bar
109 2410019 1 Gullwing Gate Weldment
110 Use 2560088 2 Grip, Handle (was p/n 2560154)
111 2600225 4 Hinge, Gate
112 3300356 2 Nut, Acorn 5/16in-18NC
113 3310805 4 Locknut #8-32NC
114 3311005 64 Locknut #10-24NC
115 3311405 22 Locknut 1/4in-20NC
116 3311505 2 Locknut 5/16in-18NC
117 3340829 2 Pad, Slide
118 3520030 2 Plug, Hole
119 3520169 2 Cap, Plug
120 3570274 1 Plate, Platform Pan (Extension)
121 3570362 1 Plate, Platform Pan (Stationary)
122 3570653 A/R Plate, Shim
123 3570654 2 Plate, Backing
125 3900200 2 Bolt, Shoulder 5/16in-18NC x 1-1/4in
126 3900251 4 Screw 1/4in-20NC x 3/8in
127 3900252 64 Screw, Button Head #10-24
129 4060803 A/R Shield, Flex Trim
130 4280296 10in/25cm Strip, Wear
3120876 15AMI 4-21

SECTION 4 PLATFORM
137 4845614 2 Handle
138 4845657 2 Stop Weldment
139 4845810 1 Platform Rail Weldment
140 4845811 1 Platform Extension Weldment
141 1560019 1ft/0.3m Conduit, Spiral Loom
0274607 Ref. DROP BAR DECAL INSTALLATION (CE SPEC) A
201 1706493 1 Decal - Drop Bar
4-22 15AMI 3120876

SECTION 4 PLATFORM
3120876 15AMI 4-23

SECTION 4 PLATFORM
FIGURE 4-7. OPTIONAL PLATFORM COMPONENT INSTALLATIONS
1
7
9
3
6
2
8 4
5
109
102
103
104
105
106
107
101
201
108
4-24 15AMI 3120876

SECTION 4 PLATFORM
0255036 Ref. TOOL TRAY ASSEMBLY
1 0860947 1 Tool Box

3 3421453 1 Pin, Snap
4 3900204 2 Bolt, Carriage #10-24NC x 1/2in
5 3300391 2 Wingnut #10-24NC
6 3760170 1 Snap-Pin
8 4280296 4ft/1.2m Strip, Wear
9 1702365 1 Decal - JLG
0255040 Ref. TUBE CADDY ASSEMBLY
101 4844840 1 Tube Caddy

102 4280296 2ft/.61m Strip, Wear
103 3421453 1 Pin, Snap
104 3760170 1 Snap-Pin
106 0641410 1 Bolt 1/4in-20NC x 1-1/4in
107 3311405 1 Locknut 1/4in-20NC
108 1702365 1 Decal - JLG
109 1702365 1 Decal - 15LBS Max Capacity (S/N 0900023508 to Present)
0255853 Ref. LASER LOCATOR INSTALLATION B
201 4566847 1 Tube, Mounting

0750802 2 Screw #8 x 1/4in
2 Clamp, Spring Options:
1320218 Prior to S/N 0900020303
1380132 S/N 0900020303 to Present
2920127 1 Pointer, Laser
3120876 15AMI 4-25

SECTION 4 PLATFORM
4-26 15AMI 3120876

SECTION 5
CYLINDER
3120876 15AMI 5-1

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 0900019526)
51
10
6
12
5
1
4
11
13
8
3
2
5-2 15AMI 3120876

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 0900019526)

1683699 Ref. LIFT CYLINDER ASSEMBLY C
1 Use 7019833 1 O-Ring

2 Use 7019833 1 Wiper
3 Use 7019833 1 Seal
4 Use 7019833 1 O-Ring
5 Use 7019833 1 Seal
6 Use 7019833 1 Ring, Wear
7 Not Used
8 7003246 1 Locknut
9 Not Used
10 7019839 1 Barrel
11 7019838 1 Rod
12 7019835 1 Piston
13 7019834 1 Head
14 7023398 1 Control Valve (Not Shown)
15 to 50 Not Used
——————————
51 7019833 1 Seal Kit (Includes Items 1-6)
3120876 15AMI 5-3

SECTION 5 CYLINDER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 0900019526 TO S/N 0900029966)
17
14
51
10
6
12
5
1
4
11
13
8
3
2
5-4 15AMI 3120876

SECTION 5 CYLINDER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 0900019526 TO S/N 0900029966)

Ref. LIFT CYLINDER ASSEMBLIES
1684088 Ref. S/N 0900019526 to S/N 0900019590 H
1684271 Ref. S/N 0900019590 to S/N 0900029966 D
1 Use 7023395 1 O-Ring

2 Use 7023395 1 Wiper
3 Use 7023395 1 Seal
4 Use 7023395 1 O-Ring
5 Use 7023395 1 Seal
6 Use 7023395 1 Ring, Wear
7 Not Used
8 7023391 1 Locknut
9 Not Used
10 See Note 1 Barrel (Note: Not Available - Purchase Complete Cylinder.)
11 7023393 1 Rod
12 7023392 1 Piston
13 7023394 1 Head
14 7023396 1 Poppet, Solenoid Valve
15 7023397 1 Spring (Not Shown)
16 1 Control Valve Options: (Not Shown)
7023398 S/N 0900019526 to S/N 0900019590
7024407 S/N 0900019590 to Present
17 7023399 1 Knob-Red
18 to 50 Not Used
——————————
3120876 15AMI 5-5

SECTION 5 CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY (S/N 0900029966 TO PRESENT)
14
15
13
16
17
50
10
3
1
11
9
19
8
4
2
18
6
7
5-6 15AMI 3120876

SECTION 5 CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY (S/N 0900029966 TO PRESENT)

1001100058 Ref. LIFT CYLINDER ASSEMBLY B
1 70002092 1 Barrel
2 7023391 1 Nut
3 7023392 1 Piston
4 70002093 1 Rod
5 70002094 1 Head
6 Use 7023395 1 Seal, Rod
7 Use 7023395 1 Rod Wiper
8 Use 7023395 1 O-Ring
9 Use 7023395 1 O-Ring
10 Use 7023395 1 Seal
11 Use 7023395 1 Seal, Piston
12 Not Used
13 7023399 1 Knob - Red
14 7023396 1 Poppet, Solenoid Valve
7012998 1 Seal Kit - Valve
7023993 1 Coil
15 See Note 1 Plug (Note: Not Available - Purchase Locally)
16 70002095 1 Flow Control Valve
17 See Note 1 Plug (Note: Not Available - Purchase Locally)
18 70002096 1 Ring, Wear
19 70002429 1 Bushing
20 to 49 Not Used
——————————
3120876 15AMI 5-7

SECTION 5 CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY (S/N 0900029966 TO PRESENT) (CONTINUED)

5-8 15AMI 3120876

SECTION 6
HYDRAULIC
3120876 15AMI 6-1

SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM (PRIOR TO S/N 0900027702)
FRONT OF PUMP/
MOTOR REF.
EXTEND
PORT 5
RETURN
PORT
11
12
LIFT CYL
REF
EXTEND PORT
1 6 13 8
7 17
RETURN PORT
6-2 15AMI 3120876

SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM (PRIOR TO S/N 0900027702)

Ref. NOTE: AC POWERED MACHINES BUILT S/N 0900019526 TO
S/N 0900027702 MAY HAVE AN UPDATE KIT INSTALLED ON IT.
IF MACHINES IS EQUIPPED WITH A MONARCH MOTOR/PUMP,
USE COMPONENTS FOR S/N 0900027702 TO S/N 0900029966 -
SEE NEXT FIGURE.
Ref. NOTE: DC POWERED MACHINES BUILT S/N 0900019526 TO
S/N 0900027391 MAY HAVE AN UPDATE KIT INSTALLED ON IT.
IF MACHINES IS EQUIPPED WITH A MONARCH MOTOR/PUMP,
USE COMPONENTS FOR S/N 0900027702 TO S/N 0900029966 -
SEE NEXT FIGURE.
Ref. HYDRAULIC DIAGRAM OPTIONS:

Ref. AC Powered Machines:
0259294 Ref. Prior to S/N 0900019526 A
0272235/2792491 Ref. S/N 0900019526 to S/N 0900027702 B
Ref. DC Powered Machines:
0259294 Ref. Prior to S/N 0900019526 A
0272235/2792491 Ref. S/N 0900019526 to S/N 0900027702 B
1 0100020 A/R Sealant, Pipe

2 to 4 Not Used
5 2220473 A/R Fitting
6 2220773 1 Fitting, 90° (Prior to S/N 0900019526 Only)
7 2220507 1 Fitting, 90° (Prior to S/N 0900019526 Only)
8 2220875 1 Fitting (Prior to S/N 0900019526 Only)
9 to 10 Not Used
AC Powered Machines
4567669 Prior to S/N 0900019526
4568227 S/N 0900019526 to S/N 0900027702
DC Powered Machines
4567669 Prior to S/N 0900019526
4568227 S/N 0900019526 to S/N 0900027702
12 1 Tube, Extension Options:
AC Powered Machines
4567670 Prior to S/N 0900019526
4568228 S/N 0900019526 to S/N 0900027702
DC Powered Machines
4567670 Prior to S/N 0900019526
4568228 S/N 0900019526 to S/N 0900027702
13 4640956 1 Valve, Flow (Prior to S/N 0900019526 Only. S/N 0900019526
to Present located in the Cylinder Valve Block.)
14 to 16 Not Used
17 2220603 A/R Fitting
3120876 15AMI 6-3

SECTION 6 HYDRAULIC
FIGURE 6-2. HYDRAULIC DIAGRAM - 15AMI/19AMI (S/N 0900027702 TO PRESENT)
4
4
LIFT CYL
REF
EXTEND PORT
5
5
RETURN PORT
6-4 15AMI 3120876

SECTION 6 HYDRAULIC

0275939/2792491 Ref. HYDRAULIC DIAGRAM - 15AMI/19AMI B/A
1 to 3 Not Used
4 2220473 2 Fitting
5 2 Fitting Options:
2220603 S/N 0900027702 to S/N 0900029966
2220473 S/N 0900029966 to Present
6 to 7 Not Used
4569478 S/N 0900027702 to S/N 0900029966
1001100544 S/N 0900029966 to Present
9 Tube, Extension Options:
4569479 S/N 0900027702 to S/N 0900029966
1001100545 S/N 0900029966 to Present
3120876 15AMI 6-5

SECTION 6 HYDRAULIC

6-6 15AMI 3120876

SECTION 7
ELECTRICAL
3120876 15AMI 7-1

SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST

Ref. ELECTRICAL DIAGRAMS AND COMPONENTS LIST
Note: Diagrams with asterisks (*) are shown in the following
pages. Diagrams not shown are available from the JLG Service
Department.
4933076 Ref. ELECTRICAL DIAGRAM - 12VDC (15AMI) (PRIOR TO 3/C

S/N 0900019526)
4460044 1 Fuseholder
2400006 1 Fuse - 5 Amp
3990010 2 Diode - 6 Amp
4460424 1 Receptacle
4922420 1 Harness, Potted Relay
4922412 1 Harness, Pump Harness
4933258* Ref. ELECTRICAL DIAGRAM - 12VDC (15AMI) (S/N 0900019526 TO C

PRESENT)
4933078 Ref. ELECTRICAL DIAGRAM - 240VAC (15AMI) (PRIOR TO 4/E

S/N 0900019526)
4922009 1 Harness, Ground Control
4460044 1 Fuseholder
2400006 1 Fuse - 5 Amp
3990010 2 Diode - 6 Amp
4460424 3 Receptacle
4933260* Ref. ELECTRICAL DIAGRAM - 240VAC (15AMI) (S/N 0900019526 TO 4/G

PRESENT)
4922546 1 Harness, Ground Control
4922831 1 Harness, Power Distribution (Prior to S/N 0900023728)
Ref. ELECTRICAL DIAGRAM - AC BOX (S/N 0900023728 TO

PRESENT)
4933309* Ref. 100 Volt (Japanese Spec) B
4933305* Ref. 110 Volt B
4933310* Ref. 220 Volt B
7-2 15AMI 3120876

3120876 15AMI 7-3

FIGURE 7-2. ELECTRICAL DIAGRAM - 12VDC
7-4 15AMI 3120876

3120876 15AMI 7-5

FIGURE 7-3. ELECTRICAL DIAGRAM - 240VAC )
7-6 15AMI 3120876

3120876 15AMI 7-7

FIGURE 7-4. ELECTRICAL DIAGRAM - AC BOX
7-8 15AMI 3120876

SECTION 8
DECALS
3120876 15AMI 8-1

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (CE SPECS PRIOR TO S/N 0900022158 &
ALL AUSTRALIAN SPECS)
8-2 15AMI 3120876

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (CE SPECS PRIOR TO S/N 0900022158 & ALL
AUSTRALIAN SPECS)
Ref. DECAL INSTALLATIONS (COUNTRY SPECS)
0259084 Ref. Australian Specs F
0272815 Ref. Dutch Specs A
0270567 Ref. French Specs B
0273123 Ref. Italian Specs A
0272398 Ref. Spanish Specs A
0259089 Ref. UK English Specs D
0271153 Ref. JLG Logo A
1 See Note 1 Decal - Barcode (Note: Not available for purchase.)

2 A/R Decal - CE Options:
1702928 1 All Specs Except Australian Specs
Not Required 0 Australian Specs
3 1703625 2 Decal - JLG
4 1703681 2 Decal - JLG
5 1 Decal - Electrical Hazard Options:
1703781 Australian/UK English Specs
1704053 Dutch Specs
1704037 French Specs
1704061 Italian Specs
1704045 Spanish Specs
6 1 Decal - Crushing/Tipping Hazard Options:
1704054 Dutch Specs
7 1 Decal - Warning/ Fire Hazard Options:
1704055 Dutch Specs
8 2 Decal - Crushing Hazard Options:
1704056 Dutch Specs
9 1 Decal - Manual Options:
1703788 Prior to S/N 0900017864
1701509 S/N 0900017864 to Present
10 1 Decal - Level Indicator Options:
1704058 Dutch Specs
3120876 15AMI 8-3

SECTION 8 DECALS
AUSTRALIAN SPECS) (CONTINUED)
11 1703814 4 Decal - Tie Down
12 1703817 4 Decal - Forklift
13 1 Decal - Function Controls Options:
1705628 Dutch Specs
14 1 Decal - Foot Stop Options:
1704244 Australian & UK English Specs
1705611 Dutch Specs
15 1704406 1 Decal - Maximum Capacity
17 1 Decal - Warning
1704407 Australian Specs
1705612 Dutch Specs
1704410 UK English Specs
18 See Note 1 Nameplate - Serial Number (Note: Not available for
purchase.)
19 3820006 4 Rivet, Pop
20 1700584 1 Decal - Patent (S/N 0900015058 to Present Only)
——————————
1 Decal Kit, Options (Includes Items 4 - 16 & 19) :
See Note All Specs Except Australian Specs (Note: Not Available -
Purchase Individual Components)
2901873 Australian Specs
0010560 Ref. DECAL OPTIONS
101 0258843 Ref. Decal - 240V/50HZ Installation

3251242 2 Decal - 240V-50HZ (Australian & UK English Specs)
102 1704190 1 Decal - Model Designation
8-4 15AMI 3120876

SECTION 8 DECALS
AUSTRALIAN SPECS) (CONTINUED)
3120876 15AMI 8-5

SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION - (CE SPECS S/N 0900022158 TO PRESENT)
11
10
12
102
14 15 7
101
17
6
18
16
9 13
1
8
8-6 15AMI 3120876

SECTION 8 DECALS

0273523 Ref. DECAL INSTALLATION (COUNTRY SPECS) B
1 1700584 1 Decal - Patent

2 1701509 1 Decal - Manual
3 See Note 1 Decal - Barcode (Note: Not available for purchase.)
4 1702928 2 Decal - CE
5 1703625 2 Decal - JLG
6 1703681 2 Decal - JLG
7 1703814 4 Decal - Tie Down
8 1703817 4 Decal - Forklift
10 1704406 1 Decal - Maximum Capacity
11 1705801 1 Decal - Function Controls
12 1705802 1 Decal - Electric Hazard
13 1705803 1 Decal - Warning Fire Hazard
14 1705804 1 Decal - Floor Stop
15 1705805 1 Decal - Crushing Hazard
16 1705831 1 Decal - Warning
17 See Note 1 Nameplate - Serial Number (Note: Not available for
purchase.)
18 3820006 4 Rivet, Pop
——————————
1001095014 1 Kit, Decal (S/N 0900028036 to Present)
0010560 Ref. DECAL OPTIONS
101 1704190 1 Decal - Model Designation

3120876 15AMI 8-7

SECTION 8 DECALS

8-8 15AMI 3120876

SECTION 9 RECOMMENDED SERVICE
PARTS STOCK
15AMI
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number Description Qty./Machine

STANDARD PARTS Ref.
7020078 Switch, Push/Pull Stop (Figures 2-2, 2-7 & 2-14) 1

4360467 Switch, Key (Figures 2-2 & 2-7) 1
2860030 Key Replacement (Figures 2-2 & 2-7) 1
3740049 Relay (Figures 2-3 & 2-7) 1
70000643 Coil (Figures 2-5 & 2-9) 1
7020088 Switch, Push Button (White) (Figure 2-14) 1
7020089 Switch, Push Button (Green) (Figure 2-14) 1
7023993 Coil (Figure 5-3) 1
2400006 Fuse 5-Amp (Figure 7-1) 2
VARIABLE PARTS Ref.
4360702 Switch, Limit (Figure 1-1) 1

3740094 Relay, Starter (AC Machines) (Figure 2-3) 1
3740105 Relay, Starter (240V AC Machines) (Figure 2-3) 1
4360070 Breaker, Circuit - 15 Amp (240VAC Machines) (Figure 2-3) 1
4360376 Rectifier (AC Machines) (Figure 2-3) 1
4530010 Transformer (115V & 240V AC Machines) (Figure 2-3) 1
7011509 Breaker, Circuit - 50 Amp (DC Machines) (Figure 2-12) 1
7018536 Breaker, Circuit - 3 Amp (DC Machines with Standard Batteries) (Figure 2-12) 1
7018558 Breaker, Circuit - 8 Amp (DC Machines with AGM Batteries) (Figure 2-12) 1
4360274 Switch, Push Button (With Auxiliary Lowering) (Figure 2-14) 1
2940082 Latch, Gate (with Molded Platform) (Figure 4-1) 1
2940074 Latch, Gate (with Quick-Change Platform) (Figures 4-3 & 4-5) 1
3120876 15AMI 9-1

SECTION 9 RECOMMENDED SERVICE
PARTS STOCK
15AMI
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number Description Qty./Machine
9-2 15AMI 3120876

SECTION 10 SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

1580035 Ref. CONTAINER, SHIPPING SKID
Ref. ELECTRICAL CONNECTOR KITS

1001148902 Ref. Amp/Tyco Electrical Connector Kit
1001148903 Ref. Deutsch DT Electrical Connector Kit
1001148904 Ref. Deutsch HD Electrical Connector Kit
1001148905 Ref. Packard Electrical Connector Kit
1001148906 Ref. Various Electrical Connectors Kit
Ref. HYDRAULIC FLUIDS

2300014 Ref. Mobil 424
2300021 Ref. Union Carbide Ucon HP5046 Fire Resistant
0273264 Ref. LOAD SENSING SYSTEM

Ref. Note: For Breakdown of Load Sensing Refer to Load Sensing
System Manual p/n 3124289
3127097 Ref. VIDEO (DVD) - OPERATOR & SAFETY
See Note Ref. VIDEO (VHS) - OPERATOR VIDEO (was p/n 3120475)
Ref. Note: No Longer Available - Use Video DVD as Replacement.
Ref. SPECIAL TOOLS:

7002821 1 Crimper (For Wire to Pin/Socket Connections)
7002823 1 Extractor (For Removal of Pin/Sockets Connectors)
4460467 1 Extractor 16-18 Gauge (For Wire to Pin/Socket from Deutsch
Connectors)
4460510 1 Extractor 12-14 Gauge (For Wire to Pin/Socket from Deutsch
Connectors)
7016654 1 Screwdriver, Magnetic
7004275 1 Seal Tool - 1in
7004276 1 Seal Tool - 1-1/2in
7002826 1 Seal Tool 2in
8896941 1 Stripper, Wire
1001137005 1 USB to RS232 Drive Installation (Service Kit)
3120876 15AMI 10-1

SECTION 10 SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.
10-2 15AMI 3120876

SECTION 11 PART NUMBER INDEX
Part Number Page Part Number Page Part Number Page Part Number Page
0010560 .................. 8-4, 8-7 0272235 ................ 2-4, 2-20 0641606 ....................... 2-19 1001096421 ................. 2-47
0100001 ......................... 1-4 0272237 ....................... 2-19 0641607 ......................... 1-3 1001096586 ................. 2-11
0100011 1-4, 2-7, 2-19, 2-23, 0272239 ......................... 2-3 0641608 ....................... 2-19 1001096587 ................. 2-11
2-33, 2-37, 2-41, 0272398 ......................... 8-3 0641609 ......................... 1-4 1001096607 ................. 2-46
2-42, 2-45, 2-47, 0272686 2-4, 2-8, 2-21, 2-24 0641612 ...... 2-41, 2-45, 3-7 1001096608 ................. 2-46
3-3, 4-3, 4-17, 4- 0272815 ......................... 8-3 0641614 ................2-4, 2-20 1001096609 ................. 2-46
21 0273123 ......................... 8-3 0641808 ......................... 1-4 1001096610 ................. 2-46
0100019 ......................... 3-5 0273264 ....................... 10-1 0641812 ......................... 3-3 1001096611 ................. 2-46
0100020 ......................... 6-3 0273365 ................ 2-4, 2-20 0641872 ......................... 3-5 1001097150 ................. 2-47
0100051 ....................... 2-37 0273523 ......................... 8-7 0681410 ......................... 3-3 1001097213 ................. 2-46
0100062 ......................... 3-5 0274344 ....................... 4-15 0681812 ......................... 3-7 1001097214 ................. 2-46
0140033 ......................... 1-5 0274345 ....................... 4-21 0720805 .... 2-33, 4-18, 4-21 1001097215 ................. 2-46
0255036 ....................... 4-25 0274606 ......................... 4-8 0721006 1-5, 2-3, 2-7, 2-19, 1001097216 ................. 2-46
0255040 ....................... 4-25 0274607 ....... 4-8, 4-15, 4-22 2-23, 2-42, 2-47, 1001097217 ................. 2-46
0255853 ....................... 4-25 0275216 ....................... 2-46 4-12, 4-17 1001097218 ................. 2-46
0256559 ......................... 3-7 0275217 ....................... 2-46 0721008 ....................... 2-33 1001097220 ................. 2-46
0256808 ......................... 1-5 0275452 ....................... 2-46 0721014 ....................... 2-19 1001097221 ................. 2-46
0257711 ......................... 4-7 0275453 ....................... 2-46 0750802 ....................... 4-25 1001097222 ................. 2-46
0258203 ....................... 2-33 0275454 ....................... 2-46 0791003 ........ 2-4, 2-8, 2-24 1001097223 ................. 2-46
0258448 ......................... 3-7 0275689 ....................... 2-23 0791605 ....................... 2-19 1001097224 ................. 2-46
0258482 2-4, 2-8, 2-20, 2-24, 0275697 ................ 2-7, 2-24 0791608 ....................... 2-23 1001097225 ................. 2-46
2-42, 2-46 0275885 ....................... 2-23 0791609 ................2-7, 2-23 1001099638 4-7, 4-12, 4-15,
0258498 ....................... 2-33 0275889 ......................... 2-7 0801206 ......................... 3-3 4-17, 4-21
0258562 ......................... 4-7 0275939 ......... 2-7, 2-23, 6-5 0801335 ......................... 3-3 1001099754 ................... 3-5
0258586 ....................... 4-17 0362347 ......................... 4-3 0860520 4-3, 4-7, 4-11, 4-15, 1001100013 ................... 3-5
0258587 ....................... 4-11 0362735 ......................... 3-3 4-17, 4-21 1001100058 ............ 3-5, 5-7
0258588 ....................... 4-11 0400122 .............. 2-33, 2-37 0860936 ........ 2-3, 2-7, 2-11 1001100544 ................... 6-5
0258672 ......................... 4-3 0400144 .............. 2-33, 2-37 0860943 ....................... 2-11 1001100545 ................... 6-5
0258799 ......................... 4-4 0400176 ..... 2-33, 2-37, 2-39 0860945 ..............2-41, 2-45 1001101858 ................. 2-37
0258843 ......................... 8-4 0400181 2-4, 2-8, 2-20, 2-24 0860946 ....................... 2-42 1001101902 ................. 2-37
0259073 ......................... 4-7 0400193 ....................... 2-37 0860947 ....................... 4-25 1001101926 ................. 2-37
0259074 ....................... 4-11 0400209 .............. 2-33, 2-37 0861192 ....................... 2-33 1001101991 ................. 2-37
0259075 ....................... 4-11 0400212 ..... 2-33, 2-37, 2-39 0861193 ....................... 2-33 1001101994 ................. 2-37
0259076 ......................... 4-3 0400223 ....................... 2-33 0861207 ..............2-41, 2-45 1001103107 ........ 2-33, 2-37
0259077 ......................... 4-7 0400224 ....................... 2-33 0861212 ................2-3, 2-19 1001105113 ................... 2-7
0259078 ....................... 4-17 0561149 ......................... 3-5 0861213 2-4, 2-8, 2-20, 2-24 1001107836 ................. 2-37
0259079 ....................... 2-41 0561150 ......................... 3-5 0861305 2-3, 2-7, 2-19, 2-23 1001107837 ................. 2-37
0259084 ......................... 8-3 0561153 ......................... 3-5 0861731 ....................... 2-46 1001107839 ................. 2-37
0259089 ......................... 8-3 0561341 ......................... 3-3 0861781 ....................... 2-46 1001107840 ................. 2-37
0259104 ......................... 1-4 0561409 ......................... 3-5 0902047 ......................... 3-3 1001107903 ................... 1-5
0259205 ....................... 2-19 0630383 ......................... 4-4 0902054 ....................... 2-19 1001107904 ................... 1-5
0259207 ......................... 2-3 0630486 ................ 2-3, 2-19 0902079 ....................... 4-25 1001107934 ................... 1-5
0259294 .........2-4, 2-20, 6-3 0630550 ......................... 2-7 0902395 ....................... 4-17 1001108178 ................... 1-4
0259306 ......................... 2-4 0641404 2-4, 2-7, 2-19, 2-20, 0902422 ......................... 3-3 1001109314 ................... 3-5
0259450 ....................... 2-20 2-23 0902423 ......................... 3-3 1001109405 ................... 3-3
0259483 ......................... 1-4 0641406 . 1-5, 2-3, 2-7, 2-33, 0902431 ......................... 3-3 1001109475 ................. 2-47
0259524 ......................... 1-3 2-37, 3-4 0902442 ....................... 2-33 1001109482 ................. 2-47
0270020 ....................... 2-24 0641407 ................ 2-45, 3-4 0902445 ......................... 3-3 1001110217 .......... 2-8, 2-24
0270163 .............. 2-34, 2-37 0641408 . 3-4, 4-3, 4-7, 4-11, 0902523 ......................... 1-4 1001114375 .......... 2-8, 2-24
0270489 ....................... 2-41 4-15, 4-17, 4-21 0902877 ..............4-11, 4-17 1001137005 ................. 10-1
0270490 .............. 2-41, 2-45 0641410 ..... 2-41, 2-45, 4-25 0920114 ......................... 1-4 1001148902 ................. 10-1
0270567 ......................... 8-3 0641412 ....................... 2-33 0940085 ....................... 2-33 1001148903 ................. 10-1
0270750 ....................... 2-42 0641414 .. 2-37, 4-7, 4-11, 4- 0961845 ......................... 4-7 1001148904 ................. 10-1
0270974 ....................... 2-42 15, 4-17, 4-21 1001091459 ................... 2-3 1001148905 ................. 10-1
0271153 ......................... 8-3 0641416 ....... 4-3, 4-18, 4-21 1001092205 ................. 2-24 1001148906 ................. 10-1
0272181 ....................... 2-21 0641418 ......................... 4-7 1001093322 ................... 1-5 1060380 4-3, 4-7, 4-11, 4-15,
0272192 ....................... 2-33 0641504 ....................... 2-25 1001093646 ................. 2-11 4-17, 4-21, 4-25
0272231 ......................... 1-3 0641508 ......................... 3-3 1001095014 ................... 8-7 1060518 ....................... 2-19
0272233 ......................... 1-4 0641512 ....................... 2-37 1001096054 ................. 2-45 1060565 ....................... 2-42
3120876 15AMI 11-1

1060570 ....................... 2-33 1704046 ..........................8-3 2410019 ....................... 4-21 3340746 ......................... 4-3
1060571 .............. 2-19, 2-23 1704047 ..........................8-3 2420140 ......................... 1-4 3340754 ......................... 4-3
1060585 ....................... 2-11 1704048 ..........................8-3 2420172 2-4, 2-7, 2-20, 2-24 3340829 .............. 4-17, 4-21
1060683 ......................... 3-3 1704050 ..........................8-3 2420193 ....................... 2-24 3340845 ......................... 3-3
1060687 .............. 2-11, 2-41 1704053 ..........................8-3 2420195 ..............2-34, 2-37 3340858 ......................... 3-3
1060694 ....................... 2-41 1704054 ..........................8-3 2560088 .......1-4, 4-17, 4-21 3421453 ....................... 4-25
1060908 ....................... 2-11 1704055 ..........................8-3 2560154 ..............4-17, 4-21 3422338 ......................... 3-3
1060922 .............. 2-41, 2-45 1704056 ..........................8-3 2600225 4-11, 4-15, 4-17, 4- 3422346 ......................... 3-5
1060924 .............. 2-42, 2-45 1704058 ..........................8-3 21 3422657 4-3, 4-7, 4-11, 4-15,
1260298 ......................... 3-5 1704061 ..........................8-3 2792491 ......................... 6-5 4-17, 4-21
1260299 ......................... 3-5 1704062 ..........................8-3 2820030 ......................... 2-7 3422717 ......................... 3-3
1260347 .................. 3-3, 3-5 1704063 ..........................8-3 2820035 2-4, 2-8, 2-21, 2-24 3422750 ......................... 3-3
1260349 .................. 3-3, 3-5 1704064 ..........................8-3 2860030 2-3, 2-7, 2-19, 2-23, 3422752 ......................... 3-3
1260356 .................. 3-3, 3-5 1704066 ..........................8-3 9-1 3422757 ......................... 3-3
1260361 .................. 3-3, 3-5 1704190 .................. 8-4, 8-7 2880310 ......................... 3-3 3450304 ......................... 3-3
1271392 ......................... 3-3 1704193 ..........................4-4 2901873 ......................... 8-4 3452355 ......................... 3-5
1271393 ......................... 3-3 1704194 ..........................4-4 2901877 ......................... 3-5 3510676 ......................... 4-3
1271421 ......................... 3-3 1704212 ..........................8-4 2915259 ....................... 2-19 3510873 ....................... 4-15
1271447 ......................... 3-3 1704236 2-42, 2-46, 8-4, 8-7 2920127 ....................... 4-25 3510874 ....................... 4-21
1320041 ....................... 2-45 1704244 ..........................8-4 2920146 ......................... 1-5 3510904 ....................... 4-11
1320149 .............. 2-41, 2-45 1704277 ........... 3-7, 8-4, 8-7 2940074 .......4-11, 4-17, 9-1 3510905 ....................... 4-11
1320218 ....................... 4-25 1704406 .................. 8-4, 8-7 2940082 .................. 4-3, 9-1 3510907 ......................... 4-7
1320224 .............. 2-20, 2-23 1704407 ..........................8-4 2940111 ....................... 2-33 3510910 ......................... 4-7
1320318 ....................... 2-47 1704410 ..........................8-4 2940132 2-4, 2-8, 2-21, 2-24 3520028 ................ 2-11, 4-3
1380132 .....4-18, 4-21, 4-25 1704582 ......... 1-4, 2-4, 2-20 3020017 ......................... 1-3 3520030 .............. 4-18, 4-21
1560019 .............. 4-15, 4-22 1704772 ..........................8-4 3020039 ......................... 3-5 3520034 ..... 2-11, 2-42, 2-45
1580035 ....................... 10-1 1704773 ..........................8-4 3120475 ....................... 10-1 3520060 ....................... 4-12
1670603 .............. 2-41, 2-45 1704774 ..........................8-4 3127097 ....................... 10-1 3520072 ....... 4-3, 4-11, 4-17
1671255 ......................... 3-4 1704826 ..........................4-4 3251242 ......................... 8-4 3520166 ....................... 2-24
1683699 .................. 3-5, 5-3 1705388 ..........................8-4 3252760 ..............2-42, 2-47 3520169 ....... 4-7, 4-15, 4-21
1684088 .................. 3-5, 5-5 1705389 ..........................8-4 3271805 ......................... 3-7 3539814 ......................... 3-7
1684271 .................. 3-5, 5-5 1705393 ..........................8-4 3300151 ......................... 4-3 3539920 ......................... 1-4
1700584 .................. 8-4, 8-7 1705611 ..........................8-4 3300356 . 4-4, 4-12, 4-15, 4- 3539921 ......................... 1-4
1701509 .................. 8-3, 8-7 1705612 ..........................8-4 18, 4-21 3570274 .............. 4-17, 4-21
1701612 .......4-7, 4-12, 4-18 1705628 ..........................8-4 3300391 ....................... 4-25 3570362 .............. 4-17, 4-21
1702103 ....................... 2-11 1705748 ..........................8-4 3310805 .....2-33, 4-18, 4-21 3570435 ......................... 4-7
1702120 ....................... 2-11 1705749 ..........................8-4 3311001 1-4, 2-4, 2-20, 2-24, 3570462 ....................... 4-11
1702353 ................ 2-4, 2-20 1705750 ..........................8-4 2-42, 2-45, 2-47, 3570464 .............. 4-11, 4-15
1702365 .............. 2-11, 4-25 1705801 ..........................8-7 4-3 3570653 .............. 4-18, 4-21
1702928 .................. 8-3, 8-7 1705802 ..........................8-7 3311005 1-5, 2-3, 2-7, 2-19, 3570654 .............. 4-18, 4-21
1703455 ......................... 3-7 1705803 ..........................8-7 2-23, 2-33, 4-3, 3570893 ......................... 3-3
1703625 .................. 8-3, 8-7 1705804 ..........................8-7 4-12, 4-17, 4-18, 3570923 .............. 2-41, 2-45
1703681 ..2-11, 4-7, 4-12, 4- 1705805 ..........................8-7 4-21 3570976 ......................... 3-7
15, 4-18, 4-21, 1705831 ..........................8-7 3311401 ................ 2-33, 3-3 3570986 ......................... 4-7
8-3, 8-7 1706385 ..........................4-8 3311405 1-5, 2-3, 2-7, 2-33, 3571101 ......................... 3-3
1703781 ......................... 8-3 1706493 ....... 4-8, 4-15, 4-22 2-37, 2-41, 2-45, 3571103 ......................... 3-4
1703784 ......................... 8-3 2020005 .............. 4-17, 4-21 4-3, 4-7, 4-11, 4- 3571117 ......................... 4-4
1703785 ......................... 8-3 2220473 .................. 6-3, 6-5 15, 4-17, 4-21, 3571118 ......................... 4-4
1703786 ......................... 8-3 2220507 ..........................6-3 4-25 3572158 ....... 2-4, 2-20, 2-25
1703788 ......................... 8-3 2220603 .................. 6-3, 6-5 3311501 ....................... 2-33 3572533 ......................... 4-4
1703789 ......................... 8-3 2220773 ..........................6-3 3311505 . 2-3, 2-19, 2-33, 2- 3572847 ......................... 3-4
1703814 .................. 8-4, 8-7 2220875 ..........................6-3 37, 4-3, 4-11, 4- 3580231 ....................... 2-41
1703817 .................. 8-4, 8-7 2300014 ........................10-1 15, 4-17, 4-21 3580268 ......................... 3-4
1704037 ......................... 8-3 2300021 ........................10-1 3311601 ......................... 3-3 3580269 ......................... 3-4
1704038 ......................... 8-3 2400006 .................. 7-2, 9-1 3311605 1-3, 1-4, 2-4, 2-23, 3580274 ......................... 3-4
1704039 ......................... 8-3 2400093 ........................2-47 2-41, 2-45, 3-7 3580286 ......................... 3-4
1704041 ......................... 8-3 2410016 ........................4-15 3311608 .........1-4, 2-7, 2-23 3580293 ......................... 3-4
1704042 ......................... 8-3 2410017 ........................4-21 3311801 .................. 3-3, 3-5 3580344 .............. 2-41, 2-45
1704045 ......................... 8-3 2410018 ........................4-15 3311805 ......................... 1-4 3600265 ................ 2-3, 2-13
11-2 15AMI 3120876

3600291 .............. 2-19, 2-27 4070890 ......................... 4-3 4460566 2-3, 2-7, 2-41, 2-45 4845345 ......................... 3-7
3600354 ................ 2-3, 2-13 4070894 ......................... 4-4 4460567 ....................... 2-37 4845577 ......................... 4-7
3600355 .............. 2-19, 2-27 4070970 ......................... 3-4 4460633 ................2-3, 2-11 4845578 ......................... 4-7
3600462 .............. 2-23, 2-31 4070971 ......................... 3-4 4460662 ......................... 1-4 4845614 .............. 4-17, 4-22
3600467 ................ 2-7, 2-17 4070984 ................ 2-4, 2-20 4460956 ....................... 2-47 4845657 .............. 4-18, 4-22
3640924 ......................... 4-3 4070988 ......................... 3-4 4460957 ....................... 2-47 4845712 ......................... 2-3
3640990 ......................... 4-3 4070989 ......................... 3-4 4530010 ................2-11, 9-1 4845714 ....................... 2-20
3641663 ....................... 4-11 4070990 ......................... 3-4 4530013 ....................... 2-11 4845715 ......................... 1-4
3641664 ......................... 4-7 4160124 ......................... 3-4 4566847 ....................... 4-25 4845731 ......................... 3-4
3740013 ....................... 2-19 4160125 ......................... 4-3 4567491 ......................... 3-4 4845796 ......................... 4-7
3740049 2-11, 2-19, 2-23, 9-1 4160130 .............. 2-41, 2-45 4567508 ......................... 1-4 4845797 ......................... 4-7
3740080 ....................... 2-19 4160165 .............. 4-12, 4-18 4567605 ..............2-20, 2-23 4845805 ....................... 4-11
3740094 ................ 2-11, 9-1 4240032 .................. 1-3, 1-5 4567669 ......................... 6-3 4845808 ....................... 4-11
3740105 ................ 2-11, 9-1 4240033 ................ 1-4, 2-42 4567670 ......................... 6-3 4845809 .............. 4-11, 4-15
3740113 ....................... 2-20 4280296 4-7, 4-18, 4-21, 4-25 4567750 ......................... 3-4 4845810 .............. 4-17, 4-22
3760170 ....................... 4-25 4300111 ......................... 3-5 4567751 ......................... 3-4 4845811 .............. 4-17, 4-22
3760348 .................. 1-3, 3-5 4341431 ......................... 2-7 4567824 ......................... 1-4 4845812 ....................... 4-17
3760383 ......................... 3-5 4341432 ................ 2-7, 2-23 4568227 ......................... 6-3 4845813 ....................... 4-11
3820001 ....................... 2-33 4360070 ................ 2-11, 9-1 4568228 ......................... 6-3 4845821 4-3, 4-7, 4-11, 4-15,
3820006 .................. 8-4, 8-7 4360274 ....... 2-42, 2-46, 9-1 4569478 ......................... 6-5 4-17, 4-21
3820024 4-3, 4-4, 4-7, 4-11, 4360376 ................ 2-11, 9-1 4569479 ......................... 6-5 4845822 ......................... 4-3
4-15, 4-17, 4-21 4360397 ......................... 1-4 4640956 ......................... 6-3 4845831 ......................... 4-3
3820032 2-8, 2-24, 2-41, 2-45 4360437 ....................... 2-24 4711000 ....................... 2-47 4846021 4-3, 4-7, 4-11, 4-15,
3820034 ......................... 3-4 4360456 ......................... 1-4 4711400 2-4, 2-7, 2-20, 2-23, 4-17, 4-21
3900032 4-11, 4-15, 4-17, 4- 4360467 2-3, 2-7, 2-19, 2-23, 2-42, 2-45, 3-4, 4846084 ......................... 1-3
21 9-1 4-3, 4-7, 4-11, 4- 4846514 ......................... 3-4
3900163 ......................... 3-4 4360702 .................. 1-4, 9-1 15, 4-17, 4-21 4846614 ......................... 1-3
3900177 ......................... 4-3 4420039 4-7, 4-12, 4-17, 4-21 4711500 3-4, 4-3, 4-18, 4-21 4860183 ......................... 1-3
3900187 ......................... 3-4 4420051 ......................... 4-4 4711600 1-3, 1-4, 2-4, 2-20, 4860184 ......................... 1-3
3900190 ....................... 2-33 4420064 2-4, 2-8, 2-21, 2-24 2-23, 2-42, 2-45, 4860194 ......................... 1-3
3900191 .............. 2-41, 2-45 4420065 2-4, 2-8, 2-21, 2-24 3-7, 4-11, 4-15, 4860245 ......................... 1-3
3900192 ......................... 3-4 4460023 2-41, 2-42, 2-45, 2- 4-17, 4-21 4860246 ......................... 1-3
3900200 .....2-41, 4-17, 4-21 47 4711800 ..................1-4, 3-4 4922009 ......................... 7-2
3900202 ......................... 4-3 4460035 ....................... 2-42 4712200 ......................... 1-3 4922377 .............. 2-21, 2-24
3900203 ......................... 4-3 4460044 ......................... 7-2 4712600 ......................... 3-4 4922412 ......................... 7-2
3900204 ....................... 4-25 4460115 ....................... 2-42 4740007 ......................... 3-4 4922420 ....... 2-42, 2-45, 7-2
3900205 .......2-45, 2-47, 3-4 44601196 ..................... 2-47 4740414 ......................... 3-4 4922546 ................ 2-11, 7-2
3900251 .............. 4-18, 4-21 44601198 ..................... 2-46 4740415 ......................... 1-3 4922561 ......................... 1-4
3900252 .............. 4-17, 4-21 44601199 ..................... 2-47 4740428 ......................... 4-3 4922652 .............. 2-41, 2-45
3900258 4-11, 4-15, 4-17, 4- 44601201 ..................... 2-46 4740429 ......................... 4-3 4922653 .............. 2-42, 2-45
21 44601202 ..................... 2-47 4740456 ......................... 1-3 4922740 .............. 2-20, 2-23
3900373 .............. 2-41, 2-45 44601205 ..................... 2-47 4750800 2-33, 3-4, 4-18, 4-22 4922805 ......................... 1-5
3910808 ....................... 2-11 44601244 ..................... 2-46 4751000 1-4, 1-5, 2-3, 2-7, 2- 4922831 ......................... 7-2
3911010 .......2-4, 2-20, 2-25 44601245 ..................... 2-46 20, 2-21, 2-23, 4922935 2-4, 2-7, 2-20, 2-24
3911024 ................ 1-4, 2-24 44601246 ..................... 2-46 2-24, 2-33, 2-42, 4923151 ....................... 2-11
3911032 ......................... 4-3 44601249 ..................... 2-47 2-45, 4-3, 4-12, 4923152 ....................... 2-11
3931516 .............. 2-13, 2-27 4460145 ....................... 2-42 4-17, 4-22 4923161 ....................... 2-42
3990010 ......................... 7-2 4460190 ....................... 2-41 4751400 1-5, 2-3, 2-7, 2-20, 4923163 ....................... 2-41
4060803 4-4, 4-7, 4-12, 4-15, 4460234 ........... 1-3, 1-4, 1-5 2-33, 4-3 4933076 ......................... 7-2
4-18, 4-21 4460267 2-4, 2-8, 2-20, 2-24 4751500 . 2-3, 2-20, 2-33, 2- 4933078 ......................... 7-2
4060804 ......................... 4-3 4460268 2-8, 2-11, 2-24, 7-2 42, 2-45, 3-4, 4- 4933258 ......................... 7-2
4060875 ................ 2-4, 2-20 4460320 2-4, 2-8, 2-20, 2-24 4 4933260 ......................... 7-2
4060882 ......................... 4-3 4460326 ................ 2-8, 2-24 4751600 ....................... 2-20 4933305 ......................... 7-2
4060960 ......................... 3-4 4460424 ................ 2-11, 7-2 4751800 ..................3-7, 4-4 4933309 ......................... 7-2
4060961 ......................... 3-4 4460425 ....................... 4-25 4761000 1-4, 2-4, 2-20, 2-25, 4933310 ................ 2-11, 7-2
4061024 2-4, 2-7, 2-20, 2-23 4460445 ................ 2-8, 2-24 2-42, 2-45, 3-4 70000641 ............ 2-17, 2-31
4070860 ......................... 3-4 4460467 ....................... 10-1 4761400 ......................... 3-4 70000642 ............ 2-17, 2-31
4070861 ......................... 3-4 4460510 ....................... 10-1 4761500 ................2-20, 3-4 70000643 ..... 2-17, 2-31, 9-1
4070862 ......................... 3-4 4460565 ....................... 2-11 4844840 ....................... 4-25 70000651 ............ 2-17, 2-31
3120876 15AMI 11-3

70001020 ............ 2-17, 2-31 7013758 ........................2-27 7020086 ......................... 1-3
70001021 ............ 2-17, 2-31 7013760 ........................2-27 7020088 .......2-41, 2-45, 9-1
70001025 ............ 2-17, 2-31 7013763 ........................2-14 7020089 .......2-41, 2-45, 9-1
70001027 ............ 2-17, 2-31 7013764 .............. 2-14, 2-27 7020090 .......2-3, 2-19, 2-23
70001029 ..................... 2-31 7013766 ........................2-28 7020091 ..............2-41, 2-45
70001030 ..................... 2-31 7013770 .............. 2-14, 2-28 7020092 ....................... 2-41
70001031 ..................... 2-31 7013779 2-13, 2-14, 2-27, 2- 7020093 2-3, 2-7, 2-19, 2-23,
70001032 ..................... 2-31 28 2-41, 2-45
70001033 ..................... 2-31 7013789 ........................2-27 7020094 2-3, 2-7, 2-19, 2-23
70001034 ..................... 2-31 7013792 .............. 2-14, 2-27 7020096 2-3, 2-7, 2-19, 2-23
70001035 ..................... 2-31 7013793 .............. 2-14, 2-27 7020097 2-3, 2-7, 2-19, 2-23
70001036 ..................... 2-31 7013794 ........................2-14 7020098 ................ 2-3, 2-19
70001039 ..................... 2-31 7013795 ........................2-27 7020605 ....................... 2-39
70001042 ..................... 2-17 7016319 ..........................1-5 7020626 ....................... 2-39
70001044 ..................... 2-17 7016339 ................ 2-3, 2-19 7020627 ....................... 2-39
70001045 ..................... 2-17 7016372 ..........................1-5 7020629 ....................... 2-39
70002092 ....................... 5-7 7016654 ........................10-1 7020631 ....................... 2-39
70002093 ....................... 5-7 7016713 ........................2-27 7020632 ....................... 2-39
70002094 ....................... 5-7 7016714 .............. 2-14, 2-28 7020633 ....................... 2-39
70002095 ....................... 5-7 7016717 .............. 2-14, 2-28 7020663 ....................... 2-39
70002096 ....................... 5-7 7016720 ........................2-27 7020673 ....................... 2-39
70002215 ............ 2-17, 2-31 7016721 .............. 2-13, 2-27 7020674 ....................... 2-39
70002429 ....................... 5-7 7016735 .............. 2-13, 2-27 7022219 ..............2-13, 2-27
70003612 ............ 2-17, 2-31 7016751 .............. 2-14, 2-27 7022220 ..............2-14, 2-28
70003613 ............ 2-17, 2-31 7016753 .............. 2-14, 2-28 7022223 ..............2-14, 2-27
7002821 ....................... 10-1 7016755 .............. 2-14, 2-28 7022224 ..............2-14, 2-28
7002823 ....................... 10-1 7016756 ........................2-13 7022927 ....................... 2-39
7002826 ....................... 10-1 7016757 ........................2-13 7022930 ....................... 2-39
7003246 ......................... 5-3 7016758 ........................2-13 7022932 ....................... 2-39
7004275 ....................... 10-1 7016759 .............. 2-13, 2-27 7022933 ....................... 2-39
7004276 ....................... 10-1 7016760 ........................2-13 7023391 .................. 5-5, 5-7
7011509 ................ 2-39, 9-1 7016761 ........................2-14 7023392 .................. 5-5, 5-7
7011513 ....................... 2-39 7016762 .............. 2-14, 2-27 7023393 ......................... 5-5
7011528 ....................... 2-39 7016770 ........................2-27 7023394 ......................... 5-5
7012630 ......................... 1-3 7016771 ........................2-27 7023395 .................. 5-5, 5-7
7012631 ......................... 1-3 7016772 ........................2-27 7023396 .................. 5-5, 5-7
7012998 ......................... 5-7 7016773 ........................2-27 7023397 ......................... 5-5
7013701 2-13, 2-14, 2-27, 2- 7016774 ........................2-13 7023398 .................. 5-3, 5-5
28 7016775 ........................2-27 7023399 .................. 5-5, 5-7
7013708 .............. 2-13, 2-27 7016776 ........................2-27 7023993 .................. 5-7, 9-1
7013710 ....................... 2-27 7016777 .............. 2-14, 2-27 7024407 ......................... 5-5
7013713 .............. 2-13, 2-27 7016786 ........................2-27 7026165 ..............2-17, 2-31
7013714 .............. 2-13, 2-27 7016787 ........................2-13 7026330 ..............2-17, 2-31
7013715 .............. 2-13, 2-27 7016793 ........................2-13 7026335 ..............2-17, 2-31
7013716 .............. 2-13, 2-27 7018536 ................ 2-39, 9-1 7027299 ..............2-41, 2-45
7013717 .............. 2-13, 2-27 7018555 ........................2-39 7027787 .................. 2-3, 2-7
7013720 .............. 2-14, 2-28 7018556 ........................2-39 8896941 ....................... 10-1
7013722 .............. 2-13, 2-27 7018558 ................ 2-39, 9-1 9984088 ................ 2-4, 2-20
7013723 ....................... 2-13 7018586 ........................2-39
7013726 ....................... 2-28 7019833 ..........................5-3
7013727 ....................... 2-13 7019834 ..........................5-3
7013728 .............. 2-13, 2-27 7019835 ..........................5-3
7013732 ....................... 2-13 7019838 ..........................5-3
7013743 .............. 2-14, 2-28 7019839 ..........................5-3
7013745 ....................... 2-14 7020017 ..........................1-3
7013748 .............. 2-13, 2-27 7020078 2-3, 2-7, 2-19, 2-23,
7013750 .............. 2-14, 2-28 2-41, 2-45, 9-1
7013751 ....................... 2-13 7020083 ..........................1-3
7013757 ....................... 2-27 7020084 ..........................1-3
11-4 15AMI 3120876

3120876
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417
JLG Worldwide Locations

JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu
11 Bolwarra Road 80-Suite 71 Bentley Avenue 47400 Fauillet
Port Macquarie 13092-310 Campinas-SP Middleton France
N.S.W. 2444 Brazil Greater Manchester +33 (0)5 53 88 31 70
Australia +55 19 3295 0407 M24 2GP - England
+33 (0)5 53 88 31 79
+61 2 65 811111 +55 19 3295 1025 +44 (0)161 654 1000
+61 2 65 813058 +44 (0)161 654 1001
JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh-JLG Singapore
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Technology Equipment Pte
D - 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI Ltd
Germany Sheung Shui N. T. Italy 29 Tuas Ave 4,
+49 (0)421 69 350 20 Hong Kong +39 029 359 5210 Jurong Industrial Estate
+49 (0)421 69 350 45 (852) 2639 5783 +39 029 359 5845 Singapore, 639379
(852) 2639 5797 +65-6591 9030
+65-6591 9031
Plataformas Elevadoras JLG Sverige AB

JLG Iberica, S.L. Enkopingsvagen 150
Trapadella, 2 Box 704
P.I. Castellbisbal Sur SE - 176 27 Jarfalla
08755 Castellbisbal, Barcelona Sweden
Spain +46 (0)850 659 500
+34 93 772 4700 +46 (0)850 659 534
+34 93 771 1762
www.jlg.com

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Illustrated Parts Manual

October 18, 1999 - Original Issue Of Manual

FIGURE NO. TITLE PAGE NO.

SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

FIGURE NO. TITLE PAGE NO.

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

3120876 15AMI 1-1

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI

NOTE: REPLACEMENT DECALS

1-2 15AMI 3120876

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI

1 0641607 8 Bolt 3/8in-16NC x 7/8in

3120876 15AMI 1-3

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI (CONTINUED)

101 0100001 A/R Adhesive

0259104 Ref. FLOOR STOP INSTALLATION E

201 0920114 1 Stop, Floor

1-4 15AMI 3120876

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI (CONTINUED)

301 0140033 1 Alarm

1001107904 Ref. DESCENT ALARM & BEACON LIGHT INSTALLATION A

401 0140033 1 Alarm

1001107903 Ref. BEACON LIGHT ONLY INSTALLATION (OPTIONAL) A

501 0641406 2 Bolt 1/4in-20NC x 3/4in

3120876 15AMI 1-5

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI (CONTINUED)

1-6 15AMI 3120876

3120876 15AMI 2-1

FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900027702)

NOTE: REPLACEMENT DECALS

2-2 15AMI 3120876

FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900027702)

1 0630486 4 Screw, Counter Sunk

3120876 15AMI 2-3

FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900027702)

101 Not Used

0273365 Ref. HOURMETER INSTALLATION (OPTIONAL) D

201 2420172 1 Hourmeter

0258482 Ref. AUXILIARY LOWERING INSTALLATION A

301 0861213 1 Box, Power Down

0272686 Ref. SECURITY LOCK INSTALLATION C

401 2820035 8in/20cm Sleeve, Insulation (Not Shown)

2-4 15AMI 3120876

FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (PRIOR TO S/N 0900027702)

3120876 15AMI 2-5

FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (S/N 0900027702 TO PRESENT)

2-6 15AMI 3120876

FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (S/N 0900027702 TO PRESENT)

0275939 Ref. POWER PACK INSTALLATION B

101 0100011 A/R Compound, Locking

0275697 Ref. HOURMETER INSTALLATION (OPTIONAL) C

201 to 202 Not Used

3120876 15AMI 2-7

FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (S/N 0900027702 TO PRESENT)