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Serial Number Range

GS-1530 to SN 59999

GS-1930

Part No. 39529


Rev J13
April 2012
April 2012

2 GS-1530, GS-1930 Part No. 39529


April 2012

How to Read Your Serial Number

Part No. 39529 GS-1530, GS-1930 3


April 2012

Table of Contents

204.4 Battery Pack Module (from serial number 35800).....50


This manual is updated frequently. If you have a 205.1 Battery Pack Module Installation (from serial number
printed manual, you can keep it up to date by 18704 to 35799)..................................................................52
downloading new figures from the Genie website at
205.2 Battery Pack Module Installation (from serial number
www.genielift.com. For the most up-to-date parts
35800).................................................................................54
information, visit the Parts Lookup System on the
Genie website at www.genielift.com. 206.1 Non-steer Axle, Counterweights and Brake Release
Hand Pump (to SN 29767)..................................................56
206.2 Non-steer Axle, Counterweights and Brake Release
How to Read Your Serial Number..........................................3 Hand Pump (from SN 29768)..............................................58
Parts Stocking List.................................................................7 207.1 Pothole Protection Assembly (to serial number
How to Order Parts................................................................8 1999)...................................................................................60
Service Parts Fax Order Form...............................................9 207.2 Pothole Protection Assembly (from serial number 2000
to 35799).............................................................................62
207.3 Pothole Protection Assembly (from serial number
35800).................................................................................64
Electronic Version 208.1 Power Unit Module (to serial number 1999)..............66
Click on any page number to view the figure. 208.2 Power Unit Module (from serial number 2000 to
16988).................................................................................68
208.3 Power Unit Module (from serial number 16989 to
100 Decals and Paint 35799).................................................................................70
101.1 Decals and Paint........................................................10
208.4 Power Unit Module (from serial number 35800)........72
102.1 Platform Control Box Decals......................................14
209.1 Power Unit Module Installation (to serial number
1999)...................................................................................74
200 Drive Chassis Components
209.2 Power Unit Module Installation (from serial number 2000
201.1 Steer Axle Linkage and Wheels (to serial number
to 35799).............................................................................76
1999)...................................................................................16
209.3 Power Unit Module Installation (from serial number
201.2 Steer Axle Linkage and Wheels (from serial number
35800).................................................................................78
2000 to 25899)....................................................................18
210.1 Hydraulic Power Unit.................................................80
201.3 Steer Axle Linkage and Wheels (from serial number
25900 to 35799)..................................................................20 211.1 Ground Controls........................................................82
201.4 Steer Axle Linkage and Wheels (from serial number 212.1 Function Manifold (to serial number 6843)................84
35800 to 42999)..................................................................22 212.2 Function Manifold (from serial number 6844 to
201.5 Steer Axle Linkage and Wheels (from serial number 35799).................................................................................86
43000 to 59999)..................................................................24 212.3 Function Manifold (from serial number 35800)..........88
202.1 Ground Controls and Level Sensor Installation (to serial 213.1 Brake Release Hand Pump Manifold.........................90
number 1999)......................................................................26 214.1 Hydraulic Hoses and Fittings (to serial number
202.2 Ground Controls and Level Sensor Installation (from 35799).................................................................................92
serial number 2000 to 18703)..............................................28 214.2 Hydraulic Hoses and Fittings (from serial number
202.3 Ground Controls and Level Sensor Installation (from 35800).................................................................................96
serial number 18704 to 35799)............................................30 215.1 Power Cables - Drive Chassis (to serial number
202.4 Ground Controls and Level Sensor Installation (from 27543)...............................................................................100
serial number 35800)...........................................................32 215.2 Power Cables - Drive Chassis (from serial number
203.1 Battery Charger.........................................................36 27544)...............................................................................102
203.2 Battery Charger, Asia................................................38
203.3 Battery Charger, 220V AC, European........................40 300 Scissor Components
301.1 Scissor Assembly, GS-1530, View 1 (to serial number
203.4 Battery Charger, Worldwide.......................................42
631)...................................................................................104
204.1 Battery Pack Module (to serial number 1999)...........44
301.2 Scissor Assembly, GS-1530, View 1 (from serial number
204.2 Battery Pack Module (from serial number 2000 to 632 to 2130)......................................................................106
18703).................................................................................46
302.1 Scissor Assembly, GS-1530, View 2 (to serial number
204.3 Battery Pack Module (from serial number 18704 to 631)...................................................................................108
35799).................................................................................48

4 GS-1530, GS-1930 Part No. 39529


April 2012

Table of Contents (continued)

302.2 Scissor Assembly, GS-1530, View 2 (from serial number Part Number Index.............................................................172
632 to 23567)....................................................................110 Part Description Index.......................................................176
302.3 Scissor Assembly, GS-1530, View 2 (from serial number
23568 to 50515)................................................................112 Cross References
Fittings Cross Reference...................................................182
302.4 Scissor Assembly, GS-1530, View 2 (from serial number
50515)...............................................................................114
303.1 Scissor Assembly, GS-1930, View 1 (to serial number
631)...................................................................................116
303.2 Scissor Assembly, GS-1930, View 1 (from serial number
632)...................................................................................118
304.1 Scissor Assembly, GS-1930, View 2 (to serial number
631)...................................................................................120
304.2 Scissor Assembly, GS-1930, View 2 (from serial number
632 to 23567)....................................................................122
304.3 Scissor Assembly, GS-1930, View 2 (from serial number
23568 to 50515)................................................................124
304.4 Scissor Assembly, GS-1930, View 2 (from serial number
50516)...............................................................................126
305.1 Lift Cylinder Assembly, GS-1530, GS-1930 (from serial
number 23568)..................................................................128

400 Platform Components


401.1 Platform Installation.................................................130
402.1 Platform Railings with Entry Chain - Round Tube.....132
403.1 Platform Railings with Entry Gate - Round Tube.....134
404.1 Platform Entry Gate Installation - Round Tube........136
405.1 Platform Extension - Round Tube............................138
406.1 Platform Railings and Platform Extension - Square
Tube...................................................................................140
407.1 Power to Platform....................................................142
408.1 Platform Controls (to serial number 17407).............144
408.2 Platform Controls (from serial number 17408 to
42999)...............................................................................146
408.3 Platform Controls (from serial number 43000 to
51014)...............................................................................148
408.4 Platform Controls (from serial number 51015)........150
409.1 Joystick Controller (to serial number 17407)...........152
409.2 Joystick Controller (from serial number 17408 to
51014)...............................................................................154
409.3 Joystick Controller (from serial number 51015).......156
410.1 Control Cable - Chassis to Platform........................158

500 Accessories
501.1 Alarms, Horn and Flashing Beacon.........................160
502.1 Air Line to Platform..................................................162
503.1 Platform Worklight...................................................164
504.1 Platform Overload Protection..................................166
505.1 Voltage Inverter........................................................168
506.1 Battery - Maintenance Free.....................................170

Indices

Part No. 39529 GS-1530, GS-1930 5


April 2012

Notes

6 GS-1530, GS-1930 Part No. 39529


April 2012

Parts Stocking List

Part No. 39529 GS-1530, GS-1930 7


April 2012

How To Order Parts

8 GS-1530, GS-1930 Part No. 39529


April 2012

Fax Order Form

Part No. 39529 GS-1530, GS-1930 9


100 Decals and Paint April 2012

101.1 Decals and Paint

10 GS-1530, GS-1930 Part No. 39529


April 2012 100 Decals and Paint

101.1 Decals and Paint

Item Part No. Description Qty. Item Part No. Description Qty.

-- 1268 PAINT,AEROSOL,GENIE GRAY*** 13C 52061 DECAL,NOTICE,MAX CAP 500


-- 1484 PAINT,AEROSOL,BRIGHT BLUE*** CE/AU..............................................1
GS-1930 (227 kg)
-- 32150 PAINT,WET,GENIE BLUE (1 GL)**
14 44255 DECAL,DANGER,CRUSHING
-- 32151 PAINT,WET,GENIE GRAY (1 GL)** HAZARD..........................................4
-- 44748 DECAL KIT-SAFETY/INSTR.SCISSO 15 43696 DECAL,DANGER,ELEC
(includes items 3, 4, 6, 8-12, 14-16, HAZARD,GS....................................2
18-24, 26-31, 33 and 35-37)
16 44220 DECAL,DANGER,BRAKE REL
1 44253 DECAL,NOTICE,SIDE SAFETY*.........................................1
FORCE,ANSI**................................1
(ANSI, CSA) (448N) 17 44980 DECAL,LABEL,PWR TO CHARGR
115V................................................1
1A 52060 DECAL-NOTICE,SIDE FORCE
GS30CE..........................................1 17A 43658 DECAL,LABEL,PWR TO CHARGR
(400N) 230V................................................1

2 62053 DECAL,COSMETIC,GENIE 18 31508 DECAL,DANGER,ELECT


GS-1530**.......................................2 HAZARD,PLUG...............................1

2A 62054 DECAL,COSMETIC,GENIE 19 43093 DECAL, LABEL, TIRE SPECS........4


GS-1930**.......................................2 20 72970 DECAL,INSTRUCTIONS-CHARGER
3 40434 DECAL,LANYARD ANCHORAGE OP...................................................1
POINT..............................................3 21 43616 DECAL,NOTICE,BATTERY
4 43618 DECAL,LABEL-DIRECTION CONNECT.......................................1
ARROWS.........................................2 22 44737 DECAL, DANGER, TIP-OVER,
5 28235 DECAL,POWER TO PLATFORM TRAYS.............................................2
115V................................................2 23 43617 DECAL,DANGER,TIP-OVER,BATTERY.1
5A 28174 DECAL,POWER TO PLATFORM 24 46262 DECAL,DANGER,BATTERY
230V................................................2 SAFETY...........................................1
6 43091 DECAL,DANGER,GENERAL 25 65052 DECAL,LABEL,FAULT CODES.......1
SAFETY...........................................1 (from SN 17408)
7 Ref. Label - Platform Control Box.....1 26 44753 DECAL, LABEL, LED READOUT.....1
(refer to Figure 102.1) 27 28161 DECAL,WARN,CRUSH HAZARD
8 43090 DECAL,NOTICE, OPER INST, HAND..............................................2
PCP.................................................1 28 82448 DECAL, GROUND CONTROL
9 46238 DECAL,NOTICE,ERROR LIGHT.....1 PANEL.............................................1
10 44736 DECAL,DANGER,TIP-OVER,TILT....1 29 28175 DECAL,WARNING-COMPART
11 28236 DECAL,WARN,IMPROPER ACCESS..........................................1
OPERATION....................................1 30 28164 DECAL,NOTICE,HAZARDOUS
12 28176 DECAL,LABEL,MANUAL NOT MAT'LS*...........................................1
HERE...............................................1 31 28171 DECAL,DANGER,NO
(located inside manual storage box) SMOKING***...................................1
13 43092 DECAL,NOTICE,MAX CAP 600 32 44994 DECAL,LABEL,DEXRON/FLUID
ANSI*...............................................1 LEVEL.............................................1
GS-1530 (ANSI, CSA) (272 kg) 32A 82368 DECAL,LABEL,RYKON/FLUID
13A 52062 DECAL,NOTICE,MAX CAP 600 LEVEL.............................................1
CE/AU..............................................1 33 31060 DECAL,DANGER DO NOT ALTER
GS-1530 (272 kg) SWTC..............................................2
13B 44254 DECAL,NOTICE,MAX CAP 500 34 96472 SERIAL # LABEL,SCISSORS*****...1
ANSI*...............................................1
GS-1930 (ANSI, CSA) (227 kg)

Part No. 39529 GS-1530, GS-1930 11


100 Decals and Paint April 2012

101.1 Decals and Paint


(continued)

Item Part No. Description Qty.

35 43619 DECAL,LABEL,SAFETY ARM........1


36 37145 DECAL, MANUAL LOWERING
VALVE..............................................1
37 43089 DECAL,INSTRUCTIONS-OPER,GCP.1
38 65057 DECAL, LABEL, GS30/32...............1
(to SN 17407)
38A 52864 DECAL,JOYSTICK
CONTROLLER................................1
(from SN 17408)

12 GS-1530, GS-1930 Part No. 39529


April 2012 100 Decals and Paint

101.1 Decals and Paint


(continued)

This Page Intentionally Left Blank

Part No. 39529 GS-1530, GS-1930 13


100 Decals and Paint April 2012

102.1 Platform Control Box Decals

14 GS-1530, GS-1930 Part No. 39529


April 2012 100 Decals and Paint

102.1 Platform Control Box Decals

Item Part No. Description Qty.

1 39612 DECAL,JOYSTICK..........................1
(Gen 1)
2 52864 DECAL,JOYSTICK
CONTROLLER................................1
(Gen 2)
3 66157 OVERLAY,PLAT CONTROLLER
SLAB...............................................1
(Gen 3)
4 78673 OVERLAY, PLAT CONTRL
BOX,GEN4~....................................1
(Gen 4)

Part No. 39529 GS-1530, GS-1930 15


200 Drive Chassis Components April 2012

201.1 Steer Axle Linkage and Wheels (to serial number 1999)

16 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

201.1 Steer Axle Linkage and Wheels (to serial number 1999)

Item Part No. Description Qty. Item Part No. Description Qty.

1 39250 PIN,.75 DIA X 4.25 LG,GES1360.....2 27 39582 BEARING,.75ID X 1"OD X


2 47189 CAP,FINISHING,BLACK..................2 1.00"LG...........................................1

3 6019 SCREW,HHC,3/8-16 X 1.25 GRD 28 44252 BELLCRNK STEER


5.......................................................2 W/BRGS.GS1519............................1
(includes items 11, 12, 13, 27 and 29)
4 47190 WASHER,FINISHING CAP.............2
29 39288 BEARING,.75ID X 1"OD X 2.0"LG...1
5 6097 WASHER,FLAT,USS,3/8",Y.............2
6 45748 ROD END,.250 X 2.75 LG...............3
7 6888 SCREW,HHC,1/4-20 X 1.................3
8 6356 WASHER,LOCK,.25........................3
9 39240 WASHER,THRUST,.5 X 2.438 X
.25....................................................2
10 18722 BEARING,2.25ID X 2.5OD X
1.5L*................................................4
11 47255 BOLT,SHORT SHOULDER..............2
12 47520 WASHER,THRUST .75 X 1.25 X
.06....................................................2
13 38028 NUT,LP NYLOCK,5/8-11.................2
14 39580 BEARING,0.75IDX1.00ODX0.38L....4
15 44251 STEER LNK
ASSY.W/BRGS,GS1519..................2
(includes 2 each item 14)
16 42079 PIN,COTTER,.156 X 2.5..................2
17 44780 NUT,CASTLE, 1.125-18 UNEF........2
18 105122 WHEEL & TIRE ASSY,LP,12"***......2
19 6198 NUT,NYLOCK,1/2-13.......................8
20 39479 SCREW,HHC,1/2-13 X 2.75............8
21 55989-S WELDMENT STEERYOKE LH 30....1
(battery side)
22 44781 KEY-RECTANGULAR,.31X.28X1.25".2
23 78221 SRVICE KIT,DRIVE
MOTOR,GS30.................................2
(to SN 45340) (includes drive motor
and connector)
-- 44782 SEAL KIT,DR MTR.GS15/19,Z20.....2
-- 44783 BEARING,DRIVE MOTOR
GS15/19..........................................2
24 55990-S WLDMNT,STEERYOKE,RIGHT,PAINT**.1
25 39038 CYLINDER,STEERING
GS15/GS19.....................................1
25 44250 SEAL KIT-FOR
P.N.39038(SCISRS)........................1
26 39586 PIN,.75 DIA X 2.75 LG,CHAMFER...1

Part No. 39529 GS-1530, GS-1930 17


200 Drive Chassis Components April 2012

201.2 Steer Axle Linkage and Wheels (from serial number 2000 to 25899)

18 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

201.2 Steer Axle Linkage and Wheels (from serial number 2000 to 25899)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 78068 STEERING,SRV KIT,GS1530/1930 * 22 78221 SRVICE KIT,DRIVE


(from SN 2000 to 25899) (includes MOTOR,GS30.................................2
heavy-duty bellcrank and steer links, (to SN 25899) (includes drive motor
and all pins and fasteners) and connector)
1 47189 CAP,FINISHING,BLACK..................2 -- 44782 SEAL KIT,DR MTR.GS15/19,Z20.....2
2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 23 55990-S WLDMNT,STEERYOKE,RIGHT,PAINT**.1
5.......................................................2 (ground controls side)
3 47190 WASHER,FINISHING CAP.............2 24 39038 CYLINDER,STEERING
4 6097 WASHER,FLAT,USS,3/8",Y.............3 GS15/GS19.....................................1

5 39250 PIN,.75 DIA X 4.25 LG,GES1360.....1 -- 44250 SEAL KIT-FOR


P.N.39038(SCISRS)........................1
6 45748 ROD END,.250 X 2.75 LG...............2
25 6356 WASHER,LOCK,.25........................1
7 6888 SCREW,HHC,1/4-20 X 1.................2
26 39586 PIN,.75 DIA X 2.75 LG,CHAMFER...1
8 6889 NUT,LP NYLOCK,1/4-20.................1
27 55355 SPACER,.75ID X 1.5OD X
9 39240 WASHER,THRUST,.5 X 2.438 X 1/4THK............................................2
.25....................................................2
28 38028 NUT,LP NYLOCK,5/8-11.................2
10 18722 BEARING,2.25ID X 2.5OD X
1.5L*................................................4 29 52628 BELLCRNK STEER
W/BRGS.GS30***............................1
11 47255 BOLT,SHORT SHOULDER..............4 (includes item 14 and items 33 and
12 47520 WASHER,THRUST .75 X 1.25 X 34)
.06....................................................8 29A 78071 BELLCRANK ASSY,SERV KIT
13 48673 STEER LNK GS30...............................................1
ASSY.W/BRGS,GS1519**...............2 (from SN 2000 to 25899) for use
left and right sides (from SN 2000 to ONLY after installation of 78068
25899) steering service kit, above
13A 78072 SRV KIT,GS30 STEER LINK 30 47464 BOLT, WIDE SHOULDER................1
ASSY,L............................................1 31 8538 NUT,LP NYLOCK,3/4-10.................1
left (from SN 2000 to 25899) for use
ONLY after installation of 78068 32 47521 WASHER,THRUST 1 X 1.75 X
steering service kit, above .058..................................................2

13A 78073 SRV KIT,GS30 STEER LINK 33 47462 BEARING,1.0ID X 1.25OD X


ASSY,R............................................1 .38LG...............................................1
right (from SN 2000 to 25899) for use 34 47548 BEARING,FL,0.75ID X 1 OD X
ONLY after installation of 78068 .49....................................................1
steering service kit, above 35 6175 SCREW,HHC,3/8-16 X 1.................1
14 39580 BEARING,0.75IDX1.00ODX0.38L....4 36 4828 NUT,NYLOCK,3/8-16.......................1
15 42079 PIN,COTTER,.156 X 2.5..................2 37 96317 GROUND STRAP,12"LG***.............1
16 44780 NUT,CASTLE, 1.125-18 UNEF........2 (12 inches) (30.48 cm)
17 105122 WHEEL & TIRE ASSY,LP,12"***......2
18 6198 NUT,NYLOCK,1/2-13.......................8
19 39479 SCREW,HHC,1/2-13 X 2.75............8
20 55989-S WELDMENT STEERYOKE LH 30....1
(battery side)
21 44781 KEY-RECTANGULAR,.31X.28X1.25".2

Part No. 39529 GS-1530, GS-1930 19


200 Drive Chassis Components April 2012

201.3 Steer Axle Linkage and Wheels (from serial number 25900 to 35799)

20 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

201.3 Steer Axle Linkage and Wheels (from serial number 25900 to 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 78068 STEERING,SRV KIT,GS1530/1930 * 22 78221 SRVICE KIT,DRIVE


(from SN 25900 to 35799) (includes MOTOR,GS30.................................2
heavy-duty bellcrank and steer links, (includes drive motor and connector)
and all pins and fasteners) -- 44782 SEAL KIT,DR MTR.GS15/19,Z20.....2
1 8538 NUT,LP NYLOCK,3/4-10.................1 23 Ref. Fitting - Connector....................2
2 55953 ZERK-GREASE,1/4-28, (refer to Figure 213.1)
STRAIGHT......................................2 24 55990-S WLDMNT,STEERYOKE,RIGHT,PAINT**.1
3 39250 PIN,.75 DIA X 4.25 LG,GES1360.....1 (ground controls side)
4 45748 ROD END,.250 X 2.75 LG...............2 25 Ref. Fitting - Elbow...........................1
5 6888 SCREW,HHC,1/4-20 X 1.................2 (refer to 213.1)

6 6889 NUT,LP NYLOCK,1/4-20.................1 26 6090 SCREW,HHC,1/4-20 X .7................1

7 39240 WASHER,THRUST,.5 X 2.438 X 27 6356 WASHER,LOCK,.25........................1


.25....................................................2 28 39586 PIN,.75 DIA X 2.75 LG,CHAMFER...1
8 18722 BEARING,2.25ID X 2.5OD X (2.66 x 0.75 inch) (6.76 x 1.91 cm)
1.5L*................................................4 29 39038 CYLINDER,STEERING
(5.72 x 6.35 x 3.81 cm) GS15/GS19.....................................1
9 38028 NUT,LP NYLOCK,5/8-11.................4 -- 44250 SEAL KIT-FOR
10 6035 WASHER,FLAT,USS,5/8",Y.............2 P.N.39038(SCISRS)........................1

11 47520 WASHER,THRUST .75 X 1.25 X 30 55355 SPACER,.75ID X 1.5OD X


.06....................................................8 1/4THK............................................2

12 52629 STEER LNK W/BRGS,GS30...........2 31 47548 BEARING,FL,0.75ID X 1 OD X


left and right sides (includes item 13) .49....................................................1
(0.75 x 1 x 0.38 inch) (1.91 x 2.54 x
12A 78072 SRV KIT,GS30 STEER LINK 0.97 cm)
ASSY,L............................................1
left (from SN 25900 to 35799) for use 32 47255 BOLT,SHORT SHOULDER..............2
ONLY after installation of 78068 33 52628 BELLCRNK STEER
steering service kit, above W/BRGS.GS30***............................1
12A 78073 SRV KIT,GS30 STEER LINK (includes item 13 and items 31 and
ASSY,R............................................1 36)
right (from SN 25900 to 35799) for use 33A 78071 BELLCRANK ASSY,SERV KIT
ONLY after installation of 78068 GS30...............................................1
steering service kit, above (from SN 25900 to 35799) for use
13 39580 BEARING,0.75IDX1.00ODX0.38L....4 ONLY after installation of 78068
(1.91 x 2.54 x 0.97 cm) steering service kit, above

14 42079 PIN,COTTER,.156 X 2.5..................2 34 47464 BOLT, WIDE SHOULDER................1

15 44780 NUT,CASTLE, 1.125-18 UNEF........2 35 47521 WASHER,THRUST 1 X 1.75 X


.058..................................................2
16 105122 WHEEL & TIRE ASSY,LP,12"***......2 (2.5 x 4.5 x 0.15 cm)
(non-marking) (12 inches)
36 47462 BEARING,1.0ID X 1.25OD X
17 6198 NUT,NYLOCK,1/2-13.......................8 .38LG...............................................1
18 6095 WASHER,FLAT,USS,1/2",Y.............8 (2.5 x 3.2 x 0.76 cm)
19 8357 SCREW,HHC,1/2-13 X 3.5..............8 37 55917 SCREW, YOKE LOCK ALL
SLABS.............................................4
20 55989-S WELDMENT STEERYOKE LH 30....1
(battery side) 38 20912 WASHER,LOCK,.437,PLTD.............4
21 44781 KEY-RECTANGULAR,.31X.28X1.25".2 39 65969 U-BOLT ASSY, HANDLE CATCH.....2
(0.79 x 0.71 x 3.18 cm) -- 6034 NUT,HEX,JAM,1/2-13......................2

Part No. 39529 GS-1530, GS-1930 21


200 Drive Chassis Components April 2012

201.4 Steer Axle Linkage and Wheels (from serial number 35800 to 42999)

22 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

201.4 Steer Axle Linkage and Wheels (from serial number 35800 to 42999)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 78068 STEERING,SRV KIT,GS1530/1930 * -- 44782 SEAL KIT,DR MTR.GS15/19,Z20.....2


(from SN 35800 to 42999) (includes 22 55990-S WLDMNT,STEERYOKE,RIGHT,PAINT**.1
heavy-duty bellcrank and steer links, (ground controls side)
and all pins and fasteners)
23 65977 PLATE,STEER LINK,RH,GS-30......2
1 55953 ZERK-GREASE,1/4-28, (ground controls side)
STRAIGHT......................................2
23A 78073 SRV KIT,GS30 STEER LINK ASSY,R
2 55355 SPACER,.75ID X 1.5OD X (from SN 35800 to 42999) for use
1/4THK............................................2 ONLY after installation of 78068
3 6545 PIN,CLEVIS,.75 X 2........................2 steering service kit, above
4 47520 WASHER,THRUST .75 X 1.25 X 24 6090 SCREW,HHC,1/4-20 X .7................1
.06....................................................3 25 6356 WASHER,LOCK,.25........................1
5 4828 NUT,NYLOCK,3/8-16.......................4 26 45748 ROD END,.250 X 2.75 LG...............2
6 5224 SCREW,HHC,3/8-16 X 2.................4 27 39586 PIN,.75 DIA X 2.75 LG,CHAMFER...1
7 47946 BEARING,1.00IDX1.25ODX0.49L....4 28 39038 CYLINDER,STEERING
(2.54 x 3.18 x 0.97 cm) GS15/GS19.....................................1
8 65976 PLATE,STEER LINK,LH,GS-30.......2 -- 44250 SEAL KIT-FOR
(battery side) P.N.39038(SCISRS)........................1
8A 78072 SRV KIT,GS30 STEER LINK 29 47547 BEARING,FL,.75IDX1.25ODX.5 L...2
ASSY,L............................................1 (1.91 x 2.54 x 1.27 cm)
(from SN 35800 to 42999) for use
ONLY after installation of 78068 30 65979 BELLCRANK W/BEARINGS
steering service kit, above GS30...............................................1
(includes items 29 and 32)
9 47548 BEARING,FL,0.75ID X 1 OD X
.49....................................................4 30A 78071 BELLCRANK ASSY,SERV KIT GS30
(0.75 x 1 x 0.38 inch) (1.91 x 2.54 x (from SN 35800 to 42999) for use
0.97 cm) ONLY after installation of 78068
steering service kit, above
10 66785 PLATE, STEER LINK, SPACER......4
31 78055 SPACER, POTHOLE ACTUATOR....1
11 39240 WASHER,THRUST,.5 X 2.438 X
.25....................................................2 32 39581 BEARING,0.75IDX1.00ODX0.50L....2
(1.91 x 2.54 x 1.27 cm)
12 18722 BEARING,2.25ID X 2.5OD X
1.5L*................................................4 33 55917 SCREW, YOKE LOCK ALL
(5.72 x 6.35 x 3.81 cm) SLABS.............................................4
13 42079 PIN,COTTER,.156 X 2.5..................2 34 20912 WASHER,LOCK,.437,PLTD.............4
14 44780 NUT,CASTLE, 1.125-18 UNEF........2 35 65969 U-BOLT ASSY, HANDLE CATCH.....2
15 105122 WHEEL & TIRE ASSY,LP,12"***......2 -- 6034 NUT,HEX,JAM,1/2-13......................2
(non-marking)
16 6198 NUT,NYLOCK,1/2-13.....................10
17 6095 WASHER,FLAT,USS,1/2",Y.............8
18 8357 SCREW,HHC,1/2-13 X 3.5..............8
19 55989-S WELDMENT STEERYOKE LH 30....1
(battery side)
20 44781 KEY-RECTANGULAR,.31X.28X1.25".2
(0.79 x 0.71 x 3.18 cm)
21 78221 SRVICE KIT,DRIVE
MOTOR,GS30.................................2
(includes drive motor and connector)

Part No. 39529 GS-1530, GS-1930 23


200 Drive Chassis Components April 2012

201.5 Steer Axle Linkage and Wheels (from serial number 43000 to 59999)

24 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

201.5 Steer Axle Linkage and Wheels (from serial number 43000 to 59999)

Item Part No. Description Qty. Item Part No. Description Qty.

1 55953 ZERK-GREASE,1/4-28, 23 44781 KEY-RECTANGULAR,.31X.28X1.25".2


STRAIGHT......................................2 (0.79 x 0.71 x 3.18 cm)
2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 24 78221 SRVICE KIT,DRIVE
5.......................................................2 MOTOR,GS30.................................2
3 4828 NUT,NYLOCK,3/8-16.......................2 (to SN 45340)

4 55355 SPACER,.75ID X 1.5OD X -- 44782 SEAL KIT,DR MTR.GS15/19,Z20.....2


1/4THK............................................2 (for 78221, 78209, 96388)

5 6545 PIN,CLEVIS,.75 X 2........................2 -- 44783 BEARING,DRIVE MOTOR


GS15/19..........................................2
6 13635-10 PIN,COTTER,.156 X 1.75................3 (for 78221, 78209, 96388)
7 38028 NUT,LP NYLOCK,5/8-11.................2 24A 78209 DRIVE MOTOR,12.4 CU
8 6035 WASHER,FLAT,USS,5/8",Y.............2 IN/REV***........................................2
(from SN 45341 to 54239)
9 47946 BEARING,1.00IDX1.25ODX0.49L....4
(2.5 x 3.8 x 1 cm) 24B 96388 MOTOR,HYDRAULIC,530,14.0CU.IN.2
(from SN 54240) (includes items 17
10 47548 BEARING,FL,0.75ID X 1 OD X
and 23)
.49....................................................4
(0.75 x 1.25 x 0.38 inch) (1.9 x 3.2 x 25 66750 PLATE,HOSE ROUTING,
1.27 cm) BULKHEAD.....................................1
11 6884 SCREW,HHC,1/4-20 X 2.5..............4 26 66829 TUBE, CLAMP, 3/8 (PAIR)...............8
12 6091 NUT,NYLOCK,1/4-20.......................4 27 66986 FORMING,HOSE ROUTING...........1
(to SN 53999)
13A 78072 SRV KIT,GS30 STEER LINK
ASSY,L............................................1 27A 96197 FORMING,HOSE
left; from SN 43000 to 43765 ROUTING,BULKHEAD....................1
(from SN 54000)
13A 78073 SRV KIT,GS30 STEER LINK
ASSY,R............................................1 28 78043 WELDMENT, R STEER YOKE,
right; from SN 43000 to 43765 GS30...............................................1
(ground controls side)
13B 97056 STEER LINK ASSEMBLY GS-30.....2
from SN 43766; left and right sides 28A 78307 WELDMENT,RIGHT YOKE,NIKKEN
(includes items 9 and 10) (ground controls side)
14 39240 WASHER,THRUST,.5 X 2.438 X 29 6356 WASHER,LOCK,.25........................2
.25....................................................2 30 6888 SCREW,HHC,1/4-20 X 1.................2
15 18722 BEARING,2.25ID X 2.5OD X 31 45748 ROD END,.250 X 2.75 LG...............2
1.5L*................................................4
(5.72 x 6.35 x 3.81 cm) 32 39586 PIN,.75 DIA X 2.75 LG,CHAMFER...2

16 42079 PIN,COTTER,.156 X 2.5..................2 33 39038 CYLINDER,STEERING


GS15/GS19.....................................1
17 44780 NUT,CASTLE, 1.125-18 UNEF........2
-- 44250 SEAL KIT-FOR
18 105122 WHEEL & TIRE ASSY,LP,12"***......2 P.N.39038(SCISRS)........................1
(non-marking)
34 39581 BEARING,0.75IDX1.00ODX0.50L....2
19 6198 NUT,NYLOCK,1/2-13.......................8 (1.91 x 3.18 x 0.97 cm)
20 6095 WASHER,FLAT,USS,1/2",Y.............8 35 97057 SERV.BELLCRANK ASSY, GS30.....1
21 39479 SCREW,HHC,1/2-13 X 2.75............8 (includes item 10 and item 34)
22 78042 WELDMENT,L STEER YOKE, 36 55917 SCREW, YOKE LOCK ALL
GS30...............................................1 SLABS.............................................4
(battery side) 37 20912 WASHER,LOCK,.437,PLTD.............4
22A 78308 WELDMENT,LEFT YOKE,NIKKEN 38 66778 U-BOLT,SQ BEND, 1/2-13...............2
(battery side)
39 6198 NUT,NYLOCK,1/2-13.......................2

Part No. 39529 GS-1530, GS-1930 25


200 Drive Chassis Components April 2012

202.1 Ground Controls and Level Sensor Installation (to serial number 1999)

26 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

202.1 Ground Controls and Level Sensor Installation (to serial number 1999)

Item Part No. Description Qty.

1 7339 SCREW,HHC,1/4-20 X .5................5


2 6356 WASHER,LOCK,.25........................7
3 65299 ENCLOSURE-LVL SENSOR
W/DECAL**.....................................1
4 Ref. Wire Harness............................1
(consult factory)
5 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
(12.7 mm)
6 6935 LOCKNUT,ELEC,1/2"......................1
(12.7 mm)
7 39540 ALARM,STEADY TONE***..............1
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
-- 83140 ALARM WIRE HARNESS(66151)....1
8 88356-126R3 SWITCH,LIMT,W/RLR HEAD
180DG**..........................................1
9 16487 SCREW,RHM,10-32 X 1.5...............2
10 6178 NUT,NYLOCK,10-32........................2
11 48672 LEVEL SENSOR LID W/
DECAL(GS).....................................1
(refer to 101.1 or 101.2 for list of
decals)
12 40836 LEVEL
SENSOR,LS60,BLUE,2°X4°**.........1
-- 23083-S FUSE HOLDER,WATERPROOF.....1
-- 27488 FUSE,1 AMP...................................1
13 66875 SCREW,SH.METAL, HHC,5/16 X
1/2....................................................6
14 14297 SCREW,BHHS,1/4-20 X .75............2
15 6091 NUT,NYLOCK,1/4-20.......................4
16 39232 CABLE,EMERGENCY DOWN........1
(includes mounting fasteners)
17 47194P PLATE,HANDLE
MOUNTING-PAINTED.....................1
18 Ref. Ground Controls.......................1
(refer to Figure 211.1)
19 56912 SPRING CLIP,1/4-20,MAGNI 565.....2
20 66458 COVER,LOWER CONTROL
PANEL***.........................................1
21 14297 SCREW,BHHS,1/4-20 X .75............2

Part No. 39529 GS-1530, GS-1930 27


200 Drive Chassis Components April 2012

202.2 Ground Controls and Level Sensor Installation (from serial number 2000 to 18703)

28 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

202.2 Ground Controls and Level Sensor Installation (from serial number 2000 to 18703)

Item Part No. Description Qty. Item Part No. Description Qty.

1 8914 SCREW,HHC,1/4-20 X .625..........10 19 47194P PLATE,HANDLE


2 6356 WASHER,LOCK,.25........................6 MOUNTING-PAINTED.....................1

3 39540 ALARM,STEADY TONE***..............1 20 Ref. Ground Controls.......................1


(does not include 72326 nut) (refer to Figure 211.1)

-- 72326 NUT - PLASTIC,RING FOR 21 56912 SPRING CLIP,1/4-20,MAGNI 565.....2


ALARMS..........................................1 22 66458 COVER,LOWER CONTROL
4 45385 PLUG,NYLON 1.12 BLACK PANEL***.........................................1
DOMED...........................................1
(2.85 cm)
5 39907 WIRE CABLE,18/2
SJO,BULK..........................10-inches
(25 cm)
6 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
7 6935 LOCKNUT,ELEC,1/2"......................1
8 48672 LEVEL SENSOR LID W/
DECAL(GS).....................................1
(to SN 12654) (refer to 101.1 or 102.1
for decal list)
8A 65299 ENCLOSURE-LVL SENSOR
W/DECAL**.....................................1
(from SN 12655) (refer to 101.1 or
102.1 for decal list)
9 6091 NUT,NYLOCK,1/4-20.......................8
10 40836 LEVEL
SENSOR,LS60,BLUE,2°X4°**.........1
-- 23083-S FUSE HOLDER,WATERPROOF.....1
-- 27488 FUSE,1 AMP...................................1
11 51063 SCREW,PHILLIPS,RHM,10-32 X
1.5....................................................2
12 6607 WASHER,LOCK,#10 PLTD.............2
13 6178 NUT,NYLOCK,10-32........................2
14 39907 WIRE CABLE,18/2
SJO,BULK........................112-inches
(2.85 m)
15 96948 SWITCH,LIMIT,W/ROLLER
ARM***............................................1
-- 19491 CONTACTOR,LIMIT SWITCH.........1
-- 97128 ROLLER ARM,LIMIT SWITCH***.....1
16 47543-S FORMING,LEVEL
SENSOR-PAINTED.........................1
(from SN 12655 to 18703)
17 14297 SCREW,BHHS,1/4-20 X .75............4
18 39232 CABLE,EMERGENCY DOWN........1
(includes mounting fasteners)

Part No. 39529 GS-1530, GS-1930 29


200 Drive Chassis Components April 2012

202.3 Ground Controls and Level Sensor Installation (from serial number 18704 to 35799)

30 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

202.3 Ground Controls and Level Sensor Installation (from serial number 18704 to 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

1 8914 SCREW,HHC,1/4-20 X .625............5 9 96948 SWITCH,LIMIT,W/ROLLER


2 6091 NUT,NYLOCK,1/4-20.......................6 ARM***............................................1

3 65299 ENCLOSURE-LVL SENSOR -- 19491 CONTACTOR,LIMIT SWITCH.........1


W/DECAL**.....................................1 10 55725 FORMING,LEVEL SENSOR
(refer to figure 101.1 or 101.2 for list ENCLOSURE..................................1
of decals) 11 29868 SPRING CLIP,3/8-16.......................4
4 40836 LEVEL 12 47514 PLATE,STEERING STOP MOUNT
SENSOR,LS60,BLUE,2°X4°**.........1 **......................................................3
GS-1530 (ANSI, CSA, CE)
13 51145 WEAR PAD,3.5 X 1.88 X .25...........1
-- 40836 LEVEL
SENSOR,LS60,BLUE,2°X4°**.........1 14 7713 NUT,LP NYLOCK,3/8-16.................4
GS-1530 (Australia) (to SN 24997) 15 13918 SCREW,HHC,3/8-16 X
4B 40836 LEVEL 1.75,GRD.8......................................2
SENSOR,LS60,BLUE,2°X4°**.........1 16 14297 SCREW,BHHS,1/4-20 X .75............4
GS-1930 (ANSI, CSA) (to SN 24997)
17 39232 CABLE,EMERGENCY DOWN........1
-- 40836 LEVEL (includes mounting fasteners)
SENSOR,LS60,BLUE,2°X4°**.........1
18 47232 GROMMET,RUBBER 2 X 2.75........2
GS-1930 (CE, Australia)
(8.08 x 6.99 cm)
-- 40836 LEVEL
19 Ref. Ground Control Panel...............2
SENSOR,LS60,BLUE,2°X4°**.........1
(refer to Figure 211.1)
GS-1932 (Australia, outdoor)
20 56912 SPRING CLIP,1/4-20,MAGNI 565.....2
4E 66428 LEVEL SENSOR,LS60
RED,1.5X4*.....................................1 21 66458 COVER,LOWER CONTROL
GS-1530 (Australia) (from SN 24998) PANEL***.........................................1
-- 23083-S FUSE HOLDER,WATERPROOF.....1 22 39540 ALARM,STEADY TONE***..............1
GS-1530 (Australia) (from SN 24998) (does not include 72326 nut)
-- 27488 FUSE,1 AMP...................................1 -- 72326 NUT - PLASTIC,RING FOR
GS-1530 (Australia) (from SN 24998) ALARMS..........................................1
4F 66428 LEVEL SENSOR,LS60 -- 83140 ALARM WIRE HARNESS(66151)....1
RED,1.5X4*.....................................1 (control box only)
GS-1930 (ANSI, CSA) (from SN 23 6175 SCREW,HHC,3/8-16 X 1.................4
24998)
24 6021 WASHER,LOCK,.375......................4
-- 23083-S FUSE HOLDER,WATERPROOF
GS-1930 (ANSI, CSA) (from SN 25 6097 WASHER,FLAT,USS,3/8",Y.............4
24998) 26 45385 PLUG,NYLON 1.12 BLACK
-- 27488 FUSE,1 AMP DOMED...........................................1
GS-1930 (ANSI, CSA) (from SN (2.8 cm)
24998) 27 12960 CABLE SQUEEZE CONN.,XTRA
5 51063 SCREW,PHILLIPS,RHM,10-32 X LRG.................................................1
1.5....................................................2 (12.7 mm)

6 6178 NUT,NYLOCK,10-32........................2 28 14041 LOCKNUT,ELECTRIC,3/4"..............1


(12.7 mm)
7 39907 WIRE CABLE,18/2
SJO,BULK..........................10-inches 29 39907 WIRE CABLE,18/2
(0.821 mm²) SJO,BULK............................9-inches
(0.821 mm²)
8 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
(12.7 mm)

Part No. 39529 GS-1530, GS-1930 31


200 Drive Chassis Components April 2012

202.4 Ground Controls and Level Sensor Installation (from serial number 35800)

32 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

202.4 Ground Controls and Level Sensor Installation (from serial number 35800)

Item Part No. Description Qty. Item Part No. Description Qty.

1 8914 SCREW,HHC,1/4-20 X .625............5 -- 23083-S FUSE HOLDER,WATERPROOF.....1


2 6091 NUT,NYLOCK,1/4-20.......................6 (for 78672)

3 65299 ENCLOSURE-LVL SENSOR -- 27488 FUSE,1 AMP...................................1


W/DECAL**.....................................1 (for 78672)
(to SN 51087) (refer to 101.1 or 102.1 5 51063 SCREW,PHILLIPS,RHM,10-32 X
for list of decals) 1.5....................................................2
3A 78962 LEVEL SENSOR LID AND 6 6178 NUT,NYLOCK,10-32........................2
DECAL.............................................1 7 39907 WIRE CABLE,18/2
(from SN 51088) (refer to 101.1 or SJO,BULK..........................10-inches
102.1 for list of decals) (0.821 mm²)
4 40836 LEVEL 8 7056 CONN,SQUEEZE,1/2NPT
SENSOR,LS60,BLUE,2°X4°**.........1 .38-.50,SM.......................................1
GS-1530 (ANSI, CSA and CE) (to SN
50443) 9 19491 CONTACTOR,LIMIT SWITCH.........1
-- 40836 LEVEL SENSOR,LS60,BLUE,2°X4°** 9 96948 SWITCH,LIMIT,W/ROLLER
GS-1930 (Australia, indoor) (to SN ARM***............................................1
48337) 10 55725 FORMING,LEVEL SENSOR
-- 40836 LEVEL SENSOR,LS60,BLUE,2°X4°** ENCLOSURE..................................1
GS-1930 (CE) (to SN 50443) (to SN 51087)
4C 78674 LEVEL 10A 78960 FORMING,LVL SENSOR
SENSOR,LS60,BLUE,2°X3°**.........1 ENCLOSURE..................................1
GS-1530 (ANSI, CSA, CE) (from SN (from SN 51088)
50444) 11 29868 SPRING CLIP,3/8-16.......................4
-- 78674 LEVEL SENSOR,LS60,BLUE,2°X3°** 12 51145 WEAR PAD,3.5 X 1.88 X .25...........1
GS-1930 (CE) (from SN 50444)
13 7713 NUT,LP NYLOCK,3/8-16.................4
4E 66428 LEVEL SENSOR,LS60
14 13918 SCREW,HHC,3/8-16 X
RED,1.5X4*.....................................1
1.75,GRD.8......................................2
GS-1530 (Australia) (to SN 50443)
15 14297 SCREW,BHHS,1/4-20 X .75............4
-- 66428 LEVEL SENSOR,LS60
RED,1.5X4*.....................................1 16 39232 CABLE,EMERGENCY DOWN........1
GS-1930 (ANSI, CSA) (to SN 50443) (includes mounting fasteners)
-- 66428 LEVEL SENSOR,LS60 17 47232 GROMMET,RUBBER 2 X 2.75........2
RED,1.5X4*.....................................1 (8.08 x 6.99 cm)
GS-1932 (Australia, indoor) (from SN 18 Ref. Ground Control Panel...............2
48338 to 50443) (refer to figure 211.1)
-- 66428 LEVEL SENSOR,LS60 RED,1.5X4* 19 56912 SPRING CLIP,1/4-20,MAGNI 565.....2
GS-1932 (Australia, outdoor) (to SN
50443) 20 66458 COVER,LOWER CONTROL
PANEL***.........................................1
4J 78672 LEVEL (does not include 72326 nut)
SENSOR,LS60,RED,1.5°X3°*.........1
GS-1530 (Australia) (from SN 50444) 21 39540 ALARM,STEADY TONE***..............1

-- 78672 LEVEL -- 72326 NUT - PLASTIC,RING FOR


SENSOR,LS60,RED,1.5°X3°*.........1 ALARMS..........................................1
GS-1930 (ANSI, CSA, Australia 22 6175 SCREW,HHC,3/8-16 X 1.................4
indoor) (from SN 50444) 23 6021 WASHER,LOCK,.375......................4
-- 78672 LEVEL SENSOR,LS60,RED,1.5°X3°* 24 6097 WASHER,FLAT,USS,3/8",Y.............4
GS-1932 (Australia, outdoor) (from SN
50444) 25 12960 CABLE SQUEEZE CONN.,XTRA
LRG.................................................1

Part No. 39529 GS-1530, GS-1930 33


200 Drive Chassis Components April 2012

202.4 Ground Controls and Level Sensor Installation (from serial number 35800)
(continued)

Item Part No. Description Qty.

26 14041 LOCKNUT,ELECTRIC,3/4"..............1
27 39907 WIRE CABLE,18/2
SJO,BULK............................9-inches
(0.821 mm²)

34 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

202.4 Ground Controls and Level Sensor Installation (from serial number 35800)
(continued)

This Page Intentionally Left Blank

Part No. 39529 GS-1530, GS-1930 35


200 Drive Chassis Components April 2012

203.1 Battery Charger

36 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

203.1 Battery Charger

Item Part No. Description Qty.

-- 66412 CHARGER,120VAC/60HZ,25A 24V***


-- 96214 BATTERY CHARGER,UPGRADE
KIT***
(from SN 54916)
1 40536 SCREW,TIMER,#8 PHMS X.375.....3
2 65432-S CASE ASSY-BATTERY
CHRGR**.........................................1
(includes cover and base)
3 40537 SCREW,CHARGER COVER,#10 X
.5......................................................8
4 62858-S TIMER ASSY-ELECTRONIC,
DMSTC*..........................................1
5 46335 CAPACITOR, 4
MFD,660VAC,39243........................1
6 27262 HEATSINK ASSY W/DIODES
(23442)............................................1
7 13008-6 FUSE ASSY-BOOM CHARGER......1
8 46337 AMMETER, 39243/47906/66412.....1
9 62237 CONTROL-AVS, BATT CHGR.........1
10 62233 CONNECTOR-IEC, BATT CHGR.....1
-- 62234 FUSE,BATT CHGR..........................1
11 51288 IEC PIGTAIL***................................1
12 62231 HEATSINK-CNTRL ASSY,BATT
CHGR..............................................1
13 62232 COVER-BATT CHGR......................1
14 12017 SCREW,RHM,6-32 X .25.................6
15 12153 PLUG,16 AMP,3
PIN,(BRITISH)UK............................1
16 6666 PLUG,ELECTRICAL,220/50,NOVON.1
17 25388 PLUG,FUSED,250V,13AMP,U.K.**...1
-- FUSE,13 AMP,220V PLUG..............1
(component no longer available) refer
to BS1362 BUSS TDC180-13A
18 6595 PLUG,ELECTRICAL,DOMESTIC.....1

Part No. 39529 GS-1530, GS-1930 37


200 Drive Chassis Components April 2012

203.2 Battery Charger, Asia

38 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

203.2 Battery Charger, Asia

Item Part No. Description Qty.

-- 55620 CHARGER-BATT, DUAL VOLT**


Asia (does not include relay)
-- 78109 KIT,RELAY INTERLOCK
(Nikken models only)
-- 96214 BATTERY CHARGER,UPGRADE
KIT***
(includes relay)
-- 48282 POWER CORD, IEC 320 BLANK
-- 6595 PLUG,ELECTRICAL,DOMESTIC
1 52168 CASE ASSEMBLY, 47671
CHARGER.......................................1
(includes cover and base)
2 52169 SHUNT,ELECTRONIC,47671
CHARGER.......................................1
3 52175 SCR ASSY,47671 LESTER
CHARGER.......................................2
4 52170 TIMER
ASSY,ELECTRONIC,47671............1
5 52173 CIRCUIT BREAKER-CHARGER, 8
AMP.................................................2
6 51288 IEC PIGTAIL***................................1
7 6595 PLUG,ELECTRICAL,DOMESTIC.....1
8 52172 AMMETER-47671 CHARGER,25
AMP.................................................1
9 52174 CIRCUIT BREAKER-CHARGER,45
AMP.................................................1
10 52176 RELAY,CHARGR,47671,DPDT,110VDC.1
11 52171 PCB,RELAY DRIVER,CHARGER
47671...............................................1

Part No. 39529 GS-1530, GS-1930 39


200 Drive Chassis Components April 2012

203.3 Battery Charger, 220V AC, European

40 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

203.3 Battery Charger, 220V AC, European

Item Part No. Description Qty.

-- 66478 BATTERY CHARGER, CONT


EUROPE
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
-- 96214 BATTERY CHARGER,UPGRADE
KIT***
1 69585 CIRCUIT BREAKER,50A,50VAC.....1
2 69580 CASE ASSY,BATT CHARGER
(66478)............................................1
includes cover and mounting brackets
3 69581 TUBE, PLATFORM SPACER
STD-12P..........................................8
4 69582 SCREW,HHC,WASH
HEAD,1/4-20X.63............................4
5 69586 WASHER,STAR,EXTERNAL,.25.....4
6 6357 NUT,HEX,1/4-20..............................4
7 69583 SCREW,HEX INDENT,8-32 X
5/16..................................................2
8 18542 NUT,HEX,8-32.................................2
9 52173 CIRCUIT BREAKER-CHARGER, 8
AMP.................................................2
10 55019 POWER CORD,NOVON***..............1
11 52172 AMMETER-47671 CHARGER,25
AMP.................................................1
12 69584 TRANSFORMER,CHARGER
(66478)............................................1
13 52170 TIMER
ASSY,ELECTRONIC,47671............1

Part No. 39529 GS-1530, GS-1930 41


200 Drive Chassis Components April 2012

203.4 Battery Charger, Worldwide

42 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

203.4 Battery Charger, Worldwide

Item Part No. Description Qty.

-- 105334 CONNECTOR, IEC CHARGER CORD


for 5-LED battery charger
-- 97059 FUSE,BATTERY CHARGER
for 5-LED battery charger
1 105739 CHARGER,BAT,24VDC,H/LO
GEN2...............................................1
-- 144180 MANUAL,OWNERS,CHARGER,105739
2 55010 LOCK, CONNECTOR......................1
include fasteners
3 71706 POWER CORD, UK 110..................1
4 55019 POWER CORD,NOVON***..............1
5 55018 POWER CORD,UK-HIGH
VOLTAGE***....................................1
6 55021 POWER CORD,US 110***...............1

Part No. 39529 GS-1530, GS-1930 43


200 Drive Chassis Components April 2012

204.1 Battery Pack Module (to serial number 1999)

44 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

204.1 Battery Pack Module (to serial number 1999)

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Battery Cable Assembly 31 47232 GROMMET,RUBBER 2 X 2.75........2


(refer to Figure 215.1) (5.08 x 7 cm)
2 13002 SCREW,HHC,5/16-18 X 1 GR5.......8 32 44160 LOCK PIN ASSY,3.00"....................1
3 6037 NUT,HEX,5/16-18............................8 -- 39469 SPRING,COMPRESSION.485
4 Ref. Battery Cable Assembly...........8 X1.75**............................................1
(refer to Figure 215.1) -- 39470 PIN, LOCK.......................................1
5 5397 WASHER,FLAT,USS,5/16",Y...........1 -- 40835 KNOB,OVAL TAPERED...................1
6 39532 GROUND STRAP............................2 -- 41630 HOUSING,LOCK PIN......................1
7 10587 SCREW,HHC,1/2-13 X .75..............1 33 Ref. Battery Cable Assembly...........1
8 6033 WASHER,LOCK,0.5".......................2 (refer to Figure 215.1)

9 6175 SCREW,HHC,3/8-16 X 1.................1 -- 66397 QUICK DISCONNECT


CASING,BATT**..............................1
10 6097 WASHER,FLAT,USS,3/8",Y.............2 (housing)
11 7713 NUT,LP NYLOCK,3/8-16.................1 34 6357 NUT,HEX,1/4-20..............................4
12 6147 SCREW,RHM,10-32 X 1..................2 35 6145 SCREW,HHC,1/4-20 X 1.5..............2
13 6178 NUT,NYLOCK,10-32........................4 36 Ref. Battery Cable Assembly...........2
14 97055 ECM,SLAB,SERVICE***..................1 (refer to Figure 215.1)
-- 46976 PIGTAIL, ECM TO LINKAGE...........1 -- 19436 CONNECTOR,ANDERSON SB
175...................................................2
-- 56302 RELAY,24VDC,40/30A,SEALED***..1
(include contacts with wire)
15 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2
37 44716 HANDLE,ANDERSON CONNECTOR
16 39447 SPACER,MODULE,.06 THK............1 SB....................................................1
Quantity listed for this item is
38 11966 SCREW,BHHS,1/4-20 X 1.5............2
approximate. Actual quantity may vary
to ensure proper fit. 39 6090 SCREW,HHC,1/4-20 X .7................1
17 39244 SPACER,MODULE TRAY................2 40 45454 CLAMP,RUB CUSH,0.75,#12 X
3/8*..................................................1
18 39297 HINGE WELDMENT,TOP LH..........1
(1.91 cm)
19 5135 CLIP,HAIR PIN .094 X 2.5...............2
41 66717 FUSE BLOCK, ANN & ANL FUSE...1
20 36369 BEARING,0.75IDX1.00ODX0.75L....2 (includes mounting fasteners)
(1.91 x 2.54 x 1.91 cm)
42 6873 SCREW,FHM,10-32 X 1..................2
21 47165 FORMING,ECM LID........................1
43 40833 FUSE,275 AMP,VERY FAST
22 7339 SCREW,HHC,1/4-20 X .5................1 ACTING...........................................1
23 6356 WASHER,LOCK,.25........................5 44 66427 SERVICE KIT, BATTERY STOP......2
24 44740 BATT.PAK 45 Ref. Battery Cable Assembly...........2
ASSY.W/DCL(GS15&19).................1 (refer to Figure 215.1)
(includes items 20, 29, 30 and 31)
46 76502 BATTERY,T105 W/LPT,3
25 6578 CABLE TIE,7 3/8"............................1 CAP,DRY**.......................................4
(18.75 cm) (10 3/8 x 7 x 10 1/2 inches) (26.4 x
26 6888 SCREW,HHC,1/4-20 X 1.................4 17.8 x 26.7 cm)
27 6638 WASHER,FLAT,USS,1/4"Y..............8 47 96110 BOOT,CABLE TERMINAL
COVER............................................8
28 6091 NUT,NYLOCK,1/4-20.......................3
48 6889 NUT,LP NYLOCK,1/4-20.................4
29 39474 WEAR PAD,PLATFORM..................1
(2 x 1 x 0.25 inch) (5.1 x 2.5 x 0.64 49 39794 WASHER,FLAT UHMW 2.25 DIA.....2
cm) 50 18385 THREADED ROD,(1/4-20),10.5".....2
30 39579 RIVET,STL,STL,.188 X .45..............2

Part No. 39529 GS-1530, GS-1930 45


200 Drive Chassis Components April 2012

204.2 Battery Pack Module (from serial number 2000 to 18703)

46 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

204.2 Battery Pack Module (from serial number 2000 to 18703)

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Battery Cable Assembly 24 48708 BAT.TRAY ASSY W/WORD


(refer to Figure 215.1) DEC,GS30.......................................1
2 13002 SCREW,HHC,5/16-18 X 1 GR5.......8 (refer to 205.1 for bearings) (includes
items 26-29)
3 6037 NUT,HEX,5/16-18............................8
25 6578 CABLE TIE,7 3/8"............................1
4 Ref. Battery Cable Assembly...........8 (18.75 cm)
(refer to Figure 215.1)
26 6889 NUT,LP NYLOCK,1/4-20.................7
5 5397 WASHER,FLAT,USS,5/16",Y...........1
27 19284 SCREW,FHS,1/4-20 X .63...............7
6 39532 GROUND STRAP............................2
28 47232 GROMMET,RUBBER 2 X 2.75........2
7 10587 SCREW,HHC,1/2-13 X .75..............1 (5.1 x 7 cm)
8 6033 WASHER,LOCK,0.5".......................2 29 47793 BUMPER, MODULE TRAY..............1
9 6175 SCREW,HHC,3/8-16 X 1.................1 (0.266 x 1.25 x 0.25 inch) (0.676 x
3.18 x 0.64 cm)
10 6097 WASHER,FLAT,USS,3/8",Y.............1
30 Ref. Battery Cable Assembly...........1
11 7713 NUT,LP NYLOCK,3/8-16.................1
(refer to Figure 215.1)
12 6147 SCREW,RHM,10-32 X 1..................2
-- 66397 QUICK DISCONNECT
13 6178 NUT,NYLOCK,10-32........................4 CASING,BATT**..............................1
-- 55298 WIRE ASSY,CHASSIS CNTRL (housing)
PIGT................................................1 31 6357 NUT,HEX,1/4-20..............................4
(ECM to linkage)
32 6356 WASHER,LOCK,.25........................4
-- 56302 RELAY,24VDC,40/30A,SEALED***..1
33 6145 SCREW,HHC,1/4-20 X 1.5..............2
-- 78314 CONNECTOR KIT,ITT
34 Ref. Battery Cable Assembly...........2
CABLE/WIRE..................................1
(refer to Figure 215.1)
14A 105295 KIT,GEN1 TO GEN5 CONTRL
-- 19436 CONNECTOR,ANDERSON SB
SYS***.............................................1
175...................................................2
(models with PCB Rev A or Rev B) (to
(includes contacts with wire)
SN 17407)
35 44716 HANDLE,ANDERSON CONNECTOR
14B 97055 ECM,SLAB,SERVICE***
SB....................................................1
(models with PCB Rev C) (to SN
17407) 36 11966 SCREW,BHHS,1/4-20 X 1.5............2
14C 78725 ECU,SLAB,GEN4*** 37 45454 CLAMP,RUB CUSH,0.75,#12 X
(from 17408 to 59999) 3/8*..................................................1
(1.9 cm)
15 47480 FORMING,BATTERY STOP............4
38 66717 FUSE BLOCK, ANN & ANL FUSE...1
16 47478 BUMPER,RUBBER, 1"OD X .461
(includes mounting fasteners)
H......................................................8
(2.5 cm) 39 6873 SCREW,FHM,10-32 X 1..................2
17 6091 NUT,NYLOCK,1/4-20.......................4 40 40833 FUSE,275 AMP,VERY FAST
ACTING...........................................1
18 6638 WASHER,FLAT,USS,1/4"Y..............4
41 Ref. Battery Cable Assembly...........1
19 6090 SCREW,HHC,1/4-20 X .7................4
(refer to Figure 215.1)
20 18666 CLAMP,1.00,#16 X 1/4,RUB
42 76502 BATTERY,T105 W/LPT,3
CUSH..............................................1
CAP,DRY**.......................................4
(2.5 cm)
(10 3/8 x 71/8 x 10 5/8 inches) (26.4
21 47923 FORMING,ECM LID........................1 x 17.8 x 26.7 cm)
22 11968 SCREW,BHHS,1/4-20 X 1...............1 43 96110 BOOT,CABLE TERMINAL
23 56912 SPRING CLIP,1/4-20,MAGNI 565.....1 COVER............................................8

Part No. 39529 GS-1530, GS-1930 47


200 Drive Chassis Components April 2012

204.3 Battery Pack Module (from serial number 18704 to 35799)

48 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

204.3 Battery Pack Module (from serial number 18704 to 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

1 76502 BATTERY,T105 W/LPT,3 25 Ref. Battery Cable Assembly...........2


CAP,DRY**.......................................4 (refer to Figure 215.1 or 215.2)
2 96110 BOOT,CABLE TERMINAL -- 66397 QUICK DISCONNECT
COVER............................................8 CASING,BATT**..............................2
3 13002 SCREW,HHC,5/16-18 X 1 GR5.......8 (housing)

4 6037 NUT,HEX,5/16-18............................8 26 6357 NUT,HEX,1/4-20..............................4

5 Ref. Battery Cable Assembly...........8 27 6356 WASHER,LOCK,.25........................4


(refer to Figure 215.1 or 215.2) 28 6145 SCREW,HHC,1/4-20 X 1.5..............2
6 Ref. Battery Cable Assembly...........8 29 Ref. Battery Cable Assembly...........2
(refer to Figure 215.1 or 215.2) (refer to Figure 215.1 or 215.2)
7 6147 SCREW,RHM,10-32 X 1..................2 -- 19436 CONNECTOR,ANDERSON SB
8 6178 NUT,NYLOCK,10-32........................4 175...................................................2
(includes contacts with wire)
9 78725 ECU,SLAB,GEN4***........................1
(from 17408 to 59999) 30 44716 HANDLE,ANDERSON CONNECTOR
SB....................................................1
-- 55298 WIRE ASSY,CHASSIS CNTRL
PIGT................................................1 31 11966 SCREW,BHHS,1/4-20 X 1.5............2
(from SN 18704 to 25111) (ECM to 32 45454 CLAMP,RUB CUSH,0.75,#12 X
linkage) 3/8*..................................................1
-- 56302 RELAY,24VDC,40/30A,SEALED***..1 (1.9 cm)

-- 64258 WIRE ASSY,CHASSIS CONTROL 33 66717 FUSE BLOCK, ANN & ANL FUSE...1
PIGT................................................1 (includes mounting fasteners)
(from SN 25112) (ECM to linkage) 34 6873 SCREW,FHM,10-32 X 1..................2
-- 78314 CONNECTOR KIT,ITT 35 40833 FUSE,275 AMP,VERY FAST
CABLE/WIRE..................................1 ACTING...........................................1
10 36369 BEARING,0.75IDX1.00ODX0.75L....2 36 Ref. Battery Cable Assembly...........1
11 6090 SCREW,HHC,1/4-20 X .7................4 (refer to Figure 215.1 or 215.2)

12 6638 WASHER,FLAT,USS,1/4"Y..............4
13 6091 NUT,NYLOCK,1/4-20.......................4
14 18666 CLAMP,1.00,#16 X 1/4,RUB
CUSH..............................................1
15 48708 BAT.TRAY ASSY W/WORD
DEC,GS30.......................................1
(includes item 10)
16 47923 FORMING,ECM LID........................1
17 11968 SCREW,BHHS,1/4-20 X 1...............1
18 56912 SPRING CLIP,1/4-20,MAGNI 565.....1
19 6578 CABLE TIE,7 3/8"............................1
20 6889 NUT,LP NYLOCK,1/4-20.................7
21 19284 SCREW,FHS,1/4-20 X .63...............7
22 47480 FORMING,BATTERY STOP............4
23 47478 BUMPER,RUBBER, 1"OD X .461
H......................................................8
(2.5 cm)
24 47232 GROMMET,RUBBER 2 X 2.75........2
(5.1 x 7 cm)

Part No. 39529 GS-1530, GS-1930 49


200 Drive Chassis Components April 2012

204.4 Battery Pack Module (from serial number 35800)

50 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

204.4 Battery Pack Module (from serial number 35800)

Item Part No. Description Qty. Item Part No. Description Qty.

1 76502 BATTERY,T105 W/LPT,3 26 19436 CONNECTOR,ANDERSON SB


CAP,DRY**.......................................4 175...................................................2
2 96110 BOOT,CABLE TERMINAL (include contacts with wire)
COVER............................................8 27 44716 HANDLE,ANDERSON CONNECTOR
3 13002 SCREW,HHC,5/16-18 X 1 GR5.......8 SB....................................................1
EE model
4 6037 NUT,HEX,5/16-18............................8
28 11966 SCREW,BHHS,1/4-20 X 1.5............2
5 Ref. Battery Cable Assembly...........8 EE model
(refer to Figure 215.2)
29 45454 CLAMP,RUB CUSH,0.75,#12 X
6 Ref. Battery Cable Assembly...........8 3/8*..................................................1
(refer to Figure 215.2) EE model
7 6147 SCREW,RHM,10-32 X 1..................2 30 66717 FUSE BLOCK, ANN & ANL FUSE...1
8 6178 NUT,NYLOCK,10-32........................4 (includes mounting fasteners)
9 78725 ECU,SLAB,GEN4***........................1 31 6873 SCREW,FHM,10-32 X 1..................2
(from 17408 to 59999) 32 40833 FUSE,275 AMP,VERY FAST
10 6090 SCREW,HHC,1/4-20 X .7................4 ACTING...........................................1
11 6638 WASHER,FLAT,USS,1/4"Y..............4 33 47478 BUMPER,RUBBER, 1"OD X .461
H......................................................6
12 6091 NUT,NYLOCK,1/4-20.......................4
34 47480 FORMING,BATTERY STOP............3
13 18666 CLAMP,1.00,#16 X 1/4,RUB
CUSH..............................................1 35 Ref. Battery Cable Assembly...........3
(refer to Figure 215.2)
14 47923 FORMING,ECM LID........................1
14A 78321 FORMING,ECM COVER,NIKKEN....1
(Nikken models only)
15 11968 SCREW,BHHS,1/4-20 X 1...............1
16 56912 SPRING CLIP,1/4-20,MAGNI 565.....1
17 6578 CABLE TIE,7 3/8"............................1
18 48708 BAT.TRAY ASSY W/WORD
DEC,GS30.......................................1
(includes item 21)
18A 115426 BAT.TRAY ASSY W/DEC,GS30 NIKN
19 19284 SCREW,FHS,1/4-20 X .63...............7
20 6889 NUT,LP NYLOCK,1/4-20.................7
21 47232 GROMMET,RUBBER 2 X 2.75........2
22 Ref. Battery Cable Assembly...........2
(refer to Figure 215.2)
22 66397 QUICK DISCONNECT
CASING,BATT**..............................2
23 6357 NUT,HEX,1/4-20..............................4
EE model
24 6356 WASHER,LOCK,.25........................4
EE model
25 6145 SCREW,HHC,1/4-20 X 1.5..............2
26 Ref. Battery Cable Assembly...........2
(refer to Figure 215.2)

Part No. 39529 GS-1530, GS-1930 51


200 Drive Chassis Components April 2012

205.1 Battery Pack Module Installation (from serial number 18704 to 35799)

52 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

205.1 Battery Pack Module Installation (from serial number 18704 to 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

1 47255 BOLT,SHORT SHOULDER..............1 25 Ref. Lock Pin Assembly...................1


2 38028 NUT,LP NYLOCK,5/8-11.................2 (refer to Figure 204.1)

3 47548 BEARING,FL,0.75ID X 1 OD X 26 36369 BEARING,0.75IDX1.00ODX0.75L....2


.49....................................................2 (1.91 x 2.5 x 1.91 cm)
(0.75 x 1 x 0.38 inch) (1.91 x 2.54 x 27 6033 WASHER,LOCK,0.5".......................2
0.97 cm) 28 39244 SPACER,MODULE TRAY................2
4 47324 BRACKET,BOX 29 39447 SPACER,MODULE,.06 THK............1
HINGE,LH-UP/RH-LO.....................1 Quantity listed for this item is
5 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....4 approximate. Actual quantity may vary,
6 6086 NUT,LP NYLOCK,1/2-13.................4 to ensure proper fit.

7 55983 PIN-THREADED SHLDR 30 39297P HINGE WELDMENT,TOP


OFFS,5/8-11....................................2 LH,PAINTED....................................1

8 47323 BRACKET,BOX 31 5135 CLIP,HAIR PIN .094 X 2.5...............2


HINGE,RH-UP/LH-LO.....................1
9 47342 SPACER,MODULE TRAY,.030
THK.................................................2
(0.762 mm) (quantity listed for this
item is approximate. Actual quantity
may vary, to ensure proper fit)
-- 47455 SPACER,MODULE TRAY,.075
THK.................................................2
(1.905 mm) (quantity listed for this
item is approximate. Actual quantity
may vary, to ensure proper fit)
10 33681 SCREW,HHC,3/8-16 X .625............2
11 7713 NUT,LP NYLOCK,3/8-16.................3
12 39470 PIN, LOCK.......................................1
13 39469 SPRING,COMPRESSION.485
X1.75**............................................1
14 41630 HOUSING,LOCK PIN......................1
15 6097 WASHER,FLAT,USS,3/8",Y.............1
16 47227 SCREW,SHS,5/16-18 X .25.............1
17 47228 WASHER,NYLON,.406 X.750
X.032...............................................1
18 6782 NUT,NYLOCK,5/16-18.....................1
19 46347 HANDLE-LOCK,BATT.MOD,LEFT
SIDE................................................1
-- 44733 HANDLE COVER,PLASTIC............1
20 47325 BRACKET,LOCK PIN,LEFT.............1
21 8538 NUT,LP NYLOCK,3/4-10.................1
22 6889 NUT,LP NYLOCK,1/4-20.................1
23 47793 BUMPER, MODULE TRAY..............1
(0.266 I.D. x 1.25 O.D. x 0.25 inch)
(0.676 x 3.18 x 0.64 cm)
24 19284 SCREW,FHS,1/4-20 X .63...............1

Part No. 39529 GS-1530, GS-1930 53


200 Drive Chassis Components April 2012

205.2 Battery Pack Module Installation (from serial number 35800)

54 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

205.2 Battery Pack Module Installation (from serial number 35800)

Item Part No. Description Qty.

-- 65967 HANDLE-ROTATOR LATCH ASSY


LS
(battery pack side) (includes items
14-20) (EE model)
1 47255 BOLT,SHORT SHOULDER..............1
2 38028 NUT,LP NYLOCK,5/8-11.................2
3 47548 BEARING,FL,0.75ID X 1 OD X
.49....................................................2
(0.75 x 1 x 0.38 inch) (1.91 x 2.54 x
0.97 cm)
4 47324 BRACKET,BOX
HINGE,LH-UP/RH-LO.....................1
5 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....4
6 6086 NUT,LP NYLOCK,1/2-13.................4
7 55983 PIN-THREADED SHLDR
OFFS,5/8-11....................................2
8 47323 BRACKET,BOX
HINGE,RH-UP/LH-LO.....................1
9 51496 SCREW,HHC,1/2-13 X 1.375..........2
10 47342 SPACER,MODULE TRAY,.030
THK.................................................2
(0.762 mm) (Quantity listed for this
item is approximate. Actual quantity
may vary to ensure proper fit.)
-- 47455 SPACER,MODULE TRAY,.075
THK.................................................2
(1.905 mm) (Quantity listed for this
item is approximate. Actual quantity
may vary to ensure proper fit.)
11 19284 SCREW,FHS,1/4-20 X .63...............1
12 47793 BUMPER, MODULE TRAY..............1
(0.266 I.D. x 1.25 O.D. x 0.25 inch)
(0.676 x 3.18 x 0.64 cm)
13 6889 NUT,LP NYLOCK,1/4-20.................1
14 65982 BRACKET-LATCH MOUNT,BAT
MOD................................................1
15 6782 NUT,NYLOCK,5/16-18.....................1
16 13002 SCREW,HHC,5/16-18 X 1 GR5.......2
17 13000 SCREW,HHC,5/16-18 X 1.25..........2
18 6002 NUT,LP NYLOCK,5/16-18...............2
19 66871 FORMING, MOD TRAY HANDLE.....1
20 66900 LATCH,ROTARY, W/KNOB,
LEFT................................................1
(battery side)
20A 66901 LATCH,ROTARY,W/KNOB,RIGHT....1
(ground controls side)

Part No. 39529 GS-1530, GS-1930 55


200 Drive Chassis Components April 2012

206.1 Non-steer Axle, Counterweights and Brake Release Hand Pump (to SN 29767)

56 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

206.1 Non-steer Axle, Counterweights and Brake Release Hand Pump (to SN 29767)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 78589 WLDMT, AUS CW, RIGHT...............1 23 12981 SCREW,HHC,3/8-16 X 4.5..............2


GS-1530/1532 CE (under chassis 24 39559 CHANNEL,BRAKE RELEASE MNFLD
above right rear wheel) MT...................................................1
-- 78630 WLDMT,AUS CW,LEFT...................1 25 Ref. Valve, Shuttle............................1
GS-1530/1532 CE (under chassis (refer to Fig. 213.1)
above left rear wheel)
26 Ref. Manifold, Brake Release Hand
-- 78949 PLATE, AUS. CW, CORNER.........24 Pump...............................................1
GS-1530/1532 (ladder counterweight) (refer to Fig. 213.1)
1 Ref. Charger - Battery 27 Ref. Valve, Hand Pump....................1
(refer to Figures 203.1, 203.2 or 203.3) (refer to Fig. 213.1)
2 39271 CHARGER MOUNT PLATE............1 28 Ref. Valve, Check, Pilot-operated.....1
3 6090 SCREW,HHC,1/4-20 X .7................4 (refer to Fig. 213.1)
4 6638 WASHER,FLAT,USS,1/4"Y..............6 29 6888 SCREW,HHC,1/4-20 X 1.................2
5 6889 NUT,LP NYLOCK,1/4-20.................4 30 6356 WASHER,LOCK,.25........................2
6 43956 WIRE CABLE,14GA/3 CON.TPE 31 56912 SPRING CLIP,1/4-20,MAGNI 565.....2
JKT*.................................228-inches 32 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....4
GS-1530 (2.08 mm2) (5.79 m)
33 6033 WASHER,LOCK,0.5".......................4
6A 43956 WIRE CABLE,14GA/3 CON.TPE
JKT*.................................288-inches 34 44742 LADDER WELD W/DECALS
(2.08 mm2) (7.32 m) GS30MINI........................................1
7 6935 LOCKNUT,ELEC,1/2"......................1
8 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
(12.7 mm)
9 Ref. Electrical Plug, 110V AC..........1
(refer to Figures 203.1, 203.2 or 203.3)
10 7713 NUT,LP NYLOCK,3/8-16.................2
11 6097 WASHER,FLAT,USS,3/8",Y.............4
12 6175 SCREW,HHC,3/8-16 X 1.................2
13 96317 GROUND STRAP,12"LG***.............1
(30.48 cm)
14 44781 KEY-RECTANGULAR,.31X.28X1.25".2
(0.79 x 0.71 x 3.18 cm)
15 44780 NUT,CASTLE, 1.125-18 UNEF........2
16 13635-10 PIN,COTTER,.156 X 1.75................2
17 105122 WHEEL & TIRE ASSY,LP,12"***......2
Solid, Non-marking
18 10598 SCREW,HHC,1/2-13 X 3.................8
19 6095 WASHER,FLAT,USS,1/2",Y...........12
20 6198 NUT,NYLOCK,1/2-13.......................8
21 96416 SERVICE KIT,BRAKE,14.2 IN
3***..................................................1
(Ausco-Mico) (contains two brakes
and mounting hardware)
22 4828 NUT,NYLOCK,3/8-16.......................2

Part No. 39529 GS-1530, GS-1930 57


200 Drive Chassis Components April 2012

206.2 Non-steer Axle, Counterweights and Brake Release Hand Pump (from SN 29768)

58 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

206.2 Non-steer Axle, Counterweights and Brake Release Hand Pump (from SN 29768)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 78589 WLDMT, AUS CW, RIGHT 21 Ref. Valve, hand Pump....................1


GS-1530/1532 CE (under chassis (refer to Fig. 213.1)
above right rear wheel) 22 Ref. Valve, Check, Pilot-operated.....1
-- 78630 WLDMT,AUS CW,LEFT (refer to Fig. 213.1)
GS-1530/1532 CE (under chassis 23 Ref. Valve, Check, Pilot-operated.....1
above left rear wheel) (Refer to Figure 213.1)
-- 78949 PLATE, AUS. CW, CORNER 24 6090 SCREW,HHC,1/4-20 X .7................2
GS-1530/1532 (ladder counterweight)
25 6356 WASHER,LOCK,.25........................2
1 Ref. Battery Chargers
(refer to Figures 203.1, 203.2 or 203.3) 26 6638 WASHER,FLAT,USS,1/4"Y..............2
2 39271 CHARGER MOUNT PLATE............1 27 51346 BRACKET,PIGTAIL..........................1
3 8914 SCREW,HHC,1/4-20 X .625............4 28 33681 SCREW,HHC,3/8-16 X .625............1
4 6091 NUT,NYLOCK,1/4-20.......................8 29 6097 WASHER,FLAT,USS,3/8",Y.............2
5 43956 WIRE CABLE,14GA/3 CON.TPE 30 51288 IEC PIGTAIL***................................1
JKT*.................................228-inches 31 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....4
GS-1530 (2.08 mm2) (5.79 m)
32 6033 WASHER,LOCK,0.5".......................4
5A 43956 WIRE CABLE,14GA/3 CON.TPE
33 44742 LADDER WELD W/DECALS
JKT*.................................288-inches
GS30MINI........................................1
GS-1930 (2.08 mm2) (7.32 m)
34 96317 GROUND STRAP,12"LG***.............2
6 6935 LOCKNUT,ELEC,1/2"......................1
(30.5 cm)
7 7056 CONN,SQUEEZE,1/2NPT
35 7713 NUT,LP NYLOCK,3/8-16.................2
.38-.50,SM.......................................1
(12.7 mm) 36 6175 SCREW,HHC,3/8-16 X 1.................2
8 Ref. Electrical Plug, 110V AC..........1 37 56912 SPRING CLIP,1/4-20,MAGNI 565.....2
(refer to Figures 203.1, 203.2 or 203.3)
9 Ref. Fitting - Connector....................1
(refer to Figures 203.1, 203.2 or 203.3)
10 44781 KEY-RECTANGULAR,.31X.28X1.25".2
(0.79 x 0.71 x 3.18 cm)
11 44780 NUT,CASTLE, 1.125-18 UNEF........2
12 42079 PIN,COTTER,.156 X 2.5..................2
13 105122 WHEEL & TIRE ASSY,LP,12"***......2
(non-marking)
14 10598 SCREW,HHC,1/2-13 X 3.................8
15 6198 NUT,NYLOCK,1/2-13.......................8
16 96257 BRAKE,HYDRAULIC.......................2
-- 96416 SERVICE KIT,BRAKE,14.2 IN 3***
(retro kit, contains two brakes and
mounting hardware)
17 4828 NUT,NYLOCK,3/8-16.......................2
18 32645 SCREW,HHC,3/8-16 X 5 GRD 5
ZNC.................................................2
19 39657 CHANNEL,BRAKE RELEASE MNFLD
MT...................................................1
20 Ref. Valve, Shutt.e...........................1
(refer to Fig. 213.1)

Part No. 39529 GS-1530, GS-1930 59


200 Drive Chassis Components April 2012

207.1 Pothole Protection Assembly (to serial number 1999)

60 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

207.1 Pothole Protection Assembly (to serial number 1999)

Item Part No. Description Qty.

1 47161 POTHOLE ACTUATOR,MAIN..........1


2 47162 POTHOLE ACTUATOR,BACK.........1
3 6637 SCREW,HHC,1/4-20 X 1.75............4
4 6889 NUT,LP NYLOCK,1/4-20.................4
5 6086 NUT,LP NYLOCK,1/2-13.................8
6 39581 BEARING,0.75IDX1.00ODX0.50L....6
(1.91 x 2.54 x 1.27 cm)
7 44974 PLATE,POTHOLE PIVOT
W/BEAR'G.......................................4
(includes item 6)
8 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....8
9 71912 BOLT,SHOULDER,5/8-11 X 1.19
LT.....................................................4
10 47130 POTHOLE WELDMENT,RIGHT......1
(ground controls side) (shown)
10A 47129 POTHOLE WELDMENT,LEFT.........1
(battery side)
11 39244 SPACER,MODULE TRAY..............12
(0.765 x 1.75 x 0.125 inch) (1.94 x
4.45 x 0.318 cm)
12 39580 BEARING,0.75IDX1.00ODX0.38L....4
(1.91 x 2.54 x 0.97 cm)
13 47191 SCREW,SHS,5/8-11 X 1.25.............2
14 44785 ARM-POTHOLE LINK
W/BEARINGS..................................2
(includes item 12)
15 39906 BOLT,POTHOLE
SHOULDER**%%%........................2
16 10262 SNAP RING,EXTERNAL,.75 DIA.....2
17 44784 ARM-POTHOLE CRANK
W/BEARINGS..................................2
(includes item 6)
18 40265 BALL STUD,GAS STRUT
(38593)***........................................4
19 39542 GAS SHOCK,SCISSORS***...........2
20 39593 SCREW,RHM,8-32 X 1.75...............4
21 35461 WASHER,FLAT,MS,#8,Y.................4
22 18605 NUT,NYLOCK,8-32..........................4
23 88356-126R3 SWITCH,LIMT,W/RLR HEAD
180DG**..........................................2
(battery side) (shown)
24 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
(12.7 mm)
25 Ref. Wire Harness............................1
(consult factory)

Part No. 39529 GS-1530, GS-1930 61


200 Drive Chassis Components April 2012

207.2 Pothole Protection Assembly (from serial number 2000 to 35799)

62 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

207.2 Pothole Protection Assembly (from serial number 2000 to 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

1 47161 POTHOLE ACTUATOR,MAIN..........1 25 40265 BALL STUD,GAS STRUT


2 47162 POTHOLE ACTUATOR,BACK.........1 (38593)***........................................4

3 4266 SCREW,HHC,1/4-20 X 2.................4 26 39542 GAS SHOCK,SCISSORS***...........2

4 6889 NUT,LP NYLOCK,1/4-20.................4 27 55983 PIN-THREADED SHLDR


OFFS,5/8-11....................................1
5 6091 NUT,NYLOCK,1/4-20.......................4
28 51063 SCREW,PHILLIPS,RHM,10-32 X
6 40594 SCREW,FHS,1/4-20 X 1.25.............4 1.5....................................................4
7 41695 RIVET,STL,STL,.188 X .50..............4 29 6146 WASHER,FLAT,MS,#10,Y...............4
8 6086 NUT,LP NYLOCK,1/2-13.................8 30 6178 NUT,NYLOCK,10-32........................4
9 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....8 31 88356-126R3 SWITCH,LIMT,W/RLR HEAD
10 47907 BLOCK,MODULE TRAY STOP.......2 180DG**..........................................2
(1.5 x 1 inch) (3.8 x 2.5 cm) (battery side) (shown)
11 39317 STOP PLATFORM ROLLER...........2 32 7056 CONN,SQUEEZE,1/2NPT
(1.63 x 1 inch) (4.14 x 2.5 cm) .38-.50,SM.......................................1
(12.7 mm)
12 48324 PLATE,POTHOLE PIVOT
W/BEARING....................................4 33 Ref. Wire Harness (consult
(includes item 13) factory).............................................1
13 39581 BEARING,0.75IDX1.00ODX0.50L....4
(1.91 x 2.54 x 1.27 cm)
14 71912 BOLT,SHOULDER,5/8-11 X 1.19
LT.....................................................4
15 38028 NUT,LP NYLOCK,5/8-11.................8
16 47130 POTHOLE WELDMENT,RIGHT......1
(ground controls side) (shown)
16A 47129 POTHOLE WELDMENT,LEFT.........1
(battery pack side)
17 48712 ARM-POTHOLE LINK
LWR.W/BEARIN..............................1
(ground controls side, shown)
(includes Item 18)
17A 48711 ARM-POTHOLE LINK
LWR.W/BEARIN..............................1
(battery pack side) (includes Item 18)
18 39580 BEARING,0.75IDX1.00ODX0.38L....6
(1.91 x 2.54 x 0.97 cm)
19 47255 BOLT,SHORT SHOULDER..............6
20 47520 WASHER,THRUST .75 X 1.25 X
.06..................................................12
21 4828 NUT,NYLOCK,3/8-16.......................4
22 35463 SCREW,FHS,3/8-16 X 1.5...............4
23 48710 ARM-POTHOLE LINK
UPR.W/BEARIN..............................2
(includes Item 18)
24 48713 ARM-POTHOLE CRANK
W/BEARINGS..................................2
(includes Item 18)

Part No. 39529 GS-1530, GS-1930 63


200 Drive Chassis Components April 2012

207.3 Pothole Protection Assembly (from serial number 35800)

64 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

207.3 Pothole Protection Assembly (from serial number 35800)

Item Part No. Description Qty. Item Part No. Description Qty.

1 47161 POTHOLE ACTUATOR,MAIN..........1 24 4828 NUT,NYLOCK,3/8-16.......................4


1A 78304 NIKKEN POTHOLE ACTUATOR.....1 25 35463 SCREW,FHS,3/8-16 X 1.5...............4
(Nikken models only) (shown) 26 48710 ARM-POTHOLE LINK
2 6115 SCREW,HHC,1/4-20 X 3.5 UPR.W/BEARIN..............................2
(Nikken models only) (includes item 19)
3 78315 POTHOLE ACTUATOR SPACER 27 48713 ARM-POTHOLE CRANK
(Nikken models only) W/BEARINGS..................................2
4 6889 NUT,LP NYLOCK,1/4-20.................6 (includes item 19)

5 47162 POTHOLE ACTUATOR,BACK.........1 28 40265 BALL STUD,GAS STRUT


(38593)***........................................4
6 4266 SCREW,HHC,1/4-20 X 2.................4
29 39542 GAS SHOCK,SCISSORS***...........2
7 6091 NUT,NYLOCK,1/4-20.......................4
30 51063 SCREW,PHILLIPS,RHM,10-32 X
8 40594 SCREW,FHS,1/4-20 X 1.25.............4 1.5....................................................4
9 18605 NUT,NYLOCK,8-32..........................4 31 6146 WASHER,FLAT,MS,#10,Y...............4
10 41695 RIVET,STL,STL,.188 X .50..............4 32 6178 NUT,NYLOCK,10-32........................4
11 6086 NUT,LP NYLOCK,1/2-13.................8 33 88356-126R3 SWITCH,LIMT,W/RLR HEAD
12 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....8 180DG**..........................................2
(to SN 36365) (battery side) (shown)
13 47907 BLOCK,MODULE TRAY STOP.......2
(1.5 x 1 inch) (3.8 x 2.5 cm) 34 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
14 39317 STOP PLATFORM ROLLER...........2
(12.7 mm)
(1.63 x 1 inch) (4.14 x 2.5 cm)
35 Ref. Wire Harness............................1
15 48324 PLATE,POTHOLE PIVOT
(consult factory)
W/BEARING....................................4
(includes item 14)
16 39581 BEARING,0.75IDX1.00ODX0.50L....4
(0.75 x 1 x 0.5 inch) (1.91 x 2.54 x
1.27 cm)
17 71912 BOLT,SHOULDER,5/8-11 X 1.19
LT.....................................................4
18 38028 NUT,LP NYLOCK,5/8-11.................7
19 47130 POTHOLE WELDMENT,RIGHT......1
(ground controls side) (shown)
19A 47129 POTHOLE WELDMENT,LEFT.........1
(battery pack side)
20 48712 ARM-POTHOLE LINK
LWR.W/BEARIN..............................1
(ground controls side) (shown)
(includes item 19)
20A 48711 ARM-POTHOLE LINK
LWR.W/BEARIN..............................1
(battery pack side) (includes 19)
21 39580 BEARING,0.75IDX1.00ODX0.38L....6
(1.91 x 2.54 x 0.97 cm)
22 47255 BOLT,SHORT SHOULDER..............6
23 47520 WASHER,THRUST .75 X 1.25 X
.06..................................................12

Part No. 39529 GS-1530, GS-1930 65


200 Drive Chassis Components April 2012

208.1 Power Unit Module (to serial number 1999)

66 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

208.1 Power Unit Module (to serial number 1999)

Item Part No. Description Qty. Item Part No. Description Qty.

1 40832 TANK ONLY,HYDRAULIC 28 39474 WEAR PAD,PLATFORM..................1


GS30/32***......................................1 (2 x 1 x 0.25 inch) (5.1 x 2.5 x 0.64
(19 liters) cm)
2 42019 TANK BREATHER,NYLON **..........1 29 39579 RIVET,STL,STL,.188 X .45..............2
3 Ref. Hydraulic Hoses and Fittings.....1 30 44739 PWR.UNIT MODULE
(refer to Figure 213.1) ASY.W/DECALS..............................1
4 42280 CLAMP,HOSE,.50............................1 (includes items 28, 29 and 41)
(1.3 cm) 31 6175 SCREW,HHC,3/8-16 X 1.................3
5 39225 ELBOW,90ø,.5 MPT X.5BRB 32 6021 WASHER,LOCK,.375......................3
PLST................................................1 33 6700 WASHER,STAR,EXTERNAL,.375....2
6 39223 BULKHEAD FITTING,PLASTIC X 34 39447 SPACER,MODULE,.06 THK............1
8**....................................................1 Quantity listed for this item is
7 39226 NIPPLE,PLASTIC .5 NPT X 6"........1 approximate. Actual quantity may vary
(15.2 cm) to ensure proper fit.
8 39227 PLUG,HEX HEAD-8 PLASTIC........1 35 5135 CLIP,HAIR PIN .094 X 2.5...............2
9 10107 SCREW,HHC,5/16-18 X .75............6 36 47548 BEARING,FL,0.75ID X 1 OD X
10 6886 WASHER,LOCK,.313......................4 .49....................................................2
(0.75 x 1 x 0.38 inch) (1.91 x 2.54 x
11 39438P BRACKET,FILTER MOUNT.............1 0.97 cm)
12 8914 SCREW,HHC,1/4-20 X .625..........10 37 39298 HINGE WELDMENT,TOP RH..........1
13 6356 WASHER,LOCK,.25........................6 38 39532 GROUND STRAP............................1
14 6638 WASHER,FLAT,USS,1/4"Y..............6 39 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2
15 78622 FILTER ASSY,SAE8,10 40 6033 WASHER,LOCK,0.5".......................2
MIC,PAPR**.....................................1
41 39518 CLAMP,2.00,#32 X 3/8,RUB
-- 44207 FILTER ELEMENT,BETA(10)=200 CUSH..............................................1
(fiberglass, optional) (5.1 cm)
-- 44788 FILTER 42 6097 WASHER,FLAT,USS,3/8",Y.............1
ELEMENT,10MICRON,PAPER*......1
(paper, standard) 43 78585 KIT,ACCUM 180 PSI
PRECHARGE***..............................1
16 Ref. Function Manifold.....................1
(refer to figure 212.1) 44 55616 STRAINER ASSEMBLY..................1

17 Ref. Lock Pin Assembly...................1


(refer to figure 209.1)
18 39301 BRACKET,CONTROLLER
MOUNT...........................................1
19 19815 BRACKET, RELAY MOUNTING......1
20 74266 CONTACTOR,LIFT PUMP 24V
180A................................................1
21 6091 NUT,NYLOCK,1/4-20.......................4
22 19871 SCREW,HHC,M5 X 6......................2
23 19872 WASHER,LOCK,M5,PLTD...............2
24 5397 WASHER,FLAT,USS,5/16",Y...........2
25 6782 NUT,NYLOCK,5/16-18.....................2
26 232734 CONTROLLER,DC MOTOR,24V.....1
27 Ref. Hydraulic Power Unit................1
(refer to figure 210.1)

Part No. 39529 GS-1530, GS-1930 67


200 Drive Chassis Components April 2012

208.2 Power Unit Module (from serial number 2000 to 16988)

68 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

208.2 Power Unit Module (from serial number 2000 to 16988)

Item Part No. Description Qty. Item Part No. Description Qty.

1 39518 CLAMP,2.00,#32 X 3/8,RUB 26 19284 SCREW,FHS,1/4-20 X .63...............1


CUSH..............................................1 27 6889 NUT,LP NYLOCK,1/4-20.................1
(5.1 cm)
28 6356 WASHER,LOCK,.25........................3
2 78585 KIT,ACCUM 180 PSI
PRECHARGE***..............................1 29 47522 SCREW,FHS,1/4-20 X .25
(includes item 9) NYLOCK..........................................2
3 42019 TANK BREATHER,NYLON **..........1 30 8255 SCREW,HHC,3/8-16 X .75..............2
4 Ref. Hydraulic Hoses and Fittings.....1 31 6021 WASHER,LOCK,.375......................2
(refer to Figure 213.1) 32 6700 WASHER,STAR,EXTERNAL,.375....2
5 42280 CLAMP,HOSE,.50............................1 33 47232 GROMMET,RUBBER 2 X 2.75........2
(1.3 cm) (8.08 x 6.99 cm)
6 39225 ELBOW,90ø,.5 MPT X.5BRB 34 48709 PWR UNIT MOD ASSY GS30.........1
PLST................................................1 (includes items 25-27 and 33)
7 39223 BULKHEAD FITTING,PLASTIC X 35 Ref. Function Manifold.....................1
8**....................................................1 (refer to 212.1 or 212.2)
8 39226 NIPPLE,PLASTIC .5 NPT X 6"........1 36 78622 FILTER ASSY,SAE8,10
9 65736 KIT,5 GALLON HYDRAULIC MIC,PAPR**.....................................1
TANK***...........................................1 -- 44207 FILTER
-- 40832 TANK ONLY,HYDRAULIC GS30/32*** ELEMENT,BETA(10)=200................1
(fiberglass, optional)
10 39227 PLUG,HEX HEAD-8 PLASTIC........1
-- 44788 FILTER
11 55616 STRAINER ASSEMBLY..................1 ELEMENT,10MICRON,PAPER*......1
12 74266 CONTACTOR,LIFT PUMP 24V (paper, standard)
180A................................................1 37 10107 SCREW,HHC,5/16-18 X .75............2
-- 22264 CONTACT,MOVEABLE,19550 38 6886 WASHER,LOCK,.313......................2
RELAY.............................................1
39 39438P BRACKET,FILTER MOUNT.............1
-- 22265 CONTACT,STATIONRY,19550
RELAY.............................................1
-- 23845 SPRING,RETURN...........................1
13 8914 SCREW,HHC,1/4-20 X .625............7
14 6638 WASHER,FLAT,USS,1/4"Y..............7
15 6091 NUT,NYLOCK,1/4-20.......................4
16 19815 BRACKET, RELAY MOUNTING......1
17 19871 SCREW,HHC,M5 X 6......................2
18 19872 WASHER,LOCK,M5,PLTD...............2
19 13002 SCREW,HHC,5/16-18 X 1 GR5.......2
20 5397 WASHER,FLAT,USS,5/16",Y...........2
21 6782 NUT,NYLOCK,5/16-18.....................2
22 232734 CONTROLLER,DC MOTOR,24V.....1
23 39301P BRACKET,CNTRLLER
MOUNT,PAINTED............................1
24 Ref. Hydraulic Power Unit................1
(refer to Figure 210.1)
25 47793 BUMPER, MODULE TRAY..............1
(0.266 I.D. x 1.25 O.D. x 0.25 inch)
(0.676 x 3.18 x 0.64 cm)

Part No. 39529 GS-1530, GS-1930 69


200 Drive Chassis Components April 2012

208.3 Power Unit Module (from serial number 16989 to 35799)

70 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

208.3 Power Unit Module (from serial number 16989 to 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Hydraulic Hoses and Fittings 27 47522 SCREW,FHS,1/4-20 X .25


(refer to Figure 213.1) NYLOCK..........................................2
2 10107 SCREW,HHC,5/16-18 X .75............4 28 6175 SCREW,HHC,3/8-16 X 1.................2
3 6886 WASHER,LOCK,.313......................2 29 6097 WASHER,FLAT,USS,3/8",Y.............2
4 39438P BRACKET,FILTER MOUNT.............1 30 6700 WASHER,STAR,EXTERNAL,.375....2
5 32339 CLAMP,1.75,#28 X 3/8,RUB 31 47232 GROMMET,RUBBER 2 X 2.75........2
CUSH*.............................................1 (8.08 x 6.99 cm)
(4.45 cm) 32 48709 PWR UNIT MOD ASSY GS30.........1
6 8914 SCREW,HHC,1/4-20 X .625..........10 (includes item 31)
7 6356 WASHER,LOCK,.25........................4 33 Ref. Function Manifold.....................1
8 6638 WASHER,FLAT,USS,1/4"Y..............4 (refer to 212.2)

9 78585 KIT,ACCUM 180 PSI 34 78622 FILTER ASSY,SAE8,10


PRECHARGE***..............................1 MIC,PAPR**.....................................1

10 55789 BRACKET, CONTROLLER -- 44207 FILTER


MOUNT...........................................1 ELEMENT,BETA(10)=200................1
(fiberglass, optional)
11 232734 CONTROLLER,DC MOTOR,24V.....1
-- 44788 FILTER
12 6091 NUT,NYLOCK,1/4-20.......................4 ELEMENT,10MICRON,PAPER*......1
13 65736 KIT,5 GALLON HYDRAULIC (paper, standard)
TANK***...........................................1
(18.9 liters) (includes items 14-15,
17-18 and 21)
-- 40832 TANK ONLY,HYDRAULIC GS30/32***
(includes item 21)
14 66204 FILLER CAP(PLUG 1-1/2" NPT
HEX.................................................1
15 78546 BREATHER CAP,HYD. TANK,1/4
NPT.................................................1
16 19273 CLAMP,HOSE,.75............................3
(1.9 cm)
17 65318 FITTING KIT-HYDRAULIC TANK.....3
18 39227 PLUG,HEX HEAD-8 PLASTIC........1
19 Ref. Hose - Hydraulic.......................1
(refer to Figure 213.1)
20 39895 HOSE
END,BARBED,SWIV,JIC,10-12.......1
21 55616 STRAINER ASSEMBLY..................1
22 5397 WASHER,FLAT,USS,5/16",Y...........2
23 6782 NUT,NYLOCK,5/16-18.....................2
24 Ref. Hydraulic Power Unit................2
(refer to Figure 210.1)
25 Ref. Fitting - Connector....................2
(refer to Figure 213.1)
26 Ref. Fitting - Connector....................2
(refer to Figure 213.1)

Part No. 39529 GS-1530, GS-1930 71


200 Drive Chassis Components April 2012

208.4 Power Unit Module (from serial number 35800)

72 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

208.4 Power Unit Module (from serial number 35800)

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Hydraulic Hoses and Fittings -- 39226 NIPPLE,PLASTIC .5 NPT X 6"........1


(refer to Figure 214.1 or 214.2) 18 39227 PLUG,HEX HEAD-8 PLASTIC........1
2 10107 SCREW,HHC,5/16-18 X .75............4 (1.277 cm)
3 6886 WASHER,LOCK,.313......................2 19 39889 HOSE,3/4,LOW
4 55941 BRACKET, FILTER MOUNT PRESSURE,801-12.............6-inches
GS32&46.........................................1 (15.3 cm)

5 32339 CLAMP,1.75,#28 X 3/8,RUB 20 39895 HOSE


CUSH*.............................................1 END,BARBED,SWIV,JIC,10-12.......1
(to SN 47626) 21 55616 STRAINER ASSEMBLY..................1
5A 39518 CLAMP,2.00,#32 X 3/8,RUB 22 5397 WASHER,FLAT,USS,5/16",Y...........2
CUSH..............................................1 23 6782 NUT,NYLOCK,5/16-18.....................2
(from SN 47627)
24 Ref. Hydraulic Power Unit................2
6 8914 SCREW,HHC,1/4-20 X .625..........10 (refer to Figure 210.1)
7 6356 WASHER,LOCK,.25........................4 25 Ref. Fitting - Connector....................2
8 6638 WASHER,FLAT,USS,1/4"Y..............4 (refer to Figure 214.2)
9 78585 KIT,ACCUM 180 PSI 26 Ref. Fitting - Connector....................2
PRECHARGE***..............................1 (refer to Figure 214.2)
(from SN 35780 to 47626) (includes 27 47522 SCREW,FHS,1/4-20 X .25
item number 5) NYLOCK..........................................2
9A 78422 ACCUMULATOR,180 PSI 28 6175 SCREW,HHC,3/8-16 X 1.................2
PRECHARGE*................................1
(from SN 47627) 29 6097 WASHER,FLAT,USS,3/8",Y.............2
10 55789 BRACKET, CONTROLLER 30 6700 WASHER,STAR,EXTERNAL,.375....2
MOUNT...........................................1 31 47232 GROMMET,RUBBER 2 X 2.75........2
(to SN 47730) (8.08 x 6.99 cm)
10A 78136 FORMING,MOTOR 32 48709 PWR UNIT MOD ASSY GS30.........1
CONTROLLER................................1
33 Ref. Function Manifold.....................1
(from SN 47731)
(refer to Figure 212.3)
11 232734 CONTROLLER,DC MOTOR,24V.....1
34 78622 FILTER ASSY,SAE8,10
12 6091 NUT,NYLOCK,1/4-20.......................4 MIC,PAPR**.....................................1
13 65736 KIT,5 GALLON HYDRAULIC -- 44207 FILTER
TANK***...........................................1 ELEMENT,BETA(10)=200................1
(includes items 14, 15, 17-18 and 21) (fiberglass, optional)
-- 40832 TANK ONLY,HYDRAULIC GS30/32*** -- 44788 FILTER
(includes item 21) ELEMENT,10MICRON,PAPER*......1
14 66204 FILLER CAP(PLUG 1-1/2" NPT (paper, standard)
HEX.................................................1
15 78546 BREATHER CAP,HYD. TANK,1/4
NPT.................................................1
16 19273 CLAMP,HOSE,.75............................3
(1.9 cm)
17 65318 FITTING KIT-HYDRAULIC TANK.....1
-- 39223 BULKHEAD FITTING,PLASTIC X
8**....................................................1
-- 39225 ELBOW,90ø,.5 MPT X.5BRB
PLST................................................1

Part No. 39529 GS-1530, GS-1930 73


200 Drive Chassis Components April 2012

209.1 Power Unit Module Installation (to serial number 1999)

74 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

209.1 Power Unit Module Installation (to serial number 1999)

Item Part No. Description Qty.

1 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....4


2 6033 WASHER,LOCK,0.5".......................2
3 36369 BEARING,0.75IDX1.00ODX0.75L....2
4 44160 LOCK PIN ASSY,3.00"....................1
-- 39469 SPRING,COMPRESSION.485
X1.75**............................................1
-- 39470 PIN, LOCK.......................................1
-- 40835 KNOB,OVAL TAPERED...................1
-- 41630 HOUSING,LOCK PIN......................1
5 Ref. Power Unit Module Tray
Assembly.........................................1
(refer to Figures 208.2 or 208.3)
6 39447 SPACER,MODULE,.06 THK............1
(1.524 mm) (quantity listed for this
item is approximate)
7 5135 CLIP,HAIR PIN .094 X 2.5...............2
(0.239 x 6.35 cm)
8 39244 SPACER,MODULE TRAY................2
(0.765 I.D. x 1.75 O.D. x 0.125 inch)
(1.94 x 4.45 x 0.318 cm)
9 39298P HINGE WELDMENT,TOP
RH,PAINTED...................................1
10 6886 WASHER,LOCK,.313......................4
11 10107 SCREW,HHC,5/16-18 X .75............4
12 39532 GROUND STRAP............................1

Part No. 39529 GS-1530, GS-1930 75


200 Drive Chassis Components April 2012

209.2 Power Unit Module Installation (from serial number 2000 to 35799)

76 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

209.2 Power Unit Module Installation (from serial number 2000 to 35799)

Item Part No. Description Qty.

1 47331 BRACKET,LOCK PIN,RIGHT..........1


(ground controls side)
2 8538 NUT,LP NYLOCK,3/4-10.................1
3 33681 SCREW,HHC,3/8-16 X .625............2
4 7713 NUT,LP NYLOCK,3/8-16.................3
5 46348 HANDLE-LOCK,PWR MOD.RIGHT
SIDE................................................1
(ground controls side)
-- 44733 HANDLE COVER,PLASTIC............1
6 47227 SCREW,SHS,5/16-18 X .25.............1
7 47228 WASHER,NYLON,.406 X.750
X.032...............................................1
8 6782 NUT,NYLOCK,5/16-18.....................1
9 6097 WASHER,FLAT,USS,3/8",Y.............1
10 39470 PIN, LOCK.......................................1
-- 47332 HANDLE,LOCK PIN,RT...................1
11 39469 SPRING,COMPRESSION.485
X1.75**............................................1
12 41630 HOUSING,LOCK PIN......................1
13 Ref. Power Unit Module Tray
Assembly.........................................1
(refer to Figures 208.2 or 208.3)
14 47548 BEARING,FL,0.75ID X 1 OD X
.49....................................................2
(0.75 x 1 x 0.38 inch) (1.91 x 2.54 x
0.97 cm)
15 55983 PIN-THREADED SHLDR
OFFS,5/8-11....................................1
16 47342 SPACER,MODULE TRAY,.030
THK.................................................2
(0.762 mm) (quantity listed for this
item is approximate. Actual quantity
may vary to ensure proper fit)
17 38028 NUT,LP NYLOCK,5/8-11.................2
18 47324 BRACKET,BOX
HINGE,LH-UP/RH-LO.....................1
19 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....4
20 6086 NUT,LP NYLOCK,1/2-13.................4
21 47255 BOLT,SHORT SHOULDER..............1
22 47323 BRACKET,BOX
HINGE,RH-UP/LH-LO.....................1

Part No. 39529 GS-1530, GS-1930 77


200 Drive Chassis Components April 2012

209.3 Power Unit Module Installation (from serial number 35800)

78 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

209.3 Power Unit Module Installation (from serial number 35800)

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. U-Bolt Assembly, Handle Catch 20 47323 BRACKET,BOX


(refer to Figure 201.4) HINGE,RH-UP/LH-LO.....................1
-- 65968 HANDLE-ROTATOR LATCH ASSY
RS
(ground controls side) (includes items
1-7)
1 13002 SCREW,HHC,5/16-18 X 1 GR5.......2
2 6782 NUT,NYLOCK,5/16-18.....................1
3 6002 NUT,LP NYLOCK,5/16-18...............2
4 13000 SCREW,HHC,5/16-18 X 1.25..........2
5 66901 LATCH,ROTARY,W/KNOB,RIGHT....1
(ground controls side)
5A 66900 LATCH,ROTARY, W/KNOB,
LEFT................................................1
(battery side)
6 66714 FORMING,ROTARY LATCH
MOUNT...........................................1
7 66871 FORMING, MOD TRAY HANDLE.....1
8 19284 SCREW,FHS,1/4-20 X .63...............1
9 47793 BUMPER, MODULE TRAY..............1
(0.266 I.D. x 1.25 O.D. x 0.25 inch)
(0.676 x 3.18 x 0.64 cm)
10 6889 NUT,LP NYLOCK,1/4-20.................1
11 47548 BEARING,FL,0.75ID X 1 OD X
.49....................................................2
(0.75 x 1 x 0.38 inch) (1.91 x 2.54 x
0.97 cm)
12 55983 PIN-THREADED SHLDR
OFFS,5/8-11....................................2
13 47342 SPACER,MODULE TRAY,.030
THK.................................................2
Quantity listed for this item is
approximate. Actual quantity may vary
to ensure proper fit.
-- 47455 SPACER,MODULE TRAY,.075
THK.................................................2
Quantity listed for this item is
approximate. Actual quantity may vary
to ensure proper fit.
14 38028 NUT,LP NYLOCK,5/8-11.................2
15 47324 BRACKET,BOX
HINGE,LH-UP/RH-LO.....................1
16 51496 SCREW,HHC,1/2-13 X 1.375..........2
17 6086 NUT,LP NYLOCK,1/2-13.................4
18 47255 BOLT,SHORT SHOULDER..............1
19 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....4

Part No. 39529 GS-1530, GS-1930 79


200 Drive Chassis Components April 2012

210.1 Hydraulic Power Unit

80 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

210.1 Hydraulic Power Unit

Item Part No. Description Qty.

-- 65335 POWER UNIT ASSY-HYDR MOD


TRAY*
(includes items 1-8)
1 40844 MOTOR,ELECTRIC,24VDC
4.5HP...............................................1
-- 105390 BRACKET, CONTROLLER
MOUNT,SP......................................1
(to SN 16988)
-- 43685 SEAL KIT,LIFT PUMP,BARNES**....1
-- 44777 BEARING,MOTOR (40844) FAN
END.................................................1
-- 44778 BEARING,MOTOR,36843,BRUSH
END*................................................1
2 44750 SPRING-BRUSH,40844,
SCISSORS......................................4
3 44752 COVER-BRUSH
INSPEC.40844,SCISS....................4
4 44751 BRUSH,PWR UNIT (40844)**.........4
5 55921 SCREW,SHC,3/8-24 X 1.25"...........2
6 6021 WASHER,LOCK,.375......................2
7 6097 WASHER,FLAT,USS,3/8",Y.............2
8 96193 PUMP,4CC GEAR,CCW***..............1
-- 66206 PUMP KIT,BOSCH,GS30***............1
(service kit for Barnes pump) (to SN
16988)

Part No. 39529 GS-1530, GS-1930 81


200 Drive Chassis Components April 2012

211.1 Ground Controls

82 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

211.1 Ground Controls

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Base, Push Button....................1 -- 37947 KEYS,10 PACK***


(to SN 36365) (refer to item 8) (from SN 36366 to 52966)
1A 66817 BASE WITH 1 NC CONTACT, -- 66814 BASE,WITH 2 N.O. CONTACTS***
E-STOP...........................................1 (from SN 36366 to 52966)
(from SN 36366) (includes 1 each N.C. 6B 83131 KEYSWITCH,3 POS
contact) W/KEYS,LOCKING
-- 66818 CONTACT,NC..................................1 (Nikken models)
(from SN 36366) 6C 96008-S KEYSWITCH,3 POS.W/KEYS***.....1
2 96452 CIRCUIT BREAKER,7.0 AMP***.....1 (from SN 52967)
(includes mounting fasteners) -- 21982 KEY,SINGLE***
3 13037-S SWITCH,TOGGLE,SPDT,3POS (from SN 52967)
MOMEN...........................................1 -- 37947 KEYS,10 PACK***
(includes mounting fasteners) (from SN 52967)
4 Ref. Contact, Normally Open...........2 -- 83093 KEY SINGLE***
(to SN 36365) (refer to item 6) (from SN 52967)
4A 66816 CONTACT,N.O.***............................2 -- 96009 WASHER,NITRILE
(from SN 36366 to 52966) (from SN 52967)
5 Ref. Base, Push Button....................1 -- 96010 SCREW,PHILLIPS,PHM,8-32 X.25**
(to SN 36365) (refer to item 6) (from SN 52967)
5A 66814 BASE,WITH 2 N.O. 7 27246 BOOT,TOGGLE
CONTACTS***.................................1 SWITCH,SHORT*............................1
(from SN 36366 to 52966) (includes 2
each N.C. contact) 8 66761 SERVICE KIT,E-STOP.....................1
(to SN 36365) (this is an update kit;
-- 66818 CONTACT,NC..................................1 the original E-stop button is no longer
(from SN 36366 to 52966) available from the supplier. Please
6 96011 KIT, KEYSWITCH***........................1 note, if this kit has already been
(to SN 36365) (this is an update kit; installed on the unit, refer to the part
the original key switch is no longer numbers listed below)
available from the supplier. Please 8A 66812 E-STOP BUTTON............................1
note, if this kit has already been (from SN 36366)
installed on the unit, refer to the part
numbers listed below) -- 66817 BASE WITH 1 NC CONTACT,
E-STOP...........................................1
-- 21982 KEY,SINGLE*** (from SN 36366)
-- 37947 KEYS,10 PACK*** -- 66818 CONTACT,NC..................................1
-- 83093 KEY SINGLE*** (from SN 36366)
(with boot) (to SN 36365) 9 19506 HOUR METER,10-80 VOLTS***......1
-- 96008-S KEYSWITCH,3 POS.W/KEYS***.....1 (from SN 18704 to 42999) (includes
(to SN 36365) mounting bracket and fasteners)
-- 96009 WASHER,NITRILE -- 45840 PLUG,NYLON 2.00 BLACK
(to SN 36365) DOMED...........................................1
-- 96010 SCREW,PHILLIPS,PHM,8-32 X.25** 9A 56100 HOUR METER,LCD,9-60 VDC***.....1
(to SN 36365) (from SN 21065 to 40926) (includes
6A 66811 KEYSWITCH,3POS.MNTND.DR mounting bracket and fasteners)
WKEY**...........................................1 10 65734 CONTROL PANEL-LOWER............1
(from SN 36366 to 52966) (includes 1 (to SN 1999) (includes mounting
pair of keys) fasteners)
-- 21982 KEY,SINGLE***
(from SN 36366 to 52966)

Part No. 39529 GS-1530, GS-1930 83


200 Drive Chassis Components April 2012

212.1 Function Manifold (to serial number 6843)

84 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

212.1 Function Manifold (to serial number 6843)

Item Part No. Description Qty. Item Part No. Description Qty.

A Flow regulator valve 8 44236 SPACER-DUAL COIL,#8***.............1


Steer circuit 9 44174 NUT-COIL SHORT...........................4
B Orifice 10 44169 VALVE-SOLENOID, 2POS 4
Steer circuit WAY.................................................1
C Relief valve -- 44230 SEAL
Steering relief KIT-P.N.44169,44172,44171............1
D Relief valve 11 44176 COIL,20V W/DIODE,#10 (SCI)........3
System relief
12 44170 VALVE-SOLENOID
E Orifice N.O.(SCISSORS)............................1
Brake circuit
-- 44228 SEAL KIT, VALVE............................1
F Solenoid valve
Steer left/right 13 44247 ORIFICE WASHER,.060",
SCISSORS......................................1
G Solenoid valve (1.5 mm)
Platform up
14 44175 SPACER-DUAL COIL,#10,
H Orifice SCISSORS......................................1
Brake circuit
15 105457 KIT,DYN BRAKING VALVE,MINI......1
I Solenoid valve
Brake circuit -- 44230 SEAL
KIT-P.N.44169,44172,44171............1
J Solenoid valve
Forward/reverse 16 44178 VALVE,CHECK,5 PSI**...................1
(0.34 bar)
K Check Valve
Brake circuit -- 44224 SEAL KIT, VALVE............................1
L Check Valve 17 48659 VALVE,CHECK***............................1
Steer circuit (from SN 1888)
M Diagnostic nipple -- 44227 SEAL KIT, VALVE............................1
Testing 18 48997 NIPPLE,DIAGNOSTIC,#4
-- 105462 KIT,DYN.BRAKING MANIF,MINI PORT***..........................................1
(manifold, complete) -- 20224 DIAGNOSTIC FEMALE
1 62082 VALVE-FLOW REGULATOR 0.75 Q-DSCNT........................................1
GPM................................................1 19 48880 CAP,DIAGNOSTIC NIPPLE.............1
(2.8 L/min)
-- 44225 SEAL KIT, VALVE............................1
2 46288 ORIFICE DISC,.040".......................1
(1.02 mm)
3 44166 VALVE,RELIEF,1000PSI(SCISSORS.1
(69 bar)
-- 44227 SEAL KIT, VALVE............................1
4 44167 VALVE,RELIEF,3500PSI(SCISRS)**.1
(241.8 bar)
-- 44226 SEAL KIT-FOR P.N.44167...............1
5 44177 ORIFICE PLUG,.025"......................1
(to SN 8699) (0.64 mm)
6 44168 VALVE,SOLENOID,3POS 4WAY.....1
-- 44229 SEAL KIT, VALVE............................1
7 39347 COIL,20V W/DIODE,#8 (SCI)***......3

Part No. 39529 GS-1530, GS-1930 85


200 Drive Chassis Components April 2012

212.2 Function Manifold (from serial number 6844 to 35799)

86 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

212.2 Function Manifold (from serial number 6844 to 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

A Check valve 6 44167 VALVE,RELIEF,3500PSI(SCISRS)**.1


Steer circuit (255 bar)
B Diagnostic nipple -- 44226 SEAL KIT-FOR P.N.44167...............1
Testing 7 44168 VALVE,SOLENOID,3POS 4WAY.....1
C Relief valve -- 44229 SEAL KIT, VALVE............................1
Priority flow
8 52594 COIL,20V DS W/DIODE..................3
D Flow regulator valve
Steer relief 9 44236 SPACER-DUAL COIL,#8***.............1
E Relief valve 10 44174 NUT-COIL SHORT...........................4
Steer relief 11 44169 VALVE-SOLENOID, 2POS 4
F Relief valve WAY.................................................1
System relief -- 44230 SEAL
G Solenoid valve KIT-P.N.44169,44172,44171............1
Steering (right/left) 12 52595 COIL,20V DS W/DIODE,#10
H Solenoid valve SCISR..............................................3
Lift circuit 13 44170 VALVE-SOLENOID
I Solenoid valve N.O.(SCISSORS)............................1
Brake circuit -- 44228 SEAL KIT, VALVE............................1
J Check valve 14 44232 CAVITY PLUG, GS15/19.................1
Plug
15 44175 SPACER-DUAL COIL,#10,
K Solenoid valve SCISSORS......................................1
Forward/reverse
16 105457 KIT,DYN BRAKING VALVE,MINI......1
L Check valve
-- 44230 SEAL
Steer circuit
KIT-P.N.44169,44172,44171............1
-- 105462 KIT,DYN.BRAKING MANIF,MINI
17 44178 VALVE,CHECK,5 PSI**...................1
(manifold, complete)
(0.34 bar)
1 48659 VALVE,CHECK***............................1
-- 44224 SEAL KIT, VALVE............................1
-- 44227 SEAL KIT, VALVE............................1
2 48997 NIPPLE,DIAGNOSTIC,#4
PORT***..........................................1
-- 20224 DIAGNOSTIC FEMALE
Q-DSCNT........................................1
-- 48880 CAP,DIAGNOSTIC NIPPLE.............1
3 44179 VALVE-FLOW REGULATOR 0.5
GPM................................................1
(to SN 11498) (1.8 L/min)
-- 44225 SEAL KIT, VALVE............................1
3A 62082 VALVE-FLOW REGULATOR 0.75
GPM................................................1
(from SN 11499) (2.8 L/min)
4 46288 ORIFICE DISC,.040".......................1
(1.02 mm)
5 65184 VALVE-RELIEF,1500 PSI, RV2........1
(103.4 bar)
-- 44227 SEAL KIT, VALVE............................1

Part No. 39529 GS-1530, GS-1930 87


200 Drive Chassis Components April 2012

212.3 Function Manifold (from serial number 35800)

88 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

212.3 Function Manifold (from serial number 35800)

Item Part No. Description Qty. Item Part No. Description Qty.

A Diagnostic nipple 7 52595 COIL,20V DS W/DIODE,#10


Testing (refer to drawing) SCISR..............................................3
B Flow regulator valve 8 44174 NUT-COIL SHORT...........................1
Priority flow (refer to drawing) 9 46216 VALVE,CHECK,IWP-S/CWP PWR
C Relief valve ASSI................................................2
Lift relief (refer to drawing) (0.68 bar)
D Relief valve -- 44224 SEAL KIT, VALVE............................2
Drive relief (refer to drawing) 10 44168 VALVE,SOLENOID,3POS 4WAY.....1
E Orifice -- 44229 SEAL KIT, VALVE............................1
Steer circuit (refer to drawing)
11 52594 COIL,20V DS W/DIODE..................1
F Relief valve
Steering (right/left) (refer to drawing) 12 44236 SPACER-DUAL COIL,#8***.............1
G Solenoid valve 13 44175 SPACER-DUAL COIL,#10,
Drive/Lift circuit (refer to drawing) SCISSORS......................................1
H Check valve 14 105457 KIT,DYN BRAKING VALVE,MINI......1
Drive circuit (refer to drawing) -- 44230 SEAL
I Solenoid valve KIT-P.N.44169,44172,44171............1
Steer circuit (refer to drawing)
J Solenoid valve
Forward/reverse (refer to drawing)
K Check valve
Steer circuit (refer to drawing)
-- 105462 KIT,DYN.BRAKING MANIF,MINI
(manifold, complete)
1 48997 NIPPLE,DIAGNOSTIC,#4
PORT***..........................................1
-- 20224 DIAGNOSTIC FEMALE
Q-DSCNT........................................1
(Parker part no. PD242)
-- 48880 CAP,DIAGNOSTIC NIPPLE.............1
2 62082 VALVE-FLOW REGULATOR 0.75
GPM................................................1
(2.8 L/min)
-- 44225 SEAL KIT, VALVE............................1
3 65962 VALVE-RELIEF, 3700 PSI #8...........2
(255.1 bar)
-- 44226 SEAL KIT-FOR P.N.44167...............2
4 46288 ORIFICE DISC,.040".......................1
(1.02 mm)
5 65184 VALVE-RELIEF,1500 PSI, RV2........1
(103.4 bar)
-- 44227 SEAL KIT, VALVE............................1
6 44169 VALVE-SOLENOID, 2POS 4
WAY.................................................1
-- 44230 SEAL
KIT-P.N.44169,44172,44171............1

Part No. 39529 GS-1530, GS-1930 89


200 Drive Chassis Components April 2012

213.1 Brake Release Hand Pump Manifold

90 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

213.1 Brake Release Hand Pump Manifold

Item Part No. Description Qty.

-- 84539 NEEDLE/HOUSING ASSY


W/KNOB***
(includes items 7 and 8)
-- 96461 SERVICE KIT,BRAKE RELEASE
MAN*
(includes items 2-5, 10, decals,
instructions & miscellaneous
hardware)
1 44216 VALVE,SHUTTLE
-- 84394 SEAL KIT,PO CHECK VALVE(84391)
2 84743 VALVE,PILOT OPERATED
ASSEMBLY*
-- 84740 SEAL KIT,HAND PUMP***
-- 84743 VALVE,PILOT OPERATED
ASSEMBLY*
-- 84746 KNOB,PILOT OP VALVE (BLACK)***
3 39877 CONNECTOR,070120-4-4
4 84748 SPRING,HAND PUMP ROD
5 84739 VALVE,HAND PUMP ASSEMBLY***
-- 84740 SEAL KIT,HAND PUMP***
-- 84742 KNOB,HAND PUMP (RED)***
6 44218 VALVE,HAND PUMP**
-- 44224 SEAL KIT, VALVE
-- 58992 KNOB,RED(44218)HP VALVE
7 65763 KNOB,BLACK(44217)CHECK VALVE
8 44217 VALVE,CHECK,PILOT OPERATED***
-- 44233 SEAL KIT-FOR PN. 44217
9 MANIFOLD,BRAKE RELEASE***
(manifolds 39558, 78620 & 96328 are
no longer available, order service kit
96461)
10 105067 MANIFOLD,BRAKE RELEASE***
(includes items 2-5 & 10)

Part No. 39529 GS-1530, GS-1930 91


200 Drive Chassis Components April 2012

214.1 Hydraulic Hoses and Fittings (to serial number 35799)

92 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

214.1 Hydraulic Hoses and Fittings (to serial number 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

-- The hose lengths below reflect the 16 48880 CAP,DIAGNOSTIC NIPPLE.............1


length of the hose only. Refer to the -- 20224 DIAGNOSTIC FEMALE
'Fittings Cross Reference' to match Q-DSCNT........................................1
Genie part numbers to Parker part
numbers. 17 39874 ELBOW,070220-8-6.........................1
1 39883 CONNECTOR,070102-8-8..............2 18 39873 ELBOW,070220-6-6.........................1
2 51286 HOSE ASSY,FILTER/TANK, 19 39877 CONNECTOR,070120-4-4..............7
GS30...............................................1 20 78860 HOSE ASSY,MAN S1/STEER
(from SN 2000 to 49599) (hose End - CYL,30*...........................................1
barbed, swivel (Parker No. 30682-8), [hose end - female, swivel (Parker No.
hose end - barbed, swivel (Parker No. 10655-4-2), hose end - female, swivel
30682-8) and hose, 3/4 inch push-on, (Parker No. 10655-4-2) and hose, 1/8
Parker No. 801-12) inch thermoplastic medium pressure
2A 78696 HOSE ASSY,FILTER (Parker No. 540N-2)]
TANK,30/2632.................................1 21 78859 HOSE ASSY,MAN S1/STEER
(from SN 49600 to 59999) CYL,30*...........................................1
3 42280 CLAMP,HOSE,.50............................1 [Hose End - Female, Swivel (Parker
No. 10655-4-2), Hose End - Female,
4 65318 FITTING KIT-HYDRAULIC TANK.....1 Swivel (Parker No. 10655-4-2) and
-- 39226 NIPPLE,PLASTIC .5 NPT X 6"........1 Hose, 1/8 inch Thermoplastic Medium
5 46131 CLAMP,HOSE,.63............................1 Pressure (Parker No. 540N-2)]

6 39885 ELBOW,90DEG, .75 HS X.75 22 66159 HOSE ASSY, MAN TO LIFT,


MPT.................................................1 GS30...............................................1
[hose end - female, swivel (Parker No.
7 55616 STRAINER ASSEMBLY..................1 10643-6), hose end - male rigid
8 39500 HOSE ASSY,MANIFOLD/FILTER.....1 (Parker No. 10343-6) and hose, 3/8
[hose end - barbed, swivel (Parker No. inch hydraulic (Parker No. 431-6)]
30682-8) hose end - barbed, swivel 23 47012 FLARE TUBE ASSY,LIFT
(Parker No. 30682-8) and hose, 3/4 CYLINDER......................................1
inch Push-On (Parker No. 801-12)]
24 78861 HOSE ASSY,
9 39498 HOSE ASSY,HYD.TANK/PUMP......1 MAN/HANDPUMP,GS30.................1
[hose end - barbed, swivel (Parker No. [hose end - female, swivel (Parker No.
30682-10-12), hose end - barbed, 10655-4-2), hose rnd - female, swivel
swivel (Parker No. 30682-10-12) and (Parker No. 10655-4-2) and hose, 1/8
hose, 1/2 inch push-on (Parker No. inch thermoplastic medium pressure
801-8)] (Parker No. 540N-2)]
10 Ref. Plug - Hydraulic Tank Drain, 25 39872 TEE,RUN,070428-4.........................2
Plastic, Hex Head, 0.5 inch NPT (1.3
cm)...................................................1 26 39494 HOSE ASSY,MNFLD TO
(refer to 208.1, 208.2 or 208.3) ACCUMULATOR.............................1
[hose end - female, swivel (Parker No.
11 47670 ELBOW,90DEG...............................1 10655-4-2), hose end - female, swivel
12 39876 ELBOW,070220-6-8.........................1 (Parker No. 10655-4-2) and hose, 1/8
inch thermoplastic medium pressure
13 39497 HOSE ASSY,PUMP TO
(Parker No. 540N-2)]
MANIFOLD......................................1
[hose end - female, swivel (Parker No. 27 39879 CONNECTOR,070120-4-8..............1
10643-6), hose end - female, swivel
(Parker No. 10643-6) and hose, 3/8
inch hydraulic (Parker No. 431-6)]
14 39875 ELBOW,070220-4-6.........................2
15 39878 CONNECTOR,070120-6-6..............6

Part No. 39529 GS-1530, GS-1930 93


200 Drive Chassis Components April 2012

214.1 Hydraulic Hoses and Fittings (to serial number 35799)


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

28 47030 HOSE ASSY,HANDPUMP/LH 38 39870 BULKHEAD,UNION,070601-6.........2


BRAKE............................................1 39 51284 HOSE
[hose end - female, swivel (Parker No. ASSY,MANIFOLD/BULKHEAD........1
10655-4-2), hose end - female, swivel [Hose End - Female, Swivel (Parker
(Parker No. 10655-4-2) and hose, 1/8 No. 10643-6), Hose End - Female,
inch thermoplastic medium pressure Swivel 90 degree (Parker No.
(Parker No. 540N-2)] 13943-6) and Hose, 3/8 inch Hydraulic
29 39506 HOSE (Parker No. 431-6)]
ASSY,MANIFOLD/HANDPUMP......1
[hose end - female, swivel (Parker No.
10655-4-2), hose end - female, swivel
(Parker No. 10655-4-2) and hose, 1/8
inch thermoplastic medium pressure
(Parker No. 540N-2)]
30 78862 HOSE ASSY, HANDPUMP/R BRAKE
30.....................................................1
31 51283 HOSE
ASSY,MANIFOLD/BULKHEAD........1
[hose end - female, swivel (Parker No.
10643-6), hose end - female, swivel
(Parker No. 10643-6) and hose, 3/8
inch hydraulic (Parker No. 431-6)]
32 39871 ELBOW,070701-6............................2
33 51277 HOSE ASSY,BULKHEAD/DRIVE
MOTOR...........................................2
[Hose End - Female, Swivel (Parker
No. 10643-6), Hose End - Female,
Swivel 45 degree (Parker No.
13743-6) and Hose, 3/8 inch Hydraulic
(Parker No. 431-6)]
34 39880 CONNECTOR,070120-6-10............4
35 51285 HOSE
ASSY,MANIFOLD/BULKHEAD........1
[Hose End - Female, Swivel (Parker
No. 10643-6), Hose End - Female,
Swivel (Parker No. 10643-6) and
Hose, 3/8 inch Hydraulic (Parker No.
431-6)]
36 51278 HOSE ASSY,BULKHEAD/DRIVE
MOTOR...........................................2
[Hose End - Female, Swivel (Parker
No. 10643-6), Hose End - Female,
Swivel 45 degree (Parker No.
13743-6) and Hose, 3/8 inch Hydraulic
(Parker No. 431-6)]
37 51282 HOSE
ASSY,MANIFOLD/BULKHEAD........2
[hose End - female, swivel (Parker No.
10643-6), hose end - female, swivel
90 degree (Parker No. 13943-6) and
hose, 3/8 inch hydraulic (Parker No.
431-6)]

94 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

214.1 Hydraulic Hoses and Fittings (to serial number 35799)


(continued)

This Page Intentionally Left Blank

Part No. 39529 GS-1530, GS-1930 95


200 Drive Chassis Components April 2012

214.2 Hydraulic Hoses and Fittings (from serial number 35800)

96 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

214.2 Hydraulic Hoses and Fittings (from serial number 35800)

Item Part No. Description Qty. Item Part No. Description Qty.

-- The hose lengths below reflect the 14 66826 HOSE ASSY, MAN/R MOTOR,
length of the hose only. Refer to the GS30...............................................1
'Fittings Cross Reference' to match Hose End - Female, Swivel (Parker
Genie part numbers to Parker part No. 10643-6), Hose End - Female,
numbers. Swivel 45 degree (Parker No.
1 39880 CONNECTOR,070120-6-10............4 13743-6) and Hose, 3/8 inch Hydraulic
(to SN 45340) (Parker No. 431-6); may also use
Genie PN 66826
1A 39878 CONNECTOR,070120-6-6..............4
(from SN 45341) 15 66159 HOSE ASSY, MAN TO LIFT,
GS30...............................................1
2 66827 HOSE ASSY,DRIVE MOTOR, Hose End - Female, Swivel (Parker
GS30...............................................1 No. 10643-6), Hose End - Female,
Hose End - Female, Swivel 45 degree Swivel (Parker No. 10643-6) and
(Parker No. 13743-6), Hose End - Hose, 3/8 inch Hydraulic (Parker No.
Female, Swivel 45 degree (Parker No. 431-6)
13743-6) and Hose, 3/8 inch Hydraulic
(Parker No. 431-6) 16 78860 HOSE ASSY,MAN S1/STEER
CYL,30*...........................................1
3 39875 ELBOW,070220-4-6.........................2 Hose End - Female, Swivel (Parker
4 39225 ELBOW,90ø,.5 MPT X.5BRB No. 10658-4-2), Hose End - Female,
PLST................................................2 Swivel (Parker No. 10658-4-2) and
Hose, 1/8 inch Thermoplastic Medium
5 39223 BULKHEAD FITTING,PLASTIC X
Pressure (Parker No. 540G-2)
8**....................................................1
17 78859 HOSE ASSY,MAN S1/STEER
6 66204 FILLER CAP(PLUG 1-1/2" NPT
CYL,30*...........................................1
HEX.................................................1
Hose End - Female, Swivel (Parker
7 HYDRAULIC TANK No. 10658-4-2), Hose End - Female,
refer to 208.4 Swivel (Parker No. 1JC43-8) and
8 39878 CONNECTOR,070120-6-6..............4 Hose, 1/8 inch Thermoplastic Medium
Pressure (Parker No. 540G-2)
9 55616 STRAINER ASSEMBLY..................1
18 51286 HOSE ASSY,FILTER/TANK,
10 65974 HOSE GS30...............................................1
ASSEMBLY,TANK/PUMP,GS30.......1 (to SN 49599) (Hose End - Female,
Hose End - Barbed, Swivel (Parker Swivel (Parker No. 10658-4-2) and
No. 30682-10-12) and Hose, 3/4 inch Hose, 1/2 inch Push-On (Parker No.
Push-On (Parker No. 801-12) 801-8)
-- 19273 CLAMP,HOSE,.75............................1 18A 78696 HOSE ASSY,FILTER
11 55968 ELBOW,070220-10..........................1 TANK,30/2632.................................1
12 39876 ELBOW,070220-6-8.........................1 (from SN 49600) (Hose End - Barbed,
Swivel (Parker No. 30582-8-8) and
13 66826 HOSE,ASSY, MAN.L/R MOTOR, Hose, 1/2 inch Push-On (Parker No.
GS30...............................................1 801-8)
Hose End - Female, Swivel (Parker
No. 10643-6), Hose End - Female, 19 39497 HOSE ASSY,PUMP TO
Swivel 45 degree (Parker No. MANIFOLD......................................1
13743-6) and Hose, 3/8 inch Hydraulic Hose End - Female, Swivel (Parker
(Parker No. 431-6); may also use No. 10643-6), Hose End - Female,
Genie PN 66826 Swivel (Parker No. 10643-6) and
Hose, 3/8 inch Hydraulic (Parker No.
431-6)

Part No. 39529 GS-1530, GS-1930 97


200 Drive Chassis Components April 2012

214.2 Hydraulic Hoses and Fittings (from serial number 35800)


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

20 78864 HOSE ASSY, MAN/ACCUM, MINI....1 31 78862 HOSE ASSY, HANDPUMP/R BRAKE
Hose End - Female, Swivel (Parker 30.....................................................1
No. 10658-4-2), Hose End - Female, Hose End - Female, Swivel (Parker
Swivel (Parker No. 10658-4-2) and No. 10658-4-2), Hose End - Female,
Hose, 1/8 inch Thermoplastic Medium Swivel (Parker No. 10658-4-2) and
Pressure (Parker No. 540G-2) Hose, 1/8 inch Thermoplastic Medium
21 39879 CONNECTOR,070120-4-8..............1 Pressure (Parker No. 540G-2)

22 13757 TEE,RUN,070432-4.........................1 32 39872 TEE,RUN,070428-4.........................2


(to SN 53809)
22A 39872 TEE,RUN,070428-4.........................1
(from SN 53810)
23 39877 CONNECTOR,070120-4-4..............8
24 78861 HOSE ASSY,
MAN/HANDPUMP,GS30.................1
Hose End - Female, Swivel (Parker
No. 10658-4-2), Hose End - Female,
Swivel (Parker No. 10658-4-2) and
Hose, 1/8 inch Thermoplastic Medium
Pressure (Parker No. 540G-2)
25 39506 HOSE
ASSY,MANIFOLD/HANDPUMP......1
Hose End - Barbed, Swivel (Parker
No. 30582-8-8), Hose End - Barbed,
Swivel (Parker No. 30582-8-8) and
Hose, 1/8 inch Thermoplastic Medium
Pressure (Parker No. 540G-2)
26 39873 ELBOW,070220-6-6.........................1
27 39874 ELBOW,070220-8-6.........................1
28 66945 HOSE ASSY,MNFLD. FILTER.........1
Hose End - Barbed, Swivel (Parker
No. 30682-10-12), Hose End - Barbed,
Swivel (Parker No. 30582-8-8) and
Hose, 3/4 inch Push-On (Parker No.
801-12)
28A 78683 HOSE,ASSY,MNFLD,FILTER..........1
(from SN 49600) (Hose End - Barbed,
Swivel (Parker No. 30682-10-12),
Hose End - Barbed, Swivel (Parker
No. 30582-8-8) and Hose, 3/4 inch
Push-On (Parker No. 801-12)
29 48977 CONN,520120-12-16.......................1
-- 48880 CAP,DIAGNOSTIC NIPPLE.............1
30 47030 HOSE ASSY,HANDPUMP/LH
BRAKE............................................1
Hose End - Female, Swivel (Parker
No. 10658-4-2), Hose End - Female,
Swivel (Parker No. 10658-4-2) and
Hose, 1/8 inch Thermoplastic Medium
Pressure (Parker No. 540G-2)

98 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

214.2 Hydraulic Hoses and Fittings (from serial number 35800)


(continued)

This Page Intentionally Left Blank

Part No. 39529 GS-1530, GS-1930 99


200 Drive Chassis Components April 2012

215.1 Power Cables - Drive Chassis (to serial number 27543)

100 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

215.1 Power Cables - Drive Chassis (to serial number 27543)

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. Fuse, 275A -- 19436 CONNECTOR,ANDERSON SB


(refer to Figures 204.1, 204.2, 204.3 175...................................................1
and 204.4) 5A 49902 BATTERY CABLE
-- 105902 HARNESS,GS15/1930 ASSY.BAT.MOD.GS.........................1
from SN 1 to 12084; chassis wire (from SN 2000) (2 gauge)
harness 6 49903 CABLE
-- 105903 HARNESS,GS15/1930 ASSEMBLY,11"(SCISSORS)...........1
from SN 12085 to 17407; chassis wire (red, 2 gauge)
harness 7 49904 CABLE ASSEMBLY,13" RED...........1
-- 105904 HARNESS,GS30/2632/AUS32 (2 gauge)
from SN 17408 to 27543; chassis wire 8 49906 CABLE ASSEMBLY,13" BLACK......1
harness (2 gauge)
-- 105911 E-DOWN HARNESS
from SN 1 to 27543; e-down wire
harness, GS-1930
-- 105977 E-DOWN HARNESS
from SN 1 to 27543; e-down wire
harness, GS-1530
1 44244 BATTERY CABLE ASSY,3.5"
RED.................................................2
(to SN 1999) (2 gauge)
1A 49907 BATTERY CABLE ASSY,
2.5"SCISS........................................2
(from SN 2000) (2 gauge)
2 44243 BATTERY CABLE
ASSY.8"(SCISR)..............................1
(to SN 1999) (2 gauge)
2A 49908 BATTERY CABLE
ASSY.5.75"SCISS...........................1
(from SN 2000) (2 gauge)
3 40552 CABLE
ASSEMBLY,13"(SCISSORS)...........1
(to SN 1999) (2 gauge)
3A 49905 CABLE
ASSEMBLY,12"(SCISSORS)...........1
(from SN 2000) (2 gauge)
4 46263 BATT. CABLE ASSY-CHASSIS,
GS...................................................1
(to SN 1999) (2 gauge)
-- 19436 CONNECTOR,ANDERSON SB
175...................................................1
4A 49901 BATT. CABLE ASSY-CHASSIS,
GS...................................................1
(from SN 2000) (2 gauge)
5 46264 BATTERY CABLE
ASSY.BAT.MOD.GS.........................1
(to SN 1999) (2 gauge)

Part No. 39529 GS-1530, GS-1930 101


200 Drive Chassis Components April 2012

215.2 Power Cables - Drive Chassis (from serial number 27544)

102 GS-1530, GS-1930 Part No. 39529


April 2012 200 Drive Chassis Components

215.2 Power Cables - Drive Chassis (from serial number 27544)

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. Fuse, 275A 5 49908 BATTERY CABLE


(refer to Figures 204.1, 204.2, 204.3 ASSY.5.75"SCISS................6-inches
and 204.4) 6 49906 CABLE ASSEMBLY,13"
-- 105904 HARNESS,GS30/2632/AUS32 BLACK...............................13-inches
from SN 27544 to 52508; chassis wire 7 49904 CABLE ASSEMBLY,13"
harness RED...................................13-inches
-- 105905 HARNESS,GS30/2632/AUS32 8 40552 CABLE
from SN 52509 to 53999; chassis wire ASSEMBLY,13"(SCISSORS).13-inches
harness
-- 105906 HARNESS,GS30/2632/AUS32
from SN 54000 to 59999; chassis wire
harness
-- 105911 E-DOWN HARNESS
from SN 27544 to 59999; e-down wire
harness
-- 105977 E-DOWN HARNESS
from SN 27544 to 59999; e-down wire
harness
1 46263 BATT. CABLE ASSY-CHASSIS,
GS...................................................1
-- 19436 CONNECTOR,ANDERSON SB
175...................................................1
-- 32148 WELDING CABLE #2
BLACK.............................102-inches
-- 32149 WELDING CABLE #2
RED.................................113-inches
2 49902 BATTERY CABLE
ASSY.BAT.MOD.GS.........................1
-- 19436 CONNECTOR,ANDERSON SB
175...................................................1
-- 32148 WELDING CABLE #2
BLACK...............................58-inches
-- 32149 WELDING CABLE #2
RED...................................26-inches
3 47476 HARNESS,CHARGING-GS30........1
-- 66411 CONNECTOR, SB 50 AMP
HOUSING........................................1
-- 94340 WIRE,10
GA,RED,GXL***...............108-inches
-- 94341 WIRE,10
GA,BLACK,GXL***.............84-inches
4 49907 BATTERY CABLE ASSY,
2.5"SCISS............................3-inches
(to SN 52508)
4A 78716 BATTERY CABLE
ASSY,RED........................5.5-inches
(from SN 52509)

Part No. 39529 GS-1530, GS-1930 103


300 Scissor Components April 2012

301.1 Scissor Assembly, GS-1530, View 1 (to serial number 631)

104 GS-1530, GS-1930 Part No. 39529


April 2012 300 Scissor Components

301.1 Scissor Assembly, GS-1530, View 1 (to serial number 631)

Item Part No. Description Qty.

1 18384 SNAP RING,EXTERNAL,1.75


DIA.................................................14
(4.4 cm)
2 39127 WASHER,SCIS
ARM,1.79X2.25X.120....................14
(4.5 cm)
3 39094 PIN,1.75 X 8.187"LG.,SCR............14
(20.8 x 4.45 cm)
4 39274 BEARING,1.75ID X 2"OD X
2.5"LG...........................................16
(4.45 x 5.08 x 6.35 cm)
5 44213 ARM-#3 INNER (GS-1530).............1
(bearings are listed in figure 302.1)
6 44161 ARM-#3 OUTER (GS-1530)............1
(includes item 4)
7 14033 SCREW,HHC,3/8-16 X 2.75..........18
8 4828 NUT,NYLOCK,3/8-16.....................18
9 44231 ARM-#2 INNER (GS15/GS19)**......1
10 44162 ARM-#2 OUTR.GS1530 & #3
OUTR..............................................2
(includes item 4)
11 44214 ARM-#1 INNER
W/DECALS,GS15/19.......................1
(bearings are listed in figure 302.1)
12 44746 ARM-#1 OUTER
(GS1530,GS1930)...........................1
(includes item 4)
13 47158 SLIDER BLOCK..............................2
14 39095 PIN,1.75DIAX7.35LG,CHAMFER.....2
(18.66 x 4.445 cm)
15 47599 WEAR PAD, SLIDER.......................2
16 47102 PIN,1.75DIA.X7.94LG, 1HOLE........2
(20.17 x 4.445 cm)

Part No. 39529 GS-1530, GS-1930 105


300 Scissor Components April 2012

301.2 Scissor Assembly, GS-1530, View 1 (from serial number 632 to 2130)

106 GS-1530, GS-1930 Part No. 39529


April 2012 300 Scissor Components

301.2 Scissor Assembly, GS-1530, View 1 (from serial number 632 to 2130)

Item Part No. Description Qty.

1 47595 PIN,1.50DIAX21.03LG,2RING........6
(53.41 x 3.81 cm)
2 18383 SNAP RING,EXTERNAL,1.5
DIA***............................................16
(3.81 cm)
3 39835 WASHER,SCIS
ARM,1.54X2.00X.125....................16
4 66055 BEARING,1.50IDX1.77ODX1.25L..44
(3.8 x 4.5 x 3.2 cm)
5 47655 PIN,1.50DIAX7.42LG,2RING..........2
(3.8 x 18.846 cm)
6 4828 NUT,NYLOCK,3/8-16.......................4
7 14033 SCREW,HHC,3/8-16 X 2.75............4
8 47158 SLIDER BLOCK..............................2
9 39095 PIN,1.75DIAX7.35LG,CHAMFER.....2
(4.45 x 19.1 cm)
10 47599 WEAR PAD, SLIDER.......................2
(10.16 x 5.08 x 0.64 cm)
11 48382 ARM-#1 INNER
W/DECALS,GS15/19.......................1
(includes 4 each, item 4)
11A 48678 ARM-#1 INNER
W/DECALS,GS15/19.......................1
(from SN 2131) (includes 4 each, item
4)
12 51763 BEARING,FL,1.75IDX2.25ODX.85L.2
13 47102 PIN,1.75DIA.X7.94LG, 1HOLE........2
(4.45 x 20.17 cm)
14 48381 ARM-#1 OUTER
(GS1530,GS1930)...........................1
(includes 8 each, item 4)
15 48384 ARM-#2 INNER
(GS1530/GS1930)...........................1
(includes 8 each, item 4)
16 48383 ARM-#2 OUTR.GS1530 & #3
OUTR..............................................2
(includes 6 each, item 4)
17 48386 ARM-#3 INNER (GS-1530).............1
(to SN 2130) (includes 4 each, item 4)
17A 48680 ARM-#3 INNER (GS-1530).............1
(from SN 2131) (includes 4 each, item
4)
18 48385 ARM-#3 OUTER (GS-1530)............1
(includes 8 each, item 4)

Part No. 39529 GS-1530, GS-1930 107


300 Scissor Components April 2012

302.1 Scissor Assembly, GS-1530, View 2 (to serial number 631)

108 GS-1530, GS-1930 Part No. 39529


April 2012 300 Scissor Components

302.1 Scissor Assembly, GS-1530, View 2 (to serial number 631)

Item Part No. Description Qty. Item Part No. Description Qty.

1 18384 SNAP RING,EXTERNAL,1.75 22 47502 BUMPER,1.25 INCH


DIA...................................................4 O.D.,SCISSORS............................12
(4.44 cm) (3.2 cm)
2 39127 WASHER,SCIS 23 47711 BRACKET,MAIN CABLE
ARM,1.79X2.25X.120......................4 BRIDGE***.......................................1
3 39096 PIN,1.75 X 8.686"LG.,SCR..............2 24 8914 SCREW,HHC,1/4-20 X .625............4
(22.06 x 4.445 cm) 25 47164 SPACER,CABLE BRIDGE...............2
4 6115 SCREW,HHC,1/4-20 X 3.5..............1 26 21121 CABLE TIE,4" BLK,HEAT
5 6638 WASHER,FLAT,USS,1/4"Y..............6 RESISTNT.....................................10
6 6091 NUT,NYLOCK,1/4-20.......................1 Quantity listed for this item is
approximate. Actual quantity may vary
7 Ref. Safety Arm................................1 to ensure proper fit.
(refer to Figure 302.3)
27 39560 CLIP,CABLE TIE MOUNT..............10
8 39275 BEARING,1.75ID X 2"OD X Quantity listed for this item is
.75"LG.............................................4 approximate. Actual quantity may vary
(4.45 x 5.1 x 1.9 cm) to ensure proper fit.
9 Ref. Cable - Manual Lowering.........4
(refer to Figure 202.1)
10 41557-S CABLE BRACKET,PAINTED...........1
11 66465 VALVE,W/NC
SOLENOID,MANUAL***..................1
-- 84422 COIL-SOLENOID VALVE,20V
DC***...............................................1
(direct replacement for 66467)
12 7339 SCREW,HHC,1/4-20 X .5................2
13 6356 WASHER,LOCK,.25........................2
14 47012 FLARE TUBE ASSY,LIFT
CYLINDER......................................1
15 66098 CABLE TIE,9" X .5...........................1
16 47046 CABLE TIE MOUNT........................1
17 Ref. Hydraulic Hoses and Fittings.....1
(refer to Figure 213.1)
18 48685 CYLINDER ASSY,LIFT,GS1530......1
(complete)
-- 39274 BEARING,1.75ID X 2"OD X 2.5"LG
(4.5 x 5.1 x 6.4 cm)
-- 39878 CONNECTOR,070120-6-6..............1
-- 44249 SEAL KIT 46221 & 46222(SCISR)...1
-- 55559 ORIFICE,LONG, .046......................1
(1.17 mm)
19 4828 NUT,NYLOCK,3/8-16.......................4
20 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................4
21 39270P POTHOLE ACTUATOR PUSHER
WLDMT...........................................1

Part No. 39529 GS-1530, GS-1930 109


300 Scissor Components April 2012

302.2 Scissor Assembly, GS-1530, View 2 (from serial number 632 to 23567)

110 GS-1530, GS-1930 Part No. 39529


April 2012 300 Scissor Components

302.2 Scissor Assembly, GS-1530, View 2 (from serial number 632 to 23567)

Item Part No. Description Qty. Item Part No. Description Qty.

1 8516 SCREW,HHC,3/8-16 X 1.50............2 -- 55559 ORIFICE,LONG, .046......................1


2 6097 WASHER,FLAT,USS,3/8",Y.............2 (1.1684 mm)

3 4828 NUT,NYLOCK,3/8-16.......................6 -- 78910 SEAL KIT, 55715 DY LIFTCYL........1


(Dong Yang)
4 45226 ROD END,.375 X 3.69.....................2
21A 55715 CYLINDER-LIFT,GS30....................1
5 39096 PIN,1.75 X 8.686"LG.,SCR..............2 (included in update kit 58125, from SN
(23.37 x 4.445 cm) (to SN 2130) 23568)
5A 47666 PIN,1.50DIAX8.95LG,1HOLE..........2 22 6019 SCREW,HHC,3/8-16 X 1.25 GRD
(22.73 x 3.81 cm) (from SN 2131) 5.......................................................4
6 47502 BUMPER,1.25 INCH 23 39270P POTHOLE ACTUATOR PUSHER
O.D.,SCISSORS............................14 WLDMT...........................................1
(3.2 cm)
24 47573P PLATE,LIFT ARM CAM GS1530.....1
7 6115 SCREW,HHC,1/4-20 X 3.5..............1
25 6090 SCREW,HHC,1/4-20 X .7................2
8 6638 WASHER,FLAT,USS,1/4"Y..............6
26 39127 WASHER,SCIS
9 6091 NUT,NYLOCK,1/4-20.......................3 ARM,1.79X2.25X.120......................1
10 Ref. Safety Arm................................3 27 47711P BRACKET,MAIN CABLE BRIDGE....1
(refer to Figure 302.3)
28 8914 SCREW,HHC,1/4-20 X .625............4
11 39274 BEARING,1.75ID X 2"OD X
2.5"LG.............................................4 29 47164 SPACER,CABLE BRIDGE...............2

12 Ref. Cable - Manual Lowering.........4 30 21121 CABLE TIE,4" BLK,HEAT


(refer to Figure 202.1 or 202.2) RESISTNT.....................................10
Quantity listed for this item is
13 41557-S CABLE BRACKET,PAINTED...........1 approximate. Actual quantity may vary
14 66465 VALVE,W/NC to ensure proper fit.
SOLENOID,MANUAL***..................1 31 39560 CLIP,CABLE TIE MOUNT..............10
-- 84422 COIL-SOLENOID VALVE,20V Quantity listed for this item is
DC***...............................................1 approximate. Actual quantity may vary
(direct replacement for 66467) to ensure proper fit.
15 7339 SCREW,HHC,1/4-20 X .5................2
16 6356 WASHER,LOCK,.25........................2
17 47012 FLARE TUBE ASSY,LIFT
CYLINDER......................................1
18 66098 CABLE TIE,9" X .5...........................1
19 47046 CABLE TIE MOUNT........................1
20 Ref. Hydraulic Hoses and Fittings.....1
(refer to Figure 213.1)
21 58125 CYLINDER UPDATE GS-1530**.....1
(to SN 23569) (complete)
-- 39274 BEARING,1.75ID X 2"OD X
2.5"LG.............................................1
(to SN 2130)
-- 39878 CONNECTOR,070120-6-6..............1
-- 44249 SEAL KIT 46221 & 46222(SCISR)...1
(Texas Hydraulic)
-- 45071 BEARING,1.5IDX1.75ODX1.5L.......1
(from SN 2131)

Part No. 39529 GS-1530, GS-1930 111


300 Scissor Components April 2012

302.3 Scissor Assembly, GS-1530, View 2 (from serial number 23568 to 50515)

112 GS-1530, GS-1930 Part No. 39529


April 2012 300 Scissor Components

302.3 Scissor Assembly, GS-1530, View 2 (from serial number 23568 to 50515)

Item Part No. Description Qty.

1 8516 SCREW,HHC,3/8-16 X 1.50............2


2 6097 WASHER,FLAT,USS,3/8",Y...........10
3 4828 NUT,NYLOCK,3/8-16.....................16
4 45226 ROD END,.375 X 3.69.....................2
(0.95 x 8.2 cm)
5 47666 PIN,1.50DIAX8.95LG,1HOLE..........2
(from SN 2131) (22.73 x 3.81 cm)
6 47502 BUMPER,1.25 INCH
O.D.,SCISSORS............................14
(to SN 50514) (3.2 cm)
7 11966 SCREW,BHHS,1/4-20 X 1.5............2
8 55487 CROSS TUBE COLAR, GS30\32.....1
9 6888 SCREW,HHC,1/4-20 X 1.................7
10 6638 WASHER,FLAT,USS,1/4"Y..............7
11 6091 NUT,NYLOCK,1/4-20.......................5
12 55336 CHOCK STOP CUSHION...............1
13 Ref. Lift Cylinder Assembly..............1
(refer to Figure 305.1)
14 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................6
15 39270P POTHOLE ACTUATOR PUSHER
WLDMT...........................................1
16 45454 CLAMP,RUB CUSH,0.75,#12 X
3/8*..................................................8
17 47573P PLATE,LIFT ARM CAM GS1530.....1
18 8514 SCREW,FHS,1/4-20 X .75...............2
19 39127 WASHER,SCIS
ARM,1.79X2.25X.120......................1
20 18383 SNAP RING,EXTERNAL,1.5
DIA***..............................................1
21 28443 CABLE TIE,11.5" BLACK................2
(29.2 cm)
22 66098 CABLE TIE,9" X .5...........................2
(22.9 cm)
23 47164 SPACER,CABLE BRIDGE...............2
24 47711P BRACKET,MAIN CABLE BRIDGE....1
(to SN 50515)
25 39560 CLIP,CABLE TIE MOUNT..............10
Quantity listed for this item is
approximate. Actual quantity may vary
to ensure proper fit.
26 58000 SAFETY CHOCK,SCISSOR...........1

Part No. 39529 GS-1530, GS-1930 113


300 Scissor Components April 2012

302.4 Scissor Assembly, GS-1530, View 2 (from serial number 50515)

114 GS-1530, GS-1930 Part No. 39529


April 2012 300 Scissor Components

302.4 Scissor Assembly, GS-1530, View 2 (from serial number 50515)

Item Part No. Description Qty.

1 8516 SCREW,HHC,3/8-16 X 1.50............2


2 6097 WASHER,FLAT,USS,3/8",Y...........10
3 4828 NUT,NYLOCK,3/8-16.....................12
4 45226 ROD END,.375 X 3.69.....................2
(0.95 x 8.2 cm)
5 47666 PIN,1.50DIAX8.95LG,1HOLE..........2
(22.73 x 3.81 cm) (from SN 2131)
6 47502 BUMPER,1.25 INCH
O.D.,SCISSORS............................14
(3.2 cm)
7 11966 SCREW,BHHS,1/4-20 X 1.5............2
8 55487 CROSS TUBE COLAR, GS30\32.....1
9 6888 SCREW,HHC,1/4-20 X 1.................7
10 6638 WASHER,FLAT,USS,1/4"Y..............7
11 6091 NUT,NYLOCK,1/4-20.......................5
12 55336 CHOCK STOP CUSHION...............1
13 Ref. Lift Cylinder Assembly..............1
(refer to Figure 205.1)
14 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................6
15 39270P POTHOLE ACTUATOR PUSHER
WLDMT...........................................1
16 45454 CLAMP,RUB CUSH,0.75,#12 X
3/8*..................................................8
17 47573P PLATE,LIFT ARM CAM GS1530.....1
18 8514 SCREW,FHS,1/4-20 X .75...............2
19 39127 WASHER,SCIS
ARM,1.79X2.25X.120......................1
20 18383 SNAP RING,EXTERNAL,1.5
DIA***..............................................1
21 28443 CABLE TIE,11.5" BLACK................2
(29.2 cm)
22 78687 FORMING, CABLE BRIDGE,
UPPER............................................1
23 66098 CABLE TIE,9" X .5...........................2
24 78686 FORMING,CABLE
BRIDGE,MAIN***.............................1
25 39560 CLIP,CABLE TIE MOUNT..............10
(quantity listed for this item is
approximate. Actual quantity may vary
to ensure proper fit)
26 58000 SAFETY CHOCK,SCISSOR...........1
(includes 2 each, items 2, 3 and 14)

Part No. 39529 GS-1530, GS-1930 115


300 Scissor Components April 2012

303.1 Scissor Assembly, GS-1930, View 1 (to serial number 631)

116 GS-1530, GS-1930 Part No. 39529


April 2012 300 Scissor Components

303.1 Scissor Assembly, GS-1930, View 1 (to serial number 631)

Item Part No. Description Qty.

1 18384 SNAP RING,EXTERNAL,1.75


DIA.................................................20
2 39127 WASHER,SCIS
ARM,1.79X2.25X.120....................20
3 39094 PIN,1.75 X 8.187"LG.,SCR............20
(20.8 x 4.445 cm)
4 39274 BEARING,1.75ID X 2"OD X
2.5"LG...........................................22
(4.45 x 5.08 x 6.35 cm)
5 46244 ARM-#4 INNR, PLATFORM
(1930)..............................................1
(includes 2 each, item 4)
6 44161 ARM-#3 OUTER (GS-1530)............1
(includes 4 each, item 4)
7 14033 SCREW,HHC,3/8-16 X 2.75..........30
8 4828 NUT,NYLOCK,3/8-16.....................30
9 44215 ARM-#3 INNER (GS-1930).............1
(includes 2 each, item 4)
10 44162 ARM-#2 OUTR.GS1530 & #3
OUTR..............................................4
(includes 3 each, item 4)
11 44231 ARM-#2 INNER (GS15/GS19)**......1
(includes 2 each, item 4)
12 44214 ARM-#1 INNER
W/DECALS,GS15/19.......................1
(includes 2 each, item 4)
13 44746 ARM-#1 OUTER
(GS1530,GS1930)...........................1
(includes 4 each, item 4)
14 47158 SLIDER BLOCK..............................2
15 39095 PIN,1.75DIAX7.35LG,CHAMFER.....2
(18.67 x 4.445 cm)
16 47599 WEAR PAD, SLIDER.......................2
(5.72 x 11.43 x 0.64 cm)
17 47102 PIN,1.75DIA.X7.94LG, 1HOLE........2
(4.45 x 20.17 cm)

Part No. 39529 GS-1530, GS-1930 117


300 Scissor Components April 2012

303.2 Scissor Assembly, GS-1930, View 1 (from serial number 632)

118 GS-1530, GS-1930 Part No. 39529


April 2012 300 Scissor Components

303.2 Scissor Assembly, GS-1930, View 1 (from serial number 632)

Item Part No. Description Qty.

1 47595 PIN,1.50DIAX21.03LG,2RING........9
(53.92 x 3.81 cm)
2 18383 SNAP RING,EXTERNAL,1.5
DIA***............................................22
(3.81)
3 39835 WASHER,SCIS
ARM,1.54X2.00X.125....................22
4 66055 BEARING,1.50IDX1.77ODX1.25L..64
5 47655 PIN,1.50DIAX7.42LG,2RING..........2
(19.38 x 3.81 cm)
6 4828 NUT,NYLOCK,3/8-16.......................4
7 14033 SCREW,HHC,3/8-16 X 2.75............4
8 47158 SLIDER BLOCK..............................2
9 39095 PIN,1.75DIAX7.35LG,CHAMFER.....2
(19 x 4.445 cm)
10 47599 WEAR PAD, SLIDER.......................2
11 48382 ARM-#1 INNER
W/DECALS,GS15/19.......................1
(to SN 2130) (includes 4 each, item 4)
11A 48678 ARM-#1 INNER
W/DECALS,GS15/19.......................1
(from SN 2131) (includes 4 each, item
4)
12 51763 BEARING,FL,1.75IDX2.25ODX.85L.2
(4.45 x 5.08 x 6.35 cm)
13 47102 PIN,1.75DIA.X7.94LG, 1HOLE........2
(20.17 x 4.445 cm)
14 48381 ARM-#1 OUTER
(GS1530,GS1930)...........................1
(includes 8 each, item 4)
15 48384 ARM-#2 INNER
(GS1530/GS1930)...........................1
(includes 8 each, item 4)
16 48383 ARM-#2 OUTR.GS1530 & #3
OUTR..............................................4
(includes 6 each, item 4)
17 48387 ARM-#3 INNER (GS-1930).............1
(to SN 2130) (includes 8 each, item 4)
17A 48681 ARM-#3 INNER (GS-1930).............1
(from SN 2131) (includes 8 each, item
4)
18 48388 ARM-#4 INNR. PLATFORM
(1930)..............................................1
(includes 4 each, item 4)
19 48385 ARM-#3 OUTER (GS-1530)............1
(includes 8 each, item 4)

Part No. 39529 GS-1530, GS-1930 119


300 Scissor Components April 2012

304.1 Scissor Assembly, GS-1930, View 2 (to serial number 631)

120 GS-1530, GS-1930 Part No. 39529


April 2012 300 Scissor Components

304.1 Scissor Assembly, GS-1930, View 2 (to serial number 631)

Item Part No. Description Qty. Item Part No. Description Qty.

1 47164 SPACER,CABLE BRIDGE...............4 22 18384 SNAP RING,EXTERNAL,1.75


2 8914 SCREW,HHC,1/4-20 X .625............8 DIA...................................................4
(4.44 cm)
3 6638 WASHER,FLAT,USS,1/4"Y............10
23 39127 WASHER,SCIS
4 39440P BRKT,UPPER CABLE ARM,1.79X2.25X.120......................4
BRIDGE,GRAY................................1
24 39096 PIN,1.75 X 8.686"LG.,SCR..............2
5 6115 SCREW,HHC,1/4-20 X 3.5..............1 (23.37 x 4.445 cm)
6 6091 NUT,NYLOCK,1/4-20.......................1 25 47230 BUMPER,RUBBER.......................20
7 Ref. Safety Arm................................1 (3.2 cm)
(refer to Figure 302.3) 26 47711P BRACKET,MAIN CABLE BRIDGE....1
8 39275 BEARING,1.75ID X 2"OD X (to SN 50515)
.75"LG.............................................4 26 78686 FORMING,CABLE
9 Ref. Cable - Manual Lowering.........4 BRIDGE,MAIN***.............................1
(refer to Figure 202.1) (from SN 50516)
10 41557-S CABLE BRACKET,PAINTED...........1 27 21121 CABLE TIE,4" BLK,HEAT
RESISTNT.....................................10
11 66465 VALVE,W/NC
1
SOLENOID,MANUAL***..................1 (10.2 cm)
11 84422 COIL-SOLENOID VALVE,20V 28 39560 CLIP,CABLE TIE MOUNT..............10
DC***...............................................1 1
(direct replacement for 66467)
Footnotes
12 7339 SCREW,HHC,1/4-20 X .5................2
1: Quantity listed for this item is approximate.
13 6356 WASHER,LOCK,.25........................2
Actual quantity may vary to ensure proper fit.
14 47012 FLARE TUBE ASSY,LIFT
CYLINDER......................................1
15 66098 CABLE TIE,9" X .5...........................1
16 47046 CABLE TIE MOUNT........................1
17 Ref. Hydraulic Hoses and Fittings.....1
(refer to Figure 213.1)
18 58145 CYLINDER UPDATE GS-1930........1
(to SN 23567) (complete)
-- 39274 BEARING,1.75ID X 2"OD X
2.5"LG.............................................1
(4.5 x 5.1 x 6.4 cm)
-- 39878 CONNECTOR,070120-6-6..............1
-- 44249 SEAL KIT 46221 & 46222(SCISR)...1
(Taxes Hydraulic)
-- 55558 ORIFICE,LONG, .037***..................1
(0.94 mm)
-- 55715 CYLINDER-LIFT,GS30....................1
(included in update kit 58145, used
from SN 23568)
19 4828 NUT,NYLOCK,3/8-16.......................4
20 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................4
21 39270P POTHOLE ACTUATOR PUSHER
WLDMT...........................................1

Part No. 39529 GS-1530, GS-1930 121


300 Scissor Components April 2012

304.2 Scissor Assembly, GS-1930, View 2 (from serial number 632 to 23567)

122 GS-1530, GS-1930 Part No. 39529


April 2012 300 Scissor Components

304.2 Scissor Assembly, GS-1930, View 2 (from serial number 632 to 23567)

Item Part No. Description Qty. Item Part No. Description Qty.

1 47164 SPACER,CABLE BRIDGE...............4 -- 78910 SEAL KIT, 55715 DY LIFTCYL........1


2 8914 SCREW,HHC,1/4-20 X .625............8 (Dong Yang)

3 6638 WASHER,FLAT,USS,1/4"Y............12 20 4828 NUT,NYLOCK,3/8-16.......................6

4 39440P BRKT,UPPER CABLE 21 6019 SCREW,HHC,3/8-16 X 1.25 GRD


BRIDGE,GRAY................................1 5.......................................................4

5 6115 SCREW,HHC,1/4-20 X 3.5..............1 22 39270P POTHOLE ACTUATOR PUSHER


WLDMT...........................................1
6 6091 NUT,NYLOCK,1/4-20.......................3
23 47566-S PLATE,LIFT ARM CAM
7 Ref. Safety Arm................................3 1930,32,46.......................................1
(refer to Figure 302.3)
24 39127 WASHER,SCIS
8 47502 BUMPER,1.25 INCH ARM,1.79X2.25X.120......................1
O.D.,SCISSORS............................22
(3.2 cm) 25 6090 SCREW,HHC,1/4-20 X .7................2

9 39275 BEARING,1.75ID X 2"OD X 26 39096 PIN,1.75 X 8.686"LG.,SCR..............2


.75"LG.............................................4 (to SN 2130) (23.37 x 4.445 cm)
(4.45 x 5.08 x 1.91 cm) 26A 47666 PIN,1.50DIAX8.95LG,1HOLE..........2
10 Ref. Cable - Manual Lowering.........4 (from SN 2131) (22.73 x 3.81 cm)
(refer to Figure 202.1 or 202.2) 27 47711P BRACKET,MAIN CABLE BRIDGE....1
11 41557-S CABLE BRACKET,PAINTED...........1 28 45226 ROD END,.375 X 3.69.....................2
12 66465 VALVE,W/NC (0.95 x 8.2 cm)
SOLENOID,MANUAL***..................1 29 8516 SCREW,HHC,3/8-16 X 1.50............2
-- 84422 COIL-SOLENOID VALVE,20V 30 6097 WASHER,FLAT,USS,3/8",Y.............2
DC***...............................................1 31 21121 CABLE TIE,4" BLK,HEAT
(direct replacement for 66467) RESISTNT.....................................10
13 7339 SCREW,HHC,1/4-20 X .5................2 1
(10.2 cm)
14 6356 WASHER,LOCK,.25........................2
32 39560 CLIP,CABLE TIE MOUNT..............10
15 47012 FLARE TUBE ASSY,LIFT 1
CYLINDER......................................1
16 66098 CABLE TIE,9" X .5...........................1
Footnotes
17 47046 CABLE TIE MOUNT........................1
1: Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper fit.
18 Ref. Hydraulic Hoses and Fittings.....1
(refer to Figure 213.1)
19 58145 CYLINDER UPDATE GS-1930........1
(to SN 23567)
-- 39274 BEARING,1.75ID X 2"OD X
2.5"LG.............................................1
(to SN 2130)
-- 39878 CONNECTOR,070120-6-6..............1
-- 44249 SEAL KIT 46221 & 46222(SCISR)...1
(Texas Hydraulic)
-- 45071 BEARING,1.5IDX1.75ODX1.5L.......1
(from Sn 2131)
-- 55558 ORIFICE,LONG, .037***..................1
(0.94 mm)
-- 55715 CYLINDER-LIFT,GS30....................1
(included in update kit 58145, used
from SN 23568)

Part No. 39529 GS-1530, GS-1930 123


300 Scissor Components April 2012

304.3 Scissor Assembly, GS-1930, View 2 (from serial number 23568 to 50515)

124 GS-1530, GS-1930 Part No. 39529


April 2012 300 Scissor Components

304.3 Scissor Assembly, GS-1930, View 2 (from serial number 23568 to 50515)

Item Part No. Description Qty. Item Part No. Description Qty.

1 39440P BRKT,UPPER CABLE Footnotes


BRIDGE,GRAY................................1 1: Quantity listed for this item is approximate.
1 47164 SPACER,CABLE BRIDGE...............2 Actual quantity may vary to ensure proper fit.
2 8914 SCREW,HHC,1/4-20 X .625............4
3 6638 WASHER,FLAT,USS,1/4"Y............11
4 11966 SCREW,BHHS,1/4-20 X 1.5............2
5 55487 CROSS TUBE COLAR, GS30\32.....1
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................6
7 6097 WASHER,FLAT,USS,3/8",Y...........10
8 4828 NUT,NYLOCK,3/8-16.......................8
9 58000 SAFETY CHOCK,SCISSOR...........1
10 6888 SCREW,HHC,1/4-20 X 1.................3
11 6091 NUT,NYLOCK,1/4-20.......................5
12 55336 CHOCK STOP CUSHION...............1
13 Ref. Lift Cylinder Assembly..............1
(refer to Figure 305.1)
14 45454 CLAMP,RUB CUSH,0.75,#12 X
3/8*..................................................8
15 39270P POTHOLE ACTUATOR PUSHER
WLDMT...........................................1
16 47566P PLATE,LIFT ARM CAM,PAINTED....1
17 39127 WASHER,SCIS
ARM,1.79X2.25X.120......................1
18 8514 SCREW,FHS,1/4-20 X .75...............2
19 47502 BUMPER,1.25 INCH
O.D.,SCISSORS............................16
(3.2 cm)
20 47666 PIN,1.50DIAX8.95LG,1HOLE..........2
(22.73 x 3.81 cm)
21 28443 CABLE TIE,11.5" BLACK................1
(29.2 cm)
22 66098 CABLE TIE,9" X .5...........................4
(22.9 cm)
23 8914 SCREW,HHC,1/4-20 X .625............4
24 47711P BRACKET,MAIN CABLE BRIDGE....1
(to SN 50515)
25 45226 ROD END,.375 X 3.69.....................2
(0.95 x 8.2 cm)
26 8516 SCREW,HHC,3/8-16 X 1.50............2
27 39560 CLIP,CABLE TIE MOUNT..............10
1

Part No. 39529 GS-1530, GS-1930 125


300 Scissor Components April 2012

304.4 Scissor Assembly, GS-1930, View 2 (from serial number 50516)

126 GS-1530, GS-1930 Part No. 39529


April 2012 300 Scissor Components

304.4 Scissor Assembly, GS-1930, View 2 (from serial number 50516)

Item Part No. Description Qty. Item Part No. Description Qty.

1 39440P BRKT,UPPER CABLE Footnotes


BRIDGE,GRAY................................1 1: Quantity listed for this item is approximate.
1 47164 SPACER,CABLE BRIDGE...............2 Actual quantity may vary to ensure proper fit.
2 8914 SCREW,HHC,1/4-20 X .625............4
3 6638 WASHER,FLAT,USS,1/4"Y............11
4 11966 SCREW,BHHS,1/4-20 X 1.5............2
5 55487 CROSS TUBE COLAR, GS30\32.....1
6 6175 SCREW,HHC,3/8-16 X 1.................4
7 6097 WASHER,FLAT,USS,3/8",Y.............6
8 4828 NUT,NYLOCK,3/8-16.......................4
9 58000 SAFETY CHOCK,SCISSOR...........1
10 6888 SCREW,HHC,1/4-20 X 1.................3
11 6091 NUT,NYLOCK,1/4-20.......................5
12 55336 CHOCK STOP CUSHION...............1
13 Ref. Lift Cylinder Assembly..............1
(refer to Figure 305.1)
14 45454 CLAMP,RUB CUSH,0.75,#12 X
3/8*..................................................8
15 39270P POTHOLE ACTUATOR PUSHER
WLDMT...........................................1
16 47566-S PLATE,LIFT ARM CAM
1930,32,46.......................................1
17 39127 WASHER,SCIS
ARM,1.79X2.25X.120......................1
18 8514 SCREW,FHS,1/4-20 X .75...............2
19 47502 BUMPER,1.25 INCH
O.D.,SCISSORS............................16
(3.2 cm)
20 47666 PIN,1.50DIAX8.95LG,1HOLE..........2
(22.73 x 3.81 cm)
21 28443 CABLE TIE,11.5" BLACK................1
(29.2 cm)
22 78687 FORMING, CABLE BRIDGE,
UPPER............................................1
23 66098 CABLE TIE,9" X .5...........................2
24 78686 FORMING,CABLE
BRIDGE,MAIN***.............................1
25 45226 ROD END,.375 X 3.69.....................2
(0.95 x 8.2 cm)
26 8516 SCREW,HHC,3/8-16 X 1.50............2
27 39560 CLIP,CABLE TIE MOUNT..............10
1

Part No. 39529 GS-1530, GS-1930 127


300 Scissor Components April 2012

305.1 Lift Cylinder Assembly, GS-1530, GS-1930 (from serial number 23568)

128 GS-1530, GS-1930 Part No. 39529


April 2012 300 Scissor Components

305.1 Lift Cylinder Assembly, GS-1530, GS-1930 (from serial number 23568)

Item Part No. Description Qty.

-- 58146 CYL.ASSY,1530***
(includes orifice and fitting)
-- 58147 CYL.ASSY,1930
(includes orifice and fitting)
1 55715 CYLINDER-LIFT,GS30....................1
-- 66469 SEAL KIT, 55715 TX LIFTCYL
(Texas Hydraulic)
-- 78910 SEAL KIT, 55715 DY LIFTCYL........1
(Dong Yang)
2 55558 ORIFICE,LONG, .037***..................1
GS-1930 (0.94 mm)
2 55559 ORIFICE,LONG, .046......................1
GS-1530 (1.17 mm)
3 39878 CONNECTOR,070120-6-6..............1
4 Ref. Hose Assembly........................1
(refer to Figure 214.1 or 214.2)
5 28443 CABLE TIE,11.5" BLACK................3
(29.21 cm)
6 Ref. Wire Harness (consult
factory).............................................3
7 Ref. Cable - Manual Platform
Lowering..........................................3
(refer to Figure 202.3 or 202.4)
8 44973 NUT,COIL (39909)...........................1
9 84422 COIL-SOLENOID VALVE,20V
DC***...............................................1
(direct replacement for 66467)
10 66465 VALVE,W/NC
SOLENOID,MANUAL***..................1
-- 44979 SEAL KIT,39909,PLAT LWR
VALVE*............................................1
11 41557-S CABLE BRACKET,PAINTED...........1
12 7339 SCREW,HHC,1/4-20 X .5................2
13 6356 WASHER,LOCK,.25........................2
14 65738 BUSHING 1.5X1.75X2.5.................4
(4.45 x 5.1 x 6.35 cm)

Part No. 39529 GS-1530, GS-1930 129


400 Platform Components April 2012

401.1 Platform Installation

130 GS-1530, GS-1930 Part No. 39529


April 2012 400 Platform Components

401.1 Platform Installation

Item Part No. Description Qty.

1 39095 PIN,1.75DIAX7.35LG,CHAMFER.....4
(18.67 x 4.445 cm)
2 47160 BLOCK, PLATFORM ANCHOR.......2
3 14033 SCREW,HHC,3/8-16 X 2.75............4
4 4828 NUT,NYLOCK,3/8-16.......................4
5 131426 SLIDER BLOCK,PLATFORM..........2
6 36874 SCREW,BHHS,3/8-16 X 2.5............8
7 6021 WASHER,LOCK,.375......................8
8 Ref. Platform Assembly...................8
(refer to 402.1, 403.1, 404.1, 405.1,
and 406.1)

Part No. 39529 GS-1530, GS-1930 131


400 Platform Components April 2012

402.1 Platform Railings with Entry Chain - Round Tube

132 GS-1530, GS-1930 Part No. 39529


April 2012 400 Platform Components

402.1 Platform Railings with Entry Chain - Round Tube

Item Part No. Description Qty. Item Part No. Description Qty.

1 39046 WELDMENT,PLATFORM 18C 48671 PLAT.ASY.W/DECALS(GS-1930)CE.1


RAILING,30.....................................2 (includes items 16, 2 each, items 17,
2 39478 SCREW,HHC,3/8-16 X 2 FULL 20, 4 each, items 15 and 21, 28 each,
THRD...............................................4 item 22)

3 8178 SCREW,HHC,3/8-16 X 2.5..............4 19 47231 TAPE,NON-SKID,DIE CUT,4"X


16"...................................................2
4 6097 WASHER,FLAT,USS,3/8",Y.............8 (10.2 x 40.6 cm)
5 4828 NUT,NYLOCK,3/8-16.......................4 20 39474 WEAR PAD,PLATFORM..................2
6 39341-S PLATFORM RAIL SNAP PIN (5.1 x 2.5 x 0.64 cm)
BRACKET........................................2 21 39310 WEAR/GUIDE PAD MAIN
7 47138 PIN,SNAP,ENTRY RAIL..................2 PLATFORM.....................................4
8 39342P WELDMENT,PLATFORM GATE 22 105476 RIVET,ALUM,STL,.188 X .250......30
30.....................................................1
9 47224 TUBING,PVC,1",BLACK***.16-inches
(41 cm)
10 96163 LINK, OPEN-END............................2
11 39509 CHAIN,3/16,OPEN LINK 22.5"........1
(54.6 cm)
12 39510 RIGID EYE SNAP............................1
13 47188 FOAM,CLOSED CELL
1.75X.250X18"................................1
(3.5 x 0.64 x 46 cm)
14 33550 TAPE,WARNING,BLK/YEL, 50'***....1
(1 roll)
15 39317 STOP PLATFORM ROLLER...........4
(4.14 x 2.5 cm)
16 47098 TAPE,NON-SKID,DIE CUT,4"X
40"...................................................4
(10.2 x 101.6 cm)
17 45840 PLUG,NYLON 2.00 BLACK
DOMED...........................................2
(5.1 cm)
18 46248 PLAT. ASSY.W/DECALS
GS-1530..........................................1
(ANSI, CSA) (includes items 16, 2
each, items 17, 20, 4 each, items 15
and 21, 28 each, item 22)
18A 48670 PLAT.ASY.W/DECALS(GS-1530)CE.1
(includes items 16, 2 each, items 17,
20, 4 each, items 15 and 21, 28 each,
item 22)
18B 44741 PLAT. ASSY.W/DECALS
GS-1930..........................................1
(ANSI, CSA) (includes items 16, 2
each, items 17, 20, 4 each, items 15
and 21, 28 each, item 22)

Part No. 39529 GS-1530, GS-1930 133


400 Platform Components April 2012

403.1 Platform Railings with Entry Gate - Round Tube

134 GS-1530, GS-1930 Part No. 39529


April 2012 400 Platform Components

403.1 Platform Railings with Entry Gate - Round Tube

Item Part No. Description Qty. Item Part No. Description Qty.

1 6708 SCREW,HHC,3/8-16 X 2.25............4 26 39310 WEAR/GUIDE PAD MAIN


2 6097 WASHER,FLAT,USS,3/8",Y...........16 PLATFORM.....................................4
(5.08 x 5.03 x 2.54 cm)
3 4828 NUT,NYLOCK,3/8-16.......................8
27 39046 WELDMENT,PLATFORM
4 47370 WELDMENT,ENTRY RAIL 30.........1 RAILING,30.....................................2
(ANSI, CSA)
5 47188 FOAM,CLOSED CELL
1.75X.250X18"................................1
(3.5 x 0.64 x 46 cm)
6 33550 TAPE,WARNING,BLK/YEL, 50'***....1
(1 roll)
7 47524 HINGE,CLOSING (SPRING) 4 X
4.......................................................1
8 47148 BRACKET,HINGE MOUNTING**.....1
9 6091 NUT,NYLOCK,1/4-20.....................12
10 6090 SCREW,HHC,1/4-20 X .7..............12
11 47138 PIN,SNAP,ENTRY RAIL..................1
12 47785 BUMPER,RUBBER,.63 X .63H.......1
(from SN 2394)
13 39603 WELDMENT,SWING GATE 30........1
13A 51326 WELDMENT,FULL SWING GATE
CE....................................................1
14 47598 WEATHERSTRIP,SWING
GATE..................................18-inches
15 14033 SCREW,HHC,3/8-16 X 2.75............4
16 47523 HINGE,4 X 4....................................1
17 39608 BRACKET,LATCH SUPPORT.........1
18 105476 RIVET,ALUM,STL,.188 X .250......24
19 39317 STOP PLATFORM ROLLER...........4
(4.14 x 2.5 cm)
20 47098 TAPE,NON-SKID,DIE CUT,4"X
40"...................................................4
(10.2 x 101.6 cm)
21 45840 PLUG,NYLON 2.00 BLACK
DOMED...........................................2
(5.1 cm)
22 Ref Platform Assembly....................2
(refer to Figure 405.1)
23 47231 TAPE,NON-SKID,DIE CUT,4"X
16"...................................................2
(10.2 x 40.6 cm)
24 39474 WEAR PAD,PLATFORM..................2
(5.1 x 2.5 x 0.64 cm)
25 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................4

Part No. 39529 GS-1530, GS-1930 135


400 Platform Components April 2012

404.1 Platform Entry Gate Installation - Round Tube

136 GS-1530, GS-1930 Part No. 39529


April 2012 400 Platform Components

404.1 Platform Entry Gate Installation - Round Tube

Item Part No. Description Qty.

1 8178 SCREW,HHC,3/8-16 X 2.5..............4


2 6097 WASHER,FLAT,USS,3/8",Y...........12
3 4828 NUT,NYLOCK,3/8-16.....................14
4 51320 FORMING,FULL SWING HINGE
ANSI................................................1
(ANSI)
4A 51325 FORMING,FULL SWING HINGE
CE....................................................1
(CE)
5 6090 SCREW,HHC,1/4-20 X .7................8
6 6091 NUT,NYLOCK,1/4-20.......................8
7 47524 HINGE,CLOSING (SPRING) 4 X
4.......................................................1
8 47523 HINGE,4 X 4....................................1
9 28487 SCREW,BHHS,3/8-16 X 1...............6
10 47138 PIN,SNAP,ENTRY RAIL..................1
11 51314 WELDMENT,FULL SWING GATE
ANSI................................................1
(ANSI)
11A 51326 WELDMENT,FULL SWING GATE
CE....................................................1
(CE)
12 51319 FORMING,FULL SWING CATCH
ANSI................................................1
(ANSI)
12A 51324 FORMING,FULL SWING CATCH
CE....................................................1
(CE)
13 14033 SCREW,HHC,3/8-16 X 2.75............4
14 66375-S BRACKET, FULL HT SWING
GATE...............................................2

Part No. 39529 GS-1530, GS-1930 137


400 Platform Components April 2012

405.1 Platform Extension - Round Tube

138 GS-1530, GS-1930 Part No. 39529


April 2012 400 Platform Components

405.1 Platform Extension - Round Tube

Item Part No. Description Qty. Item Part No. Description Qty.

1 47363 SCREW,RHM,8-32 X .50.................3 31 39474 WEAR PAD,PLATFORM..................3


2 35461 WASHER,FLAT,MS,#8,Y.................6 32 105476 RIVET,ALUM,STL,.188 X .250........6
3 18605 NUT,NYLOCK,8-32..........................3 33 47374 TAPE,NON-SKID,DIE CUT,4"X
4 39796 WELDMENT, ALUM,JOYSTICK 32"...................................................3
GUARD............................................1 34 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5 6090 SCREW,HHC,1/4-20 X .7..............10 5.......................................................2

6 6886 WASHER,LOCK,.313......................4 35 44745 PLAT. EXTENSION


ASSY.W/NONSKI............................1
7 Ref. Platform Controls......................4 (includes items 31, 32 and 33)
(refer to 408.1 , 408.2, 408.3 and
408.4) 36 44744 PLAT.EXT. RAILING
ASSY.W/DECLS..............................1
8 44743 MANUAL BOX W/DECALS***..........1 (includes 4 each, items 5 and 8-10)
9 6091 NUT,NYLOCK,1/4-20.......................7 37 66866 BUTTON,JOYSTICK
10 6638 WASHER,FLAT,USS,1/4"Y............11 MOUNT,BRASS***..........................3
11 47227 SCREW,SHS,5/16-18 X .25.............1 38 11968 SCREW,BHHS,1/4-20 X 1...............3
12 47222 WASHER,SHOULDER,NYLON.......1 39 47218 DRAW
LATCH,OVER-CENTER***..............1
13 6002 NUT,LP NYLOCK,5/16-18...............1
40 47389 PLUG,ROUND TUBING,1"..............2
14 46260 FOOTPEDAL W/NON-SKID
TAPE,GS.........................................1
-- 47225 TAPE,NON-SKID,DIE
CUT,1.38X1.5..................................1
15 7713 NUT,LP NYLOCK,3/8-16.................1
16 6097 WASHER,FLAT,USS,3/8",Y.............1
17 41630 HOUSING,LOCK PIN......................1
18 39469 SPRING,COMPRESSION.485
X1.75**............................................1
19 39470 PIN, LOCK.......................................1
20 47167 BRACKET,FOOT PEDAL
SUPPORT.......................................1
21 6889 NUT,LP NYLOCK,1/4-20.................2
22 51692 SCREW,BHSC,5/8-11 X 1...............4
23 65167 BRACKET ASSY-ROLLER,
PLTFRM***......................................2
(includes items 22, 24 and 26)
24 51367 PIN, THREADED ROLLER..............4
25 47163 ROLLER,PLATFORM
EXTENSION....................................4
26 21279 BUTTON, .800 O.D. X .281..............4
27 51290 PLATFORM LANYARD....................1
(includes items 22, 24 and 26)
28 39429 SCREW,BHHS,3/8-16 X 1.75..........8
29 6021 WASHER,LOCK,.375......................8
30 96413 WLDMT,LOCKING ROLLER
SUPPORT.......................................1
(includes items 22, 24 and 26)

Part No. 39529 GS-1530, GS-1930 139


400 Platform Components April 2012

406.1 Platform Railings and Platform Extension - Square Tube

140 GS-1530, GS-1930 Part No. 39529


April 2012 400 Platform Components

406.1 Platform Railings and Platform Extension - Square Tube

Item Part No. Description Qty. Item Part No. Description Qty.

1 66685 BRACKET,PLAT CONTROL BOX 18C 97040 GS30 MAIN DECK ASSY,1930
SLAB...............................................1 CE....................................................1
2 Ref. Platform Controls......................1 19 96246 WELDMENT,ROLLER
(refer to Figure 408.4 or 409.3) BRACKET,LT***...............................1
3 5224 SCREW,HHC,3/8-16 X 2.................8 (battery pack side)

4 6021 WASHER,LOCK,.375....................12 20 51290 PLATFORM LANYARD....................1


(battery pack side)
5 5397 WASHER,FLAT,USS,5/16",Y...........8
21 97037 GS30 EXT. DECK ASSY SQ RAIL...1
6 51692 SCREW,BHSC,5/8-11 X 1...............4
-- 105476 RIVET,ALUM,STL,.188 X .250........1
7 6036 WASHER,LOCK,.625 PLTD............4
-- 39474 WEAR PAD,PLATFORM..................1
8 96247 WELDMENT,ROLLER (5.1 x 2.5 x 0.64 cm)
BRACKET,RT***..............................1
(ground controls side) -- 47098 TAPE,NON-SKID,DIE CUT,4"X
40"...................................................1
9 96199 PIN, ROLLER..................................4 (10.16 x 101.6 cm)
10 47163 ROLLER,PLATFORM -- 66951 WELDMENT, EXT. PLATFORM.......1
EXTENSION....................................4
22 44743 MANUAL BOX W/DECALS***..........1
11 21279 BUTTON, .800 O.D. X .281..............4
(20.3 mm) -- 6090 SCREW,HHC,1/4-20 X .7................4

12 97034 GS30 RIDGID MAIN SIDE SQ -- 6091 NUT,NYLOCK,1/4-20.......................7


RAIL.................................................2 -- 6638 WASHER,FLAT,USS,1/4"Y..............4
13 66883 FORMING, HALF GATE HINGE......1 23 97035 GS30 RIDGID EXT. SQ RAIL
14 66949 WELDMENT, CHAIN ENTRY ASSY...............................................1
GATE...............................................1 (includes item 22)
(shown) 24 8255 SCREW,HHC,3/8-16 X .75..............4
14A 97053 WELDMENT,CHAIN GATE SQ,
GS30...............................................1
15 66551 WELDMENT, HALF GATE...............1
-- 22446 SPRING,COMPRESSION .835 X
2.......................................................1
-- 4828 NUT,NYLOCK,3/8-16.......................1
-- 5224 SCREW,HHC,3/8-16 X 2.................1
-- 65990-S KIT,GATE LATCH.............................1
16 78107 FORMING, HALF GATE CATCH.....1
17 104804 HINGE, SPRING, LONG LEG.........2
(includes mounting fasteners)
-- 6091 NUT,NYLOCK,1/4-20.......................2
-- 6637 SCREW,HHC,1/4-20 X 1.75............2
-- 6638 WASHER,FLAT,USS,1/4"Y..............2
18 97036 GS30 MAIN DECK ASSY,1530
ANSI................................................1
(CSA)
18A 97038 GS30 MAIN DECK ASSY,1530
CE....................................................1
18B 97039 GS30 MAIN DECK ASSY,1930
ANSI................................................1
(and CSA)

Part No. 39529 GS-1530, GS-1930 141


400 Platform Components April 2012

407.1 Power to Platform

142 GS-1530, GS-1930 Part No. 39529


April 2012 400 Platform Components

407.1 Power to Platform

Item Part No. Description Qty. Item Part No. Description Qty.

1 10775 T-BOX,2.75 X 4.5 X 2.0....................1 18 66353 RECEPTACLE, DIN, 220V 50A.......1


2 7127 SCREW,PHILLIPS,PHM,6-32 X 19 96236 PLATE,AC ADAPTER,DIN/UK***.....1
.75....................................................2 20 33724 KIT,GASKET,UK POWER TO
3 45437 COVER,GFCI,WEATHERPROOF....1 PLAT................................................1
(North America) (includes gasket and
mounting fasteners)
4 45546 SCREW,RHM,6-32 X .5...................4
5 13585 OUTLET,110V GFCI***....................1
(North America)
6 6918 WIRE CABLE,16/3
SJO,BULK........................228-inches
GS-1530 (5.79 m)
6A 6918 WIRE CABLE,16/3
SJO,BULK........................288-inches
GS-1930 (7.32 m)
7 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................2
(12.7 mm)
8 33759 SCREW,PHILLIPS,PHM,8-32
X.375...............................................4
9 96247 WELDMENT,ROLLER
BRACKET,RT***..............................1
10 6090 SCREW,HHC,1/4-20 X .7................3
11 6091 NUT,NYLOCK,1/4-20.......................3
12 6935 LOCKNUT,ELEC,1/2"......................1
13 6595 PLUG,ELECTRICAL,DOMESTIC.....1
13A 12153 PLUG,16 AMP,3
PIN,(BRITISH)UK............................1
13B 6666 PLUG,ELECTRICAL,220/50,NOVON.1
13C 25388 PLUG,FUSED,250V,13AMP,U.K.**...1
13D Ref. No Plug - Consult Factory........1
14 6626 WIRE CAP,ORANGE.......................3
15 10777 COVER,BLANK...............................1
16 33724 KIT,GASKET,UK POWER TO
PLAT................................................1
(includes one each p/n 66355 and
66356)
-- 66346 GASKET, UK RECEPTACLE
2.9 x 2.9 inches
-- 66355 GASKET, UK & DIN PWR. TO PLAT.
4.6 x 2.9 inches
-- 66356 GASKET, UK RECEPTACLE
2.9 x 2.9 inches
17 T112563 SVC KIT,UK
RECEPT.REPLACEMENT...............1

Part No. 39529 GS-1530, GS-1930 143


400 Platform Components April 2012

408.1 Platform Controls (to serial number 17407)

144 GS-1530, GS-1930 Part No. 39529


April 2012 400 Platform Components

408.1 Platform Controls (to serial number 17407)

Item Part No. Description Qty.

-- 105295 KIT,GEN1 TO GEN5 CONTRL SYS***


-- 58914 BOX, GRAY SCISSOR
CONTROLLERS
-- 65298 PLATFRM CNTRLS W/DECALS
GS30
-- 83125 KIT,CONTROL BOX UPDATE,GS30
1 Ref. Joystick Controller
(refer to Figure 409.1)
2 46267 NUT-STRAIN RELIEF-GS
JOYSTICK~.....................................1
3 105295 KIT,GEN1 TO GEN5 CONTRL
SYS***.............................................1
4 46266 STRAIN RELIEF-GS
JOYSTICK**~..................................1
5 46254 COIL CORD ASSY,GS
JOYSTICK***...................................1
(includes connector)
6 Ref. Base, Switch.............................2
(refer to items 7 or 8)
7 66761 SERVICE KIT,E-STOP.....................1
(to SN 36365) (this is an update kit;
the original E-stop button is no longer
available from the supplier. Please
note, if this kit has already been
installed on the unit, refer to the part
numbers listed below)
-- 66812 E-STOP BUTTON
-- 66817 BASE WITH 1 NC CONTACT,
E-STOP
-- 66818 CONTACT,NC
8 66762 SERVICE KIT,E-DOWN 3246..........1
(to SN 36365) (this is an update kit;
the original black push button is no
longer available from the supplier.
Please note, if this kit has already
been installed on the unit, refer to the
part numbers listed below)
-- 66813 BUTTON,PUSH,BLACK W/SEAL***
-- 66815 BASE, W/1 N.O. CONTACTS***
-- 66816 CONTACT,N.O.***
9 66410 TOGGLE SWITCH,
PREWIRED***.................................1
10 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
11 46253 PCB,ASSY,LED,GS JOYSTICK.......1

Part No. 39529 GS-1530, GS-1930 145


400 Platform Components April 2012

408.2 Platform Controls (from serial number 17408 to 42999)

146 GS-1530, GS-1930 Part No. 39529


April 2012 400 Platform Components

408.2 Platform Controls (from serial number 17408 to 42999)

Item Part No. Description Qty.

-- 65298 PLATFRM CNTRLS W/DECALS


GS30
1 66157 OVERLAY,PLAT CONTROLLER
SLAB...............................................1
2 Ref. Joystick Controller....................1
(refer to Figure 409.2)
3 62223 COIL CORD-JOYSTICK, SLABS.....1
(includes connector)
-- 78314 CONNECTOR KIT,ITT CABLE/WIRE
4 51860 ALARM ASSY.12VDC,ITT...............1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
5 66158 PC BOARD,PLAT CNTRL,SLAB.....1
6 Ref. Base, Push Button....................1
(refer to item 7)
7 66761 SERVICE KIT,E-STOP.....................1
(to SN 36365) (this is an update kit;
the original E-stop button is no longer
available from the supplier. Please
note, if this kit has already been
installed on the unit, refer to the part
numbers listed below)
-- 66812 E-STOP BUTTON
-- 66817 BASE WITH 1 NC CONTACT,
E-STOP
(contact with base)
-- 66818 CONTACT,NC

Part No. 39529 GS-1530, GS-1930 147


400 Platform Components April 2012

408.3 Platform Controls (from serial number 43000 to 51014)

148 GS-1530, GS-1930 Part No. 39529


April 2012 400 Platform Components

408.3 Platform Controls (from serial number 43000 to 51014)

Item Part No. Description Qty.

-- 78805 BOX,MOLDED UPPER CONTROL


-- 96421 PLAT CONTRL,G4,DEC,IPCB,32/46
1 66812 E-STOP BUTTON............................1
2 Ref. Decal - Overlay, Platform
Controls...........................................1
(refer to Figure 101.1)
3 66817 BASE WITH 1 NC CONTACT,
E-STOP...........................................1
-- 66818 CONTACT,NC..................................1
4 72254 ACTUATR,SWITCH,UNDER
OVERLAY*~.....................................1
5 51860 ALARM ASSY.12VDC,ITT...............1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
6 62223 COIL CORD-JOYSTICK, SLABS.....1
(includes connector)
-- 78314 CONNECTOR KIT,ITT CABLE/WIRE
7 66843 INSERT, 3/8-16 X .5........................1
8 8255 SCREW,HHC,3/8-16 X .75..............4
9 6021 WASHER,LOCK,.375......................4
10 66685 BRACKET,PLAT CONTROL BOX
SLAB...............................................1
11 66158 PC BOARD,PLAT CNTRL,SLAB.....1
12 Ref. Joystick Controller....................1
(refer to Figure 409.2)

Part No. 39529 GS-1530, GS-1930 149


400 Platform Components April 2012

408.4 Platform Controls (from serial number 51015)

150 GS-1530, GS-1930 Part No. 39529


April 2012 400 Platform Components

408.4 Platform Controls (from serial number 51015)

Item Part No. Description Qty.

-- 78892 BOX,MOLDED UPPER CONTROL


-- 96020 ADAPTER, HARNESS
(connects Gen 4 platform controls with
deutsch connector to machines to SN
53999)
-- 96420 PLAT CONTRL,G4,DEC,IPCB,MINI
1 66812 E-STOP BUTTON............................1
2 Ref. Decal - Overlay, Platform
Controls...........................................1
(refer to Figure 101.1)
3 66817 BASE WITH 1 NC CONTACT,
E-STOP...........................................1
-- 66818 CONTACT,NC..................................1
4 78904 PC BOARD,SLAB,GEN 4................1
5 51860 ALARM ASSY.12VDC,ITT...............1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
6 62223 COIL CORD-JOYSTICK, SLABS.....1
(to SN 53999) (includes connector)
-- 78314 CONNECTOR KIT,ITT CABLE/WIRE
(to SN 53999)
6A 144065 KIT,GEN 5 COIL CORD...................1
(from SN 54000) (includes connector)
-- 78314 CONNECTOR KIT,ITT CABLE/WIRE
(from SN 54000)
7 8255 SCREW,HHC,3/8-16 X .75..............4
8 6021 WASHER,LOCK,.375......................4
9 66685 BRACKET,PLAT CONTROL BOX
SLAB...............................................1
10 Ref. Joystick Controller....................1
(refer to Figure 409.3)

Part No. 39529 GS-1530, GS-1930 151


400 Platform Components April 2012

409.1 Joystick Controller (to serial number 17407)

152 GS-1530, GS-1930 Part No. 39529


April 2012 400 Platform Components

409.1 Joystick Controller (to serial number 17407)

Item Part No. Description Qty. Item Part No. Description Qty.

-- The GS-1530 and GS-1930 Models -- 46272 FLANGE-JOYSTICK


were produced using one of two MOUNTING,44988..........................1
different styles of control handles: one 13 31526 O-RING,BOOT,CONTROLLER.......1
with a metal function enable switch
lever, and the other with a plastic 14 46227 SHAFT ASSY, JOYSTICK***...........1
function enable switch lever. A serial 15 21434 SPRING & BUSHING
number break is not available. KIT,RETURN***...............................1
-- 44792 HANDLE HALF SET-FOR 44988 16 19731 GEAR, SLAVE, MS4,45048.............1
(includes items 1-4 and 21) (for
17 19720 CASTING,45049, 40612..................1
models with metal function enable
switch) 18 43040 NUT,JS,36867/42032/44988/40612.1
(for models with metal function enable
-- 44988 JOYSTICK W/ENCODER CARD-GS
switch)
(complete)
19 46275 HANDLE HALF-BACKSIDE,GS
-- 65805 ENCODER W/PIGTAIL, 44988
JYSTK.............................................1
1 46274 HANDLE HALF,ENABLE for models with metal function enable
SW.SIDE-GS...................................1 switch
(for models with metal function enable
20 19724 ROCKER ASSEMBLY,45049...........1
switch)
for models with metal function enable
2 46270 PUSHBUTTON-FUNC.ENABL.W/ORING.1 switch
(for models with metal function enable
21 46268 BOOT-THUMB ROCKER, 44988
switch)
RED**..............................................1
3 46269 LEVER,FUNC.ENABL.SWITCH,METAL.1 (for models with metal function enable
(for models with metal function enable switch)
switch)
4 46271 NUT-MOUNTING,PUSH
BUTTON-44988...............................1
5 Ref. Joystick Handle Set..................1
(refer to Figure 409.2)
6 19722 MICROSWITCH-V319M..................2
7 43038 BOOT-THUMB ROCKER**
BLACK.............................................1
(for models with plastic function enable
switch)
8 65178 ROCKER ASSY W/ROLLPIN***......1
(for models with plastic function enable
switch)
9 52050 PUSHBUTTON-FUNC.ENABL.W/ORING.1
(for models with plastic function enable
switch)
10 52042 LEVER,FUNC ENABLE
SWITCH,RGE..................................1
(for models with plastic function enable
switch)
11 52043 NUT,JOYSTICK,44988, RGE..........1
(for models with plastic function enable
switch)
12 27134 BOOT,CONTROLLER.....................1

Part No. 39529 GS-1530, GS-1930 153


400 Platform Components April 2012

409.2 Joystick Controller (from serial number 17408 to 51014)

154 GS-1530, GS-1930 Part No. 39529


April 2012 400 Platform Components

409.2 Joystick Controller (from serial number 17408 to 51014)

Item Part No. Description Qty.

-- 62161 JOYSTICK CONTROLLER


(complete) (verify OEM P/N prior to
ordering, label located on bottom of
joystick)
-- 62161H JOYSTICK CONTROLLER
aftermarket joystick replacement
1 58293 HANDLE KIT,GS JYSTK,BOTH
HALVE.............................................1
Complete
2 52050 PUSHBUTTON-FUNC.ENABL.W/ORING.1
includes mounting hardware
3 52042 LEVER,FUNC ENABLE
SWITCH,RGE..................................1
4 46271 NUT-MOUNTING,PUSH
BUTTON-44988...............................1
5 52043 NUT,JOYSTICK,44988, RGE..........1
6 52529 GASKET-JOYSTICK........................1
7 21427 BOOT,CONTROLLER.....................1
8 52527 POTENTIOMETER MOUNT
PLATE..............................................1
9 65179 POTENTIOMETER (62161)***........1
10 52525 SHAFT ASSY,JOYSTICK................1
11 21434 SPRING & BUSHING
KIT,RETURN***...............................1
12 65180 CASTING-JOYSTICK, GS2032.......1
13 19722 MICROSWITCH-V319M..................2
14 65178 ROCKER ASSY W/ROLLPIN***......1
15 43038 BOOT-THUMB ROCKER**
BLACK.............................................1

Part No. 39529 GS-1530, GS-1930 155


400 Platform Components April 2012

409.3 Joystick Controller (from serial number 51015)

156 GS-1530, GS-1930 Part No. 39529


April 2012 400 Platform Components

409.3 Joystick Controller (from serial number 51015)

Item Part No. Description Qty.

-- 78903 JOYSTICK,SINGL AXIS,HALL,SLAB*


OEM joystick (verify OEM P/N prior to
ordering, label located on bottom of
joystick)
-- 78903H JOYSTICK,SINGL AXIS,HALL,SLAB
aftermarket joystick
1 105171 KIT,JOYSTICK ENABLE SWITCH....1
2 105115 KIT,JOYSTICK STEER SWITCH.....1
3 105109 TURNSWITCH
ACTUATOR,JOYSTICK...................1
4 97015 BOOT,THUMB ROCKER.................1
5 97014 JOYSTICK HANDLE SET,
COMPLETE.....................................1
6 97013 BOOT, JOYSTICK~..........................1
7 105172 KIT, PLATFORM PC
RECEPT/SOC.................................1

Part No. 39529 GS-1530, GS-1930 157


400 Platform Components April 2012

410.1 Control Cable - Chassis to Platform

158 GS-1530, GS-1930 Part No. 39529


April 2012 400 Platform Components

410.1 Control Cable - Chassis to Platform

Item Part No. Description Qty.

1 Ref. Platform Control Box - Complete


(refer to Figures 408.1, 408.2, 408.3
or 408.4)
2 96019 ADAPTER, HARNESS
(to SN 53999) (connects Gen 4
platform controls with deutsch
connector to machine harness with
round connector)
3 44749 CONTROL CABLE ASSY.,
GS-1530..........................................1
(to SN 6843)
-- 51618 WIRE ASSEMBLY,GS1530..............1
(from SN 6844) (connects Gen 2 and
Gen 3 platform controls with round
connector to machine harness with
deutsch connector)
-- 96012 WIRE ASSEMBLY, GS1530.............1
(from SN 54000)
3A 46273 CNTRL/CABLE
ASSY(OLD)GS,1930.......................1
(to SN 6843)
-- 51619 CABLE ASSEMBLY,1930
CONTROL.......................................1
(from 6844)
-- 96013 WIRE
ASSEMBLY,GS1930/1932/2032......1
(from 54000)
4 96020 ADAPTER, HARNESS....................1
(from SN 54000)
5 Ref. Electronic Control Module........1
(refer to Figure 204.1, 204.2, 204.3 or
204.4)
6 14297 SCREW,BHHS,1/4-20 X .75............2
(to SN 53999)
7 6091 NUT,NYLOCK,1/4-20.......................2
(to SN 53999)
8 47867 BRACKET,JOYSTICK QUICK
DISCNT...........................................1
(to SN 53999)
9 65430 SCREW,PHS,6-32 X 0.25................3
(to SN 53999)
10 12344 NUT,NYLOCK,6-32..........................3
(to SN 53999)
11 Ref. Platform....................................3
(refer to Figures 402.1, 403.1, 404.1,
405.1 or 406.1)
12 64258 WIRE ASSY,CHASSIS CONTROL
PIGT................................................1
(to SN 53999)

Part No. 39529 GS-1530, GS-1930 159


500 Accessories April 2012

501.1 Alarms, Horn and Flashing Beacon

160 GS-1530, GS-1930 Part No. 39529


April 2012 500 Accessories

501.1 Alarms, Horn and Flashing Beacon

Item Part No. Description Qty.

A 47676 GS SLAB AC BEACON


(includes wiring harness and
installation instructions)
-- 47663 HARNESS,BEACON ACCESSORY,
SLAB
-- 48371 INSTALLATION INSTRC.BEACON
B 47892 GS SLAB AC MOTION ALARM
(includes wiring harness and
installation instructions)
-- 47662 HARNESS,ALARM ACCESSORY
-- 47679 INSTALLATION INSTRUCT.,ALARM
C 40826 GS SLAB AC HORN
(includes wiring harness and
installation instructions)
-- 47661 HARNESS,HORN ACCESSORY
-- 47680 INSTALLATION INSTRC.HORN
1 81579 HORN,24VDC,SPADE
TERMINALS***................................1
(automotive style)
2 8914 SCREW,HHC,1/4-20 X .625............3
3 6638 WASHER,FLAT,USS,1/4"Y..............1
4 6091 NUT,NYLOCK,1/4-20.......................3
5 18963 ALARM,INTERMITTENT TONE
6-30V*..............................................1
(does not include 72326 nut) (104 dB)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
6 66909 STROBE,BEACON,W/OUT
HARDWARE**.................................1
(amber)
-- 58973 LIGHT,REPLACEMENT BULB
(39676)............................................1
7 6606 SCREW,RHM,10-32 X .75...............2
8 6178 NUT,NYLOCK,10-32........................2

Part No. 39529 GS-1530, GS-1930 161


500 Accessories April 2012

502.1 Air Line to Platform

162 GS-1530, GS-1930 Part No. 39529


April 2012 500 Accessories

502.1 Air Line to Platform

Item Part No. Description Qty.

-- 40829 GS SLAB AC 1530 AIR TO PLAT


-- 47086 GS SLAB AC 1930 AIR TO PLAT
1 27903 HOSE,LOW PRESSURE,.375
ID.....................................275-inches
GS-1530
1A 27903 HOSE,LOW PRESSURE,.375
ID.....................................340-inches
GS-1930
2 27902 CLAMP,HOSE,2 EAR, 5/8...............2
3 27904 HOSE
END,BARBED,RIGID,90DEG6-6.....1
4 27895 COUPLER,1/4"SERIES 3/8 MPT.....1
5 27900 BULKHEAD,FEMALE X 6 X 6.........2
(includes mounting fasteners)
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................2
7 4828 NUT,NYLOCK,3/8-16.......................2
8 47077-S BRACKET,AIRLINE MOUNTING.....1
9 27894 PLUG,1/4"SERIES,3/8 MPT............1
10 27901 HOSE END,BARBED,RIGID,-6-6.....1

Part No. 39529 GS-1530, GS-1930 163


500 Accessories April 2012

503.1 Platform Worklight

164 GS-1530, GS-1930 Part No. 39529


April 2012 500 Accessories

503.1 Platform Worklight

Item Part No. Description Qty.

A 55572 GS SLAB AC 1530 WORK LIGHT


-- 105971 WORKLIGHT PIGTAIL ASSY
(chassis)
-- 105972 WORKLIGHT CABLE,GS15XX
(linkset) GS-1530
B 55691 GS SLAB AC 1930 WORK LIGHT
-- 105971 WORKLIGHT PIGTAIL ASSY
(chassis)
-- 105973 WORKLIGHT CABLE,GS19/20XX
(linkset) GS-1930
1 28443 CABLE TIE,11.5" BLACK................2
2 69229 NUT,WING 5/16-18..........................1
3 6886 WASHER,LOCK,.313......................1
4 65435 SPACER, .35ID X .785OD X .435.....2
5 33784 CLAMP,1.31,#21 X 1/4,RUB
CUSH..............................................1
(3.3 cm)
6 50793 SCREW,HHC,5/16-18 X 2...............1
7 6782 NUT,NYLOCK,5/16-18.....................1
8 65439 BOLT,CARRIAGE,5/16-18 X
2.0,G2..............................................1
9 144011 WORKLIGHT,24V,COIL CORD.......1
10 65721 COIL CORD.....................................1
11 144011 WORKLIGHT,24V,COIL CORD.......1

Part No. 39529 GS-1530, GS-1930 165


500 Accessories April 2012

504.1 Platform Overload Protection

166 GS-1530, GS-1930 Part No. 39529


April 2012 500 Accessories

504.1 Platform Overload Protection

Item Part No. Description Qty.

-- 51328 GS SLAB AC LOAD SENSOR


(from SN 17409)
-- 66446 GS SLAB AC LD SENSOR (RLY)
(to SN 17408)
1 51152 TEE,RUN 070432-6*****..................1
2 51153 REDUCER,070123-6-4...................1
2 51508 NUT,070110-6.................................1
3 78873 HOSE ASSY, HANDPUMP/L
BRAKE,32.......................................1
Hose End - Female JIC Swivel (Parker
10655-4-2), Hose End - Female JIC
Swivel (Parker 10655-4-2) and Hose,
1/8" Thermoplastic Medium Pressure
(Parker 540N-2)
4 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH..............................................1
(2.85 cm)
5 8914 SCREW,HHC,1/4-20 X .625............1
6 6353 SCREW,RHM,1/4-20 X .5................1
7 6638 WASHER,FLAT,USS,1/4"Y..............1
8 51154 CONNECTOR,070103-4-4..............1
9 51151 SWITCH,PRESS 2500-6000 PSI
ADJ..................................................1
(172.4 - 413.7 bar)
10 Ref. Bracket - Filter Mount...............1
(refer to Figure 208.1, 208.2, 208.3 or
208.4)

Part No. 39529 GS-1530, GS-1930 167


500 Accessories April 2012

505.1 Voltage Inverter

168 GS-1530, GS-1930 Part No. 39529


April 2012 500 Accessories

505.1 Voltage Inverter

Item Part No. Description Qty.

1 66807 FUSE/WIRE ASSY,


GS30/GS2632.................................1
2 66466 BUTT SPLICE, 6-GA.......................1
3 55726 FUSE,50AMP,SLOW BLOW............1
4 55747 FUSE HOLDER,INLINE,GS............1
5 51147 BOOT,CABLE
TERMINAL,LG,RED,2/0..................1
6 4828 NUT,NYLOCK,3/8-16.......................1
7 54074 SCREW,FHS,3/8-16 X 1,ZINC........1
8 INVERTER
component no longer available
9 55748 BOOT,CABLE TERMINAL,SMALL...2
10 55734 FORMING,INVERTER
MOUNTING,GS30...........................1
11 6091 NUT,NYLOCK,1/4-20.......................2
12 6638 WASHER,FLAT,USS,1/4"Y..............4
13 6090 SCREW,HHC,1/4-20 X .7................2
14 4828 NUT,NYLOCK,3/8-16.......................2
15 6097 WASHER,FLAT,USS,3/8",Y.............1
16 6175 SCREW,HHC,3/8-16 X 1.................1

Part No. 39529 GS-1530, GS-1930 169


500 Accessories April 2012

506.1 Battery - Maintenance Free

170 GS-1530, GS-1930 Part No. 39529


April 2012 500 Accessories

506.1 Battery - Maintenance Free

Item Part No. Description Qty.

-- 66380 CHARGER,MAINT. FREE-GS


1 105150 BATTERY,MAINTENANCE
FREE,6V***.....................................4
2 10107 SCREW,HHC,5/16-18 X .75............8
3 18503 NUT,LOCKING-LG.FLANGE,5/16-18.8
4 Ref. Battery Charger........................8
(refer to Figure 203.1)

Part No. 39529 GS-1530, GS-1930 171


April 2012

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

10107 ........................67, 69, 71, 73, 18542 ........................41 36874 ........................131 39581 ........................23, 25, 61, 63, 65
75, 171 18605 ........................61, 65, 139 37145 ........................12 39582 ........................17
10262 ........................61 18666 ........................47, 49, 51 37947 ........................83 39586 ........................17, 19, 21, 23, 25
104804 ......................141 18722 ........................17, 19, 21, 23, 25 38028 ........................17, 19, 21, 25, 39593 ........................61
105067 ......................91 18963 ........................161 53, 55, 63, 65, 39603 ........................135
105109 ......................157 19273 ........................71, 73, 97–98 77, 79 39608 ........................135
105115 ......................157 19284 ........................47, 49, 51, 53, 39038 ........................17, 19, 21, 23, 25 39612 ........................15
105122 ......................17, 19, 21, 23, 55, 69, 79 39046 ........................133, 135 39657 ........................59
25, 57, 59 19436 ........................45, 47, 49, 51, 39094 ........................105, 117 39794 ........................45
105150 ......................171 101, 103 39095 ........................105, 107, 117, 39796 ........................139
105171 ......................157 19491 ........................29, 31, 33–34 119, 131 39835 ........................107, 119
105172 ......................157 19506 ........................83 39096 ........................109, 111, 121, 39870 ........................94
105295 ......................47, 145 19720 ........................153 123 39871 ........................94
105334 ......................43 19722 ........................153, 155 39127 ........................105, 109, 111, 39872 ........................93–94, 98
105390 ......................81 19724 ........................153 113, 115, 117, 39873 ........................93–94, 98
105457 ......................85, 87, 89 19731 ........................153 121, 123, 125, 39874 ........................93–94, 98
105462 ......................85, 87, 89 19815 ........................67, 69 127 39875 ........................93–94, 97–98
105476 ......................133, 135, 139, 19871 ........................67, 69 39223 ........................67, 69, 73, 97–98 39876 ........................93–94, 97–98
141 19872 ........................67, 69 39225 ........................67, 69, 73, 97–98 39877 ........................91, 93–94, 98
105739 ......................43 20224 ........................85, 87, 89, 93–94 39226 ........................67, 69, 73, 93–94 39878 ........................93–94, 97–98,
10587 ........................45, 47 20912 ........................21, 23, 25 39227 ........................67, 69, 71, 73 109, 111, 121,
105902 ......................101 21121 ........................109, 111, 121, 39232 ........................27, 29, 31, 33–34 123, 129
105903 ......................101 123 39240 ........................17, 19, 21, 23, 25 39879 ........................93–94, 98
105904 ......................101, 103 21279 ........................139, 141 39244 ........................45, 53, 61, 75 39880 ........................94, 97–98
105905 ......................103 21427 ........................155 39250 ........................17, 19, 21 39883 ........................93–94
105906 ......................103 21434 ........................153, 155 39270P ......................109, 111, 113, 39885 ........................93–94
105911 ......................101, 103 21618 ........................167 115, 121, 123, 39889 ........................73
10597 ........................45, 53, 55, 57, 21982 ........................83 125, 127 39895 ........................71, 73
59, 61, 63, 65, 22264 ........................69 39271 ........................57, 59 39906 ........................61
67, 75, 77, 79 22265 ........................69 39274 ........................105, 109, 111, 39907 ........................29, 31, 33–34
105971 ......................165 22446 ........................141 117, 121, 123 40265 ........................61, 63, 65
105972 ......................165 23083-S .....................27, 29, 31, 33–34 39275 ........................109, 121, 123 40434 ........................11–12
105973 ......................165 232734 ......................67, 69, 71, 73 39288 ........................17 40536 ........................37
105977 ......................101, 103 23845 ........................69 39297 ........................45 40537 ........................37
10598 ........................57, 59 25388 ........................37, 143 39297P ......................53 40552 ........................101, 103
10775 ........................143 27134 ........................153 39298 ........................67 40594 ........................63, 65
10777 ........................143 27246 ........................83, 145 39298P ......................75 40826 ........................161
115426 ......................51 27262 ........................37 39301 ........................67 40829 ........................163
11966 ........................45, 47, 49, 51, 27488 ........................27, 29, 31, 33–34 39301P ......................69 40832 ........................67, 69, 71, 73
113, 115, 125, 27894 ........................163 39310 ........................133, 135 40833 ........................45, 47, 49, 51
127 27895 ........................163 39317 ........................63, 65, 133, 135 40835 ........................45, 75
11968 ........................47, 49, 51, 139 27900 ........................163 39341-S .....................133 40836 ........................27, 29, 31, 33–34
12017 ........................37 27901 ........................163 39342P ......................133 40844 ........................81
12153 ........................37, 143 27902 ........................163 39347 ........................85 41557-S .....................109, 111, 121,
12344 ........................159 27903 ........................163 39429 ........................139 123, 129
1268 ..........................11–12 27904 ........................163 39438P ......................67, 69, 71 41630 ........................45, 53, 75, 77,
12960 ........................31, 33–34 28161 ........................11–12 39440P ......................121, 123, 125, 139
12981 ........................57 28164 ........................11–12 127 41695 ........................63, 65
13000 ........................55, 79 28171 ........................11–12 39447 ........................45, 53, 67, 75 42019 ........................67, 69
13002 ........................45, 47, 49, 51, 28174 ........................11–12 39469 ........................45, 53, 75, 77, 42079 ........................17, 19, 21, 23,
55, 69, 79 28175 ........................11–12 139 25, 59
13008-6 .....................37 28176 ........................11–12 39470 ........................45, 53, 75, 77, 42280 ........................67, 69, 93–94
13037-S .....................83 28235 ........................11–12 139 4266 ..........................63, 65
131426 ......................131 28236 ........................11–12 39474 ........................45, 67, 133, 135, 43038 ........................153, 155
13585 ........................143 28443 ........................113, 115, 125, 139, 141 43040 ........................153
13635-10 ...................25, 57 127, 129, 165 39478 ........................133 43089 ........................12
13757 ........................98 28487 ........................137 39479 ........................17, 19, 25 43090 ........................11–12
13918 ........................31, 33–34 29868 ........................31, 33–34 39494 ........................93–94 43091 ........................11–12
14033 ........................105, 107, 117, 31060 ........................11–12 39497 ........................93–94, 97–98 43092 ........................11–12
119, 131, 135, 31508 ........................11–12 39498 ........................93–94 43093 ........................11–12
137 31526 ........................153 39500 ........................93–94 43616 ........................11–12
14041 ........................31, 34 32148 ........................103 39506 ........................94, 98 43617 ........................11–12
14297 ........................27, 29, 31, 33– 32149 ........................103 39509 ........................133 43618 ........................11–12
34, 159 32150 ........................11–12 39510 ........................133 43619 ........................12
144011 ......................165 32151 ........................11–12 39518 ........................67, 69, 73 43658 ........................11–12
144065 ......................151 32339 ........................71, 73 39532 ........................45, 47, 67, 75 43685 ........................81
144180 ......................43 32645 ........................59 39540 ........................27, 29, 31, 33–34 43696 ........................11–12
1484 ..........................11–12 33550 ........................133, 135 39542 ........................61, 63, 65 43956 ........................57, 59
16487 ........................27 33681 ........................53, 59, 77 39559 ........................57 44160 ........................45, 75
18383 ........................107, 113, 115, 33724 ........................143 39560 ........................109, 111, 113, 44161 ........................105, 117
119 33759 ........................143 115, 121, 123, 44162 ........................105, 117
18384 ........................105, 109, 117, 33784 ........................165 125, 127 44166 ........................85
121 35461 ........................61, 139 39579 ........................45, 67 44167 ........................85, 87
18385 ........................45 35463 ........................63, 65 39580 ........................17, 19, 21, 61, 44168 ........................85, 87, 89
18503 ........................171 36369 ........................45, 49, 53, 75 63, 65 44169 ........................85, 87, 89

172 GS-1530, GS-1930 Part No. 39529


April 2012

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

44170 ........................85, 87 45385 ........................29, 31 47232 ........................31, 33–34, 45, 48384 ........................107, 119
44174 ........................85, 87, 89 45437 ........................143 47, 49, 51, 69, 48385 ........................107, 119
44175 ........................85, 87, 89 45454 ........................45, 47, 49, 51, 71, 73 48386 ........................107
44176 ........................85 113, 115, 125, 47255 ........................17, 19, 21, 53, 48387 ........................119
44177 ........................85 127 55, 63, 65, 77, 79 48388 ........................119
44178 ........................85, 87 45546 ........................143 47323 ........................53, 55, 77, 79 48659 ........................85, 87
44179 ........................87 45748 ........................17, 19, 21, 23, 25 47324 ........................53, 55, 77, 79 48670 ........................133
44207 ........................67, 69, 71, 73 45840 ........................83, 133, 135 47325 ........................53 48671 ........................133
44213 ........................105 46131 ........................93–94 47331 ........................77 48672 ........................27, 29
44214 ........................105, 117 46216 ........................89 47332 ........................77 48673 ........................19
44215 ........................117 46227 ........................153 47342 ........................53, 55, 77, 79 48678 ........................107, 119
44216 ........................91 46238 ........................11–12 47363 ........................139 48680 ........................107
44217 ........................91 46244 ........................117 47370 ........................135 48681 ........................119
44218 ........................91 46248 ........................133 47374 ........................139 48685 ........................109
44220 ........................11–12 46253 ........................145 47389 ........................139 48708 ........................47, 49, 51
44224 ........................85, 87, 89, 91 46254 ........................145 47455 ........................53, 55, 79 48709 ........................69, 71, 73
44225 ........................85, 87, 89 46260 ........................139 47462 ........................19, 21 48710 ........................63, 65
44226 ........................85, 87, 89 46262 ........................11–12 47464 ........................19, 21 48711 ........................63, 65
44227 ........................85, 87, 89 46263 ........................101, 103 47476 ........................103 48712 ........................63, 65
44228 ........................85, 87 46264 ........................101 47478 ........................47, 49, 51 48713 ........................63, 65
44229 ........................85, 87, 89 46266 ........................145 47480 ........................47, 49, 51 48880 ........................85, 87, 89, 93–
44230 ........................85, 87, 89 46267 ........................145 47502 ........................109, 111, 113, 94, 98
44231 ........................105, 117 46268 ........................153 115, 123, 125, 48977 ........................98
44232 ........................87 46269 ........................153 127 48997 ........................85, 87, 89
44233 ........................91 46270 ........................153 47514 ........................31 49901 ........................101
44236 ........................85, 87, 89 46271 ........................153, 155 47520 ........................17, 19, 21, 23, 49902 ........................101, 103
44243 ........................101 46272 ........................153 63, 65 49903 ........................101
44244 ........................101 46273 ........................159 47521 ........................19, 21 49904 ........................101, 103
44247 ........................85 46274 ........................153 47522 ........................69, 71, 73 49905 ........................101
44249 ........................109, 111, 121, 46275 ........................153 47523 ........................135, 137 49906 ........................101, 103
123 46288 ........................85, 87, 89 47524 ........................135, 137 49907 ........................101, 103
44250 ........................17, 19, 21, 23, 25 46335 ........................37 47543-S .....................29 49908 ........................101, 103
44251 ........................17 46337 ........................37 47547 ........................23 50793 ........................165
44252 ........................17 46347 ........................53 47548 ........................19, 21, 23, 25, 51063 ........................29, 31, 33–34,
44253 ........................11–12 46348 ........................77 53, 55, 67, 77, 79 63, 65
44254 ........................11–12 46976 ........................45 47566-S .....................123, 127 51145 ........................31, 33–34
44255 ........................11–12 47012 ........................93–94, 109, 111, 47566P ......................125 51147 ........................169
44716 ........................45, 47, 49, 51 121, 123 47573P ......................111, 113, 115 51151 ........................167
44733 ........................53, 77 47030 ........................94, 98 47595 ........................107, 119 51152 ........................167
44736 ........................11–12 47046 ........................109, 111, 121, 47598 ........................135 51153 ........................167
44737 ........................11–12 123 47599 ........................105, 107, 117, 51154 ........................167
44739 ........................67 47077-S .....................163 119 51277 ........................94
44740 ........................45 47086 ........................163 47655 ........................107, 119 51278 ........................94
44741 ........................133 47098 ........................133, 135, 141 47661 ........................161 51282 ........................94
44742 ........................57, 59 47102 ........................105, 107, 117, 47662 ........................161 51283 ........................94
44743 ........................139, 141 119 47663 ........................161 51284 ........................94
44744 ........................139 47129 ........................61, 63, 65 47666 ........................111, 113, 115, 51285 ........................94
44745 ........................139 47130 ........................61, 63, 65 123, 125, 127 51286 ........................93–94, 97–98
44746 ........................105, 117 47138 ........................133, 135, 137 47670 ........................93–94 51288 ........................37, 39, 59
44748 ........................11–12 47148 ........................135 47676 ........................161 51290 ........................139, 141
44749 ........................159 47158 ........................105, 107, 117, 47679 ........................161 51314 ........................137
44750 ........................81 119 47680 ........................161 51319 ........................137
44751 ........................81 47160 ........................131 47711 ........................109 51320 ........................137
44752 ........................81 47161 ........................61, 63, 65 47711P ......................111, 113, 121, 51324 ........................137
44753 ........................11–12 47162 ........................61, 63, 65 123, 125 51325 ........................137
44777 ........................81 47163 ........................139, 141 47785 ........................135 51326 ........................135, 137
44778 ........................81 47164 ........................109, 111, 113, 47793 ........................47, 53, 55, 69, 79 51328 ........................167
44780 ........................17, 19, 21, 23, 121, 123, 125, 47867 ........................159 51346 ........................59
25, 57, 59 127 47892 ........................161 5135 ..........................45, 53, 67, 75
44781 ........................17, 19, 21, 23, 47165 ........................45 47907 ........................63, 65 51367 ........................139
25, 57, 59 47167 ........................139 47923 ........................47, 49, 51 51496 ........................55, 79
44782 ........................17, 19, 21, 23, 25 47188 ........................133, 135 47946 ........................23, 25 51508 ........................167
44783 ........................17, 25 47189 ........................17, 19 4828 ..........................19, 23, 25, 57, 51618 ........................159
44784 ........................61 47190 ........................17, 19 59, 63, 65, 105, 51619 ........................159
44785 ........................61 47191 ........................61 107, 109, 111, 51692 ........................139, 141
44788 ........................67, 69, 71, 73 47194P ......................27, 29 113, 115, 117, 51763 ........................107, 119
44792 ........................153 47218 ........................139 119, 121, 123, 51860 ........................147, 149, 151
44973 ........................129 47222 ........................139 125, 127, 131, 52042 ........................153, 155
44974 ........................61 47224 ........................133 133, 135, 137, 52043 ........................153, 155
44979 ........................129 47225 ........................139 141, 163, 169 52050 ........................153, 155
44980 ........................11–12 47227 ........................53, 77, 139 48282 ........................39 52060 ........................11–12
44988 ........................153 47228 ........................53, 77 48324 ........................63, 65 52061 ........................11–12
44994 ........................11–12 47230 ........................121 48371 ........................161 52062 ........................11–12
45071 ........................111, 123 47231 ........................133, 135 48381 ........................107, 119 52168 ........................39
45226 ........................111, 113, 115, 48382 ........................107, 119 52169 ........................39
123, 125, 127 48383 ........................107, 119 52170 ........................39, 41

Part No. 39529 GS-1530, GS-1930 173


April 2012

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

52171 ........................39 6034 ..........................21, 23 65430 ........................159 66813 ........................145


52172 ........................39, 41 6035 ..........................21, 25 65432-S .....................37 66814 ........................83
52173 ........................39, 41 6036 ..........................141 65435 ........................165 66815 ........................145
52174 ........................39 6037 ..........................45, 47, 49, 51 65439 ........................165 66816 ........................83, 145
52175 ........................39 6086 ..........................53, 55, 61, 63, 6545 ..........................23, 25 66817 ........................83, 145, 147,
52176 ........................39 65, 77, 79 65721 ........................165 149, 151
5224 ..........................23, 141 6090 ..........................21, 23, 45, 47, 65734 ........................83 66818 ........................83, 145, 147,
52525 ........................155 49, 51, 57, 59, 65736 ........................69, 71, 73 149, 151
52527 ........................155 111, 123, 135, 65738 ........................129 66826 ........................97–98
52529 ........................155 137, 139, 141, 65763 ........................91 66827 ........................97–98
52594 ........................87, 89 143, 169 6578 ..........................45, 47, 49, 51 66829 ........................25
52595 ........................87, 89 6091 ..........................25, 27, 29, 31, 65805 ........................153 66843 ........................149
52628 ........................19, 21 33–34, 45, 47, 6595 ..........................37, 39, 143 66866 ........................139
52629 ........................21 49, 51, 59, 63, 65962 ........................89 66871 ........................55, 79
52864 ........................12, 15 65, 67, 69, 71, 65967 ........................55 66875 ........................27
5397 ..........................45, 47, 67, 69, 73, 109, 111, 65968 ........................79 66883 ........................141
71, 73, 141 113, 115, 121, 65969 ........................21, 23 66900 ........................55, 79
54074 ........................169 123, 125, 127, 65974 ........................97–98 66901 ........................55, 79
55010 ........................43 135, 137, 139, 65976 ........................23 66909 ........................161
55018 ........................43 141, 143, 159, 65977 ........................23 66945 ........................98
55019 ........................41, 43 161, 169 65979 ........................23 66949 ........................141
55021 ........................43 6095 ..........................21, 23, 25, 57 65982 ........................55 66951 ........................141
55298 ........................47, 49 6097 ..........................17, 19, 31, 33– 65990-S .....................141 66986 ........................25
55336 ........................113, 115, 125, 34, 45, 47, 53, 66055 ........................107, 119 6700 ..........................67, 69, 71, 73
127 57, 59, 67, 71, 6606 ..........................161 6708 ..........................135
55355 ........................19, 21, 23, 25 73, 77, 81, 111, 6607 ..........................29 6782 ..........................53, 55, 67, 69,
55487 ........................113, 115, 125, 113, 115, 123, 66098 ........................109, 111, 113, 71, 73, 77, 79,
127 125, 127, 133, 115, 121, 123, 165
55558 ........................121, 123, 129 135, 137, 139, 125, 127 6873 ..........................45, 47, 49, 51
55559 ........................109, 111, 129 169 66157 ........................15, 147 6884 ..........................25
55572 ........................165 6115 ..........................65, 109, 111, 66158 ........................147, 149 6886 ..........................67, 69, 71, 73,
55616 ........................67, 69, 71, 73, 121, 123 66159 ........................93–94, 97–98 75, 139, 165
93–94, 97–98 6145 ..........................45, 47, 49, 51 66204 ........................71, 73, 97–98 6888 ..........................17, 19, 21, 25,
55620 ........................39 6146 ..........................63, 65 66206 ........................81 45, 57, 113, 115,
55691 ........................165 6147 ..........................45, 47, 49, 51 6626 ..........................143 125, 127
55715 ........................111, 121, 123, 6175 ..........................19, 31, 33–34, 66346 ........................143 6889 ..........................19, 21, 45, 47,
129 45, 47, 57, 59, 66353 ........................143 49, 51, 53, 55,
55725 ........................31, 33–34 67, 71, 73, 127, 66355 ........................143 57, 61, 63, 65,
55726 ........................169 169 66356 ........................143 69, 79, 139
55734 ........................169 6178 ..........................27, 29, 31, 33– 6637 ..........................61, 141 6918 ..........................143
55747 ........................169 34, 45, 47, 49, 66375-S .....................137 69229 ........................165
55748 ........................169 51, 63, 65, 161 6638 ..........................45, 47, 49, 51, 6935 ..........................27, 29, 57, 59,
55789 ........................71, 73 6198 ..........................17, 19, 21, 23, 57, 59, 67, 69, 143
55917 ........................21, 23, 25 25, 57, 59 71, 73, 109, 111, 69580 ........................41
55921 ........................81 62053 ........................11–12 113, 115, 121, 69581 ........................41
55941 ........................73 62054 ........................11–12 123, 125, 127, 69582 ........................41
55953 ........................21, 23, 25 62082 ........................85, 87, 89 139, 141, 161, 69583 ........................41
55968 ........................97–98 62161 ........................155 167, 169 69584 ........................41
55983 ........................53, 55, 63, 77, 79 62161H ......................155 66380 ........................171 69585 ........................41
55989-S .....................17, 19, 21, 23 62223 ........................147, 149, 151 66397 ........................45, 47, 49, 51 69586 ........................41
55990-S .....................17, 19, 21, 23 62231 ........................37 66410 ........................145 7056 ..........................27, 29, 31, 33–
56100 ........................83 62232 ........................37 66411 ........................103 34, 57, 59, 61,
56302 ........................45, 47, 49 62233 ........................37 66412 ........................37 63, 65, 143
56912 ........................27, 29, 31, 33– 62234 ........................37 66427 ........................45 7127 ..........................143
34, 47, 49, 51, 62237 ........................37 66428 ........................31, 33–34 71706 ........................43
57, 59 62858-S .....................37 66446 ........................167 71912 ........................61, 63, 65
58000 ........................113, 115, 125, 6353 ..........................167 66458 ........................27, 29, 31, 33–34 72254 ........................149
127 6356 ..........................17, 19, 21, 23, 66465 ........................109, 111, 121, 72326 ........................27, 29, 31, 33–
58125 ........................111 25, 27, 29, 45, 123, 129 34, 147, 149,
58145 ........................121, 123 47, 49, 51, 57, 66466 ........................169 151, 161
58146 ........................129 59, 67, 69, 71, 66469 ........................129 72970 ........................11–12
58147 ........................129 73, 109, 111, 66478 ........................41 7339 ..........................27, 45, 109, 111,
58293 ........................155 121, 123, 129 66551 ........................141 121, 123, 129
58914 ........................145 6357 ..........................41, 45, 47, 49, 51 6666 ..........................37, 41, 143 74266 ........................67, 69
58973 ........................161 64258 ........................49, 159 66685 ........................141, 149, 151 76502 ........................45, 47, 49, 51
58992 ........................91 65052 ........................11–12 66714 ........................79 7713 ..........................31, 33–34, 45,
6002 ..........................55, 79, 139 65057 ........................12 66717 ........................45, 47, 49, 51 47, 53, 57, 59,
6019 ..........................17, 19, 25, 109, 65167 ........................139 66750 ........................25 77, 139
111, 113, 115, 65178 ........................153, 155 66761 ........................83, 145, 147 78042 ........................25
121, 123, 125, 65179 ........................155 66762 ........................145 78043 ........................25
135, 139, 163 65180 ........................155 66778 ........................25 78055 ........................23
6021 ..........................31, 33–34, 67, 65184 ........................87, 89 66785 ........................23 78068 ........................19, 21, 23
69, 81, 131, 139, 65298 ........................145, 147 66807 ........................169 78071 ........................19, 21, 23
141, 149, 151 65299 ........................27, 29, 31, 33–34 66811 ........................83 78072 ........................19, 21, 23, 25
6033 ..........................45, 47, 53, 57, 65318 ........................71, 73, 93–94 66812 ........................83, 145, 147, 78073 ........................19, 21, 23, 25
59, 67, 75 65335 ........................81 149, 151 78107 ........................141

174 GS-1530, GS-1930 Part No. 39529


April 2012

Part Number Index (continued)

Part Number Page Part Number Page

78109 ........................39 96010 ........................83


78136 ........................73 96011 ........................83
78209 ........................25 96012 ........................159
78221 ........................17, 19, 21, 23, 25 96013 ........................159
78304 ........................65 96019 ........................159
78307 ........................25 96020 ........................151, 159
78308 ........................25 96110 ........................45, 47, 49, 51
78314 ........................47, 49, 147, 149, 96163 ........................133
151 96193 ........................81
78315 ........................65 96197 ........................25
78321 ........................51 96199 ........................141
78422 ........................73 96214 ........................37, 39, 41
78546 ........................71, 73 96236 ........................143
78585 ........................67, 69, 71, 73 96246 ........................141
78589 ........................57, 59 96247 ........................141, 143
78622 ........................67, 69, 71, 73 96257 ........................59
78630 ........................57, 59 96317 ........................19, 57, 59
78672 ........................33–34 96388 ........................25
78673 ........................15 96413 ........................139
78674 ........................33–34 96416 ........................57, 59
78683 ........................98 96420 ........................151
78686 ........................115, 121, 127 96421 ........................149
78687 ........................115, 127 96452 ........................83
78696 ........................93–94, 97–98 96461 ........................91
78716 ........................103 96472 ........................11–12
78725 ........................47, 49, 51 96948 ........................29, 31, 33–34
78805 ........................149 97013 ........................157
78859 ........................93–94, 97–98 97014 ........................157
78860 ........................93–94, 97–98 97015 ........................157
78861 ........................93–94, 98 97034 ........................141
78862 ........................94, 98 97035 ........................141
78864 ........................98 97036 ........................141
78873 ........................167 97037 ........................141
78892 ........................151 97038 ........................141
78903 ........................157 97039 ........................141
78903H ......................157 97040 ........................141
78904 ........................151 97053 ........................141
78910 ........................111, 123, 129 97055 ........................45, 47
78949 ........................57, 59 97056 ........................25
78960 ........................33–34 97057 ........................25
78962 ........................33–34 97059 ........................43
81579 ........................161 97128 ........................29
8178 ..........................133, 137 T112563 ....................143
82368 ........................11–12
82448 ........................11–12
8255 ..........................69, 141, 149, 151
83093 ........................83
83125 ........................145
83131 ........................83
83140 ........................27, 31
8357 ..........................21, 23
84394 ........................91
84422 ........................109, 111, 121,
123, 129
84539 ........................91
84739 ........................91
84740 ........................91
84742 ........................91
84743 ........................91
84746 ........................91
84748 ........................91
8514 ..........................113, 115, 125,
127
8516 ..........................111, 113, 115,
123, 125, 127
8538 ..........................19, 21, 53, 77
88356-126R3 .............27, 61, 63, 65
8914 ..........................29, 31, 33–34,
59, 67, 69, 71,
73, 109, 111,
121, 123, 125,
127, 161, 167
94340 ........................103
94341 ........................103
96008-S .....................83
96009 ........................83

Part No. 39529 GS-1530, GS-1930 175


April 2012

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BEARING,0.75IDX1.00ODX0.50L...23, 25, 61, BRACKET,LOCK PIN,RIGHT.....77
A 63, 65 BRACKET,MAIN CABLE BRIDGE.....111, 113,
BEARING,0.75IDX1.00ODX0.75L...45, 49, 53, 121, 123, 125
ACCUMULATOR,180 PSI PRECHARGE*.....73
75 BRACKET,MAIN CABLE BRIDGE***.....109
AC T UAT R , S W I T C H , U N D E R
BEARING,1.00IDX1.25ODX0.49L.....23, 25 BRACKET,PIGTAIL.....59
OVERLAY*~.....149
BEARING,1.0ID X 1.25OD X .38LG.....19, 21 BRACKET,PLAT CONTROL BOX SLAB....141,
ADAPTER, HARNESS.....151, 159
BEARING,1.50IDX1.77ODX1.25L.....107, 119 149, 151
ALARM ASSY.12VDC,ITT.....147, 149, 151
BEARING,1.5IDX1.75ODX1.5L.....111, 123 BRACKET-LATCH MOUNT,BAT MOD.....55
ALARM WIRE HARNESS(66151).....27, 31
BEARING,1.75ID X 2"OD X .75"LG...109, 121, BRAKE,HYDRAULIC.....59
ALARM,INTERMITTENT TONE 6-30V*.....161
123 BREATHER CAP,HYD. TANK,1/4 NPT........71,
ALARM,STEADY TONE***.....27, 29, 31, 33–34
BEARING,1.75ID X 2"OD X 2.5"LG...105, 109, 73
AMMETER, 39243/47906/66412.....37
111, 117, 121, 123 BRKT,UPPER CABLE BRIDGE,GRAY.....121,
AMMETER-47671 CHARGER,25 AMP......39,
BEARING,2.25ID X 2.5OD X 1.5L*......17, 19, 123, 125, 127
41
21, 23, 25 BRUSH,PWR UNIT (40844)**.....81
ARM-#1 INNER W/DECALS,GS15/19......105,
BEARING,DRIVE MOTOR GS15/19.....17, 25 BULKHEAD FITTING,PLASTIC X 8**...67, 69,
107, 117, 119
BEARING,FL,.75IDX1.25ODX.5 L.....23 73, 97–98
ARM-#1 OUTER (GS1530,GS1930)........105,
BEARING,FL,0.75ID X 1 OD X .49.......19, 21, BULKHEAD,FEMALE X 6 X 6.....163
107, 117, 119
23, 25, 53, 55, 67, 77, 79 BULKHEAD,UNION,070601-6.....94
ARM-#2 INNER (GS15/GS19)**.....105, 117
BEARING,FL,1.75IDX2.25ODX.85L....107, 119 BUMPER, MODULE TRAY.......47, 53, 55, 69,
ARM-#2 INNER (GS1530/GS1930).....107, 119
BEARING,MOTOR (40844) FAN END.....81 79
ARM-#2 OUTR.GS1530 & #3 OUTR........105,
BEARING,MOTOR,36843,BRUSH END*.....81 BUMPER,1.25 INCH O.D.,SCISSORS.....109,
107, 117, 119
BELLCRANK ASSY,SERV KIT GS30....19, 21, 111, 113, 115, 123, 125, 127
ARM-#3 INNER (GS-1530).....105, 107
23 BUMPER,RUBBER.....121
ARM-#3 INNER (GS-1930).....117, 119
BELLCRANK W/BEARINGS GS30.....23 BUMPER,RUBBER, 1"OD X .461 H.....47, 49,
ARM-#3 OUTER (GS-1530).....105, 107, 117,
BELLCRNK STEER W/BRGS.GS1519.....17 51
119
BELLCRNK STEER W/BRGS.GS30***......19, BUMPER,RUBBER,.63 X .63H.....135
ARM-#4 INNR, PLATFORM (1930).....117
21 BUSHING 1.5X1.75X2.5.....129
ARM-#4 INNR. PLATFORM (1930).....119
BLOCK, PLATFORM ANCHOR.....131 BUTT SPLICE, 6-GA.....169
ARM-POTHOLE CRANK W/BEARINGS.....61,
BLOCK,MODULE TRAY STOP.....63, 65 BUTTON, .800 O.D. X .281.....139, 141
63, 65
BOLT, WIDE SHOULDER.....19, 21 BUTTON,JOYSTICK MOUNT,BRASS***.....139
ARM-POTHOLE LINK LWR.W/BEARIN.....63,
BOLT,CARRIAGE,5/16-18 X 2.0,G2.....165 BUTTON,PUSH,BLACK W/SEAL***.....145
65
BOLT,POTHOLE SHOULDER**%%%.....61
ARM-POTHOLE LINK UPR.W/BEARIN.....63,
BOLT,SHORT SHOULDER.......17, 19, 21, 53, C
65
55, 63, 65, 77, 79
ARM-POTHOLE LINK W/BEARINGS.....61 CABLE ASSEMBLY,11"(SCISSORS).....101
BOLT,SHOULDER,5/8-11 X 1.19 LT.....61, 63,
CABLE ASSEMBLY,12"(SCISSORS).....101
65
B CABLE ASSEMBLY,13" BLACK.....101, 103
BOOT, JOYSTICK~.....157
CABLE ASSEMBLY,13" RED.....101, 103
BALL STUD,GAS STRUT (38593)***....61, 63, BOOT,CABLE TERMINAL COVER.......45, 47,
CABLE ASSEMBLY,13"(SCISSORS).......101,
65 49, 51
103
BASE WITH 1 NC CONTACT, E-STOP......83, BOOT,CABLE TERMINAL,LG,RED,2/0.....169
CABLE ASSEMBLY,1930 CONTROL.....159
145, 147, 149, 151 BOOT,CABLE TERMINAL,SMALL.....169
CABLE BRACKET,PAINTED.....109, 111, 121,
BASE, W/1 N.O. CONTACTS***.....145 BOOT,CONTROLLER.....153, 155
123, 129
BASE,WITH 2 N.O. CONTACTS***.....83 BOOT,THUMB ROCKER.....157
CABLE SQUEEZE CONN.,XTRA LRG......31,
BAT. TRAY ASSY W/DEC,GS30 NIKN.....51 BOOT,TOGGLE SWITCH,SHORT*.....83, 145
33–34
BAT.TRAY ASSY W/WORD DEC,GS30......47, BOOT-THUMB ROCKER** BLACK.....153, 155
CABLE TIE MOUNT.....109, 111, 121, 123
49, 51 BOOT-THUMB ROCKER, 44988 RED**.....153
CABLE TIE,11.5" BLACK...113, 115, 125, 127,
BATT. CABLE ASSY-CHASSIS, GS.....101, 103 BOX, GRAY SCISSOR CONTROLLERS.....145
129, 165
BATT.PAK ASSY.W/DCL(GS15&19).....45 BOX,MOLDED UPPER CONTROL.....149, 151
CABLE TIE,4" BLK,HEAT RESISTNT.......109,
BATTERY CABLE ASSY, 2.5"SCISS........101, BRACKET ASSY-ROLLER, PLTFRM***.....139
111, 121, 123
103 BRACKET, CONTROLLER MOUNT.....71, 73
CABLE TIE,7 3/8".....45, 47, 49, 51
BATTERY CABLE ASSY,3.5" RED.....101 BRACKET, CONTROLLER MOUNT,SP.....81
CABLE TIE,9" X .5.....109, 111, 113, 115, 121,
BATTERY CABLE ASSY,RED.....103 BRACKET, FILTER MOUNT GS32&46.....73
123, 125, 127
BATTERY CABLE ASSY.5.75"SCISS.......101, BRACKET, FULL HT SWING GATE.....137
CABLE,EMERGENCY DOWN........27, 29, 31,
103 BRACKET, RELAY MOUNTING.....67, 69
33–34
BATTERY CABLE ASSY.8"(SCISR).....101 BRACKET,AIRLINE MOUNTING.....163
CAP,DIAGNOSTIC NIPPLE......85, 87, 89, 93–
BATTERY CABLE ASSY.BAT.MOD.GS.....101, BRACKET,BOX HINGE,LH-UP/RH-LO.......53,
94, 98
103 55, 77, 79
CAP,FINISHING,BLACK.....17, 19
BATTERY CHARGER, CONT EUROPE.....41 BRACKET,BOX HINGE,RH-UP/LH-LO.......53,
CAPACITOR, 4 MFD,660VAC,39243.....37
BATTERY CHARGER,UPGRADE KIT***....37, 55, 77, 79
CASE ASSEMBLY, 47671 CHARGER.....39
39, 41 BRACKET,CNTRLLER MOUNT,PAINTED....69
CASE ASSY,BATT CHARGER (66478).....41
BATTERY,MAINTENANCE FREE,6V***.....171 BRACKET,CONTROLLER MOUNT.....67
CASE ASSY-BATTERY CHRGR**.....37
BATTERY,T105 W/LPT,3 CAP,DRY**..........45, BRACKET,FILTER MOUNT.....67, 69, 71
CASTING,45049, 40612.....153
47, 49, 51 BRACKET,FOOT PEDAL SUPPORT.....139
CASTING-JOYSTICK, GS2032.....155
BEARING,.75ID X 1"OD X 1.00"LG.....17 BRACKET,HINGE MOUNTING**.....135
CAVITY PLUG, GS15/19.....87
BEARING,.75ID X 1"OD X 2.0"LG.....17 BRACKET,JOYSTICK QUICK DISCNT.....159
CHAIN,3/16,OPEN LINK 22.5".....133
BEARING,0.75IDX1.00ODX0.38L...17, 19, 21, BRACKET,LATCH SUPPORT.....135
61, 63, 65 BRACKET,LOCK PIN,LEFT.....53

176 GS-1530, GS-1930 Part No. 39529


April 2012

Part Description Index (continued)

CHANNEL,BRAKE RELEASE MNFLD CONTROLLER,DC MOTOR,24V.....67, 69, 71, DECAL,LANYARD ANCHORAGE POINT...11–
MT.....57, 59 73 12
CHARGER MOUNT PLATE.....57, 59 COUPLER,1/4"SERIES 3/8 MPT.....163 DECAL,NOTICE, OPER INST, PCP.....11–12
CHARGER,120VAC/60HZ,25A 24V***.....37 COVER,BLANK.....143 DECAL,NOTICE,BATTERY CONNECT......11–
CHARGER,BAT,24VDC,H/LO GEN2.....43 COVER,GFCI,WEATHERPROOF.....143 12
CHARGER,MAINT. FREE-GS.....171 COVER,LOWER CONTROL PANEL***......27, DECAL,NOTICE,ERROR LIGHT.....11–12
CHARGER-BATT, DUAL VOLT**.....39 29, 31, 33–34 DECAL,NOTICE,HAZARDOUS MAT'LS*....11–
Check Valve.....85 COVER-BATT CHGR.....37 12
Check valve.....87, 89 COVER-BRUSH INSPEC.40844,SCISS.....81 DECAL,NOTICE,MAX CAP 500 ANSI*......11–
CHOCK STOP CUSHION....113, 115, 125, 127 CROSS TUBE COLAR, GS30\32.....113, 115, 12
CIRCUIT BREAKER,50A,50VAC.....41 125, 127 DECAL,NOTICE,MAX CAP 500 CE/AU.....11–
CIRCUIT BREAKER,7.0 AMP***.....83 CYL.ASSY,1530***.....129 12
CIRCUIT BREAKER-CHARGER, 8 AMP....39, CYL.ASSY,1930.....129 DECAL,NOTICE,MAX CAP 600 ANSI*......11–
41 CYLINDER ASSY,LIFT,GS1530.....109 12
CIRCUIT BREAKER-CHARGER,45 AMP.....39 CYLINDER UPDATE GS-1530**.....111 DECAL,NOTICE,MAX CAP 600 CE/AU.....11–
CLAMP,1.00,#16 X 1/4,RUB CUSH......47, 49, CYLINDER UPDATE GS-1930.....121, 123 12
51 CYLINDER,STEERING GS15/GS19.....17, 19, DECAL,NOTICE,SIDE FORCE,ANSI**......11–
CLAMP,1.13,#18 X 1/4,RUB CUSH.....167 21, 23, 25 12
CLAMP,1.31,#21 X 1/4,RUB CUSH.....165 CYLINDER-LIFT,GS30.....111, 121, 123, 129 DECAL,POWER TO PLATFORM 115V......11–
CLAMP,1.75,#28 X 3/8,RUB CUSH*.....71, 73 12
CLAMP,2.00,#32 X 3/8,RUB CUSH......67, 69, D DECAL,POWER TO PLATFORM 230V......11–
73 12
DECAL KIT-SAFETY/INSTR.SCISSO.....11–12
CLAMP,HOSE,.50.....67, 69, 93–94 DECAL,WARN,CRUSH HAZARD HAND....11–
DECAL, DANGER, TIP-OVER, TRAYS.......11–
CLAMP,HOSE,.63.....93–94 12
12
CLAMP,HOSE,.75.....71, 73, 97–98 DECAL,WARN,IMPROPER OPERATION...11–
DECAL, GROUND CONTROL PANEL.......11–
CLAMP,HOSE,2 EAR, 5/8.....163 12
12
CLAMP,RUB CUSH,0.75,#12 X 3/8*.....45, 47, DECAL,WARNING-COMPART ACCESS....11–
DECAL, LABEL, GS30/32.....12
49, 51, 113, 115, 125, 127 12
DECAL, LABEL, LED READOUT.....11–12
CLIP,CABLE TIE MOUNT.........109, 111, 113, DECAL-NOTICE,SIDE FORCE GS30CE....11–
DECAL, LABEL, TIRE SPECS.....11–12
115, 121, 123, 125, 127 12
DECAL, MANUAL LOWERING VALVE.....12
CLIP,HAIR PIN .094 X 2.5.....45, 53, 67, 75 DIAGNOSTIC FEMALE Q-DSCNT.......85, 87,
DECAL,COSMETIC,GENIE GS-1530**......11–
CNTRL/CABLE ASSY(OLD)GS,1930.....159 89, 93–94
12
COIL CORD.....165 Diagnostic nipple.....85, 87, 89
DECAL,COSMETIC,GENIE GS-1930**......11–
COIL CORD ASSY,GS JOYSTICK***.....145 DRAW LATCH,OVER-CENTER***.....139
12
COIL CORD-JOYSTICK, SLABS......147, 149, DRIVE MOTOR,12.4 CU IN/REV***.....25
DECAL,DANGER DO NOT ALTER
151
SWTC.....11–12
COIL,20V DS W/DIODE.....87, 89 E
DECAL,DANGER,BATTERY SAFETY.....11–12
COIL,20V DS W/DIODE,#10 SCISR.....87, 89
DECAL,DANGER,BRAKE REL SAFETY*...11– E-DOWN HARNESS.....101, 103
COIL,20V W/DIODE,#10 (SCI).....85
12 E-STOP BUTTON.....83, 145, 147, 149, 151
COIL,20V W/DIODE,#8 (SCI)***.....85
DECAL,DANGER,CRUSHING HAZARD.....11– ECM,SLAB,SERVICE***.....45, 47
COIL-SOLENOID VALVE,20V DC***........109,
12 ECU,SLAB,GEN4***.....47, 49, 51
111, 121, 123, 129
DECAL,DANGER,ELEC HAZARD,GS....11–12 ELBOW,070220-10.....97–98
CONN,520120-12-16.....98
D E C A L , D A N G E R , E L E C T ELBOW,070220-4-6.....93–94, 97–98
CONN,SQUEEZE,1/2NPT .38-.50,SM.......27,
HAZARD,PLUG.....11–12 ELBOW,070220-6-6.....93–94, 98
29, 31, 33–34, 57, 59, 61, 63, 65, 143
DECAL,DANGER,GENERAL SAFETY......11– ELBOW,070220-6-8.....93–94, 97–98
CONNECTOR KIT,ITT CABLE/WIRE....47, 49,
12 ELBOW,070220-8-6.....93–94, 98
147, 149, 151
DECAL,DANGER,NO SMOKING***.....11–12 ELBOW,070701-6.....94
CONNECTOR, IEC CHARGER CORD.....43
DECAL,DANGER,TIP-OVER,BATTERY.....11– ELBOW,90DEG, .75 HS X.75 MPT.....93–94
CONNECTOR, SB 50 AMP HOUSING.....103
12 ELBOW,90DEG......93–94
CONNECTOR,070102-8-8.....93–94
DECAL,DANGER,TIP-OVER,TILT.....11–12 ELBOW,90ø,.5 MPT X.5BRB PLST......67, 69,
CONNECTOR,070103-4-4.....167
DECAL,INSTRUCTIONS-CHARGER OP....11– 73, 97–98
CONNECTOR,070120-4-4.....91, 93–94, 98
12 ENCLOSURE-LVL SENSOR W/DECAL**...27,
CONNECTOR,070120-4-8.....93–94, 98
DECAL,INSTRUCTIONS-OPER,GCP.....12 29, 31, 33–34
CONNECTOR,070120-6-10.....94, 97–98
DECAL,JOYSTICK.....15 ENCODER W/PIGTAIL, 44988.....153
CONNECTOR,070120-6-6.......93–94, 97–98,
DECAL,JOYSTICK CONTROLLER.....12, 15
109, 111, 121, 123, 129
DECAL,LABEL,DEXRON/FLUID LEVEL.....11– F
CONNECTOR,ANDERSON SB 175.....45, 47,
12
49, 51, 101, 103 FILLER CAP(PLUG 1-1/2" NPT HEX....71, 73,
DECAL,LABEL,FAULT CODES.....11–12
CONNECTOR-IEC, BATT CHGR.....37 97–98
DECAL,LABEL,MANUAL NOT HERE.....11–12
CONTACT,MOVEABLE,19550 RELAY.....69 FILTER ASSY,SAE8,10 MIC,PAPR**.....67, 69,
DECAL,LABEL,PWR TO CHARGR 115V....11–
CONTACT,N.O.***.....83, 145 71, 73
12
CONTACT,NC.....83, 145, 147, 149, 151 FILTER ELEMENT,10MICRON,PAPER*.....67,
DECAL,LABEL,PWR TO CHARGR 230V....11–
CONTACT,STATIONRY,19550 RELAY.....69 69, 71, 73
12
CONTACTOR,LIFT PUMP 24V 180A.....67, 69 FILTER ELEMENT,BETA(10)=200........67, 69,
DECAL,LABEL,RYKON/FLUID LEVEL.......11–
CONTACTOR,LIMIT SWITCH.....29, 31, 33–34 71, 73
12
CONTROL CABLE ASSY., GS-1530.....159 FITTING KIT-HYDRAULIC TANK.....71, 73, 93–
DECAL,LABEL,SAFETY ARM.....12
CONTROL PANEL-LOWER.....83 94
DECAL,LABEL-DIRECTION ARROWS......11–
CONTROL-AVS, BATT CHGR.....37 FLANGE-JOYSTICK MOUNTING,44988....153
12

Part No. 39529 GS-1530, GS-1930 177


April 2012

Part Description Index (continued)

FLARE TUBE ASSY,LIFT CYLINDER........93– GS30 RIDGID EXT. SQ RAIL ASSY.....141 HOSE,ASSY, MAN.L/R MOTOR, GS30......97–
94, 109, 111, 121, 123 GS30 RIDGID MAIN SIDE SQ RAIL.....141 98
Flow regulator valve.....85, 87, 89 HOSE,ASSY,MNFLD,FILTER.....98
FOAM,CLOSED CELL 1.75X.250X18".....133, H HOSE,LOW PRESSURE,.375 ID.....163
135 HOUR METER,10-80 VOLTS***.....83
HANDLE COVER,PLASTIC.....53, 77
FOOTPEDAL W/NON-SKID TAPE,GS.....139 HOUR METER,LCD,9-60 VDC***.....83
HANDLE HALF SET-FOR 44988.....153
FORMING, CABLE BRIDGE, UPPER......115, HOUSING,LOCK PIN.....45, 53, 75, 77, 139
HANDLE HALF,ENABLE SW.SIDE-GS.....153
127 HYDRAULIC TANK.....97–98
HANDLE HALF-BACKSIDE,GS JYSTK.....153
FORMING, HALF GATE CATCH.....141
HANDLE KIT,GS JYSTK,BOTH HALVE.....155
FORMING, HALF GATE HINGE.....141 I
HANDLE,ANDERSON CONNECTOR SB...45,
FORMING, MOD TRAY HANDLE.....55, 79
47, 49, 51 IEC PIGTAIL***.....37, 39, 59
FORMING,BATTERY STOP.....47, 49, 51
HANDLE,LOCK PIN,RT.....77 INSERT, 3/8-16 X .5.....149
FORMING,CABLE BRIDGE,MAIN***.......115,
HANDLE-LOCK,BATT.MOD,LEFT SIDE.....53 INSTALLATION INSTRC.BEACON.....161
121, 127
HANDLE-LOCK,PWR MOD.RIGHT SIDE.....77 INSTALLATION INSTRC.HORN.....161
FORMING,ECM COVER,NIKKEN.....51
HANDLE-ROTATOR LATCH ASSY LS.....55 INSTALLATION INSTRUCT.,ALARM.....161
FORMING,ECM LID.....45, 47, 49, 51
HANDLE-ROTATOR LATCH ASSY RS.....79 INVERTER.....169
FORMING,FULL SWING CATCH ANSI.....137
HARNESS,ALARM ACCESSORY.....161
FORMING,FULL SWING CATCH CE.....137
HARNESS,BEACON ACCESSORY, J
FORMING,FULL SWING HINGE ANSI.....137
SLAB.....161
FORMING,FULL SWING HINGE CE.....137 JOYSTICK CONTROLLER.....155
HARNESS,CHARGING-GS30.....103
FORMING,HOSE ROUTING.....25 JOYSTICK HANDLE SET, COMPLETE.....157
HARNESS,GS15/1930.....101
FORMING,HOSE ROUTING,BULKHEAD.....25 JOYSTICK W/ENCODER CARD-GS.....153
HARNESS,GS30/2632/AUS32.....101, 103
FORMING,INVERTER MOUNTING,GS30..169 JOYSTICK,SINGL AXIS,HALL,SLAB.....157
HARNESS,HORN ACCESSORY.....161
FORMING,LEVEL SENSOR JOYSTICK,SINGL AXIS,HALL,SLAB*.....157
HEATSINK ASSY W/DIODES (23442).....37
ENCLOSURE.....31, 33–34
HEATSINK-CNTRL ASSY,BATT CHGR.....37
FORMING,LEVEL SENSOR-PAINTED.....29
FORMING,LVL SENSOR ENCLOSURE.....33–
HINGE WELDMENT,TOP LH.....45 K
HINGE WELDMENT,TOP LH,PAINTED.....53 KEY SINGLE***.....83
34
HINGE WELDMENT,TOP RH.....67 KEY,SINGLE***.....83
FORMING,MOTOR CONTROLLER.....73
HINGE WELDMENT,TOP RH,PAINTED.....75 KEY-RECTANGULAR,.31X.28X1.25"....17, 19,
FORMING,ROTARY LATCH MOUNT.....79
HINGE, SPRING, LONG LEG.....141 21, 23, 25, 57, 59
FUSE ASSY-BOOM CHARGER.....37
HINGE,4 X 4.....135, 137 KEYS,10 PACK***.....83
FUSE BLOCK, ANN & ANL FUSE.......45, 47,
HINGE,CLOSING (SPRING) 4 X 4.....135, 137 KEYSWITCH,3 POS W/KEYS,LOCKING.....83
49, 51
HORN,24VDC,SPADE TERMINALS***.....161 KEYSWITCH,3 POS. W/KEYS***.....83
FUSE HOLDER,INLINE,GS.....169
HOSE ASSEMBLY,TANK/PUMP,GS30.......97– KEYSWITCH,3POS.MNTND.DR WKEY**.....83
FUSE HOLDER,WATERPROOF.....27, 29, 31,
98 KIT, KEYSWITCH***.....83
33–34
HOSE ASSY, HANDPUMP/L BRAKE,32.....167 KIT, PLATFORM PC RECEPT/SOC.....157
FUSE,1 AMP.....27, 29, 31, 33–34
HOSE ASSY, HANDPUMP/R BRAKE 30....94, KIT,5 GALLON HYDRAULIC TANK***........69,
FUSE,13 AMP,220V PLUG.....37
98 71, 73
FUSE,275 AMP,VERY FAST ACTING........45,
HOSE ASSY, MAN TO LIFT, GS30.......93–94, KIT,ACCUM 180 PSI PRECHARGE***.......67,
47, 49, 51
97–98 69, 71, 73
FUSE,50AMP,SLOW BLOW.....169
HOSE ASSY, MAN/ACCUM, MINI.....98 KIT,CONTROL BOX UPDATE,GS30.....145
FUSE,BATT CHGR.....37
HOSE ASSY, MAN/HANDPUMP,GS30......93– KIT,DYN BRAKING VALVE,MINI.....85, 87, 89
FUSE,BATTERY CHARGER.....43
94, 98 KIT,DYN.BRAKING MANIF,MINI.....85, 87, 89
FUSE/WIRE ASSY, GS30/GS2632.....169
HOSE ASSY, MAN/R MOTOR, GS30.....97–98 KIT,GASKET,UK POWER TO PLAT......143
HOSE ASSY,BULKHEAD/DRIVE MOTOR....94 KIT,GATE LATCH.....141
G HOSE ASSY,DRIVE MOTOR, GS30.....97–98 KIT,GEN 5 COIL CORD.....151
GAS SHOCK,SCISSORS***.....61, 63, 65 HOSE ASSY,FILTER TANK,30/2632.....93–94, KIT,GEN1 TO GEN5 CONTRL SYS***.......47,
GASKET, UK & DIN PWR. TO PLAT......143 97–98 145
GASKET, UK RECEPTACLE.....143 HOSE ASSY,FILTER/TANK, GS30.......93–94, KIT,JOYSTICK ENABLE SWITCH.....157
GASKET-JOYSTICK.....155 97–98 KIT,JOYSTICK STEER SWITCH.....157
GEAR, SLAVE, MS4,45048.....153 HOSE ASSY,HANDPUMP/LH BRAKE....94, 98 KIT,RELAY INTERLOCK.....39
GROMMET,RUBBER 2 X 2.75.......31, 33–34, HOSE ASSY,HYD.TANK/PUMP.....93–94 KNOB,BLACK(44217)CHECK VALVE.....91
45, 47, 49, 51, 69, 71, 73 HOSE ASSY,MAN S1/STEER CYL,30*......93– KNOB,HAND PUMP (RED)***.....91
GROUND STRAP.....45, 47, 67, 75 94, 97–98 KNOB,OVAL TAPERED.....45, 75
GROUND STRAP,12"LG***.....19, 57, 59 HOSE ASSY,MANIFOLD/BULKHEAD.....94 KNOB,PILOT OP VALVE (BLACK)***.....91
GS SLAB AC 1530 AIR TO PLAT.....163 HOSE ASSY,MANIFOLD/FILTER.....93–94 KNOB,RED(44218)HP VALVE.....91
GS SLAB AC 1530 WORK LIGHT.....165 HOSE ASSY,MANIFOLD/HANDPUMP......94,
GS SLAB AC 1930 AIR TO PLAT.....163 98
GS SLAB AC 1930 WORK LIGHT.....165 HOSE A S S Y, M N F L D TO
L
GS SLAB AC BEACON.....161 ACCUMULATOR.....93–94 LADDER WELD W/DECALS GS30MINI.....57,
GS SLAB AC HORN.....161 HOSE ASSY,MNFLD. FILTER.....98 59
GS SLAB AC LD SENSOR (RLY).....167 HOSE ASSY,PUMP TO MANIFOLD.....93–94, LATCH,ROTARY, W/KNOB, LEFT.....55, 79
GS SLAB AC LOAD SENSOR.....167 97–98 LATCH,ROTARY,W/KNOB,RIGHT.....55, 79
GS SLAB AC MOTION ALARM.....161 HOSE END,BARBED,RIGID,-6-6.....163 LEVEL SENSOR LID AND DECAL.....33–34
GS30 EXT. DECK ASSY SQ RAIL.....141 HOSE END,BARBED,RIGID,90DEG6-6.....163 LEVEL SENSOR LID W/ DECAL(GS).....27, 29
GS30 MAIN DECK ASSY,1530 ANSI.....141 HOSE END,BARBED,SWIV,JIC,10-12........71, LEVEL SENSOR,LS60 RED,1.5X4*.....31, 33–
GS30 MAIN DECK ASSY,1530 CE.....141 73 34
GS30 MAIN DECK ASSY,1930 ANSI.....141 HOSE,3/4,LOW PRESSURE,801-12.....73 LEVEL SENSOR,LS60,BLUE,2°X3°**.....33–34
GS30 MAIN DECK ASSY,1930 CE.....141

178 GS-1530, GS-1930 Part No. 39529


April 2012

Part Description Index (continued)

LEVEL SENSOR,LS60,BLUE,2°X4°**...27, 29, NUT-COIL SHORT.....85, 87, 89 PLATE,LIFT ARM CAM GS1530......111, 113,
31, 33–34 N U T - M O U N T I N G , P U S H 115
LEVEL SENSOR,LS60,RED,1.5°X3°*.....33–34 BUTTON-44988.....153, 155 PLATE,LIFT ARM CAM,PAINTED.....125
LEVER,FUNC ENABLE SWITCH,RGE.....153, NUT-STRAIN RELIEF-GS JOYSTICK~.....145 PLATE,POTHOLE PIVOT W/BEAR'G.....61
155 PLATE,POTHOLE PIVOT W/BEARING......63,
LEVER,FUNC.ENABL.SWITCH,METAL.....153 O 65
LIGHT,REPLACEMENT BULB (39676).....161 PLATE,STEER LINK,LH,GS-30.....23
O-RING,BOOT,CONTROLLER.....153
LINK, OPEN-END.....133 PLATE,STEER LINK,RH,GS-30.....23
Orifice.....85, 89
LOCK PIN ASSY,3.00".....45, 75 PLATE,STEERING STOP MOUNT **.....31
ORIFICE DISC,.040".....85, 87, 89
LOCK, CONNECTOR.....43 PLATFORM LANYARD.....139, 141
ORIFICE PLUG,.025".....85
LOCKNUT,ELEC,1/2".....27, 29, 57, 59, 143 PLATFORM RAIL SNAP PIN BRACKET.....133
ORIFICE WASHER,.060", SCISSORS.....85
LOCKNUT,ELECTRIC,3/4".....31, 34 PLATFRM CNTRLS W/DECALS GS30.....145,
ORIFICE,LONG, .037***.....121, 123, 129
147
ORIFICE,LONG, .046.....109, 111, 129
M PLUG,1/4"SERIES,3/8 MPT.....163
OUTLET,110V GFCI***.....143
PLUG,16 AMP,3 PIN,(BRITISH)UK.....37, 143
MANIFOLD,BRAKE RELEASE***.....91 OVERLAY, PLAT CONTRL BOX,GEN4~.....15
PLUG,ELECTRICAL,220/50,NOVON....37, 41,
MANUAL BOX W/DECALS***.....139, 141 OVERLAY,PLAT CONTROLLER SLAB.......15,
143
MANUAL,OWNERS,CHARGER,105739.....43 147
PLUG,ELECTRICAL,DOMESTIC....37, 39, 143
MICROSWITCH-V319M.....153, 155
PLUG,FUSED,250V,13AMP,U.K.**.....37, 143
MOTOR,ELECTRIC,24VDC 4.5HP.....81 P PLUG,HEX HEAD-8 PLASTIC....67, 69, 71, 73
MOTOR,HYDRAULIC,530,14.0CU.IN.....25
PAINT,AEROSOL,BRIGHT BLUE***.....11–12 PLUG,NYLON 1.12 BLACK DOMED.....29, 31
PAINT,AEROSOL,GENIE GRAY***.....11–12 PLUG,NYLON 2.00 BLACK DOMED...83, 133,
N PAINT,WET,GENIE BLUE (1 GL)**.....11–12 135
NEEDLE/HOUSING ASSY W/KNOB***.....91 PAINT,WET,GENIE GRAY (1 GL)**.....11–12 PLUG,ROUND TUBING,1".....139
NIKKEN POTHOLE ACTUATOR.....65 PC BOARD,PLAT CNTRL,SLAB.....147, 149 POTENTIOMETER (62161)***.....155
NIPPLE,DIAGNOSTIC,#4 PORT***......85, 87, PC BOARD,SLAB,GEN 4.....151 POTENTIOMETER MOUNT PLATE.....155
89 PCB,ASSY,LED,GS JOYSTICK.....145 POTHOLE ACTUATOR PUSHER
NIPPLE,PLASTIC .5 NPT X 6".......67, 69, 73, PCB,RELAY DRIVER,CHARGER 47671.....39 WLDMT....109, 111, 113, 115, 121, 123, 125,
93–94 PIGTAIL, ECM TO LINKAGE.....45 127
NUT - PLASTIC,RING FOR ALARMS...27, 29, PIN, LOCK.....45, 53, 75, 77, 139 POTHOLE ACTUATOR SPACER.....65
31, 33–34, 147, 149, 151, 161 PIN, ROLLER.....141 POTHOLE ACTUATOR,BACK.....61, 63, 65
NUT,070110-6.....167 PIN, THREADED ROLLER.....139 POTHOLE ACTUATOR,MAIN.....61, 63, 65
NUT,CASTLE, 1.125-18 UNEF.......17, 19, 21, PIN,.75 DIA X 2.75 LG,CHAMFER.......17, 19, POTHOLE WELDMENT,LEFT.....61, 63, 65
23, 25, 57, 59 21, 23, 25 POTHOLE WELDMENT,RIGHT.....61, 63, 65
NUT,COIL (39909).....129 PIN,.75 DIA X 4.25 LG,GES1360.....17, 19, 21 POWER CORD, IEC 320 BLANK.....39
NUT,HEX,1/4-20.....41, 45, 47, 49, 51 PIN,1.50DIAX21.03LG,2RING.....107, 119 POWER CORD, UK 110.....43
NUT,HEX,5/16-18.....45, 47, 49, 51 PIN,1.50DIAX7.42LG,2RING.....107, 119 POWER CORD,NOVON***.....41, 43
NUT,HEX,8-32.....41 PIN,1.50DIAX8.95LG,1HOLE....111, 113, 115, POWER CORD,UK-HIGH VOLTAGE***.....43
NUT,HEX,JAM,1/2-13.....21, 23 123, 125, 127 POWER CORD,US 110***.....43
NUT,JOYSTICK,44988, RGE.....153, 155 PIN,1.75 X 8.187"LG.,SCR.....105, 117 POWER UNIT ASSY-HYDR MOD TRAY*.....81
NUT,JS,36867/42032/44988/40612.....153 PIN,1.75 X 8.686"LG.,SCR.......109, 111, 121, PUMP KIT,BOSCH,GS30***.....81
NUT,LOCKING-LG.FLANGE,5/16-18.....171 123 PUMP,4CC GEAR,CCW***.....81
NUT,LP NYLOCK,1/2-13.....53, 55, 61, 63, 65, PIN,1.75DIA.X7.94LG, 1HOLE..105, 107, 117, PUSHBUTTON-FUNC.ENABL.W/ORING.153,
77, 79 119 155
NUT,LP NYLOCK,1/4-20.....19, 21, 45, 47, 49, PIN,1.75DIAX7.35LG,CHAMFER.....105, 107, PWR UNIT MOD ASSY GS30.....69, 71, 73
51, 53, 55, 57, 61, 63, 65, 69, 79, 139 117, 119, 131 PWR.UNIT MODULE ASY.W/DECALS.....67
NUT,LP NYLOCK,3/4-10.....19, 21, 53, 77 PIN,CLEVIS,.75 X 2.....23, 25
NUT,LP NYLOCK,3/8-16.....31, 33–34, 45, 47, PIN,COTTER,.156 X 1.75.....25, 57 Q
53, 57, 59, 77, 139 PIN,COTTER,.156 X 2.5.....17, 19, 21, 23, 25,
QUICK DISCONNECT CASING,BATT**.....45,
NUT,LP NYLOCK,5/16-18.....55, 79, 139 59
47, 49, 51
NUT,LP NYLOCK,5/8-11.....17, 19, 21, 25, 53, PIN,SNAP,ENTRY RAIL.....133, 135, 137
55, 63, 65, 77, 79 PIN-THREADED SHLDR OFFS,5/8-11......53,
NUT,NYLOCK,1/2-13.....17, 19, 21, 23, 25, 57, 55, 63, 77, 79 R
59 PLAT CONTRL,G4,DEC,IPCB,32/46.....149 RECEPTACLE, DIN, 220V 50A.....143
NUT,NYLOCK,1/4-20.....25, 27, 29, 31, 33–34, PLAT CONTRL,G4,DEC,IPCB,MINI.....151 REDUCER,070123-6-4.....167
45, 47, 49, 51, 59, 63, 65, 67, 69, 71, 73, 109, PLAT. ASSY.W/DECALS GS-1530.....133 Ref Platform Assembly.....135
111, 113, 115, 121, 123, 125, 127, 135, 137, PLAT. ASSY.W/DECALS GS-1930.....133 RELAY,24VDC,40/30A,SEALED***.......45, 47,
139, 141, 143, 159, 161, 169 PLAT. EXTENSION ASSY.W/NONSKI.....139 49
NUT,NYLOCK,10-32.....27, 29, 31, 33–34, 45, PLAT.ASY.W/DECALS(GS-1530)CE.....133 RELAY,CHARGR,47671,DPDT,110VDC.....39
47, 49, 51, 63, 65, 161 PLAT.ASY.W/DECALS(GS-1930)CE.....133 Relief valve.....85, 87, 89
NUT,NYLOCK,3/8-16.....19, 23, 25, 57, 59, 63, PLAT.EXT. RAILING ASSY.W/DECLS.....139 RIGID EYE SNAP.....133
65, 105, 107, 109, 111, 113, 115, 117, 119, PLATE, AUS. CW, CORNER.....57, 59 RIVET,ALUM,STL,.188 X .250...133, 135, 139,
121, 123, 125, 127, 131, 133, 135, 137, 141, PLATE, STEER LINK, SPACER.....23 141
163, 169 PLATE,AC ADAPTER,DIN/UK***.....143 RIVET,STL,STL,.188 X .45.....45, 67
NUT,NYLOCK,5/16-18........53, 55, 67, 69, 71, PLATE,HANDLE MOUNTING-PAINTED.....27, RIVET,STL,STL,.188 X .50.....63, 65
73, 77, 79, 165 29 ROCKER ASSEMBLY,45049.....153
NUT,NYLOCK,6-32.....159 PLATE,HOSE ROUTING, BULKHEAD.....25 ROCKER ASSY W/ROLLPIN***.....153, 155
NUT,NYLOCK,8-32.....61, 65, 139 PLATE,LIFT ARM CAM 1930,32,46....123, 127 ROD END,.250 X 2.75 LG.....17, 19, 21, 23, 25
NUT,WING 5/16-18.....165

Part No. 39529 GS-1530, GS-1930 179


April 2012

Part Description Index (continued)

ROD END,.375 X 3.69......111, 113, 115, 123, SCREW,HHC,3/8-16 X 2.75.....105, 107, 117, SPACER,.75ID X 1.5OD X 1/4THK.......19, 21,
125, 127 119, 131, 135, 137 23, 25
ROLLER ARM,LIMIT SWITCH***.....29 SCREW,HHC,3/8-16 X 4.5.....57 SPACER,CABLE BRIDGE........109, 111, 113,
ROLLER,PLATFORM EXTENSION.....139, 141 SCREW,HHC,3/8-16 X 5 GRD 5 ZNC.....59 121, 123, 125, 127
SCREW,HHC,5/16-18 X .75.....67, 69, 71, 73, SPACER,MODULE TRAY.....45, 53, 61, 75
S 75, 171 SPACER,MODULE TRAY,.030 THK......53, 55,
SCREW,HHC,5/16-18 X 1 GR5......45, 47, 49, 77, 79
SAFETY CHOCK,SCISSOR.....113, 115, 125,
51, 55, 69, 79 SPACER,MODULE TRAY,.075 THK......53, 55,
127
SCREW,HHC,5/16-18 X 1.25.....55, 79 79
SCR ASSY,47671 LESTER CHARGER.....39
SCREW,HHC,5/16-18 X 2.....165 SPACER,MODULE,.06 THK......45, 53, 67, 75
SCREW, YOKE LOCK ALL SLABS.......21, 23,
SCREW,HHC,M5 X 6.....67, 69 SPACER-DUAL COIL,#10, SCISSORS......85,
25
SCREW,HHC,WASH HEAD,1/4-20X.63.....41 87, 89
SCREW,BHHS,1/4-20 X .75.....27, 29, 31, 33–
SCREW,PHILLIPS,PHM,6-32 X .75.....143 SPACER-DUAL COIL,#8***.....85, 87, 89
34, 159
SCREW,PHILLIPS,PHM,8-32 X.25**.....83 SPRING & BUSHING KIT,RETURN***.....153,
SCREW,BHHS,1/4-20 X 1.....47, 49, 51, 139
SCREW,PHILLIPS,PHM,8-32 X.375.....143 155
SCREW,BHHS,1/4-20 X 1.5.....45, 47, 49, 51,
SCREW,PHILLIPS,RHM,10-32 X 1.5....29, 31, SPRING CLIP,1/4-20,MAGNI 565....27, 29, 31,
113, 115, 125, 127
33–34, 63, 65 33–34, 47, 49, 51, 57, 59
SCREW,BHHS,3/8-16 X 1.....137
SCREW,PHS,6-32 X 0.25.....159 SPRING CLIP,3/8-16.....31, 33–34
SCREW,BHHS,3/8-16 X 1.75.....139
SCREW,RHM,1/4-20 X .5.....167 SPRING,COMPRESSION .835 X 2.....141
SCREW,BHHS,3/8-16 X 2.5.....131
SCREW,RHM,10-32 X .75.....161 SPRING,COMPRESSION.485 X1.75**......45,
SCREW,BHSC,5/8-11 X 1.....139, 141
SCREW,RHM,10-32 X 1.....45, 47, 49, 51 53, 75, 77, 139
SCREW,CHARGER COVER,#10 X .5.....37
SCREW,RHM,10-32 X 1.5.....27 SPRING,HAND PUMP ROD.....91
SCREW,FHM,10-32 X 1.....45, 47, 49, 51
SCREW,RHM,6-32 X .25.....37 SPRING,RETURN.....69
SCREW,FHS,1/4-20 X .25 NYLOCK.....69, 71,
SCREW,RHM,6-32 X .5.....143 SPRING-BRUSH,40844, SCISSORS.....81
73
SCREW,RHM,8-32 X .50.....139 SRV KIT,GS30 STEER LINK ASSY,L....19, 21,
SCREW,FHS,1/4-20 X .63...47, 49, 51, 53, 55,
SCREW,RHM,8-32 X 1.75.....61 23, 25
69, 79
SCREW,SH.METAL, HHC,5/16 X 1/2.....27 SRV KIT,GS30 STEER LINK ASSY,R.........19,
SCREW,FHS,1/4-20 X .75...113, 115, 125, 127
SCREW,SHC,3/8-24 X 1.25".....81 21, 23, 25
SCREW,FHS,1/4-20 X 1.25.....63, 65
SCREW,SHS,5/16-18 X .25.....53, 77, 139 SRVICE KIT,DRIVE MOTOR,GS30......17, 19,
SCREW,FHS,3/8-16 X 1,ZINC.....169
SCREW,SHS,5/8-11 X 1.25.....61 21, 23, 25
SCREW,FHS,3/8-16 X 1.5.....63, 65
SCREW,TIMER,#8 PHMS X.375.....37 STEER LINK ASSEMBLY GS-30.....25
SCREW,HEX INDENT,8-32 X 5/16.....41
SEAL KIT 46221 & 46222(SCISR)....109, 111, STEER LNK ASSY.W/BRGS,GS1519.....17
SCREW,HHC,1/2-13 X .75.....45, 47
121, 123 STEER LNK ASSY.W/BRGS,GS1519**.....19
SCREW,HHC,1/2-13 X 1.25 GR5....45, 53, 55,
SEAL KIT, 55715 DY LIFTCYL....111, 123, 129 STEER LNK W/BRGS,GS30.....21
57, 59, 61, 63, 65, 67, 75, 77, 79
SEAL KIT, 55715 TX LIFTCYL.....129 STEERING,SRV KIT,GS1530/1930 *....19, 21,
SCREW,HHC,1/2-13 X 1.375.....55, 79
SEAL KIT, VALVE.....85, 87, 89, 91 23
SCREW,HHC,1/2-13 X 2.75.....17, 19, 25
SEAL KIT,39909,PLAT LWR VALVE*.....129 STOP PLATFORM ROLLER....63, 65, 133, 135
SCREW,HHC,1/2-13 X 3.....57, 59
SEAL KIT,DR MTR.GS15/19,Z20....17, 19, 21, STRAIN RELIEF-GS JOYSTICK**~.....145
SCREW,HHC,1/2-13 X 3.5.....21, 23
23, 25 STRAINER ASSEMBLY......67, 69, 71, 73, 93–
SCREW,HHC,1/4-20 X .5.....27, 45, 109, 111,
SEAL KIT,HAND PUMP***.....91 94, 97–98
121, 123, 129
SEAL KIT,LIFT PUMP,BARNES**.....81 S T R O B E , B E A C O N , W / O U T
SCREW,HHC,1/4-20 X .625.....29, 31, 33–34,
SEAL KIT,PO CHECK VALVE(84391).....91 HARDWARE**.....161
59, 67, 69, 71, 73, 109, 111, 121, 123, 125,
SEAL KIT-FOR P.N.39038(SCISRS).....17, 19, SVC KIT,UK RECEPT.REPLACEMENT.....143
127, 161, 167
21, 23, 25 SWITCH,LIMIT,W/ROLLER ARM***.....29, 31,
SCREW,HHC,1/4-20 X .7....21, 23, 45, 47, 49,
SEAL KIT-FOR P.N.44167.....85, 87, 89 33–34
51, 57, 59, 111, 123, 135, 137, 139, 141, 143,
SEAL KIT-FOR PN. 44217.....91 SWITCH,LIMT,W/RLR HEAD 180DG**......27,
169
SEAL KIT-P.N.44169,44172,44171.......85, 87, 61, 63, 65
SCREW,HHC,1/4-20 X 1.....17, 19, 21, 25, 45,
89 SWITCH,PRESS 2500-6000 PSI ADJ.....167
57, 113, 115, 125, 127
SERIAL # LABEL,SCISSORS*****.....11–12 SWITCH,TOGGLE,SPDT,3POS MOMEN.....83
SCREW,HHC,1/4-20 X 1.5.....45, 47, 49, 51
SERV.BELLCRANK ASSY, GS30.....25
SCREW,HHC,1/4-20 X 1.75.....61, 141
SERVICE KIT, BATTERY STOP.....45 T
SCREW,HHC,1/4-20 X 2.....63, 65
SERVICE KIT,BRAKE RELEASE MAN*.....91
SCREW,HHC,1/4-20 X 2.5.....25 T-BOX,2.75 X 4.5 X 2.0.....143
SERVICE KIT,BRAKE,14.2 IN 3***.....57, 59
SCREW,HHC,1/4-20 X 3.5..65, 109, 111, 121, TANK BREATHER,NYLON **.....67, 69
SERVICE KIT,E-DOWN 3246.....145
123 TANK ONLY,HYDRAULIC GS30/32***........67,
SERVICE KIT,E-STOP.....83, 145, 147
SCREW,HHC,3/8-16 X .625.....53, 59, 77 69, 71, 73
SHAFT ASSY, JOYSTICK***.....153
SCREW,HHC,3/8-16 X .75....69, 141, 149, 151 TAPE,NON-SKID,DIE CUT,1.38X1.5.....139
SHAFT ASSY,JOYSTICK.....155
SCREW,HHC,3/8-16 X 1.....19, 31, 33–34, 45, TAPE,NON-SKID,DIE CUT,4"X 16".....133, 135
SHUNT,ELECTRONIC,47671 CHARGER.....39
47, 57, 59, 67, 71, 73, 127, 169 TAPE,NON-SKID,DIE CUT,4"X 32".....139
SLIDER BLOCK.....105, 107, 117, 119
SCREW,HHC,3/8-16 X 1.25 GRD 5.....17, 19, TAPE,NON-SKID,DIE CUT,4"X 40"....133, 135,
SLIDER BLOCK,PLATFORM.....131
25, 109, 111, 113, 115, 121, 123, 125, 135, 141
SNAP RING,EXTERNAL,.75 DIA......61
139, 163 TAPE,WARNING,BLK/YEL, 50'***.....133, 135
SNAP RING,EXTERNAL,1.5 DIA***..107, 113,
SCREW,HHC,3/8-16 X 1.50.....111, 113, 115, TEE,RUN 070432-6*****.....167
115, 119
123, 125, 127 TEE,RUN,070428-4.....93–94, 98
SNAP RING,EXTERNAL,1.75 DIA....105, 109,
SCREW,HHC,3/8-16 X 1.75,GRD.8......31, 33– TEE,RUN,070432-4.....98
117, 121
34 THREADED ROD,(1/4-20),10.5".....45
Solenoid valve.....85, 87, 89
SCREW,HHC,3/8-16 X 2.....23, 141 TIMER ASSY,ELECTRONIC,47671.....39, 41
SPACER, .35ID X .785OD X .435.....165
SCREW,HHC,3/8-16 X 2 FULL THRD.....133 TIMER ASSY-ELECTRONIC, DMSTC*.....37
SPACER, POTHOLE ACTUATOR.....23
SCREW,HHC,3/8-16 X 2.25.....135 TOGGLE SWITCH, PREWIRED***.....145
SCREW,HHC,3/8-16 X 2.5.....133, 137 TRANSFORMER,CHARGER (66478).....41

180 GS-1530, GS-1930 Part No. 39529


April 2012

Part Description Index (continued)

TUBE, CLAMP, 3/8 (PAIR).....25 WASHER,STAR,EXTERNAL,.375........67, 69,


TUBE, PLATFORM SPACER STD-12P.....41 71, 73
TUBING,PVC,1",BLACK***.....133 WASHER,THRUST .75 X 1.25 X .06.....17, 19,
TURNSWITCH ACTUATOR,JOYSTICK.....157 21, 23, 63, 65
WASHER,THRUST 1 X 1.75 X .058.....19, 21
U WASHER,THRUST,.5 X 2.438 X .25.....17, 19,
21, 23, 25
U-BOLT ASSY, HANDLE CATCH.....21, 23
WEAR PAD, SLIDER.....105, 107, 117, 119
U-BOLT,SQ BEND, 1/2-13.....25
WEAR PAD,3.5 X 1.88 X .25.....31, 33–34
WEAR PAD,PLATFORM.......45, 67, 133, 135,
V 139, 141
VALVE,CHECK***.....85, 87 WEAR/GUIDE PAD MAIN PLATFORM.....133,
VALVE,CHECK,5 PSI**.....85, 87 135
VALVE,CHECK,IWP-S/CWP PWR ASSI.....89 WEATHERSTRIP,SWING GATE.....135
VALVE,CHECK,PILOT OPERATED***.....91 WELDING CABLE #2 BLACK.....103
VALVE,HAND PUMP ASSEMBLY***.....91 WELDING CABLE #2 RED.....103
VALVE,HAND PUMP**.....91 WELDMENT STEERYOKE LH 30...17, 19, 21,
VALVE,PILOT OPERATED ASSEMBLY*.....91 23
VALVE,RELIEF,1000PSI(SCISSORS.....85 WELDMENT, ALUM,JOYSTICK GUARD.....139
VALVE,RELIEF,3500PSI(SCISRS)**.....85, 87 WELDMENT, CHAIN ENTRY GATE.....141
VALVE,SHUTTLE.....91 WELDMENT, EXT. PLATFORM.....141
VALVE,SOLENOID,3POS 4WAY.....85, 87, 89 WELDMENT, HALF GATE.....141
VALVE,W/NC SOLENOID,MANUAL***.....109, WELDMENT, R STEER YOKE, GS30.....25
111, 121, 123, 129 WELDMENT,CHAIN GATE SQ, GS30.....141
VALVE-FLOW REGULATOR 0.5 GPM.....87 WELDMENT,ENTRY RAIL 30.....135
VALVE-FLOW REGULATOR 0.75 GPM.....85, WELDMENT,FULL SWING GATE ANSI.....137
87, 89 WELDMENT,FULL SWING GATE CE......135,
VALVE-RELIEF, 3700 PSI #8.....89 137
VALVE-RELIEF,1500 PSI, RV2.....87, 89 WELDMENT,L STEER YOKE, GS30.....25
VALVE-SOLENOID N.O.(SCISSORS).....85, 87 WELDMENT,LEFT YOKE,NIKKEN.....25
VALVE-SOLENOID, 2POS 4 WAY.....85, 87, 89 WELDMENT,PLATFORM GATE 30.....133
WELDMENT,PLATFORM RAILING,30.....133,
135
W WELDMENT,RIGHT YOKE,NIKKEN.....25
WASHER,FINISHING CAP.....17, 19 WELDMENT,ROLLER BRACKET,LT***.....141
WASHER,FLAT UHMW 2.25 DIA.....45 WELDMENT,ROLLER BRACKET,RT***....141,
WASHER,FLAT,MS,#10,Y.....63, 65 143
WASHER,FLAT,MS,#8,Y.....61, 139 WELDMENT,SWING GATE 30.....135
WASHER,FLAT,USS,1/2",Y.....21, 23, 25, 57 WHEEL & TIRE ASSY,LP,12"***.....17, 19, 21,
WASHER,FLAT,USS,1/4"Y.......45, 47, 49, 51, 23, 25, 57, 59
57, 59, 67, 69, 71, 73, 109, 111, 113, 115, 121, WIRE ASSEMBLY, GS1530.....159
123, 125, 127, 139, 141, 161, 167, 169 WIRE ASSEMBLY,GS1530.....159
WASHER,FLAT,USS,3/8",Y......17, 19, 31, 33– WIRE ASSEMBLY,GS1930/1932/2032.....159
34, 45, 47, 53, 57, 59, 67, 71, 73, 77, 81, 111, WIRE ASSY,CHASSIS CNTRL PIGT.....47, 49
113, 115, 123, 125, 127, 133, 135, 137, 139, WIRE ASSY,CHASSIS CONTROL PIGT.....49,
169 159
WASHER,FLAT,USS,5/16",Y.....45, 47, 67, 69, WIRE CABLE,14GA/3 CON.TPE JKT*....57, 59
71, 73, 141 WIRE CABLE,16/3 SJO,BULK.....143
WASHER,FLAT,USS,5/8",Y.....21, 25 WIRE CABLE,18/2 SJO,BULK....29, 31, 33–34
WASHER,LOCK,#10 PLTD.....29 WIRE CAP,ORANGE.....143
WASHER,LOCK,.25.....17, 19, 21, 23, 25, 27, WIRE,10 GA,BLACK,GXL***.....103
29, 45, 47, 49, 51, 57, 59, 67, 69, 71, 73, 109, WIRE,10 GA,RED,GXL***.....103
111, 121, 123, 129 WLDMNT,STEERYOKE,RIGHT,PAINT**.....17,
WASHER,LOCK,.313..67, 69, 71, 73, 75, 139, 19, 21, 23
165 WLDMT, AUS CW, RIGHT.....57, 59
WASHER,LOCK,.375....31, 33–34, 67, 69, 81, WLDMT,AUS CW,LEFT.....57, 59
131, 139, 141, 149, 151 WLDMT,LOCKING ROLLER SUPPORT.....139
WASHER,LOCK,.437,PLTD......21, 23, 25 WORKLIGHT CABLE,GS15XX.....165
WASHER,LOCK,.625 PLTD.....141 WORKLIGHT CABLE,GS19/20XX.....165
WASHER,LOCK,0.5".....45, 47, 53, 57, 59, 67, WORKLIGHT PIGTAIL ASSY.....165
75 WORKLIGHT,24V,COIL CORD.....165
WASHER,LOCK,M5,PLTD......67, 69
WASHER,NITRILE.....83
WASHER,NYLON,.406 X.750 X.032.....53, 77 Z
WASHER,SCIS ARM,1.54X2.00X.125.....107, ZERK-GREASE,1/4-28, STRAIGHT.....21, 23,
119 25
WASHER,SCIS ARM,1.79X2.25X.120.....105,
109, 111, 113, 115, 117, 121, 123, 125, 127
WASHER,SHOULDER,NYLON.....139
WASHER,STAR,EXTERNAL,.25.....41

Part No. 39529 GS-1530, GS-1930 181


April 2012

Fitting Cross References

182 GS-1530, GS-1930 Part No. 39529


April 2012

Fitting Cross References (Continued)

Part No. 39529 GS-1530, GS-1930 183


April 2012

Fitting Cross References (Continued)

184 GS-1530, GS-1930 Part No. 39529


April 2012

Fitting Cross References (Continued)

Part No. 39529 GS-1530, GS-1930 185


April 2012

Fitting Cross References (Continued)

186 GS-1530, GS-1930 Part No. 39529


April 2012

Fitting Cross References (Continued)

Part No. 39529 GS-1530, GS-1930 187


April 2012

Fitting Cross References (Continued)

188 GS-1530, GS-1930 Part No. 39529


Parts Manual

Rev J13
Part No.
39529
GS-1530 to SN 59999
GS-1930

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