Z-45/25 Z-45/25J DC and Bi-Energy: Serial Number Range

Serial Number Range
Z-45/25 from SN 9996 to 26999
Z-45/25J
DC and
Bi-Energy
Part No. 52853

Rev D16
April 2012
April 2012
2 Z-45/25,Z-45/25J,DC and Bi-Energy Part No. 52853

April 2012
How to Read Your Serial Number
Part No. 52853 Z-45/25,Z-45/25J,DC and Bi-Energy 3

April 2012
Table of Contents
408.1 Ground Control Box - View 2 (from SN 22051)..........62

This manual is updated frequently. If you have a 409.1 Engine (Non-Ground Controls) Side Turntable
printed manual, you can keep it up to date by Cover...................................................................................64
downloading new figures from the Genie website at
410.1 Ground Controls Side Turntable Cover......................66
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the
Genie website at www.genielift.com. 500 Boom Components
501.1 Secondary Linkage Pins and Bearings.....................68
502.1 Secondary Linkage....................................................70
How to Read Your Serial Number..........................................3 503.1 Upper Pivot................................................................72
Parts Stocking List.................................................................7 504.1 Primary and Extension Booms..................................74
How to Order Parts................................................................8 505.1 Cable Track................................................................76
Service Parts Fax Order Form...............................................9 506.1 Platform Leveling and Rotation..................................78
507.1 Platform Leveling.......................................................80
508.1 Platform Rotation.......................................................82
Electronic Version 509.1 Jib Detail....................................................................84
Click on any page number to view the figure.
600 Platform Components
601.1 Platform Components................................................86
100 Decals 602.1 Platform Controls - View 1 (to SN 22050)..................90
101.1 Decals (to SN 22050)................................................10 603.1 Platform Controls - View 2 (to SN 22050)..................92
102.1 Word Decals (from SN 22051)...................................14 604.1 Platform Controls (from SN 22051)...........................94
103.1 Symbol Decals (from SN 22051)...............................16 605.1 Joystick Controller, Drive/Steer Functions (to SN
14078).................................................................................98
200 Drive Chassis Components 606.1 Joystick Controller, Drive/Steer Functions (from SN
201.1 Steer End...................................................................18 14079)...............................................................................100
202.1 Non-steer End...........................................................20 607.1 Rotational Controller................................................102
203.1 Battery Packs.............................................................24
204.1 Battery Charger.........................................................26 700 Pumps and Manifolds
205.1 Power Cables.............................................................28 701.1 Hydraulic Power Unit...............................................104
702.1 Function Manifold (to SN 17840).............................106
300 Engine Components 703.1 Function Manifold (from SN 17841 to 20379)..........110
301.1 Engine Pivot Plate Components................................30 704.1 Function Manifold (from SN 20380 to 22565)..........114
302.1 Kubota Z482-E Engine, View 1 (to SN 26676)..........32 705.1 Function Manifold (from SN 22566).........................116
302.2 Kubota Z482 E2B-GNI Engine, View 1 (from SN 706.1 Jib Manifold..............................................................118
26677).................................................................................34
303.1 Kubota Z482-E Engine, View 2 (to SN 26676)..........36 800 Hydraulic Hoses and Fittings
303.2 Kubota Z482 E2B-GNI Engine, View 2 (from SN 801.1 Drive and Steer Hoses............................................120
26677).................................................................................38 802.1 Turntable Components.............................................122
304.1 Kubota Z482-E Engine, View 3 (to SN 26676)..........40 803.1 Boom Components..................................................124
304.2 Kubota Z482 E2B-GNI Engine, View 3 (from SN 804.1 Boom Components..................................................126
26677).................................................................................42
900 Accessories
400 Turntable Components 901.1 Flashing Beacon......................................................128
401.1 Turntable Rotator.......................................................44
902.1 Platform Options......................................................130
402.1 Bi-Energy Fuel Tank..................................................46
903.1 Half-height mesh and Swing Gate Options.............132
403.1 Turntable Center Components...................................48
904.1 Airline to Platform....................................................134
404.1 Turntable Components - Ground Controls Side.........50
905.1 Cold Start Package..................................................136
405.1 Ground Control Box - View 1 (to SN 22050)..............52
906.1 Platform Overload Option........................................138
406.1 Ground Control Box - View 2 (to SN 22050)..............54
407.1 Ground Control Box - View 1 (from SN 22051)..........58 Indices

April 2012
Table of Contents (continued)
Part Number Index.............................................................140

Part Description Index.......................................................145
Cross References
Fittings Cross Reference...................................................152

April 2012
Notes

April 2012
Parts Stocking List

April 2012
How To Order Parts

April 2012
Fax Order Form

100 Decals April 2012
101.1 Decals (to SN 22050)

April 2012 100 Decals
101.1 Decals (to SN 22050)
Item Part No. Description Qty. Item Part No. Description Qty.
1 27204 DECAL,ARROW BLUE....................1 24 31784 DECAL,NOTICE,TIRE

2 27205 DECAL,ARROW YELLOW LRG SPECS,Z34DC................................4
9".....................................................1 25 31786 DECAL,NOTICE,BATT
3 27206 DECAL,TRIANGLE,BLUE...............2 CONNECTION................................2
4 27207 DECAL,TRIANGLE,YELLOW..........2 26 31787 DECAL,DANGER,TIP-OVER

BATTERY.........................................2
5 27564 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................2 27 31788 DECAL,DANGER,BATTERY
SAFETY***......................................2
6 28157 DECAL,USE DEXRON***................1
to SN 20925 28 97890 DECAL,DANGER,GEN SAFETY
RULES.............................................2
-- 82366 DECAL,LABEL-CHEVRON
RANDO............................................1 29 33550 TAPE,WARNING,BLK/YEL, 50'***....2
from SN 20926 30 33952 DECAL,DANGER,TILT ALARM***....1
7 28159 DECAL,LABEL,DIESEL FUEL........1 31 38110 DECAL,LABEL,TRAVEL
8 28161 DECAL,WARN,CRUSH HAZARD ALARM***........................................1
HAND..............................................3 32 38111 DECAL,WARNING,BRAKE
9 28162 DECAL,WARNING,CRUSHING......1 RELEASE***....................................1
10 97887 DECAL,INSTR,MAX SIDE 33 38112 DECAL,CAUTION,BRAKE

FRC,ANSI........................................1 RELEASE***....................................1
11 28164 DECAL,NOTICE,HAZARDOUS 34 40434 DECAL,LANYARD ANCHORAGE

MAT'LS*...........................................1 POINT..............................................3
12 28165 DECAL,INSTRUCT,FOOTSWITCH 35 43658 DECAL,LABEL,PWR TO CHARGR

OPER..............................................1 230V................................................1
13 28171 DECAL,DANGER,NO 36 43663 DECAL,NOTICE, FUNCTION

SMOKING***...................................1 ENABLE*.........................................1
14 28174 DECAL,POWER TO PLATFORM 37 44980 DECAL,LABEL,PWR TO CHARGR

230V................................................2 115V................................................1
15 28175 DECAL,WARNING-COMPART 38 44981 DECAL,LABEL,AIRLINE 110 PSI.....2

ACCESS..........................................1 39 44986 DECAL,INSTR,SIDE
16 28176 DECAL,LABEL,MANUAL NOT FRC/WIND,AUS...............................1
HERE...............................................1 40 52437 DECAL,NOTICE,KUBOTA ENG
17 28177 DECAL,WARN,CRUSH HAZARD SPEC...............................................1
PLAT................................................2 41 52597 DECAL,NOTICE,OPER INST BE.....1
18 28181 DECAL,WARN,NO STEP OR 42 52631 DECAL,PLATFORM CTRL
RIDE................................................1 PANL,BI/DC.....................................1
19 28235 DECAL,POWER TO PLATFORM to SN 16867
115V................................................2 -- 72443 DECAL, PLATFORM CONTROL
20 28236 DECAL,WARN,IMPROPER PANEL.............................................1
OPERATION....................................1 from SN 16868 to 21179
21 30080 DECAL,NOTICE,MAX LOAD 500 -- 82279 DECAL,PLATFORM CONTROL

LBS..................................................1 PANEL.............................................1
from SN 21180
22 31060 DECAL,DANGER DO NOT ALTER
SWTC..............................................3 43 52632 DECAL,GROUND CONTROL
PANEL,BI.........................................1
23 31508 DECAL,DANGER,ELECT
HAZARD,PLUG...............................1 44 52664 DECAL,LABEL,CONTRLR STATUS
LT.....................................................1

101.1 Decals (to SN 22050)

(continued)
Item Part No. Description Qty.
45 52672 DECAL,DANGER,TIPOVER
HAZARD***......................................4
46 52787 DECAL,NOTICE,CHARGER
INSTRUC.........................................2
47 52946 DECAL,NOTICE,OP
INST,PLAT,Z45D..............................1
48 52947 DECAL,OPERATING
INSTR,GROUND.............................1
49 52969 DECAL,COSMETIC,GENIE
BOOM,HORZ..................................1
50 62068 DECAL,COSMETIC,BI-ENERGY.....1
51 62070 DECAL,COSMETIC,DC POWER.....1
52A 62927 DECAL,COSMETIC,GENIE
Z-45/25............................................1
52B 62926 DECAL,COSMETIC,GENIE
Z-45/25J..........................................1
53 72444 DECAL, GROUND CONTROL
PANEL.............................................1
54 72833 DECAL,LABEL, OPEN, LATCH.......2

101.1 Decals (to SN 22050)

(continued)
This Page Intentionally Left Blank

102.1 Word Decals (from SN 22051)

102.1 Word Decals (from SN 22051)
1 27204 DECAL,ARROW BLUE....................1 25 31788 DECAL,DANGER,BATTERY

2 27205 DECAL,ARROW YELLOW LRG SAFETY***......................................2
9".....................................................1 26 97890 DECAL,DANGER,GEN SAFETY
3 27206 DECAL,TRIANGLE,BLUE...............2 RULES.............................................2
4 27207 DECAL,TRIANGLE,YELLOW..........2 27 33952 DECAL,DANGER,TILT ALARM***....1
5 27564 DECAL,DANGER,ELEC.HAZ.STAY 28 40434 DECAL,LANYARD ANCHORAGE

CLR.................................................2 POINT..............................................3
6 28161 DECAL,WARN,CRUSH HAZARD 29 43658 DECAL,LABEL,PWR TO CHARGR

HAND..............................................3 230V................................................1
7 28162 DECAL,WARNING,CRUSHING......1 30 44980 DECAL,LABEL,PWR TO CHARGR

115V................................................1
8 97887 DECAL,INSTR,MAX SIDE
FRC,ANSI........................................1 31 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
9 28164 DECAL,NOTICE,HAZARDOUS 32 44986 DECAL,INSTR,SIDE

MAT'LS*...........................................1 FRC/WIND,AUS...............................1
10 28165 DECAL,INSTRUCT,FOOTSWITCH 33 52437 DECAL,NOTICE,KUBOTA ENG

OPER..............................................1 SPEC...............................................1
11 28171 DECAL,DANGER,NO 34 52597 DECAL,NOTICE,OPER INST BE.....1

SMOKING***...................................1 35 52664 DECAL,LABEL,CONTRLR STATUS
12 28174 DECAL,POWER TO PLATFORM LT.....................................................1
230V................................................2 36 52672 DECAL,DANGER,TIPOVER
13 28175 DECAL,WARNING-COMPART HAZARD***......................................4
ACCESS..........................................1 37 52787 DECAL,NOTICE,CHARGER
14 28176 DECAL,LABEL,MANUAL NOT INSTRUC.........................................2
HERE...............................................1 38 52946 DECAL,NOTICE,OP
15 28177 DECAL,WARN,CRUSH HAZARD INST,PLAT,Z45D..............................1
PLAT................................................2 39 52947 DECAL,OPERATING
16 28181 DECAL,WARN,NO STEP OR INSTR,GROUND.............................1
RIDE................................................1 40 52969 DECAL,COSMETIC,GENIE
17 28235 DECAL,POWER TO PLATFORM BOOM,HORZ..................................1
115V................................................2 41 62068 DECAL,COSMETIC,BI-ENERGY.....1
18 28236 DECAL,WARN,IMPROPER 42 62070 DECAL,COSMETIC,DC POWER.....1
OPERATION....................................1 43A 62927 DECAL,COSMETIC,GENIE
19 30080 DECAL,NOTICE,MAX LOAD 500 Z-45/25............................................1
LBS..................................................1 43B 62926 DECAL,COSMETIC,GENIE
20 31060 DECAL,DANGER DO NOT ALTER Z-45/25J..........................................1
SWTC..............................................3 44 72444 DECAL, GROUND CONTROL
21 31508 DECAL,DANGER,ELECT PANEL.............................................1
HAZARD,PLUG...............................1 45 82279 DECAL,PLATFORM CONTROL
22 31784 DECAL,NOTICE,TIRE PANEL.............................................1
SPECS,Z34DC................................4 46 82366 DECAL,LABEL-CHEVRON
23 31786 DECAL,NOTICE,BATT RANDO............................................1
CONNECTION................................2 47 82635 DECAL,LABEL,WHEEL LOAD
24 31787 DECAL,DANGER,TIP-OVER Z4525DC.........................................4
BATTERY.........................................2 48 97602 DECAL,WARNING,EXPLOSION,ETHER.2

103.1 Symbol Decals (from SN 22051)

103.1 Symbol Decals (from SN 22051)
1 97815 DECAL,LABEL,LOWER MIDRAIL....1 26 82602 DECAL,DANGER,MAX SIDE

2 27204 DECAL,ARROW BLUE....................1 FRC,667N........................................1
3 27205 DECAL,ARROW YELLOW LRG 27 82604 DECAL,DANGER,SIDE FRC

9".....................................................1 400N................................................1
4 27206 DECAL,TRIANGLE,BLUE...............2 28 82634 DECAL,LABEL,TIRE PRESS

Z45DCBI..........................................4
5 27207 DECAL,TRIANGLE,YELLOW..........2
29 82635 DECAL,LABEL,WHEEL LOAD
6 28159 DECAL,LABEL,DIESEL FUEL........1 Z4525DC.........................................4
7 28174 DECAL,POWER TO PLATFORM 30 82647 DECAL,DRIVE ENABLE PATCH.....1
230V................................................2
8 28235 DECAL,POWER TO PLATFORM
115V................................................2
9 40434 DECAL,LANYARD ANCHORAGE
POINT..............................................3
10 43658 DECAL,LABEL,PWR TO CHARGR
230V................................................1
11 44980 DECAL,LABEL,PWR TO CHARGR
115V................................................1
12 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
13 52969 DECAL,COSMETIC,GENIE
BOOM,HORZ..................................1
14 62068 DECAL,COSMETIC,BI-ENERGY.....1
15 62070 DECAL,COSMETIC,DC POWER.....1
16A 62927 DECAL,COSMETIC,GENIE
Z-45/25............................................1
16B 62926 DECAL,COSMETIC,GENIE
Z-45/25J..........................................1
17 72444 DECAL, GROUND CONTROL
PANEL.............................................1
18 82279 DECAL,PLATFORM CONTROL
PANEL.............................................1
19 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................3
20 82473 DECAL,SYMBOL-COMP
ACCESS..........................................1
21 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................2
22 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
23 82544 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................3
24 82545 DECAL,DANGER,MAX LOAD 227
KG...................................................1
25 82548 DECAL,WARN,CRUSH HAZARD
PLAT................................................2

200 Drive Chassis Components April 2012
201.1 Steer End

April 2012 200 Drive Chassis Components
201.1 Steer End
1 77434 COVER W/DECALS,STEER,NON 19A 54136 TIRE/WHL ASSY,8 ON 8 BC 72#

OSC to SN 16127
2 Ref. Battery Charger (refer to 204.1) -- 54138 WHEEL,14.5 X 7 (8 ON 8 BC) 31#
3 88337 CYLINDER,STEER,Z45,#4 PORT*** -- 54140 TUBELESS PNEUMATIC
-- 88338 SEAL KIT (88337)*** TIRE,9-14LT
4 1944 Clevis Pin, 1 x 1.25 inches -- 54142 TIRE & WHEEL ASSY,8 ON 8,FOAM
-- 5361 PIN,COTTER,.125 X 1.5 -- 54234 TUBELESS TIRE,9-14.5,NON-M 47#
5 50397-S TIE ROD WELDMENT NARROW -- 54237 TIRE ASSY,8 ON 8,N/MARK,FOAM
6A 52733-S YOKE ASSY.LH'2WD'Z45IC............1 -- 54238 TIRE ASSY,8 ON 8.5,N/MARK,79#

left front (shown) 19B 54137 TIRE/WHL ASSY,9 ON 9.5 BC 74#
-- 25817 BEARING,1.00IDX1.25ODX1.00L from SN 16128 to 26999
6B 52734-S YOKE ASSY.RH'2WD'Z45IC -- 54139 WHEEL,14.5 X 7

right front -- 54140 TUBELESS PNEUMATIC
-- 25817 BEARING,1.00IDX1.25ODX1.00L TIRE,9-14LT
7A 45043 HUB ASSEMBLY MODEL#60-8 -- 54141 TIRE & WHEEL 9/9.5 FOAM
-- 45107 INNER CONE - MODEL 60-8 -- 54234 TUBELESS TIRE,9-14.5,NON-M 47#
-- 45108 OUTER CONE - MODEL 60-8 -- 54235 TIRE ASSY,9 ON 9.5,N/MARK,78#
-- 45110 SEAL-GREASE,MODEL 60-8 -- 54236 TIRE ASSY,9 ON 9.5,N/MARK,FOAM
-- 45111 CAP,DUST,45873 HUB KIT 20 6888 SCREW,HHC,1/4-20 X 1
7B 54840 HUB ASSEMBLY,9 BOLT 21 6356 WASHER,LOCK,.25
-- 54959 CAP, DUST - 54840 HUB ASSY 22 56912 SPRING CLIP,1/4-20,MAGNI 565
-- 54960 SEAL-GREASE,9-BOLT HUB 54840

-- 54961 BEARING,INNER & CUP,9 BOLT
HUB
-- 56962 PLATE,EXT.TUBE SIDE
8 2116 Wheel Stud, 5/8 -18
-- 54627 NUT,LUG,5/8-18 X 90 DEGREE,Z45
9 88752 PIN,1.50DIAX4.25LG,GR/H
-- 18383 SNAP RING,EXTERNAL,1.5 DIA***
10 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
11 6021 WASHER,LOCK,.375
12 45226 ROD END,.375 X 3.69
13 45074 WASHER,THRUST,1.5 X 3.5 X .187
14 45071 BEARING,1.5IDX1.75ODX1.5L
15 52735 FRONT AXLE ASSY,NRRW,Z45/25
includes item 14
-- 25817 BEARING,1.00IDX1.25ODX1.00L
16 54542 PIN,1.50DIAX20.00LG,CHAMFER
-- 30255 WASHER,SHIM,1.27 X 2.13 X .062
17 6175 SCREW,HHC,3/8-16 X 1
18 46337 AMMETER, 39243/47906/66412

202.1 Non-steer End

202.1 Non-steer End
1 52707-S COVR W/DECALS,NON-STEER -- 77302 AXLE ASSY,NON-STR,NARROW

Z45/25 BASE
2 6090 SCREW,HHC,1/4-20 X .7 from SN 17544
3 6638 WASHER,FLAT,USS,1/4"Y 19 19418 SCREW,SHC,5/8-11 X 1.75
4 56912 SPRING CLIP,1/4-20,MAGNI 565 20 13064 WASHER,FLAT,.625 HARDENED
5 18576 FUSE,200 AMP 21 139351 BRAKE, NEMA, 1200 IN/LB
6 66717 FUSE BLOCK, ANN & ANL FUSE -- 139352 BEARING KIT, AUSCO 1200 IN/LB
for 139351
7 74268 CONTACTOR,AUX PUMP 24V,80A***
-- 139353 STACK KIT, AUSCO 1200 IN/LB
-- 22262 CONTACT,MOVING,19549RELAY for 139351
-- 22263 CONTACT,STATIONARY,19549RELAY -- 139354 O-RING KIT, AUSCO 1200 IN/LB
-- 74495 SPRING, RETURN (FOR 74268) for 139351
8 74267 CONTACTOR,DRIVE,24V,180A -- 139355 GASKET KIT, AUSCO 1200 IN/LB
for 139351
-- 74468 SPRING, RETURN (FOR 74267)
-- 52833 LINING KIT-AUSCO BRK (56272)**
-- 74469 FIXED CONTACT (FOR 74267)
For brake 54861; check stamp on part
-- 74470 MOVING CONTACT (FOR PN 74267) prior to ordering
9 94474-02 CONTROLLR,SEPEX -- 52900 BEARING KIT-AUSCO(56272)***
MOTOR,Z45DC/BE For brake 54861; check stamp on part
-- 54628 RETROFIT KIT,SEPEX prior to ordering
CONTROLLER -- 83022 SEAL KIT, 54861
-- 56030 TERMINAL,MOLEX 16 GAUGE For brake 54861; check stamp on part
prior to ordering
-- 56561 TOOL,TERMINAL
CRIMPER,MOLEX*** -- 65618 SEAL KIT,BRAKE***
For brake 94877; check stamp on part
-- 56562 TOOL,TERMINAL prior to ordering
EXTRACTOR,MOLEX
-- 94879 LINING KIT
10 54496-S PLATE,CONTACTOR For brake 94877; check stamp on part
MNT,W/SERT,PNT prior to ordering
to SN 17543
-- 94880 BEARING KIT
-- 70657P PLATE,CONTACTOR For brake 94877; check stamp on part
MOUNT,Z45,PTD prior to ordering
from SN 17544
-- 65618 SEAL KIT,BRAKE***
11 6708 SCREW,HHC,3/8-16 X 2.25 For brake 101966; check stamp on
12 6021 WASHER,LOCK,.375 part prior to ordering
13 5397 WASHER,FLAT,USS,5/16",Y -- 94879 LINING KIT
14 50668-S BAR, AXLE ROTATION STOP For brake 101966; check stamp on
part prior to ordering
-- 119210 SHIM,AXLE ROTATION STOP,12GA
-- 94880 BEARING KIT
-- 50669 SHIM,AXLE ROTATION STOP,22GA For brake 101966; check stamp on
15 54542 PIN,1.50DIAX20.00LG,CHAMFER part prior to ordering
16 54226 PLATE DOUBLER,MACHINED,RH 22A 56338 TORQUE HUB,47:1 W1 "B" MOUNT**
to SN 13253
17 4828 NUT,NYLOCK,3/8-16
-- 21142 SEAL KIT (W1B) TORQUE HUBS
18 52732 AXLE ASSY,NON-STR,NARROW
BASE -- 21143 BEARING KIT (45553) TORQUE HUB
to SN 17543 -- 21144 CAP,DISENGAGE-45553 TORQUE
-- 45071 BEARING,1.5IDX1.75ODX1.5L HUB

202.1 Non-steer End

(continued)
-- 21145 DISCONNECT ROD-45553 TQ.HUB -- 58428 DISCONNECT ROD (74097)

-- 21146 COVER CAP,TORQUE HUB*** -- 58438 KIT,COVER,TORQUE HUB,45553***
-- 21148 WASHER,THRUST,TORQUE HUB -- 58448 KIT,TORQUE HUB COVER (45553)**
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB** -- 72307 SEAL KIT, TORQUE HUB(74097)*
-- 37097 O-RING, TORQUE HUB -- 74375 WASHER,THRUST,TORQUE
-- 58448 KIT,TORQUE HUB COVER (45553)** HUB,74097
22B 56338 TORQUE HUB,47:1 W1 "B" MOUNT** -- 74714 BEARING KIT-74097 TORQUE HUB**
from SN 21100 to SN 22501 -- 83110 COVER END,TORQUE HUB (74097)
-- 21142 SEAL KIT (W1B) TORQUE HUBS 22E 106148 WHEEL DRIVE,4HB,48:1***
-- 21143 BEARING KIT (45553) TORQUE HUB from SN 23765
-- 21144 CAP,DISENGAGE-45553 TORQUE -- 106121 ROD,DISCONNECT 4HP/4HB***

HUB for 106148 torque hub
-- 21145 DISCONNECT ROD-45553 TQ.HUB -- 106122 CAP,DISENGAGE,4HP/4HB***

for 106148 torque hub
-- 21146 COVER CAP,TORQUE HUB***
-- 106123 O-RING,END COVER,4HP/4HB***
-- 21148 WASHER,THRUST,TORQUE HUB for 106148 torque hub
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB** -- 106508 SEAL KIT,WHEEL DRIVE,4HB***
-- 37097 O-RING, TORQUE HUB for 106148 torque hub
-- 58438 KIT,COVER,TORQUE HUB,45553*** -- 128839 PIPE PLUG,.563 MAG***
-- 58448 KIT,TORQUE HUB COVER (45553)**
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**
-- 74099 DISCONNECT ROD (56338)
22C WHEEL DRIVE,EW1,48:1"B"MOUNT
-- 74714 BEARING KIT-74097 TORQUE HUB**
from SN 17093 to SN 21099 (order
106148; see item 22E below)
23 54137 TIRE/WHL ASSY,9 ON 9.5 BC 74#
-- 106122 CAP,DISENGAGE,4HP/4HB***
-- 54139 WHEEL,14.5 X 7
-- 21146 COVER CAP,TORQUE HUB***
-- 54140 TUBELESS PNEUMATIC
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**
TIRE,9-14LT
-- 37097 O-RING, TORQUE HUB
-- 54141 TIRE & WHEEL 9/9.5 FOAM
-- 58237 PLUG,TORQUE HUB,DRAIN***
-- 54234 TUBELESS TIRE,9-14.5,NON-M 47#
-- 58428 DISCONNECT ROD (74097)
-- 54235 TIRE ASSY,9 ON 9.5,N/MARK,78#
-- 58438 KIT,COVER,TORQUE HUB,45553***
-- 54236 TIRE ASSY,9 ON 9.5,N/MARK,FOAM
-- 58448 KIT,TORQUE HUB COVER (45553)**
24 56282 MOTOR,SEP-EX,24V***..................2
-- 72307 SEAL KIT, TORQUE HUB(74097)* AMD motor; check stamp on part prior
-- 74375 WASHER,THRUST,TORQUE to ordering
HUB,74097 -- 147187 BRUSH KIT, DRIVE MOTOR
-- 74714 BEARING KIT-74097 TORQUE HUB** for AMD motor 56282
22D WHEEL DRIVE,EW1,48:1"B"MOUNT -- 37190 BEARING, MOTOR
from SN 22502 to SN 23764 (order for AMD motor 56282
106148; see item 22E below) -- 40175 BRUSH SPRING,TRAC.MOTOR Z30
-- 106122 CAP,DISENGAGE,4HP/4HB*** for AMD motor 56282
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB** -- 62105 BRUSH HOLDER(56282)
for AMD motor 56282
-- 37097 O-RING, TORQUE HUB
-- 58237 PLUG,TORQUE HUB,DRAIN***

202.1 Non-steer End

(continued)
-- T108673 KIT, 24V SEP-EX DRIVE MOTORS

Replacement kit for GE motor 94197;
check stamp on part prior to ordering
(kit contains qty 2 x 56282 motor)
24B 94315 BRUSH KIT,GE DRIVE MOTOR***
for GE motor 94197; check stamp on
24B 94316 BRUSH RETAINING SPRING,DR
MTR
24B 94317 BEARING KIT,GE DRIVE MOTOR***
25 50768-S PLATE, COVER REAR AXLE
STANDAR
-- 70655 AXLE COVER, NARROW
-- 77024 COVER,FORMED REAR
AXLE,NRRW
26 8915 SCREW,HHC,1/4-20 X 1.25
27 6091 NUT,NYLOCK,1/4-20
28 8914 SCREW,HHC,1/4-20 X .625
29 49818 SCREW,PHILLIPS,PHM,10-32 X .38
30 6607 WASHER,LOCK,#10 PLTD
31 74266 CONTACTOR,LIFT PUMP 24V 180A
-- 62695 CONTACT,STATIONARY (56434)
-- 62696 CONTACT-MOVEABLE (56434)
-- 74471 SPRING,RETURN (74266)
32 13002 SCREW,HHC,5/16-18 X 1 GR5
34 18503 NUT,LOCKING-LG.FLANGE,5/16-18
35 43179 FUSE,500 AMP,VERY FAST ACTING
36 74137 SCREW,SHC,1/2-13 X 3.25
to SN 23209
-- 50576 SCREW,SHC,1/2-13 X 3.00
from SN 23210
37 56930 DIODE,PCB DRIVE
CONTACTOR..................................1

203.1 Battery Packs

203.1 Battery Packs
1 52924-S COVER, BATTERY BOX W/DECALS 8B 66900 LATCH,ROTARY, W/KNOB, LEFT

to SN 21539 (shown)
-- 94001 LID-BATTERY BOX W/DECALS 9 13000 SCREW,HHC,5/16-18 X 1.25
from SN 21540 10 6002 NUT,LP NYLOCK,5/16-18
2 56461 BATTERY,390AH L16,WET.............8 11 36424 THUMB SCREW W/SHOULDER
2A 19520 BATTERY CABLE 3/8-16
ASSY,9.5"JUMPER.........................6 12 29868 SPRING CLIP,3/8-16
-- 51147 BOOT,CABLE
TERMINAL,LG,RED,2/0
2B 139011 HARN ASSY, POWER BATT
PACK...............................................2
DC
-- 128465 CABLE ASSY #2 RED BATT
-- 128466 CABLE ASSY #2 BLK AP1/AP2 BATT
-- 51147 BOOT,CABLE
TERMINAL,LG,RED,2/0
2C 139011 HARN ASSY, POWER BATT
PACK...............................................1
Bi-energy, tank side (two cables)
-- 51147 BOOT,CABLE
TERMINAL,LG,RED,2/0
2D 139041 HARN ASSY, POWER PACK AP2....1
Bi-energy, controls side (two cables,
one jumper wire)
-- 128465 CABLE ASSY #2 RED BATT
-- 128466 CABLE ASSY #2 BLK AP1/AP2 BATT
-- 51147 BOOT,CABLE
TERMINAL,LG,RED,2/0
3A 52921 BATT.BOX W/DECALS,TANK SIDE
to SN 21539
-- 36369 BEARING,0.75IDX1.00ODX0.75L
-- 94002 BATTERY BOX ASSY,TANK SIDE
DWN
from SN 21540
3B 52920 BATT.BOX W/DECALS,CONTROL
SIDE
to SN 21539
-- 36369 BEARING,0.75IDX1.00ODX0.75L
-- 94003 BATTERY BOX ASSY,CONTRL SIDE
from SN 21540
4 36212 WASHER,THRUST,.75 X 1.38X.13
5 45209 WEAR PAD,4X2X.5 W/INSERT***
6 6888 SCREW,HHC,1/4-20 X 1
7 6638 WASHER,FLAT,USS,1/4"Y
8A 66901 LATCH,ROTARY,W/KNOB,RIGHT

204.1 Battery Charger

204.1 Battery Charger
-- 128375 CHARGER 48V/30A AUTO AC X-LED

-- 133286 DECAL, POWER TO CHARGER,
UNIV
(from SN Z4525-10000 to
Z4525-38701)
-- 139720 KIT,UNIV CHRGR
UPGRADE,Z40/Z45
(from SN Z4525-10000 to
Z4525-38701)
-- 54794 OPT,CHARGER,48V,110VAC,60H,25A
-- 54795 CHARGER,48V,200-250VAC,50H,25A
-- 54796 CHARGER,48V,200-250VAC,60H,25A
-- 54797 CHARGER,48V,100-125VAC,60H,25A
-- 58494 CHARGER,48V,110/60,12A,EERATNG
1 40532 CASE COVER ONLY 18710/18720
2 52916 SCREW,10ABX.50",PNHD,ST(41896)
3 13008-3 CAPACITOR,6
MFD,660VAC-CHARGR*
4 27262 HEATSINK ASSY W/DIODES (23442)
5 52918 SCREW,HH,10-32 X 3/4"(41896)
6 6146 WASHER,FLAT,MS,#10,Y
7 6178 NUT,NYLOCK,10-32
8 119403 CONN,PLUG 120 AC/15A DOMESTIC
-- 12153 PLUG,16 AMP,3 PIN,(BRITISH)UK
-- 25388 PLUG,FUSED,250V,13AMP,U.K.**
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
9 52917 SCREW,8ABX3/8",PNHD-S.T(41896)
10A 27263 TIMER (23442)(41896)(36314)
for Genie part 54794
-- 18078 RELAY,CHARGER TIMER
10B 27830 TIMER(24059,41897,41898,41899)
for Genie parts 54795, 54796, 54797
-- 19533 RELAY,CHARGER .TIMER(19531/32)
11 52919 SCREW,PHM, NO.7X0.625"(41896)
12 13008-6 FUSE ASSY-BOOM CHARGER
13 60060-S FORMING,CHARGER
PLATE,PAINTED

205.1 Power Cables

205.1 Power Cables
1 62090-S CABLE ASSY - 100" RED (45/25)

2 62091-S CABLE ASSY - 7" BLACK (45/25)
3 62092-S CABLE ASSY/38" BLK (BI-E ONLY)
4 62093-S CABLE ASSY/100" BLK (45/25)
5 62094-S CABLE ASSY/84" RED (BI-E ONLY)
6 62095-S CABLE ASSY/100" RED (45/25)
7A 62096-S BATTERY CABLE CONNECTOR
45/25
DC
7B 62096-S BATTERY CABLE CONNECTOR
45/25
Bi-Energy
-- 128138 CONN HOUSING SBX175, BATT
-- 62097-S WIRE ASSY-PWR PAN TO ENG
HARN
8 62098-S CABLE ASSY/20" RED (45/25)
9 62099-S CABLE ASSY-13" RED (45/25)
10 62100-S CABLE ASSY-17" RED (45/25)
11 54305-S STRAP ASSEMBLY, CHASSIS
GROUND
12 62101-S CABLE ASSY-14" BLK (45/25)
13 62102-S CABLE ASSY-31" RED (45/25)

300 Engine Components April 2012
301.1 Engine Pivot Plate Components

April 2012 300 Engine Components
301.1 Engine Pivot Plate Components
1 54193 PLATE,ALTERNATOR ADJUSTMENT -- 27488 FUSE,1 AMP

2 56057 MODULE,IGNITION/START,12/24V 37 6889 NUT,LP NYLOCK,1/4-20
3 6888 SCREW,HHC,1/4-20 X 1 38 60091-S WELDMENT,ENGINE
4 6638 WASHER,FLAT,USS,1/4"Y TRAY,BI-ENERGY
to SN 25436
5 6091 NUT,NYLOCK,1/4-20
-- 107826 ASSEMBLY,ENGINE
6 62085 REGULATOR-VOLTAGE(Z482-E) TRAY,BI-ENERGY
7 56302 RELAY,24VDC,40/30A,SEALED*** from SN 25437
8 49826 SCREW,PHILLIPS,PHM,10-32 X.625 39 56050 BATTERY,450 CCA***
9 6146 WASHER,FLAT,MS,#10,Y 40 60078 BATTERY HOLD DOWN
10 6178 NUT,NYLOCK,10-32 41 6145 SCREW,HHC,1/4-20 X 1.5
11 56912 SPRING CLIP,1/4-20,MAGNI 565 42 24038 SHOCK MOUNT,SMALL
12 6090 SCREW,HHC,1/4-20 X .7 43 60092-S PLATE,ENGINE MOUNT PAINTED
13 6356 WASHER,LOCK,.25 44 14033 SCREW,HHC,3/8-16 X 2.75
14 60146 RELAY PANEL COVER 45 15086 WASHER,FLAT,.375 X 1.5 X .125
15 147094 ASSY, CIRCUIT BREAKER 15A 46 60096-S BRACKET,ALTERNATOR
includes mounting fasteners ADJ.PAINTED
16 7339 SCREW,HHC,1/4-20 X .5 47 10597 SCREW,HHC,1/2-13 X 1.25 GR5
17 60136-S PANEL,RELAY PAINTED 48 6033 WASHER,LOCK,0.5"
18 42315 DIN RAIL,6.38" 49 13005 SCREW,HHC,1/2-13 X 6,GRD.8
19 60000-S BULKHEAD,SWING 50 54463-S ALTRNTR,48VDC 100A,SERV
CHASSIS,LH,PAIN VERS**
20 4828 NUT,NYLOCK,3/8-16 -- 54446 REGULATOR,48 VOLTAGE,BI
ENERGY
21 5397 WASHER,FLAT,USS,5/16",Y
-- 54449 KIT,REPLACE VOLTAGE
22 8516 SCREW,HHC,3/8-16 X 1.50
REGULATOR*
23 19418 SCREW,SHC,5/8-11 X 1.75............2
-- 56283 PULLEY,3.15 OD
24 6036 WASHER,LOCK,.625 PLTD
-- 56290 NUT,LOCK,5/8-18
25 13064 WASHER,FLAT,.625 HARDENED....2
-- 56291 WASHER,HARDENED,5/8
26 17712 SCREW,FHS,3/8-16 X 1.75
-- 56292 KEY,WOODRUFF,5/32X3/4 KEY #506
27 50519 LOAD PAD,ENGINE TRAY SUPPORT
51 56007 BRACKET,ALTERNATOR MOUNT
28 60100-S BRACKET,ENGINE PLATE REST
52 21604 SCREW,HHC,3/8-16 X 3.25
PTD.
53 7713 NUT,LP NYLOCK,3/8-16
29 6198 NUT,NYLOCK,1/2-13
31 22788 SCREW,HHC,1/2-13 X 1.75
33 50427-S EAR,ENGINE TRAY PIVOT,PAINTED
34 6175 SCREW,HHC,3/8-16 X 1
36 44586 SENSOR,LEVEL 4.5***
-- 23083-S FUSE HOLDER,WATERPROOF

302.1 Kubota Z482-E Engine, View 1 (to SN 26676)

1 52806 GASKET-VALVE COVER Z482-E 29 44184 ALTERNATOR STAY,WG750***

2 22903 O-RING,OIL FILLER PLUG,KUBOTA* 30 52815 SENDING UNIT-OIL PRES. Z482-E
3 52808 PLUG,OIL FILLER Z482,Z34/22BE* 31 22106 FILTER,OIL,KUBOTA
4 52807 COVER-VALVE Z482, Z34/22BE 32 52532 PLUG,ENGINE OIL DRAIN,D-905***
5 52809 PIPE-BREATHER Z482, Z34/22BE -- 52517 GASKET-OIL DRAIN, DF750
6 56085 SENDING UNIT,WATER TEMP*** 33 32067 HOSE,WATER PUMP,KUBOTA**
7 52810 STARTER MOTOR Z482, Z34/22BE 34 32066 CLAMP,HOSE,KUBOTA WG750
-- 23457 SOLENOID,STARTER,WG750B 35 52816 BELT,V KUBOTA Z482-E
8 13000 SCREW,HHC,5/16-18 X 1.25 36 23469 PULLEY,FAN,WG750B***
9 6886 WASHER,LOCK,.313 37 52818 FAN, KUBOTA Z482-E
10 6002 NUT,LP NYLOCK,5/16-18 -- 54323 GUARD,FAN,2 CYL.KUBOTA
11 23057 SCREW,HHC,M8 X 20MM 38 52819 PUMP-WATER, KUBOTA Z482-E
12 60111 EXHAUST EXTENSION WELDMENT 39 32069 CLAMP,HOSE,KUBOTA WG750
to SN 14563 40 23472 GASKET,WATER
-- 54603 EXHAUST,KUBOTA Z482-E,Z45 BI PUMPWG750B/Z482-E
from SN 14564 41 62129 HOSE,WATER PUMP RETURN
13 62040 MUFFLER-Z482-E (Z45) (Z482)
to SN 14563 42 62130 PIPE,WATER RETURN (Z482-E)
14 62041 MUFFLER COVER (62040)***
to SN 14563
15 52424 CLAMP,MUFFLER/TAILPIPE,GS68RT*
to SN 14563
16 52927 SCREW,HHC,5/16-18 X 2.5",GR 5
to SN 14563
18 27363 GASKET,MUFFLER,KUBOTA GAS***
19 52812 GASKET-EXHAUST MANIFOLD Z482
20 52813 EXHAUST MANIFOLD, Z482-E
21 84043 ALTERNATOR,30 A***
22 4828 NUT,NYLOCK,3/8-16
to SN 14562
-- 6782 NUT,NYLOCK,5/16-18
from SN 14563
23 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
25 60114-S ANGLE,EXHAUST SUPPORT
PAINTED
to SN 14563
-- 54605 BRACKET,EXHAUST,Z45 BI
from SN 14564
26 7713 NUT,LP NYLOCK,3/8-16
27 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25
28 60113 TAILPIPE, EXHAUST, BI-ENERGY
to SN 14563

302.2 Kubota Z482 E2B-GNI Engine, View 1 (from SN 26677)

1 52806 GASKET-VALVE COVER Z482-E.....1 32 23472 GASKET,WATER

2 22903 O-RING,OIL FILLER PUMPWG750B/Z482-E...................1
PLUG,KUBOTA*..............................1 33 62129 HOSE,WATER PUMP RETURN
3 52808 PLUG,OIL FILLER (Z482)..............................................1
Z482,Z34/22BE*..............................1 34 62130 PIPE,WATER RETURN (Z482-E).....1
4 52807 COVER-VALVE Z482, Z34/22BE.....1
5 54332 SWITCH,WATER TEMP..................1
6 52810 STARTER MOTOR Z482,
Z34/22BE.........................................1
-- 23457 SOLENOID,STARTER,WG750B
7 23057 SCREW,HHC,M8 X 20MM
8 49408 WASHER,LOCK,M8
9 54603 EXHAUST,KUBOTA Z482-E,Z45
BI.....................................................1
10 27363 GASKET,MUFFLER,KUBOTA
GAS***.............................................1
11 52812 GASKET-EXHAUST MANIFOLD
Z482................................................1
12 52813 EXHAUST MANIFOLD, Z482-E.......1
13 110286 ALTERNATOR,KUBOTA,Z482.........1
14 6782 NUT,NYLOCK,5/16-18
16 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
18 54605 BRACKET,EXHAUST,Z45 BI...........1
19 7713 NUT,LP NYLOCK,3/8-16
20 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25
21 84044 STAY,ALTERNATOR***....................1
22 22934 SWITCH,OIL,PRESSURE,KUBOTA.1
23 22106 FILTER,OIL,KUBOTA
24 52532 PLUG,ENGINE OIL
DRAIN,D-905***..............................1
-- 52517 GASKET-OIL DRAIN, DF750
25 32067 HOSE,WATER PUMP,KUBOTA**.....1
26 32066 CLAMP,HOSE,KUBOTA WG750
27 52816 BELT,V KUBOTA Z482-E.................1
28 23469 PULLEY,FAN,WG750B***................1
29 52818 FAN, KUBOTA Z482-E.....................1
-- 54323 GUARD,FAN,2 CYL.KUBOTA
30 52819 PUMP-WATER, KUBOTA Z482-E.....1


1 119684 AIRCLEANER ASSEMBLY 29 22956 ROD,CHOKE (KUBOTA)

includes items 2 and 53 30 22446 SPRING,COMPRESSION .835 X 2
1 119685 BRACKET, AIRCLEANER MT. 31 6091 NUT,NYLOCK,1/4-20
2 52867 FILTER-AIR CLEANER Z482-E 32 6090 SCREW,HHC,1/4-20 X .7
3 22672 CLAMP,HOSE,1.75 33 6175 SCREW,HHC,3/8-16 X 1
4 60108 HOSE,AIR CLEANER INTAKE 34 6886 WASHER,LOCK,.313
5 60107 HOSE,AIR CLEANER TO ENGINE 35 32077 PETCOCK,DRAIN,KUBOTA WG750B
6 52941 GLOW PLUG, KUBOTA Z482-E 36 52836 DIPSTICK, KUBOTA Z482-E
7 52822 INJECTOR,KUBOTA Z482-E 37 52837 RING GEAR,KUBOTA Z482-E
8 52824 PIPE, INJECTOR 2 KUBOTA Z482-E 38 52838 ADAPTER FLANGE-PULLEY,Z482-E
9 52823 PIPE, INJECTOR 1 KUBOTA Z482-E 39 23057 SCREW,HHC,M8 X 20MM
10 62043 CLAMP-OVERFLOW PIPE(Z482-E) 40 56068 BUSHING,SH 1-1/8
11 62044 PIPE ASSY-OVERFLOW (Z482-E) 41 56067 BALANCER,HARMONIC,2-3V-500-SH
includes item number 10
42 60112 BELT,3VX-335
12 52825 PUMP-INJECTION, KUBOTA Z482-E
43 8915 SCREW,HHC,1/4-20 X 1.25
13 52826 GASKET-INJECTION PUMP, Z482-E
14 52949 SPEED CONTROL ASSEMBLY**
45 56086 KEY,1/4 X 1.25
15 5094 SCREW,RHM,10-32 X .5
46 13002 SCREW,HHC,5/16-18 X 1 GR5
16 6178 NUT,NYLOCK,10-32
17 56101 BRACKET,STOP LEVER
48 6002 NUT,LP NYLOCK,5/16-18
18 56102 BRACKET,IDLE LEVER
49 42662 COOLANT RECOVERY BOTTLE1.5
19 52832 GASKET-SPEED CONTROL QT*
ASSEMBLY
-- 227833 HOSE,PVC,CLEAR,36.00"
20 27089 HOSE,5/16 FUEL,SAE 30R7 not included with coolant bottle
21 52834 CLAMP-HOSE, .375, FUEL PUMP 50 54243-S BRKT,AIRCLEAN,COOLRES.MNT,PNTD
22 52835 PUMP ASSY-FUEL, KUBOTA Z482-E 51 62133 HOSE CLAMP-AIR
23 27089 HOSE,5/16 FUEL,SAE 30R7 CLEANER/LOWER
24 56110 ROD,ENGINE IDLE & STOP 52 32084 CLAMP,AIR CLEANER
25 21496 NUT,HEX,1/4-28 HOSE,WG750**
26 20780 SOLENOID,2 SPEED 53 52866 EVACUATOR VALVE-AIR CLEANER

TROMBETTA***
-- 52514 BOOT,SOLENOID, 20780
27 60105-S BRACKET,SOLENOID MOUNT
PAINTED
28 56079 FILTER ASSY-FUEL,COMPLETE
Z482
-- 52875 O-RING,FUEL FILTER,UPPER Z482E
-- 52876 O-RING,FILTER,LOWER Z482-E
-- 52877 FILTER,FUEL FILTER Z482-E
-- 52880 RING-RETAINING,FUEL FILTER
-- 52886 HOUSING,FUEL FILTER ELEMENT


1 119684 AIRCLEANER ASSEMBLY..............1 28 56079 FILTER ASSY-FUEL,COMPLETE

includes items 2 and 53 Z482................................................1
1 119685 BRACKET, AIRCLEANER MT. -- 52875 O-RING,FUEL FILTER,UPPER Z482E
2 52867 FILTER-AIR CLEANER Z482-E.......1 -- 52876 O-RING,FILTER,LOWER Z482-E
3 22672 CLAMP,HOSE,1.75 -- 52877 FILTER,FUEL FILTER Z482-E
4 60108 HOSE,AIR CLEANER INTAKE........1 -- 52880 RING-RETAINING,FUEL FILTER
5 60107 HOSE,AIR CLEANER TO -- 52886 HOUSING,FUEL FILTER ELEMENT
ENGINE...........................................1 29 22956 ROD,CHOKE (KUBOTA)..................1
6 62115 GLOW PLUG,D905.........................1 30 22446 SPRING,COMPRESSION .835 X
7 52822 INJECTOR,KUBOTA Z482-E...........1 2.......................................................1
8 52824 PIPE, INJECTOR 2 KUBOTA 31 6091 NUT,NYLOCK,1/4-20
Z482-E.............................................1 32 6090 SCREW,HHC,1/4-20 X .7
9 52823 PIPE, INJECTOR 1 KUBOTA 33 6175 SCREW,HHC,3/8-16 X 1
Z482-E.............................................1
10 62043 CLAMP-OVERFLOW
PIPE(Z482-E)..................................1 35 32077 PETCOCK,DRAIN,KUBOTA
WG750B..........................................1
11 62044 PIPE ASSY-OVERFLOW
(Z482-E)..........................................1 36 52836 DIPSTICK, KUBOTA Z482-E...........1
includes item 10 37 52837 RING GEAR,KUBOTA Z482-E........1
12 52825 PUMP-INJECTION, KUBOTA 38 52838 ADAPTER
Z482-E.............................................1 FLANGE-PULLEY,Z482-E...............1
13 52826 GASKET-INJECTION PUMP, 39 23057 SCREW,HHC,M8 X 20MM
Z482-E.............................................1
40 56068 BUSHING,SH 1-1/8.........................1
14 52949 SPEED CONTROL ASSEMBLY**....1
41 56067 BALANCER,HARMONIC,2-3V-500-SH.1
15 5094 SCREW,RHM,10-32 X .5
42 60112 BELT,3VX-335.................................1
16 6178 NUT,NYLOCK,10-32
43 8915 SCREW,HHC,1/4-20 X 1.25
17 56101 BRACKET,STOP LEVER.................1
18 56102 BRACKET,IDLE LEVER..................1
45 56086 KEY,1/4 X 1.25
19 52832 GASKET-SPEED CONTROL
46 13002 SCREW,HHC,5/16-18 X 1 GR5
ASSEMBLY......................................1
20 27089 HOSE,5/16 FUEL,SAE 30R7
48 6002 NUT,LP NYLOCK,5/16-18
21 52834 CLAMP-HOSE, .375, FUEL PUMP
49 42662 COOLANT RECOVERY BOTTLE1.5
22 52835 PUMP ASSY-FUEL, KUBOTA
QT*..................................................1
Z482-E.............................................1
-- 227833 HOSE,PVC,CLEAR,36.00"
23 27089 HOSE,5/16 FUEL,SAE 30R7
not included with coolant bottle
24 56110 ROD,ENGINE IDLE & STOP...........1
50 54243-S BRKT,AIRCLEAN,COOLRES.MNT,PNTD.1
25 21496 NUT,HEX,1/4-28
51 62133 HOSE CLAMP-AIR
26 20780 SOLENOID,2 SPEED CLEANER/LOWER..........................1
TROMBETTA***...............................1
52 32084 CLAMP,AIR CLEANER
-- 52514 BOOT,SOLENOID, 20780 HOSE,WG750**..............................1
27 60105-S BRACKET,SOLENOID MOUNT 53 52866 EVACUATOR VALVE-AIR
PAINTED.........................................1 CLEANER........................................1



2 52841 HOSE-RADIATOR,UPPER Z482-E
4 119242 RADIATOR ASSY,KUBOTA Z482E
AL
5 52843 CAP-RADIATOR, 14PSI Z482-E
6 60109-S PLATE,AIR INTAKE HOSE PAINTED
7 32090 HOSE,LWR RADIATOR,KUBOTA
WG750
8 6090 SCREW,HHC,1/4-20 X .7
10 6091 NUT,NYLOCK,1/4-20
11 28963 RADIATOR STAY, KUBOTA 1702
12 52539 WASHER,RADIATOR
CUSHION,KUBOTA
13 28155 CUSHION,RADIATOR,KUBOTA
1702**
14 52847 BRACKET-RADIATOR
SUPRT,OUTBRD
1702**
16 52540 SCREW,RADIATOR MOUNT,
KUBOTA
17 52541 CLIP,RADIATOR MOUNT, KUBOTA
18 22676 SCREW,HHC,M10 X 1.25 X 30MM**
20 60088-S BRACKET,ENGINE MNT,KUBOTA
13HP
21 8516 SCREW,HHC,3/8-16 X 1.50
23 4828 NUT,NYLOCK,3/8-16
24 60092-S PLATE,ENGINE MOUNT PAINTED
27 33277 WASHER,FLAT,M8,YELLOW ZINC
28 54316 COVER,FLYWHEEL,2 CYL.KUBOTA
SUPRT,INBOARD
30 27366 GASKET,THERMOSTAT,KUBOTA
GAS
31 23473 THERMOSTAT ASSY, WG750B
32 27367 THERMOSTAT COVER,KUBOTA
GAS


1 32066 CLAMP,HOSE,KUBOTA WG750.....1 31 23473 THERMOSTAT ASSY, WG750B......1

2 52841 HOSE-RADIATOR,UPPER 32 27367 THERMOSTAT COVER,KUBOTA
Z482-E.............................................1 GAS.................................................1
3 32087 CLAMP,HOSE,KUBOTA WG750.....1 33 49375 SCREW,HHC,M6 X 16
4 119242 RADIATOR ASSY,KUBOTA Z482E 34 49407 WASHER,LOCK,M6
AL....................................................1 35 25926 WASHER,FLAT,M6 PLTD.
5 52843 CAP-RADIATOR, 14PSI Z482-E.....1 36 119507 KIT,Z482 RAD SUPPORT...............1
6 110749 BRACKET,AIR INTAKE....................1
7 32090 HOSE,LWR RADIATOR,KUBOTA
WG750............................................1
8 6090 SCREW,HHC,1/4-20 X .7
10 6091 NUT,NYLOCK,1/4-20
11 28963 RADIATOR STAY, KUBOTA 1702.....1
12 52539 WASHER,RADIATOR
CUSHION,KUBOTA
1702**..............................................2
SUPRT,OUTBRD.............................1
1702**..............................................2
16 52540 SCREW,RADIATOR MOUNT,
KUBOTA
17 52541 CLIP,RADIATOR MOUNT, KUBOTA
18 22676 SCREW,HHC,M10 X 1.25 X 30MM**
20 60088-S BRACKET,ENGINE MNT,KUBOTA
13HP................................................1
21 8516 SCREW,HHC,3/8-16 X 1.50
23 4828 NUT,NYLOCK,3/8-16
24 60092-S PLATE,ENGINE MOUNT
PAINTED.........................................1
27 33277 WASHER,FLAT,M8,YELLOW ZINC
28 54316 COVER,FLYWHEEL,2
CYL.KUBOTA..................................1
SUPRT,INBOARD............................1
30 27366 GASKET,THERMOSTAT,KUBOTA
GAS.................................................1

400 Turntable Components April 2012
401.1 Turntable Rotator

April 2012 400 Turntable Components
401.1 Turntable Rotator
1 21175 SCREW,SHC,5/8-11 X 4,A574........4 25 43683 O-RING,2-042 N674-70***

-- 21175 SCREW,SHC,5/8-11 X 4,A574........6 26 50175 SCREW,HHC,5/16-18 X 2.75 GR5
2 13064 WASHER,FLAT,.625 27 6886 WASHER,LOCK,.313
HARDENED..................................21 28 50447 MANIFOLD,DUAL
-- 13064 WASHER,FLAT,.625 COUNTERBALANCE
HARDENED..................................36 includes item 29; to SN 18366
3 56900 SCREW,SHC,5/8-11 X 2.5 BLK.......8 -- 43018 SEAL KIT (39345)
-- 56900 SCREW,SHC,5/8-11 X 2.5 BLK.....14 29 33428 VALVE,COUNTERBALANCE
4 50469-S SENSOR BRACKET, Z45/25 30 54177 SCREW,HHC,1/2-13 X 1.5 GRD 8...4
5 106278 HARNESS,LS,D.E. Z45BE 31 6033 WASHER,LOCK,0.5"
6 88356-11103 SWITCH,LIMIT,W/RLR 32A 50413 MOTOR,TURNTABLE ROTATE,29.1
ARM,NO/NC**.................................1 -- 52783 SEAL KIT,TRNTBLE ROT MTR(50413
-- 19491 CONTACTOR,LIMIT SWITCH 32B 147209 SWING DRIVE ASSY***
-- 97128 ROLLER ARM,LIMIT SWITCH*** -- 128446 MANIFOLD,TURNTABLE
7 49825 SCREW,PHILLIPS,PHM,8-32 X 1.5 ROTATION***
8 6607 WASHER,LOCK,#10 PLTD -- 147210 SEAL KIT,SWING DRIVE***
9 18605 NUT,NYLOCK,8-32 for 147209
10 54145-800 RETAINING PIN, ASSY -- 147211 BRAKE KIT, SWING DRIVE

for 147209
11 50776-S PLATE,SWING LOCK,PAINTED
-- 147212 MANIFOLD KIT, SW DRIVE
12 6198 NUT,NYLOCK,1/2-13 for 147209
13 6095 WASHER,FLAT,USS,1/2",Y -- 77246 SEAL KIT, SWING MOTOR
14 50576 SCREW,SHC,1/2-13 X 3.00 for 77082
-- 56680 SCREW,SHC,1/2-13 X 4.50 ZINC
15 6889 NUT,LP NYLOCK,1/4-20
17 4266 SCREW,HHC,1/4-20 X 2
18 50411 BEARING,SWING CHASSIS
RINGGEAR.....................................1
-- 101815 BEARING,SWING CHASSIS..........1
19 25068 SCREW,SHC,5/8-11 X 4.50, A574...9
-- 25068 SCREW,SHC,5/8-11 X 4.50,
A574..............................................16
20 42079 PIN,COTTER,.156 X 2.5
21 52767 NUT-CASTLE (50414)
22 50412 PINION GEAR
23 52766 KEY-WOODRUFF (50414)
24 50414-S BRAKE,MICO,12000 IN/LB
-- 44828 SEAL KIT,BRAKE,MICO***
-- 44829 BEARING,BRK,MICO **
-- 52770 LINING KIT-MICO BRAKE (50414)
-- 52772 SPRING KIT-MICO BRAKE (50414)

402.1 Bi-Energy Fuel Tank

402.1 Bi-Energy Fuel Tank
1 54694 FUEL CAP,BI-ENERGY,Z45***%%

2 62131-S FUEL TANK ASSY W/DECAL(Z45/25)
3 60103 STRAP ASSY,TANK,44"LG,5/16-18
4 54206 HOSE END,BARB,1/4 MNPTX3/16,90
5 31982 CLAMP,HOSE,1 EAR, 15/32
6 54286 HOSE,3/16,FUEL,SAE 30R7,103"
7 7713 NUT,LP NYLOCK,3/8-16
9 54287 HOSE,5/16,FUEL,SAE 30R7,86"
10 54123 CLAMP,HOSE,1 EAR, 5/8
11 54205 HOSE END,BARB,1/4 MNPTX5/16,90
12 4828 NUT,NYLOCK,3/8-16
13 60102-S PLATE,FUEL TANK,PAINTED
14 17712 SCREW,FHS,3/8-16 X 1.75
15 60170 GAUGE,FUEL,SIDE MOUNT Z45
includes mounting fasteners

403.1 Turntable Center Components

403.1 Turntable Center Components
1 13002 SCREW,HHC,5/16-18 X 1 GR5 23A 22788 SCREW,HHC,1/2-13 X 1.75

2 6886 WASHER,LOCK,.313 (Z45/25)
3 6638 WASHER,FLAT,USS,1/4"Y 23B 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5

(Z45/25J)
4 8255 SCREW,HHC,3/8-16 X .75
24A 6095 WASHER,FLAT,USS,1/2",Y
5 6021 WASHER,LOCK,.375 (Z45/25)
6 5397 WASHER,FLAT,USS,5/16",Y 24B 5397 WASHER,FLAT,USS,5/16",Y
7 60079-S COVER,SWING CHASSIS (Z45/25J)
CENTER,PAI 25A 6198 NUT,NYLOCK,1/2-13
8 36179 POWER UNIT,AUX PUMP 24VDC** (Z45/25)
-- 37184 MOTOR, 24V (36179) 25B 4828 NUT,NYLOCK,3/8-16
(Z45/25J)
-- 37185 PUMP ASSEMBLY (36179)
26 50569-S ANGLE,PRI. BOOM REST,NON-JIB
-- 37186 VALVE,CHECK (36179)
27 6272 RIVET,STL,STL,P,.125 X .25
-- 37187 SEAL KIT, 37185 PUMP
28 13511 RECEPTICAL,SNAP-IN (1450G1)
-- 37191 GASKET, PUMP / MOTOR (36179)
to SN 22050
-- 37192 COUPLER, PUMP / MOTOR (36179)
29 50570 WEAR PAD,PRIMARY BOOM,NON
-- 49878 NYLON WASHER,(36179) JIB
9 6782 NUT,NYLOCK,5/16-18 30 60005-S PLATE,FRONT COVER,PAINTED
10 13000 SCREW,HHC,5/16-18 X 1.25 31 28648 SPARK PLUG WIRE SET, LSG 423
11 81579 HORN,24VDC,SPADE 32 48885 CONNECTOR,BULKHEAD,FEMALE-4
TERMINALS***
33 54088-3438-S HOSE ASSY,1/4",100R1,FEM/FEM
to SN 19816
to SN 16391
-- 81579 HORN,24VDC,SPADE
-- 54953-3408 HOSE ASSY,LUBE
TERMINALS***
RINGGEARBEARING
from SN 19817
from SN 16392
12 8516 SCREW,HHC,3/8-16 X 1.50
13 4828 NUT,NYLOCK,3/8-16
14 Ref. Hydraulic Power Unit (refer to
701.1)
15 56927 PAD,BOOM
REST,2"THICK,W/STUDS*
16 54120 CONN,STRAIN RELIEF,LP,1/2 NPT
17 62086 LOCKNUT-ELECTRIC, 1/2"(54120)
18 18963 ALARM,INTERMITTENT TONE
6-30V*
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR ALARMS
19 45462 ALARM,CHIME TONE 5-25VDC***
Does not include 72326 nut
20 4828 NUT,NYLOCK,3/8-16
22 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5

404.1 Turntable Components - Ground Controls Side

404.1 Turntable Components - Ground Controls Side
1 50744-S BRACKET, RETURN FILTER 30 6888 SCREW,HHC,1/4-20 X 1

2 4828 NUT,NYLOCK,3/8-16 31 60007-S ANGLE,COVER SUPPORT,PAINTED
3 5397 WASHER,FLAT,USS,5/16",Y to SN 18466
4 6175 SCREW,HHC,3/8-16 X 1 -- 54456 ANGLE,COVER SUPPORT,DC/BI

from SN 18467
5 14033 SCREW,HHC,3/8-16 X 2.75
32A 49815 FILTER ASSY SAE12,10MIC,PARP
7 7713 NUT,LP NYLOCK,3/8-16 -- 62087 FILTER ELEMENT 10 MIC 49815
8 60004 FORMING,LOWER CNTRL BOX 32B 78622 FILTER ASSY,SAE8,10 MIC,PAPR**
MOUNT from SN 20365
to SN 21180
-- 44788 FILTER
9 6090 SCREW,HHC,1/4-20 X .7 ELEMENT,10MICRON,PAPER*
10 6638 WASHER,FLAT,USS,1/4"Y 33 6886 WASHER,LOCK,.313
11 6091 NUT,NYLOCK,1/4-20 34 88557 BRACKET,GROUND CONTROL BOX
12 6356 WASHER,LOCK,.25 from SN 21181
13 Ref. Ground Controls (refer to 405.1, 35 6638 WASHER,FLAT,USS,1/4"Y
406.1, 407.1 or 408.1) from SN 21181
14 54231 WEAR PAD,4.88 X 1.5 X .5 36 6090 SCREW,HHC,1/4-20 X .7
from SN 21181
15 39223 BULKHEAD FITTING,PLASTIC X 8**
Includes item 16 37 6175 SCREW,HHC,3/8-16 X 1
from SN 21181
16 62088 WASHER/BULKHEAD***
17 60065 TUBE,PLASTIC .5 NPT X 18"
from SN 21181
18 50959-S FORMING,SWING
39 7713 NUT,LP NYLOCK,3/8-16
CHASSIS,RH,PAINT
from SN 21181
19 Ref. Function Manifold (refer to 702.1,
703.1 or 704.1)
20 10597 SCREW,HHC,1/2-13 X 1.25 GR5
21 6033 WASHER,LOCK,0.5"
24 8255 SCREW,HHC,3/8-16 X .75
25 42019 TANK BREATHER,NYLON **
26 54479 STRAP ASSEMBLY,29.25LG,5/16-18
to SN 13268
-- 54479 STRAP ASSEMBLY,29.25LG,5/16-18
from SN 13269
27 50966 TANK,HYDRAULIC,8 GALLON,DC/BI
-- 56022 PLUG,3/4 MAGNETIC PIPE SQ.DRV
28 60131 STRAINER ASSY.PLASTIC,1.25 MPT
29 50957-S BULKHEAD,SWING
CHASSIS,RH,PAIN
to SN 18466
-- 54443 BULKHEAD,SWING CHASSIS,DC/BI
from SN 18467

405.1 Ground Control Box - View 1 (to SN 22050)

1 45384 PLUG,NYLON .50 BLACK DOMED

2 7057 CONN. SQZ,1/2NPT .39-.56 MED.
3 6935 LOCKNUT,ELEC,1/2"
4 43960 WIRE CABLE,16GA/4 CON.TPE
JKT*.................................361-inches
JKT*.................................396-inches
6 35934 WIRE CABLE,18GA/19
CON.TPRJKT..................804-inches
7 48445 Electrical Cord, 18 Gauge (0.821
mm2), 19 Conductor........804-inches
JKT*...................................86-inches
10 77140 HARNESS,MANIFOLD,Z45 BI/DC
11 12960 CABLE SQUEEZE CONN.,XTRA LRG
12 14041 LOCKNUT,ELECTRIC,3/4"
13 77118 SERVICE KIT, IC GROUND BOX
includes item 14; to SN 19374
-- 77522 CONTROL,BOX ASSY-GRND Z45 IC
includes item 14; from SN 19375 to
SN 22050
14 50572 GASKET,GROUND CONTROL BOX
to SN 19374
-- 88637 GASKET,GROUND CONTROL
BOX***
from SN 19375 to SN 22050
15 6090 SCREW,HHC,1/4-20 X .7
17 6091 NUT,NYLOCK,1/4-20
18 36871 DIN RAIL,14.75" **
19 7339 SCREW,HHC,1/4-20 X .5
20 25837 TERMINAL STRIP END PLATE......1
21 25836 TERMINAL
BLOCK(SINGLE),WAGO***..........50
22 25974 PLASTIC END STOP......................1
23 56298 LIGHT,INDICATOR,RED,14V***
includes mounting fastener
24 6700 WASHER,STAR,EXTERNAL,.375
25 20776 CABLE SQUEEZE CONN.
26 18665 LOCKNUT,ELECTRIC,1" NPT
27 54304 HARNESS,CHASSIS,Z45 BI ENERGY


1 27246 BOOT,TOGGLE SWITCH,SHORT* -- 58319 RELAY SOCKET,AUTO,RETAINER***

2 13471 COVER, AUXILIARY POWER 13 34057-S RELAY MOUNT BRACKET, PAINTED
SWITCH 14 56100 HOUR METER,LCD,9-60 VDC***
3 128201 SWITCH TOGGLE ASSY DPDT 2P to SN 19374
MOM -- 19506 HOUR METER,10-80 VOLTS***
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 from SN 19375
-- 128581 SWITCH TOGGLE DPDT 2P MOM 15 49819 SCREW,PHILLIPS,PHM,10-32 X .5
SHDR 16 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 17A 128200 SWITCH TOGGLE ASSY SPDT 3P
4 122512 KIT,KEYSWITCH SVC BB & SM MOM
BOOM (Bi-Energy)
-- 122366 KEYSWITCH,CONTACTS LOCK -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 21982 KEY,SINGLE*** -- 128580-S SWITCH TOGGLE SPDT 3P MOM
-- 37947 KEYS,10 PACK*** SHDR
-- 66811 KEYSWITCH,3POS.MNTND.DR -- 27246 BOOT,TOGGLE SWITCH,SHORT*

WKEY** 17B 45384 PLUG,NYLON .50 BLACK DOMED
includes 1 pair of keys (DC)
5 66821 BASE,WITHOUT CONTACTS 18 54525 BRACKET-PANEL-WIRE MOUNTING
-- 66816 CONTACT,N.O.*** 99
6 122514 KIT,ESTOP SVC BB&SM BOOM 19 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM
-- 66812 E-STOP BUTTON
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 66818 CONTACT,NC
-- 128580-S SWITCH TOGGLE SPDT 3P MOM
-- 66821 BASE,WITHOUT CONTACTS SHDR
7A 128205 SWITCH TOGGLE ASSY DPDT 2P -- 27246 BOOT,TOGGLE SWITCH,SHORT*
MNT
(Bi-Energy) 20 147093 ASSY, CIRCUIT BREAKER 10A
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 21 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM
-- 128585 SWITCH TOGGLE DPDT 2P MNT
SHDR -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 128582 SWITCH TOGGLE DPDT 3P MOM

SHDR
7B 45384 PLUG,NYLON .50 BLACK DOMED
(DC) -- 27246 BOOT,TOGGLE SWITCH,SHORT*
8 49826 SCREW,PHILLIPS,PHM,10-32 X.625 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
9 6146 WASHER,FLAT,MS,#10,Y 22A 45384 PLUG,NYLON .50 BLACK DOMED

(Z45/25)
10 6178 NUT,NYLOCK,10-32
22B 128202 SWITCH TOGGLE ASSY DPDT 3P
11 56302 RELAY,24VDC,40/30A,SEALED*** MOM
12 58318 RELAY SOCKET,AUTO*** (Z45/25J)
-- 34054 TERM,RELAY N-INSULATED 10-12 -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
G -- 128582 SWITCH TOGGLE DPDT 3P MOM
-- 34055 TERM RELAY,N-INSULATE 14-16 SHDR
GA 23 8914 SCREW,HHC,1/4-20 X .625
-- 34056 TERM,RELAY,N-INSULATE 18-20 24 6356 WASHER,LOCK,.25
GA
25 23404 NUTSERT,1/4-20,STEEL CAD PLTD


(continued)

28 6090 SCREW,HHC,1/4-20 X .7


(continued)

407.1 Ground Control Box - View 1 (from SN 22051)

1 96008-S KEYSWITCH,3 POS. W/KEYS*** 10B 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 21982 KEY,SINGLE*** MOM
Z-45/25J
-- 37949 Keys (quantity 10 of 21982)
-- 83093 KEY SINGLE***
-- 128582 SWITCH TOGGLE DPDT 3P MOM
-- 88827 GASKET,KEYSWITCH,PLASTIC*** SHDR
-- 94506 BASE,W/3 NC CONTACTS 11 6090 SCREW,HHC,1/4-20 X .7
2 66812 E-STOP BUTTON 12 6638 WASHER,FLAT,USS,1/4"Y
-- 66818 CONTACT,NC 13 88691 COVER PLATE,CONNECTOR
-- 73805 BASE,W/2 NC CONTACTS*** DC models shown
includes 2 each N.C. contacts -- 73749 CONN,PLUG 24 WAY,DRC SERIES
3 19506 HOUR METER,10-80 VOLTS*** -- 73753 CONN,RECEP 24 WAY,W/FLANGE
includes mounting bracket
-- 88718 HARNESS,ENGINE,Z45BI
4 45384 PLUG,NYLON .50 BLACK DOMED Bi-Energy models
5A 128200 SWITCH TOGGLE ASSY SPDT 3P 13A 88691 COVER PLATE,CONNECTOR
MOM DC models shown
Bi-Energy models
13B 88718 HARNESS,ENGINE,Z45BI
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 Bi-Energy models
-- 128580-S SWITCH TOGGLE SPDT 3P MOM -- 73749 CONN,PLUG 24 WAY,DRC SERIES
SHDR
-- 73753 CONN,RECEP 24 WAY,W/FLANGE
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
14 73736 CONN,RECEP 48 WAY,4 X 12
5B 45384 PLUG,NYLON .50 BLACK
DOMED...........................................2 -- 61801 SEAL DT SERIES-12W
DC models 15A 88722-72000 HARNESS,18/19,BOOM CABLE #2
6 128200 SWITCH TOGGLE ASSY SPDT 3P Z-45/25 non-jib (gray and black
MOM connectors)
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 -- 60434 CONN,PLUG 12

WAY,14-18GA,GRAY
-- 128580-S SWITCH TOGGLE SPDT 3P MOM
SHDR -- 60435 LOCK,PLUG 12 WAY,14-18GA,BLK
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 61801 SEAL DT SERIES-12W
7 21858 PLUG,NYLON .38 BLACK DOMED -- 73746 CONN,PLUG 12 WAY,BLACK
8 128202 SWITCH TOGGLE ASSY DPDT 3P 15B 88722-70700 HARNESS,18/19,BOOM CABLE #2

MOM Z-45/25J (gray and black connectors)
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 -- 60434 CONN,PLUG 12

WAY,14-18GA,GRAY
SHDR -- 60435 LOCK,PLUG 12 WAY,14-18GA,BLK
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 73746 CONN,PLUG 12 WAY,BLACK
9 147094 ASSY, CIRCUIT BREAKER 15A 16A 88721-72000 HARNESS,18/19 BOOM CABLE #1
includes mounting fasteners Z-45/25 (green and brown connectors)
-- 56234 O-RING,ORFS,-6 -- 60435 LOCK,PLUG 12 WAY,14-18GA,BLK
-- 77061 BOOT,CIRCUIT BREAKER -- 61801 SEAL DT SERIES-12W

PROTECTOR -- 73747 CONN,PLUG 12 WAY,GREEN
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 73748 CONN,PLUG 12 WAY,BROWN
10A 45384 PLUG,NYLON .50 BLACK DOMED
Z-45/25


(continued)
16B 88721-70700 HARNESS,18/19 BOOM CABLE #1

Z-45/25J (green and brown
connectors)
-- 60435 LOCK,PLUG 12 WAY,14-18GA,BLK
-- 61801 SEAL DT SERIES-12W
-- 73747 CONN,PLUG 12 WAY,GREEN
-- 73748 CONN,PLUG 12 WAY,BROWN
17 88719 HARNESS,FUNCTION,Z45 DC/BI
18 73751 CONN,PLUG 40 WAY,DRC SERIES
19 73754 CONN,RECEP 40 WAY,W/FLANGE
20A 88723-71000 HARNESS,12/3,12V TO PLAT
(Z45/25)
20B 88723-69700 HARNESS,12/3,12V TO PLAT
(Z45/25J)
21 60527 CONN,PLUG 4 WAY,12-14GA***
-- 60528 LOCK,PLUG 4 WAY,12-14GA***
-- 60526 LOCK,RECEP 4 WAY,12-14GA
23 128201 SWITCH TOGGLE ASSY DPDT 2P
MOM
SHDR


(continued)


1 94639 ASSY,TERMINAL RAIL,Z45DC/BE

-- 56994 DIN RAIL,11.25"
-- 74911 TERMINAL BLOCK, WIELAND***
-- 74912 TERMINAL BLOCK END PLATE
2 54534 ANGLE,RELAY
MNT,W/NUTSERTS,PNT
includes nutserts
-- 23404 NUTSERT,1/4-20,STEEL CAD PLTD
3 56302 RELAY,24VDC,40/30A,SEALED***
-- 34053 ASSY,RELAY SOCKET,AUTO***
4 73736 CONN,RECEP 48 WAY,4 X 12
-- 54255 LOCK,RECEP 12 WAY, 14-18GA
5 45462 ALARM,CHIME TONE 5-25VDC***
(does not include 72326 nut)
6 56305 LIGHT,INDICATOR,RED 24V***
8 73717 CONN,RECEP 4 WAY,12-14GA FL***
-- 60526 LOCK,RECEP 4 WAY,12-14GA
9 101844 GROUND CONTROL BOX ASSY
W/DEC*
-- 88637 GASKET,GROUND CONTROL
BOX***

409.1 Engine (Non-Ground Controls) Side Turntable Cover

409.1 Engine (Non-Ground Controls) Side Turntable Cover
1A 33556 STRUT,GAS W/RETAINING -- 10186 FLATBAR-HOOK

SPRING...........................................2 SUPT(GRAY)-12.188
to SN 24864 from SN 22050
-- 27377 RETAINER,GAS SPRING***...........2 23B 62108-S COVER
1B 106069 STRUT,GAS,200 LB........................2 ASSY-NONTANKSIDE(DC)Z45
-- 33555 BALL STUD**..................................2 -- 101861 COVER ASSY W/WRD DECALS,LH

DC
2 27114 BALL STUD,1/2" BALL,3/8-16X1.2 from SN 22050
3 6638 WASHER,FLAT,USS,1/4"Y -- 101864 COVER ASSY W/SYM DECALS,LH
4 4828 NUT,NYLOCK,3/8-16 from SN 22050
5 6178 NUT,NYLOCK,10-32 24 94077 SENSOR,LEVEL,4.5 DEG..............1
8 50990-S FORMING,ENG.COVER
SUPPORT,PNTD
9 75073 HINGE,.375X.120THK.,SLOTTED
10 6091 NUT,NYLOCK,1/4-20
11 12906 WASHER,FENDER,.25 X 1.25 X.062
12 8915 SCREW,HHC,1/4-20 X 1.25
13 6888 SCREW,HHC,1/4-20 X 1
15 8516 SCREW,HHC,3/8-16 X 1.50
16 54363 BRACKET,RUBBER
BUMPER,ENGCOVER
17 50974 BUMPER,RUBBER,COVERS
18 45363 LATCH,FLEXIBLE DRAW W/O
KEEPER
18 75076 KEEPER,LATCH (45363)
19 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................1
20 60002-S FORMING,GAS STRUT
MOUNT,PAINTE
to SN 24864
-- 107594 FORMING,GAS STRUT
MOUNT,PNTD
from SN 24865
21 50790 PLATE,COVER LATCH BACKING
22 60126-S COVER PLATE,AIR INTAKE,GRAY
23A 62107-S COVER ASSY-ENG.SIDE(BI)Z45/25
to SN 22049
-- 101863 COVER ASSY W/SYM DECLS,LH DC
from SN 22050

410.1 Ground Controls Side Turntable Cover

410.1 Ground Controls Side Turntable Cover
1 6090 SCREW,HHC,1/4-20 X .7
2 12906 WASHER,FENDER,.25 X 1.25 X.062
4 6091 NUT,NYLOCK,1/4-20
5 62109-S COVER ASSY/TANKSIDE(Z45DC/BI)
to SN 22049
-- 101858 COVER ASSY W/WRD DECALS,RH
BI
from SN 22050
-- 101859 COVER ASSY W/WRD DECALS,RH
DC
from SN 22050
-- 101862 COVER ASSY W/SYM DECLS,RH
BIDC
from SN 22050
7 45363 LATCH,FLEXIBLE DRAW W/O
KEEPER
7 75076 KEEPER,LATCH (45363)
8 50790 PLATE,COVER LATCH BACKING
9 6178 NUT,NYLOCK,10-32
10 54445-S PLATE,HINGE COVER
SUPPORT,PAIN
to SN 18466
-- 77524 TUBE,PROP ROD,18.63",W/CAP

500 Boom Components April 2012
501.1 Secondary Linkage Pins and Bearings

April 2012 500 Boom Components
501.1 Secondary Linkage Pins and Bearings
1 54331 PIN,1.75DIAX23.57LG,CHAMFER***
2 8177 SCREW,HHC,1/2-13 X 1.5
4 30418 ROD END,0.5 X 3.75***
6 30221 BEARING,1.75IDX2.O0ODX1.50LG
8 107727 PIN,1.50DIAX7.50LG,1HOLE***
9 54156 BEARING,FL 1.5ID X 1.75OD X 1
11 4828 NUT,NYLOCK,3/8-16
12 6326 SCREW,HHC,3/8-16 X 3
13 50455 PIN,1.50DIAX13.88LG,2HOLE
14 54726 WEAR PAD,SECONDARY
CYL,NON/JIB
15 6605 SCREW,HHC,3/8-16 X 3.5
17 7713 NUT,LP NYLOCK,3/8-16
18 88203 CYLINDER,ELEVATE,Z45/25***
for cylinder 88203; check stamp on
cylinder prior to ordering
-- 50481 VALVE,COUNTERBALANCE,3500
PSI
for cylinders 59410, 59166 and 50302;
chcek stamp on cylinder prior to
ordering
-- 52758 SEAL KIT,50302 CYLINDER
-- 59444 SEAL KIT, Z45 ELEV%%
for cylinder 59410, 59166 and 59254;
check stamp on cylinder prior to
ordering
-- 77303 VALVE,CNTRBAL 3500PSI,ATM VEN
-- 77521 SEAL KIT, ELEVATE (88203)

502.1 Secondary Linkage

502.1 Secondary Linkage
1 6175 SCREW,HHC,3/8-16 X 1 21 6091 NUT,NYLOCK,1/4-20

2 6021 WASHER,LOCK,.375 22 50479 CONNECTING LINK,MACHINED
3 6097 WASHER,FLAT,USS,3/8",Y 23 52742 LOWER SECONDARY ARM ASSY
4 60074P COVER BRACE,UPPER 24 54239 SCREW,PHILLIPS,PHM,10-32 X 2.0
PIVOT,REAR,P 25 6178 NUT,NYLOCK,10-32
5 88356-11163 SWITCH,LIMIT,W/RLLR ARM,NO/NC* 26 7339 SCREW,HHC,1/4-20 X .5
-- 60442 CONN,RECEP 4 WAY, 14-18GA 27 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
-- 60443 LOCK,RECEP 4 WAY,14-18GA 28 50548P HOSE COVER,LOWER
-- 73713 TERM,NI PIN,S&F,16-18GA,REEL LEVEL,BOT,PAI
-- 73725 BOOT,DTSCH,DTP4-BT 29 49772 WEAR PAD,6 X 1.5 X.50,W/INSERT
-- 97128 ROLLER ARM,LIMIT SWITCH*** 30 52728 UPPER PIVOT W/BEARING-Z45/25
6 43960 WIRE CABLE,16GA/4 CON.TPE 31 94529 CLAMPING BLOCK,HOSE***
JKT*.................................396-inches 31 94530 CLAMPING BLOCK,CABLE
7 52729 UPPER SECONDARY ARM (to SN 15073)
ASSY-Z45 -- 94529 CLAMPING BLOCK,HOSE***
8 6889 NUT,LP NYLOCK,1/4-20 (from SN 15074)
(to SN 15073) -- 94531P BRACKET,HOSE CLAMP PAINTED**
-- 7713 NUT,LP NYLOCK,3/8-16 33 94529 CLAMPING BLOCK,HOSE***
(from SN 15074) (to SN 15073)
9 6638 WASHER,FLAT,USS,1/4"Y 33 94530 CLAMPING BLOCK,CABLE
(to SN 15073)
-- 94530 CLAMPING BLOCK,CABLE
-- 6097 WASHER,FLAT,USS,3/8",Y (from SN 15074)
(from SN 15074)
34 8179 SCREW,HHC,1/4-20 X 2.25
10 88370P HOSE COVER,UPPER (to SN 22174)
ARM,PAINTED
-- 6888 SCREW,HHC,1/4-20 X 1
11 52740 UPPER LEVEL ARM ASSY,SERV (from SN 22175)
12 50517-S HOSE COVER,LOWER 35 88356-11205 SWITCH,LIMIT,W/RLLR ARM NO/NC
LEVEL,TOP,PAI
-- 60428 CONN,PLUG 4 WAY,14-18GA
13 52741 LOWER LEVEL ARM ASSY
-- 60429 LOCK,PLUG 4 WAY,14-18GA
14 52738 MIDPIVOT ASSY Z45IC
USA/Canada/Australian models -- 60442 CONN,RECEP 4 WAY, 14-18GA
-- 50266 WELDMENT,MID PIVOT,MACHINED -- 60443 LOCK,RECEP 4 WAY,14-18GA
CE/Asia/South American models -- 73713 TERM,NI PIN,S&F,16-18GA,REEL
15 50952 WELDMENT,BOOM REST -- 73714 TERM,NI SOC,S&F,16-18GA,REEL
16A 10587 SCREW,HHC,1/2-13 X .75 -- 73725 BOOT,DTSCH,DTP4-BT
(Z45/25)
-- 97128 ROLLER ARM,LIMIT SWITCH***
16B 8177 SCREW,HHC,1/2-13 X 1.5
(Z45/25J)
(Z45/25J)
(Z45/25J)
19 54168 WEAR PAD,MID PIVOT,PERIMETER
20 4266 SCREW,HHC,1/4-20 X 2

503.1 Upper Pivot

503.1 Upper Pivot
1 6175 SCREW,HHC,3/8-16 X 1
3 25284 ROD END,.375 X 2.25***
4A 139599 KIT,CYLINDER
REPLACEMENT,Z-45*
to SN 19867; Upgrade Service Kit
required for first-time replacement
(includes master and slave cylinders).
After first-time replacement, refer to
77362 below.
-- 52745 SEAL KIT,50337,50353 CYLINDER
for cylinder 50337
-- 59263 SEAL KIT-3" BORE X 1.5" ROD
for cylinders 59132 and 59340
-- 59445 SEAL KIT,3" BORE,1.5" RD
for cylinder 59389
4B 77362 CYLINDER,MASTER,Z45
from SN 19868
-- 77364 SEAL KIT,MASTER & SLAVE CYL
for cylinder 77362
5 34276 PIN,1.25DIAX3.37LG,1HOLE
6 50542 PIN,1.75DIAX9.25LG,1HOLE
7 6175 SCREW,HHC,3/8-16 X 1
8 45226 ROD END,.375 X 3.69
9 30221 BEARING,1.75IDX2.O0ODX1.50LG
10A 77187 CYL,PRIM.LIFT,NON JIB,Z45***
PSI
-- 77189 SEAL KIT CYL.Z45(77187&77188)
10B 77188 CYLINDER,PRIM LIFT,JIB,Z45***
includes item 9
PSI
-- 77189 SEAL KIT CYL.Z45(77187&77188)
12 52728 UPPER PIVOT W/BEARING-Z45/25
includes 1 of item 13
14 54331 PIN,1.75DIAX23.57LG,CHAMFER***
15 Ref. Primary Boom Tube Assembly
(refer to Figure 504.1)

504.1 Primary and Extension Booms

504.1 Primary and Extension Booms
1A 88356-11103 SWITCH,LIMIT,W/RLR 21 30217 SNAP RING,EXTERNAL,1.25 DIA.**

ARM,NO/NC**.................................1 22 30255 WASHER,SHIM,1.27 X 2.13 X .062
to SN 23764
23 50304 EXTENSION BOOM
-- 19491 CONTACTOR,LIMIT SWITCH.........1 WELDMNT,JIB,Z45
-- 97128 ROLLER ARM,LIMIT SWITCH***.....1 24 50546 PIN,1.25DIAX6.19LG,2RING
1B 88356-11205 SWITCH,LIMIT,W/RLLR ARM 25 50552 WEAR PAD,EXTENSION BOOM
NO/NC.............................................1
from SN 23765 26 30138 WEAR PAD,5 X 1.5 X .625 W/NUTS
-- 19491 CONTACTOR,LIMIT SWITCH 27 4828 NUT,NYLOCK,3/8-16
-- 97128 ROLLER ARM,LIMIT SWITCH***.....1 28 6097 WASHER,FLAT,USS,3/8",Y
2 49775 SCREW,PHILLIPS,PHM,10-32X 1.75 29 54530 CLAMP,HOSE,ALUMINUM***
3 6178 NUT,NYLOCK,10-32 30 77106 CLAMP,CABLE & HOSE,PLASTIC
4 50584 PIN,1.25DIAX9.38LG,THREADED 31A 65633 PRIMARY BOOM ASSY,STD,Z45/25
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 31B 65634 PRIMARY BOOM ASSY,JIB,Z45/25J
6 6021 WASHER,LOCK,.375 32 38620 SHIM,WEAR PAD,5 X 1.5,14GA.....as
n e e d e d
7 45226 ROD END,.375 X 3.69
8 8255 SCREW,HHC,3/8-16 X .75
9A 34125 WEAR PAD,5 X 1.5 X .75 W/NUTS
(Z45/25)
9B 54131 WEAR PAD,PRIMARY BOOM,TOP
(Z45/25J)
10 38620 SHIM,WEAR PAD,5 X 1.5,14GA
11 34125 WEAR PAD,5 X 1.5 X .75 W/NUTS
12 38620 SHIM,WEAR PAD,5 X 1.5,14GA
13 29080 SHIM,WEAR PAD,5X 1.5 16GA
14 54157 WEAR PAD,PRIMARY BOOM,JIB
15 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8
15 8516 SCREW,HHC,3/8-16 X 1.50
16A 54570 CYLINDER,EXTEND,Z45 NON JIB
-- 54063 VALVE,CB.CBBC-LHN@1000
-- 65788 SEAL KIT CYL Z45 (54570)
-- 77410 VALVE,COUNTERBALNCE,1500
PSI**
16B 54569 CYLINDER,EXTEND,Z45J***
-- 54063 VALVE,CB.CBBC-LHN@1000
-- 65788 SEAL KIT CYL Z45 (54570)
-- 77410 VALVE,COUNTERBALNCE,1500
PSI**
17 50698 WEAR PAD,EXTENSION CYLINDER
18 6091 NUT,NYLOCK,1/4-20
20 6637 SCREW,HHC,1/4-20 X 1.75

505.1 Cable Track

505.1 Cable Track
1 Ref. Primary Boom Tube Assembly

(refer to Figure 504.1)
2 54830 SCREW,BHSC,1/4-20 X .88,Y/ZINC
4 18504 NUT,LOCKING-LG.FLANGE,1/4-20
5 48751-463 HOSE,1/4" HIGH PRESSURE,4.63LG
6 77036 SCREW,HHC,1/4-20 X 5.50,G5,CLZ
7 6091 NUT,NYLOCK,1/4-20
8A 54981 WELDMENT,CABLE TRACK
TRAY,NJIB
8B 54983 WLDMNT,CABLE TRACK TRAY,JIB
9 12011 SCREW,BHHS,1/4-20 X .5,Y/ZINC
10 7713 NUT,LP NYLOCK,3/8-16
12A 54985P CHANNEL,CABLE TRACK
COV,NONJ,P
12B 54984P CHANNEL,CABLE TRK
COVER,JIB,PA
13A 50452 CABLE TRACK,PLASTIC,35 LINK
(Z-45/25)
-- 58919 REPAIR LINK,7 LINKS (42763)
-- 58920 BRACKET SET,NYLATRAC,KS6-5.4**
-- 58927 LINK,NYLATRAC KS6-5.4
13B 50451 CABLE TRACK,PLASTIC,26 LINK
Z-45/25J
-- 58919 REPAIR LINK,7 LINKS (42763)
-- 58920 BRACKET SET,NYLATRAC,KS6-5.4**
-- 58927 LINK,NYLATRAC KS6-5.4
14A 54460 TUBE,CABLE TRACK ARM NON-JIB
14B 54461 TUBE,CABLE TRACK ARM,JIB

506.1 Platform Leveling and Rotation

506.1 Platform Leveling and Rotation
1 Ref. Primary Extension Boom (refer -- 54065 VALVE,COUNTERBALANCE,3500***

to Figure 504.1) -- 77364 SEAL KIT,MASTER & SLAVE CYL
2 8516 SCREW,HHC,3/8-16 X 1.50 for cylinder 77363
3 5397 WASHER,FLAT,USS,5/16",Y 19 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
4 7713 NUT,LP NYLOCK,3/8-16 20 T107884 PIN,1.25DIAX7.00LG,1HOLE
5 45226 ROD END,.375 X 3.69 21 106526 CLAMP,HOSE
6 50543 PIN,1.25DIAX8.88LG,1HOLE ROUTE,2X#4,LOOM.......................1
7 30219 BEARING,FL,1.25ID X 1.41OD X 1 22 107595 BRACKET,HOSE CLAMP

SUPPORT.......................................1
8A 94402 ROTATOR,PLAT NON-JIB...............1
includes item 7; from SN 24304 23 36294 SCREW,HHC,1/4-20 X 2.75
-- 147369 SEAL AND BRG KIT,4.5K ROTATOR 24 6638 WASHER,FLAT,USS,1/4"Y

for 94402 25 6091 NUT,NYLOCK,1/4-20
8B 54808 ROTATOR,PLAT,NON/JIB,Z45/25.....1
-- 13852 VALVE ASSY,BLEED***...................1
-- 62509 SEAL KIT,ROTATOR***
for 54808
-- 83042 BEARING KIT,ROTATOR, 4.5K.......1
9 Ref. Counterbalance Manifold (refer
to 704.1)
10 6145 SCREW,HHC,1/4-20 X 1.5
12 77051 NUT,NYLOCK,3/4-10,GRD.8...........1
13 33278 WASHER,FLAT,.75 HARDENED.....1
14A 52743-S PLAT SUPPORT ASSY,NON-JIB***
from SN 9996 to 16961
14B 54520-S WELDMNT,PLATFRM
SUPPORT,NJIB
from SN 16962 to 26999
15 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................1
16 T108075 PIN,1.25DIAX5.25LG,1HOLE
17 25683 BEARING,POLYGON,20DU12
18A 139599 KIT,CYLINDER
REPLACEMENT,Z-45*
to SN 19867; Upgrade Service Kit
required for first-time replacement
(includes master and slave cylinders).
77363 below.
for cylinder 50353
-- 54065 VALVE,COUNTERBALANCE,3500***
18B 77363 CYLINDER,SLAVE,Z45***
from SN 19868 (includes item 17)

507.1 Platform Leveling

507.1 Platform Leveling
1 Ref. Primary and Extension Booms 21C 94401 ROTATOR,PLAT,JIB.........................1

(refer to Figure 504.1) includes item 22; from SN 24304
2 50546 PIN,1.25DIAX6.19LG,2RING -- 13852 VALVE ASSY,BLEED***...................1
3 30255 WASHER,SHIM,1.27 X 2.13 X .062 -- 147369 SEAL AND BRG KIT,4.5K
4 30217 SNAP RING,EXTERNAL,1.25 DIA.** ROTATOR........................................1
5 50543 PIN,1.25DIAX8.88LG,1HOLE 22 30222 BEARING,FL,1.25IDX1.41ODX1.50L
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 23A 43166 MANIFOLD,ASSY DUAL

CNTRBAL........................................1
8 45226 ROD END,.375 X 3.69 -- 39345 VALVE,COUNTERBAL.CBCA-LHN@3000.2
9 4828 NUT,NYLOCK,3/8-16 -- 43018 SEAL KIT (39345)...........................1
10 T107883 PIN,1.25DIAX7.88LG,1HOLE 23B 56929 MANIFOLD,ROTATOR,180
11 8516 SCREW,HHC,3/8-16 X 1.50 DEG.***............................................1
12 27497 CLAMP,RUBBER CUSHIONED-2
5/32 -- 43018 SEAL KIT (39345)...........................1
13 SERVICE KIT, 5FT JIB -- 62506 VALVE - COUNTERBALANCE**.....2
refer to section 509.1 for jib detail 23C 73807 MANIFOLD,ROTATOR,CB***...........1
14 54527-S CABLE COVER,JIB*** from SN 19757
15 6091 NUT,NYLOCK,1/4-20 -- 43018 SEAL KIT (39345)...........................1
16 6638 WASHER,FLAT,USS,1/4"Y -- 62506 VALVE - COUNTERBALANCE**.....2
17 T107884 PIN,1.25DIAX7.00LG,1HOLE 24 8915 SCREW,HHC,1/4-20 X 1.25
18 61306-S COMPR.LINK,MACHINED,GND 25 6356 WASHER,LOCK,.25
CONTR* 26 81175 PIN,1.25DIAX14.45LG,2HOLE
19 147259 CYLINDER,JIB,Z45/Z51 27A 77363 CYLINDER,SLAVE,Z45***
includes item 20 to SN 19867; Upgrade Service Kit
-- 147283 SEAL KIT,147259 required for first-time replacement
for 147259 (includes master and slave cylinders).
77363 below.
PSI
-- 65789 SEAL KIT (54994)
for cylinder 50353
for 54994
20 47377 BEARING,1.25 ID X 1.5 OD X .75
27B 77363 CYLINDER,SLAVE,Z45***
21A 50676 ROTATOR,PLAT,JIB,Z45/25J***.......1
from SN 19868 (includes item 31)
-- 13852 VALVE ASSY,BLEED***...................1
-- 77364 SEAL KIT,MASTER & SLAVE CYL
-- 31498 BEARING KIT,ROTATOR,9K***.......1
for cylinder 77363
-- 65842 SEAL KIT,UNIVERSAL,9K
28 T108075 PIN,1.25DIAX5.25LG,1HOLE
ROTATOR*.......................................1
29 34245 BEARING,1.25IDX1.50X1.25L
21B 54368 ROTATOR,PLAT,JIB,Z45/25J...........1
includes item 22; from SN 16935 to 30 52760 BELLCRANK ASSY,JIB,Z45/25
SN 24303 includes item 29
-- 13852 VALVE ASSY,BLEED***...................1 31 25683 BEARING,POLYGON,20DU12
-- 62509 SEAL KIT- ROTATOR (54368).........1
-- 83042 BEARING KIT,ROTATOR, 4.5K.......1

508.1 Platform Rotation

508.1 Platform Rotation
1 6091 NUT,NYLOCK,1/4-20
3 36294 SCREW,HHC,1/4-20 X 2.75
4 Ref. Jib Manifold (refer to 704.1)
5 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....8
7 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................1
8 33278 WASHER,FLAT,.75 HARDENED
9 77051 NUT,NYLOCK,3/4-10,GRD.8
10 94401 ROTATOR,PLAT,JIB
-- 147369 SEAL AND BRG KIT,4.5K ROTATOR
-- 30222 BEARING,FL,1.25IDX1.41ODX1.50L
-- 88516 SCREW,BLEEDER,M5X0.8
11A 50293-S WELD. PLAT. SUPPORT,JIB**
from SN 9996 to 16934
11B 54510-S WELDMENT,PLATFORM SUPPORT
from SN 16935 to 26999; for models
with the Load Sense option, refer to
907.1

509.1 Jib Detail

509.1 Jib Detail
1A 128513 SERVICE KIT,5FT JIB

required for first time replacement
(includes part number 128534)
1B 128534 JIB BOOM ASSY W/WORD
DECAL.............................................1
use ONLY if service kit 128513 has
been installed on the machine
2 8255 SCREW,HHC,3/8-16 X .75
4 81640 WEAR PAD,3 X 1.5 X.625
W/NUTS..........................................1
5 119542 CLAMP,TWO HOSE........................1
6 56912 SPRING CLIP,1/4-20,MAGNI 565.....1
7 119536 BRACKET,HOSE CLAMP................1
8 6090 SCREW,HHC,1/4-20 X .7
10 6091 NUT,NYLOCK,1/4-20
11 8915 SCREW,HHC,1/4-20 X 1.25
12 128482 HOSE GUIDE, JIB...........................1
13 128483 BACKING PLATE, HOSE BLOCK,
JIB...................................................2
14 128510 CLAMP,JIB HOSE/CABLE,Z45/51...2
15 128724 BOLT,CARRIAGE,1/4-20 X 2.75,G2
16 128454 COVER, JIB HOSES/CABLES**.....1
17 79456 BOLT,CARRIAGE,1/4-20 X 1.00,G2
18 5224 SCREW,HHC,3/8-16 X 2
19 4828 NUT,NYLOCK,3/8-16
20 77181 CLAMP,1.63,#26 X 3/8,RUB
CUSH..............................................2

600 Platform Components April 2012
601.1 Platform Components

April 2012 600 Platform Components
-- 52093 PLAT.ASSY,6FT-S40/S60-95'& S80 -- 63766 COVER,FOOT SWITCH

USA/Canadian models: CE/Asia/South American models
-- 77834 PLAT.ASSY,4 FT,SERV,S80 ANSI 12 73610P-S STEP PLATFORM ENTRY PAINTED
USA/Canadian models: 13 60160P FLOORING,4 FT
-- 77836 PLAT.ASSY,5 FT,SERV,S80 ANSI PLATFORM,PAINTED
USA/Canadian models: -- 54247P FLOORING,5 FT
-- 101385 PLAT ASSY, COMP, 4', CE/UK/UK PLATFORM,PAINTED
CE models: -- 73477P FLOORING, 6'FT PLATFORM
-- 101388 PLAT ASSY, COMP, 5', CE/UK/UK 14A 77838 WELDMENT W/DECALS,4FT,500LB
CE models: AN
-- 101391 PLAT ASSY, COMP, 6', CE/UK/UK USA/Canada
CE models: -- 73975 PLATFORM RAIL ASSY, 6FT ANSI
-- 101386 PLAT ASSY, COMP, 4', AUSTRALIA USA/Canada
Australian models: -- 77840 WELDMENT W/DECALS,5FT,500LB
-- 101388 PLAT ASSY, COMP, 5', CE/UK/UK AN
Australian models: USA/Canada
-- 101392 PLAT ASSY, COMP, 6', AUSTRALIA 14B 101373 PLATFORM ASSEMBLY,4FT,CE/UK
Australian models: CE
-- 101387 PLAT ASSY,COMP,4',ASIA/SO. AM. -- 101376 PLATFORM ASSEMBLY,5FT,CE/UK
Asia/South American models: CE
-- 101390 PLAT ASSY,COMP,5',ASIA/SO. AM. -- 101379 PLATFORM RAIL ASSY,6FT,CE/UK
Asia/South American models: CE
-- 101393 PLAT ASSY,COMP,6',ASIA/SO. AM. 14C 101374 PLAT ASSEMBLY,4FT,AUSTRALIA
Asia/South American models: Australia
1 7713 NUT,LP NYLOCK,3/8-16 -- 101377 PLAT ASSEMBLY,5FT,AUSTRALIA
2 5397 WASHER,FLAT,USS,5/16",Y Australia
3 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 101380 PLAT RAIL ASSY,6FT,AUSTRALIA

Australia
4 Ref. Platform Controls (refer to 602.1
or 603.1) 14D 101375 PLAT ASSEMBLY,4FT,ASIA/S AM
Asia/South America
5 73233 ASSEMBLY,FOOT SWITCH***
-- 101378 PLAT ASSEMBLY,5FT,ASIA/S AM
-- 20262 MICROSWITCH,13482 Asia/South America
FOOTSWITCH
-- 101381 PLAT ASSEMBLY,6FT,ASIA/S AM
-- 43960 WIRE CABLE,16GA/4 CON.TPE Asia/South America
JKT*...................................61-inches
15 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25
-- 60428 CONN,PLUG 4 WAY,14-18GA
16 4828 NUT,NYLOCK,3/8-16
-- 73739 BOOT,PLUG 4 WAY
17 77844 DECAL PLATE W/DECALS,S80/85
6 73587 SCREW,PHIL,10-24 X .75 2K
7 73575 SPRING CLIP,10-24,ZINC USA/Canada/Australian models
8 6090 SCREW,HHC,1/4-20 X .7 -- 101578 DECAL PLATE W/ SYMBOL DECALS
CE/Asia/South American models
18 44743 MANUAL BOX W/DECALS***
10 56912 SPRING CLIP,1/4-20,MAGNI 565
USA/Canada/Australian models
11 73931 GUARD,FOOTSWITCH,W/DECAL
-- 24514 BOX,INSTRUCTION STORAGE
ALUM
CE/Asia/South American models
USA/Canada/Australian models


(continued)
20 Ref. Platform Support (refer to 506.1

or 508.1)
21 102992 SLIDING MIDRAIL KIT,PTD


(continued)

602.1 Platform Controls - View 1 (to SN 22050)

A 119867 WIRING KIT,JIB TIME DELAY IC 26 35934 WIRE CABLE,18GA/19

-- 19274 RELAY,SPDT,12V(AUTO)** CON.TPRJKT..................804-inches
-- 43181 CAPACITOR,TIME DELAY 27 12960 CABLE SQUEEZE CONN.,XTRA LRG
1 32637 TERMINAL BLOCK,WAGO...........43 28 45383 ALARM,WARBLE TONE 5-30 VDC***

(does not include 72326 nut)
-- 32638 TERMINAL BLOCK,WAGO.............2
2 32639 END PLATE,WAGO.........................1
29 27115 GASKET,UPPER CONTROL BOX
30 52945-S RELAY MOUNT ASSY
4 12344 NUT,NYLOCK,6-32 includes item 7
5 8914 SCREW,HHC,1/4-20 X .625 31 34053 ASSY,RELAY SOCKET,AUTO***
6 6356 WASHER,LOCK,.25 -- 34054 TERM,RELAY N-INSULATED 10-12
7 23404 NUTSERT,1/4-20,STEEL CAD PLTD G
8 49819 SCREW,PHILLIPS,PHM,10-32 X .5 -- 34055 TERM RELAY,N-INSULATE 14-16
GA
-- 34056 TERM,RELAY,N-INSULATE 18-20
10 6178 NUT,NYLOCK,10-32
GA
11 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH
32 49826 SCREW,PHILLIPS,PHM,10-32 X.625
33 56302 RELAY,24VDC,40/30A,SEALED***
JKT*.................................778-inches
13 6622 GROUND CONNECTOR,1/2"
14 8843 COVER,KNOCK OUT HOLE,4 PER
BAG
15 10775 T-BOX,2.75 X 4.5 X 2.0
16 13585 OUTLET,110V GFCI***
-- 33629 PLATE,UK POWER TO PLATFORM
-- 33724 KIT,GASKET,UK POWER TO PLAT.
17 43181 CAPACITOR,TIME DELAY
18 62134-S CONTROL BOX ASSY/PLAT-45/25
includes item 29
19 45437 COVER,GFCI,WEATHERPROOF
includes mounting fasteners
20 7057 CONN. SQZ,1/2NPT .39-.56 MED.
21 6935 LOCKNUT,ELEC,1/2"
22 43957-8300 WIRE CABLE,14GA/4 CON.TPE JKT
23A 15243 PLUG,NYLON .875 BLACK DOMED
(Z45/25)
23B 43956 WIRE CABLE,14GA/3 CON.TPE
JKT*.................................778-inches
(Z45/25J)
(Z45/25J)


1 122513 KIT,HORN SVC BB&SM BOOM -- 128580-S SWITCH TOGGLE SPDT 3P MOM
2 27246 BOOT,TOGGLE SWITCH,SHORT* SHDR
3 13471 COVER, AUXILIARY POWER -- 27246 BOOT,TOGGLE SWITCH,SHORT*

SWITCH 13 128206 SWITCH TOGGLE ASSY DPDT 3P
4 42725 LIGHT,INDICATOR,RED 28V MNT
(includes mounting fasteners) (Bi-Energy only)
5 56298 LIGHT,INDICATOR,RED,14V*** -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4

(includes mounting fasteners) -- 128586 SWITCH TOGGLE DPDT 3P MNT
6 6700 WASHER,STAR,EXTERNAL,.375 SHDR
7 45384 PLUG,NYLON .50 BLACK DOMED -- 27246 BOOT,TOGGLE SWITCH,SHORT*
8 128201 SWITCH TOGGLE ASSY DPDT 2P 14 8914 SCREW,HHC,1/4-20 X .625

MOM 15 6638 WASHER,FLAT,USS,1/4"Y
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 16 6889 NUT,LP NYLOCK,1/4-20
-- 128581 SWITCH TOGGLE DPDT 2P MOM 17 49819 SCREW,PHILLIPS,PHM,10-32 X .5
SHDR 18 6146 WASHER,FLAT,MS,#10,Y
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 19 6178 NUT,NYLOCK,10-32
9 128200 SWITCH TOGGLE ASSY SPDT 3P 20 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH
MOM
21 54525 BRACKET-PANEL-WIRE MOUNTING
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 99
-- 128580-S SWITCH TOGGLE SPDT 3P MOM 22 122514 KIT,ESTOP SVC BB&SM BOOM
SHDR
-- 66812 E-STOP BUTTON
SHDR -- 66818 CONTACT,NC
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 66821 BASE,WITHOUT CONTACTS
10A 45384 PLUG,NYLON .50 BLACK DOMED 23 Ref., JOYSTICK
(Z45/25) from SN 14079 to 22050; refer to
606.1
10B 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM 24 Ref., ROTATIONAL
(Z45/25J) CONTROLLER,24V***
(refer to 607.1)
24 36557 ROTATIONAL CONTROLLER,24V***
-- 128582 SWITCH TOGGLE DPDT 3P MOM refer to 607.1
SHDR
25 237145 INDICATOR,BATTERY CHARGE,48V
-- 27246 BOOT,TOGGLE SWITCH,SHORT* LEAD-ACID
11 128202 SWITCH TOGGLE ASSY DPDT 3P includes mounting bracket
MOM 26 66815 BASE, W/1 N.O. CONTACTS***
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 -- 66816 CONTACT,N.O.***
SHDR
12 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM
(Bi-Energy only)

604.1 Platform Controls (from SN 22051)

A 101579 PLAT. CONTROL BOX W/DECAL -- 27246 BOOT,TOGGLE SWITCH,SHORT*

B 119867 WIRING KIT,JIB TIME DELAY IC 11 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 19274 RELAY,SPDT,12V(AUTO)** MOM................................................1
Platform Level
-- 43181 CAPACITOR,TIME DELAY
1 8914 SCREW,HHC,1/4-20 X .625
2 6638 WASHER,FLAT,USS,1/4"Y SHDR
3 237145 INDICATOR,BATTERY CHARGE,48V -- 27246 BOOT,TOGGLE SWITCH,SHORT*
LEAD-ACID.....................................1
includes mounting bracket 12 56298 LIGHT,INDICATOR,RED,14V***
4 66813 BUTTON,PUSH,BLACK W/SEAL*** 13 36557 ROTATIONAL CONTROLLER,24V***
-- 66815 BASE, W/1 N.O. CONTACTS*** 14 128202 SWITCH TOGGLE ASSY DPDT 3P
includes 1 N.O. Contact MOM................................................1
Glow Plug (Bi-Energy Models)
-- 66816 CONTACT,N.O.***
5 45384 PLUG,NYLON .50 BLACK
DOMED...........................................3 -- 128582 SWITCH TOGGLE DPDT 3P MOM
SHDR
MOM................................................1 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
Power Switch 15 JOYSTICK,5K-0 OHM**
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 Refer to 606.1
-- 128581 SWITCH TOGGLE DPDT 2P MOM 16A 128200 SWITCH TOGGLE ASSY SPDT 3P
SHDR MOM................................................1
Engine Start (Bi-Energy Models)
7 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1 -- 128580-S SWITCH TOGGLE SPDT 3P MOM
Drive Enable SHDR
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 128580-S SWITCH TOGGLE SPDT 3P MOM 16B 45384 PLUG,NYLON .50 BLACK DOMED
SHDR (DC Models)
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 17 128200 SWITCH TOGGLE ASSY SPDT 3P

MOM................................................1
8 42725 LIGHT,INDICATOR,RED 28V..........1 Engine Idle Select (Bi-Energy Models)
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
9A 45384 PLUG,NYLON .50 BLACK DOMED -- 128580-S SWITCH TOGGLE SPDT 3P MOM
9B 128202 SWITCH TOGGLE ASSY DPDT 3P SHDR
MOM................................................1 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
Jib Up/Down
19 122514 KIT,ESTOP SVC BB&SM BOOM
SHDR 20 45385 PLUG,NYLON 1.12 BLACK DOMED
10 128202 SWITCH TOGGLE ASSY DPDT 3P 21 45385 PLUG,NYLON 1.12 BLACK DOMED
MOM................................................1 22 43957-8300 WIRE CABLE,14GA/4 CON.TPE JKT
Platform Rotate 22 45385 PLUG,NYLON 1.12 BLACK DOMED
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 23 73723 CONN RECEPT,FLANGED
-- 128582 SWITCH TOGGLE DPDT 3P MOM -- 54259 TERM,NI PIN, 14-16GA,BULK
SHDR


(continued)
-- 60443 LOCK,RECEP 4 WAY,14-18GA -- 128582 SWITCH TOGGLE DPDT 3P MOM

-- 73233 ASSEMBLY,FOOT SWITCH*** SHDR
24 73717 CONN,RECEP 4 WAY,12-14GA FL*** -- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 60526 LOCK,RECEP 4 WAY,12-14GA 32 128202 SWITCH TOGGLE ASSY DPDT 3P

MOM................................................1
-- 73711 TERM,DEUTSCH, PIN #12-14 Turntable Rotate
-- 88723-71000 HARNESS,12/3,12V TO PLAT -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 88723-72700 HARNESS,12/3,12V TO PLAT -- 128582 SWITCH TOGGLE DPDT 3P MOM
25 73736 CONN,RECEP 48 WAY,4 X 12........1 SHDR
-- 54255 LOCK,RECEP 12 WAY, 14-18GA -- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 73713 TERM,NI PIN,S&F,16-18GA,REEL 33 81096 BRACKET,POWER TO PLAT,
DOM................................................1
-- 88721-70700 HARNESS,18/19 BOOM CABLE #1
(green and brown connectors) 34 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................2
-- 88721-72000 HARNESS,18/19 BOOM CABLE #1
(green and brown connectors) -- 6935 LOCKNUT,ELEC,1/2"
-- 88722-70700 HARNESS,18/19,BOOM CABLE #2 35 57075 SCREW,PHIL,8-32X.50,SELF TAP
(gray and black connectors) 36 5397 WASHER,FLAT,USS,5/16",Y
-- 88722-72000 HARNESS,18/19,BOOM CABLE #2 37 4828 NUT,NYLOCK,3/8-16
non-jib (gray and black connectors)
38 10775 T-BOX,2.75 X 4.5 X 2.0....................1
26 54534 ANGLE,RELAY
MNT,W/NUTSERTS,PNT................1 39 74006 COVER,GFCI,HORIZONTAL,WEATHER.1
27 45383 ALARM,WARBLE TONE 5-30 -- 13585 OUTLET,110V GFCI***

VDC***.............................................1 USA/Canada
Does not include 72326 nut -- 80543 RECEPTACLE, 120VAC, 20A, GFCI
-- 72326 NUT - PLASTIC,RING FOR ALARMS USA/Canada
28 56302 RELAY,24VDC,40/30A,SEALED***..1 40 81570 BRACKET,POWER TO PLAT, UK.....1
29 128202 SWITCH TOGGLE ASSY DPDT 3P 41 T112563 SVC KIT,UK

MOM................................................1 RECEPT.REPLACEMENT...............1
Primary Boom Extend/Retract Europe
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 -- 33724 KIT,GASKET,UK POWER TO PLAT.
-- 128582 SWITCH TOGGLE DPDT 3P MOM -- 81458 GASKET, UK POWER TO PLAT

SHDR -- 96236 PLATE,AC ADAPTER,DIN/UK***
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 42 10777 COVER,BLANK...............................1
30 128202 SWITCH TOGGLE ASSY DPDT 3P -- 33724 KIT,GASKET,UK POWER TO PLAT.
MOM................................................1 -- 81458 GASKET, UK POWER TO PLAT
Primary Boom Up/Down
43 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
SHDR
MOM................................................1
Secondary Boom Up/Down


(continued)

605.1 Joystick Controller, Drive/Steer Functions (to SN 14078)

605.1 Joystick Controller, Drive/Steer Functions (to SN 14078)
-- 54831 KIT,UPGRADE JOYSTICK,DC/BI

-- 56773 JOYSTICK,5K-0 OHM
also requires 54831 for first-time
replacement, order separately
1 52887 HANDLE HALF (56274)
2 52525 SHAFT ASSY,JOYSTICK
3 52527 POTENTIOMETER MOUNT PLATE
4 52888 POTENTIOMETER,JOYSTICK
(56274)
5 52890 CAM-SHAFT ASSEMBLY (56274)
6 21434 SPRING & BUSHING KIT,RETURN***
7 19712 MICROSWITCH,V3L-139-D8
8 52892 SCREW,PHS,4-40 X 1.5
9 52891 WASHER-LOCK, 4-40
10 52524 TERMINAL STRIP,10 POLE,JOYSTK
11 52894 HOUSING-SHAFT ASSY (56274)
12 43042 GASKET,JOYSTK.SHAFT36867/42032
13 21427 BOOT,CONTROLLER
14 43040 NUT,JS,36867/42032/44988/40612
15 52895 SCREW,PHM,M3 X .5 X 12MM
16 52928 NUT-HEX,3M X 0.5MM
17 19722 MICROSWITCH-V319M
18 65178 ROCKER ASSY W/ROLLPIN***
19 52930 ROCKER ASSY (56274)
20 43038 BOOT-THUMB ROCKER** BLACK
21 25882 LOCK RING

606.1 Joystick Controller, Drive/Steer Functions (from SN 14079)

606.1 Joystick Controller, Drive/Steer Functions (from SN 14079)
-- 56773 JOYSTICK,5K-0 OHM

1 43038 BOOT-THUMB ROCKER** BLACK
2 52887 HANDLE HALF (56274)
3 52895 SCREW,PHM,M3 X .5 X 12MM
4 52928 NUT-HEX,3M X 0.5MM
5 43040 NUT,JS,36867/42032/44988/40612
6 21427 BOOT,CONTROLLER
8 74362 WASHER, NYLON, JOYSTICK
9 43042 GASKET,JOYSTK.SHAFT36867/42032
10 58987 CASTING 42032
11 46227 SHAFT ASSY, JOYSTICK***
includes gear
12 74368 SPACER-POT.PLATE,JOYSTICK56773
13 65546 SCREW,PHM,M3.5 X 12MM (57890)
14 74367 TERM.BUSS,10POLE,JOYSTICK56773
15 65529 COUPLING-POT,JOYSTICK (56579)
16 72298 POTENTIOMETER (56773)
17 21434 SPRING & BUSHING KIT,RETURN***
18 19731 GEAR, SLAVE, MS4,45048
19 74364 CAM ASSEMBLY, JOYSTICK(42032)
20 19712 MICROSWITCH,V3L-139-D8
21 74365 C-CLIP, SHAFT, JOYSTICK
22 74366 WASHER, FLAT, SHAFT, JOYSTICK
23 19722 MICROSWITCH-V319M
24 58986 ROCKER ASSY (42032)***
-- 65178 ROCKER ASSY W/ROLLPIN***

607.1 Rotational Controller

607.1 Rotational Controller
-- 36557 ROTATIONAL CONTROLLER,24V***

1 35679 KNOB, 45048 CONTROLLER
2 35680 LEGEND,PLSTC,"CREEP TO 9"***
3 35678 MOUNTING PLATE, 45048
4 19731 GEAR, SLAVE, MS4,45048
5 40433 PCB,ROTATOR CONTROLLER
36557*
includes item 6
6 19729 POTENTIOMETER,56886

700 Pumps and Manifolds April 2012
701.1 Hydraulic Power Unit

April 2012 700 Pumps and Manifolds
701.1 Hydraulic Power Unit
1A 94196 MOTOR,48V-2800RPM 3.5HP

includes items 2 through 6
-- 37190 BEARING, MOTOR
-- 44777 BEARING,MOTOR (40844) FAN END
-- 52915 BRUSH LEAD ASSEMBLY
KIT(48504)
-- 58934 BRUSH RIGGING (48504)
includes item 2
1B 94196 MOTOR,48V-2800RPM 3.5HP
2 44750 SPRING-BRUSH,40844, SCISSORS
3 58936 BRUSH COVER -PLATE-(48504)
4 58932 BRUSH SET (4PER)(48504)**
5 52913 SCREW,HH TAPETITE
THRD8-32X.50
6 52914 SCREW,HHTAPTITE
THREAD8-32X.38
7 32317 SCREW,HHC,3/8-24 X 1 GR 8 YEL
9 77981 PUMP,LIFT,3CC,CCW***
-- 43685 SEAL KIT,LIFT PUMP,BARNES**
for pump 39563 (check part label prior
to ordereing)
-- 77990 KIT,SEAL,3CC PUMP***

702.1 Function Manifold (to SN 17840)

-- 28750 O-RING KIT,FIELD SVC,ALL PROD -- 44174 NUT-COIL SHORT

-- 33994 PLUG AND CAP KIT-SERVICE,37°** -- 44229 SEAL KIT, VALVE
-- 49612 O-RING KIT (ORFS FITTINGS) 11 39346 VALVE,SOLENOID 3 POS.4
-- 49613 PLUG AND CAP WAY***.............................................1
KIT-SERVICE,ORFS* Turntable rotate left/right
-- 54303 HARNESS,MANIFOLD,Z45 BI/DC -- 39347 COIL,20V W/DIODE,#8 (SCI)***
-- 54444 MANIFOLD,FUNCTION,Z45 DC/BI*** -- 44174 NUT-COIL SHORT
1 52911 VALVE-LOAD SENSING..................1 -- 44229 SEAL KIT, VALVE

All functions 12 39346 VALVE,SOLENOID 3 POS.4
2 44997 VALVE,SOLENOID,2POS 2WAY WAY***.............................................1
N.O.*................................................1 Secondary boom up/down
Brake circuit -- 39347 COIL,20V W/DIODE,#8 (SCI)***
-- 39347 COIL,20V W/DIODE,#8 (SCI)*** -- 44174 NUT-COIL SHORT
-- 44174 NUT-COIL SHORT -- 44229 SEAL KIT, VALVE
3 52909 ORIFICE DISC,0.030*** 13 39346 VALVE,SOLENOID 3 POS.4
Brake circuit WAY***.............................................1
4 52910 ORIFICE PLUG, 0.060 Primary boom up/down
Steer circuit -- 39347 COIL,20V W/DIODE,#8 (SCI)***
5 52912 VALVE-SOLENOID,3POSITION,4WAY*.1 -- 44174 NUT-COIL SHORT
Steer left/right -- 44229 SEAL KIT, VALVE
-- 39347 COIL,20V W/DIODE,#8 (SCI)*** 14 52897 VALVE,SOLENOID,
-- 44174 NUT-COIL SHORT 2POS/3WAY***................................1
6 52902 VALVE-SOLENOID,2POS/2WAY.....1 Primary boom extend
Brake circuit -- 39347 COIL,20V W/DIODE,#8 (SCI)***
-- 39347 COIL,20V W/DIODE,#8 (SCI)*** -- 44174 NUT-COIL SHORT
-- 44174 NUT-COIL SHORT -- 52371 SEAL KIT, VALVE
-- 44229 SEAL KIT, VALVE 15 47092 ORIFICE DISC,.046",GREEN
7 52901 VALVE,PROPORTIONAL,24V-N.C...1 Secondary boom up
All functions 16 52897 VALVE,SOLENOID,
-- 52466 NUT,PROPORTNL. 2POS/3WAY***................................1
COIL,52372,GS68 Primary boom retract
-- 52896 COIL,24VDC,DUAL SPADE,SIZE 10 -- 39347 COIL,20V W/DIODE,#8 (SCI)***
8 39346 VALVE,SOLENOID 3 POS.4 -- 44174 NUT-COIL SHORT

WAY***.............................................1 -- 52371 SEAL KIT, VALVE
Platform level up/down 17 52904 VALVE-RELIEF,2300 PSI.................1
-- 39347 COIL,20V W/DIODE,#8 (SCI)*** Primary boom down
-- 44229 SEAL KIT, VALVE 18 52905 VALVE-RELIEF,1800 PSI.................1
9 54065 VALVE,COUNTERBALANCE,3500***.1 Secondary boom down
Platform level up 19 52903 VALVE,FLOW REGULATOR,0.6
10 39346 VALVE,SOLENOID 3 POS.4 GPM................................................1
WAY***.............................................1 Turntable rotate left/right (prevents
Platform rotate left/right and jib boom overflowing the proportional valve)
up/down (Z-45/25J) 20 52903 VALVE,FLOW REGULATOR,0.6
-- 39347 COIL,20V W/DIODE,#8 (SCI)*** GPM................................................1
Platform rotate left/right and jib boom
up/down (Z-45/25J)


(continued)
21 54065 VALVE,COUNTERBALANCE,3500***.1
Platform level up/down
22 52906 VALVE-RELIEF,3200 PSI.................1
System relief
23 48880 CAP,DIAGNOSTIC NIPPLE
24 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
Testing
-- 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
25 52907 VALVE-CHECK, #4 SAE, 5 PSI*.....1
Pressure switch circuit
26 56820 SWITCH,PRESS,#6SAE,600 PSI
F**....................................................1
Brake circuit


(continued)

703.1 Function Manifold (from SN 17841 to 20379)

-- 28750 O-RING KIT,FIELD SVC,ALL PROD 8 39346 VALVE,SOLENOID 3 POS.4

-- 33994 PLUG AND CAP KIT-SERVICE,37°** WAY***.............................................1
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 44174 NUT-COIL SHORT
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS* -- 44229 SEAL KIT, VALVE
-- 77007 MANIFOLD,FUNC,DC/BI,DS,ADJ**** -- 52594 COIL,20V DS W/DIODE
-- 77140 HARNESS,MANIFOLD,Z45 BI/DC 9 52912 VALVE-SOLENOID,3POSITION,4WAY*.1

Steer left/right
1 52897 VALVE,SOLENOID,
2POS/3WAY***................................1 -- 44229 SEAL KIT, VALVE
Primary boom retract -- 52594 COIL,20V DS W/DIODE..................1
-- 52371 SEAL KIT, VALVE 10 52901 VALVE,PROPORTIONAL,24V-N.C...1
-- 52594 COIL,20V DS W/DIODE Controls flow to functions
2 52897 VALVE,SOLENOID, -- 52896 COIL,24VDC,DUAL SPADE,SIZE 10

2POS/3WAY***................................1 11 52911 VALVE-LOAD SENSING..................1
Primary boom extend All functions
-- 52371 SEAL KIT, VALVE 12 101934 VALVE,SOLENOID,2 POS 2 WAY....1
-- 52594 COIL,20V DS W/DIODE Brake circuit
3 39346 VALVE,SOLENOID 3 POS.4 -- 52594 COIL,20V DS W/DIODE

WAY***.............................................1 13 52905 VALVE-RELIEF,1800 PSI.................1
Primary boom up/down Secondary boom down
-- 44174 NUT-COIL SHORT 14 52903 VALVE,FLOW REGULATOR,0.6
-- 44229 SEAL KIT, VALVE GPM................................................1
Platform rotate, turntable rotate and
-- 52594 COIL,20V DS W/DIODE jib boom circuits (Z-45/25J)
4 39346 VALVE,SOLENOID 3 POS.4 -- 44228 SEAL KIT, VALVE
WAY***.............................................1
Secondary boom up/down 15 77053 VALVE,FLOW
CONTROL,0.1GPM,ADJ.................1
-- 44174 NUT-COIL SHORT Platform level circuit
-- 44229 SEAL KIT, VALVE 16 54839 VALVE,COUNTERBALANCE,3500
-- 52594 COIL,20V DS W/DIODE PSI
Platform level down
5 39346 VALVE,SOLENOID 3 POS.4
WAY***.............................................1 17 52906 VALVE-RELIEF,3200 PSI.................1
Turntable rotate left/right System relief
-- 44174 NUT-COIL SHORT 18 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
Testing
-- 44229 SEAL KIT, VALVE
-- 45643 CAP,DUST,DIAGNOSTIC NIPPLE***
-- 52594 COIL,20V DS W/DIODE
-- 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
WAY***.............................................1 19 52907 VALVE-CHECK, #4 SAE, 5 PSI*.....1
Platform rotate left/right and jib boom Brake circuit
up/down (Z-45/25J) -- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
-- 44174 NUT-COIL SHORT 20 52910 ORIFICE PLUG, 0.060
-- 44229 SEAL KIT, VALVE Steer circuit
-- 52594 COIL,20V DS W/DIODE 21 56820 SWITCH,PRESS,#6SAE,600 PSI
F**....................................................1
7 54839 VALVE,COUNTERBALANCE,3500
Brake circuit
PSI...................................................1
Platform level up


(continued)
22 52909 ORIFICE DISC,0.030***

Brake circuit
-- 44997 VALVE,SOLENOID,2POS 2WAY
N.O.*................................................1
-- 52594 COIL,20V DS W/DIODE
23 47092 ORIFICE DISC,.046",GREEN
Secondary boom up


(continued)


-- 28750 O-RING KIT,FIELD SVC,ALL PROD -- 101933 COIL,DUAL SPADE,24V DC

-- 33994 PLUG AND CAP KIT-SERVICE,37°** 9 101934 VALVE,SOLENOID,2 POS 2 WAY....1
-- 49612 O-RING KIT (ORFS FITTINGS) Brake circuit
-- 49613 PLUG AND CAP -- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD

KIT-SERVICE,ORFS* 10 52897 VALVE,SOLENOID,
-- 77140 HARNESS,MANIFOLD,Z45 BI/DC 2POS/3WAY***................................1
Primary boom extend
-- 88699 MANIFOLD,FUNCTION DC/BI***
1 52897 VALVE,SOLENOID,
2POS/3WAY***................................1 -- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD
Primary boom retract 11 52903 VALVE,FLOW REGULATOR,0.6
-- 52371 SEAL KIT, VALVE GPM................................................1
Platform rotate and turntable rotate
-- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD circuits
2 39346 VALVE,SOLENOID 3 POS.4 -- 44228 SEAL KIT, VALVE
WAY***.............................................1
Primary boom up/down 12 77303 VALVE,CNTRBAL 3500PSI,ATM
VEN.................................................1
-- 44229 SEAL KIT, VALVE Platform level down
-- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD 13 77231 VALVE,NEEDLE/CHECK,FINE
3 39346 VALVE,SOLENOID 3 POS.4 THRD...............................................1
WAY***.............................................1 Platform level circuit
Secondary boom up/down 14 52906 VALVE-RELIEF,3200 PSI.................1
-- 44229 SEAL KIT, VALVE System relief
-- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD 15 48997 NIPPLE,DIAGNOSTIC,#4
PORT***..........................................1
Testing
WAY***.............................................1
Turntable rotate left/right -- 45643 CAP,DUST,DIAGNOSTIC NIPPLE***
-- 44229 SEAL KIT, VALVE -- 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
-- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD 16 52907 VALVE-CHECK, #4 SAE, 5 PSI*.....1
Brake circuit
WAY***.............................................1 -- 52341 PARKING BRAKE SYSTEM
Platform rotate left/right and jib boom 17 52910 ORIFICE PLUG, 0.060....................1
up/down (Z-45/25J) Steer circuit
-- 44229 SEAL KIT, VALVE 18 52911 VALVE-LOAD SENSING..................1
-- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD All functions
6 39346 VALVE,SOLENOID 3 POS.4 19 56820 SWITCH,PRESS,#6SAE,600 PSI
WAY***.............................................1 F**....................................................1
Platform level up/down Brake circuit
-- 44229 SEAL KIT, VALVE 20 44997 VALVE,SOLENOID,2POS 2WAY
N.O.*................................................1
-- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD
Brake circuit
7 52912 VALVE-SOLENOID,3POSITION,4WAY*.1
-- 52909 ORIFICE DISC,0.030***
Steer left/right
21 47092 ORIFICE DISC,.046",GREEN.........1
Secondary boom up
22 52909 ORIFICE DISC,0.030***..................1
8 52901 VALVE,PROPORTIONAL,24V-N.C...1 Platform level up
Controls flow to functions
23 52905 VALVE-RELIEF,1800 PSI.................1
Secondary boom down

705.1 Function Manifold (from SN 22566)

705.1 Function Manifold (from SN 22566)
-- 101914 MANIFOLD,FUNCTION W/O 9 101057 VALVE,PRESS COMP,PROP

ORIFICE* DIRECT...........................................1
(from SN 22629 to 23235) Controls flow to functions
-- 94860 MANIFOLD,FUNCTION DC/BI*** -- 101058 COIL,24 VDC DUAL SPADE,#8
(from SN 22566 thru 22628 and from 10 56820 SWITCH,PRESS,#6SAE,600 PSI
23236) F**....................................................1
1 52897 VALVE,SOLENOID, Brake circuit
2POS/3WAY***................................1 11 52897 VALVE,SOLENOID,
Primary boom retract 2POS/3WAY***................................1
-- 52371 SEAL KIT, VALVE Primary boom extend
-- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD -- 52897 VALVE,SOLENOID, 2POS/3WAY***
2 39346 VALVE,SOLENOID 3 POS.4 -- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD
WAY***.............................................1 12 94618 VALVE,FLOW CONTROL,.4 GPM....1
Primary boom up/down Platform rotate, turntable rotate and
-- 44229 SEAL KIT, VALVE jib boom circuits (Z-45/25J)
-- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD 13 101055 VALVE,NEEDLE,FINE
3 39346 VALVE,SOLENOID 3 POS.4 ADJUSTMENT**..............................1
WAY***.............................................1 Platform level circuit
Secondary boom up/down 14 101114 VALVE
-- 44229 SEAL KIT, VALVE RELIEF,2500PSI(88513)**...............1
Platform level circuit
15 52906 VALVE-RELIEF,3200 PSI.................1
4 39346 VALVE,SOLENOID 3 POS.4 System relief
WAY***.............................................1
Turntable rotate left/right 16 52907 VALVE-CHECK, #4 SAE, 5 PSI*.....1
Brake circuit
-- 52341 PARKING BRAKE SYSTEM
17 52910 ORIFICE PLUG, 0.060....................1
5 39346 VALVE,SOLENOID 3 POS.4 Steer circuit
WAY***.............................................1
Platform rotate left/right and jib boom 18 101067 ORIFICE PLUG,030,1/16-27 NPT....1
up/down (Z-45/25J) Proportional valve circuit
-- 44229 SEAL KIT, VALVE 19 101056 VALVE,DIRECTIONAL,2-WAY,3

POS.................................................1
-- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD Brake circuit (coil not included, order
6 39346 VALVE,SOLENOID 3 POS.4 separately)
WAY***.............................................1 19 101069 ORIFICE DISK,.030
19 84385 COIL,20VDC DEUTCSH W/DIODE
20 52907 VALVE-CHECK, #4 SAE, 5 PSI*
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
7 44216 VALVE,SHUTTLE............................1
Platform level circuit 21 75453 VALVE,CHECK,DUAL PILOT***......1
Platform level circuit
-- 44235 SEAL KIT-FOR PN.44216
8 52912 VALVE-SOLENOID,3POSITION,4WAY*.1
Steer left/right 22 101277 VALVE,RELIEF,2100 PSI***.............1
Secondary boom down

706.1 Jib Manifold

706.1 Jib Manifold
1 54702 MANIFOLD,JIB,ROTATE 20V W/FITT

(before SN 16963)
2 44998 VALVE,SOLENOID,2POS 2WAY
N.O.*
Jib boom platform rotate select
-- 77264 COIL,SOLENOID,8 DSD 20V,W/DIOD
N.O.*
4 77009 MANIFOLD,JIB,ROTATE 20V,W/FIT*
(from SN 16963 to 19575)
-- 77251 MANIFOLD,JIB,ROTATE 20V,W/FIT*
(from SN 19576 to 22566)
N.O.*
6 83111 VALVE,SOLENOID (77009)
7 94859 MANIFOLD,JIB SELECT,20V***
(from SN 22566)
8 89862 VALVE-SOLENOID,2POS
3WAY,JIB**
Jib boom / platform rotate select

800 Hydraulic Hoses and Fittings April 2012
801.1 Drive and Steer Hoses

April 2012 800 Hydraulic Hoses and Fittings
801.1 Drive and Steer Hoses
-- 28750 O-RING KIT,FIELD SVC,ALL PROD

-- 33994 PLUG AND CAP KIT-SERVICE,37°**
KIT-SERVICE,ORFS*
1 48904 ELBOW,90D,520220-4-4
2 48906 TEE,RUN,520428-4
3 49119-2078 HOSE ASSY,1/4,STR FEM,STR FEM*
4 49117-11091 HOSE ASSY,1/4,90 FEM,STR FEM
6 48890 FITTING,TEE,BRANCH,520429-4***
7 49117-4691 HOSE ASSY,1/4,90 FEM,STR FEMM
8 48904 ELBOW,90D,520220-4-4

802.1 Turntable Components

802.1 Turntable Components

KIT-SERVICE,ORFS*
1 48944 CONN,520102-8-8
3 48947 ELBOW,90D,520220-8-12
4 48948 CONN,520120-8-12
5 77059-2986 HOSE ASSY,MULTI USE***
6 60131 STRAINER ASSY.PLASTIC,1.25 MPT
7 48916 FITTING,CONN,520120-6
8 48911 ELBOW,90D,520220-4-6***
9 49164-2043 HOSE ASSY 1/4,90 DEG FEM,STR
F
10 77059-4086 HOSE ASSY,LIFT PUMP/F.MANIF***
11 48975 CONN,520120-12-10
12 48999 VALVE,CHK,#8PORT-#8MALEORFS
13 48939 TEE,BRANCH,520433-8
14 49119-3378 HOSE ASSY,1/4,STR FEM,STR FEM
15 77059-2986 HOSE ASSY,MULTI USE***
16 49143-2135 HOSE ASSY,1/2,90 FEM,STR FEMD
17 48905 CONN,520120-4***
18 54319-1404-S HOSE ASSY,1/4",100R1,90F/90F
component part of swing motor after
SN 18265
19 48912 CONN,520120-4-6***
20 48942 ELBOW,90D,520220-8-6

803.1 Boom Components


KIT-SERVICE,ORFS*
1 48904 ELBOW,90D,520220-4-4
2 49119-27978 HOSE ASSY,1/4,STR FEM,STR
FEMM
3 48912 CONN,520120-4-6***
4 48917 CONN,LONG,520122-6
7 48919 TEE,BRANCH,520429-6
8 49120-33381 HOSE ASSY 1/4, STR FEM,STR FEM
10 49119-37978 HOSE ASSY 1/4,STR FEM,STR FEM
12 48916 FITTING,CONN,520120-6
13 48923 PLUG,090109A-6
17 Ref Hose Assembly (refer to 801.1)
18 48942 ELBOW,90D,520220-8-6



KIT-SERVICE,ORFS*
2 48904 ELBOW,90D,520220-4-4
3 48905 CONN,520120-4***
4 49119-27978 HOSE ASSY,1/4,STR FEM,STR
FEMM
6 48912 CONN,520120-4-6***
7 49121-2088 HOSE ASSY 1/4,STR FEM,STR
MALE
8 48917 CONN,LONG,520122-6
11 48919 TEE,BRANCH,520429-6
14 49119-37978 HOSE ASSY 1/4,STR FEM,STR FEM
16 48923 PLUG,090109A-6
17 48916 FITTING,CONN,520120-6
21 Ref Hose Assembly (refer to 801.1)
22 48942 ELBOW,90D,520220-8-6

900 Accessories April 2012
901.1 Flashing Beacon

April 2012 900 Accessories
901.1 Flashing Beacon
1 49821 SCREW,PHILLIPS,PHM,8-32 X 1.25

2 56704 STROBE,FIREBOLT,12-80VDC,AMB**
(replaced 20189)
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282 LENS,AMBER,STROBE,FIREBOLT
4 18605 NUT,NYLOCK,8-32

902.1 Platform Options

902.1 Platform Options
-- 28321 OPTION,PLAT.PINCH GUARD,6 FT. 24 119795 KIT,CONTROL BOX COVER...........1

-- 28322 OPTION,PLAT.PINCH GUARD,5 FT.
-- 28323 OPTION,PLAT.PINCH GUARD,4 FT.
-- 29888 OPTION,SWING GATE,BOOMS
-- 88609 PLAT. CONTROL BOX COVER***
1 7339 SCREW,HHC,1/4-20 X .5
2 6091 NUT,NYLOCK,1/4-20
3 9599-S TOOL TRAY ACCESSORY***.........1
4 28329 RAILING,PINCH GAURD,4 FT........1
-- 28327 RAILING,PINCH GUARD,6 FT.**
-- 28328 RAILING,PINCH GAURD,5 FT.
5 28807 SUPPORT,RAILING........................6
6 4266 SCREW,HHC,1/4-20 X 2
7 6889 NUT,LP NYLOCK,1/4-20
8 31120 PLUG,NYLON 1.187 BLACK
DOMED...........................................2
9 7265 RIVET,STEEL,P, .25 X .375
10 119950 KIT, FIELD INSTALL, SWING GATE
includes items 11-13
-- 128368 KIT,SWING GATE W/SPRING.........1
includes 42104
-- 42104 SPRING,SHORT PLATFORM GATE
11 1487 GATE LATCH
CASTING--DRILLED.......................1
12 12161 SNAP PIN,(RD.NOSE)-GATE
LATCH.............................................1
13 1488 RAILING CATCH
CASTING--DRILLED.......................1
14 54817P-S TOEBOARD,PLTFM ENTRY
EUR,PNTD*.....................................1
15 35958 HOUSING,WORKLIGHT***.............2
-- 35959 LAMP,PAR 36 48 VOLT (35958)***
17 35956 BRACKET,WORK LIGHT MOUNT
5/16"................................................2
18 6145 SCREW,HHC,1/4-20 X 1.5
20 55753 BUMPER, PLASTIC, 1.25 O.D........2
21 54276-S COVER
KIT,PLAT.CONT.BOX-BLUE**..........2
22 6584 SCREW,SHS,10-24 X .625
23 5365 NUT,NYLOCK,10-24

903.1 Half-height mesh and Swing Gate Options

903.1 Half-height mesh and Swing Gate Options
-- 107610 KIT,HALF SWING GATE***

1 8914 SCREW,HHC,1/4-20 X .625
3 54932 CLAMP,1.25,#20 X 1/4,RUB CUSH
4 6091 NUT,NYLOCK,1/4-20
5 54458 MESH,HALF,LH,6'PLATFORM
-- 101852 MESH,HALF,LH 5' PLATFORM
6 54465 MESH,HALF,RH,6'PLATFORM
-- 101853 MESH,HALF,RH 5' PLATFORM
7 55753 BUMPER, PLASTIC, 1.25 O.D.
8 52752-S PLATFORM,1/2 MESH
W/GATE,ANSI*
-- 52753-S PLAT.ASSY,6FT,1/2 MESH, CE
9 54165 PLATE,FOOT SWITCH COVER
10 54457 MESH,HALF,SWING GATE***
11 107610 KIT,HALF SWING GATE***
12 7265 RIVET,STEEL,P, .25 X .375
13 1487 GATE LATCH CASTING--DRILLED
14 1488 RAILING CATCH
CASTING--DRILLED
15 63311 SNAP PIN

904.1 Airline to Platform

904.1 Airline to Platform
-- 27887 OPTION,AIRLINE TO PLATFORM

1 106142 HOSE,AIRLINE TO PLATFORM
Z45..................................................1
-- 16073 CLAMP,0.63,#10 X 1/4,RUB CUSH
2 27900 BULKHEAD,FEMALE X 6 X 6.........2
3 27895 COUPLER,1/4"SERIES 3/8 MPT.....1
4 60886 FORMING,AIR FIT/WELD STUD
PLAT................................................1
5 27894 PLUG,1/4"SERIES,3/8 MPT............1

905.1 Cold Start Package

905.1 Cold Start Package
-- 42488 OPTION,COLD START,Z34DSL

-- 70707 OPTION,COLD START,Z45 KUBOTA
1 28853 BLANKET,BATTERY........................1
2 70683 FREEZE PLUG HEATER,Z482

906.1 Platform Overload Option

906.1 Platform Overload Option
-- 128045 MODULE,LOAD SENSE 2007

-- 94482 OPT,PLAT SPT,LOAD SENSE,NJ
-- 94483 OPT,PLAT SPT,LOAD SENSE,JIB
1 98154 WELDMENT,PLAT SUPPORT,LS.....1
2 4266 SCREW,HHC,1/4-20 X 2
3 6091 NUT,NYLOCK,1/4-20
4 94492P PANEL,ACCESS PAINTED.............1
5 6090 SCREW,HHC,1/4-20 X .7
7 56912 SPRING CLIP,1/4-20,MAGNI 565
8 61998P WELDMENT,PLATFORM
SUPPORT.......................................1
9 6888 SCREW,HHC,1/4-20 X 1
10 45748 ROD END,.250 X 2.75 LG
11 61726 PIN,0.75DIAX5.75LG,CHAMFER.....4
-- 94643 ZERK,GREASE,5/16-24,STRAIT
12 25685 BEARING,GARLOCK,12FDU12.....4
13 73634 SCREW,PHIL,PHM,10-24X1.5 ZINC
15 4828 NUT,NYLOCK,3/8-16
16 61975 RETAINER,SPRING,1.21 X .375
17 61974 SPRING,COMP,1" OD,232 LB/IN
18 101512 LOAD SUPPORT WITH
BEARINGS......................................1
includes item 12
19 94549 SWITCH,LOAD LIMIT
19 94642 SWITCH,LOAD LIMIT
21 61972 MOUNT,SWITCH.............................1
22 34619 BUMPER,RUBBER***.....................2
23 15086 WASHER,FLAT,.375 X 1.5 X .125
24 21604 SCREW,HHC,3/8-16 X 3.25
25 61987 WELDMENT,ROTATOR MOUNT.....1
26 99174 PIN,0.75DIAX8.75LG,CHAMFER.....2
-- 94643 ZERK,GREASE,5/16-24,STRAIT
27 110789 WASHER,SHIM .0151 THK......as
n e e d e d
28 5365 NUT,NYLOCK,10-24

April 2012
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
101055 ......................117 119950 ......................131 147212 ......................45 25685 ........................139

101056 ......................117 12011 ........................77 147259 ......................81 25817 ........................19
101057 ......................117 12153 ........................27 147283 ......................81 25836 ........................53
101058 ......................117 12161 ........................131 147369 ......................79, 81, 83 25837 ........................53
101067 ......................117 122019 ......................129 1487 ..........................131, 133 25882 ........................99
101069 ......................117 122366 ......................55–56 1488 ..........................131, 133 25926 ........................43
101114 ......................117 122512 ......................55–56 15086 ........................31, 139 25974 ........................53
101277 ......................117 122513 ......................93 15243 ........................91 27089 ........................37, 39
101373 ......................87–88 122514 ......................55–56, 93, 95–96 16073 ........................135 27114 ........................65
101374 ......................87–88 12344 ........................91 17712 ........................31, 47 27115 ........................91
101375 ......................87–88 128045 ......................139 18078 ........................27 27204 ........................11–12, 15, 17
101376 ......................87–88 128138 ......................29 18383 ........................19 27205 ........................11–12, 15, 17
101377 ......................87–88 128200 ......................55–56, 59–60, 18503 ........................23 27206 ........................11–12, 15, 17
101378 ......................87–88 93, 95–96 18504 ........................77 27207 ........................11–12, 15, 17
101379 ......................87–88 128201 ......................55–56, 60, 93, 18576 ........................21–23 27246 ........................55–56, 59–60,
101380 ......................87–88 95–96 18605 ........................45, 129 93, 95–96
101381 ......................87–88 128202 ......................55–56, 59–60, 18665 ........................53 27262 ........................27
101385 ......................87–88 93, 95–96 18963 ........................49 27263 ........................27
101386 ......................87–88 128205 ......................55–56 19274 ........................91, 95–96 27363 ........................33, 35
101387 ......................87–88 128206 ......................93 19418 ........................21–23, 31 27366 ........................41, 43
101388 ......................87–88 128368 ......................131 1944 ..........................19 27367 ........................41, 43
101390 ......................87–88 128375 ......................27 19491 ........................45, 75 27377 ........................65
101391 ......................87–88 128446 ......................45 19506 ........................55–56, 59–60 27488 ........................31
101392 ......................87–88 128454 ......................85 19520 ........................25 27497 ........................81
101393 ......................87–88 128465 ......................25 19533 ........................27 27564 ........................11–12, 15
101512 ......................139 128466 ......................25 19712 ........................99, 101 27830 ........................27
101578 ......................87–88 128482 ......................85 19722 ........................99, 101 27887 ........................135
101579 ......................95–96 128483 ......................85 19729 ........................103 27894 ........................135
101815 ......................45 128510 ......................85 19731 ........................101, 103 27895 ........................135
101844 ......................63 128513 ......................85 20262 ........................87–88 27900 ........................135
101852 ......................133 128534 ......................85 20776 ........................53 28155 ........................41, 43
101853 ......................133 128578 ......................55–56, 59–60, 20780 ........................37, 39 28156 ........................41, 43
101858 ......................67 93, 95–96 21142 ........................21–23 28157 ........................11–12
101859 ......................67 128580-S ...................55–56, 59–60, 21143 ........................21–23 28159 ........................11–12, 17
10186 ........................65 93, 95–96 21144 ........................21–23 28161 ........................11–12, 15
101861 ......................65 128581 ......................55–56, 60, 93, 21145 ........................22–23 28162 ........................11–12, 15
101862 ......................67 95–96 21146 ........................22–23 28164 ........................11–12, 15
101863 ......................65 128582 ......................55–56, 59–60, 21148 ........................22–23 28165 ........................11–12, 15
101864 ......................65 93, 95–96 21149 ........................22–23 28171 ........................11–12, 15
101914 ......................117 128585 ......................55–56 2116 ..........................19 28174 ........................11–12, 15, 17
101933 ......................115 128586 ......................93 21175 ........................45 28175 ........................11–12, 15
101934 ......................111–112, 115 128724 ......................85 21427 ........................99, 101 28176 ........................11–12, 15
102992 ......................88 128839 ......................22–23 21434 ........................99, 101 28177 ........................11–12, 15
10587 ........................71 12906 ........................65, 67 21496 ........................37, 39 28181 ........................11–12, 15
10597 ........................31, 51 12960 ........................53, 91 21604 ........................31, 139 28235 ........................11–12, 15, 17
106069 ......................65 13000 ........................25, 33, 49 21858 ........................56, 59–60 28236 ........................11–12, 15
106121 ......................22–23 13002 ........................23, 37, 39, 49 21982 ........................55–56, 59–60 28321 ........................131
106122 ......................22–23 13005 ........................31 22106 ........................33, 35 28322 ........................131
106123 ......................22–23 13008-3 .....................27 22262 ........................21–23 28323 ........................131
106142 ......................135 13008-6 .....................27 22263 ........................21–23 28327 ........................131
106148 ......................22–23 13064 ........................21–23, 31, 45 22446 ........................37, 39 28328 ........................131
106278 ......................45 13268 ........................55–56, 91, 93 226393 ......................129 28329 ........................131
106508 ......................22–23 133286 ......................27 22672 ........................37, 39 28648 ........................49
106526 ......................79 13471 ........................55–56, 93 22676 ........................41, 43 28750 ........................107–108, 111–
107594 ......................65 13511 ........................49 22700 ........................41, 43 112, 115, 121,
107595 ......................79 13585 ........................91, 96 227833 ......................37, 39 123, 125, 127
107610 ......................133 13852 ........................79, 81 22788 ........................31, 49 28807 ........................131
107727 ......................69 139011 ......................25 22903 ........................33, 35 28853 ........................137
10775 ........................91, 96 139041 ......................25 22934 ........................35 28963 ........................41, 43
10777 ........................96 13918 ........................65, 75 22956 ........................37, 39 29080 ........................75
107803 ......................31 139351 ......................21–23 23057 ........................33, 35, 37, 39, 29868 ........................25
107826 ......................31 139352 ......................21–23 41, 43 29888 ........................131
110286 ......................35 139353 ......................21–23 23083-S .....................31 30080 ........................11–12, 15
110749 ......................43 139354 ......................21–23 23404 ........................55–56, 63, 91 30138 ........................75
110789 ......................139 139355 ......................21–23 23457 ........................33, 35 30217 ........................75, 81
119210 ......................21–23 139599 ......................73, 79 23469 ........................33, 35 30219 ........................79
119242 ......................41, 43 139720 ......................27 23472 ........................33, 35 30221 ........................69, 73
119403 ......................27 14033 ........................31, 51 23473 ........................41, 43 30222 ........................81, 83
119507 ......................43 14041 ........................53 237145 ......................93, 95–96 30255 ........................19, 75, 81
119536 ......................85 147093 ......................55–56 24038 ........................31 30370 ........................73
119542 ......................85 147094 ......................31, 59–60 24514 ........................87–88 30418 ........................69
119684 ......................37, 39 147187 ......................22–23 25068 ........................45 31060 ........................11–12, 15
119685 ......................37, 39 147209 ......................45 25284 ........................73 31120 ........................131
119795 ......................131 147210 ......................45 25388 ........................27 31498 ........................81
119867 ......................91, 95–96 147211 ......................45 25683 ........................79, 81 31508 ........................11–12, 15

April 2012
Part Number Index (continued)
31784 ........................11–12, 15 42079 ........................45 48905 ........................123, 127 50519 ........................31

31786 ........................11–12, 15 42104 ........................131 48906 ........................121 50542 ........................73
31787 ........................11–12, 15 42315 ........................31 48911 ........................123 50543 ........................79, 81
31788 ........................11–12, 15 42488 ........................137 48912 ........................123, 125, 127 50546 ........................75, 81
31982 ........................47 4266 ..........................45, 71, 131, 139 48916 ........................123, 125, 127 50548P ......................71
32066 ........................33, 35, 41, 43 42662 ........................37, 39 48917 ........................125, 127 50552 ........................75
32067 ........................33, 35 42725 ........................93, 95–96 48919 ........................125, 127 50569-S .....................49
32069 ........................33, 35 43018 ........................45, 81 48923 ........................125, 127 50570 ........................49
32077 ........................37, 39 43038 ........................99, 101 48939 ........................123 50572 ........................53
32084 ........................37, 39 43040 ........................99, 101 48942 ........................123, 125, 127 50576 ........................23, 45
32087 ........................41, 43 43042 ........................99, 101 48944 ........................123 50584 ........................75
32090 ........................41, 43 43166 ........................81 48947 ........................123 50668-S .....................21–23
32317 ........................105 43179 ........................23 48948 ........................123 50669 ........................21–23
32637 ........................91 43181 ........................91, 95–96 48975 ........................123 50676 ........................81
32638 ........................91 43658 ........................11–12, 15, 17 48997 ........................108, 111–112, 50698 ........................75
32639 ........................91 43663 ........................11–12 115 50744-S .....................51
33277 ........................41, 43 43683 ........................45 48999 ........................123 50768-S .....................23
33278 ........................79, 83 43685 ........................105 49117-11091 .............121 50776-S .....................45
33428 ........................45 43956 ........................91 49117-4691 ...............121 50790 ........................65, 67
33550 ........................11–12 43957-8300 ...............91, 95–96 49117-9991 ...............121 5094 ..........................37, 39
33555 ........................65 43960 ........................53, 71, 87–88 49119-13978 .............125, 127 50952 ........................71
33556 ........................65 44174 ........................107–108, 111– 49119-2078 ...............121, 125, 127 50957-S .....................51
33629 ........................91 112 49119-21978 .............125, 127 50959-S .....................51
33724 ........................91, 96 44184 ........................33 49119-23478 .............125, 127 50966 ........................51
33952 ........................11–12, 15 44216 ........................117 49119-27978 .............125, 127 50974 ........................65
33994 ........................107–108, 111– 44228 ........................111–112, 115 49119-3378 ...............123 50990-S .....................65
112, 115, 121, 44229 ........................107–108, 111– 49119-34378 .............125, 127 51147 ........................25
123, 125, 127 112, 115, 117 49119-35678 .............125, 127 52093 ........................87–88
34053 ........................63, 91 44235 ........................117 49119-36378 .............125, 127 5224 ..........................85
34054 ........................55–56, 91 44586 ........................31 49119-37978 .............125, 127 52341 ........................115, 117
34055 ........................55–56, 91 44743 ........................87–88 49119-3878 ...............127 52371 ........................107–108, 111–
34056 ........................55–56, 91 44750 ........................105 49120-33381 .............125 112, 115, 117
34057-S .....................55–56 44777 ........................105 49121-2088 ...............127 52424 ........................33
34125 ........................75 44788 ........................51 49143-2135 ...............123 52437 ........................11–12, 15
34245 ........................81 44828 ........................45 49143-2535 ...............123 52466 ........................107–108
34276 ........................73 44829 ........................45 49164-2043 ...............123 52514 ........................37, 39
34619 ........................139 44980 ........................11–12, 15, 17 49375 ........................43 52517 ........................33, 35
35461 ........................129 44981 ........................11–12, 15, 17 49407 ........................43 52524 ........................99
35678 ........................103 44986 ........................11–12, 15 49408 ........................35, 41, 43 52525 ........................99
35679 ........................103 44997 ........................107–108, 112, 49612 ........................107–108, 111– 52527 ........................99
35680 ........................103 115 112, 115, 121, 52532 ........................33, 35
35934 ........................53, 91 44998 ........................119 123, 125, 127 52539 ........................41, 43
35956 ........................131 45043 ........................19 49613 ........................107–108, 111– 52540 ........................41, 43
35958 ........................131 45071 ........................19, 21–23, 69 112, 115, 121, 52541 ........................41, 43
35959 ........................131 45074 ........................19 123, 125, 127 52594 ........................111–112
36179 ........................49 45107 ........................19 49772 ........................71 52597 ........................11–12, 15
36212 ........................25 45108 ........................19 49775 ........................75 52631 ........................11–12
36294 ........................79, 83 45110 ........................19 49815 ........................51 52632 ........................11–12
36369 ........................25 45111 ........................19 49816 ........................65, 67, 101 52664 ........................11–12, 15
36424 ........................25 45209 ........................25 49818 ........................23 52672 ........................12, 15
36557 ........................93, 95–96, 103 45226 ........................19, 73, 75, 79, 81 49819 ........................55–56, 91, 93 52707-S .....................21–23
36871 ........................53 45363 ........................65, 67 49820 ........................91 52728 ........................71, 73
37097 ........................22–23 45383 ........................91, 96 49821 ........................129 52729 ........................71
37184 ........................49 45384 ........................53, 55–56, 59– 49825 ........................45 52732 ........................21–23
37185 ........................49 60, 93, 95–96 49826 ........................31, 55–56, 91 52733-S .....................19
37186 ........................49 45385 ........................95–96 49878 ........................49 52734-S .....................19
37187 ........................49 45437 ........................91 50175 ........................45 52735 ........................19
37190 ........................22–23, 105 45462 ........................49, 63 50266 ........................71 52738 ........................71
37191 ........................49 45643 ........................111–112, 115 50293-S .....................83 52740 ........................71
37192 ........................49 45748 ........................139 50304 ........................75 52741 ........................71
37947 ........................55–56 46227 ........................101 50397-S .....................19 52742 ........................71
37949 ........................59–60 46337 ........................19 50411 ........................45 52743-S .....................79
38110 ........................11–12 47092 ........................107–108, 112, 50412 ........................45 52745 ........................73, 79, 81
38111 ........................11–12 115 50413 ........................45 52752-S .....................133
38112 ........................11–12 47377 ........................81 50414-S .....................45 52753-S .....................133
38620 ........................75 4828 ..........................21–23, 31, 33, 50427-S .....................31 52758 ........................69
39223 ........................51 41, 43, 47, 49, 50447 ........................45 52760 ........................81
39345 ........................81 51, 65, 69, 75, 50451 ........................77 52766 ........................45
39346 ........................107–108, 111– 81, 85, 87–88, 50452 ........................77 52767 ........................45
112, 115, 117 96, 139 50455 ........................69 52770 ........................45
39347 ........................107–108 48445 ........................53 50460 ........................69 52772 ........................45
40175 ........................22–23 48751-463 .................77 50469-S .....................45 52783 ........................45
40433 ........................103 48880 ........................108 50479 ........................71 52787 ........................12, 15
40434 ........................11–12, 15, 17 48885 ........................49 50480 ........................81 52806 ........................33, 35
40532 ........................27 48890 ........................121 50481 ........................69 52807 ........................33, 35
42019 ........................51 48904 ........................121, 125, 127 50517-S .....................71 52808 ........................33, 35

April 2012
52809 ........................33 52941 ........................37 54520-S .....................79 56962 ........................19

52810 ........................33, 35 52945-S .....................91 54525 ........................55–56, 93 56994 ........................63
52812 ........................33, 35 52946 ........................12, 15 54527-S .....................81 57075 ........................96
52813 ........................33, 35 52947 ........................12, 15 54530 ........................75 58237 ........................22–23
52815 ........................33 52949 ........................37, 39 54534 ........................63, 96 58318 ........................55–56
52816 ........................33, 35 52969 ........................12, 15, 17 54542 ........................19, 21–23 58319 ........................55–56
52818 ........................33, 35 5361 ..........................19 54569 ........................75 58428 ........................22–23
52819 ........................33, 35 5365 ..........................131, 139 54570 ........................75 58438 ........................22–23
52822 ........................37, 39 5397 ..........................21–23, 31, 33, 54603 ........................33, 35 58448 ........................22–23
52823 ........................37, 39 35, 37, 39, 47, 54605 ........................33, 35 58494 ........................27
52824 ........................37, 39 49, 51, 65, 69, 54627 ........................19 58919 ........................77
52825 ........................37, 39 77, 79, 81, 87– 54628 ........................21–23 58920 ........................77
52826 ........................37, 39 88, 96 54694 ........................47 58927 ........................77
52832 ........................37, 39 54063 ........................75 54702 ........................119 58932 ........................105
52833 ........................21–23 54065 ........................79, 81, 107–108 54726 ........................69 58934 ........................105
52834 ........................37, 39 54088-3438-S ............49 54738 ........................69, 73 58936 ........................105
52835 ........................37, 39 54120 ........................49 54794 ........................27 58986 ........................101
52836 ........................37, 39 54123 ........................47 54795 ........................27 58987 ........................101
52837 ........................37, 39 54131 ........................75 54796 ........................27 59263 ........................73
52838 ........................37, 39 54136 ........................19 54797 ........................27 59444 ........................69
52841 ........................41, 43 54137 ........................19, 22–23 54808 ........................79 59445 ........................73
52843 ........................41, 43 54138 ........................19 54817P-S ..................131 60000-S .....................31
52847 ........................41, 43 54139 ........................19, 22–23 54830 ........................77 60002-S .....................65
52851 ........................41, 43 54140 ........................19, 22–23 54831 ........................99 60004 ........................51
52866 ........................37, 39 54141 ........................19, 22–23 54839 ........................111–112 60005-S .....................49
52867 ........................37, 39 54142 ........................19 54840 ........................19 60007-S .....................51
52875 ........................37, 39 54145-800 .................45 54932 ........................133 6002 ..........................25, 33, 37, 39
52876 ........................37, 39 54156 ........................69 54953-3408 ...............49 60060-S .....................27
52877 ........................37, 39 54157 ........................75 54959 ........................19 60065 ........................51
52880 ........................37, 39 54165 ........................133 54960 ........................19 60074P ......................71
52886 ........................37, 39 54168 ........................71 54961 ........................19 60078 ........................31
52887 ........................99, 101 54177 ........................45 54981 ........................77 60079-S .....................49
52888 ........................99 54193 ........................31 54983 ........................77 60088-S .....................41, 43
52890 ........................99 54205 ........................47 54984P ......................77 60091-S .....................31
52891 ........................99 54206 ........................47 54985P ......................77 60092-S .....................31, 41, 43
52892 ........................99 54226 ........................21–23 55753 ........................131, 133 60096-S .....................31
52894 ........................99 54231 ........................51 56007 ........................31 60100-S .....................31
52895 ........................99, 101 54234 ........................19, 22–23 56022 ........................51 60102-S .....................47
52896 ........................107–108, 111– 54235 ........................19, 22–23 56030 ........................21–23 60103 ........................47
112 54236 ........................19, 22–23 56050 ........................31 60105-S .....................37, 39
52897 ........................107–108, 111– 54237 ........................19 56057 ........................31 60107 ........................37, 39
112, 115, 117 54238 ........................19 56067 ........................37, 39 60108 ........................37, 39
52900 ........................21–23 54239 ........................71 56068 ........................37, 39 60109-S .....................41
52901 ........................107–108, 111– 54243-S .....................37, 39 56079 ........................37, 39 60111 ........................33
112, 115 54247P ......................87–88 56085 ........................33 60112 ........................37, 39
52902 ........................107–108 54255 ........................63, 96 56086 ........................37, 39 60113 ........................33
52903 ........................107–108, 111– 54259 ........................95–96 56100 ........................55–56 60114-S .....................33
112, 115 54276-S .....................131 56101 ........................37, 39 60126-S .....................65
52904 ........................107–108 54286 ........................47 56102 ........................37, 39 60131 ........................51, 123
52905 ........................107–108, 111– 54287 ........................47 56110 ........................37, 39 60136-S .....................31
112, 115 54302 ........................69 56234 ........................59–60 60146 ........................31
52906 ........................108, 111–112, 54303 ........................107–108 56282 ........................22–23 60160P ......................87–88
115, 117 54304 ........................53 56283 ........................31 60170 ........................47
52907 ........................108, 111–112, 54305-S .....................29 56290 ........................31 6019 ..........................19, 33, 35, 49,
115, 117 54316 ........................41, 43 56291 ........................31 75, 79, 81, 87–
52909 ........................107–108, 112, 54319-1404-S ............123 56292 ........................31 88, 96
115 54323 ........................33, 35 56298 ........................53, 93, 95–96 6021 ..........................19, 21–23, 31,
52910 ........................107–108, 111– 54331 ........................69, 73 56302 ........................31, 55–56, 63, 49, 51, 71, 73,
112, 115, 117 54332 ........................35 91, 96 75, 83, 85, 105
52911 ........................107–108, 111– 54363 ........................65 56305 ........................63 6033 ..........................31, 45, 51, 69, 71
112, 115 54368 ........................81 56338 ........................21–23 6035 ..........................131
52912 ........................107–108, 111– 54443 ........................51 56461 ........................25 6036 ..........................31
112, 115, 117 54444 ........................107–108 56561 ........................21–23 60428 ........................71, 87–88
52913 ........................105 54445-S .....................67 56562 ........................21–23 60429 ........................71
52914 ........................105 54446 ........................31 56680 ........................45 60434 ........................59–60
52915 ........................105 54449 ........................31 56704 ........................129 60435 ........................59–60
52916 ........................27 54456 ........................51 56773 ........................99, 101 60442 ........................71
52917 ........................27 54457 ........................133 56820 ........................108, 111–112, 60443 ........................71, 96
52918 ........................27 54458 ........................133 115, 117 60526 ........................60, 63, 96
52919 ........................27 54460 ........................77 56900 ........................45 60527 ........................60
52920 ........................25 54461 ........................77 56912 ........................19, 21–23, 31, 60528 ........................60
52921 ........................25 54463-S .....................31 85, 87–88, 139 60886 ........................135
52924-S .....................25 54465 ........................133 56925 ........................79, 83 6090 ..........................21–23, 31, 37,
52927 ........................33 54479 ........................51 56927 ........................49 39, 41, 43, 51,
52928 ........................99, 101 54496-S .....................21–23 56929 ........................81
52930 ........................99 54510-S .....................83 56930 ........................23

April 2012
53, 56, 59–60, 63766 ........................87–88 73748 ........................59–60 78622 ........................51

67, 85, 87–88, 65178 ........................99, 101 73749 ........................59–60 79456 ........................85
139 6550 ..........................33, 35, 87–88 73751 ........................60 80543 ........................96
6091 ..........................23, 31, 37, 39, 65529 ........................101 73753 ........................59–60 81096 ........................96
41, 43, 51, 53, 65546 ........................101 73754 ........................60, 63 81175 ........................81
65, 67, 71, 75, 65618 ........................21–23 73805 ........................59–60 81458 ........................96
77, 79, 81, 83, 65633 ........................75 73807 ........................81 81570 ........................96
85, 131, 133, 139 65634 ........................75 73931 ........................87–88 81579 ........................49
6095 ..........................31, 45, 49, 51, 71 65788 ........................75 73975 ........................87–88 81640 ........................85
6097 ..........................33, 35, 41, 43, 65789 ........................81 74006 ........................96 8177 ..........................69, 71
51, 71, 75, 139 6584 ..........................131 74099 ........................22–23 8179 ..........................71
61306-S .....................81 65842 ........................81 74137 ........................23 82279 ........................11–12, 15, 17
6145 ..........................31, 79, 131 6605 ..........................69 74266 ........................23 82366 ........................11–12, 15
6146 ..........................27, 31, 55–56, 6607 ..........................23, 45 74267 ........................21–23 82472 ........................17
65, 67, 91, 93, 6622 ..........................91 74268 ........................21–23 82473 ........................17
139 6637 ..........................75 74362 ........................101 82481 ........................17
61726 ........................139 6638 ..........................21–23, 25, 31, 74364 ........................101 82487 ........................17
6175 ..........................19, 31, 37, 39, 45, 49, 51, 53, 74365 ........................101 82544 ........................17
51, 71, 73 56, 59–60, 65, 74366 ........................101 82545 ........................17
6178 ..........................27, 31, 37, 39, 67, 71, 75, 77, 74367 ........................101 82548 ........................17
55–56, 65, 67, 79, 81, 83, 85, 74368 ........................101 8255 ..........................49, 51, 75, 85
71, 75, 91, 93 87–88, 93, 95– 74375 ........................22–23 82602 ........................17
61801 ........................59–60 96, 133, 139 74468 ........................21–23 82604 ........................17
61972 ........................139 6666 ..........................27 74469 ........................21–23 82634 ........................17
61974 ........................139 66717 ........................21–23 74470 ........................21–23 82635 ........................15, 17
61975 ........................139 66811 ........................55–56 74471 ........................23 82647 ........................17
6198 ..........................31, 45, 49 66812 ........................55–56, 59–60, 93 74495 ........................21–23 83022 ........................21–23
61987 ........................139 66813 ........................95–96 74714 ........................22–23 83042 ........................79, 81
61998P ......................139 66815 ........................93, 95–96 74911 ........................63 83093 ........................59–60
62040 ........................33 66816 ........................55–56, 93, 95–96 74912 ........................63 83110 ........................22–23
62041 ........................33 66818 ........................55–56, 59–60, 93 75073 ........................65 83111 ........................119
62043 ........................37, 39 66821 ........................55–56, 93 75076 ........................65, 67 84043 ........................33
62044 ........................37, 39 66900 ........................25 75453 ........................117 84044 ........................35
62068 ........................12, 15, 17 66901 ........................25 77007 ........................111–112 84385 ........................117
62070 ........................12, 15, 17 6700 ..........................53, 93 77009 ........................119 8516 ..........................31, 41, 43, 49,
62085 ........................31 6708 ..........................21–23 77014 ........................73 65, 75, 79, 81
62086 ........................49 6782 ..........................33, 35, 49 77024 ........................23 88203 ........................69
62087 ........................51 6833 ..........................71 77036 ........................77 88337 ........................19
62088 ........................51 6886 ..........................23, 33, 37, 39, 77051 ........................79, 83 88338 ........................19
62090-S .....................29 45, 49, 51 77053 ........................111–112 88356-11103 .............45, 75
62091-S .....................29 6888 ..........................19, 25, 31, 51, 77059-2986 ...............123 88356-11163 .............71
62092-S .....................29 65, 71, 139 77059-4086 ...............123 88356-11205 .............71, 75
62093-S .....................29 6889 ..........................31, 45, 71, 93, 77061 ........................59–60 88370P ......................71
62094-S .....................29 131 77106 ........................75 8843 ..........................91
62095-S .....................29 6935 ..........................53, 91, 96 77118 ........................53 88516 ........................83
62096-S .....................29 7056 ..........................96 7713 ..........................31, 33, 35, 47, 88557 ........................51
62097-S .....................29 7057 ..........................53, 91 51, 69, 71, 77, 88609 ........................131
62098-S .....................29 70655 ........................23 79, 87–88 88637 ........................53, 63
62099-S .....................29 70657P ......................21–23 77140 ........................53, 111–112, 115 88691 ........................59–60
62100-S .....................29 70683 ........................137 77181 ........................85 88699 ........................115
62101-S .....................29 70707 ........................137 77187 ........................73 88718 ........................59–60
62102-S .....................29 72282 ........................129 77188 ........................73 88719 ........................60
62105 ........................22–23 72298 ........................101 77189 ........................73 88721-70700 .............60, 96
62107-S .....................65 72307 ........................22–23 77231 ........................115 88721-72000 .............59–60, 96
62108-S .....................65 72326 ........................49, 63, 91, 96 77246 ........................45 88722-70700 .............59–60, 96
62109-S .....................67 72443 ........................11–12 77251 ........................119 88722-72000 .............59–60, 96
62115 ........................39 72444 ........................12, 15, 17 77264 ........................119 88723-69700 .............60
62129 ........................33, 35 7265 ..........................131, 133 77302 ........................21–23 88723-71000 .............60, 96
62130 ........................33, 35 72833 ........................12 77303 ........................69, 115 88723-72700 .............96
62131-S .....................47 73233 ........................87–88, 96 77362 ........................73 88752 ........................19
62133 ........................37, 39 7339 ..........................31, 53, 71, 131 77363 ........................79, 81 88827 ........................59–60
62134-S .....................91 73477P ......................87–88 77364 ........................73, 79, 81 8914 ..........................23, 55–56, 91,
62341 ........................111–112, 117 73575 ........................87–88 77410 ........................75 93, 95–96, 133
62506 ........................81 73587 ........................87–88 77434 ........................19 8915 ..........................23, 37, 39, 65,
62509 ........................79, 81 73610P-S ..................87–88 77521 ........................69 81, 85
62695 ........................23 73634 ........................139 77522 ........................53 89862 ........................119
62696 ........................23 73711 ........................96 77524 ........................67 94001 ........................25
6272 ..........................49 73713 ........................71, 96 77692 ........................83 94002 ........................25
62926 ........................12, 15, 17 73714 ........................71 77709 ........................115, 117, 119 94003 ........................25
62927 ........................12, 15, 17 73717 ........................63, 96 77834 ........................87–88 94077 ........................65
6326 ..........................69 73723 ........................95–96 77836 ........................87–88 94196 ........................105
63311 ........................133 73725 ........................71 77838 ........................87–88 94315 ........................23
6356 ..........................19, 31, 37, 39, 73736 ........................59–60, 63, 96 77840 ........................87–88 94316 ........................23
41, 43, 51, 55– 73739 ........................87–88 77844 ........................87–88 94317 ........................23
56, 79, 81, 87– 73746 ........................59–60 77981 ........................105 94401 ........................81, 83
88, 91, 131 73747 ........................59–60 77990 ........................105 94402 ........................79

April 2012
Part Number Page
94474-02 ...................21–23
94482 ........................139
94483 ........................139
94492P ......................139
94506 ........................59–60
94529 ........................71
94530 ........................71
94531P ......................71
94549 ........................139
94618 ........................117
94639 ........................63
94642 ........................139
94643 ........................139
94859 ........................119
94860 ........................117
94879 ........................21–23
94880 ........................21–23
9599-S .......................131
96008-S .....................59–60
96236 ........................96
97128 ........................45, 71, 75
97602 ........................15
97815 ........................17
97887 ........................11–12, 15
97890 ........................11–12, 15
98154 ........................139
99174 ........................139
T107883 ....................81
T107884 ....................79, 81
T108075 ....................79, 81
T108673 ....................23
T112563 ....................96

April 2012
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BEARING,BRK,MICO **.....45 BRUSH RIGGING (48504).....105
A BEARING,FL 1.5ID X 1.75OD X 1.....69 BRUSH SET (4PER)(48504)**.....105
BEARING,FL,1.25ID X 1.41OD X 1.....79 BRUSH SPRING,TRAC.MOTOR Z30.....22–23
ADAPTER FLANGE-PULLEY,Z482-E.....37, 39
BEARING,FL,1.25IDX1.41ODX1.50L.....81, 83 BULKHEAD FITTING,PLASTIC X 8**.....51
AIRCLEANER ASSEMBLY.....37, 39
BEARING,GARLOCK,12FDU12.....139 BULKHEAD,FEMALE X 6 X 6.....135
ALARM,CHIME TONE 5-25VDC***.....49, 63
BEARING,INNER & CUP,9 BOLT HUB.....19 BULKHEAD,SWING CHASSIS,DC/BI.....51
ALARM,INTERMITTENT TONE 6-30V*.....49
BEARING,MOTOR (40844) FAN END.....105 BULKHEAD,SWING CHASSIS,LH,PAIN.....31
ALARM,WARBLE TONE 5-30 VDC***.....91, 96
BEARING,POLYGON,20DU12.....79, 81 BULKHEAD,SWING CHASSIS,RH,PAIN.....51
ALTERNATOR STAY,WG750***.....33
BEARING,SWING CHASSIS.....45 BUMPER, PLASTIC, 1.25 O.D......131, 133
ALTERNATOR,30 A***.....33
BEARING,SWING CHASSIS RINGGEAR....45 BUMPER,RUBBER***.....139
ALTERNATOR,KUBOTA,Z482.....35
BELLCRANK ASSY,JIB,Z45/25.....81 BUMPER,RUBBER,COVERS.....65
ALTRNTR,48VDC 100A,SERV VERS**.....31
BELT,3VX-335.....37, 39 BUSHING,SH 1-1/8.....37, 39
AMMETER, 39243/47906/66412.....19
BELT,V KUBOTA Z482-E.....33, 35 BUTTON,PUSH,BLACK W/SEAL***.....95–96
ANGLE,COVER SUPPORT,DC/BI.....51
BLANKET,BATTERY.....137
ANGLE,COVER SUPPORT,PAINTED.....51
BOLT,CARRIAGE,1/4-20 X 1.00,G2.....85 C
ANGLE,EXHAUST SUPPORT PAINTED.....33
BOLT,CARRIAGE,1/4-20 X 2.75,G2.....85
ANGLE,PRI. BOOM REST,NON-JIB.....49 C-CLIP, SHAFT, JOYSTICK.....101
BOOT,CABLE TERMINAL,LG,RED,2/0.....25
ANGLE,RELAY MNT,W/NUTSERTS,PNT...63, CABLE ASSY #2 BLK AP1/AP2 BATT.....25
B O O T, C I R C U I T BREAKER
96 CABLE ASSY #2 RED BATT.....25
PROTECTOR.....59–60
ASSEMBLY,ENGINE TRAY,BI-ENERGY.....31 CABLE ASSY - 100" RED (45/25).....29
BOOT,CONTROLLER.....99, 101
ASSEMBLY,FOOT SWITCH***.....87–88, 96 CABLE ASSY - 7" BLACK (45/25).....29
BOOT,DTSCH,DTP4-BT.....71
ASSY, CIRCUIT BREAKER 10A.....55–56 CABLE ASSY-13" RED (45/25).....29
BOOT,PLUG 4 WAY.....87–88
ASSY, CIRCUIT BREAKER 15A.....31, 59–60 CABLE ASSY-14" BLK (45/25).....29
BOOT,SOLENOID, 20780.....37, 39
ASSY,RELAY SOCKET,AUTO***.....63, 91 CABLE ASSY-17" RED (45/25).....29
BOOT,TOGGLE SWITCH,SHORT*......55–56,
ASSY,TERMINAL RAIL,Z45DC/BE.....63 CABLE ASSY-31" RED (45/25).....29
59–60, 93, 95–96
AXLE ASSY,NON-STR,NARROW BASE....21– CABLE ASSY/100" BLK (45/25).....29
BOOT-THUMB ROCKER** BLACK.....99, 101
23 CABLE ASSY/100" RED (45/25).....29
BOX,INSTRUCTION STORAGE.....87–88
AXLE COVER, NARROW.....23 CABLE ASSY/20" RED (45/25).....29
BRACKET SET,NYLATRAC,KS6-5.4**.....77
CABLE ASSY/38" BLK (BI-E ONLY).....29
BRACKET, AIRCLEANER MT......37, 39
B CABLE ASSY/84" RED (BI-E ONLY).....29
BRACKET, RETURN FILTER.....51
CABLE COVER,JIB***.....81
BACKING PLATE, HOSE BLOCK, JIB.....85 BRACKET,AIR INTAKE.....43
CABLE SQUEEZE CONN......53
BALANCER,HARMONIC,2-3V-500-SH......37, BRACKET,ALTERNATOR ADJ.PAINTED.....31
CABLE SQUEEZE CONN.,XTRA LRG......53,
39 BRACKET,ALTERNATOR MOUNT.....31
91
BALL STUD**.....65 BRACKET,ENGINE MNT,KUBOTA 13HP....41,
CABLE TRACK,PLASTIC,26 LINK.....77
BALL STUD,1/2" BALL,3/8-16X1.2.....65 43
CABLE TRACK,PLASTIC,35 LINK.....77
BAR, AXLE ROTATION STOP.....21–23 BRACKET,ENGINE PLATE REST PTD......31
CAM ASSEMBLY, JOYSTICK(42032).....101
BASE, W/1 N.O. CONTACTS***.....93, 95–96 BRACKET,EXHAUST,Z45 BI.....33, 35
CAM-SHAFT ASSEMBLY (56274).....99
BASE,W/2 NC CONTACTS***.....59–60 BRACKET,GROUND CONTROL BOX.....51
CAP, DUST - 54840 HUB ASSY.....19
BASE,W/3 NC CONTACTS.....59–60 BRACKET,HOSE CLAMP.....85
CAP,DIAGNOSTIC NIPPLE.....108
BASE,WITHOUT CONTACTS.....55–56, 93 BRACKET,HOSE CLAMP PAINTED**.....71
CAP,DISENGAGE,4HP/4HB***.....22–23
BATT.BOX W/DECALS,CONTROL SIDE.....25 BRACKET,HOSE CLAMP SUPPORT.....79
CAP,DISENGAGE-45553 TORQUE HUB....21–
BATT.BOX W/DECALS,TANK SIDE.....25 BRACKET,IDLE LEVER.....37, 39
23
BATTERY BOX ASSY,CONTRL SIDE.....25 BRACKET,POWER TO PLAT, DOM......96
CAP,DUST,45873 HUB KIT.....19
BATTERY BOX ASSY,TANK SIDE DWN.....25 BRACKET,POWER TO PLAT, UK.....96
CAP,DUST,DIAGNOSTIC NIPPLE***.......111–
BATTERY CABLE ASSY,9.5"JUMPER.....25 B R A C K E T , R U B B E R
112, 115
BATTERY CABLE CONNECTOR 45/25.....29 BUMPER,ENGCOVER.....65
CAP-RADIATOR, 14PSI Z482-E.....41, 43
BATTERY HOLD DOWN.....31 BRACKET,SOLENOID MOUNT
CAPACITOR,6 MFD,660VAC-CHARGR*.....27
BATTERY,390AH L16,WET.....25 PAINTED.....37, 39
CAPACITOR,TIME DELAY.....91, 95–96
BATTERY,450 CCA***.....31 BRACKET,STOP LEVER.....37, 39
CASE COVER ONLY 18710/18720.....27
BEARING KIT.....21–23 BRACKET,WORK LIGHT MOUNT 5/16".....131
CASTING 42032.....101
BEARING KIT (45553) TORQUE HUB....21–23 BRACKET-PANEL-WIRE MOUNTING 99....55–
CHANNEL,CABLE TRACK COV,NONJ,P.....77
BEARING KIT, AUSCO 1200 IN/LB.....21–23 56, 93
CHANNEL,CABLE TRK COVER,JIB,PA.....77
BEARING KIT,GE DRIVE MOTOR***.....23 B R A C K E T - R A D I A T O R
CHARGER 48V/30A AUTO AC X-LED.....27
BEARING KIT,ROTATOR, 4.5K.....79, 81 SUPRT,INBOARD.....41, 43
CHARGER,48V,100-125VAC,60H,25A.....27
BEARING KIT,ROTATOR,9K***.....81 BRACKET-RADIATOR SUPRT,OUTBRD....41,
CHARGER,48V,110/60,12A,EERATNG.....27
BEARING KIT-74097 TORQUE HUB**.......22– 43
CHARGER,48V,200-250VAC,50H,25A.....27
23 BRAKE KIT, SWING DRIVE.....45
CHARGER,48V,200-250VAC,60H,25A.....27
BEARING KIT-AUSCO(56272)***.....21–23 BRAKE, NEMA, 1200 IN/LB.....21–23
CLAMP,0.50,#8 X 1/4,RUB CUSH.....71
BEARING, MOTOR.....22–23, 105 BRAKE,MICO,12000 IN/LB.....45
CLAMP,0.63,#10 X 1/4,RUB CUSH.....135
BEARING,0.75IDX1.00ODX0.75L.....25 BRKT,AIRCLEAN,COOLRES.MNT,PNTD...37,
CLAMP,0.75,#12 X 1/4,RUB CUSH......55–56,
BEARING,1.00IDX1.25ODX1.00L.....19 39
91, 93
BEARING,1.25 ID X 1.5 OD X .75.....81 BRUSH COVER -PLATE-(48504).....105
CLAMP,1.25,#20 X 1/4,RUB CUSH.....133
BEARING,1.25IDX1.50X1.25L.....81 BRUSH HOLDER(56282).....22–23
CLAMP,1.63,#26 X 3/8,RUB CUSH.....85
BEARING,1.25IDX1.5ODX1.00L.....73 BRUSH KIT, DRIVE MOTOR.....22–23
CLAMP,AIR CLEANER HOSE,WG750**.....37,
BEARING,1.5IDX1.75ODX1.5L......19, 21–23, BRUSH KIT,GE DRIVE MOTOR***.....23
39
69 BRUSH LEAD ASSEMBLY KIT(48504).....105
CLAMP,CABLE & HOSE,PLASTIC.....75
BEARING,1.75IDX2.O0ODX1.50LG.....69, 73 BRUSH RETAINING SPRING,DR MTR.....23

April 2012
Part Description Index (continued)
CLAMP,HOSE ROUTE,2X#4,LOOM.....79 CONTROL BOX ASSY/PLAT-45/25.....91 D E C A L , C O S M E T I C , G E N I E

CLAMP,HOSE,1 EAR, 15/32.....47 CONTROL,BOX ASSY-GRND Z45 IC.....53 BOOM,HORZ.....12, 15, 17
CLAMP,HOSE,1 EAR, 5/8.....47 C O N T R O L L R , S E P E X DECAL,COSMETIC,GENIE Z-45/25.....12, 15,
CLAMP,HOSE,1.75.....37, 39 MOTOR,Z45DC/BE.....21–23 17
CLAMP,HOSE,ALUMINUM***.....75 COOLANT RECOVERY BOTTLE1.5 QT*...37, DECAL,COSMETIC,GENIE Z-45/25J....12, 15,
CLAMP,HOSE,KUBOTA WG750.....33, 35, 41, 39 17
43 COUPLER, PUMP / MOTOR (36179).....49 DECAL,DANGER DO NOT ALTER
CLAMP,JIB HOSE/CABLE,Z45/51.....85 COUPLER,1/4"SERIES 3/8 MPT.....135 SWTC.....11–12, 15
CLAMP,MUFFLER/TAILPIPE,GS68RT*.....33 COUPLING-POT,JOYSTICK (56579).....101 DECAL,DANGER,BATTERY SAFETY***....11–
CLAMP,RUBBER CUSHIONED-2 5/32.....81 COVER ASSY W/SYM DECALS,LH.....65 12, 15
CLAMP,TWO HOSE.....85 COVER ASSY W/SYM DECLS,LH DC.....65 DECAL,DANGER,ELEC.HAZ.STAY CLR....11–
CLAMP-HOSE, .375, FUEL PUMP.....37, 39 COVER ASSY W/SYM DECLS,RH BIDC.....67 12, 15, 17
CLAMP-OVERFLOW PIPE(Z482-E).....37, 39 COVER ASSY W/WRD DECALS,LH DC.....65 D E C A L , D A N G E R , E L E C T
CLAMPING BLOCK,CABLE.....71 COVER ASSY W/WRD DECALS,RH BI.....67 HAZARD,PLUG.....11–12, 15
CLAMPING BLOCK,HOSE***.....71 COVER ASSY W/WRD DECALS,RH DC.....67 DECAL,DANGER,GEN SAFETY RULES....11–
Clevis Pin, 1 x 1.25 inches.....19 COVER ASSY-ENG.SIDE(BI)Z45/25.....65 12, 15
CLIP,RADIATOR MOUNT, KUBOTA.....41, 43 COVER ASSY-NONTANKSIDE(DC)Z45.....65 DECAL,DANGER,MAX LOAD 227 KG.....17
COIL,#8 20VDC,DEUTSCH W/DIOD.......115, COVER ASSY/TANKSIDE(Z45DC/BI).....67 DECAL,DANGER,MAX SIDE FRC,667N.....17
117, 119 COVER BRACE,UPPER PIVOT,REAR,P.....71 DECAL,DANGER,NO SMOKING***.....11–12,
COIL,20V DS W/DIODE.....111–112 COVER CAP,TORQUE HUB***.....22–23 15
COIL,20V W/DIODE,#8 (SCI)***.....107–108 COVER END,TORQUE HUB (74097).....22–23 DECAL,DANGER,SIDE FRC 400N.....17
COIL,20VDC DEUTCSH W/DIODE.....117 COVER KIT,PLAT.CONT.BOX-BLUE**.....131 DECAL,DANGER,TILT ALARM***.....11–12, 15
COIL,24 VDC DUAL SPADE,#8.....117 COVER PLATE,AIR INTAKE,GRAY.....65 DECAL,DANGER,TIP-OVER BATTERY.....11–
COIL,24VDC,DUAL SPADE,SIZE 10........107– COVER PLATE,CONNECTOR.....59–60 12, 15
108, 111–112 COVER W/DECALS,STEER,NON OSC.....19 DECAL,DANGER,TIPOVER HAZARD***....12,
COIL,DUAL SPADE,24V DC.....115 COVER, AUXILIARY POWER SWITCH.....55– 15
COIL,SOLENOID,8 DSD 20V,W/DIOD.....119 56, 93 DECAL,DRIVE ENABLE PATCH.....17
COMPR.LINK,MACHINED,GND CONTR*....81 COVER, BATTERY BOX W/DECALS.....25 DECAL,GROUND CONTROL PANEL,BI.....11–
CONN HOUSING SBX175, BATT.....29 COVER, JIB HOSES/CABLES**.....85 12
CONN RECEPT,FLANGED.....95–96 COVER,BLANK.....96 DECAL,INSTR,MAX SIDE FRC,ANSI...11–12,
CONN,520102-8-8.....123 COVER,FLYWHEEL,2 CYL.KUBOTA.....41, 43 15
CONN,520120-12-10.....123 COVER,FOOT SWITCH.....87–88 DECAL,INSTR,SIDE FRC/WIND,AUS........11–
CONN,520120-4***.....123, 127 COVER,FORMED REAR AXLE,NRRW.....23 12, 15
CONN,520120-4-6***.....123, 125, 127 COVER,GFCI,HORIZONTAL,WEATHER.....96 D E C A L , I N S T R U C T, F O O T S W I T C H
CONN,520120-8-12.....123 COVER,GFCI,WEATHERPROOF.....91 OPER.....11–12, 15
CONN,LONG,520122-6.....125, 127 COVER,KNOCK OUT HOLE,4 PER BAG.....91 DECAL,LABEL, OPEN, LATCH.....12
CONN,PLUG 12 WAY,14-18GA,GRAY.......59– COVER,SWING CHASSIS CENTER,PAI.....49 DECAL,LABEL,AIRLINE 110 PSI....11–12, 15,
60 COVER-VALVE Z482, Z34/22BE.....33, 35 17
CONN,PLUG 12 WAY,BLACK.....59–60 COVR W/DECALS,NON-STEER Z45/25.....21– DECAL,LABEL,CONTRLR STATUS LT......11–
CONN,PLUG 12 WAY,BROWN.....59–60 23 12, 15
CONN,PLUG 12 WAY,GREEN.....59–60 CUSHION,RADIATOR,KUBOTA 1702**.....41, DECAL,LABEL,DIESEL FUEL.....11–12, 17
CONN,PLUG 120 AC/15A DOMESTIC.....27 43 DECAL,LABEL,LOWER MIDRAIL.....17
CONN,PLUG 24 WAY,DRC SERIES.....59–60 CYL,PRIM.LIFT,NON JIB,Z45***.....73 DECAL,LABEL,MANUAL NOT HERE...11–12,
CONN,PLUG 4 WAY,12-14GA***.....60 CYLINDER,ELEVATE,Z45/25***.....69 15
CONN,PLUG 4 WAY,14-18GA.....71, 87–88 CYLINDER,EXTEND,Z45 NON JIB.....75 DECAL,LABEL,PWR TO CHARGR 115V....11–
CONN,PLUG 40 WAY,DRC SERIES.....60 CYLINDER,EXTEND,Z45J***.....75 12, 15, 17
CONN,RECEP 24 WAY,W/FLANGE.....59–60 CYLINDER,JIB,Z45/Z51.....81 DECAL,LABEL,PWR TO CHARGR 230V....11–
CONN,RECEP 4 WAY, 14-18GA.....71 CYLINDER,MASTER,Z45.....73 12, 15, 17
CONN,RECEP 4 WAY,12-14GA FL***.....63, 96 CYLINDER,PRIM LIFT,JIB,Z45***.....73 DECAL,LABEL,TIRE PRESS Z45DCBI.....17
CONN,RECEP 40 WAY,W/FLANGE.....60, 63 CYLINDER,SLAVE,Z45***.....79, 81 DECAL,LABEL,TRAVEL ALARM***.....11–12
CONN,RECEP 48 WAY,4 X 12.......59–60, 63, CYLINDER,STEER,Z45,#4 PORT***.....19 DECAL,LABEL,WHEEL LOAD Z4525DC....15,
96 17
CONN,SQUEEZE,1/2NPT .38-.50,SM.....96 D DECAL,LABEL-CHEVRON RANDO.....11–12,
CONN,STRAIN RELIEF,LP,1/2 NPT.....49 15
DECAL PLATE W/ SYMBOL DECALS....87–88
CONN. SQZ,1/2NPT .39-.56 MED......53, 91 DECAL,LANYARD ANCHORAGE POINT...11–
DECAL PLATE W/DECALS,S80/85 2K.......87–
CONNECTING LINK,MACHINED.....71 12, 15, 17
88
CONNECTOR,BULKHEAD,FEMALE-4.....49 DECAL,NOTICE, FUNCTION ENABLE*.....11–
DECAL, GROUND CONTROL PANEL.......12,
CONTACT,MOVING,19549RELAY.....21–23 12
15, 17
CONTACT,N.O.***.....55–56, 93, 95–96 DECAL,NOTICE,BATT CONNECTION......11–
DECAL, PLATFORM CONTROL PANEL.....11–
CONTACT,NC.....55–56, 59–60, 93 12, 15
12
CONTACT,STATIONARY (56434).....23 DECAL,NOTICE,CHARGER INSTRUC......12,
DECAL, POWER TO CHARGER, UNIV.....27
CONTACT,STATIONARY,19549RELAY.......21– 15
DECAL,ARROW BLUE.....11–12, 15, 17
23 DECAL,NOTICE,HAZARDOUS MAT'LS*....11–
DECAL,ARROW YELLOW LRG 9".......11–12,
CONTACT-MOVEABLE (56434).....23 12, 15
15, 17
CONTACTOR,AUX PUMP 24V,80A***........21– DECAL,NOTICE,KUBOTA ENG SPEC.......11–
DECAL,CAUTION,BRAKE RELEASE***.....11–
23 12, 15
12
CONTACTOR,DRIVE,24V,180A.....21–23 DECAL,NOTICE,MAX LOAD 500 LBS.......11–
DECAL,COSMETIC,BI-ENERGY.....12, 15, 17
CONTACTOR,LIFT PUMP 24V 180A.....23 12, 15
DECAL,COSMETIC,DC POWER.....12, 15, 17
CONTACTOR,LIMIT SWITCH.....45, 75

April 2012
DECAL,NOTICE,OP INST,PLAT,Z45D........12, FILTER ELEMENT,10MICRON,PAPER*.....51 H

15 FILTER,FUEL FILTER Z482-E.....37, 39
HANDLE HALF (56274).....99, 101
DECAL,NOTICE,OPER INST BE.....11–12, 15 FILTER,OIL,KUBOTA.....33, 35
HARN ASSY, POWER BATT PACK.....25
DECAL,NOTICE,TIRE SPECS,Z34DC.......11– FILTER-AIR CLEANER Z482-E.....37, 39
HARN ASSY, POWER PACK AP2.....25
12, 15 FITTING,CONN,520120-6.....123, 125, 127
HARNESS,12/3,12V TO PLAT.....60, 96
DECAL,OPERATING INSTR,GROUND.....12, FITTING,TEE,BRANCH,520429-4***.....121
HARNESS,18/19 BOOM CABLE #1.....59–60,
15 FIXED CONTACT (FOR 74267).....21–23
96
DECAL,PLATFORM CONTROL PANEL.....11– FLASHTUBE,STRAIGHT,360DEG,BULB....129
HARNESS,18/19,BOOM CABLE #2.....59–60,
12, 15, 17 FLASHTUBE,U SHAPED,360DEG,BULB...129
96
DECAL,PLATFORM CTRL PANL,BI/DC.....11– FLATBAR-HOOK SUPT(GRAY)-12.188.....65
HARNESS,CHASSIS,Z45 BI ENERGY.....53
12 FLOORING, 6'FT PLATFORM.....87–88
HARNESS,ENGINE,Z45BI.....59–60
DECAL,POWER TO PLATFORM 115V......11– FLOORING,4 FT PLATFORM,PAINTED.....87–
HARNESS,FUNCTION,Z45 DC/BI.....60
12, 15, 17 88
HARNESS,LS,D.E. Z45BE.....45
DECAL,POWER TO PLATFORM 230V......11– FLOORING,5 FT PLATFORM,PAINTED.....87–
HARNESS,MANIFOLD,Z45 BI/DC.....53, 107–
12, 15, 17 88
108, 111–112, 115
DECAL,SYMBOL-BATTERY SAFETY.....17 FORMING,AIR FIT/WELD STUD PLAT.....135
HEATSINK ASSY W/DIODES (23442).....27
DECAL,SYMBOL-COMP ACCESS.....17 FORMING,CHARGER PLATE,PAINTED.....27
HINGE,.375X.120THK.,SLOTTED.....65
DECAL,SYMBOL-READ THE MANUAL.....17 FORMING,ENG.COVER SUPPORT,PNTD...65
HORN,24VDC,SPADE TERMINALS***.....49
DECAL,TRIANGLE,BLUE.....11–12, 15, 17 FORMING,GAS STRUT MOUNT,PAINTE.....65
HOSE ASSY 1/4, STR FEM,STR FEM.....125,
DECAL,TRIANGLE,YELLOW.....11–12, 15, 17 FORMING,GAS STRUT MOUNT,PNTD.....65
127
DECAL,USE DEXRON***.....11–12 FORMING,LOWER CNTRL BOX MOUNT....51
HOSE ASSY 1/4,90 DEG FEM,STR F.....123
DECAL,WARN,CRUSH HAZARD HAND....11– FORMING,SWING CHASSIS,RH,PAINT.....51
HOSE ASSY 1/4,STR FEM,STR FEM.....125,
12, 15 FREEZE PLUG HEATER,Z482.....137
127
DECAL,WARN,CRUSH HAZARD PLAT.....11– FRONT AXLE ASSY,NRRW,Z45/25.....19
HOSE ASSY 1/4,STR FEM,STR MALE.....127
12, 15, 17 FUEL CAP,BI-ENERGY,Z45***%%.....47
HOSE ASSY,1/2,90 FEM,STR FEM.....123
DECAL,WARN,IMPROPER OPERATION...11– FUEL TANK ASSY W/DECAL(Z45/25).....47
HOSE ASSY,1/2,90 FEM,STR FEMD.....123
12, 15 FUSE ASSY-BOOM CHARGER.....27
HOSE ASSY,1/4",100R1,90F/90F.....123
DECAL,WARN,NO STEP OR RIDE.....11–12, FUSE BLOCK, ANN & ANL FUSE.....21–23
HOSE ASSY,1/4",100R1,FEM/FEM.....49
15 FUSE HOLDER,WATERPROOF.....31
HOSE ASSY,1/4,90 FEM,STR FEM.....121
DECAL,WARNING,BRAKE RELEASE***....11– FUSE,1 AMP.....31
HOSE ASSY,1/4,90 FEM,STR FEMM.....121
12 FUSE,200 AMP.....21–23
HOSE ASSY,1/4,STR FEM,STR FEM......123,
DECAL,WARNING,CRUSHING.....11–12, 15 FUSE,500 AMP,VERY FAST ACTING.....23
125, 127
DECAL,WARNING,CRUSHING HAZARD.....17
HOSE ASSY,1/4,STR FEM,STR FEM*.....121,
DECAL,WARNING,EXPLOSION,ETHER.....15 G 125, 127
DECAL,WARNING-COMPART ACCESS....11–
GASKET KIT, AUSCO 1200 IN/LB.....21–23 HOSE ASSY,1/4,STR FEM,STR FEMM....125,
12, 15
GASKET, PUMP / MOTOR (36179).....49 127
DIN RAIL,11.25".....63
GASKET, UK POWER TO PLAT.....96 HOSE ASSY,LIFT PUMP/F.MANIF***.....123
DIN RAIL,14.75" **.....53
GASKET,GROUND CONTROL BOX.....53 HOSE ASSY,LUBE RINGGEARBEARING....49
DIN RAIL,6.38".....31
GASKET,GROUND CONTROL BOX***......53, HOSE ASSY,MULTI USE***.....123
DIODE,PCB DRIVE CONTACTOR.....23
63 HOSE CLAMP-AIR CLEANER/LOWER.....37,
DIPSTICK, KUBOTA Z482-E.....37, 39
GASKET,JOYSTK.SHAFT36867/42032.....99, 39
DISCONNECT ROD (56338).....22–23
101 HOSE COVER,LOWER LEVEL,BOT,PAI.....71
DISCONNECT ROD (74097).....22–23
GASKET,KEYSWITCH,PLASTIC***.....59–60 HOSE COVER,LOWER LEVEL,TOP,PAI.....71
DISCONNECT ROD-45553 TQ.HUB.....22–23
GASKET,MUFFLER,KUBOTA GAS***.....33, 35 HOSE COVER,UPPER ARM,PAINTED.....71
GASKET,THERMOSTAT,KUBOTA GAS.....41, HOSE END,BARB,1/4 MNPTX3/16,90.....47
E 43 HOSE END,BARB,1/4 MNPTX5/16,90.....47
E-STOP BUTTON.....55–56, 59–60, 93 GASKET,UPPER CONTROL BOX.....91 HOSE GUIDE, JIB.....85
EAR,ENGINE TRAY PIVOT,PAINTED.....31 G A S K E T , W A T E R HOSE,1/4" HIGH PRESSURE,4.63LG.....77
ELBOW,90D,520220-4-4.....121, 125, 127 PUMPWG750B/Z482-E.....33, 35 HOSE,3/16,FUEL,SAE 30R7,103".....47
ELBOW,90D,520220-4-6***.....123 GASKET-EXHAUST MANIFOLD Z482.......33, HOSE,5/16 FUEL,SAE 30R7.....37, 39
ELBOW,90D,520220-8-12.....123 35 HOSE,5/16,FUEL,SAE 30R7,86".....47
ELBOW,90D,520220-8-6.....123, 125, 127 GASKET-INJECTION PUMP, Z482-E.....37, 39 HOSE,AIR CLEANER INTAKE.....37, 39
Electrical Cord, 18 Gauge (0.821 mm2), 19 GASKET-OIL DRAIN, DF750.....33, 35 HOSE,AIR CLEANER TO ENGINE.....37, 39
Conductor.....53 GASKET-SPEED CONTROL ASSEMBLY...37, HOSE,AIRLINE TO PLATFORM Z45.....135
END PLATE,WAGO.....91 39 HOSE,LWR RADIATOR,KUBOTA
EVACUATOR VALVE-AIR CLEANER.....37, 39 GASKET-VALVE COVER Z482-E.....33, 35 WG750.....41, 43
EXHAUST EXTENSION WELDMENT.....33 GATE LATCH CASTING--DRILLED.....131, 133 HOSE,PVC,CLEAR,36.00".....37, 39
EXHAUST MANIFOLD, Z482-E.....33, 35 GAUGE,FUEL,SIDE MOUNT Z45.....47 HOSE,WATER PUMP RETURN (Z482).....33,
EXHAUST,KUBOTA Z482-E,Z45 BI.....33, 35 GEAR, SLAVE, MS4,45048.....101, 103 35
EXTENSION BOOM WELDMNT,JIB,Z45.....75 GLOW PLUG, KUBOTA Z482-E.....37 HOSE,WATER PUMP,KUBOTA**.....33, 35
GLOW PLUG,D905.....39 HOSE-RADIATOR,UPPER Z482-E.....41, 43
GROUND CONNECTOR,1/2".....91 HOUR METER,10-80 VOLTS***.....55–56, 59–
F GROUND CONTROL BOX ASSY W/DEC*...63 60
FAN, KUBOTA Z482-E.....33, 35
GUARD,FAN,2 CYL.KUBOTA.....33, 35 HOUR METER,LCD,9-60 VDC***.....55–56
FILTER ASSY SAE12,10MIC,PARP.....51
GUARD,FOOTSWITCH,W/DECAL ALUM...87– HOUSING,FUEL FILTER ELEMENT.....37, 39
FILTER ASSY,SAE8,10 MIC,PAPR**.....51
88 HOUSING,WORKLIGHT***.....131
FILTER ASSY-FUEL,COMPLETE Z482.....37, HOUSING-SHAFT ASSY (56274).....99
39 HUB ASSEMBLY MODEL#60-8.....19
FILTER ELEMENT 10 MIC 49815.....51 HUB ASSEMBLY,9 BOLT.....19

April 2012
I LOCK,PLUG 4 WAY,12-14GA***.....60 NUT,NYLOCK,1/4-20.....23, 31, 37, 39, 41, 43,

LOCK,PLUG 4 WAY,14-18GA.....71 51, 53, 65, 67, 71, 75, 77, 79, 81, 83, 85, 131,
INDICATOR,BATTERY CHARGE,48V
LOCK,RECEP 12 WAY, 14-18GA.....63, 96 133, 139
LEAD-ACID.....93, 95–96
LOCK,RECEP 4 WAY,12-14GA.....60, 63, 96 NUT,NYLOCK,10-24.....131, 139
INJECTOR,KUBOTA Z482-E.....37, 39
LOCK,RECEP 4 WAY,14-18GA.....71, 96 NUT,NYLOCK,10-32.....27, 31, 37, 39, 55–56,
INNER CONE - MODEL 60-8.....19
LOCKNUT,ELEC,1/2".....53, 91, 96 65, 67, 71, 75, 91, 93
LOCKNUT,ELECTRIC,1" NPT.....53 NUT,NYLOCK,3/4-10,GRD.8.....79, 83
J LOCKNUT,ELECTRIC,3/4".....53 NUT,NYLOCK,3/8-16.....21–23, 31, 33, 41, 43,
JIB BOOM ASSY W/WORD DECAL.....85 LOCKNUT-ELECTRIC, 1/2"(54120).....49 47, 49, 51, 65, 69, 75, 81, 85, 87–88, 96, 139
JOYSTICK,5K-0 OHM.....99, 101 LOWER LEVEL ARM ASSY.....71 NUT,NYLOCK,5/16-18.....33, 35, 49
JOYSTICK,5K-0 OHM**.....95–96 LOWER SECONDARY ARM ASSY.....71 NUT,NYLOCK,6-32.....91
LUG,WHEEL STUD,5/8-18,W1/4HB**.....22–23 NUT,NYLOCK,8-32.....45, 129
NUT,PROPORTNL. COIL,52372,GS68.....107–
K 108
KEEPER,LATCH (45363).....65, 67 M NUT-CASTLE (50414).....45
KEY SINGLE***.....59–60 MANIFOLD KIT, SW DRIVE.....45
NUT-COIL SHORT.....107–108, 111–112
KEY,1/4 X 1.25.....37, 39 MANIFOLD,ASSY DUAL CNTRBAL......81
NUT-HEX,3M X 0.5MM.....99, 101
KEY,SINGLE***.....55–56, 59–60 MANIFOLD,DUAL COUNTERBALANCE.....45
NUTSERT,1/4-20,STEEL CAD PLTD....55–56,
KEY,WOODRUFF,5/32X3/4 KEY #506.....31 MANIFOLD,FUNC,DC/BI,DS,ADJ****.......111–
63, 91
KEY-WOODRUFF (50414).....45 112
NYLON WASHER,(36179).....49
Keys (quantity 10 of 21982).....59–60 MANIFOLD,FUNCTION DC/BI***.....115, 117
KEYS,10 PACK***.....55–56 MANIFOLD,FUNCTION W/O ORIFICE*.....117
KEYSWITCH,3 POS. W/KEYS***.....59–60 MANIFOLD,FUNCTION,Z45 DC/BI***......107– O
KEYSWITCH,3POS.MNTND.DR WKEY**...55– 108 O-RING KIT (ORFS FITTINGS).......107–108,
56 MANIFOLD,JIB SELECT,20V***.....119 111–112, 115, 121, 123, 125, 127
KEYSWITCH,CONTACTS LOCK.....55–56 MANIFOLD,JIB,ROTATE 20V W/FITT.....119 O-RING KIT, AUSCO 1200 IN/LB.....21–23
KIT, 24V SEP-EX DRIVE MOTORS.....23 MANIFOLD,JIB,ROTATE 20V,W/FIT*.....119 O-RING KIT,FIELD SVC,ALL PROD........107–
KIT, FIELD INSTALL, SWING GATE.....131 MANIFOLD,ROTATOR,180 DEG.***.....81 108, 111–112, 115, 121, 123, 125, 127
KIT,CONTROL BOX COVER.....131 MANIFOLD,ROTATOR,CB***.....81 O-RING, TORQUE HUB.....22–23
KIT,COVER,TORQUE HUB,45553***.....22–23 MANIFOLD,TURNTABLE ROTATION***.....45 O-RING,2-042 N674-70***.....45
KIT,CYLINDER REPLACEMENT,Z-45*......73, MANUAL BOX W/DECALS***.....87–88 O-RING,END COVER,4HP/4HB***.....22–23
79 MESH,HALF,LH 5' PLATFORM.....133 O-RING,FILTER,LOWER Z482-E.....37, 39
KIT,ESTOP SVC BB&SM BOOM.....55–56, 93, MESH,HALF,LH,6'PLATFORM.....133 O-RING,FUEL FILTER,UPPER Z482E.......37,
95–96 MESH,HALF,RH 5' PLATFORM.....133 39
KIT,GASKET,UK POWER TO PLAT......91, 96 MESH,HALF,RH,6'PLATFORM.....133 O-RING,OIL FILLER PLUG,KUBOTA*....33, 35
KIT,HALF SWING GATE***.....133 MESH,HALF,SWING GATE***.....133 O-RING,ORFS,-6.....59–60
KIT,HORN SVC BB&SM BOOM.....93 MICROSWITCH,13482 FOOTSWITCH......87– OPT,CHARGER,48V,110VAC,60H,25A.....27
KIT,KEYSWITCH SVC BB & SM BOOM.....55– 88 OPT,PLAT SPT,LOAD SENSE,JIB.....139
56 MICROSWITCH,V3L-139-D8.....99, 101 OPT,PLAT SPT,LOAD SENSE,NJ.....139
KIT,REPLACE VOLTAGE REGULATOR*.....31 MICROSWITCH-V319M.....99, 101 OPTION,AIRLINE TO PLATFORM.....135
KIT,SEAL,3CC PUMP***.....105 MIDPIVOT ASSY Z45IC.....71 OPTION,COLD START,Z34DSL.....137
KIT,SWING GATE W/SPRING.....131 MODULE,IGNITION/START,12/24V.....31 OPTION,COLD START,Z45 KUBOTA.....137
KIT,TORQUE HUB COVER (45553)**.....22–23 MODULE,LOAD SENSE 2007.....139 OPTION,PLAT.PINCH GUARD,4 FT......131
KIT,UNIV CHRGR UPGRADE,Z40/Z45.....27 MOTOR, 24V (36179).....49 OPTION,PLAT.PINCH GUARD,5 FT......131
KIT,UPGRADE JOYSTICK,DC/BI.....99 MOTOR,48V-2800RPM 3.5HP.....105 OPTION,PLAT.PINCH GUARD,6 FT......131
KIT,Z482 RAD SUPPORT.....43 MOTOR,SEP-EX,24V***.....22–23 OPTION,SWING GATE,BOOMS.....131
KNOB, 45048 CONTROLLER.....103 MOTOR,TURNTABLE ROTATE,29.1.....45 ORIFICE DISC,.046",GREEN....107–108, 112,
MOUNT,SWITCH.....139 115
MOUNTING PLATE, 45048.....103 ORIFICE DISC,0.030***.....107–108, 112, 115
L MOVING CONTACT (FOR PN 74267).....21–23 ORIFICE DISK,.030.....117
LAMP,PAR 36 48 VOLT (35958)***.....131 MUFFLER COVER (62040)***.....33 ORIFICE PLUG, 0.060.....107–108, 111–112,
LATCH,FLEXIBLE DRAW W/O KEEPER....65, MUFFLER-Z482-E (Z45).....33 115, 117
67 ORIFICE PLUG,030,1/16-27 NPT.....117
LATCH,ROTARY, W/KNOB, LEFT.....25
N OUTER CONE - MODEL 60-8.....19
LATCH,ROTARY,W/KNOB,RIGHT.....25 OUTLET,110V GFCI***.....91, 96
LEGEND,PLSTC,"CREEP TO 9"***.....103 NIPPLE,DIAGNOSTIC,#4 PORT***...108, 111–
LENS,AMBER,STROBE,FIREBOLT.....129 112, 115
LID-BATTERY BOX W/DECALS.....25 NUT - PLASTIC,RING FOR ALARMS...49, 63, P
LIGHT,INDICATOR,RED 24V***.....63 91, 96 PAD,BOOM REST,2"THICK,W/STUDS*.....49
LIGHT,INDICATOR,RED 28V.....93, 95–96 NUT,HEX,1/4-28.....37, 39 PANEL,ACCESS PAINTED.....139
LIGHT,INDICATOR,RED,14V***......53, 93, 95– NUT,JS,36867/42032/44988/40612.....99, 101 PANEL,RELAY PAINTED.....31
96 NUT,LOCK,5/8-18.....31 PARKING BRAKE SYSTEM.....115, 117
LINING KIT.....21–23 NUT,LOCKING-LG.FLANGE,1/4-20.....77 PCB,ROTATOR CONTROLLER 36557*.....103
LINING KIT-AUSCO BRK (56272)**.....21–23 NUT,LOCKING-LG.FLANGE,5/16-18.....23 PETCOCK,DRAIN,KUBOTA WG750B.....37, 39
LINING KIT-MICO BRAKE (50414).....45 NUT,LP NYLOCK,1/4-20.....31, 45, 71, 93, 131 PIN,0.75DIAX5.75LG,CHAMFER.....139
LINK,NYLATRAC KS6-5.4.....77 NUT,LP NYLOCK,3/8-16.....31, 33, 35, 47, 51, PIN,0.75DIAX8.75LG,CHAMFER.....139
LOAD PAD,ENGINE TRAY SUPPORT.....31 69, 71, 77, 79, 87–88 PIN,1.00DIAX15.56LG,CHAMFER.....31
LOAD SUPPORT WITH BEARINGS.....139 NUT,LP NYLOCK,5/16-18.....25, 33, 37, 39 PIN,1.25DIAX14.45LG,2HOLE.....81
LOCK RING.....99 NUT,LUG,5/8-18 X 90 DEGREE,Z45.....19 PIN,1.25DIAX3.37LG,1HOLE.....73
LOCK,PLUG 12 WAY,14-18GA,BLK.....59–60 NUT,NYLOCK,1/2-13.....31, 45, 49 PIN,1.25DIAX5.25LG,1HOLE.....79, 81

April 2012
PIN,1.25DIAX6.19LG,2RING.....75, 81 PLUG AND CAP KIT-SERVICE,37°**.......107– RIVET,STEEL,P, .25 X .375.....131, 133

PIN,1.25DIAX7.00LG,1HOLE.....79, 81 108, 111–112, 115, 121, 123, 125, 127 RIVET,STL,STL,P,.125 X .25.....49
PIN,1.25DIAX7.88LG,1HOLE.....81 PLUG AND CAP KIT-SERVICE,ORFS*.....107– ROCKER ASSY (42032)***.....101
PIN,1.25DIAX8.88LG,1HOLE.....79, 81 108, 111–112, 115, 121, 123, 125, 127 ROCKER ASSY (56274).....99
PIN,1.25DIAX9.38LG,THREADED.....75 PLUG,090109A-6.....125, 127 ROCKER ASSY W/ROLLPIN***.....99, 101
PIN,1.50DIAX13.88LG,2HOLE.....69 PLUG,1/4"SERIES,3/8 MPT.....135 ROD END,.250 X 2.75 LG.....139
PIN,1.50DIAX20.00LG,CHAMFER....19, 21–23 PLUG,16 AMP,3 PIN,(BRITISH)UK.....27 ROD END,.375 X 2.25***.....73
PIN,1.50DIAX4.25LG,GR/H.....19 PLUG,3/4 MAGNETIC PIPE SQ.DRV.....51 ROD END,.375 X 3.69.....19, 73, 75, 79, 81
PIN,1.50DIAX7.50LG,1HOLE***.....69 PLUG,ELECTRICAL,220/50,NOVON.....27 ROD END,0.5 X 3.75***.....69
PIN,1.75DIAX11.63LG,CHAMFER.....69 PLUG,ENGINE OIL DRAIN,D-905***.....33, 35 ROD,CHOKE (KUBOTA).....37, 39
PIN,1.75DIAX12.13LG,CHAMFER.....69 PLUG,FUSED,250V,13AMP,U.K.**.....27 ROD,DISCONNECT 4HP/4HB***.....22–23
PIN,1.75DIAX12.25LG,CHAMFER.....69, 73 PLUG,NYLON .38 BLACK DOMED......56, 59– ROD,ENGINE IDLE & STOP.....37, 39
PIN,1.75DIAX23.57LG,CHAMFER***.....69, 73 60 ROLLER ARM,LIMIT SWITCH***.....45, 71, 75
PIN,1.75DIAX9.25LG,1HOLE.....73 PLUG,NYLON .50 BLACK DOMED......53, 55– ROTATIONAL CONTROLLER,24V***....93, 95–
PIN,COTTER,.125 X 1.5.....19 56, 59–60, 93, 95–96 96, 103
PIN,COTTER,.156 X 2.5.....45 PLUG,NYLON .875 BLACK DOMED.....91 ROTATOR,PLAT NON-JIB.....79
PINION GEAR.....45 PLUG,NYLON 1.12 BLACK DOMED.....95–96 ROTATOR,PLAT,JIB.....81, 83
PIPE ASSY-OVERFLOW (Z482-E).....37, 39 PLUG,NYLON 1.187 BLACK DOMED.....131 ROTATOR,PLAT,JIB,Z45/25J.....81
PIPE PLUG,.563 MAG***.....22–23 PLUG,OIL FILLER Z482,Z34/22BE*.....33, 35 ROTATOR,PLAT,JIB,Z45/25J***.....81
PIPE, INJECTOR 1 KUBOTA Z482-E.....37, 39 PLUG,TORQUE HUB,DRAIN***.....22–23 ROTATOR,PLAT,NON/JIB,Z45/25.....79
PIPE, INJECTOR 2 KUBOTA Z482-E.....37, 39 POTENTIOMETER (56773).....101
PIPE,WATER RETURN (Z482-E).....33, 35 POTENTIOMETER MOUNT PLATE.....99 S
PIPE-BREATHER Z482, Z34/22BE.....33 POTENTIOMETER,56886.....103
SCREW T-SWITCH PH/PH 6-32X1/4....55–56,
PLASTIC END STOP.....53 POTENTIOMETER,JOYSTICK (56274).....99
59–60, 93, 95–96
PLAT ASSEMBLY,4FT,ASIA/S AM.....87–88 POWER UNIT,AUX PUMP 24VDC**.....49
SCREW,10ABX.50",PNHD,ST(41896).....27
PLAT ASSEMBLY,4FT,AUSTRALIA.....87–88 PRIMARY BOOM ASSY,JIB,Z45/25J.....75
SCREW,8ABX3/8",PNHD-S.T(41896).....27
PLAT ASSEMBLY,5FT,ASIA/S AM.....87–88 PRIMARY BOOM ASSY,STD,Z45/25.....75
SCREW,BHHS,1/4-20 X .5,Y/ZINC.....77
PLAT ASSEMBLY,5FT,AUSTRALIA.....87–88 PULLEY,3.15 OD.....31
SCREW,BHSC,1/4-20 X .88,Y/ZINC.....77
PLAT ASSEMBLY,6FT,ASIA/S AM.....87–88 PULLEY,FAN,WG750B***.....33, 35
SCREW,BLEEDER,M5X0.8.....83
PLAT ASSY, COMP, 4', AUSTRALIA.....87–88 PUMP ASSEMBLY (36179).....49
SCREW,FHS,3/8-16 X 1.75.....31, 47
PLAT ASSY, COMP, 4', CE/UK/UK.....87–88 PUMP ASSY-FUEL, KUBOTA Z482-E.....37, 39
SCREW,HH TAPETITE THRD8-32X.50.....105
PLAT ASSY, COMP, 5', CE/UK/UK.....87–88 PUMP,LIFT,3CC,CCW***.....105
SCREW,HH,10-32 X 3/4"(41896).....27
PLAT ASSY, COMP, 6', AUSTRALIA.....87–88 PUMP-INJECTION, KUBOTA Z482-E.....37, 39
SCREW,HHC,1/2-13 X .75.....71
PLAT ASSY, COMP, 6', CE/UK/UK.....87–88 PUMP-WATER, KUBOTA Z482-E.....33, 35
SCREW,HHC,1/2-13 X 1.25 GR5.....31, 51
PLAT ASSY,COMP,4',ASIA/SO. AM......87–88
SCREW,HHC,1/2-13 X 1.5.....69, 71
PLAT ASSY,COMP,5',ASIA/SO. AM......87–88 R SCREW,HHC,1/2-13 X 1.5 GRD 8.....45
PLAT ASSY,COMP,6',ASIA/SO. AM......87–88
RADIATOR ASSY,KUBOTA Z482E AL........41, SCREW,HHC,1/2-13 X 1.75.....31, 49
PLAT RAIL ASSY,6FT,AUSTRALIA.....87–88
43 SCREW,HHC,1/2-13 X 6,GRD.8.....31
PLAT SUPPORT ASSY,NON-JIB***.....79
RADIATOR STAY, KUBOTA 1702.....41, 43 SCREW,HHC,1/4-20 X .5.....31, 53, 71, 131
PLAT. CONTROL BOX COVER***.....131
RAILING CATCH CASTING--DRILLED.....131, SCREW,HHC,1/4-20 X .625.....23, 55–56, 91,
PLAT. CONTROL BOX W/DECAL.....95–96
133 93, 95–96, 133
PLAT.ASSY,4 FT,SERV,S80 ANSI.....87–88
RAILING,PINCH GAURD,4 FT......131 SCREW,HHC,1/4-20 X .7....21–23, 31, 37, 39,
PLAT.ASSY,5 FT,SERV,S80 ANSI.....87–88
RAILING,PINCH GAURD,5 FT......131 41, 43, 51, 53, 56, 59–60, 67, 85, 87–88, 139
PLAT.ASSY,6FT,1/2 MESH, CE.....133
RAILING,PINCH GUARD,6 FT.**.....131 SCREW,HHC,1/4-20 X 1.....19, 25, 31, 51, 65,
PLAT.ASSY,6FT-S40/S60-95'& S80.....87–88
RECEPTACLE, 120VAC, 20A, GFCI.....96 71, 139
PLATE DOUBLER,MACHINED,RH.....21–23
RECEPTICAL,SNAP-IN (1450G1).....49 SCREW,HHC,1/4-20 X 1.25.....23, 37, 39, 65,
PLATE, COVER REAR AXLE STANDAR.....23
Ref Hose Assembly (refer to 801.1).....125, 127 81, 85
PLATE,AC ADAPTER,DIN/UK***.....96
REGULATOR,48 VOLTAGE,BI ENERGY.....31 SCREW,HHC,1/4-20 X 1.5.....31, 79, 131
PLATE,AIR INTAKE HOSE PAINTED.....41
REGULATOR-VOLTAGE(Z482-E).....31 SCREW,HHC,1/4-20 X 1.75.....75
PLATE,ALTERNATOR ADJUSTMENT.....31
RELAY MOUNT ASSY.....91 SCREW,HHC,1/4-20 X 2.....45, 71, 131, 139
P L A T E , C O N T A C T O R
RELAY MOUNT BRACKET, PAINTED........55– SCREW,HHC,1/4-20 X 2.25.....71
MNT,W/SERT,PNT.....21–23
56 SCREW,HHC,1/4-20 X 2.75.....79, 83
PLATE,CONTACTOR MOUNT,Z45,PTD.....21–
RELAY PANEL COVER.....31 SCREW,HHC,1/4-20 X 5.50,G5,CLZ.....77
23
RELAY SOCKET,AUTO***.....55–56 SCREW,HHC,3/4-10 X 9.5 GR 8 YE.....79, 83
PLATE,COVER LATCH BACKING.....65, 67
RELAY SOCKET,AUTO,RETAINER***........55– SCREW,HHC,3/8-16 X .75.....49, 51, 75, 85
PLATE,ENGINE MOUNT PAINTED......31, 41,
56 SCREW,HHC,3/8-16 X 1.....19, 31, 37, 39, 51,
43
RELAY,24VDC,40/30A,SEALED***.......31, 55– 71, 73
PLATE,EXT.TUBE SIDE.....19
56, 63, 91, 96 SCREW,HHC,3/8-16 X 1 GRD 8.....83
PLATE,FOOT SWITCH COVER.....133
RELAY,CHARGER .TIMER(19531/32).....27 SCREW,HHC,3/8-16 X 1.25 GRD 5.....19, 33,
PLATE,FRONT COVER,PAINTED.....49
RELAY,CHARGER TIMER.....27 35, 49, 75, 79, 81, 87–88, 96
PLATE,FUEL TANK,PAINTED.....47
RELAY,SPDT,12V(AUTO)**.....91, 95–96 SCREW,HHC,3/8-16 X 1.50.....31, 41, 43, 49,
PLATE,HINGE COVER SUPPORT,PAIN.....67
REPAIR LINK,7 LINKS (42763).....77 65, 75, 79, 81
PLATE,SWING LOCK,PAINTED.....45
RETAINER,GAS SPRING***.....65 SCREW,HHC,3/8-16 X 1.75,GRD.8.....65, 75
PLATE,UK POWER TO PLATFORM.....91
RETAINER,SPRING,1.21 X .375.....139 SCREW,HHC,3/8-16 X 2.....85
PLATFORM ASSEMBLY,4FT,CE/UK.....87–88
RETAINING PIN, ASSY.....45 SCREW,HHC,3/8-16 X 2.25.....21–23
PLATFORM ASSEMBLY,5FT,CE/UK.....87–88
RETROFIT KIT,SEPEX CONTROLLER.....21– SCREW,HHC,3/8-16 X 2.75.....31, 51
PLATFORM RAIL ASSY, 6FT ANSI.....87–88
23 SCREW,HHC,3/8-16 X 3.....69
PLATFORM RAIL ASSY,6FT,CE/UK.....87–88
RING GEAR,KUBOTA Z482-E.....37, 39 SCREW,HHC,3/8-16 X 3.25.....31, 139
PLATFORM,1/2 MESH W/GATE,ANSI*.....133
RING-RETAINING,FUEL FILTER.....37, 39 SCREW,HHC,3/8-16 X 3.5.....69

April 2012
SCREW,HHC,3/8-24 X 1 GR 8 YEL.....105 SEAL KIT,MASTER & SLAVE CYL.......73, 79, SWITCH TOGGLE ASSY DPDT 2P MOM..55–
SCREW,HHC,5/16-18 X 1 GR5......23, 37, 39, 81 56, 60, 93, 95–96
49 SEAL KIT,ROTATOR***.....79 SWITCH TOGGLE ASSY DPDT 3P MNT.....93
SCREW,HHC,5/16-18 X 1.25.....25, 33, 49 SEAL KIT,SWING DRIVE***.....45 SWITCH TOGGLE ASSY DPDT 3P MOM..55–
SCREW,HHC,5/16-18 X 2.5",GR 5.....33 SEAL KIT,TRNTBLE ROT MTR(50413.....45 56, 59–60, 93, 95–96
SCREW,HHC,5/16-18 X 2.75 GR5.....45 SEAL KIT,UNIVERSAL,9K ROTATOR*.....81 SWITCH TOGGLE ASSY SPDT 3P MOM...55–
SCREW,HHC,M10 X 1.25 X 30MM**.....41, 43 SEAL KIT,WHEEL DRIVE,4HB***.....22–23 56, 59–60, 93, 95–96
SCREW,HHC,M6 X 16.....43 SEAL KIT- ROTATOR (54368).....81 SWITCH TOGGLE DPDT 2P MNT SHDR...55–
SCREW,HHC,M8 X 20MM........33, 35, 37, 39, SEAL KIT-3" BORE X 1.5" ROD.....73 56
41, 43 SEAL KIT-FOR PN.44216.....117 SWITCH TOGGLE DPDT 2P MOM
SCREW,HHTAPTITE THREAD8-32X.38.....105 SEAL-GREASE,9-BOLT HUB 54840.....19 SHDR.....55–56, 60, 93, 95–96
SCREW,PHIL,10-24 X .75.....87–88 SEAL-GREASE,MODEL 60-8.....19 SWITCH TOGGLE DPDT 3P MNT SHDR.....93
SCREW,PHIL,8-32X.50,SELF TAP.....96 SENDING UNIT,WATER TEMP***.....33 SWITCH TOGGLE DPDT 3P MOM
SCREW,PHIL,PHM,10-24X1.5 ZINC.....139 SENDING UNIT-OIL PRES. Z482-E.....33 SHDR.....55–56, 59–60, 93, 95–96
SCREW,PHILLIPS,PHM,10-32 X .38.....23 SENSOR BRACKET, Z45/25.....45 SWITCH TOGGLE SPDT 3P MOM
SCREW,PHILLIPS,PHM,10-32 X .5.....55–56, SENSOR,LEVEL 4.5***.....31 SHDR.....55–56, 59–60, 93, 95–96
91, 93 SENSOR,LEVEL,4.5 DEG.....65 SWITCH,LIMIT,W/RLLR ARM NO/NC.....71, 75
SCREW,PHILLIPS,PHM,10-32 X .75....65, 67, SERVICE KIT, 5FT JIB.....81 SWITCH,LIMIT,W/RLLR ARM,NO/NC*.....71
101 SERVICE KIT, IC GROUND BOX.....53 SWITCH,LIMIT,W/RLR ARM,NO/NC**.......45,
SCREW,PHILLIPS,PHM,10-32 X 2.0.....71 SERVICE KIT,5FT JIB.....85 75
SCREW,PHILLIPS,PHM,10-32 X.625...31, 55– SHAFT ASSY, JOYSTICK***.....101 SWITCH,LOAD LIMIT.....139
56, 91 SHAFT ASSY,JOYSTICK.....99 SWITCH,OIL,PRESSURE,KUBOTA.....35
SCREW,PHILLIPS,PHM,10-32X 1.75.....75 SHIM,AXLE ROTATION STOP,12GA.....21–23 SWITCH,PRESS,#6SAE,600 PSI F**.......108,
SCREW,PHILLIPS,PHM,6-32 X .5.....91 SHIM,AXLE ROTATION STOP,22GA.....21–23 111–112, 115, 117
SCREW,PHILLIPS,PHM,8-32 X 1.25.....129 SHIM,WEAR PAD,5 X 1.5,14GA.....75 SWITCH,WATER TEMP.....35
SCREW,PHILLIPS,PHM,8-32 X 1.5.....45 SHIM,WEAR PAD,5X 1.5 16GA.....75
SCREW,PHM, NO.7X0.625"(41896).....27 SHOCK MOUNT,SMALL.....31 T
SCREW,PHM,M3 X .5 X 12MM.....99, 101 SLIDING MIDRAIL KIT,PTD.....88
T-BOX,2.75 X 4.5 X 2.0.....91, 96
SCREW,PHM,M3.5 X 12MM (57890).....101 SNAP PIN.....133
TAILPIPE, EXHAUST, BI-ENERGY.....33
SCREW,PHS,4-40 X 1.5.....99 SNAP PIN,(RD.NOSE)-GATE LATCH.....131
TANK BREATHER,NYLON **.....51
SCREW,RADIATOR MOUNT, KUBOTA......41, SNAP RING,EXTERNAL,1.25 DIA.**.....75, 81
TANK,HYDRAULIC,8 GALLON,DC/BI.....51
43 SNAP RING,EXTERNAL,1.5 DIA***.....19
TAPE,WARNING,BLK/YEL, 50'***.....11–12
SCREW,RHM,10-32 X .5.....37, 39 SOLENOID,2 SPEED TROMBETTA***.......37,
TEE,BRANCH,520429-6.....125, 127
SCREW,SHC,1/2-13 X 3.00.....23, 45 39
TEE,BRANCH,520433-8.....123
SCREW,SHC,1/2-13 X 3.25.....23 SOLENOID,STARTER,WG750B.....33, 35
TEE,RUN,520428-4.....121
SCREW,SHC,1/2-13 X 4.50 ZINC.....45 SPACER-POT.PLATE,JOYSTICK56773.....101
TERM RELAY,N-INSULATE 14-16 GA.......55–
SCREW,SHC,5/8-11 X 1.75.....21–23, 31 SPARK PLUG WIRE SET, LSG 423.....49
56, 91
SCREW,SHC,5/8-11 X 2.5 BLK.....45 SPEED CONTROL ASSEMBLY**.....37, 39
TERM,DEUTSCH, PIN #12-14.....96
SCREW,SHC,5/8-11 X 4,A574.....45 SPRING & BUSHING KIT,RETURN***.......99,
TERM,NI PIN, 14-16GA,BULK.....95–96
SCREW,SHC,5/8-11 X 4.50, A574.....45 101
TERM,NI PIN,S&F,16-18GA,REEL.....71, 96
SCREW,SHS,10-24 X .625.....131 SPRING CLIP,1/4-20,MAGNI 565....19, 21–23,
TERM,NI SOC,S&F,16-18GA,REEL.....71
SEAL AND BRG KIT,4.5K ROTATOR....79, 81, 31, 85, 87–88, 139
TERM,RELAY N-INSULATED 10-12 G.......55–
83 SPRING CLIP,10-24,ZINC.....87–88
56, 91
SEAL DT SERIES-12W.....59–60 SPRING CLIP,3/8-16.....25
TERM,RELAY,N-INSULATE 18-20 GA.......55–
SEAL KIT (39345).....45, 81 SPRING KIT-MICO BRAKE (50414).....45
56, 91
SEAL KIT (54994).....81 SPRING, RETURN (FOR 74267).....21–23
TERM.BUSS,10POLE,JOYSTICK56773.....101
SEAL KIT (88337)***.....19 SPRING, RETURN (FOR 74268).....21–23
TERMINAL BLOCK END PLATE.....63
SEAL KIT (W1B) TORQUE HUBS.....21–23 SPRING,COMP,1" OD,232 LB/IN.....139
TERMINAL BLOCK(SINGLE),WAGO***.....53
SEAL KIT CYL Z45 (54570).....75 SPRING,COMPRESSION .835 X 2.....37, 39
TERMINAL BLOCK, WIELAND***.....63
SEAL KIT CYL.Z45(77187&77188).....73 SPRING,RETURN (74266).....23
TERMINAL BLOCK,WAGO.....91
SEAL KIT, 37185 PUMP.....49 SPRING,SHORT PLATFORM GATE.....131
TERMINAL STRIP END PLATE.....53
SEAL KIT, 54861.....21–23 SPRING-BRUSH,40844, SCISSORS.....105
TERMINAL STRIP,10 POLE,JOYSTK.....99
SEAL KIT, ELEVATE (88203).....69 STACK KIT, AUSCO 1200 IN/LB.....21–23
TERMINAL,MOLEX 16 GAUGE.....21–23
SEAL KIT, SWING MOTOR.....45 STARTER MOTOR Z482, Z34/22BE.....33, 35
THERMOSTAT ASSY, WG750B.....41, 43
SEAL KIT, TORQUE HUB(74097)*.....22–23 STAY,ALTERNATOR***.....35
THERMOSTAT COVER,KUBOTA GAS......41,
SEAL KIT, VALVE......107–108, 111–112, 115, STEP PLATFORM ENTRY PAINTED.....87–88
43
117 STRAINER ASSY.PLASTIC,1.25 MPT.......51,
THUMB SCREW W/SHOULDER 3/8-16.....25
SEAL KIT, Z45 ELEV%%.....69 123
TIE ROD WELDMENT NARROW.....19
SEAL KIT,147259.....81 STRAP ASSEMBLY, CHASSIS GROUND.....29
TIMER (23442)(41896)(36314).....27
SEAL KIT,3" BORE,1.5" RD.....73 STRAP ASSEMBLY,29.25LG,5/16-18.....51
TIMER(24059,41897,41898,41899).....27
SEAL KIT,50302 CYLINDER.....69 STRAP ASSY,TANK,44"LG,5/16-18.....47
TIRE & WHEEL 9/9.5 FOAM.....19, 22–23
SEAL KIT,50337,50353 CYLINDER.....73, 79, STROBE,FIREBOLT,12-80VDC,AMB**.....129
TIRE & WHEEL ASSY,8 ON 8,FOAM.....19
81 STRUT,GAS W/RETAINING SPRING.....65
TIRE ASSY,8 ON 8,N/MARK,FOAM.....19
SEAL KIT,52907,SIZE 4, 2 WAY.......111–112, STRUT,GAS,200 LB.....65
TIRE ASSY,8 ON 8.5,N/MARK,79#.....19
117 SUPPORT,RAILING.....131
TIRE ASSY,9 ON 9.5,N/MARK,78#......19, 22–
SEAL KIT,BRAKE***.....21–23 SVC KIT,UK RECEPT.REPLACEMENT.....96
23
SEAL KIT,BRAKE,MICO***.....45 SWING DRIVE ASSY***.....45
TIRE ASSY,9 ON 9.5,N/MARK,FOAM........19,
SEAL KIT,LIFT PUMP,BARNES**.....105 SWITCH TOGGLE ASSY DPDT 2P MNT...55–
22–23
56
TIRE/WHL ASSY,8 ON 8 BC 72#.....19

April 2012
TIRE/WHL ASSY,9 ON 9.5 BC 74#......19, 22– VALVE-LOAD SENSING....107–108, 111–112, WEAR PAD,EXTENSION CYLINDER.....75
23 115 WEAR PAD,MID PIVOT,PERIMETER.....71
TOEBOARD,PLTFM ENTRY EUR,PNTD*...131 VALVE-RELIEF,1800 PSI..........107–108, 111– WEAR PAD,PRIMARY BOOM,JIB.....75
TOOL TRAY ACCESSORY***.....131 112, 115 WEAR PAD,PRIMARY BOOM,NON JIB.....49
TOOL,TERMINAL CRIMPER,MOLEX***.....21– VALVE-RELIEF,2300 PSI.....107–108 WEAR PAD,PRIMARY BOOM,TOP.....75
23 VALVE-RELIEF,3200 PSI..........108, 111–112, WEAR PAD,SECONDARY CYL,NON/JIB.....69
TOOL,TERMINAL EXTRACTOR,MOLEX...21– 115, 117 WELD. PLAT. SUPPORT,JIB**.....83
23 VALVE-SOLENOID,2POS 3WAY,JIB**.....119 WELDMENT W/DECALS,4FT,500LB AN....87–
TORQUE HUB,47:1 W1 "B" MOUNT**....21–23 VALVE-SOLENOID,2POS/2WAY.....107–108 88
TUBE,CABLE TRACK ARM NON-JIB.....77 VALVE-SOLENOID,3POSITION,4WAY*....107– WELDMENT W/DECALS,5FT,500LB AN....87–
TUBE,CABLE TRACK ARM,JIB.....77 108, 111–112, 115, 117 88
TUBE,PLASTIC .5 NPT X 18".....51 WELDMENT,BOOM REST.....71
TUBE,PROP ROD,18.63",W/CAP.....67 W WELDMENT,CABLE TRACK TRAY,NJIB.....77
TUBELESS PNEUMATIC TIRE,9-14LT......19, WELDMENT,ENGINE TRAY,BI-ENERGY.....31
WASHER, FLAT, SHAFT, JOYSTICK.....101
22–23 WELDMENT,MID PIVOT,MACHINED.....71
WASHER, NYLON, JOYSTICK.....101
TUBELESS TIRE,9-14.5,NON-M 47#....19, 22– WELDMENT,PLAT SUPPORT,LS.....139
WASHER,FENDER,.25 X 1.25 X.062.....65, 67
23 WELDMENT,PLATFORM SUPPORT....83, 139
WASHER,FLAT,.375 X 1.5 X .125.....31, 139
WELDMENT,ROTATOR MOUNT.....139
WASHER,FLAT,.625 HARDENED........21–23,
U WELDMNT,PLATFRM SUPPORT,NJIB.....79
31, 45
WHEEL DRIVE,4HB,48:1***.....22–23
U-BOLT,3/8-16X 1.5 X2.5 X1.25.....33, 35, 87– WASHER,FLAT,.75 HARDENED.....79, 83
WHEEL DRIVE,EW1,48:1"B"MOUNT.....22–23
88 WASHER,FLAT,M6 PLTD......43
Wheel Stud, 5/8 -18.....19
UPPER LEVEL ARM ASSY,SERV.....71 WASHER,FLAT,M8,YELLOW ZINC.....41, 43
WHEEL,14.5 X 7.....19, 22–23
UPPER PIVOT W/BEARING-Z45/25.....71, 73 WASHER,FLAT,MS,#10,Y.........27, 31, 55–56,
WHEEL,14.5 X 7 (8 ON 8 BC) 31#.....19
UPPER SECONDARY ARM ASSY-Z45.....71 65, 67, 91, 93, 139
WIRE ASSY-PWR PAN TO ENG HARN.....29
WASHER,FLAT,MS,#8,Y.....129
WIRE CABLE,14GA/3 CON.TPE JKT*.....91
V WASHER,FLAT,USS,1/2",Y......31, 45, 49, 51,
WIRE CABLE,14GA/4 CON.TPE JKT...91, 95–
71
VALVE - COUNTERBALANCE**.....81 96
WASHER,FLAT,USS,1/4"Y.......21–23, 25, 31,
VALVE ASSY,BLEED***.....79, 81 WIRE CABLE,16GA/4 CON.TPE JKT*.......53,
45, 49, 51, 53, 56, 59–60, 65, 67, 71, 75, 77,
VALVE RELIEF,2500PSI(88513)**.....117 71, 87–88
79, 81, 83, 85, 87–88, 93, 95–96, 133, 139
VALVE,CB.CBBC-LHN@1000.....75 WIRE CABLE,18GA/19 CON.TPRJKT....53, 91
WASHER,FLAT,USS,3/8",Y......33, 35, 41, 43,
VALVE,CHECK (36179).....49 WIRING KIT,JIB TIME DELAY IC.....91, 95–96
51, 71, 75, 139
VALVE,CHECK,DUAL PILOT***.....117 WLDMNT,CABLE TRACK TRAY,JIB.....77
WASHER,FLAT,USS,5/16",Y.....21–23, 31, 33,
VALVE,CHK,#8PORT-#8MALEORFS.....123
35, 37, 39, 47, 49, 51, 65, 69, 77, 79, 81, 87–
VALVE,CNTRBAL 3500PSI,ATM VEN........69, Y
88, 96
115
WASHER,FLAT,USS,5/8",Y.....131 YOKE ASSY.LH'2WD'Z45IC.....19
VALVE,COUNTERBAL.CBCA-LHN@3000...81
WASHER,HARDENED,5/8.....31 YOKE ASSY.RH'2WD'Z45IC.....19
VALVE,COUNTERBALANCE.....45
WASHER,LOCK,#10 PLTD.....23, 45
VALVE,COUNTERBALANCE,3500 PSI......69,
WASHER,LOCK,.25.....19, 31, 37, 39, 41, 43, Z
111–112
51, 55–56, 79, 81, 87–88, 91, 131
VALVE,COUNTERBALANCE,3500***........79, ZERK,GREASE,5/16-24,STRAIT.....139
WASHER,LOCK,.313....23, 33, 37, 39, 45, 49,
81, 107–108
51
VALVE,COUNTERBALANCE,3800 PSI......73,
WASHER,LOCK,.375....19, 21–23, 31, 49, 51,
81
71, 73, 75, 83, 85, 105
VALVE,COUNTERBALNCE,1500 PSI**.....75
WASHER,LOCK,.625 PLTD.....31
VALVE,DIRECTIONAL,2-WAY,3 POS.....117
WASHER,LOCK,0.5".....31, 45, 51, 69, 71
VALVE,FLOW CONTROL,.4 GPM.....117
WASHER,LOCK,M10.....41, 43
VALVE,FLOW CONTROL,0.1GPM,ADJ....111–
WASHER,LOCK,M6.....43
112
WASHER,LOCK,M8.....35, 41, 43
VALVE,FLOW REGULATOR,0.6 GPM......107–
W A S H E R , R A D I A T O R
108, 111–112, 115
CUSHION,KUBOTA.....41, 43
VALVE,NEEDLE,FINE ADJUSTMENT**.....117
WASHER,SHIM .0151 THK......139
VALVE,NEEDLE/CHECK,FINE THRD.....115
WASHER,SHIM,1.27 X 2.13 X .062.....19, 75,
VALVE,PRESS COMP,PROP DIRECT.....117
81
VALVE,PROPORTIONAL,24V-N.C....107–108,
WASHER,STAR,EXTERNAL,.375.....53, 93
111–112, 115
WASHER,THRUST,.75 X 1.38X.13.....25
VALVE,RELIEF,2100 PSI***.....117
WASHER,THRUST,1.5 X 3.5 X .187.....19
VALVE,SHUTTLE.....117
WASHER,THRUST,TORQUE HUB.....22–23
VALVE,SOLENOID (77009).....119
WA S H E R , T H RU S T, TO R Q U E
VALVE,SOLENOID 3 POS.4 WAY***........107–
HUB,74097.....22–23
108, 111–112, 115, 117
WASHER-LOCK, 4-40.....99
VALVE,SOLENOID, 2POS/3WAY***.........107–
WASHER/BULKHEAD***.....51
108, 111–112, 115, 117
WEAR PAD,3 X 1.5 X.625 W/NUTS.....85
VALVE,SOLENOID,2 POS 2 WAY.....111–112,
WEAR PAD,4.88 X 1.5 X .5.....51
115
WEAR PAD,4X2X.5 W/INSERT***.....25
VALVE,SOLENOID,2POS 2WAY N.O.*.....107–
WEAR PAD,5 X 1.5 X .625 W/NUTS.....75
108, 112, 115, 119
WEAR PAD,5 X 1.5 X .75 W/NUTS.....75
VALVE-CHECK, #4 SAE, 5 PSI*.......108, 111–
WEAR PAD,6 X 1.5 X.50,W/INSERT.....71
112, 115, 117
WEAR PAD,EXTENSION BOOM.....75

April 2012
Fitting Cross References

April 2012
Fitting Cross References (Continued)

April 2012

April 2012

April 2012

April 2012

April 2012

Parts Manual
Rev D16
Part No.
52853
Z-45/25,Z-45/25J,DC and Bi-Energy from SN 9996 to 26999

Z-45/25 Z-45/25J DC and Bi-Energy: Serial Number Range

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Z-45/25 Z-45/25J DC and Bi-Energy: Serial Number Range

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Serial Number Range

Z-45/25 from SN 9996 to 26999

Part No. 52853

2 Z-45/25,Z-45/25J,DC and Bi-Energy Part No. 52853

How to Read Your Serial Number

Part No. 52853 Z-45/25,Z-45/25J,DC and Bi-Energy 3

408.1 Ground Control Box - View 2 (from SN 22051)..........62

4 Z-45/25,Z-45/25J,DC and Bi-Energy Part No. 52853

Table of Contents (continued)

Part Number Index.............................................................140

Part No. 52853 Z-45/25,Z-45/25J,DC and Bi-Energy 5

6 Z-45/25,Z-45/25J,DC and Bi-Energy Part No. 52853

Parts Stocking List

Part No. 52853 Z-45/25,Z-45/25J,DC and Bi-Energy 7

How To Order Parts

8 Z-45/25,Z-45/25J,DC and Bi-Energy Part No. 52853

Fax Order Form

Part No. 52853 Z-45/25,Z-45/25J,DC and Bi-Energy 9

101.1 Decals (to SN 22050)

10 Z-45/25,Z-45/25J,DC and Bi-Energy Part No. 52853

101.1 Decals (to SN 22050)

1 27204 DECAL,ARROW BLUE....................1 24 31784 DECAL,NOTICE,TIRE

4 27207 DECAL,TRIANGLE,YELLOW..........2 26 31787 DECAL,DANGER,TIP-OVER

10 97887 DECAL,INSTR,MAX SIDE 33 38112 DECAL,CAUTION,BRAKE

11 28164 DECAL,NOTICE,HAZARDOUS 34 40434 DECAL,LANYARD ANCHORAGE

12 28165 DECAL,INSTRUCT,FOOTSWITCH 35 43658 DECAL,LABEL,PWR TO CHARGR

13 28171 DECAL,DANGER,NO 36 43663 DECAL,NOTICE, FUNCTION

14 28174 DECAL,POWER TO PLATFORM 37 44980 DECAL,LABEL,PWR TO CHARGR

15 28175 DECAL,WARNING-COMPART 38 44981 DECAL,LABEL,AIRLINE 110 PSI.....2

21 30080 DECAL,NOTICE,MAX LOAD 500 -- 82279 DECAL,PLATFORM CONTROL

Part No. 52853 Z-45/25,Z-45/25J,DC and Bi-Energy 11

101.1 Decals (to SN 22050)

Item Part No. Description Qty.

12 Z-45/25,Z-45/25J,DC and Bi-Energy Part No. 52853

101.1 Decals (to SN 22050)

This Page Intentionally Left Blank

Part No. 52853 Z-45/25,Z-45/25J,DC and Bi-Energy 13

102.1 Word Decals (from SN 22051)

14 Z-45/25,Z-45/25J,DC and Bi-Energy Part No. 52853

102.1 Word Decals (from SN 22051)

1 27204 DECAL,ARROW BLUE....................1 25 31788 DECAL,DANGER,BATTERY

4 27207 DECAL,TRIANGLE,YELLOW..........2 27 33952 DECAL,DANGER,TILT ALARM***....1

5 27564 DECAL,DANGER,ELEC.HAZ.STAY 28 40434 DECAL,LANYARD ANCHORAGE

6 28161 DECAL,WARN,CRUSH HAZARD 29 43658 DECAL,LABEL,PWR TO CHARGR

7 28162 DECAL,WARNING,CRUSHING......1 30 44980 DECAL,LABEL,PWR TO CHARGR

9 28164 DECAL,NOTICE,HAZARDOUS 32 44986 DECAL,INSTR,SIDE

10 28165 DECAL,INSTRUCT,FOOTSWITCH 33 52437 DECAL,NOTICE,KUBOTA ENG

11 28171 DECAL,DANGER,NO 34 52597 DECAL,NOTICE,OPER INST BE.....1

Part No. 52853 Z-45/25,Z-45/25J,DC and Bi-Energy 15

103.1 Symbol Decals (from SN 22051)

16 Z-45/25,Z-45/25J,DC and Bi-Energy Part No. 52853

103.1 Symbol Decals (from SN 22051)

1 97815 DECAL,LABEL,LOWER MIDRAIL....1 26 82602 DECAL,DANGER,MAX SIDE

3 27205 DECAL,ARROW YELLOW LRG 27 82604 DECAL,DANGER,SIDE FRC

4 27206 DECAL,TRIANGLE,BLUE...............2 28 82634 DECAL,LABEL,TIRE PRESS

Part No. 52853 Z-45/25,Z-45/25J,DC and Bi-Energy 17

201.1 Steer End

18 Z-45/25,Z-45/25J,DC and Bi-Energy Part No. 52853

201.1 Steer End

1 77434 COVER W/DECALS,STEER,NON 19A 54136 TIRE/WHL ASSY,8 ON 8 BC 72#

-- 5361 PIN,COTTER,.125 X 1.5 -- 54234 TUBELESS TIRE,9-14.5,NON-M 47#

5 50397-S TIE ROD WELDMENT NARROW -- 54237 TIRE ASSY,8 ON 8,N/MARK,FOAM

6A 52733-S YOKE ASSY.LH'2WD'Z45IC............1 -- 54238 TIRE ASSY,8 ON 8.5,N/MARK,79#